WO2011122591A1 - 波長変換型太陽電池封止シート、及び太陽電池モジュール - Google Patents
波長変換型太陽電池封止シート、及び太陽電池モジュール Download PDFInfo
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- WO2011122591A1 WO2011122591A1 PCT/JP2011/057724 JP2011057724W WO2011122591A1 WO 2011122591 A1 WO2011122591 A1 WO 2011122591A1 JP 2011057724 W JP2011057724 W JP 2011057724W WO 2011122591 A1 WO2011122591 A1 WO 2011122591A1
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- WIPO (PCT)
- Prior art keywords
- solar cell
- acrylate
- meth
- resin
- wavelength conversion
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- 238000007789 sealing Methods 0.000 title claims abstract description 20
- 229920005989 resin Polymers 0.000 claims abstract description 55
- 239000011347 resin Substances 0.000 claims abstract description 55
- 239000000126 substance Substances 0.000 claims abstract description 29
- 239000002612 dispersion medium Substances 0.000 claims abstract description 25
- 239000006096 absorbing agent Substances 0.000 claims abstract description 13
- 238000010521 absorption reaction Methods 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 36
- 229910052693 Europium Inorganic materials 0.000 claims description 10
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims description 10
- -1 nitrogen-containing organic compound Chemical class 0.000 description 47
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 41
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 26
- 239000005038 ethylene vinyl acetate Substances 0.000 description 25
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 21
- 239000000178 monomer Substances 0.000 description 19
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 17
- 229920002554 vinyl polymer Polymers 0.000 description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 15
- 238000010248 power generation Methods 0.000 description 15
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 14
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 11
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 9
- 125000005907 alkyl ester group Chemical group 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 8
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 239000007870 radical polymerization initiator Substances 0.000 description 8
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 7
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- DGEZNRSVGBDHLK-UHFFFAOYSA-N [1,10]phenanthroline Chemical compound C1=CN=C2C3=NC=CC=C3C=CC2=C1 DGEZNRSVGBDHLK-UHFFFAOYSA-N 0.000 description 6
- 239000003446 ligand Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000012965 benzophenone Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 5
- 229910052761 rare earth metal Inorganic materials 0.000 description 5
- 150000002910 rare earth metals Chemical class 0.000 description 5
- BVPKYBMUQDZTJH-UHFFFAOYSA-N 1,1,1-trifluoro-5,5-dimethylhexane-2,4-dione Chemical compound CC(C)(C)C(=O)CC(=O)C(F)(F)F BVPKYBMUQDZTJH-UHFFFAOYSA-N 0.000 description 4
- YRAJNWYBUCUFBD-UHFFFAOYSA-N 2,2,6,6-tetramethylheptane-3,5-dione Chemical compound CC(C)(C)C(=O)CC(=O)C(C)(C)C YRAJNWYBUCUFBD-UHFFFAOYSA-N 0.000 description 4
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 4
- YNPNZTXNASCQKK-UHFFFAOYSA-N Phenanthrene Natural products C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 4
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
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- 238000004519 manufacturing process Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 238000001782 photodegradation Methods 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 230000000379 polymerizing effect Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 4
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
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- 239000004698 Polyethylene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000003710 aryl alkyl group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
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- 238000004132 cross linking Methods 0.000 description 3
- 125000001316 cycloalkyl alkyl group Chemical group 0.000 description 3
- 125000000753 cycloalkyl group Chemical group 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000005395 methacrylic acid group Chemical group 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
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- 230000001681 protective effect Effects 0.000 description 3
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- 230000035945 sensitivity Effects 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 238000012719 thermal polymerization Methods 0.000 description 3
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 2
- SHXHPUAKLCCLDV-UHFFFAOYSA-N 1,1,1-trifluoropentane-2,4-dione Chemical compound CC(=O)CC(=O)C(F)(F)F SHXHPUAKLCCLDV-UHFFFAOYSA-N 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 2
- HQOVXPHOJANJBR-UHFFFAOYSA-N 2,2-bis(tert-butylperoxy)butane Chemical compound CC(C)(C)OOC(C)(CC)OOC(C)(C)C HQOVXPHOJANJBR-UHFFFAOYSA-N 0.000 description 2
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- 239000004808 2-ethylhexylester Substances 0.000 description 2
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- GSOHKPVFCOWKPU-UHFFFAOYSA-N 3-methylpentane-2,4-dione Chemical compound CC(=O)C(C)C(C)=O GSOHKPVFCOWKPU-UHFFFAOYSA-N 0.000 description 2
- YIWTXSVNRCWBAC-UHFFFAOYSA-N 3-phenylpentane-2,4-dione Chemical compound CC(=O)C(C(C)=O)C1=CC=CC=C1 YIWTXSVNRCWBAC-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 2
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- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 2
- 239000011354 acetal resin Substances 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
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- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
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- 125000004432 carbon atom Chemical group C* 0.000 description 2
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- 238000000576 coating method Methods 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical group CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
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- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
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- 125000005397 methacrylic acid ester group Chemical group 0.000 description 2
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
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- 229920001451 polypropylene glycol Polymers 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
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- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
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- TXBBUSUXYMIVOS-UHFFFAOYSA-N thenoyltrifluoroacetone Chemical compound FC(F)(F)C(=O)CC(=O)C1=CC=CS1 TXBBUSUXYMIVOS-UHFFFAOYSA-N 0.000 description 2
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- 239000005341 toughened glass Substances 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- JXCAHDJDIAQCJO-UHFFFAOYSA-N (1-tert-butylperoxy-2-ethylhexyl) hydrogen carbonate Chemical compound CCCCC(CC)C(OC(O)=O)OOC(C)(C)C JXCAHDJDIAQCJO-UHFFFAOYSA-N 0.000 description 1
- PEWOESYEGLBLNR-XGLFCGLISA-N (1r,4r)-2-(2,2,3,3,4,4,4-heptafluorobutanoyl)-4,7,7-trimethylbicyclo[2.2.1]heptan-3-one Chemical compound C1C[C@@]2(C)C(=O)C(C(=O)C(F)(F)C(F)(F)C(F)(F)F)[C@@H]1C2(C)C PEWOESYEGLBLNR-XGLFCGLISA-N 0.000 description 1
- HGTUJZTUQFXBIH-UHFFFAOYSA-N (2,3-dimethyl-3-phenylbutan-2-yl)benzene Chemical compound C=1C=CC=CC=1C(C)(C)C(C)(C)C1=CC=CC=C1 HGTUJZTUQFXBIH-UHFFFAOYSA-N 0.000 description 1
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- HCXVPNKIBYLBIT-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 3,5,5-trimethylhexaneperoxoate Chemical compound CC(C)(C)CC(C)CC(=O)OOOC(C)(C)C HCXVPNKIBYLBIT-UHFFFAOYSA-N 0.000 description 1
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
- MYOQALXKVOJACM-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy pentaneperoxoate Chemical compound CCCCC(=O)OOOC(C)(C)C MYOQALXKVOJACM-UHFFFAOYSA-N 0.000 description 1
- AGKBXKFWMQLFGZ-UHFFFAOYSA-N (4-methylbenzoyl) 4-methylbenzenecarboperoxoate Chemical compound C1=CC(C)=CC=C1C(=O)OOC(=O)C1=CC=C(C)C=C1 AGKBXKFWMQLFGZ-UHFFFAOYSA-N 0.000 description 1
- NOBYOEQUFMGXBP-UHFFFAOYSA-N (4-tert-butylcyclohexyl) (4-tert-butylcyclohexyl)oxycarbonyloxy carbonate Chemical compound C1CC(C(C)(C)C)CCC1OC(=O)OOC(=O)OC1CCC(C(C)(C)C)CC1 NOBYOEQUFMGXBP-UHFFFAOYSA-N 0.000 description 1
- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 description 1
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- NICYPDXBQUERJQ-UHFFFAOYSA-N 1,1,1,2,2,3,3,7,7,8,8,9,9,9-tetradecafluorononane-4,6-dione Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(=O)CC(=O)C(F)(F)C(F)(F)C(F)(F)F NICYPDXBQUERJQ-UHFFFAOYSA-N 0.000 description 1
- GYQLGOFXHBMNRM-UHFFFAOYSA-N 1,1,1,2,2,6,6,7,7,7-decafluoroheptane-3,5-dione Chemical compound FC(F)(F)C(F)(F)C(=O)CC(=O)C(F)(F)C(F)(F)F GYQLGOFXHBMNRM-UHFFFAOYSA-N 0.000 description 1
- UIRWNAVHKJFQQG-UHFFFAOYSA-N 1,1,1,3,3,5,5,5-octafluoropentane-2,4-dione Chemical compound FC(F)(F)C(=O)C(F)(F)C(=O)C(F)(F)F UIRWNAVHKJFQQG-UHFFFAOYSA-N 0.000 description 1
- KPPVCIIQKVMPKM-UHFFFAOYSA-N 1,1,1-trifluoro-3-(furan-2-yl)propan-2-one Chemical compound FC(F)(F)C(=O)CC1=CC=CO1 KPPVCIIQKVMPKM-UHFFFAOYSA-N 0.000 description 1
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- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- ZNAAXKXXDQLJIX-UHFFFAOYSA-N bis(2-cyclohexyl-3-hydroxyphenyl)methanone Chemical compound C1CCCCC1C=1C(O)=CC=CC=1C(=O)C1=CC=CC(O)=C1C1CCCCC1 ZNAAXKXXDQLJIX-UHFFFAOYSA-N 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- NSGQRLUGQNBHLD-UHFFFAOYSA-N butan-2-yl butan-2-yloxycarbonyloxy carbonate Chemical compound CCC(C)OC(=O)OOC(=O)OC(C)CC NSGQRLUGQNBHLD-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- BNMJSBUIDQYHIN-UHFFFAOYSA-N butyl dihydrogen phosphate Chemical compound CCCCOP(O)(O)=O BNMJSBUIDQYHIN-UHFFFAOYSA-N 0.000 description 1
- UPDZRIPMRHNKPZ-UHFFFAOYSA-N carboxyoxy 4,4-dimethoxybutyl carbonate Chemical compound COC(OC)CCCOC(=O)OOC(O)=O UPDZRIPMRHNKPZ-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- SPTHWAJJMLCAQF-UHFFFAOYSA-M ctk4f8481 Chemical compound [O-]O.CC(C)C1=CC=CC=C1C(C)C SPTHWAJJMLCAQF-UHFFFAOYSA-M 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 1
- ZFTFAPZRGNKQPU-UHFFFAOYSA-N dicarbonic acid Chemical compound OC(=O)OC(O)=O ZFTFAPZRGNKQPU-UHFFFAOYSA-N 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- QAMFBRUWYYMMGJ-UHFFFAOYSA-N hexafluoroacetylacetone Chemical compound FC(F)(F)C(=O)CC(=O)C(F)(F)F QAMFBRUWYYMMGJ-UHFFFAOYSA-N 0.000 description 1
- JZCDQJCYLFYNFW-UHFFFAOYSA-N hexyl 3-methylbenzenecarboperoxoate Chemical compound CCCCCCOOC(=O)C1=CC=CC(C)=C1 JZCDQJCYLFYNFW-UHFFFAOYSA-N 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000113 methacrylic resin Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- XNTUJOTWIMFEQS-UHFFFAOYSA-N octadecanoyl octadecaneperoxoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCCCCCCCC XNTUJOTWIMFEQS-UHFFFAOYSA-N 0.000 description 1
- ZADCDPZLDBZRTJ-UHFFFAOYSA-N octan-3-yloxyperoxycarbonyl octan-3-ylperoxy carbonate Chemical compound CCCCCC(CC)OOOC(=O)OC(=O)OOOC(CC)CCCCC ZADCDPZLDBZRTJ-UHFFFAOYSA-N 0.000 description 1
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 1
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 1
- AUONHKJOIZSQGR-UHFFFAOYSA-N oxophosphane Chemical compound P=O AUONHKJOIZSQGR-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- AHSCZLICKVJCOX-UHFFFAOYSA-N propanedioyl dicyanide Chemical compound N#CC(=O)CC(=O)C#N AHSCZLICKVJCOX-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- JIYXDFNAPHIAFH-UHFFFAOYSA-N tert-butyl 3-tert-butylperoxycarbonylbenzoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC(C(=O)OC(C)(C)C)=C1 JIYXDFNAPHIAFH-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- XTXFUQOLBKQKJU-UHFFFAOYSA-N tert-butylperoxy(trimethyl)silane Chemical compound CC(C)(C)OO[Si](C)(C)C XTXFUQOLBKQKJU-UHFFFAOYSA-N 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- ZMBHCYHQLYEYDV-UHFFFAOYSA-N trioctylphosphine oxide Chemical compound CCCCCCCCP(=O)(CCCCCCCC)CCCCCCCC ZMBHCYHQLYEYDV-UHFFFAOYSA-N 0.000 description 1
- FIQMHBFVRAXMOP-UHFFFAOYSA-N triphenylphosphane oxide Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)C1=CC=CC=C1 FIQMHBFVRAXMOP-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000007964 xanthones Chemical class 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0232—Optical elements or arrangements associated with the device
- H01L31/02322—Optical elements or arrangements associated with the device comprising luminescent members, e.g. fluorescent sheets upon the device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
- H01L31/055—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means where light is absorbed and re-emitted at a different wavelength by the optical element directly associated or integrated with the PV cell, e.g. by using luminescent material, fluorescent concentrators or up-conversion arrangements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
Definitions
- the present invention relates to a wavelength conversion type solar cell encapsulating sheet and a solar cell module using the same. More specifically, the present invention relates to a wavelength conversion type solar cell encapsulating sheet that does not contain an ultraviolet absorber other than a fluorescent material, and a solar cell module using the same.
- Silicon crystal solar cells generally have low sensitivity to ultraviolet light. Therefore, attempts have been made to increase the conversion efficiency by increasing the light in the wavelength region with high sensitivity by converting the light in the ultraviolet region into the wavelength in the visible region or the near infrared region. So far, solar cells have been developed to emit light in the wavelength region that contributes greatly to power generation by converting the wavelength of ultraviolet or infrared light that contributes less to power generation in the sunlight spectrum using fluorescent materials.
- the method of providing on the light receiving surface side is disclosed in JP 2003-243682, JP 2003-218379, JP-B 08-004147, JP 2001-094128, JP 2001-352091, and the like. Many have been proposed.
- a method of incorporating a rare earth complex, which is a fluorescent substance, in a sealing material is proposed in Japanese Patent Application Laid-Open No. 2006-303033.
- ethylene-vinyl acetate copolymers imparted with thermosetting properties have been widely used as transparent sealing agents for solar cells (for example, JP-A-2005-126708 and JP-A-2008-159856). See the official gazette).
- a resin mainly composed of an ethylene vinyl acetate copolymer is usually used and contains an ultraviolet absorber.
- This UV absorber absorbs harmful UV rays in the irradiated light and converts them into innocuous heat energy within the molecule, which activates the active species that initiate photodegradation in the polymer. To prevent.
- UV absorbers include benzophenone, benzotriazole, triazine, salicylic acid, cyanoacrylate, etc., and in particular, can prevent high photodegradation of ethylene-vinyl acetate copolymer. Because of this, benzophenone UV absorbers are widely used.
- the transparent sealing film for solar cells contains an ultraviolet absorber, the power generation efficiency has been reduced. This is because there is a portion where the absorption spectrum of the ultraviolet absorber slightly overlaps with the sensitivity spectrum of the solar cell.
- a sealing film to which no ultraviolet absorber is added has a problem that it has low weather resistance and is not practical.
- the present invention has been made in view of the above-described problems, and an object thereof is to provide a wavelength conversion type solar cell encapsulating sheet that improves power generation efficiency and does not deteriorate weather resistance.
- the present inventors have made the wavelength conversion type solar cell encapsulating sheet contain a dispersion medium resin and a fluorescent material having an absorption wavelength peak at 300 nm or more and 450 nm or less, and By setting the content of the ultraviolet absorber other than the fluorescent material to 0.15 parts by mass or less with respect to 100 parts by mass of the dispersion medium resin, the power generation efficiency is improved and the fluorescent substance itself acts as a UV absorber. As a result, the present invention has been completed.
- the wavelength conversion type solar cell encapsulating sheet is converted into light having a wavelength that contributes to power generation from light in the ultraviolet region that contributes less to solar power generation in the incident sunlight by the phosphor contained in the encapsulant. At the same time, it absorbs ultraviolet light and prevents the active species at the start of photodegradation of the dispersion medium resin contained in the sealing sheet from being excited, thereby achieving both high power generation efficiency and weather resistance. It is done. Therefore, the wavelength conversion type solar cell encapsulating sheet of the present invention has higher power generation efficiency and a reduction in weather resistance than the conventional wavelength conversion type solar cell encapsulating sheet. That is, the present invention is as follows.
- the wavelength conversion type solar cell encapsulating sheet of the present invention includes a dispersion medium resin and a fluorescent material having an absorption wavelength peak at 300 to 450 nm, and the content of an ultraviolet absorber other than the fluorescent material is the dispersion medium resin. It is 0.15 mass part or less with respect to 100 mass parts.
- the fluorescent material is preferably a europium complex.
- the solar cell module of the present invention has a solar cell and the wavelength conversion type solar cell encapsulating sheet provided on the light receiving surface side of the solar cell.
- a wavelength conversion type solar cell encapsulating sheet and a solar cell module which improve power generation efficiency and do not deteriorate weather resistance.
- the wavelength conversion type solar cell encapsulating sheet of the present invention is used on the light receiving surface side of a solar cell module.
- the wavelength conversion type solar cell encapsulating sheet of the present invention includes a dispersion medium resin and a fluorescent material having an absorption wavelength peak at 300 to 450 nm, and the content of an ultraviolet absorber other than the fluorescent material is the dispersion medium resin. It is 0.15 mass part or less with respect to 100 mass parts.
- the fluorescent material used in the present invention has an absorption wavelength peak at 300 to 450 nm. From the viewpoint of effectively preventing the active species that initiate photodegradation of the polymer contained in the wavelength conversion type solar cell encapsulating sheet from being excited, the fluorescent material used in the present invention has an absorption wavelength of 300 to 450 nm. It shall have a peak.
- the fluorescent substances used in the present invention may be used singly or in combination of two or more.
- Suitable fluorescent materials used in the present invention include rare earth metal organic complexes. Of these, a europium complex or a samarium complex is preferable, and a europium complex is more preferable.
- a solar cell module having high power generation efficiency can be realized.
- the europium complex converts light in the ultraviolet region into light in the red wavelength region with high wavelength conversion efficiency, and the converted light contributes to power generation in the solar battery cell.
- the europium complex needs a molecule to be a ligand in addition to the central element europium (Eu), but in the present invention, the type of the ligand is not limited, so long as it is a molecule that forms a complex with europium. Either may be sufficient.
- a rare earth complex such as Eu (TTA) 3 phen
- TTA rare earth complex
- the production method of Eu (TTA) 3 Phen for example, the method disclosed in Masaya Mitsuishi, Shinji Kikuchi, Tokuji Miyashita, Yutaka Amano, J. Mater. Chem. 2003, 13, 2875-2879 can be referred to.
- the ligand of the complex is not limited, but as the neutral ligand, carboxylic acid, nitrogen-containing organic compound, nitrogen-containing aromatic heterocyclic compound, ⁇ -diketone, or phosphine oxide can be used. preferable.
- R 1 COCHR 2 COR 3 (wherein, R 1 represents an aryl group, an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an aralkyl group, or substituted versions thereof, R 2 is , A hydrogen atom, an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an aralkyl group or an aryl group, and R 3 represents an aryl group, an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an aralkyl group or a substituent thereof.
- ⁇ -diketones represented by the formula (1) may be contained.
- ⁇ -diketones include acetylacetone, perfluoroacetylacetone, benzoyl-2-furanoylmethane, 1,3-bis (3-pyridyl) -1,3-propanedione, benzoyltrifluoroacetone, benzoylacetone 5-chlorosulfonyl-2-thenoyltrifluoroacetone, di (4-bromo) benzoylmethane, dibenzoylmethane, d, d-dicamphorylmethane, 1,3-dicyano-1,3-propanedione, p- Di (4,4,5,5,6,6,6-heptafluoro-1,3-hexanedinoyl) benzene, 4,4'-dimethoxydibenzoylmethane, 2,6-dimethyl-3,5-heptane Dione, dinaphthoylmethane, dipivaloylmethan
- Nitrogen-containing organic compounds, nitrogen-containing aromatic heterocyclic compounds, and phosphine oxides of neutral ligands of rare earth complexes include, for example, 1,10-phenanthroline, 2-2'-bipyridyl, 2-2'-6, 2 "-terpyridyl, 4,7-diphenyl-1,10-phenanthroline, 2- (2-pyridyl) benzimidazole, triphenylphosphine oxide, tri-n-butylphosphine oxide, tri-n-octylphosphine oxide, tri- Examples thereof include n-butyl phosphate.
- the fluorescent material is encapsulated in resin particles.
- a monomer compound which comprises the said resin particle From a viewpoint of scattering suppression of light, it is preferable that it is a vinyl compound.
- a commonly used method can be used without any particular limitation.
- it can be prepared by preparing a mixture of monomer compounds constituting the fluorescent substance and resin particles and polymerizing the mixture.
- the fluorescent material for wavelength conversion is configured as resin particles containing the fluorescent substance. can do.
- the “fluorescent material for wavelength conversion” refers to a material obtained by polymerizing a vinyl compound containing a fluorescent material.
- the vinyl compound is not particularly limited as long as it is a compound having at least one ethylenically unsaturated bond, and an acrylic monomer, a methacrylic monomer, an acrylic that can be converted into a vinyl resin, particularly an acrylic resin or a methacrylic resin, upon polymerization reaction.
- Oligomers, methacryl oligomers and the like can be used without particular limitation.
- an acrylic monomer, a methacryl monomer, and the like are preferable.
- acrylic monomer and the methacrylic monomer examples include acrylic acid, methacrylic acid, and alkyl esters thereof, and other vinyl compounds that can be copolymerized with these may be used in combination. A combination of the above can also be used.
- alkyl acrylate ester and the alkyl methacrylate ester include, for example, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate.
- examples of other vinyl compounds that can be copolymerized with acrylic acid, methacrylic acid, alkyl acrylate or alkyl methacrylate include acrylamide, acrylonitrile, diacetone acrylamide, styrene, vinyl toluene, and the like. These vinyl monomers can be used alone or in combination of two or more.
- At least one selected from alkyl acrylates and alkyl methacrylates is preferably used, and at least one selected from methyl acrylate, methyl methacrylate, ethyl acrylate, and ethyl methacrylate. More preferably using seeds
- a radical polymerization initiator it is preferable to use a radical polymerization initiator to polymerize the vinyl compound.
- a radical polymerization initiator a commonly used radical polymerization initiator can be used without particular limitation.
- a peroxide etc. are mentioned preferably.
- peroxide examples include ammonium sulfate, sodium persulfate, potassium persulfate, isobutyl peroxide, ⁇ , ⁇ ′bis (neodecanoylperoxy) diisopropylbenzene, cumylperoxyneodecanoate, and di-n-propylperoxide.
- the amount of the radical polymerization initiator used can be appropriately selected according to the type of the vinyl compound, the refractive index of the resin particles to be formed, and the like, and is used in a commonly used amount. Specifically, for example, it can be used in an amount of 0.1 to 15 parts by mass, preferably 0.5 to 10 parts by mass with respect to 100 parts by mass of the vinyl compound.
- the fluorescent material for wavelength conversion in the present invention is prepared by mixing the above fluorescent substance and vinyl compound, if necessary, a radical polymerization initiator such as peroxide, a chain transfer agent such as n-octanethiol, and the like. It is obtained by dissolving or dispersing in a vinyl compound and polymerizing it.
- a radical polymerization initiator such as peroxide
- a chain transfer agent such as n-octanethiol
- the content of the fluorescent material in the wavelength conversion type solar cell encapsulating sheet is appropriately adjusted depending on the type of the fluorescent material.
- the content of the fluorescent substance in the wavelength conversion type solar cell encapsulating sheet is preferably 0.00001 to 30 parts by mass, and 0.0005 to 20 parts by mass with respect to 100 parts by mass of the dispersion medium resin. More preferred is 0.0001 to 10 parts by mass. By setting it as 0.0001 mass part or more, the efficiency of wavelength conversion becomes more sufficient, and the fall of the light quantity which reaches
- the wavelength conversion type solar cell encapsulating sheet of the present invention has a content of an ultraviolet absorber other than the above-described fluorescent material (hereinafter sometimes simply referred to as “ultraviolet absorber”) of 100 mass of the dispersion medium resin.
- the amount is 0.15 parts by mass or less based on parts.
- the luminous efficiency of a solar cell module can be improved by making the content rate of a ultraviolet absorber into 0.15 mass part or less.
- the term “ultraviolet absorber” refers to a substance having an absorption wavelength peak at 300 to 450 nm and other than the fluorescent substance. Further, “the content is 0.15 parts by mass or less with respect to 100 parts by mass of the dispersion medium resin” includes a case where the ultraviolet absorber is not included.
- the content of the ultraviolet absorber in the wavelength conversion type solar cell encapsulating sheet is 0.15 parts by mass or less, more preferably 0.1 parts by mass or less, substantially 100 parts by mass of the dispersion medium resin, More preferably, no ultraviolet absorber is contained.
- the wavelength conversion type solar cell encapsulating sheet of the present invention contains a dispersion medium resin for dispersing the fluorescent substance or the wavelength converting fluorescent material.
- a dispersion medium resin for dispersing the fluorescent substance or the wavelength converting fluorescent material.
- the dispersion medium resin include acrylic resin, polycarbonate resin, polystyrene resin, polyolefin resin, polyvinyl chloride resin, polyether sulfone resin, polyarylate resin, polyvinyl acetal resin, epoxy resin, silicone resin, Examples thereof include fluororesins and copolymers thereof.
- the said dispersion medium resin may be used individually by 1 type or in combination of 2 or more types.
- acrylic resin examples include (meth) acrylic acid ester resins.
- polyolefin resin examples include polyethylene and polypropylene.
- polyvinyl acetal resin examples include polyvinyl formal, polyvinyl butyral (PVB resin), and modified PVB.
- (meth) acrylic acid ester resin means what has a structural unit derived from acrylic acid ester or methacrylic acid ester,
- acrylic acid alkylester or methacrylic acid alkylester methyl acrylate, methacrylic acid
- Acrylic acid unsubstituted alkyl esters or methacrylic acid unsubstituted alkyl esters such as methyl acrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, and alkyls thereof
- the acrylic acid ester or methacrylic acid ester is preferably an alkyl ester having 1 to 10 carbon atoms of acrylic acid or methacrylic acid, and more preferably an alkyl ester having 2 to 8 carbon atoms.
- Specific examples of the acrylic ester or methacrylic ester include ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, 2-hydroxyethyl methacrylate, cyclohexyl methacrylate, phenyl methacrylate, benzyl methacrylate, methyl acrylate, Examples include ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, cyclohexyl acrylate, phenyl acrylate, benzyl acrylate, and the like.
- the (meth) acrylic ester resin may be a copolymer using an unsaturated monomer copolymerizable with an acrylic ester or methacrylic ester.
- unsaturated monomer examples include unsaturated acids such as methacrylic acid and acrylic acid; styrene, ⁇ -methylstyrene, acrylamide, diacetone acrylamide, acrylonitrile, methacrylonitrile, maleic anhydride, phenylmaleimide, cyclohexylmaleimide, and the like. And two or more of them can be used as necessary. These unsaturated monomers can be used alone or in combination of two or more.
- (meth) acrylic acid ester resins include methyl acrylate, ethyl acrylate, isobutyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, and n-butyl methacrylate. What has the structural unit derived from is preferable, and what has the structural unit derived from methyl methacrylate from a durable or versatile viewpoint is more preferable.
- the copolymer resin include (meth) acrylic acid ester-styrene copolymer, ethylene-vinyl acetate copolymer (hereinafter abbreviated as “EVA”), and the like.
- EVA is preferable in terms of moisture resistance, cost, and versatility
- (meth) acrylic ester resin is preferable in terms of durability and surface hardness. Furthermore, the combined use of EVA and (meth) acrylic ester resin is more preferable from the viewpoint of combining the advantages of both.
- the content of vinyl acetate units is preferably 10 to 50 parts by mass, and 20 to 35 parts by mass when the total EVA is 100 parts by mass. It is preferable from the point of uniform dispersibility.
- EVA resins that do not contain UV absorbers can be applied.
- examples of commercially available products include Ultrasen 634 manufactured by Tosoh Corporation, EVAFLEX manufactured by Mitsui DuPont Polychemical Co., Ltd., and Asahi Kasei.
- Examples include Suntech EVA manufactured by Chemicals, UBE EVA copolymer manufactured by Ube Maruzen Polyethylene, Evaate manufactured by Sumitomo Chemical Co., and Novatec EVA manufactured by Nippon Polyethylene.
- Solar EVA which is an ethylene vinyl acetate copolymer resin (EVA) solar cell encapsulant manufactured by Mitsui Chemicals Fabro Co., Ltd., is estimated to contain 0.25 parts by mass of an ultraviolet absorber with respect to 100 parts by mass of the resin.
- EVASAFE which is an EVA resin sealing material manufactured by the company is estimated to contain 0.21 part by mass with respect to 100 parts by mass of the resin.
- the content of EVA is preferably 50 parts by mass or more and more preferably 70 parts by mass or more with respect to 100 parts by mass of the total amount of EVA and methyl methacrylate. preferable.
- the dispersion medium resin may be a resin having a crosslinked structure by adding a crosslinkable monomer.
- the crosslinking monomer include dicyclopentenyl (meth) acrylate; tetrahydrofurfuryl (meth) acrylate; benzyl (meth) acrylate; a compound obtained by reacting a polyhydric alcohol with an ⁇ , ⁇ -unsaturated carboxylic acid ( For example, polyethylene glycol di (meth) acrylate (having 2 to 14 ethylene groups), trimethylolpropane di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolpropane ethoxytri (meth) acrylate, Trimethylolpropane propoxytri (meth) acrylate, tetramethylolmethanetri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, polypropylene glycol di (me
- crosslinking monomers include trimethylolpropane tri (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and bisphenol A polyoxyethylene dimethacrylate.
- the said crosslinkable monomer is used individually by 1 type or in combination of 2 or more types.
- the resin can be polymerized by adding a thermal polymerization initiator or a photopolymerization initiator to the monomer and heating or irradiating with light, or can have a crosslinked structure.
- thermal polymerization initiator examples include 2,5-dimethylhexane-2,5-dihydroperoxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane-3, di-t- Butyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, dicumyl peroxide, ⁇ , ⁇ '-bis (t-butylperoxyisopropyl) benzene, n-butyl-4,4-bis (t-butylperoxy) butane, 2,2-bis (t-butylperoxy) butane, 1,1-bis (t-butylperoxy) cyclohexane, 1,1- Bis (t-butylperoxy) 3,3,5-trimethylcyclohexane, t-butylperoxybenzate, benzoyl peroxide and the like can be mentioned.
- a photoinitiator that generates a free radical by ultraviolet light or visible light is preferable, for example, benzoin ethers such as benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isobutyl ether, benzoin phenyl ether, Benzophenones such as benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N′-tetraethyl-4,4′-diaminobenzophenone, benzyldimethyl ketal (Ciba Japan Chemicals) , Irgacure 651), benzyl ketals such as benzyl diethyl ketal, 2,2-dimethoxy-2-phenylacetophenone, p-tert-butyldichloroacetophenone, p-dimethyl
- photoinitiators examples include 2,4,5-triallylimidazole dimer, 2-mercaptobenzoxazole, leucocrystal violet, tris (4-diethylamino-2-methyl). Combinations with phenyl) methane and the like can also be mentioned.
- an additive that can be used as a sensitizer system with a better photoinitiation performance as a whole when used in combination with the above substances such as triethanolamine for benzophenone, etc. Secondary amines can be used.
- the content of the photopolymerization initiator is sufficient up to 5 parts by mass with respect to the dispersion medium resin.
- the weight average molecular weight of the dispersion medium resin is preferably 10,000 to 300,000 from the viewpoint of coating properties and coating strength.
- the wavelength conversion type solar cell encapsulating sheet of the present invention includes a coupling agent, a plasticizer, a flame retardant, an antioxidant, a light stabilizer, a rust inhibitor, a processing aid, and a colorant as necessary. Etc. may be contained.
- the wavelength conversion type solar cell encapsulating sheet of the present invention can be manufactured using a known technique. For example, a method of melt-kneading at least the fluorescent material and the dispersion medium resin, and other additives as necessary, to form a sheet, or adding the fluorescent material into a sheet after varnishing the resin A method for removing the solvent can be used. Specifically, for example, two release sheets are opposed to each other via a spacer, the melt-kneaded composition is applied to a gap formed between the two release sheets, and hot pressed from both sides. A sheet can be formed.
- the thickness of the wavelength conversion type solar cell encapsulating sheet is preferably 10 ⁇ m to 1000 ⁇ m, and more preferably 400 ⁇ m to 600 ⁇ m.
- the wavelength conversion type solar cell encapsulating sheet of the present invention reduces light loss due to spectrum mismatch, and further improves light utilization efficiency by converting ultraviolet light to highly sensitive wavelength light. , Power generation efficiency can be improved.
- the fluorescent material particles also serve as a UV absorber, and an EVA resin containing a UV absorber other than the fluorescent material (for example, product name, manufactured by Mitsui Fabro Co., Ltd., trade name) : The same weather resistance as solar eva).
- FIG. 1 is a schematic cross-sectional view showing an example of a solar cell module.
- a protective layer 12 is provided on the light receiving surface side of the solar battery cell 10
- a back film 14 is provided on the back surface side.
- the sealing layer 16 is provided between the protective layer 12 and the solar battery cell 10
- the wavelength conversion type solar battery sealing sheet is used as the sealing layer 16.
- a back surface sealing layer 18 is provided between the back film 14 and the solar battery cell 10.
- the back surface sealing layer 18 is not particularly limited as long as the solar battery cell 10 can be sealed.
- the above-described wavelength conversion type solar battery sealing sheet one that does not add the fluorescent material is applied. Is also possible.
- the solar cell module of the present invention may further include a member that is normally provided in the solar cell module, such as an antireflection film.
- the solar cell module of the present invention includes the wavelength conversion type solar cell encapsulating sheet on the light receiving surface side, it is possible to suppress a decrease in weather resistance while improving power generation efficiency.
- Example 1 (Synthesis of phosphor particles) First, a fluorescent material was synthesized. 200 mg of 4,4,4-trifluoro-1- (thienyl) -1,3-butanedione (TTA) was dissolved in 7 ml of ethanol, and 1.1 ml of 1M sodium hydroxide was added thereto and mixed. 6.2 mg of 1,10-phenanthroline dissolved in 7 ml of ethanol was added to the previous mixed solution and stirred for 1 hour, and then a 3.5 ml aqueous solution containing 103 mg of EuCl 3 ⁇ 6H 2 O was added to obtain a precipitate. . This was filtered off, washed with ethanol, and dried to obtain the fluorescent substance Eu (TTA) 3 Phen.
- TTA 4,4,4-trifluoro-1- (thienyl) -1,3-butanedione
- the flask was stirred and kept at 60 ° C., 0.03 parts by mass of potassium persulfate as a radical polymerization initiator was added, emulsion polymerization was carried out for 4 hours, and finally the temperature was raised to 90 ° C. Was completed.
- the fluorescent material for wavelength conversion obtained here is in the form of particles having a primary particle diameter of about 100 nm, and is appropriately post-treated with isopropyl alcohol, etc., filtered, dried, sieved appropriately, A fluorescent material for wavelength conversion was obtained.
- ethylene-vinyl acetate resin (EVA): Ultrasen 634 (not containing UV absorber) manufactured by Tosoh Corporation as a transparent dispersion medium resin, a peroxide thermal radical polymerization initiator manufactured by Arkema Yoshitomi Corporation (In this example, it also functions as a crosslinking agent): 1.5 g of Luperox 101, 0.5 g of silane coupling agent manufactured by Toray Dow Corning Co., Ltd .: 0.5 g of SZ6030, and the particulate wavelength conversion obtained above 2 g of the fluorescent material was kneaded with a roll mill at 90 ° C. to obtain a wavelength conversion resin composition.
- EVA ethylene-vinyl acetate resin
- wavelength conversion type solar cell encapsulating sheet (Preparation of wavelength conversion type solar cell encapsulating sheet) About 30 g of the wavelength conversion resin composition obtained above is sandwiched between release sheets, a 0.6 mm thick stainless steel spacer is used, and a heat plate is adjusted to 80 ° C., using a press to convert the sheet into a wavelength conversion type A solar cell encapsulating sheet was obtained. This wavelength conversion type solar cell encapsulating sheet does not contain an ultraviolet absorber.
- the solar cell encapsulating sheet for the back surface was produced in the same manner as the production of the wavelength converting solar cell encapsulating sheet, but without adding the wavelength converting fluorescent material.
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Abstract
Description
また従来から、太陽電池用透明封止剤として、熱硬化性を付与したエチレン-酢酸ビニル共重合体が広く用いられている(例えば、特開2005-126708号公報、及び特開2008-159856号公報参照)。
よって、本発明の波長変換型太陽電池封止シートは、従来の波長変換型太陽電池封止シートに比べて、発電効率が高く、耐候性の低下が抑えられる。
即ち、本発明は以下の通りである。
本発明の波長変換型太陽電池封止シートは、太陽電池モジュールの受光面側に用いられるものである。本発明の波長変換型太陽電池封止シートは、分散媒樹脂と、300~450nmに吸収波長ピークを有する蛍光物質とを含み、かつ該蛍光物質以外の紫外線吸収剤の含有率が該分散媒樹脂100質量部に対し0.15質量部以下である。
本発明に用いる蛍光物質は、300~450nmに吸収波長ピークを有する。波長変換型太陽電池封止シート中に含有される高分子の光劣化開始の活性種が励起されるのを効果的に防止する観点から、本発明に用いる蛍光物質は、300~450nmに吸収波長ピークを有するものとする。
本発明に用いる蛍光物質は、一種単独でも、二種以上を併用してもよい。
蛍光物質にユーロピウム錯体を用いることで、高い発電効率を有する太陽電池モジュールを実現できる。ユーロピウム錯体は、紫外線域の光を高い波長変換効率で赤色の波長域の光に変換し、この変換された光が太陽電池セルで発電に寄与する。
希土類錯体の配位子として一般式:R1COCHR2COR3(式中、R1はアリール基、アルキル基、シクロアルキル基、シクロアルキルアルキル基、アラルキル基又はそれらの置換体を、R2は、水素原子、アルキル基、シクロアルキル基、シクロアルキルアルキル基、アラルキル基又はアリール基を、R3はアリール基、アルキル基、シクロアルキル基、シクロアルキルアルキル基、アラルキル基又はそれらの置換体をそれぞれ示す)で表わされるβ-ジケトン類を含有してもよい。
また前記蛍光物質を樹脂粒子に内包する方法としては、通常用いられる方法を特に制限はなく用いることができる。例えば、前記蛍光物質と樹脂粒子を構成するモノマー化合物の混合物を調製し、これを重合することで調製することができる。具体的には、例えば、蛍光物質およびビニル化合物を含む混合物を調製し、ラジカル重合開始剤を用いてビニル化合物を重合することで、蛍光物質が内包された樹脂粒子として波長変換用蛍光材料を構成することができる。尚、本発明において「波長変換用蛍光材料」とは、蛍光物質を含んだビニル化合物を重合して得られる状態のものを指す。
また、本発明の波長変換型太陽電池封止シートは、上述の蛍光物質以外の紫外線吸収剤(以下、単に「紫外線吸収剤」と称する場合がある)の含有率が、前記分散媒樹脂100質量部に対し0.15質量部以下である。紫外線吸収剤の含有率を0.15質量部以下とすることで、太陽電池モジュールの発光効率を向上させることができる。
本発明の波長変換型太陽電池封止シートは、前記蛍光物質又は前記波長変換用蛍光材料を分散させる分散媒樹脂を含有する。分散媒樹脂の具体的な例としては、アクリル系樹脂、ポリカーボネート樹脂、ポリスチレン樹脂、ポリオレフィン樹脂、ポリ塩化ビニル樹脂、ポリエーテルサルフォン樹脂、ポリアリレート樹脂、ポリビニルアセタール系樹脂、エポキシ樹脂、シリコーン樹脂、フッ素樹脂、これらの共重合体等が挙げられる。
前記分散媒樹脂は1種単独で、又は2種以上を組み合わせて使用してもよい。
アクリル酸エステル又はメタクリル酸エステルとして具体的には、メタクリル酸エチル、メタクリル酸ブチル、メタクリル酸2-エチルヘキシル、メタクリル酸2-ヒドロキシエチル、メタクリル酸シクロヘキシル、メタクリル酸フェニル、メタクリル酸ベンジル、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸2-エチルヘキシル、アクリル酸2-ヒドロキシエチル、アクリル酸シクロヘキシル、アクリル酸フェニル、アクリル酸ベンジルなどを例示することができる。
これらの不飽和単量体は、1種単独で又は2種類以上を組み合わせて用いることができる。
共重合体の樹脂としては、例えば、(メタ)アクリル酸エステル-スチレン共重合体、エチレン-酢酸ビニル共重合体(以下「EVA」と略称する)、等が挙げられる。
架橋性モノマーとしては、例えば、ジシクロペンテニル(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート;ベンジル(メタ)アクリレート;多価アルコールにα,β-不飽和カルボン酸を反応させて得られる化合物(例えば、ポリエチレングリコールジ(メタ)アクリレート(エチレン基の数が2~14のもの)、トリメチロールプロパンジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールプロパンエトキシトリ(メタ)アクリレート、トリメチロールプロパンプロポキシトリ(メタ)アクリレート、テトラメチロールメタントリ(メタ)アクリレート、テトラメチロールメタンテトラ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート(プロピレン基の数が2~14のもの)、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ビスフェノールAポリオキシエチレンジ(メタ)アクリレート、ビスフェノールAジオキシエチレンジ(メタ)アクリレート、ビスフェノールAトリオキシエチレンジ(メタ)アクリレート、ビスフェノールAデカオキシエチレンジ(メタ)アクリレート等);グリシジル基含有化合物にα,β-不飽和カルボン酸を付加して得られる化合物(例えば、トリメチロールプロパントリグリシジルエーテルトリアクリレート、ビスフェノールAジグリシジルエーテルジアクリレート等);多価カルボン酸(例えば、無水フタル酸)と水酸基及びエチレン性不飽和基を有する物質(例えば、β-ヒドロキシエチル(メタ)アクリレート)とのエステル化物;アクリル酸若しくはメタクリル酸のアルキルエステル(例えば、(メタ)アクリル酸メチルエステル、(メタ)アクリル酸エチルエステル、(メタ)アクリル酸ブチルエステル、(メタ)アクリル酸2-エチルヘキシルエステル);ウレタン(メタ)アクリレート(例えば、トリレンジイソシアネートと2-ヒドロキシエチル(メタ)アクリル酸エステルとの反応物、トリメチルヘキサメチレンジイソシアネートとシクロヘキサンジメタノールと2-ヒドロキシエチル(メタ)アクリル酸エステルとの反応物等);等を挙げることができる。
なお、上記架橋性モノマーは1種単独で又は2種以上を組み合わせて用いられる。
熱重合開始剤の含有率は、分散媒樹脂に対して5質量部までで充分である。
光重合開始剤の含有率は、分散媒樹脂に対して5質量部までで充分である。
本発明の波長変換型太陽電池封止シートは、公知の技術を利用して製造することができる。例えば、少なくとも前記蛍光物質及び前記分散媒樹脂、更に必要に応じてその他の添加剤を溶融混練しシートを成型する方法、或いは、前記樹脂をワニス化し蛍光物質を添加した後、シート状に付与し、溶媒を除去する方法等が利用できる。
具体的には、例えば、スペーサーを介して2枚の離型シートを対向させ、2枚の離型シート間に形成された空隙に前記溶融混練した組成物を付与し、両側から熱プレスしてシートを形成することができる。
本発明の太陽電池モジュールは、少なくとも、太陽電池セルと、この太陽電池の受光面側に設けられた前記波長変換型太陽電池封止シートと、を有する。図1は、太陽電池モジュールの一例を示す概略断面図である。
図1の太陽電池モジュールでは、太陽電池セル10の受光面側に保護層12を備え、裏面側にはバックフィルム14を備える。更に、保護層12と太陽電池セル10との間に、封止層16を備え、この封止層16として、前述の波長変換型太陽電池封止シートを用いる。また、バックフィルム14と太陽電池セル10との間には、裏面用封止層18を備える。裏面用封止層18は、太陽電池セル10を封止できるものであれば特に制限されず、例えば、前述の波長変換型太陽電池封止シートにおいて、前記蛍光物質を添加しないものを適用することも可能である。
本明細書に記載された全ての文献、特許出願、および技術規格は、個々の文献、特許出願、および技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
(蛍光物質粒子の合成)
まず、蛍光物質を合成した。4,4,4-トリフルオロ-1-(チエニル)-1,3-ブタンジオン(TTA)200mgを7mlのエタノールに溶解し、ここへ1Mの水酸化ナトリウム1.1mlを加え混合した。7mlのエタノールに溶かした6.2mgの1,10-フェナントロリンを先の混合溶液に加え、1時間攪拌した後、EuCl3・6H2Oを103mg含む3.5ml水溶液を加え、沈殿物を得た。これを濾別し、エタノールで洗浄し、乾燥して、蛍光物質Eu(TTA)3Phenを得た。
蛍光物質として上記で得られたEu(TTA)3Phenを0.3質量部、ビニル化合物としてメタクリル酸メチルを60質量部、連鎖移動剤としてn-オクタンチオールを0.012質量部用い、これらを混合攪拌してモノマー混合液を用意した。また、イオン交換水を300質量部、界面活性剤として花王(株)製アルキルベンゼンスルホン酸ナトリウム、G-15を3.65質量部加え、ここに前述したモノマー混合液を加え、還流管、窒素流下のフラスコを用い、攪拌をしながら、60℃に保ち、ラジカル重合開始剤として過硫酸カリウムを0.03質量部加え、乳化重合を4時間行い、最後に90℃に昇温して、重合反応を完結させた。ここで得られた波長変換用蛍光材料は、一次粒子径が100nm程度の粒子状となり、イソプロピルアルコールなどで適宜後処理をし、これを濾別、乾燥し、適宜ふるいわけをし、粒子状の波長変換用蛍光材料を得た。
透明分散媒樹脂として東ソー(株)製のエチレン-酢酸ビニル樹脂(EVA):ウルトラセン634(紫外線吸収剤を含有しない)を100g用い、アルケマ吉富(株)製の過酸化物熱ラジカル重合開始剤(本実施例では、架橋剤としても働く):ルペロックス101を1.5g、東レ・ダウコーニング(株)製のシランカップリング剤:SZ6030を0.5g、及び上記で得た粒子状の波長変換用蛍光材料を2g、90℃のロールミルで混練して、波長変換用樹脂組成物を得た。
上記で得られた波長変換用樹脂組成物の約30gを離型シートに挟み、0.6mm厚ステンレス製スペーサーを用い、熱板を80℃に調整したプレスを用い、シート状にして波長変換型太陽電池封止シートを得た。この波長変換型太陽電池封止シートには、紫外線吸収剤は含有されていない。
上記波長変換型太陽電池封止シートの作製と同様にして、但し波長変換用蛍光材料を添加せずに、裏面用太陽電池封止シートを作製した。
保護ガラスとしての強化硝子(旭硝子(株)製)の上に、上記波長変換型太陽電池封止シートを載せ、その上に、起電力を外部に取り出せるようにした太陽電池セル上を載せ、さらに裏面用太陽電池封止シート、バックフィルムとしてPETフィルム(東洋紡(株)製、商品名:A-4300)を順次載せ、真空ラミネータを用いてラミネートし、実施例1の太陽電池モジュールを作製した。
(紫外線吸収剤を含有する太陽電池モジュールの作製)
保護ガラスとしての強化硝子(旭硝子(株)製)、封止材としてのエチレン酢酸ビニル共重合樹脂( EVA )太陽電池封止材((株)三井化学ファブロ社製、商品名:ソーラーエバ、紫外線吸収剤を0.25質量部、光安定剤を0.04質量部、架橋助剤を0.4質量部、シランカップリング剤を0.5質量部含有すると推定される)、太陽電池セル(受光面を下に向ける)、前記EVA樹脂(0.6mm厚)、バックフィルムとしてポリエチレンテレフタレート(PET)フィルム(東洋紡(株)製、A-4300)をこの順に重ね、真空ラミネータを用いてラミネートし、比較例1の太陽電池モジュールを作製した。
(蛍光物質を含まない太陽電池モジュールの作製)
保護ガラスとしての強化硝子(旭硝子(株)製)、封止材として実施例1の裏面用太陽電池封止膜、太陽電池セル(受光面を下に向ける)、前記裏面用太陽電池封止膜、バックフィルムとしてポリエチレンテレフタレート(PET)フィルム(東洋紡(株)製、A-4300)をこの順に重ね、真空ラミネータを用いて、ラミネートし、比較例2の太陽電池モジュールを作製した。
擬似太陽光線として、ソーラーシミュレータ(ワコム電創社製、WXS-155S-10、AM1.5G)を用い、電流電圧特性をI-Vカーブトレーサー(英弘精機社製、MP-160)を用いて、モジュール封止前のセルの状態と、モジュール封止後、それぞれ測定し、その差をとって評価した。
なお、太陽電池としての発電性能を示すJsc(短絡電流密度)、Isc(短絡電流)、Voc(開放電圧)、Pm(最大出力)、Ipm(最大出力動作電流)、Vpm(最大出力動作電圧)、F.F.(曲線因子)、及びhin(太陽電池モジュール変換効率)は、JIS-C-8913及びJIS-C-8914に準拠して測定を行なうことで得られたものである。
下記表1に、実施例1及び比較例1の太陽電池モジュールの測定結果を示す。
上記実施例1、比較例1及び2の太陽電池モジュールについて、強エネルギーキセノンウェザーメーター(スガ試験機社製、XEL-1WN)を用い、F.F.(曲線因子)をI-Vカーブトレーサー(英弘精機社製、MP-160)を用いて、光暴露前と光暴露168時間後、336時間後をそれぞれ測定し、その値を比較することで評価した。
測定結果を表2に示す。
Claims (3)
- 分散媒樹脂と、300~450nmに吸収波長ピークを有する蛍光物質とを含み、
前記蛍光物質以外の紫外線吸収剤の含有率が分散媒樹脂100質量部に対し0.15質量部以下である波長変換型太陽電池封止シート。 - 前記蛍光物質が、ユーロピウム錯体である請求項1に記載の波長変換型太陽電池封止シート。
- 太陽電池セルと、
前記太陽電池セルの受光面側に設けられた、請求項1又は請求項2に記載の波長変換型太陽電池封止シートと、
を有する太陽電池モジュール。
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CA2794879A CA2794879C (en) | 2010-03-29 | 2011-03-28 | Wavelength conversion type photovoltaic cell sealing sheet and photovoltaic cell module |
SG2012071684A SG184293A1 (en) | 2010-03-29 | 2011-03-28 | Wavelength conversion type photovoltaic cell sealing sheet and photovoltaic cell module |
EP11762815.6A EP2555253A4 (en) | 2010-03-29 | 2011-03-28 | SEALING FOIL FOR A WAVE LENGTH CHANGING SOLAR CELL AND SOLAR CELL MODULE |
US13/638,085 US20130074928A1 (en) | 2010-03-29 | 2011-03-28 | Wavelength conversion type photovoltaic cell sealing sheet and photovoltaic cell module |
CN201180016839.9A CN102844882B (zh) | 2010-03-29 | 2011-03-28 | 波长变换型太阳能电池密封片材及太阳能电池组件 |
KR1020127025693A KR101441992B1 (ko) | 2010-03-29 | 2011-03-28 | 파장 변환형 태양 전지 봉지 시트, 및 태양 전지 모듈 |
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TWI474490B (zh) | 2015-02-21 |
MY160834A (en) | 2017-03-31 |
CN102844882B (zh) | 2016-06-08 |
EP2555253A1 (en) | 2013-02-06 |
SG184293A1 (en) | 2012-11-29 |
CA2794879C (en) | 2016-05-24 |
KR20120127669A (ko) | 2012-11-22 |
EP2555253A4 (en) | 2015-06-03 |
JP2011210891A (ja) | 2011-10-20 |
TW201133896A (en) | 2011-10-01 |
CN102844882A (zh) | 2012-12-26 |
US20130074928A1 (en) | 2013-03-28 |
KR101441992B1 (ko) | 2014-09-19 |
CA2794879A1 (en) | 2011-10-06 |
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