WO2011007495A1 - 高圧放電ランプ、ランプユニット及び画像表示装置 - Google Patents
高圧放電ランプ、ランプユニット及び画像表示装置 Download PDFInfo
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- WO2011007495A1 WO2011007495A1 PCT/JP2010/003678 JP2010003678W WO2011007495A1 WO 2011007495 A1 WO2011007495 A1 WO 2011007495A1 JP 2010003678 W JP2010003678 W JP 2010003678W WO 2011007495 A1 WO2011007495 A1 WO 2011007495A1
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- light emitting
- pressure discharge
- discharge lamp
- arc tube
- center
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/12—Selection of substances for gas fillings; Specified operating pressure or temperature
- H01J61/18—Selection of substances for gas fillings; Specified operating pressure or temperature having a metallic vapour as the principal constituent
- H01J61/20—Selection of substances for gas fillings; Specified operating pressure or temperature having a metallic vapour as the principal constituent mercury vapour
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
- G03B21/20—Lamp housings
- G03B21/2006—Lamp housings characterised by the light source
- G03B21/2026—Gas discharge type light sources, e.g. arcs
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
- G03B21/20—Lamp housings
- G03B21/2086—Security or safety means in lamp houses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/84—Lamps with discharge constricted by high pressure
- H01J61/86—Lamps with discharge constricted by high pressure with discharge additionally constricted by close spacing of electrodes, e.g. for optical projection
Definitions
- the present invention relates to a high-pressure discharge lamp, a lamp unit, and an image display device.
- Patent Document 1 discloses a shape of an arc tube that can efficiently capture a light flux emitted from a high-pressure discharge lamp by a reflecting mirror. .
- the radius of curvature of the outer surface of the portion near the sealing portion in the light emitting portion is smaller than the radius of curvature of the outer surface of the center portion of the light emitting portion, the luminous flux transmitted through the portion near the sealing portion is transmitted to the arc tube.
- the light emitting unit can emit light at an angle closer to the tube axis. Therefore, the high pressure discharge lamp has an excellent light distribution characteristic with a high luminous flux level in a direction perpendicular to the tube axis of the arc tube, and can collect more luminous flux on the reflecting surface of the reflecting mirror.
- the screen light flux of the unit can be increased.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a high-pressure discharge lamp that is small and highly efficient, has excellent light distribution characteristics, and does not easily cause damage to the arc tube. Another object of the present invention is to provide a lamp unit and an image display device that are small in size, have a high screen light flux, and are unlikely to fail.
- a high-pressure discharge lamp includes a substantially spherical light emitting portion in which mercury is enclosed and tip ends of a pair of electrodes are opposed to each other, and extends on both sides of the light emitting portion.
- a high-pressure discharge lamp having an arc tube having a sealing portion in which a base end of an electrode is sealed, wherein an amount of mercury enclosed is 0.2 to 0.4 [mg / mm 3 ],
- the length W from the contact point S between the tube axis Z of the arc tube and the inner surface of the arc tube to the center O of the light emitting portion is 3.0 to 5.0 [mm], passes through the center O, and the tube
- the length C O from the contact T O to the center O between the vertical axis Y O perpendicular to the axis Z and the inner surface of the arc tube is 1.5 to 3.0 [mm]
- the center O and the contact From the contact point T M between the vertical axis Y M passing through the intermediate point M with S and perpendicular to the tube axis Z and the inner surface of the arc tube, the intermediate point M
- the length C M and the length C O satisfy the relationship C M / C O ⁇ 0.8, and the minimum thickness X [mm] of the
- the lamp unit according to the present invention includes the high-pressure discharge lamp, a neck portion to which one sealing portion of the high-pressure discharge lamp is attached, and a spheroidal curved surface that reflects a light beam emitted from the high-pressure discharge lamp. And a reflecting mirror.
- An image display apparatus includes the lamp unit.
- the high-pressure discharge lamp according to the present invention has an enclosed amount of mercury of 0.2 to 0.4 [mg / mm 3 ], a length W of 3.0 to 5.0 [mm], and a length C Since O is 1.5 to 3.0 [mm], it is small and highly efficient.
- the length C M and the length C O satisfy the relationship C M / C O ⁇ 0.8, the light distribution characteristics are excellent.
- the minimum thickness X [mm] and the maximum outer diameter D [mm] satisfy the relationship of X / D ⁇ 0.2, the arc tube is difficult to break.
- the lamp unit and the image display device according to the present invention include the high-pressure discharge lamp as described above, which is small and highly efficient, has excellent light distribution characteristics, and does not easily break the arc tube. .
- Sectional drawing which shows the light emission part periphery of the lamp unit which concerns on a 1st modification
- Sectional drawing which shows the light emission part periphery of the lamp unit which concerns on a 1st modification
- Sectional drawing which shows the lamp unit which concerns on a 2nd modification
- FIG. 1 is a view showing a lamp unit according to the present embodiment, in which (a) is a perspective view and (b) is a side view.
- the lamp unit 100 includes a high-pressure discharge lamp 101 according to the present embodiment, a reflecting mirror 102, and a housing 103.
- FIG. 2 is a cross-sectional view showing the lamp unit according to the present embodiment, in which the housing is omitted.
- the high-pressure discharge lamp 101 is a so-called double-end high-pressure mercury lamp, and includes a substantially spherical light-emitting portion 111 and a pair of sealing portions 112 provided on both sides of the light-emitting portion 111. And a pair of electrode assemblies 120, for example, with a rated power of 200 [W] and a rated voltage of 70 [V].
- FIG. 3 is a cross-sectional view showing the periphery of the light emitting portion in the arc tube, and the electrode assembly is omitted.
- the light emitting portion 111 of the arc tube 110 has, for example, a maximum outer diameter D of about 9.0 [mm] and an outer surface with a radius of curvature of about 5.45 [mm].
- a discharge space 113 of approximately 60 [mm 3 ] is formed.
- the light emitting portion 111 has a length W from the contact S between the tube axis Z of the light emitting tube 110 and the inner surface of the light emitting tube 110 to the center (center of the discharge space 113) O of the light emitting portion 111 of about 4 mm. And a length C O from the contact T O between the vertical axis Y O passing through the center O and orthogonal to the tube axis Z and the inner surface of the arc tube 110 to the center O (part corresponding to the center O) Of the vertical axis Y M passing through the intermediate point M between the center O and the contact S and perpendicular to the tube axis Z, and the inner surface of the arc tube 110.
- the length from the contact point T M to the intermediate point M (inner diameter radius of the portion corresponding to the intermediate point M) CM is about 1.7 [mm], and the minimum of the sealing portion vicinity portion 114 in the arc tube 110
- the wall thickness X is about 1.95 [mm].
- the center O of the light emitting portion 111, a on the tube axis Z, the inner surface of the arc tube Further, in the present application, part of the sealing portion 112 side from the vertical axis Y M of the light emitting section 111 was defined as a sealing portion adjacent portion 114, the center O side is defined as a central portion 115 than the vertical axis Y M of the light emitting section 111.
- the minimum thickness X is defined as the shortest length from the boundary U between the light emitting portion 111 and the sealing portion 112 on the outer surface of the arc tube 110 to the inner surface of the arc tube 110.
- the center O of the light emitting unit 111 is on the tube axis Z of the light emitting tube 110 and is divided by the inner surface of the light emitting tube 110.
- the dimensions relating to the light emitting unit 111 are not limited to the above, and the high pressure discharge lamp It can be changed appropriately according to the specifications of 101.
- the length W is 3.0 to 5.0 [mm]
- the length CO is 1.5 to 3.0 [mm].
- the length C M and the length C O satisfy the relationship of C M / C O ⁇ 0.8.
- the minimum thickness X and the maximum outer diameter D satisfy the relationship X / D ⁇ 0.2 so that the arc tube 110 is not easily damaged. Details of these reasons will be described later.
- mercury (Hg) as a luminescent substance is about 0.2 to 0.4 [mg / mm 3 ]
- a start-up rare gas is about 30 [kPa]
- bromine as a halogen substance is used.
- (Br) is sealed at about 10 ⁇ 7 to 10 ⁇ 2 [ ⁇ mol / mm 3 ]
- the mercury vapor pressure during lamp operation is about 20 to 30 [kPa].
- the high-pressure discharge lamp 101 has high efficiency because mercury is sealed in about 0.2 to 0.4 [mg / mm 3 ].
- the luminescent material is not limited to mercury, and may be an alkali metal atom or the like.
- the rare gas include argon (Ar), krypton (Kr), xenon (Xe), or a mixed gas of at least two of them.
- the halogen substance include iodine (I), bromine (Br), chlorine (Cl), or a mixture of at least two of them.
- the mercury vapor pressure during lamp operation is not limited to about 20 to 30 [kPa], and may be lower or higher.
- the pair of sealing portions 112 are, for example, substantially cylindrical, have an outer diameter of about 5.2 [mm], and a length from the center O to the tip of each sealing portion 112. 22.5 [mm], and the electrode assembly 120 is sealed in each. Only one sealing portion 112 is fixed to the neck portion 161 of the reflecting mirror 102 with, for example, cement 162 or the like.
- each dimension regarding the sealing part 112 is not limited to the above, and can be appropriately changed according to the specification of the high-pressure discharge lamp 101, but the outer diameter is preferably 5.0 to 6.0 [mm].
- Each electrode assembly 120 includes an electrode 130, a metal foil 140, and an external lead wire 150.
- the electrode 130, the metal foil 140, and the external lead wire 150 are joined in this order, for example, by welding.
- the metal foil 140 is sealed with the sealing portion 112.
- Each electrode 130 has, for example, a tungsten electrode pin 131 and a tungsten coil 132 wound around and fused to the tip of the electrode pin 131.
- the electrodes 130 are arranged in a substantially straight line with their distal ends facing each other at an interval of about 0.95 [mm] in the discharge space 113 and their proximal ends sealed with the sealing portion 112. It is installed.
- the distance between the tips of the pair of electrodes 130, that is, the arc length is preferably in the range of 0.5 to 2.0 [mm] in order to bring the high-pressure discharge lamp closer to the point light source.
- the diameter of the tip of the electrode 130 is increased by winding the coil 132, which increases the heat capacity, thereby reducing the deterioration of the electrode 130. Further, the surface of the electrode 130 has a large surface area when the coil 132 is wound, and the heat dissipation is thereby improved, so that the electrode 130 does not reach an unnecessarily high temperature.
- the tip of the electrode 130 is preferably tapered.
- Each metal foil 140 has, for example, a substantially strip shape made of molybdenum, and has a longitudinal width of about 14 mm [mm], a short side width of about 1.5 [mm], and a wall thickness of about 20 [ ⁇ m]. ].
- the dimensions of the metal foil 140 are not limited to the above, but the width in the longitudinal direction is 10 to 20 [mm], the width in the short direction is 1.0 to 2.0 [mm], and the thickness is 10 to 30. A range of [ ⁇ m] is preferable.
- the electrode 130 is joined to one end of the metal foil 140 in the longitudinal direction, and the external lead wire 150 is joined to the other end.
- the entire metal foil 140 is embedded in the sealing portion 112.
- the metal foil 140 is interposed between the electrode 130 and the external lead wire 150, and the electrode assembly 120 is sealed mainly in the portion of the metal foil 140, thereby ensuring the airtightness of the discharge space 113. ing.
- the external lead wire 150 is made of, for example, molybdenum, and an end portion on the metal foil 140 side is embedded in the sealing portion 112, and an end portion on the side opposite to the metal foil 140 is external to the sealing portion 112. Has been derived.
- the reflecting mirror 102 includes a neck portion 161 to which one sealing portion 112 of the high-pressure discharge lamp 101 is attached, and a spheroidal curved surface 163 that reflects the light beam emitted from the high-pressure discharge lamp 101 to the housing 103 side.
- a funnel-shaped dichroic reflector having press-molding a material having excellent heat resistance such as borosilicate glass, aluminosilicate glass, or crystallized glass.
- the spheroidal curved surface 163 is composed of an optical multilayer film formed by vacuum deposition, sputtering, ion assist method, or the like. By transmitting or reflecting light according to wavelength by the multilayer film, the reflection mirror temperature is reduced. It suppresses the rise and increases the reflection efficiency.
- the angle of OF 2 Q referred to as the center O, and the second focal point F 2
- the outer surface of the light emitting portion and the contact point Q between the vertical axis Y O but the angle formed OF 2 Q .
- the major axis radius A and the minor axis radius B of the spheroidal curved surface 163 satisfy the relationship of 0.4 ⁇ (AB) /A ⁇ 0.6. Therefore, the high-pressure discharge lamp 101 is excellent in light distribution characteristics. Details of these reasons will be described later.
- the housing 103 has a box-shaped main body 171, and a parallelizing lens 172 is bonded to the opposite side of the main body 171 from the reflecting mirror 102 by, for example, a silicone-based adhesive (not shown). Or is held by a clasp (not shown).
- a pair of side walls 173 facing each other of the main body 171 are provided with cooling windows 174 for taking outside air into the main body 171, so that the high-pressure discharge lamp 101 surrounded by the reflecting mirror 102 and the housing 103 can be efficiently used. It can be cooled down. Therefore, the temperature of the light emitting part 111 and the sealing part 112 of the high-pressure discharge lamp 101 can be suitably maintained, and the light emitting part 111 is hardly deteriorated or damaged by heat.
- Each cooling window 174 is provided with a filter 175 for dust prevention.
- FIG. 4 is a diagram showing the relationship between X / D and breakage of the arc tube, wherein (a) shows the relationship when the mercury density is 0.3 [mg / mm 3 ], and (b) It is a figure which shows the relationship in case a mercury density is 0.4 [mg / mm ⁇ 3 >]. The value in the figure is the number of breakage / the number of evaluation samples.
- Each high-pressure discharge lamp was turned on with an electric power of 200 [W]. At that time, the high pressure discharge lamp was not cooled so that the temperature of the light emitting portion and the sealing portion was as high as possible, and the degree of influence of heat shock was increased. The lighting cycle was repeated for 1 hour ON / 30 minutes OFF, and the total lighting was 30 hours.
- the wall thickness was obtained by processing an image of the arc tube 110 captured by an X-ray apparatus. In addition, since the sealing part vicinity part exists in the both sides of a light emission part, the thickness of both sealing part vicinity parts was measured, and the thinner thickness was made into the minimum thickness X.
- the maximum outer diameter D is determined by the size of the discharge space 113 and the thickness of the glass of the light emitting unit 111.
- the discharge space needs to have a certain size, it is the maximum for miniaturizing the high-pressure discharge lamp.
- the outer diameter D must be reduced, and as a result, the thickness of the glass in the vicinity of the sealing portion must be reduced.
- the reason why the discharge space needs to have a certain size is that if the distance between the light emission center and the inner surface of the arc tube is too close, tungsten will adhere to the inner surface and the arc tube will be blackened or subjected to halogen cycles. This is because an abnormality occurs and the electrode deteriorates. In addition, if the discharge space is small, the temperature of the inner surface of the arc tube becomes high, and the quartz glass constituting the arc tube becomes clouded and the luminous flux decreases.
- the light emitting portion 111 is likely to be at a high temperature, so that stress is prominent and cracks are easily generated, and the high pressure discharge lamp 101 Helps crack growth that occurred during the sealing process.
- the light emitting portion 111 of the high-pressure discharge lamp 101 satisfies the relationship X / D ⁇ 0.2, the minimum thickness X [mm] and the maximum outer diameter D [mm]
- the glass in the vicinity of the sealing portion 114 is thick. Therefore, the heat generated in the discharge space 113 and propagated to the light emitting part 111 is easily conducted to the sealing part 112 through the glass in the vicinity of the sealing part 114, and the heat of the light emitting part 111 is transmitted to the sealing part. It is easy to escape efficiently to the reflecting mirror 102 side via 112.
- the light emitting portion 111 is unlikely to become high temperature, and as a result, the vicinity of the light emitting portion 116 of the sealing portion 112 where the electrode 130 is sealed is also unlikely to become high temperature, so that cracks occur in the glass around the electrode 130. It is difficult to damage the arc tube 110.
- the maximum outer diameter D is preferably as small as possible in order to suppress the light beam vignetting caused by the light beam reflected by the spheroid surface 163 being blocked by the light emitting unit 111.
- FIG. 5 is a diagram illustrating a relationship between C M / C 2 O and light distribution characteristics.
- FIG. 6 is a diagram showing ideal light distribution characteristics.
- C M / C O when C M / C O is 0.73, a heart-shaped light distribution characteristic in which the luminous flux level in the vicinity of the sealing portion is higher than the luminous flux level in the central portion is shown.
- C M / C O When C M / C O is 0.80, the luminous flux level in the vicinity of the sealing portion and the luminous flux level in the central portion are substantially the same.
- the sealing portion is sealed. In the vicinity of the part, the luminous flux level decreased, and in the central part, the luminous flux level increased.
- C M / C O is 0.85, the light flux level in the center portion is higher than the light flux level in the vicinity of the sealing portion, and the light distribution characteristic that approximates the ideal light distribution characteristic as shown in FIG. Indicated.
- the light distribution characteristics become better as C M / C O becomes larger.
- C M / C O ⁇ 0.80, the light flux level in the central portion is equal to or higher than the light flux level in the vicinity of the sealing portion.
- FIG. 7 is a diagram for explaining the influence of C M / C O on the optical path of the light beam emitted from the light emitting unit.
- C M / C O when C M / C O is 0.80, the light beam passing through the central portion 115 of the light emitting unit 111 passes through the optical path L1.
- C M / C O when C M / C O is 0.73, the inner surface of the arc tube 110 has a shape indicated by an imaginary line, so that the light beam transmitted through the central portion 115 of the light emitting unit 111 passes through the optical path L2.
- C M / C O is larger, the light beam transmitted through the central portion 115 is emitted from the light emitting unit 111 at an angle closer to the tube axis Z of the arc tube 110.
- the larger C M / C O is, the smaller the angle formed between the light beam passing through the central portion 115 and the vertical axis Y O is. Therefore, the luminous flux level in the direction perpendicular to the tube axis Z is increased, and the light distribution characteristics are improved.
- FIGS. 8A and 8B are diagrams for explaining the specification of the reflecting mirror, in which FIG. 8A is a cross-sectional view showing a lamp unit including a ⁇ 50 mm reflecting mirror, and FIG. 8B is a lamp unit including a ⁇ 35 mm reflecting mirror. It is sectional drawing shown.
- a ⁇ 50 mm reflecting mirror as an example of a conventional reflecting mirror has, for example, a first focal length f1 of 6.5 [mm], a second focal length f2 of 150 [mm],
- the elliptical oblateness ratio (AB) / A is 0.59
- the effective reflection area for the light beam emitted from the arc tube is 48.31 [°] from the center O to the neck portion side, and 39. It has a width of 59 [°].
- the portion near the sealing portion on the opening side is not affected even if the C M / C O of the high pressure discharge lamp is 0.73, 0.80, or 0.85. Since the transmitted light beam enters the effective reflection region of the reflecting mirror, there is no significant problem in collecting the light beam. On the neck portion side, the effective reflection region has a margin of about 8 [°] with respect to the light distribution, so that the possibility of becoming a problem is low.
- a ⁇ 35 mm reflector as an example of a small reflector that has been demanded in the market in recent years has an aperture diameter and a first focal length f1 as compared with a ⁇ 50 mm reflector.
- the first focal length f1 is 4.8 [mm]
- the second focal length f2 is 60 [mm]
- the elliptical flatness ratio (AB) / A is 0.48.
- the effective reflection area of the luminous flux emitted from the arc tube 110 is 30.43 [°] on the neck side and 39.46 [°] on the opening side.
- the effective reflection area on the neck side is narrower by 17.88 [°] than the ⁇ 50 mm reflector.
- the ⁇ 35 mm reflector having a narrow effective reflection area tends to reduce the light beam focused on the second focal point F 2 , and when combined with a high pressure discharge lamp having a C M / C O of 0.73 c, not utilized luminous flux of about 10 [°] of the portion near the light flux focused on that much second focus F 2 can be reduced.
- the light distribution characteristics of these high pressure discharge lamps are at least the light flux level in the central portion and the light flux level in the vicinity of the sealing portion. Therefore, the ratio of the loss of light flux to the total light flux is low, the light flux in the vicinity of the sealing portion is only slightly lost, and the screen light flux is not significantly reduced.
- the high pressure discharge lamp with C M / C O of 0.85c has an excellent light distribution characteristic with a high luminous flux level in the central portion, so that the luminous flux is sufficiently obtained even when combined with a small reflector having a narrow effective reflection area. Can be used.
- the spheroidal curved surface tends to have poor surface accuracy in the vicinity of the neck side edge, whereas the film thickness tends to be thinner in the vicinity of the opening side edge than in other locations. Thus, there is little such tendency near the center. Moreover, near the center, the reflection efficiency is highly weighted and the influence on the screen light flux is high. Also from such a situation, the high pressure discharge lamp having a C M / C O of 0.85c is suitable for combination with a reflecting mirror.
- C M / C O exceeds 0.9, for example, when C M / C O is 0.93, the central portion of the irradiation surface for the light beam condensed on the irradiation surface corresponding to the second focal position f2 A large luminance difference is generated between the peripheral portion and the peripheral portion of the light beam projected on the screen through a lens array that produces uniform light with a large number of small lenses. Therefore, in order to reduce the luminance difference between the central portion and the peripheral portion on the screen, C M / C O is preferably 0.9 or less.
- ⁇ About length CO and length W> As shown in FIG. 3, when the length CO is 1.5 to 3.0 [mm] and the length W is 3.0 to 5.0 [mm], the inner surface of the light emitting unit 111 is gentle. Since the a circular arc shape, a light beam incident on the glass of the light-emitting portion 111 from the discharge space 113, the angle between the vertical axis Y O decreases. As a result, the light distribution characteristic has a distribution having a peak in the central portion. For this reason, even when combined with a small reflector having a small effective reflection area, the absolute amount of the light beam hardly decreases, which is effective for a small and thin image display device.
- the length CO when the length CO is less than 1.5 [mm], the distance between the light emission center and the inner surface of the light emitting portion 111 becomes too close, and the problem of devitrification and blackening is likely to occur. Further, when the length CO exceeds 3.0 [mm], the thickness of the light emitting unit 111 becomes too thin, and the arc tube 110 may be damaged due to insufficient pressure resistance.
- the length W is less than 3.0 [mm]
- the distance between the light emission center and the light emitting portion vicinity portion 116 of the sealing portion 112 is too close, and the temperature of the light emitting portion vicinity portion 116 of the sealing portion 112 is Since it becomes too high, the arc tube 110 may be damaged.
- the tungsten of the electrode is sputtered at the start and easily attaches to the inner surface.
- the length W exceeds 5.0 [mm]
- the temperature near the sealing portion 114 of the light emitting portion 111 is too far from the light emission center, so that the temperature becomes low, and all the mercury is not vaporized. To do.
- a quartz tube having an outer diameter of 6 [mm], an inner diameter of 2 [mm], and a length of 1200 [mm] is equally divided into four to obtain a 300 [mm] cut tube.
- Both ends of the cut tube are held by a rotary chuck, and the central portion of the cut tube is heated and softened by a gas burner while rotating the cut tube.
- an inert gas such as argon or nitrogen is blown into the cut tube from both ends of the cut tube to form the inner surface shape of the light emitting portion.
- a die jig is provided on the outer periphery of the central portion of the cut tube, and the portion swelled by heating is sandwiched to form the outer surface shape of the light emitting portion.
- the light emitting portion of the arc tube is formed by adjusting conditions such as the burner heating power, the pressure of the inert gas, and the force and speed for pushing from both ends of the cut tube to the central portion.
- the extended line connecting the second focal point F 2 and the contact Q is a point of intersection with the spheroidal curved surface 163 is N
- the light flux reflected by the region G ⁇ N is a loss because it is blocked by the light emitting portion 111 End up.
- the point where the extension line connecting the second focal point F 2 and the outer peripheral edge R intersects the spheroid surface 163 is N ′
- the angle OF 2 R is larger than the angle OF 2 Q.
- the light flux reflected in the areas N to N ′ is also lost because it is blocked by the sealing portion 112.
- the angle OF 2 R is preferably equal to or smaller than the angle OF 2 Q. That way, the light beam vignetting by the sealing portion 112 is eliminated, it is possible to the second focal point F 2 can be efficiently focus the light beam, to increase the screen light flux of the lamp unit 100.
- the angle OF 2 R can be made equal to or smaller than the angle OF 2 Q. That is, when the diameter of the tip of the sealing portion 112 is constant as indicated by a virtual line in FIG. 2 and the angle OF 2 R ′ is larger than the angle OF 2 Q, the sealing portion 112 If the diameter of the tip of the portion 112 is reduced, the angle OF 2 R can be made smaller than the angle OF 2 Q.
- the angle OF 2 R can be made equal to or smaller than the angle OF 2 Q.
- the rated power P is high, it is necessary to lengthen the sealing portion 112 in order to lower the temperature of the arc tube 110. In such a case, a configuration in which the diameter of the tip of the sealing portion 112 is reduced is effective. Note that the tip of the sealing portion 112 can be processed to be small by heating with a burner or a laser.
- the spheroidal curved surface 163 preferably has a major axis radius A and a minor axis radius B satisfying a relationship of 0.4 ⁇ (AB) /A ⁇ 0.5.
- the major axis radius A is 32.4 [mm]
- the minor axis radius B is 16.971 [mm]
- the first focal length f1 is 4.8 [mm]
- the second focal length If f2 is set to 60 [mm], it is possible to obtain a reflecting mirror that is small and has a high screen light flux.
- (AB) / A is about 0.48
- the incident angle to the collimating lens 172 is about 19 [°].
- the first focal length f1 is 4.5 [mm] or less in the above-mentioned ⁇ 35 mm reflector, so that the light emitting portion 111 of the arc tube 110 and the reflector 102 are The distance from the spheroid surface 163 becomes too close. If it does so, since the temperature of the light emission part 111 and the sealing part 112 will rise easily and the arc tube 110 will be easy to be damaged, it is unpreferable.
- the incident angle to the second focal point F 2 collimating lens is placed in 172 of the rotary elliptic surface 163 (see FIG. 1) increases, collimated Useless reflection occurs on the surface of the lens 172, and the light flux is lost.
- the incident angle must be 26.6 [°] or less in order to suppress the loss of light flux.
- a high-pressure discharge lamp having a conventional arc tube (maximum outer diameter D is 10.2 [mm], radius of curvature of the outer surface of the arc tube is 5.1 [mm], and a length CO is 2 .2 [mm], C M / C O is 0.72, length W is 4.0 [mm], and mercury density is 0.3 [mg / mm 3 ]) 50 mm reflector (first focal length) f1 is 6.5 [mm] and the second focal length f2 is 150 [mm]) to produce a lamp unit, and the illuminance of the produced lamp unit under the same conditions as the high-pressure discharge lamp of the present invention is reduced. It was measured.
- An aperture diameter of 5 ⁇ is provided at the second focal position of each reflecting mirror, and allows outgoing light to pass therethrough.
- the illuminance of the lamp unit according to the present invention is improved by about 8% compared to the illuminance of the lamp unit according to the conventional product. Therefore, it was found that the lamp unit of the present invention is a lamp that is sufficiently small in efficiency while being small in size as compared with the conventional product.
- the high-pressure discharge lamp equipped with the conventional arc tube was incorporated into the ⁇ 35 mm reflector compared with the conventional product incorporating the conventional high-pressure discharge lamp equipped with the arc tube used in Experiment 1 into the ⁇ 50 mm reflector. It was found that the illuminance of the lamp unit was reduced by about 3 [%].
- FIG. 9 is a partially broken perspective view showing an example of the image display device according to the present embodiment, in which the top plate of the housing is removed so that the inside can be seen.
- the first image display apparatus 200 according to the present embodiment is a projection-type front projector that projects an image toward a screen (not shown) installed in the front, and is a DLP (registered) (Trademark) system.
- the image display device 200 includes a lamp unit 100 serving as a light source, an optical unit 202 having a DMD (registered trademark), a color wheel (not shown) including three color filters, and the like in a housing 201, the DMD.
- DMD registered trademark
- color wheel not shown
- a control unit 203 that controls the driving of the projector, a projection lens 204, a cooling fan unit 205, a power supply unit 206 that converts power supplied from a commercial power source into power suitable for the control unit 203 and the lamp unit 100, and the like. Is stored.
- FIG. 10 is a perspective view showing another example of the image display apparatus according to the present embodiment.
- the second image display apparatus 300 according to the present embodiment is a projection-type rear projector, and includes a lamp unit 100 as a light source, an optical unit (not shown), and a projection lens (not shown). ) And a mirror (not shown) are housed in a housing 301, and an image projected from the projection lens and reflected by the mirror is projected from the back side of the transmissive screen 302 to display an image. .
- the image display devices 200 and 300 according to the second and third embodiments use the high-pressure discharge lamp 101 that is small and highly efficient, has excellent light distribution characteristics, and does not easily break the arc tube 110, the conventional image display is performed. Compared to the device, it is small and has a high screen luminous flux, which is difficult to break down.
- FIGS. 11 and 12 are cross-sectional views showing the periphery of the light emitting part of the lamp unit according to the first modification. Note that the reference numerals “G”, “N”, and “N ′” in FIGS. 11 and 12 have the same meanings as the reference signs “G”, “N”, and “N ′” in FIG.
- the reflecting mirror 102 of the lamp unit according to the first modification further has a spherical reflecting surface 164 on the neck portion side (left side in FIG. 11) of the spheroid surface 163.
- the spheroidal curved surface 163 is also formed in the regions G to N as indicated by phantom lines in FIG. 11, but the light flux reflected in the regions G to N is emitted from the light emitting portion of the arc tube 110. blocked by the 111 not focused on the second focal point F 2.
- the spherical reflecting surface 164 centered on the first focal point F 1 of the spheroid surface 163 is formed so as to cover at least the region corresponding to the regions G to N, the regions G to N of the spheroid surface 163 are formed.
- the light beam that should have been reflected and blocked by the light emitting unit 111 can be reflected by the spherical reflecting surface 164 and focused on the center O.
- the light beam focused on the center O then passes through the center O, passing through the light emitting portion 111 is reflected by the spheroidal curved surface 163 to be focused at the second focal point F 2.
- the focusing efficiency of the lamp unit is improved and the screen light beam is increased.
- the increase in the distance between the arc tube 110 and the reflecting mirror 102 suppresses a local temperature increase of the arc tube 110. In other words, the life of the high-pressure discharge lamp can be extended.
- the spherical reflecting surface 164 may be formed so as to cover at least the regions corresponding to the regions G to N ′, as shown in FIG. .
- the amount of light lost due to vignetting caused by the sealing portion 112 can also be effectively utilized.
- the temperature of the electrode 130 on the neck portion 161 side may rise due to the light beam reflected by the spherical reflecting surface 164 and focused on the center O, and the electrode 130 may be deteriorated. Therefore, it is conceivable to suppress the deterioration of the electrode 130 on the neck portion 161 side by making the heat capacity of the electrode 130 on the neck portion 161 side larger than the heat capacity of the electrode 130 on the other side.
- the heat capacity of the electrode 130 can be increased by adjusting the diameter of the electrode pin 131, the diameter of the coil 132, the number of turns, or the like. Note that when the heat capacity of the electrode 130 is increased by these methods, it is preferable that the light beam is not blocked by the electrode 130.
- FIG. 13 is a cross-sectional view showing a lamp unit according to a second modification. As shown in FIG. 13, in the lamp unit according to the second modification, a high-pressure discharge lamp 101 and a reflecting mirror 102 are joined by a base 104.
- the base 104 has a cap shape and has an insertion hole 181 through which the sealing portion 112 is inserted at the top, and a pair of ventilation windows 182 for taking outside air into the base 104 at the side.
- the base 104 and the reflecting mirror 102 are fixed with an adhesive or the like in a state where the base 104 is externally fitted to the neck portion 161 of the reflecting mirror 102.
- the base 104 and the high-pressure discharge lamp 101 are fixed by an adhesive or the like in a state where the sealing portion 112 of the high-pressure discharge lamp 101 is inserted through the insertion hole 181. Since the high-pressure discharge lamp 101 and the reflecting mirror 102 are joined by the base 104, the gap between the neck portion 161 and the sealing portion 112 is not filled with cement, so that air passes through the gap. It has become.
- the outside air flowing into the reflecting mirror 102 from the cooling window (see FIG. 1) of the housing is allowed to escape from the ventilation window 182 to the outside of the base 104 through the gap between the neck portion 161 and the sealing portion 112. Can do.
- the light emission part 111 of the high pressure discharge lamp 101 can be cooled efficiently.
- the flow rate of a cooling fan (not shown) can be reduced, and the noise of the image display device can be reduced.
- the high-pressure discharge lamp, lamp unit, and image display device according to the present invention can be widely used in projectors such as liquid crystal projectors and DMD projectors.
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Abstract
Description
図1は、本実施形態に係るランプユニットを示す図であって、(a)は斜視図、(b)は側面図である。図1に示すように、ランプユニット100は、本実施の形態に係る高圧放電ランプ101と、反射鏡102と、ハウジング103とを備える。
なお、発光部111に関する各寸法は上記に限定されず、高圧放電ランプ101の仕様により適宜変更可能である。但し、高圧放電ランプ101を小型にするために、長さWは3.0~5.0[mm]、長さCOは1.5~3.0[mm]である。また、配光特性に優れた高圧放電ランプ101とするために、長さCMと長さCOとは、CM/CO≧0.8の関係を満たす。さらに、発光管110が破損し難いように、最小肉厚Xと最大外径Dとは、X/D≧0.2の関係を満たす。それらの理由についての詳細は後述する。
次に、発光部111に関する各寸法の好適範囲を説明すると共に、その臨界的意義について説明する。
図4は、X/Dと発光管の破損との関係を示す図であって、(a)は水銀密度が0.3[mg/mm3]の場合の関係を示す図、(b)は水銀密度が0.4[mg/mm3]の場合の関係を示す図である。図中における値は、破損数/評価サンプル数である。
CM/COが配光特性に与える影響を調べるために、CM/COが異なる3種の仕様の高圧放電ランプを作製して、それらの配光特性を評価した。各高圧放電ランプは、いずれも、最大外径Dが9.0[mm]、長さCOが2.0[mm]、発光部の外面の曲率半径が5.45mm[mm]である。配光特性は、中心Oを中心に発光管を360°回転させながら、中心Oから約30cm離れた位置に設けた照度計によりランプ点灯時の照度を測定して評価した。
図3に示すように、長さCOが1.5~3.0[mm]、且つ、長さWが3.0~5.0[mm]の場合は、発光部111の内面がなだらかな円弧形状となるため、放電空間113から発光部111のガラスに入射する光束は、垂直軸YOとのなす角度が小さくなる。これにより、配光特性は中央部分にピークを持つ分布になる。そのため、有効反射領域の小さい小型の反射鏡と組み合わせても光束の絶対量が低下し難く、小型・薄型の画像表示装置に有効である。
所望の形状の発光部を得るための発光管の製造方法について説明する。例えば、外径6[mm]、内径2[mm]、長さ1200[mm]の石英管を4等分して、300[mm]のカット管を得る。このカット管の両端を回転式のチャックで保持し、前記カット管を回転させながら前記カット管の中央部分をガスバーナーで過熱して軟化させる。その際、カット管の両端からアルゴンや窒素などの不活性ガスをカット管内に吹き込み、発光部の内面形状を形成する。また、同時に、カット管の中央部分の外周に金型治具を設けて加熱により膨らんだ部分を挟み込んで、発光部の外面形状を形成する。発光管の発光部については、このようにバーナー火力や不活性ガスの圧力、カット管の両端から中央部に押し込む力や速度などの条件を調整して加工形成する。
<角OF2Rと角OF2Qの角度について>
図2に示すように、高圧放電ランプ101と反射鏡102とは、中心Oと回転楕円曲面163の第1焦点F1とが一致するように位置合わせされている。そして、発光管110から発せられた光束は回転楕円曲面163における領域G~Hの範囲で反射する。当該領域G~Hの範囲で反射する光束は、その全てが回転楕円曲面163の第2焦点F2に集束するのが理想である。
図2に示すように、回転楕円曲面163は、長軸半径Aと短軸半径Bとが、0.4≦(A-B)/A≦0.5の関係を満たすことが好ましい。例えば、□35mm反射鏡の場合、長軸半径Aを32.4[mm]、短軸半径Bを16.971[mm]、第1焦点距離f1を4.8[mm]、第2焦点距離f2を60[mm]とすれば、小型でスクリーン光束が高い反射鏡を得ることができる。この場合、(A-B)/Aは約0.48となり、平行化レンズ172への入射角は約19[°]となる。
高効率化に対する本発明の効果を確認するため、以下の実験を行なった。
本発明の発光管を備えた高圧放電ランプ(最大外径Dが9.0[mm]、発光管外面の曲率半径が5.45[mm]、長さCOが2.0[mm]、CM/COが0.8、長さWが4.0[mm]、水銀密度が0.3[mg/mm3])を□35mm反射鏡(第1焦点距離f1が4.8[mm]、第2焦点距離f2が60[mm])に組み込んでランプユニットを作製した。そして、この作製したランプユニットを電力200[W]にて点灯させ、アパーチャー径5φを通過させた出射光を積分球に集めてその照度[lx]を測定した。また、比較のために、従来の発光管を備えた高圧放電ランプ(最大外径Dが10.2[mm]、発光管外面の曲率半径が5.1[mm]、長さCOが2.2[mm]、CM/COが0.72、長さWが4.0[mm]、水銀密度が0.3[mg/mm3])を□50mm反射鏡(第1焦点距離f1が6.5[mm]、第2焦点距離f2が150[mm])に組み込んでランプユニットを作製し、作製したランプユニットに対して本発明の高圧放電ランプと同じ条件にてその照度を測定した。なお、アパーチャー径5φは各々の反射鏡の第2焦点位置に設け、出射光を通過させている。
次に、実験1で用いた従来の発光管を備えた高圧放電ランプを□35mm反射鏡に同様に組み込んでランプユニットを作製し、実験1と同条件でアパーチャーφ5を通過させた出射光による照度を測定した。
図9は、本実施の形態に係る画像表示装置の一例を示す一部破断斜視図であって、内部の様子がわかるように筐体の天板を取り除いている。図9に示すように、本実施の形態に係る第1の画像表示装置200は、前方に設置したスクリーン(図示しない)に向けて画像を投影する投射型のフロントプロジェクタであって、DLP(登録商標)方式を採用している。当該画像表示装置200は、筐体201内に、光源としてのランプユニット100、DMD(登録商標)や3色のカラーフィルタからなるカラーホイール(いずれも図示しない)などを有する光学ユニット202、前記DMDなどを駆動制御する制御ユニット203、投射レンズ204、冷却ファンユニット205、及び、商用電源から供給される電力を前記制御ユニット203やランプユニット100に適した電力に変換して供給する電源ユニット206などが収納された構成を有する。
以上、本発明に係る高圧放電ランプ、ランプユニット及び画像表示装置を実施の形態に基づいて具体的に説明してきたが、本発明の内容は、上記の実施の形態に限定されず、例えば以下のような変形例が考えられる。
図11及び図12は、第1の変形例に係るランプユニットの発光部周辺を示す断面図である。なお、図11及び図12における符号「G」、「N」及び「N’」は、図2における符号「G」、「N」及び「N’」と同じ意味をなす。
図13は、第2の変形例に係るランプユニットを示す断面図である。図13に示すように、第2の変形例に係るランプユニットは、高圧放電ランプ101と反射鏡102とがベース104により接合されている。
101 高圧放電ランプ
102 反射鏡
103 ハウジング
110 発光管
111 発光部
112 封止部
161 ネック部
163 回転楕円曲面
164 球面反射面
130 電極
174 冷却窓
200,300 画像表示装置
Claims (8)
- 内部に水銀が封入され且つ一対の電極の先端が対向配置された略球状の発光部と、当該発光部の両側に延設され前記電極の基端が封止された封止部とを有する発光管を備えた高圧放電ランプであって、
前記水銀の封入量が0.2~0.4[mg/mm3]であり、
前記発光管の管軸Zと前記発光管の内面との接点Sから前記発光部の中心Oまでの長さWが3.0~5.0[mm]であり、
前記中心Oを通り且つ前記管軸Zに直交する垂直軸YOと前記発光管の内面との接点TOから前記中心Oまでの長さCOが1.5~3.0[mm]であり、
前記中心Oと前記接点Sとの中間点Mを通り且つ前記管軸Zに直交する垂直軸YMと前記発光管の内面との接点TMから前記中間点Mまでの長さCMと、前記長さCOとが、CM/CO≧0.8の関係を満たし、
前記発光管における封止部近傍部分の最小肉厚X[mm]と、前記発光部の最大外径D[mm]とが、X/D≧0.2の関係を満たす
ことを特徴とする高圧放電ランプ。 - 定格電力Pが100~300[W]であり、
前記最大外径D[mm]と前記定格電力Pとが、D≦0.02×P+6の関係を満たすことを特徴とする請求項1記載の高圧放電ランプ。 - 請求項1又は2に記載の高圧放電ランプと、
当該高圧放電ランプの一方の封止部が取着されるネック部と前記高圧放電ランプから出射された光束を反射する回転楕円曲面とを有する反射鏡と
を備えることを特徴とするランプユニット。 - 前記反射鏡の前記ネック部側とは反対側に取り付けられたハウジングをさらに備え、当該ハウジングに冷却窓が設けられていることを特徴とする請求項3に記載のランプユニット。
- 前記中心Oを前記回転楕円曲面の第1焦点F1に合わせた場合に、
前記中心Oと、前記回転楕円曲面の第2焦点F2と、前記一対の封止部のうちの前記ネック部に取着されていない方の封止部の端面外周縁Rと、がなす角OF2Rの角度が、
前記中心Oと、前記第2焦点F2と、前記発光部の外面と前記垂直軸YOとの接点Qと、がなす角OF2Qの角度以下であることを特徴とする請求項3に記載のランプユニット。 - 前記回転楕円曲面の長軸半径Aと短軸半径Bとが、0.4≦(A-B)/A≦0.6の関係を満たすことを特徴とする請求項3に記載のランプユニット。
- 前記反射鏡は、前記回転楕円曲面の前記ネック部側に、前記回転楕円曲面の第1焦点F1を中心とする球面反射面をさらに有することを特徴とする請求項3に記載のランプユニット。
- 請求項3から7のいずれかに記載のランプユニットを備えることを特徴とする画像表示装置。
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JP2012204035A (ja) * | 2011-03-24 | 2012-10-22 | Ushio Inc | ショートアーク型放電ランプ |
CN103606512A (zh) * | 2013-11-25 | 2014-02-26 | 辽宁爱华照明科技股份有限公司 | 一种175w金属卤化物灯 |
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JP5888607B2 (ja) * | 2012-09-10 | 2016-03-22 | 東芝ライテック株式会社 | メタルハライドランプ |
US9552976B2 (en) | 2013-05-10 | 2017-01-24 | General Electric Company | Optimized HID arc tube geometry |
CN111427226B (zh) * | 2019-01-10 | 2023-01-31 | 青岛海信激光显示股份有限公司 | 一种匀光棒固定调节结构及投影机 |
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