WO2011068102A1 - 粘着シート - Google Patents
粘着シート Download PDFInfo
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- WO2011068102A1 WO2011068102A1 PCT/JP2010/071397 JP2010071397W WO2011068102A1 WO 2011068102 A1 WO2011068102 A1 WO 2011068102A1 JP 2010071397 W JP2010071397 W JP 2010071397W WO 2011068102 A1 WO2011068102 A1 WO 2011068102A1
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- WIPO (PCT)
- Prior art keywords
- pressure
- layer
- sensitive adhesive
- polyester resin
- adhesive sheet
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4288—Polycondensates having carboxylic or carbonic ester groups in the main chain modified by higher fatty oils or their acids or by resin acids
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
- C09J2301/1242—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape the opposite adhesive layers being different
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
- C09J2301/208—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive layer being constituted by at least two or more adjacent or superposed adhesive layers, e.g. multilayer adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2467/00—Presence of polyester
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/269—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension including synthetic resin or polymer layer or component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2848—Three or more layers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2852—Adhesive compositions
Definitions
- the present invention relates to an adhesive sheet provided with an adhesive layer mainly composed of a polyester resin.
- Polyester-based pressure-sensitive adhesive achieves higher heat resistance than ordinary acrylic pressure-sensitive adhesives (pressure-sensitive adhesives based on acrylic polymers) It is easy to do.
- Patent document 1 is mentioned as technical literature regarding a polyester-type adhesive.
- polyester-based pressure-sensitive adhesives further improve the adhesive strength while taking advantage of their good heat resistance.
- the heat resistance of the pressure-sensitive adhesive (which can be evaluated by the heat resistance retention described below) and the adhesive strength are contradictory properties, and it has been difficult to achieve both of these properties at a high level.
- An object of the present invention is to provide a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer containing a polyester resin as a main component and capable of realizing a high level of heat resistance and pressure-sensitive adhesive force in a well-balanced manner.
- the adhesive sheet provided with the adhesive layer which has a polyester resin as a main component is provided. Its pressure-sensitive adhesive layer, the weight average molecular weight (Mw) 4 ⁇ 10 4 ⁇ a layer LA polyester resin E A of 12 ⁇ 10 4, which are cross-linked, Mw0.2 ⁇ 10 4 ⁇ 1 ⁇ 10 4 of the polyester resin E It has a laminated structure including at least one layer LB formed by crosslinking B.
- at least one surface of the pressure-sensitive adhesive layer is constituted by the layer LA.
- the pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a laminated structure including the layers LA and LB formed by cross-linking polyester resins having different Mw heat resistance and adhesive strength are simultaneously realized at a high level. Can be done.
- the pressure-sensitive adhesive layer includes at least two layers LA, and one surface and the other surface of the pressure-sensitive adhesive layer are respectively formed by the first layer LA and the second layer LA.
- the layer LA is preferably constituted.
- the pressure-sensitive adhesive sheet having such a configuration is suitable, for example, as a pressure-sensitive adhesive sheet (that is, a double-sided adhesive pressure-sensitive adhesive sheet) that can use both surfaces of the pressure-sensitive adhesive layer as pressure-sensitive adhesive surfaces (that is, surfaces to be bonded to the adherend).
- Gel fraction G LA of the layer LA may be, for example, 30 to 65%. Further, the gel fraction G LB of the layer LB may be, for example, 70 to 90%. If one or both of G LA and G LB are too lower than the above range, the heat resistance (eg, heat resistance retention) of the pressure-sensitive adhesive sheet may tend to decrease. If one or both of G LA and G LB are too higher than the above range, the adhesive strength may be easily lowered. According to the pressure-sensitive adhesive sheet in which one or both (preferably both) of G LA and G LB are in the above range, heat resistance and adhesive strength can be realized in a balanced manner at a higher level.
- the thickness T LA of the layer LA constituting at least one surface of the pressure-sensitive adhesive layer may be, for example, 5 ⁇ m to 100 ⁇ m. In one aspect of the technology disclosed herein, it is preferable that a layer LB having a thickness T LB of 10 ⁇ m to 2000 ⁇ m is laminated on the back surface of the layer LA constituting at least one surface of the pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive sheet having such a configuration can realize heat resistance and pressure-sensitive adhesive strength at a higher level in a well-balanced manner.
- At least one surface (adhesive surface) of the pressure-sensitive adhesive layer is constituted by a layer LA having a thickness T LA, and a layer LB having a thickness T LB is formed on the back surface of the layer LA.
- the relationship between the T LA and the T LB preferably satisfies the following formula: 1 ⁇ T LB / T LA ⁇ 50;
- Such an adhesive sheet can realize heat resistance and adhesive strength at a higher level in a well-balanced manner.
- At least one of the polyester resin E A and the polyester resin E B is a trifunctional or higher polyfunctional isocyanate (that is, an average of 3 or more isocyanate groups (—N It is preferably crosslinked by a compound having ⁇ C ⁇ O group).
- a preferable cross-linking agent is a trifunctional or higher polyfunctional isocyanate which is an isocyanurate body (trimer adduct) of a bifunctional or higher polyfunctional isocyanate.
- each said polyester resin E A the polyester resin E B contains a polycarboxylic acid component and a polyhydric alcohol component, a polycarboxylic acid component constituting the polyester resin E A and multivalent the combination of the alcohol component is the same as the combination of a polycarboxylic acid component and a polyhydric alcohol component constituting the polyester resin E B.
- Layer LA polyester resin E A and the polyester resin E B in such a relationship is formed by crosslinking, respectively, LB is capable of having an excellent adhesion between the layers (interlayer adhesion strength). Therefore, according to the polyester resins E A and E B , a pressure-sensitive adhesive sheet exhibiting more uniform and stable pressure-sensitive adhesive properties (heat resistance retention, pressure-sensitive adhesive force, etc.) can be realized. Moreover, an adhesive sheet provided with the adhesive layer excellent in transparency can be formed.
- an aliphatic dicarboxylic acid having a structure in which an unsaturated fatty acid is dimerized can be preferably used.
- the polyhydric alcohol component used for the synthesis of one or both of the polyester resins E A and E B is a structure in which hydrogen is added (hydrogenated) to an aliphatic dicarboxylic acid formed by dimerization of an unsaturated fatty acid. These aliphatic diols can be preferably employed. According to the polyester resins E A and E B , a higher performance pressure-sensitive adhesive sheet can be realized.
- the unsaturated fatty acids (for example, unsaturated fatty acids having 18 or more carbon atoms) can be obtained from plants, and aliphatic dicarboxylic acids synthesized from such plant-derived raw materials (unsaturated fatty acids) and / or Alternatively, it is preferable from the viewpoint of reducing environmental burden that aliphatic diols can be used as raw materials.
- the polyester resins E A and E B are both polycondensates of dimer acid and dimer diol.
- the dimer acid and dimer diol are typically derived from plants (in other words, plant-derived materials).
- the pressure-sensitive adhesive sheet using such polyester resins E A and E B is preferable from the viewpoint of reducing environmental burden.
- FIG. 1 is a cross-sectional view schematically showing a configuration example of an adhesive sheet according to the present invention.
- FIG. 2 is a cross-sectional view schematically showing another configuration example of the pressure-sensitive adhesive sheet according to the present invention.
- FIG. 3 is a cross-sectional view schematically showing another configuration example of the pressure-sensitive adhesive sheet according to the present invention.
- FIG. 4 is a cross-sectional view schematically showing another configuration example of the pressure-sensitive adhesive sheet according to the present invention.
- FIG. 5 is a cross-sectional view schematically showing another configuration example of the pressure-sensitive adhesive sheet according to the present invention.
- FIG. 6 is a cross-sectional view schematically showing another configuration example of the pressure-sensitive adhesive sheet according to the present invention.
- FIG. 7 is a cross-sectional view schematically illustrating the configuration of the pressure-sensitive adhesive layer according to one embodiment.
- FIG. 8 is a cross-sectional view schematically illustrating the configuration of the pressure-sensitive adhesive layer according to another embodiment.
- the technology disclosed herein can be applied to various pressure-sensitive adhesive sheets including a pressure-sensitive adhesive layer (polyester-based pressure-sensitive adhesive layer) mainly composed of a polyester resin.
- a pressure-sensitive adhesive layer polyester-based pressure-sensitive adhesive layer
- the “pressure-sensitive adhesive layer containing a polyester resin as a main component” means that the weight of the polyester resin occupies 50% or more of the total weight of the pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive sheet with a base material in a form having such a pressure-sensitive adhesive layer on one side of the sheet-like base material (support) may be used, and the pressure-sensitive adhesive sheet with a base material in a form having the pressure-sensitive adhesive layer on both sides of the base material (both sides)
- a pressure-sensitive adhesive sheet typically a double-sided pressure-sensitive adhesive tape), and a substrate such as a form in which the pressure-sensitive adhesive layer is held on a release liner (can be grasped as a sheet-like substrate having a release surface) It may be a pressure-sensitive adhesive sheet (that is, a double-sided pressure-sensitive adhesive sheet having no support).
- the concept of the pressure-sensitive adhesive sheet herein may include what are called pressure-sensitive adhesive tapes, pressure-sensitive adhesive labels, pressure-sensitive adhesive films and the like. In the present specification, all percentages and parts expressed by mass are the same as percentages and parts expressed by weight.
- FIG. 1 is a structural example of the adhesive sheet with a base material of a double-sided adhesive type.
- the pressure-sensitive adhesive sheet 1 shown in FIG. 1 is provided with pressure-sensitive adhesive layers 21 and 22 on both surfaces (both non-peelable) of a base material 10, and the surfaces of those pressure-sensitive adhesive layers 21 and 22 (can be pressure-bonded to an adherend). 21A and 22A are protected by release liners 31 and 32 having at least a release surface on the adhesive layer side, respectively.
- the pressure-sensitive adhesive sheet 2 is provided with pressure-sensitive adhesive layers 21 and 22 on both surfaces (both non-peelable) of the base material 10, and the surface (pressure-sensitive adhesive surface) 21A of one pressure-sensitive adhesive layer 21 of them is It has a configuration protected by a release liner 31 whose both surfaces are release surfaces.
- the pressure-sensitive adhesive sheet 2 is wound so that the surface (pressure-sensitive adhesive surface) 22 ⁇ / b> A of the other pressure-sensitive adhesive layer 22 is brought into contact with the back surface of the release liner 31. It can be set as the structure protected by.
- 3 and 4 are configuration examples of a double-sided pressure-sensitive adhesive sheet without a base material.
- both surfaces (pressure-sensitive adhesive surfaces) 21A1 and 21A2 of the base material-less pressure-sensitive adhesive layer 21 are protected by release liners 31 and 32 having at least a pressure-sensitive adhesive layer side, respectively. It has a configuration.
- the pressure-sensitive adhesive sheet 4 shown in FIG. 4 has a configuration in which one surface (pressure-sensitive adhesive surface) 21A1 of the base material-less pressure-sensitive adhesive layer 21 is protected by a release liner 31 whose both surfaces are release surfaces. Then, the other surface (adhesive surface) 21A2 of the pressure-sensitive adhesive layer 21 comes into contact with the back surface of the release liner 31, so that the adhesive surface 21A2 is also protected by the release liner 31.
- the pressure-sensitive adhesive sheet 5 shown in FIG. 5 is provided with a pressure-sensitive adhesive layer 21 on one surface 10A (non-peelable) of the substrate 10, and at least the surface (pressure-sensitive adhesive surface) 21A of the pressure-sensitive adhesive layer 21 is peeled off at the pressure-sensitive adhesive layer side. It has the structure protected with the release liner 31 used as the surface.
- the pressure-sensitive adhesive sheet 6 shown in FIG. 6 has a configuration in which a pressure-sensitive adhesive layer 21 is provided on one surface 10 ⁇ / b> A (non-peelable) of the substrate 10.
- the other surface 10B of the substrate 10 is a release surface, and when the adhesive sheet 6 is wound, the surface (adhesive surface) 21A of the adhesive layer 21 abuts on the other surface 10B of the substrate 10, and the adhesive surface 21A is protected by the other surface 10B of the substrate.
- the pressure-sensitive adhesive layer in the technology disclosed herein has a laminated structure including one or more layers LA and LB formed using polyester resins E A and E B having different weight average molecular weights (Mw). These layers LA and LB are typically layers having polyester resins E A and E B as main components (that is, polyester resin layers), respectively.
- the number of layers included in the pressure-sensitive adhesive layer (that is, the sum of the number of layers LA and the number of layers LB) is not particularly limited, and can be, for example, 2 to 10 layers. From the viewpoint of productivity and the like, usually 2 to 5 layers are appropriate. In that case, the number of layers LA included in the pressure-sensitive adhesive layer may be, for example, 1 to 3 layers. Further, the number of layers LB included in the pressure-sensitive adhesive layer may be, for example, 1 to 2 layers.
- Layer LA is, Mw4 ⁇ 10 4 ⁇ 12 ⁇ 10 4, preferably those obtained by crosslinking the polyester resin E A of 5 ⁇ 10 4 ⁇ 8 ⁇ 10 4, typically crosslinked with the polyester resin E A It is formed by applying a polyester resin composition CA containing an agent on an appropriate surface and crosslinking (curing) the applied product. If the Mw of the polyester resin E A is too low than the above range, the adhesive strength is decreased tendency. If the Mw of the polyester resin E A is too large than the above range, crosslinking distance (i.e., distance between the crosslinking points) too long, the heat retention of the adhesive may become a downward trend. Further, there is a case where such the viscosity of the solution or molten product of the polyester resin E A is increased, the handling property tends to decrease.
- Layer LB is, Mw0.2 ⁇ 10 4 ⁇ 1 ⁇ 10 4, are those which preferably crosslinked polyester resin E B of 0.3 ⁇ 10 4 ⁇ 0.7 ⁇ 10 4, typically, the the polyester resin composition CB comprising a polyester resin E B and the crosslinking agent is applied to a suitable surface, is formed by crosslinking the coated material (curing). If the Mw of the polyester resin E B is too large than the above range, crosslinking distance too (interval crosslinking points) is long, the heat retention of the adhesive may become a downward trend. If the Mw of the polyester resin E B is too much lower than the aforementioned range, depending on the configuration of the pressure-sensitive adhesive layer, there is a case where adhesive strength is declining.
- Mw of the polyester resin E A is preferably more than 5 times greater than the Mw of the polyester resin E B, it is more preferably 7 times or more greater, and particularly preferably 9 times or more greater. According to the polyester resins E A and E B in which Mw is in such a relationship, the effect of forming a pressure-sensitive adhesive layer in which the layer LA and the layer LB are laminated (typically, heat resistance and adhesive strength) Can be more effectively exhibited. Although not particularly limited, usually, the Mw of the polyester resin E A, below 50 times the Mw of the polyester resin E B (typically 40 times or less, for example 25 times or less) that it is appropriate to .
- Mw of the polyester resin here means the value of polystyrene conversion calculated
- Mw of the polyester resin can be obtained by performing GPC measurement under the conditions described in the examples described later.
- the pressure-sensitive adhesive layer in the technique disclosed herein has at least one surface thereof constituted by the layer LA.
- the layer LA is disposed on at least one end of the laminated structure.
- a pressure-sensitive adhesive sheet that can use the surface constituted by the layer LA (that is, the surface on which the layer LA is exposed) as the pressure-sensitive adhesive surface is preferable.
- Polyester Resin E A is high Mw as compared to the polyester resin E B, suitable for forming a long cured crosslink distance. Therefore, according to the adhesive sheet of the structure layer LA obtained by crosslinking such a polyester resin E A is exposed to the adhesive surface, it can better adhesion is exhibited.
- both surfaces of the pressure-sensitive adhesive layer may be configured by the layer LA, and the other adhesive surface may be configured by another layer (for example, the layer LB).
- both the adhesive surfaces are each constituted by the layer LA (that is, the first layer LA and the second layer LA). According to the pressure-sensitive adhesive sheet having such a configuration, a good pressure-sensitive adhesive force can be exhibited on any pressure-sensitive adhesive surface. It should be noted that the composition and gel fraction of the layers LA constituting both adhesive surfaces may be the same or different.
- the layer LB is disposed on the back surface of the layer LA constituting the surface of the pressure-sensitive adhesive layer.
- Polyester resin E B has a smaller Mw than the polyester resin E A, it is suitable for forming a short cured crosslink distance. Therefore, such a layer LB obtained by crosslinking a polyester resin E B, by placing the back of the superior layer LA to adhesion, the adhesive sheet that combines the adhesion and heat resistance at high levels can be achieved .
- the pressure-sensitive adhesive surfaces 21A1 and 21A2 of the pressure-sensitive adhesive layer 21 are as shown in FIG.
- the first layer LA214 and the second layer LA216 are respectively configured.
- a layer LB212 is disposed on the back surface of these layers LA214 and 216.
- the pressure-sensitive adhesive layer 21 shown in FIG. 7 has a three-layer structure in which the layers LA 214 and 216 are laminated on both surfaces of the layer LB 212.
- the adhesive surface 21A of the agent layer 21 is constituted by a layer LA214, and the layer LB212 is disposed on the back surface thereof.
- the pressure-sensitive adhesive layer 21 shown in FIG. 8 has a two-layer structure in which the layer LB212 is provided on the non-peelable surface of the substrate 10 and the layer LA214 is laminated on the layer LB212.
- the thickness T LA of the layer LA is 5 ⁇ m to 100 ⁇ m. It is preferable that the thickness T LA of the layer constituting at least the adhesive surface is in the above range. When TLA is too smaller than the above range, the adhesive strength may be easily lowered. When TLA is too larger than the above range, heat resistance (for example, heat resistance retention) may tend to decrease.
- the pressure-sensitive adhesive layer includes a plurality of layers LA, it is preferable that the thickness T LA of the layer LA constituting at least the pressure-sensitive adhesive surface is in the above range. For example, in the pressure-sensitive adhesive layer 21 having a three-layer structure shown in FIG.
- the thicknesses T LA of the first layer LA 214 and the second layer LA 216 are both in the above range. From the viewpoint of heat retention, etc., more preferably a a T LA e.g. 10 [mu] m ⁇ 50 [mu] m, particularly preferably in the 15 [mu] m ⁇ 30 [mu] m.
- the thickness T LB of the layer LB is preferably 10 ⁇ m to 2000 ⁇ m, and more preferably about 50 ⁇ m to 500 ⁇ m.
- T LB is too smaller than the above range, the heat resistance (for example, heat resistance retention) of the pressure-sensitive adhesive sheet may tend to decrease.
- T LB is too larger than the above range, depending on the configuration of the pressure-sensitive adhesive layer (for example, when the thickness T LA of the layer LA constituting the pressure-sensitive adhesive surface is relatively small), the pressure-sensitive adhesive force is likely to decrease. obtain.
- the technique disclosed here is preferably implemented in a mode in which the thickness T LB of the layer LB laminated on the back surface is larger than the thickness T LA of the layer LA constituting the adhesive surface (ie, T LA ⁇ T LB ).
- T LA ⁇ T LB the thickness of the layer LA constituting the adhesive surface
- the thickness T LA of the first layer LA 214 and the second layer LA 216 are both smaller than the thickness T LB of the layer LB212.
- the effect (typically, the effect of achieving both high heat resistance and adhesive strength at a high level) is more effectively exhibited as a pressure-sensitive adhesive layer having a structure in which the layer LA and the layer LB are laminated. obtain.
- the ratio of T LA to T LB (T LB / T LA ) preferably satisfies, for example, 1 ⁇ T LB / T LA ⁇ 400, and more preferably satisfies 1 ⁇ T LB / T LA ⁇ 50. . If T LB / T LA is too large or too small than the above range, the balance between heat resistance and adhesive strength may be easily lost.
- the gel fraction GLA of the layer LA is 30 to 65%, preferably 40 to 60%.
- the adhesive strength may be easily lowered. If GLA is too smaller than the above range, the cohesive force may be insufficient and heat resistance (for example, heat retention) may tend to be reduced.
- the adhesive layer comprises a plurality of layers LA, it is preferable that the gel fraction G LA layers LA constituting at least the adhesive surface is in the above range.
- the gel fractions G LA of the first layer LA 214 and the second layer LA 216 are both in the above range.
- a gel fraction G LB layer LB is preferably higher than the gel fraction G LA layers LA, usually at 70-90% of G LB, preferably 75 to 90%. If G LB is too smaller than the above range, the cohesive force may be insufficient and heat resistance (for example, heat resistance retention) may tend to be reduced. When G LB is too larger than the above range, the adhesive strength may be easily lowered depending on the configuration of the pressure-sensitive adhesive layer. Note that the ratio of G LA to G LB (G LB / G LA ) preferably satisfies, for example, G LB / G LA > 1, and more preferably satisfies G LB / G LA ⁇ 1.2.
- the measurement of a gel fraction can be performed by the method as described in the Example mentioned later.
- a porous sheet used for the measurement it is preferable to adopt a trade name “Nitoflon (registered trademark) NTF1122” manufactured by Nitto Denko Corporation or its equivalent.
- the polyester resins E A and E B in the technology disclosed herein are typically one or two selected from polyvalent carboxylic acids having two or more carboxyl groups in one molecule and derivatives thereof, respectively.
- the above compound ie, polyvalent carboxylic acid component
- the above compound is condensed with one or more compounds selected from polyhydric alcohols having two or more hydroxyl groups in one molecule (ie, polyhydric alcohol component).
- the polyvalent carboxylic acid derivative include anhydrides of the carboxylic acid, alkyl esters (which may be monoesters, diesters, etc., preferably esters with monoalcohols having 1 to 3 carbon atoms). .
- polyvalent carboxylic acid component one or more selected from various polyvalent carboxylic acids and derivatives thereof that are generally known for use in polyester synthesis can be used.
- polyvalent carboxylic acids that can be preferably used include aliphatic or alicyclic dibasic acids and derivatives thereof (hereinafter sometimes referred to as “aliphatic or alicyclic dicarboxylic acids”). Specific examples include adipic acid, azelaic acid, dimer acid, sebacic acid, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 4-methyl-1,2-cyclohexane.
- Examples include dicarboxylic acid, dodecenyl succinic anhydride, fumaric acid, succinic acid, dodecanedioic acid, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, maleic acid, maleic anhydride, itaconic acid, citraconic acid, and the like.
- the constituent elements of the polyvalent carboxylic acid component can be preferably used as the constituent elements of the polyvalent carboxylic acid component.
- plant-derived materials include dimer acid and sebacic acid.
- the “dimer acid” refers to a dicarboxylic acid having a structure in which an unsaturated fatty acid is dimerized.
- a C36 dicarboxylic acid having a structure in which an unsaturated fatty acid having 18 carbon atoms (oleic acid, linoleic acid, linolenic acid, etc.) is dimerized is a typical example included in the dimer acid.
- aromatic dibasic acids examples include terephthalic acid, isophthalic acid, orthophthalic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 2,2 ′. -Diphenyl dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid and the like.
- the polyvalent carboxylic acid component in the technique disclosed herein may include, for example, one kind or two or more kinds of compounds belonging to aliphatic or alicyclic dicarboxylic acids, or one kind belonging to aromatic dicarboxylic acids. Or it may contain only 2 or more types of compounds, and may contain both aliphatic or alicyclic dicarboxylic acids and aromatic dicarboxylic acids. In the technology disclosed herein, preferable results can be achieved by using only aliphatic or alicyclic dicarboxylic acids (for example, only aliphatic dicarboxylic acids) as the polyvalent carboxylic acid component.
- an aliphatic or alicyclic dicarboxylic acid may be used as a main component (a component occupying 50% by mass or more of the polyvalent carboxylic acid component), and an aromatic dicarboxylic acid that does not greatly impair the characteristics may be used in combination.
- polyhydric alcohol component one or two or more kinds selected from various polyhydric alcohols that are generally known for use in polyester synthesis can be used.
- polyhydric alcohol that can be preferably used include aliphatic or alicyclic diols. Specific examples include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 2-methyl-1,3-propanediol, 1,2-butanediol, 1,3-butanediol.
- 1,4-butanediol 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, diethylene glycol, dipropylene glycol, 2,2,4 -Trimethyl-1,5-pentanediol, 2-ethyl-2-butylpropanediol, 1,9-nonanediol, 2-methyloctanediol, 1,10-decanediol and the like.
- non-petroleum materials particularly plant-derived materials
- plant-derived materials include dimer diol and 1,4-butanediol.
- dimer diol refers to a diol having a structure in which a carboxyl group in a dicarboxylic acid obtained by dimerization of an unsaturated fatty acid is converted to a hydroxyl group.
- a diol having 36 carbon atoms corresponding to a dimer of an unsaturated fatty acid having 18 carbon atoms is a typical example included in the dimer diol.
- polyester resins E A and E B those having no crosslinkable functional groups other than the functional groups at both ends (typically either hydroxyl groups or carboxyl groups, respectively) are preferably used. Can do.
- a polyester resin obtained by polycondensation of dimer acid and dimer diol is a preferred example included in a polyester resin having such a structure.
- the polyester resins E A and E B having such a structure are preferable because the gel fraction after crosslinking is easily controlled based on Mw (more preferably, acid value) of the polyester resin.
- the combination of the polyvalent carboxylic acid component and a polyhydric alcohol component constituting the polyester resin E A is a polyester resin E B This is the same as the combination of the polyvalent carboxylic acid component and the polyhydric alcohol component.
- a pressure-sensitive adhesive layer excellent in adhesiveness (interlayer adhesion strength) between the layer LA and the layer LB is easily formed. Therefore, a pressure-sensitive adhesive sheet exhibiting more uniform and stable pressure-sensitive adhesive properties (heat resistance retention, pressure-sensitive adhesive force, etc.) and a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer with higher transparency can be realized.
- polycarboxylic acid component or polyhydric alcohol component constituting the polyester resin E A or more is the same compound as the polyvalent carboxylic acid component or polyhydric alcohol constituting B.
- substantially all of the polycarboxylic acid component or polyhydric alcohol component constituting the polyester resin E A is, polycarboxylic acid component constituting the polyester resin E B or polyhydric alcohols The same compound may be used.
- each of 50 wt% of the polycarboxylic acid component and a polyhydric alcohol component constituting the polyester resin E A or more, more preferably 75 mass% or more, particularly preferably 90 mass% or more, most preferably 100 mass, polyester is the same compound as the respective polycarboxylic acid component and a polyhydric alcohol constituting the resin E B.
- a pressure-sensitive adhesive layer excellent in adhesion between the layer LA and the layer LB is easily formed. Therefore, a pressure-sensitive adhesive sheet exhibiting more uniform and stable pressure-sensitive adhesive properties (heat resistance retention, pressure-sensitive adhesive force, etc.) and a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer with higher transparency can be realized.
- the polyester resins E A and E B in the technology disclosed herein can be obtained by polycondensation of a polyvalent carboxylic acid component and a polyhydric alcohol component, as in a general polyester resin. More specifically, the condensation reaction between the carboxyl group of the polyvalent carboxylic acid component and the hydroxyl group of the polyhydric alcohol component is typically removed by removing water (condensed water) generated by the condensation reaction from the reaction system.
- the polyester resins E A and E B can be produced (synthesized) by proceeding while proceeding.
- As the method for removing the condensed water from the reaction system an inert gas is blown into the reaction system and the condensed water is taken out of the reaction system together with the inert gas.
- the condensed water is distilled off from the reaction system under reduced pressure. Or the like (decompression method) can be used. Since the polymerization time is easily shortened and is suitable for improving productivity, the above-described decompression method can be preferably employed.
- the reaction temperature at the time of carrying out the condensation reaction and the degree of pressure reduction (pressure in the reaction system) when employing the pressure reduction method are appropriately set so that a polyester resin having the desired characteristics (Mw, etc.) can be obtained efficiently. be able to.
- the reaction temperature be 180 ° C. to 260 ° C., for example, 200 ° C. to 220 ° C.
- the reaction temperature is too lower than the above range, the polymerization rate tends to be slow, so that the productivity tends to decrease.
- reaction temperature is too higher than the said range, there exists a possibility that the produced
- the degree of decompression is usually 10 kPa or less (typically 10 kPa to 0.1 kPa), for example, 4 kPa to 1 kPa. If the pressure in the reaction system is too high, it will be difficult to efficiently distill water produced by the condensation reaction out of the system, and the polymerization rate tends to be slow. Also, when the reaction temperature is relatively high, if the pressure in the reaction system is too low, the raw material polycarboxylic acid and polyhydric diol may be distilled out of the system. Cost. If the pressure in the reaction system is set too low, it is difficult to achieve and maintain the pressure, and therefore it is usually preferable to set the pressure in the reaction system to 0.1 kPa or more.
- a known or conventional polymerization catalyst can be used as in the case of a general polyester resin.
- the polymerization catalyst include various metal compounds such as titanium, germanium, antimony, tin, and zinc; strong acids such as p-toluenesulfonic acid and sulfuric acid; and the like.
- use of a titanium metal compound (titanium compound) is preferable.
- titanium compounds include titanium tetraalkoxides such as titanium tetrabutoxide, titanium tetraisopropoxide, titanium tetrapropoxide, titanium tetraethoxide, octaalkyl trititanate, hexaalkyl dititanate, alkyl titanate, titanium acetate. Etc.
- the layers LA and LB constituting the pressure-sensitive adhesive layer are typically polyester resin compositions CA and CB containing a crosslinking agent in addition to such polyester resins E A and E B. It is formed using.
- the kind of said crosslinking agent is not specifically limited, A suitable thing can be selected from conventionally well-known various crosslinking agents.
- polyfunctional isocyanates compounds having an average of two or more isocyanate groups per molecule, including those having an isocyanurate structure
- polyfunctional melamine compounds methylated methylol melamine, butylated hexamethylol melamine) Etc.
- polyfunctional epoxy compounds diglycidyl aniline, glycerin diglycidyl ether, etc.
- polyfunctional oxazoline compounds polyfunctional aziridine compounds, metal chelate compounds and the like
- a polyfunctional isocyanate for example, a polyfunctional isocyanate having an isocyanurate structure
- Use of such a polyfunctional isocyanate is also preferable in that a highly transparent pressure-sensitive adhesive is easily obtained.
- polyfunctional isocyanate one kind or two or more kinds selected from various isocyanate compounds (polyisocyanate) having two or more isocyanate groups in one molecule can be used.
- polyfunctional isocyanates include aliphatic polyisocyanates, alicyclic polyisocyanates, aromatic polyisocyanates and the like.
- aliphatic polyisocyanates include 1,2-ethylene diisocyanate; tetramethylene diisocyanate such as 1,2-tetramethylene diisocyanate, 1,3-tetramethylene diisocyanate, 1,4-tetramethylene diisocyanate; Hexamethylene diisocyanates such as hexamethylene diisocyanate, 1,3-hexamethylene diisocyanate, 1,4-hexamethylene diisocyanate, 1,5-hexamethylene diisocyanate, 1,6-hexamethylene diisocyanate, 2,5-hexamethylene diisocyanate; Examples include 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, and lysine diisocyanate.
- alicyclic polyisocyanates include isophorone diisocyanate; cyclohexyl diisocyanate such as 1,2-cyclohexyl diisocyanate, 1,3-cyclohexyl diisocyanate, 1,4-cyclohexyl diisocyanate; 1,2-cyclopentyl diisocyanate, 1,3 -Cyclopentyl diisocyanate such as cyclopentyl diisocyanate; hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated tetramethylxylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, and the like.
- aromatic polyisocyanates include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, and 2,2′-diphenylmethane diisocyanate.
- a polyfunctional isocyanate having three or more isocyanate groups on average per molecule is exemplified.
- Such trifunctional or higher functional isocyanate is a dimer or trifunctional or higher polymer (typically a dimer or trimer), a derivative (for example, a polyhydric alcohol and two or more polyfunctional isocyanates). Addition reaction product), polymer and the like.
- diphenylmethane diisocyanate dimer or trimer diphenylmethane diisocyanate dimer or trimer, hexamethylene diisocyanate isocyanurate (trimer adduct of isocyanurate structure), reaction product of trimethylolpropane and tolylene diisocyanate, trimethylolpropane and hexamer
- reaction product with methylene diisocyanate include polyfunctional isocyanates such as polymethylene polyphenyl isocyanate, polyether polyisocyanate, and polyester polyisocyanate.
- polyfunctional isocyanate that can be used as a crosslinking agent in the technology disclosed herein include the product name “Duranate TPA-100” manufactured by Asahi Kasei Chemicals Corporation, the product name “Coronate L” manufactured by Nippon Polyurethane Industry Co., Ltd. “Coronate HL”, “Coronate HK”, “Coronate HX”, “Coronate 2096” and the like.
- Such a crosslinking agent can be used individually by 1 type or in combination of 2 or more types as appropriate.
- the amount of the crosslinking agent used relative to 100 parts by mass of the polyester resin (when a plurality of crosslinking agents are used in combination) is usually 20 parts by mass or less (typically 0.001 to 20 parts by mass). Is preferably 15 parts by mass or less, and more preferably 10 parts by mass or less.
- the amount of the crosslinking agent used is usually 0.01 parts by mass or more, preferably 0.1 parts by mass or more, more preferably 1 part by mass or more with respect to 100 parts by mass of the polyester resin. If the amount of the crosslinking agent used is too small, the cohesive force of the pressure-sensitive adhesive may be insufficient, and the heat resistance retention may be easily lowered.
- a polyfunctional isocyanate typically a trifunctional or higher functional isocyanate
- the above-mentioned use amount can be particularly preferably applied.
- the type and amount of crosslinking agent used polyester resin E A, crosslinking of the E B may be the same or different.
- the polyester resin compositions CA and CB used for forming the layers LA and LB may contain a crosslinking catalyst capable of promoting the crosslinking reaction of the crosslinking agent in addition to the crosslinking agent (for example, polyfunctional isocyanate).
- a crosslinking catalyst capable of promoting the crosslinking reaction of the crosslinking agent in addition to the crosslinking agent (for example, polyfunctional isocyanate).
- Such cross-linking catalysts include tetraisopropyl titanate, tetra-n-butyl titanate, tin octylate, lead octylate, cobalt octylate, zinc octylate, calcium octylate, lead naphthenate, cobalt naphthenate, dibutyltin diacetate, dibutyltin Organometallic compounds such as dioctate, dibutyltin dilaurate, dibutyltin maleate, etc .; butyl
- crosslinking catalyst may be used individually by 1 type, and may be used in combination of 2 or more types as appropriate.
- the type and amount of the crosslinking aid (that is, crosslinking catalyst) used for crosslinking of the polyester resins E A and E B may be the same or different.
- a crosslinking aid may be used for only one of the layers LA and LB, or may be used for both.
- the acid value of the polyester resin E A (typically, 0 ⁇ 7mgKOH / g) 7mgKOH / g or less is preferably, more preferably 3 mgKOH / g or less, particularly preferably 1 mgKOH / g or less, and most preferably 0.5 mgKOH / g or less.
- the acid value of the polyester resin E B (typically, 0 ⁇ 3mgKOH / g) 3mgKOH / g or less is preferably, more preferably 1 mgKOH / g or less, particularly preferably 0.5 mgKOH / g or less, most Preferably it is 0.2 KmgOH / g or less.
- the layers LA and LB having the preferable gel fraction disclosed herein may be difficult to be formed.
- the pressure-sensitive adhesive composition including a crosslinking agent of a type that utilizes a crosslinking reaction of an isocyanate group it is particularly effective to use polyester resins E A and E B that satisfy the acid value.
- the acid values of the polyester resins E A and E B are both 1 mgKOH / g or less, more preferably 0.5 mgKOH / g or less, particularly preferably 0.2 mgKOH / g. It is as follows.
- the pressure-sensitive adhesive layer having such a configuration has a low metal corrosivity since the content of acidic groups is small.
- the pressure-sensitive adhesive sheet having such a pressure-sensitive adhesive layer is suitable, for example, as a pressure-sensitive adhesive sheet for use that is directly attached to a metal surface (for example, a pressure-sensitive adhesive sheet used for joining electronic components).
- the polyester resin to be measured in an appropriate solvent containing water preferably a good solvent for the polyester resin to be measured is preferably used, and a mixed solvent of water and an organic solvent is usually used.
- a sample solution for titration dissolved at a concentration of about 5 to 2% by mass is prepared, and this solution is added to a KOH solution of about 0.05 to 0.5 N (as a solvent, water or a mixed solvent of water and an organic solvent).
- a KOH solution of about 0.05 to 0.5 N (as a solvent, water or a mixed solvent of water and an organic solvent).
- the layer LA may be a polyester resin E C that does not belong to the polyester resin E A (a polyester resin that belongs to the polyester resin E B , or may be a polyester resin E A or E B , as long as the effect of the present invention is not significantly impaired. Polyester resin which does not belong to any of them may be contained. Typically, a 100 wt% of the total amount of the polyester resin contained in the layer LA, appropriate to the less 25 wt% (the total amount thereof in the case of containing two or more) of which the content of the polyester resin E C And is preferably 10% by mass or less. May be a 5 mass% content of the polyester resin E C, substantially free of polyester resin E C (i.e., the polyester resin is substantially composed only of polyester E A) may be a layer LA .
- Said layer LB may be a polyester resin belonging to polyester resin E D (polyester resin E A not belonging to the polyester resin E B, the polyester resin E A, the E B Polyester resin which does not belong to any of them may be contained.
- a 100 wt% of the total amount of the polyester resin contained in the layer LB appropriate to the less 25 wt% (the total amount thereof in the case of containing two or more) of which a polyester resin content E D And is preferably 10% by mass or less.
- May be a 5 mass% content of the polyester resin E D, substantially free of polyester resin E D (i.e., the polyester resin is substantially composed of only a polyester E B in) may be a layer LB .
- the pressure-sensitive adhesive layer in the technology disclosed herein can contain a polymer component (polymer P) other than the polyester resin as long as the effects of the present invention are not significantly impaired.
- polymer components can be, for example, acrylic polymers, natural rubber polymers, synthetic rubber polymers, silicone polymers, and the like. It is preferable to select a polymer component excellent in compatibility with the polyester resin.
- a polymer component may be contained in any of the layers LA and LB, and may be contained in the pressure-sensitive adhesive layer as a layer different from the layers LA and LB. That is, the pressure-sensitive adhesive layer in the technology disclosed herein may have a laminated structure that further includes layers other than these in addition to the layers LA and LB.
- a pressure-sensitive adhesive layer having a laminated structure composed of only the layer LA and the layer LB is preferable.
- the amount of the polymer component contained in the entire pressure-sensitive adhesive layer (the total amount of the polyester resin and the polymer P) is 100% by mass, and the amount of the polymer P used is 25% by mass or less. It is preferable to set it as mass% or less.
- the amount of the polymer P may be 5% by mass, or it may be a pressure-sensitive adhesive layer that does not substantially use the polymer P (that is, the polymer component consists essentially of a polyester resin).
- the pressure-sensitive adhesive layer in the technology disclosed herein can contain a tackifier resin as necessary.
- tackifier resin may be contained in one of the layers LA and LB, or may be contained in both.
- a mode in which the layer LA (particularly, the layer LA constituting the pressure-sensitive adhesive surface) contains a tackifier resin and the other layers do not contain a tackifier can be preferably adopted.
- tackifier resin conventionally known resins can be used without any particular limitation.
- terpene tackifier resin phenol tackifier resin, rosin tackifier resin, aliphatic petroleum resin, aromatic petroleum resin, copolymer petroleum resin, alicyclic petroleum resin, xylene resin, epoxy
- examples include tackifying resins, polyamide-based tackifying resins, ketone-based tackifying resins, and elastomer-based tackifying resins.
- Such tackifier resins can be used singly or in combination of two or more.
- a tackifier resin produced from a plant-derived raw material for example, a plant-derived rosin tackifier resin, a terpene tackifier resin, or the like.
- the amount used (content) is 100 masses with respect to 100 mass parts of the polyester resin contained in the layer.
- the amount is suitably not more than parts (typically 0.1 to 100 parts by weight), preferably not more than 50 parts by weight, more preferably not more than 30 parts by weight.
- the amount used may be 10 parts by mass or less, or 5 parts by mass or less.
- the minimum of the usage-amount of tackifying resin is not specifically limited, Usually, it is appropriate to use 0.1 mass part or more with respect to 100 mass parts of polyester resins contained in the said layer, Preferably 1 mass part or more is used. .
- the amount used is too small, it may be difficult to obtain a sufficient effect of using the tackifier resin. If the amount of the tackifying resin used is too large, the crosslinking reaction may be hindered to make it difficult to achieve the desired gel fraction, or the compatibility with the polyester resin may be insufficient and the adhesive force may tend to decrease. possible.
- a tackifier resin having a softening point of 40 ° C or higher, more preferably 60 ° C or higher, particularly preferably 80 ° C or higher is used.
- the upper limit of the softening point of the tackifying resin is not particularly limited, but from the viewpoint of availability and compatibility with the polyester resin, it is usually preferable to use a tackifying resin having a softening point of 130 ° C or lower. Alternatively, a tackifier resin may not be used.
- One preferable aspect of the technology disclosed herein is a pressure-sensitive adhesive sheet including a pressure-sensitive adhesive layer substantially not containing a tackifier resin.
- an ultraviolet absorber In each layer constituting the pressure-sensitive adhesive layer disclosed herein, an ultraviolet absorber, a light stabilizer, a release modifier, a plasticizer, a softener, a filler, a colorant (pigment, dye, etc.), if necessary, General additives such as anti-aging agents and surfactants can be contained as long as the effects of the present invention are not significantly impaired.
- the thickness of the pressure-sensitive adhesive layer (that is, the total thickness of the pressure-sensitive adhesive having a laminated structure including the layers LA and LB) is not particularly limited, and can be appropriately set according to the use of the pressure-sensitive adhesive sheet.
- the thickness of the pressure-sensitive adhesive layer can be about 15 ⁇ m to 2100 ⁇ m, preferably about 15 ⁇ m to 1000 ⁇ m, more preferably about 20 ⁇ m to 500 ⁇ m, and still more preferably about 50 ⁇ m to 200 ⁇ m.
- the pressure-sensitive adhesive sheet disclosed herein includes a base material that supports (backs) the pressure-sensitive adhesive layer
- various conventionally known materials can be used as the base material.
- Japanese paper, kraft paper, glassine paper, fine paper, synthetic paper, top coat paper, etc . cotton fiber, sufu, manila hemp, pulp, rayon, acetate fiber, polyester fiber, polyvinyl alcohol fiber, polyamide fiber (nylon fiber) ), Polyolefin fibers (polypropylene fibers, polyethylene fibers, etc.), fibrous materials (including natural fibers, semi-synthetic fibers, synthetic fibers) such as acrylic fibers, woven fabrics, non-woven fabrics, etc.
- Polyolefins low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, ethylene- ⁇ olefin copolymer, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-methyl methacrylate) Copolymer, ethylene-n-butyl acrylate Copolymer, propylene homopolymer, random copolymer of propylene, block copolymer of propylene, etc.), polyester (polyethylene terephthalate, etc.), polyurethane, vinyl chloride resin, vinyl acetate resin, polyimide resin, polyamide resin, fluorine resin Plastic bases such as plastic films and porous plastic sheets made of various plastic materials such as resin and cellophane; rubber sheets made of natural rubber, butyl rubber, etc .; foam sheets made of foams such as foamed polyurethane and foamed polychloroprene rubber A metal foil such as an aluminum
- the plastic film may be a non-stretch type or a stretch type (uniaxial stretch type or biaxial stretch type). Further, when the porous plastic sheet or the nonwoven fabric is used as the substrate, a plastic film or a plastic film is formed on one side (typically, the side opposite to the side on which the adhesive layer is formed, that is, the back side). A non-porous substrate such as a sheet can be laminated.
- the base material is optionally filled with a filler (inorganic filler, organic filler, etc.), anti-aging agent, antioxidant, ultraviolet absorber, light stabilizer, antistatic agent, lubricant, plasticizer, colorant.
- a filler inorganic filler, organic filler, etc.
- anti-aging agent antioxidant, ultraviolet absorber, light stabilizer, antistatic agent, lubricant, plasticizer, colorant.
- Various additives used for a normal substrate (support) for an adhesive tape such as (pigment, dye, etc.) can be included.
- Conventional surface treatments such as chromic acid treatment, ozone exposure, flame exposure may be applied to the surface of the substrate (particularly the surface on which the pressure-sensitive adhesive layer is provided), which can help to increase the substrate anchoring property of the pressure-sensitive adhesive layer.
- oxidation treatment by a chemical or physical method such as exposure to high piezoelectric impact, ionizing radiation treatment, or the like may be performed, or coating treatment with a primer may be performed.
- coating treatment with a primer may be performed.
- the coating process (peeling process) by stripping treatment agents such as silicone resin and a fluorine resin, etc. may be performed, for example.
- the thickness of the substrate (support) can be appropriately selected according to the material and form thereof, and can be, for example, about 1 ⁇ m to 1000 ⁇ m.
- a substrate having a thickness of 2 ⁇ m to 500 ⁇ m is preferable, more preferably 3 ⁇ m to 300 ⁇ m, still more preferably 5 ⁇ m to 250 ⁇ m, and particularly preferably about 10 ⁇ m to 200 ⁇ m.
- Pressure-sensitive adhesive layer of the laminated structure disclosed herein for example, the each layer (typically constituting the pressure-sensitive adhesive layer, at least one by one the layers, including layers and polyester resin E B comprising a polyester resin E A )
- the polyester resins E A and E B are crosslinked may be before the above-mentioned lamination, after the above-mentioned lamination, or may be the time including before and after the lamination.
- a method for producing a PSA sheet comprising a PSA layer structure in which a layer LA and the layer LB are laminated, stripping compositions CA comprising a polyester resin E A it imparts to sexual substrate surface; polyester composition CB containing the resin E B that impart release properties or non-releasable substrate surface; composition has been applied to the substrate surface CA, overlaid CB keying; of a later application to the substrate the overlapping; that even after application to the substrate to crosslink the above E a before and / or after the superimposition to form a layer LA forming a front and / or after by crosslinking the E B layer LB; includes method of producing a pressure-sensitive adhesive sheet including.
- compositions CA and CB typically further contain a crosslinking agent.
- a crosslinking agent As another method for producing the pressure-sensitive adhesive layer having the above-mentioned laminated structure, there is a method in which the composition used for forming each layer is directly applied to the surface of the other layer and, if necessary, dried and then crosslinked. You may use combining these methods.
- a solution containing a component corresponding to each layer in a suitable solvent, a dispersion (typically an emulsion), a hot melt of the component corresponding to each layer, etc. are peelable. Or it is good to apply
- a conventionally known coating machine such as a gravure roll coater, a reverse roll coater, a kiss roll coater, a dip roll coater, a bar coater, a knife coater, or a spray coater can be used.
- the release liner a conventionally known one can be used without particular limitation.
- a release liner having a configuration in which the surface of the substrate is subjected to a release treatment can be suitably used.
- various plastic films for example, polyesters such as polyethylene terephthalate, polyolefins such as polypropylene and ethylene-propylene copolymer, polyvinyl chloride
- a sheet having a structure can be appropriately selected and used.
- the release treatment can be performed by a conventional method using a known or commonly used release treatment agent (for example, a silicone-based, fluorine-based, or long-chain alkyl-based release treatment agent).
- a low-adhesive substrate such as an olefin resin (for example, polyethylene, polypropylene, ethylene-propylene copolymer, polyethylene / polypropylene mixture), a fluorine-based polymer (for example, polytetrafluoroethylene, polyvinylidene fluoride),
- the surface of the substrate may be used as a release liner without being subjected to a release treatment. Or you may use what performed the peeling process further to this low-adhesive base material.
- the structure of the release liner substrate may be a single layer or a laminated structure including a plurality of layers. The thickness of the release liner substrate can be appropriately selected according to the purpose.
- the SUS pressure-sensitive adhesive force performed under the conditions described in the examples described later is 10 N / 20 mm or more, more preferably 15 N / 20 mm or more, and the heat resistance retention is 100. It is 120 degreeC or more, More preferably, it is 140 degreeC or more more preferably.
- the pressure-sensitive adhesive sheet in which the adhesive strength and the heat resistance retention property are compatible at a high level can be preferably used in various fields.
- the pressure-sensitive adhesive sheet according to the present invention includes a pressure-sensitive adhesive layer in which layers LA and LB formed by cross-linking polyester resins E A and E B having different Mw are laminated, and at least one of the pressure-sensitive adhesive layers The layer LA is exposed on the surface (adhesive surface).
- the pressure-sensitive adhesive sheet according to each example was cut into a size of 5 cm ⁇ 5 cm together with the polyethylene terephthalate (PET) film. Only the pressure-sensitive adhesive layer (post-crosslinked pressure-sensitive adhesive sample) was collected therefrom, and a tetrafluoroethylene resin porous sheet (average pore diameter 0.2 ⁇ m, thickness 0.2 mm) was cut into an appropriate size (weight W a mg), and the weight of the wrap (W b mg) was measured. The package was immersed in toluene and allowed to stand at 23 ° C. for 7 days to extract toluene-soluble components in the post-crosslinking adhesive sample.
- PET polyethylene terephthalate
- the PET film covering one surface of the pressure-sensitive adhesive layer was peeled to expose the pressure-sensitive adhesive surface.
- a 25 ⁇ m-thick PET film having a corona treatment on the surface was bonded to the adhesive surface and lined.
- the backed adhesive sheet was cut into a strip with a width of 20 mm together with the PET film covering the other surface of the adhesive layer to prepare a sample piece.
- the PET film covering the other surface of the pressure-sensitive adhesive layer was peeled off from the sample piece, and the exposed pressure-sensitive adhesive surface was pressure-bonded to a SUS304 stainless steel plate (adhered body) by reciprocating a 2 kg roller once.
- the PET film covering one side of the pressure-sensitive adhesive layer was peeled to expose the pressure-sensitive adhesive surface, and an aluminum sheet having a thickness of 90 ⁇ m was bonded to the pressure-sensitive adhesive surface and lined.
- the PET film covering the other surface of the pressure-sensitive adhesive layer is peeled off from the sample piece, and the exposed pressure-sensitive adhesive surface is applied to a bakelite plate (width 25 mm, length 125 mm, thickness 2 mm) as an adherend, width 10 mm, length.
- Crimping was performed by a method in which a 5 kg roller was reciprocated once with a bonding area of 20 mm. After leaving the sample piece attached to the adherend in this way for 30 minutes under a predetermined measurement temperature condition, a load of 500 g is applied to the free end of the sample piece, and the same is applied in the state where the load is applied. It was left for 1 hour under temperature conditions.
- the pressure-sensitive adhesive sheet according to this example is set to the maximum temperature that was maintained for 1 hour with the measurement temperature increased from 40 ° C. in increments of 10 ° C. and all three sample pieces were adhered to the adherend. It was set as the heat-resistant holding temperature.
- polyester resin A-2 A toluene solution of polyester resin A-2 (polyester concentration 50%) was obtained in the same manner as polyester resin A-1, except that the amount of dimer acid charged to 100 parts of dimer diol was changed to 98.8 parts.
- polyester resin A-3 A toluene solution of polyester resin A-3 (polyester concentration 50%) was obtained in the same manner as polyester resin A-1, except that the amount of dimer acid charged to 100 parts of dimer diol was changed to 100.9 parts.
- polyester resin A-4 A toluene solution of polyester resin A-4 (polyester concentration 50%) was obtained in the same manner as polyester resin A-1, except that the amount of dimer acid charged to 100 parts of dimer diol was changed to 95.5 parts.
- polyester resin A-1 was used in the same manner as in the polyester resin A-1, except that the amount of dimer acid added to 100 parts of dimer diol was changed to 44.2 parts and that the operation of adding toluene to the reaction system was not performed after heating. Resin B-1 was obtained.
- Polyester resin B-2 was obtained in the same manner as polyester resin B-1, except that the amount of dimer acid charged to 100 parts of dimer diol was changed to 40.8 parts.
- Polyester resin B-3 was obtained in the same manner as polyester resin B-1, except that the amount of dimer acid charged to 100 parts of dimer diol was changed to 53.0 parts.
- Polyester resin B-4 was obtained in the same manner as polyester resin B-1, except that the amount of dimer acid charged to 100 parts of dimer diol was changed to 88.3 parts.
- the Mw of each polyester resin described above is shown in Table 1 together with an outline of the polyester resin.
- Example 1 In a toluene solution of the polyester resin A-1, 2.5 parts of a polyisocyanate-based crosslinking agent (trade name “Duranate TPA-100” manufactured by Asahi Kasei Chemicals Corporation, isocyanate of hexamethylene diisocyanate with respect to 100 parts of the solid content of the resin. Nurate, hereinafter referred to as TPA-100) and 0.1 part of titanium diisopropoxybis (ethyl acetoacetate) (a titanium catalyst manufactured by Matsumoto Fine Chemical Co., Ltd. "Orgatics TC-750", hereinafter referred to as TC-750) was added to prepare a polyester resin composition CA-1.
- a polyisocyanate-based crosslinking agent trade name “Duranate TPA-100” manufactured by Asahi Kasei Chemicals Corporation, isocyanate of hexamethylene diisocyanate with respect to 100 parts of the solid content of the resin.
- Nurate hereinafter referred to as T
- a PET film having a surface subjected to a release treatment was prepared, and the composition CA-1 was applied to the release surface of the PET film so that the thickness after drying was 10 ⁇ m.
- the coated material was dried at 100 ° C. for 3 minutes, and further kept in an atmosphere at 50 ° C. for 3 days to form a layer LA-1 on the release surface of the PET film.
- the gel fraction of this layer LA-1 was measured by the above method and found to be 42%.
- Polyester resin composition CB-1 was prepared by blending 35 parts of TPA-100 and 0.1 part of TC-750 with respect to 100 parts of the solid content of polyester resin B-1.
- composition CB-1 was applied to the release surface of a PET film whose surface was subjected to a release treatment so that the thickness after drying was 400 ⁇ m.
- the coated material was dried at 100 ° C. for 3 minutes and then kept in an atmosphere at 50 ° C. for 3 days to form a layer LB-1 on the release surface of the PET film.
- the gel fraction of this layer LB-1 was 85%.
- Layer LA-1 was bonded to both sides of layer LB-1 with a hand roller. In this manner, a baseless pressure-sensitive adhesive sheet comprising a pressure-sensitive adhesive layer having a three-layer structure (that is, a laminate structure of LA-1 / LB-1 / LA-1) was obtained.
- Example 2 In forming the layer LA-1 in Example 1, composition CA-1 was applied on the release surface of the PET film so that the thickness after drying was 20 ⁇ m. Otherwise, the layer LA-2 was formed in the same manner as in Example 1. The gel fraction was 42%. Further, in the formation of the layer LB-1 in Example 1, the composition CB-1 was applied on the release surface of the PET film so that the thickness after drying was 200 ⁇ m. For other points, the layer LB-2 was formed in the same manner as in Example 1. The gel fraction was 85%. By laminating layer LA-2 on both sides of layer LB-2, a baseless pressure-sensitive adhesive sheet comprising a three-layered pressure-sensitive adhesive layer was obtained.
- Example 3 In the formation of layer LA-1 in Example 1, composition CA-1 was applied onto the release surface of the PET film so that the thickness after drying was 80 ⁇ m. For other points, the layer LA-3 was formed in the same manner as in Example 1. The gel fraction was 42%. Further, in the formation of the layer LB-1 in Example 1, CB-1 was applied on the release surface of the PET film so that the thickness after drying was 100 ⁇ m. For other points, the layer LB-3 was formed in the same manner as in Example 1. The gel fraction was 85%. By laminating layer LA-3 on both sides of layer LB-3, a baseless pressure-sensitive adhesive sheet comprising a three-layered pressure-sensitive adhesive layer was obtained.
- Polyester resin composition CA-4 was prepared by blending 3 parts of TPA-100 and 0.1 part of TC-750 with respect to 100 parts of the solid content of polyester resin A-2.
- a layer LA-4 having a thickness of 20 ⁇ m was formed in the same manner as in the formation of the layer LA-2 of Example 2 except that this composition was used.
- the gel fraction was 51%.
- Polyester resin composition CB-4 was prepared by blending 35 parts of TPA-100 and 0.1 part of TC-750 with respect to 100 parts of the solid content of polyester resin B-2.
- a layer LB-4 having a thickness of 200 ⁇ m was formed in the same manner as the formation of the layer LB-2 in Example 2 except that this composition was used.
- the gel fraction was 88%.
- Polyester resin composition CA-5 was prepared by blending 3.5 parts of TPA-100 and 0.1 part of TC-750 to 100 parts of the solid content of polyester resin A-3.
- a layer LA-5 having a thickness of 20 ⁇ m was formed in the same manner as in the formation of the layer LA-2 in Example 2 except that this composition was used.
- the gel fraction was 58%.
- Polyester resin composition CB-5 was prepared by blending 15 parts of TPA-100 and 0.1 part of TC-750 to 100 parts of the solid content of polyester resin B-3.
- a layer LB-5 having a thickness of 200 ⁇ m was formed in the same manner as the formation of the layer LB-2 in Example 2 except that this composition was used.
- the gel fraction was 81%.
- Polyester resin composition CA-6 was prepared by blending 10 parts of TPA-100 and 0.1 part of TC-750 with respect to 100 parts of the solid content of polyester resin A-4.
- a layer LA-6 having a thickness of 20 ⁇ m was formed in the same manner as in the formation of the layer LA-2 in Example 2 except that this composition was used.
- the gel fraction was 83%.
- 30 parts of TPA-100 and 0.1 part of TC-750 are blended with 100 parts of dimer diol (product name “PRIPOL 2033”, Mw534, manufactured by Croda Japan Co., Ltd.), and polyurethane resin Composition CB-6 was prepared.
- a layer LB-6 having a thickness of 200 ⁇ m was formed in the same manner as the formation of the layer LB-2 in Example 2 except that this composition was used.
- the gel fraction was 97%.
- a polyester resin composition CB-7 was prepared by blending 5 parts of TPA-100 and 0.1 part of TC-750 with respect to 100 parts of the solid content of the polyester resin B-4.
- a layer LB-7 having a thickness of 200 ⁇ m was formed in the same manner as the formation of the layer LB-2 in Example 2 except that this composition was used.
- the gel fraction was 75%.
- Example 8 By laminating the layer LA-2 prepared in Example 2 on both sides of the layer LB-6 prepared in Example 6, a baseless pressure-sensitive adhesive sheet composed of a three-layered pressure-sensitive adhesive layer was obtained.
- Example 9 By laminating the layer LA-6 prepared in Example 6 on both surfaces of the layer LB-2 prepared in Example 2, a baseless pressure-sensitive adhesive sheet composed of a three-layered pressure-sensitive adhesive layer was obtained.
- Example 10 The layer LA-1 produced in Example 1 was used as it was as a baseless pressure-sensitive adhesive sheet composed of a single-layer pressure-sensitive adhesive layer.
- Example 11 The layer LB-1 produced in Example 1 was used as it was as a baseless pressure-sensitive adhesive sheet composed of a single-layer pressure-sensitive adhesive layer.
- Mw is 0.2 ⁇ 10 4 ⁇ 1 ⁇ 10 4 Mw is 4 on both surfaces of the layer LB formed by using a polyester resin E B of ⁇ 10 4 ⁇ 12 ⁇ 10 4
- Example 6 to 9 in which at least one of the layers LA and LB is formed using a material that does not correspond to the polyester resins E A and E B in the present invention, compared with Examples 1 to 5, the adhesive strength and The heat resistance was clearly low.
- Example 10 where the layer LA-1 in Example 1 was evaluated alone, the heat resistance retention was low.
- Example 11 where the layer LB-1 alone was evaluated in Example 1, the adhesive strength was low and the heat resistance retention was insufficient.
- the present invention is based on a Japanese patent application (Japanese Patent Application No. 2009-275347) filed on Dec. 3, 2009, the contents of which are incorporated herein by reference.
- the pressure-sensitive adhesive composition of the present invention can realize heat resistance and adhesive strength at a higher level in a well-balanced manner, it can be suitably applied to pressure-sensitive adhesive sheets such as pressure-sensitive adhesive tapes, pressure-sensitive adhesive labels, and pressure-sensitive adhesive films.
- Adhesive sheet 10 Base material 21, 22: Adhesive layer 31, 32: Release liner 212: Layer LB 214, 216: Layer LA
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Abstract
Description
なお、ゲル分率の測定は、後述する実施例に記載の方法により行うことができる。測定に使用する多孔質シートとしては、日東電工株式会社製の商品名「ニトフロン(登録商標)NTF1122」またはその相当品を採用することが好ましい。
上記積層構造の粘着剤層を作製する他の方法としては、各層の形成に用いられる組成物を他の層の表面に直接塗布し、必要に応じて乾燥させた後に架橋させる方法が挙げられる。これらの方法を組み合わせて用いてもよい。
粘着剤層を構成する各層の形成にあたっては、各層に対応する成分を適当な溶剤中に含む溶液、分散液(典型的にはエマルション)、各層に対応する成分の熱溶融液等を、剥離性または非剥離性の基材、あるいは他の層の表面に塗布するとよい。上記塗布に際しては、グラビヤロールコーター、リバースロールコーター、キスロールコーター、ディップロールコーター、バーコーター、ナイフコーター、スプレーコーター等の、従来公知の塗工機を用いることができる。
表1に示す各ポリエステル0.01g(固形分基準)を秤量し、10gのテトラヒドロフラン(THF)に添加した後、24時間放置して溶解させた。このTHF溶液につき、東ソー(TOSOH)社製のGPC装置、型式「HLC-8120GPC」を用いて以下の条件でGPC測定を行い、ポリスチレン換算の重量平均分子量(Mw)を求めた。
GPC測定条件
・カラム:東ソー社製、TSKgel G6000H6
・カラムサイズ:内径7.5mm×長さ30.0cm
・溶離液:テトラヒドロフラン
・流量:0.300mL/分
・カラム温度:40℃
・検出器:RI(示差屈折計)
・サンプル注入量:20μL
各例に係る粘着シートをポリエチレンテレフタレート(PET)フィルムごと5cm×5cmのサイズに切り出した。そこから粘着剤層(架橋後粘着剤サンプル)のみを採取して、テトラフルオロエチレン樹脂製多孔質シート(平均孔径0.2μm、厚さ0.2mm)を適当なサイズに裁断したもの(重量Wamg)で包み、その包みの重量(Wbmg)を測定した。この包みをトルエンに浸漬して23℃で7日間静置することにより、上記架橋後粘着剤サンプル中のトルエン可溶分を抽出した。その後、トルエン中から包みを引き上げて120℃で2時間乾燥し、乾燥後における包みの重量(Wcmg)を測定した。各値を以下の式:
ゲル分率[%]=(Wc-Wa)/(Wb-Wa)×100;
に代入することにより、架橋後粘着剤のゲル分率を算出した。上記テトラフルオロエチレン樹脂製多孔質シートとしては、日東電工株式会社製の商品名「ニトフロン(登録商標)NTF1122」を使用した。
各例に係る粘着シートから、粘着剤層の片面を覆うPETフィルムを剥がして粘着面を露出させた。その粘着面に、表面にコロナ処理が施された厚さ25μmのPETフィルムを貼り合わせて裏打ちした。この裏打ちされた粘着シートを、粘着剤層の他面を覆うPETフィルムごと幅20mmの帯状にカットして試料片を作製した。上記試料片から、粘着剤層の他面を覆うPETフィルムを剥がし、露出した粘着面をSUS304ステンレス板(被着体)に、2kgのローラを1往復させる方法で圧着した。この貼り付け(圧着)から30分後に、JIS C 2107に準じて、温度23℃、相対湿度50%の測定環境下、引張試験機を使用して、引張速度300mm/分、引張角度180°(180度引きはがし法)の条件で、SUSに対する粘着力(N/20mm幅)を測定した。
各例に係る粘着シートから、粘着剤層の片面を覆うPETフィルムを剥がして粘着面を露出させ、その粘着面に、厚さ90μmのアルミニウムシートを貼り合わせて裏打ちした。この裏打ちされた粘着シートを、粘着剤層の他面を覆うPETフィルムごと幅10mm、長さ100mmのサイズにカットして、各例につき3つの試料片を作製した(すなわちn=3)。上記試料片から、粘着剤層の他面を覆うPETフィルムを剥がし、露出した粘着面を、被着体としてのベークライト板(幅25mm、長さ125mm、厚さ2mm)に、幅10mm、長さ20mmの接着面積にて、5kgのローラを1往復させる方法で圧着した。このようにして被着体に貼り付けた試料片を所定の測定温度条件下に30分間放置した後、該試料片の自由端に500gの荷重を付与し、該荷重が付与された状態で同温度条件下に1時間放置した。測定温度を40℃から10℃刻みに高くして、各例につき3つの試料片の全てが被着体に貼り付けられた状態で1時間保持されていた最高温度を、当該例に係る粘着シートの耐熱保持温度とした。
攪拌機、温度計および流出用冷却器を備えた反応容器内に、ダイマージオール(クローダジャパン社製、商品名「プリポール(PRIPOL)2033」、Mw534)100部、ダイマー酸(クローダジャパン社製、商品名「プリポール1009」、Mw566)99.1部、および重合触媒としてのチタンテトライソプロポキシド(和光純薬製。表1中では「Ti(OiPr)4」と表記する。)0.5部を仕込んだ。反応容器内を0.8kPaまで減圧しつつ200℃まで加熱し、脱水縮合反応による生成水を留去しながら同温度に6時間保持した後、反応系にトルエンを加えて冷却することにより、ポリエステル樹脂A-1のトルエン溶液(ポリエステル濃度50%)を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を98.8部に変更した点以外はポリエステル樹脂A-1と同様にして、ポリエステル樹脂A-2のトルエン溶液(ポリエステル濃度50%)を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を100.9部に変更した点以外はポリエステル樹脂A-1と同様にして、ポリエステル樹脂A-3のトルエン溶液(ポリエステル濃度50%)を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を95.5部に変更した点以外はポリエステル樹脂A-1と同様にして、ポリエステル樹脂A-4のトルエン溶液(ポリエステル濃度50%)を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を44.2部に変更した点、および加熱後に反応系にトルエンを加える操作を行わなかった点を除いてはポリエステル樹脂A-1と同様にして、ポリエステル樹脂B-1を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を40.8部に変更した点を除いてはポリエステル樹脂B-1と同様にして、ポリエステル樹脂B-2を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を53.0部に変更した点を除いてはポリエステル樹脂B-1と同様にして、ポリエステル樹脂B-3を得た。
ダイマージオール100部に対するダイマー酸の仕込み量を88.3部に変更した点を除いてはポリエステル樹脂B-1と同様にして、ポリエステル樹脂B-4を得た。
以上で説明した各ポリエステル樹脂のMwを、該ポリエステル樹脂の概要とともに表1に示す。
ポリエステル樹脂A-1のトルエン溶液に、該樹脂の固形分100部に対して2.5部のポリイソシアネート系架橋剤(旭化成ケミカルズ社製、商品名「デュラネートTPA-100」、ヘキサメチレンジイソシアネートのイソシアヌレート体。以下、TPA-100と表記する。)と、架橋助剤(触媒)として0.1部のチタンジイソプロポキシビス(エチルアセトアセテート)(マツモトファインケミカル社製のチタン系触媒、商品名「オルガチックスTC-750」。以下、TC-750と表記する。)とを配合して、ポリエステル樹脂組成物CA-1を調製した。表面に剥離処理が施されたPETフィルムを用意し、該PETフィルムの剥離面に上記組成物CA-1を、乾燥後の厚みが10μmとなるように塗布した。この塗布物を100℃で3分間乾燥させた後、さらに50℃の雰囲気下に3日間保持することにより、PETフィルムの剥離面上に層LA-1を形成した。この層LA-1のゲル分率を上記方法により測定したところ、42%であった。
ポリエステル樹脂B-1の固形分100部に対して、35部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CB-1を調製した。表面に剥離処理が施されたPETフィルムの剥離面に上記組成物CB-1を、乾燥後の厚みが400μmとなるように塗布した。この塗布物を100℃で3分間乾燥させた後、さらに50℃の雰囲気下に3日間保持することにより、PETフィルムの剥離面上に層LB-1を形成した。この層LB-1のゲル分率は85%であった。
層LB-1の両面に層LA-1をハンドローラーで貼り合わせた。このようにして、三層構造(すなわち、LA-1/LB-1/LA-1の積層構造)の粘着剤層からなる基材レスの粘着シートを得た。
例1の層LA-1形成において、PETフィルムの剥離面上に組成物CA-1を、乾燥後の厚みが20μmとなるように塗布した。その他の点については例1と同様にして層LA-2を形成した。ゲル分率は42%であった。
また、例1の層LB-1形成において、PETフィルムの剥離面上に組成物CB-1を、乾燥後の厚みが200μmとなるように塗布した。その他の点については例1と同様にして層LB-2を形成した。ゲル分率は85%であった。
層LB-2の両面に層LA-2を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
例1の層LA-1形成において、PETフィルムの剥離面上に組成物CA-1を、乾燥後の厚みが80μmとなるように塗布した。その他の点については例1と同様にして層LA-3を形成した。ゲル分率は42%であった。
また、例1の層LB-1形成において、PETフィルムの剥離面上にCB-1を、乾燥後の厚みが100μmとなるように塗布した。その他の点については例1と同様にして層LB-3を形成した。ゲル分率は85%であった。
層LB-3の両面に層LA-3を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
ポリエステル樹脂A-2の固形分100部に対して、3部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CA-4を調製した。この組成物を用いた点以外は例2の層LA-2形成と同様にして、厚さ20μmの層LA-4を形成した。ゲル分率は51%であった。
ポリエステル樹脂B-2の固形分100部に対して、35部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CB-4を調製した。この組成物を用いた点以外は例2の層LB-2形成と同様にして、厚さ200μmの層LB-4を形成した。ゲル分率は88%であった。
層LB-4の両面に層LA-4を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
ポリエステル樹脂A-3の固形分100部に対して、3.5部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CA-5を調製した。この組成物を用いた点以外は例2の層LA-2形成と同様にして、厚さ20μmの層LA-5を形成した。ゲル分率は58%であった。
ポリエステル樹脂B-3の固形分100部に対して、15部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CB-5を調製した。この組成物を用いた点以外は例2の層LB-2形成と同様にして、厚さ200μmの層LB-5を形成した。ゲル分率は81%であった。
層LB-5の両面に層LA-5を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
ポリエステル樹脂A-4の固形分100部に対して、10部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CA-6を調製した。この組成物を用いた点以外は例2の層LA-2形成と同様にして、厚さ20μmの層LA-6を形成した。ゲル分率は83%であった。
ダイマージオール(クローダジャパン社製、商品名「プリポール(PRIPOL)2033」、Mw534)100部に対して、30部のTPA-100と、0.1部のTC-750とを配合して、ポリウレタン樹脂組成物CB-6を調製した。この組成物を用いた点以外は例2の層LB-2形成と同様にして、厚さ200μmの層LB-6を形成した。ゲル分率は97%であった。
層LB-6の両面に層LA-6を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
ポリエステル樹脂B-4の固形分100部に対して、5部のTPA-100と、0.1部のTC-750とを配合して、ポリエステル樹脂組成物CB-7を調製した。この組成物を用いた点以外は例2の層LB-2形成と同様にして、厚さ200μmの層LB-7を形成した。ゲル分率は75%であった。
層LB-7の両面に、例6で作製した層LA-6を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
例6で作製した層LB-6の両面に、例2で作製した層LA-2を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
例2で作製した層LB-2の両面に、例6で作製した層LA-6を貼り合わせることにより、三層構造の粘着剤層からなる基材レスの粘着シートを得た。
例1で作製した層LA-1を、そのまま、単層構造の粘着剤層からなる基材レスの粘着シートとして用いた。
例1で作製した層LB-1を、そのまま、単層構造の粘着剤層からなる基材レスの粘着シートとして用いた。
10:基材
21,22:粘着剤層
31,32:剥離ライナー
212:層LB
214,216:層LA
Claims (12)
- ポリエステル樹脂を主成分とする粘着剤層を備えた粘着シートであって、
前記粘着剤層は、重量平均分子量4×104~12×104のポリエステル樹脂EAが架橋されてなる層LAと、重量平均分子量0.2×104~1×104のポリエステル樹脂EBが架橋されてなる層LBと、をそれぞれ一つ以上含む積層構造を有し、
前記粘着剤層の少なくとも一方の表面は前記層LAにより構成されている、粘着シート。 - 前記粘着剤層は、前記層LAを少なくとも二つ含み、該粘着剤層の一方の表面および他方の表面はそれぞれ第一の層LAおよび第二の層LAにより構成されている、請求項1に記載の粘着シート。
- 前記層LAのゲル分率が30~65%である、請求項1または2に記載の粘着シート。
- 前記層LBのゲル分率が70~90%である、請求項1から3のいずれか一項に記載の粘着シート。
- 前記粘着剤層の少なくとも一方の表面を構成する層LAの厚みTLAが5μm~100μmである、請求項1から4のいずれか一項に記載の粘着シート。
- 前記粘着剤層の少なくとも一方の表面を構成する層LAの背面には前記層LBが積層されており、該層LBの厚みTLBが10μm~2000μmである、請求項1から5のいずれか一項に記載の粘着シート。
- 前記粘着剤層の少なくとも一方の表面は厚みTLAの層LAにより構成され、該層LAの背面には厚みTLBの層LBが積層されており、TLAとTLBとが、次式:1<TLB/TLA≦50;の関係を満たす、請求項1から6のいずれか一項に記載の粘着シート。
- 前記ポリエステル樹脂EAおよび前記ポリエステル樹脂EBの少なくとも一方は、3官能以上の多官能イソシアネートにより架橋されている、請求項1から7のいずれか一項に記載の粘着シート。
- 前記ポリエステル樹脂EAと前記ポリエステル樹脂EBはそれぞれ、多価カルボン酸成分と多価アルコール成分とを含有し、
前記ポリエステル樹脂EAを構成する多価カルボン酸成分および多価アルコール成分の組み合わせは、前記ポリエステル樹脂EBを構成する多価カルボン酸成分および多価アルコール成分の組み合わせと同一である、請求項1から8のいずれか一項に記載の粘着剤組成物。 - 前記ポリエステル樹脂EAと前記ポリエステル樹脂EBはそれぞれ、多価カルボン酸成分と多価アルコール成分とを含有し、
前記ポリエステル樹脂EAを構成する多価カルボン酸成分および前記ポリエステル樹脂EBを構成する多価カルボン酸成分のうち少なくとも一種の多価カルボン酸は、不飽和脂肪酸が二量体化した構造の脂肪族ジカルボン酸である、請求項1から9のいずれか一項に記載の粘着シート。 - 前記ポリエステル樹脂EAと前記ポリエステル樹脂EBはそれぞれ、多価カルボン酸成分と多価アルコール成分とを含有し、
前記ポリエステル樹脂EAを構成する多価アルコール成分および前記ポリエステル樹脂EBを構成する多価アルコール成分のうち少なくとも一種の多価アルコールは、不飽和脂肪酸が二量体化してなる脂肪族ジカルボン酸を水添した構造の脂肪族ジオールである、請求項1から10のいずれか一項に記載の粘着シート。 - 前記ポリエステル樹脂EAと前記ポリエステル樹脂EBは、いずれも、ダイマー酸とダイマージオールとの重縮合物である、請求項1から11のいずれか一項に記載の粘着シート。
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JP2015071740A (ja) * | 2013-06-28 | 2015-04-16 | 日東電工株式会社 | アクリル系粘着剤組成物、アクリル系粘着剤層の製造方法及び当該製造方法により得られるアクリル系粘着剤層、粘着剤層付偏光フィルム、積層体、画像表示装置、並びに、アクリル系粘着剤組成物の架橋促進方法 |
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WO2013146079A1 (ja) * | 2012-03-29 | 2013-10-03 | 日東電工株式会社 | 粘着剤組成物、及び、表面保護用粘着シート |
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US20120244328A1 (en) | 2012-09-27 |
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