WO2010146796A1 - 加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板およびその製造方法 - Google Patents
加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板およびその製造方法 Download PDFInfo
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- WO2010146796A1 WO2010146796A1 PCT/JP2010/003780 JP2010003780W WO2010146796A1 WO 2010146796 A1 WO2010146796 A1 WO 2010146796A1 JP 2010003780 W JP2010003780 W JP 2010003780W WO 2010146796 A1 WO2010146796 A1 WO 2010146796A1
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- steel sheet
- rolled
- hot
- workability
- fatigue resistance
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 84
- 239000010959 steel Substances 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title abstract description 12
- 230000008569 process Effects 0.000 title abstract description 5
- 229910000734 martensite Inorganic materials 0.000 claims abstract description 53
- 229910001562 pearlite Inorganic materials 0.000 claims abstract description 19
- 229910000859 α-Fe Inorganic materials 0.000 claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 8
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 41
- 238000010438 heat treatment Methods 0.000 claims description 32
- 230000009466 transformation Effects 0.000 claims description 31
- 229910001566 austenite Inorganic materials 0.000 claims description 23
- 229910001563 bainite Inorganic materials 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 21
- 238000000137 annealing Methods 0.000 claims description 19
- 238000005098 hot rolling Methods 0.000 claims description 16
- 238000007747 plating Methods 0.000 claims description 15
- 238000005275 alloying Methods 0.000 claims description 14
- 239000010960 cold rolled steel Substances 0.000 claims description 12
- 238000011282 treatment Methods 0.000 claims description 9
- 238000005246 galvanizing Methods 0.000 claims description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 21
- 229910001335 Galvanized steel Inorganic materials 0.000 description 13
- 239000008397 galvanized steel Substances 0.000 description 13
- 230000000717 retained effect Effects 0.000 description 11
- 230000007423 decrease Effects 0.000 description 10
- 238000005728 strengthening Methods 0.000 description 10
- 238000005097 cold rolling Methods 0.000 description 9
- 230000006866 deterioration Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 238000001953 recrystallisation Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000009661 fatigue test Methods 0.000 description 2
- 238000010191 image analysis Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910000794 TRIP steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0236—Cold rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0263—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0273—Final recrystallisation annealing
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0224—Two or more thermal pretreatments
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/024—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
Definitions
- the present invention relates to a high-strength hot-dip galvanized steel sheet excellent in workability and fatigue resistance for members used in the automotive industrial field and a method for producing the same.
- Patent Document 1 proposes an alloyed hot-dip galvanized steel sheet excellent in workability that secures retained austenite and achieves high ductility by adding a large amount of Si.
- Hole expandability is an index indicating workability (stretch flangeability) when a processed hole is expanded to form a flange, and is an important characteristic required for high-strength steel sheets together with elongation characteristics.
- Patent Document 2 discloses that after annealing and soaking, the martensite generated by intense cooling to the Ms point or less between the hot-dip galvanizing bath and reheating and tempering martensite A technique for improving hole expansibility as a site is disclosed. However, by making martensite tempered martensite, hole expandability is improved, but low EL is a problem.
- the high-strength hot-dip galvanized steel sheet is required to have excellent elongation characteristics, hole expansibility and fatigue resistance, but none of the conventional hot-dip galvanized steel sheets have all of these at a high level.
- the present invention has been made paying attention to the above-mentioned problems, and an object thereof is to provide a high-strength hot-dip galvanized steel sheet excellent in ductility, hole expansibility and fatigue resistance, and a method for producing the same. .
- the present inventors have conducted earnest research from the viewpoints of the composition and microstructure of the steel sheet.
- the alloy elements are adjusted appropriately, the hot rolled sheet is made mainly of bainite and martensite, and the hot rolled sheet is used as a raw material for cold annealing and rapid annealing at 8 ° C / s or higher. It was found that by heating, an appropriate amount of martensite is uniformly and finely dispersed in the final structure, which is effective in improving the hole expansibility and fatigue resistance.
- the present invention is configured based on the above-described knowledge.
- the present invention (1) By mass%, C: 0.05-0.3%, Si: 0.5-2.5%, Mn: 1.0-3.5%, P: 0.003-0.100%, S: 0.02% or less, Al: 0.010-0.1% It is made of steel with a composition consisting of iron and inevitable impurities, and the steel sheet structure has an area ratio of 50% or more of ferrite, 5 to 35% of martensite, and 2 to 15% of pearlite, and the average grain size of martensite Is a high-strength galvannealed steel sheet excellent in workability and fatigue resistance, characterized by having an average distance between adjacent martensites of 5 ⁇ m or less.
- the steel sheet structure described in (1) above further includes 5 to 20% bainite and / or 2 to 15% residual austenite in terms of area ratio, and the workability and resistance to resistance described in (1) High strength galvannealed steel sheet with excellent fatigue properties.
- the steel described in (1) or (2) above is in mass%, Cr: 0.005-2.00%, Mo: 0.005-2.00%, V: 0.005-2.00%, Ni: 0.005-2.00%, Cu : High strength alloyed molten zinc excellent in workability and fatigue resistance as described in (1) or (2), further comprising one or more elements selected from 0.005 to 2.00% Plated steel sheet.
- the steel described in (1) to (3) above may further contain one or two elements selected from Ti: 0.01 to 0.20% and Nb: 0.01 to 0.20% by mass.
- the steel described in the above (1) to (5) may further contain one or two elements selected from Ca: 0.001 to 0.005% and REM: 0.001 to 0.005% by mass%.
- the average cooling rate from °C to 530 °C is cooled to the temperature range of 300 to 530 °C at 3 °C / s or more, kept in the temperature range of 300 to 530 °C for 20 to 900 s, galvanized, and further 540 to A method for producing a high-strength galvannealed steel sheet with excellent workability and fatigue resistance, characterized by performing a plating alloying treatment in a temperature range of 600 ° C. for 5 to 60 s.
- the high strength alloyed hot dip galvanized steel sheet with excellent workability and fatigue resistance is characterized by being plated and alloyed for 5 to 60 s in the temperature range of 540 to 600 ° C. Production method.
- a hot-dip galvanized steel sheet excellent in workability and fatigue resistance properties can be obtained, and it is possible to achieve both reduction in weight of the automobile and improvement in collision safety, which contributes greatly to improving the performance of the automobile body. There is an effect.
- C 0.05-0.3%
- C is an element necessary for generating a low-temperature transformation phase such as martensite to increase the strength of the steel sheet and to improve the TS-EL balance by combining the structure. If the amount of C is less than 0.05%, it is difficult to secure martensite of 5% or more even if the production conditions are optimized, and the strength and TS ⁇ EL decrease. On the other hand, when the amount of C exceeds 0.3%, the welded part and the heat-affected zone are significantly hardened, and the mechanical properties of the welded part deteriorate. From this point of view, the C content is made 0.05 to 0.3%. Preferably it is 0.08 to 0.14%.
- Si 0.5-2.5%
- Si is an element effective for strengthening steel, and works particularly effectively for strengthening ferrite by solid solution strengthening. Since fatigue cracks occur in soft-structured steels in composite steel, strengthening ferrite by adding Si is effective in suppressing fatigue cracks.
- Si is a ferrite-forming element and facilitates the complex organization of ferrite and the second phase.
- the Si content is less than 0.5%, the effect of addition becomes poor, so the lower limit was made 0.5%.
- Si was included at 2.5% or less. Preferably it is 0.7 to 2.0%.
- Mn 1.0-3.5%
- Mn is an element effective for strengthening steel and promotes the formation of a low-temperature transformation phase. Such an effect is observed when the Mn content is 1.0% or more. However, if Mn is added excessively exceeding 3.5%, the ductile deterioration of ferrite due to excessive increase of the low-temperature transformation phase and solid solution strengthening becomes remarkable and the formability is lowered. Therefore, the Mn content is 1.0 to 3.5%. Preferably, it is 1.5% to 3.0%.
- P 0.003-0.100%
- P is an element effective for strengthening steel, and this effect is obtained at 0.003% or more.
- excessive addition over 0.100% causes embrittlement due to grain boundary segregation and degrades impact resistance. Therefore, the P content is 0.003% to 0.100%.
- S 0.02% or less S is an inclusion such as MnS, which causes deterioration of impact resistance and cracks along the metal flow of the weld. It is better to be as low as possible, but 0.02% from the viewpoint of manufacturing cost. The following.
- Al acts as a deoxidizer and is an element effective for the cleanliness of steel, and is preferably added in the deoxidation step. If the amount of Al is less than 0.010%, the effect of addition becomes poor, so the lower limit was made 0.010%. However, excessive addition of Al leads to deterioration of surface quality due to deterioration of slab quality during steelmaking. Therefore, the upper limit of Al addition is 0.1%.
- the high-strength hot-dip galvanized steel sheet according to the present invention has the above-described component composition as a basic component, and the balance is composed of iron and unavoidable impurities, but can appropriately contain the components described below according to desired characteristics.
- One or more selected from Cr: 0.005-2.00%, Mo: 0.005-2.00%, V: 0.005-2.00%, Ni: 0.005-2.00%, Cu: 0.005-2.00% Cr, Mo, V, Ni Cu promotes the formation of low-temperature transformation phase and works effectively in strengthening steel.
- This effect can be obtained by adding 0.005% or more of at least one of Cr, Mo, V, Ni, and Cu.
- Cr, Mo, V, Ni, and Cu exceeds 2.00%, the effect is saturated, which causes a cost increase. Therefore, the amount of Cr, Mo, V, Ni and Cu is 0.005 to 2.00%, respectively.
- Ti and Nb form carbonitrides and have the effect of increasing the strength of the steel by precipitation strengthening. Each of these effects is observed at 0.01% or more. On the other hand, even if Ti and Nb are contained in amounts exceeding 0.20%, the strength is excessively increased and the ductility is lowered. For this reason, Ti and Nb are each 0.01 to 0.20%.
- B 0.0002 to 0.005%
- B has the effect of suppressing the formation of ferrite from the austenite grain boundaries and increasing the strength. The effect is obtained at 0.0002% or more. However, if the amount of B exceeds 0.005%, the effect is saturated, which increases the cost. Therefore, the B content is 0.0002 to 0.005%.
- Ca and REM have an effect of improving workability by controlling the form of sulfides, and one or two of Ca and REM can be contained in an amount of 0.001% or more as required. However, excessive addition may adversely affect cleanliness, so each content should be 0.005% or less.
- Ferrite area ratio 50% or more If the ferrite area ratio is less than 50%, the balance between TS and EL decreases, so it should be 50% or more.
- Martensite area ratio 5 to 35%
- the martensite phase works effectively to increase the strength of steel.
- the composite structure with ferrite lowers the yield ratio and raises the work hardening rate at the time of deformation, which effectively improves TS ⁇ EL.
- martensite acts as a barrier to fatigue crack growth, so it works effectively to improve fatigue properties. If the area ratio is less than 5%, the above effects are poor, and if it exceeds 35% and excessively present, as shown below, even if coexisting with 2 to 15% pearlite, the hole expandability is remarkably lowered. Therefore, the area ratio of the martensite phase is 5 to 35%.
- Pearlite has the effect of suppressing deterioration of hole expansibility due to martensite. Martensite is very hard with respect to ferrite, and due to the large difference in hardness, hole expansibility decreases. However, by making pearlite coexist with martensite, it is possible to suppress a decrease in hole expansibility due to martensite. Although details on the suppression of hole expandability degradation due to pearlite are unknown, it is thought that the presence of a pearlite phase having an intermediate hardness between ferrite and martensite reduces the hardness difference. If the area ratio is less than 2%, the above effect is poor, and if it exceeds 15%, TS ⁇ EL decreases. Therefore, the area ratio of pearlite is 2 to 15%.
- the high-strength hot-dip galvanized steel sheet according to the present invention has the above-described structure as a basic structure, and can appropriately contain the structure described below according to desired characteristics.
- Bainite 5-20% Bainite, like martensite, works effectively to increase the strength and fatigue properties of steel. If the area ratio is less than 5%, the above effect is poor, and if it exceeds 20%, TS ⁇ EL decreases. Therefore, the area ratio of the bainite phase is 5 to 20%.
- Area ratio of retained austenite 2 to 15% Residual austenite not only contributes to strengthening of steel, but also works to improve TS ⁇ EL by TRIP effect. Such an effect is obtained when the area ratio is 2% or more. Further, when the area ratio of retained austenite exceeds 15%, the stretch flangeability and fatigue resistance properties are significantly reduced. Therefore, the area ratio of the retained austenite phase is 2% or more and 15% or less.
- Average crystal grain size of martensite 3 ⁇ m or less, average distance between adjacent martensites: 5 ⁇ m or less Dispersing martensite uniformly and finely improves hole expansibility and fatigue resistance. The effect becomes remarkable when the average crystal grain size of martensite is 3 ⁇ m or less and the average distance between adjacent martensites is 5 ⁇ m or less. Therefore, the average crystal grain size of martensite is 3 ⁇ m or less, and the average distance between adjacent martensites is 5 ⁇ m or less.
- ⁇ Steel adjusted to the above component composition is melted in a converter, etc., and made into a slab by a continuous casting method or the like.
- the steel material is hot-rolled to obtain a hot-rolled steel sheet, and further cold-rolled to obtain a cold-rolled steel sheet, which is then subjected to continuous annealing, and then hot-dip galvanized and plated alloyed.
- Finishing rolling temperature A 3 transformation point or more, an average cooling rate:
- the 50 ° C. / finish rolling end temperature above the hot rolling s is an A or an average cooling rate of less than 3 points lower than 50 ° C. / s, or during cooling during rolling Ferrite is generated excessively, and it becomes difficult for the hot rolled sheet structure to have a total area ratio of bainite and martensite of 80% or more. Accordingly, the finish rolling temperature A 3 transformation point or more, the average cooling rate is set to 50 ° C. / s or higher.
- Winding temperature 300 ° C or more and 550 ° C or less
- the coiling temperature is set to 300 ° C. or more and 550 ° C. or less.
- the total area ratio of bainite and martensite When applied to 80% hot rolled sheet cold rolled, annealed, austenite is produced by heating above the A 1 transformation point.
- austenite is preferentially generated from positions such as bainite and martensite in the hot-rolled sheet structure, and austenite is uniformly and finely generated by making the structure of the hot-rolled sheet mainly composed of martensite and bainite.
- the austenite generated during annealing becomes a low-temperature transformation phase such as martensite by subsequent cooling, and the hot-rolled sheet structure is a structure in which the total area ratio of bainite and martensite is 80% or more.
- the average crystal grain size of martensite can be 3 ⁇ m or less, and the average distance between adjacent martensites can be 5 ⁇ m or less. Accordingly, the total area ratio of bainite and martensite in the hot-rolled sheet is set to 80% or more.
- the average heating rate at 500 ° C. to the A 1 transformation point 8 ° C./s or more.
- the average heating rate at the A 1 transformation point is Atsushi Nobori during the recrystallization suppression, miniaturization of austenite produced in the a 1 transformation point or more, work effectively in refinement of thus martensite after annealing cooling.
- the average heating rate is less than 8 ° C./s, recrystallization of ⁇ occurs at the time of heating and heating, the strain introduced into ⁇ is released, and sufficient miniaturization cannot be achieved. Accordingly, the average heating rate at the 500 ° C. to A 1 transformation point is set to 8 ° C./s or more.
- Heating condition Hold for 10 seconds or more at 750 ° C to 900 ° C If the heating temperature is less than 750 ° C or the holding time is less than 10 seconds, austenite is not sufficiently formed during annealing, and a sufficient amount of low-temperature transformation phase is present after annealing cooling. It cannot be secured. In addition, when the heating temperature exceeds 900 ° C., it is difficult to secure 50% or more of ferrite in the final structure. Although the upper limit of the holding time is not particularly defined, holding for 600 seconds or more saturates the effect and leads to an increase in cost, so the holding time is preferably less than 600 seconds.
- Average cooling rate from 750 ° C to 530 ° C 3 ° C / s or more If the average cooling rate from 750 ° C to 530 ° C is less than 3 ° C / s, pearlite is generated excessively, and TS x EL decreases. Therefore, the average cooling rate from 750 ° C to 530 ° C should be 3 ° C / s or more.
- the upper limit of the cooling rate is not particularly specified, but if the cooling rate is too fast, the shape of the steel sheet deteriorates and it becomes difficult to control the temperature at which the cooling reaches, so it is preferably 200 ° C./s or less.
- Cooling stop temperature 300-530 ° C If the cooling stop temperature is less than 300 ° C., austenite is transformed into martensite, and pearlite cannot be obtained even after reheating. Further, when the cooling stop temperature exceeds 530 ° C., pearlite is excessively generated, and TS ⁇ El decreases.
- the holding temperature is less than 300 ° C or the holding time is less than 20 seconds, the formation of bainite and retained austenite is insufficient, and if the holding temperature exceeds 530 ° C or the holding time exceeds 900 seconds, the pearlite transformation and bainite transformation are excessive. Progresses, and a desired amount of martensite cannot be secured. Therefore, the holding after cooling should be in the range of 20 to 900 seconds in the temperature range of 300 to 530 ° C.
- Plating alloying conditions 5-60s at 540-600 ° C If the alloying temperature is less than 540 ° C. or the alloying time is less than 5 s, pearlite transformation hardly occurs and 2% or more pearlite cannot be obtained. Further, when the alloying temperature exceeds 600 ° C. or the alloying time exceeds 60 s, pearlite is excessively generated and TS ⁇ EL is lowered. Therefore, the alloying conditions are 540 to 600 ° C. and 5 to 60 seconds.
- the zinc adhering to the steel sheet may solidify, so if the quenching stop temperature and the holding temperature after the quenching stop are below the plating bath temperature, It is preferable to perform the heat treatment before the steel plate enters the plating tank. It goes without saying that wiping for adjusting the basis weight may be performed as necessary after the plating treatment.
- the steel slab to be used is preferably produced by a continuous casting method in order to prevent macro segregation of components, but may be produced by an ingot casting method or a thin slab casting method.
- After manufacturing the steel slab in addition to the conventional method of cooling to room temperature and then heating again, without cooling to room temperature, insert it into a heating furnace as it is, or carry out slight heat retention Energy saving processes such as direct feed rolling and direct rolling, which are rolled immediately, can be applied without any problem.
- Hot rolling conditions Slab heating temperature: 1100 ° C or higher Low temperature heating is preferable in terms of energy for the slab heating temperature, but if the heating temperature is less than 1100 ° C, carbides do not dissolve sufficiently or problems during hot rolling due to increased rolling load Problems such as an increased risk of occurrence occur.
- the slab heating temperature is desirably 1300 ° C. or less because of an increase in scale loss accompanying an increase in oxidized weight. From the viewpoint of preventing troubles during hot rolling even if the slab heating temperature is lowered, a so-called sheet bar heater that heats the sheet bar may be used.
- part or all of the finish rolling may be lubricated rolling in order to reduce the rolling load during hot rolling.
- Performing lubrication rolling is also effective from the viewpoint of uniform steel plate shape and uniform material.
- the friction coefficient during the lubrication rolling is preferably in the range of 0.25 to 0.10.
- the application of the continuous rolling process is also desirable from the viewpoint of the operational stability of hot rolling.
- the oxide scale on the surface of the hot-rolled steel sheet is removed by pickling, and then subjected to cold rolling to obtain a cold-rolled steel sheet having a predetermined thickness.
- pickling conditions and cold rolling conditions are not particularly limited, and may be in accordance with conventional methods.
- the rolling reduction of cold rolling is preferably 40% or more.
- a steel having the composition shown in Table 1 and the balance being Fe and inevitable impurities was melted in a converter and made into a slab by a continuous casting method.
- the obtained slab was hot-rolled to a thickness of 2.8 mm under the conditions shown in Table 2.
- the steel sheet was cold-rolled to a thickness of 1.4 mm to produce a cold-rolled steel sheet and subjected to annealing.
- the cross-sectional microstructure, tensile properties, and hole expandability of the obtained steel sheet were investigated, and the results are shown in Table 3.
- the cross-sectional microstructure of the steel sheet is revealed with a 3% nital solution (3% nitric acid + ethanol), and the depth direction plate thickness 1/4 position is observed with a scanning electron microscope. Image analysis processing was performed, and the area ratio of the ferrite phase was quantified. (Note that commercially available image processing software can be used for image analysis processing.)
- the martensite area ratio, pearlite area ratio, and bainite area ratio are SEM photographs with an appropriate magnification of 1000 to 5000 times depending on the fineness of the structure. Photographed and quantified with image processing software.
- the average particle size of martensite was obtained by dividing the area of martensite in the field of view observed with a scanning electron microscope at a magnification of 5000 by the number of martensites to determine the average area, and the 1/2 power was taken as the average particle size.
- the average distance between adjacent martensites was determined as follows. First, find the distance from one arbitrarily selected point in the arbitrarily selected martensite to the nearest grain boundary of another martensite in the surrounding area, and calculate the average value of the three points with the shortest distance among them. The proximity distance of the martensite. Similarly, the proximity distance was determined for a total of 15 martensites, and the average value of 15 points was defined as the average distance between adjacent martensites.
- the area ratio of retained austenite was determined by diffracting X-ray intensities on the 1/4 plane of the plate thickness after polishing the steel plate to 1/4 plane in the plate thickness direction. CoK ⁇ rays are used for incident X-rays, and the peaks of ⁇ 111 ⁇ , ⁇ 200 ⁇ , ⁇ 220 ⁇ , ⁇ 311 ⁇ in the retained austenite phase and ⁇ 110 ⁇ , ⁇ 200 ⁇ , ⁇ 211 ⁇ in the ferrite phase Intensity ratios were determined for all combinations of integrated intensities, and the average value of these ratios was defined as the area ratio of retained austenite.
- Tensile properties are measured by measuring the tensile strength (TS) and elongation (EL) by conducting a tensile test in accordance with JISZ2241 using JIS No. 5 test specimens sampled so that the tensile direction is perpendicular to the rolling direction of the steel sheet. Then, the value of strength-ductility balance expressed by the product of strength and elongation (TS ⁇ EL) was obtained.
- Stretch flangeability was evaluated by a hole expansion rate ( ⁇ ) by conducting a hole expansion test according to JFST1001.
- Fatigue resistance was determined by determining the fatigue limit (FL) by the plane bending fatigue test method, and evaluating the fatigue ratio (FL / TS), which is the ratio between the fatigue limit (FL) and the tensile strength (TS).
- the specimen shape of the fatigue test was a 30.4mm R at the stress-loaded portion and a minimum width of 20mm.
- the test was performed as a cantilever beam, and the test was performed at a frequency of 20 Hz and a stress ratio of -1. Stress exceeding 10 6 was defined as the fatigue limit (FL).
- the steel sheet of the present invention shows excellent strength-ductility balance, stretch flangeability, and fatigue resistance, with TS ⁇ EL of 20000 MPa ⁇ % or more, ⁇ of 40% or more, and a durability ratio of 0.48 or more.
- the steel plate of the comparative example which deviates from the scope of the present invention has TS ⁇ EL of less than 20000 MPa ⁇ % and / or ⁇ of less than 40% and / or durability ratio of less than 0.48, which is similar to the steel plate of the present invention example.
- Excellent strength-ductility balance, stretch flangeability and fatigue resistance cannot be obtained.
- a hot-dip galvanized steel sheet excellent in workability and fatigue resistance can be obtained, making it possible to achieve both reduction in weight of the automobile and improvement in collision safety, and greatly contribute to the improvement in performance of the automobile body.
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Abstract
Description
(1)質量%で、C:0.05~0.3%、Si:0.5~2.5%、Mn:1.0~3.5%、P:0.003~0.100%、S:0.02%以下、Al:0.010~0.1%で残部が鉄および不可避的不純物からなる組成の鋼からなり、かつ、鋼板組織が面積率でフェライトを50%以上、マルテンサイトを5~35%、パーライトを2~15%含み、マルテンサイトの平均結晶粒径が3μm以下であり、近接するマルテンサイト間の平均距離が5μm以下であることを特徴とする加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
Cはマルテンサイト等の低温変態相を生成し鋼板強度を上昇させるとともに、組織を複合化してTS-ELバランスを向上させるために必要な元素である。C量が0.05%未満では製造条件の最適化を図ったとしても5%以上のマルテンサイトの確保が難しく、強度およびTS×ELが低下する。一方、C量が0.3%を超えると、溶接部および熱影響部の硬化が著しく、溶接部の機械的特性が劣化する。こうした観点からC量を0.05~0.3%の範囲とする。好ましくは0.08~0.14%である。
Siは鋼の強化に有効な元素であり、特に固溶強化によりフェライトの強化に有効に働く。複合組織鋼の疲労亀裂は軟質なフェライトで発生することから、Si添加によるフェライトの強化は疲労亀裂発生の抑制に有効となる。また、Siはフェライト生成元素であり、フェライトと第2相との複合組織化を容易にする。ここに、Si量が0.5%に満たないとその添加効果に乏しくなるので、下限を0.5%とした。ただし過剰な添加は、延性や表面性状、溶接性を劣化させるので、Siは2.5%以下で含有させるものとした。好ましくは0.7~2.0%である。
Mnは鋼の強化に有効な元素であり、低温変態相の生成を促進する。このような作用は、Mn含有量が1.0%以上で認められる。ただし、Mnを3.5%を超えて過剰に添加すると、低温変態相の過剰な増加や固溶強化によるフェライトの延性劣化が著しくなり成形性が低下する。従って、Mn量を1.0~3.5%とする。好ましくは1.5%~3.0%である。
Pは鋼の強化に有効な元素であり、この効果は0.003%以上で得られる。しかし、0.100%を超えて過剰に添加すると粒界偏析により脆化を引き起こし、耐衝撃性を劣化させる。従って、P量は0.003%~0.100%とする。
SはMnSなどの介在物となって、耐衝撃特性の劣化や溶接部のメタルフローに沿った割れの原因になるので極力低い方が良いが、製造コストの面から0.02%以下とする。
Alは脱酸剤として作用し、鋼の清浄度に有効な元素であり、脱酸工程で添加することが好ましい。ここに、Al量が0.010%に満たないとその添加効果に乏しくなるので、下限を0.010%とした。しかしながら、Alの過剰な添加は製鋼時におけるスラブ品質の劣化による表面品質の劣化につながる。従ってAlの添加量上限は0.1%とする。
Cr、Mo、V、Ni、Cuは低温変態相の生成を促進し鋼の強化に有効に働く。この効果は、Cr、Mo、V、Ni、Cuの少なくとも1種を0.005%以上含有させることで得られる。しかし、Cr、Mo、V、Ni、Cuのそれぞれの成分が2.00%を超えるとその効果は飽和し、コストアップの要因となる。従ってCr、Mo、V、Ni、Cu量はそれぞれ0.005~2.00%とする。
Ti、Nbは炭窒化物を形成し、鋼を析出強化により高強度化する作用を有する。このような効果はそれぞれ0.01%以上で認められる。一方、Ti、Nbはそれぞれ0.20%を超えて含有しても、過度に高強度化し、延性が低下する。このため、Ti、Nbはそれぞれ0.01~0.20%とする。
Bはオーステナイト粒界からのフェライトの生成を抑制し強度を上昇させる作用を有する。その効果は0.0002%以上で得られる。しかし、B量が0.005%を超えるとその効果は飽和し、コストアップの要因となる。従って、B量は0.0002~0.005%とする。
Ca、REMはいずれも硫化物の形態制御により加工性を改善する効果を有しており、必要に応じてCa、REMの1種または2種を0.001%以上含有させることができる。しかしながら過剰な添加は清浄度に悪影響を及ぼす恐れがあるため、それぞれ0.005%以下とする。
フェライトの面積率:50%以上
フェライト面積率が50%未満だとTSとELのバランスが低下するため50%以上とする。
マルテンサイト相は鋼の高強度化に有効に働く。また、フェライトとの複合組織化により、降伏比を低下させ変形時の加工硬化率を上昇させ、TS×ELの向上にも有効に働く。さらに、マルテンサイトは疲労亀裂進展の障壁となることから疲労特性向上にも有効に働く。面積率が5%未満では上記の効果に乏しく、35%を超えて過剰に存在すると以下に示すように2~15%のパーライトと共存させたとしても伸び、穴拡げ性が顕著に低下する。従って、マルテンサイト相の面積率は5~35%とする。
パーライトはマルテンサイトによる穴拡げ性の低下を抑制する効果を有する。マルテンサイトはフェライトに対して非常に硬く、その硬度差が大きいことにより穴拡げ性が低下する。しかし、パーライトをマルテンサイトと共存させることによりマルテンサイトによる穴拡げ性の低下を抑制することが可能となる。パーライトによる穴拡げ性低下の抑制について詳細は不明だが、フェライトとマルテンサイトの中間の硬度を有するパーライト相が存在することで、その硬度差が緩和されるためだと考えられる。面積率が2%未満では上記の効果に乏しく、15%を超えて存在するとTS×ELが低下する。従って、パーライトの面積率は2~15%とする。
ベイナイトはマルテンサイトと同様に鋼の高強度化や疲労特性の向上に有効に働く。面積率が5%未満では上記の効果に乏しく、20%を超えて過剰に存在するとTS×ELが低下する。従って、ベイナイト相の面積率は5~20%とする。
残留オーステナイトは鋼の強化に寄与するだけでなく、TRIP効果によりTS×ELの向上に有効に働く。このような効果は面積率が2%以上で得られる。また、残留オーステナイトの面積率が15%を超えると伸びフランジ性および耐疲労特性が顕著に低下する。従って、残留オーステナイト相の面積率は2%以上15%以下とする。
マルテンサイトを均一微細に分散させることにより穴拡げ性および耐疲労特性が向上する。マルテンサイトの平均結晶粒径が3μm以下および近接するマルテンサイト間の平均距離が5μm以下でその効果が顕著となる。従ってマルテンサイトの平均結晶粒径を3μm以下、近接するマルテンサイト間の平均距離を5μm以下とする。
仕上げ圧延温度:A3変態点以上、平均冷却速度:50℃/s以上
熱間圧延の仕上げ圧延終了温度がA3点未満あるいは平均冷却速度が50℃/s未満では、圧延中あるいは冷却中に過度にフェライトが生成して、熱延板組織をベイナイトとマルテンサイトの面積率の合計が80%以上とすることが困難となる。従って、仕上げ圧延温度はA3変態点以上、平均冷却速度は50℃/s以上とする。
巻取り温度が550℃を超えると、巻取り後にフェライトやパーライトが生成し、熱延板組織をベイナイトとマルテンサイトの面積率の合計が80%以上とすることが困難となる。また巻取り温度が300℃未満では熱延板の形状が悪化したり、熱延板の強度が過度に上昇し冷間圧延が困難となる。従って、巻取り温度は300℃以上550℃以下とする。
ベイナイトとマルテンサイトの面積率の合計:80%以上
熱延板に冷延・焼鈍を施す際、A1変態点以上に加熱することによりオーステナイトが生成する。特に熱延板組織におけるベイナイトやマルテンサイトなどの位置から優先的にオーステナイトが生成し、熱延板の組織をマルテンサイトやベイナイト主体の組織とすることで、オーステナイトが均一微細に生成する。焼鈍時に生成したオーステナイトは、その後の冷却によりマルテンサイト等の低温変態相となり、熱延板組織をベイナイトとマルテンサイトの面積率の合計が80%以上となる組織とすることで、最終鋼板組織のマルテンサイトの平均結晶粒径を3μm以下、近接するマルテンサイト間の平均距離を5μm以下とすることができる。従って、熱延板のベイナイトとマルテンサイトの面積率の合計を80%以上とする。
500℃~A1変態点における平均加熱速度:8℃/s以上
本発明の鋼における再結晶温度域である500℃からA1変態点における平均加熱速度を8℃/s以上とすることで、加熱昇温時の再結晶が抑制され、A1変態点以上で生成するオーステナイトの微細化、ひいては焼鈍冷却後のマルテンサイトの微細化に有効に働く。平均加熱速度が8℃/s未満では、加熱昇温時にαの再結晶が起こり、α中に導入された歪が開放され十分な微細化が達成できなくなる。従って、500℃~A1変態点における平均加熱速度を8℃/s以上とする。
加熱温度が750℃未満あるいは保持時間が10秒未満では、焼鈍時のオーステナイトの生成が不十分となり、焼鈍冷却後に十分な量の低温変態相が確保できなくなる。また、加熱温度が900℃を超えると最終組織で50%以上のフェライトを確保することが困難となる。保持時間の上限は特に規定しないが、600秒以上の保持は効果が飽和する上、コストアップにつながるので、保持時間は600秒未満が好ましい。
750℃から530℃の平均冷却速度が3℃/s未満ではパーライトが過度に生成し、TS×ELが低下する。従って750℃から530℃の平均冷却速度は3℃/s以上とする。冷却速度の上限は特に規定しないが、冷却速度が速すぎると鋼板形状が悪化したり、冷却到達温度の制御が困難となるため、好ましくは200℃/s以下とする。
冷却停止温度が300℃未満ではオーステナイトがマルテンサイトに変態し、その後再加熱してもパーライトが得られなくなる。また、冷却停止温度が530℃を超えるとパーライトが過度に生成し、TS×Elが低下する。
300~530℃の温度域で保持することによりベイナイト変態が進行する。またベイナイト変態に伴い未変態オーステナイトへのCの濃化が起こり残留オーステナイトの確保が可能となる。従ってベイナイトおよび/または残留オーステナイトを含む組織とする場合には冷却後、300~530℃の温度域で20~900sの保持を行う。保持温度が300℃未満、あるいは保持時間が20秒未満ではベイナイトおよび残留オーステナイトの生成が不十分となり、保持温度が530℃を超えたり、保持時間が900秒を超えると過度にパーライト変態およびベイナイト変態が進行し、所望量のマルテンサイトが確保できなくなる。従って冷却後の保持は300~530℃の温度域で20~900秒の範囲とする。
合金化温度が540℃未満または合金化の時間が5s未満ではパーライト変態がほとんど起こらず2%以上のパーライトを得ることができない。また、合金化温度が600℃を超える、または合金化の時間が60sを超えるとパーライトが過度に生成し、TS×ELが低下する。従って合金化処理条件は540~600℃で5~60sとする。
使用する鋼スラブは、成分のマクロ偏析を防止するために連続鋳造法で製造するのが好ましいが、造塊法、薄スラブ鋳造法で製造してもよい。また、鋼スラブを製造したのち、いったん室温まで冷却し、その後再度加熱する従来法に加え、室温まで冷却しないで、温片のままで加熱炉に挿入する、あるいはわずかの保熱をおこなった後に直ちに圧延する直送圧延・直接圧延などの省エネルギープロセスも問題なく適用できる。
スラブ加熱温度:1100℃以上
スラブ加熱温度は、低温加熱がエネルギー的には好ましいが、加熱温度が1100℃未満では、炭化物が十分に固溶しないか、圧延荷重の増大による熱間圧延時のトラブル発生の危険が増大するなどの問題が生じる。なお、酸化重量の増加にともなうスケールロスの増大などから、スラブ加熱温度は1300℃以下とすることが望ましい。なお、スラブ加熱温度を低くしても熱間圧延時のトラブルを防止するといった観点から、シートバーを加熱する、いわゆるシートバーヒーターを活用してもよい。
[実施例]
Claims (10)
- 質量%で、C:0.05~0.3%、Si:0.5~2.5%、Mn:1.0~3.5%、P:0.003~0.100%、S:0.02%以下、Al:0.010~0.1%で残部が鉄および不可避的不純物からなる組成の鋼からなり、かつ、鋼板組織が面積率でフェライトを50%以上、マルテンサイトを5~35%、パーライトを2~15%含み、マルテンサイトの平均結晶粒径が3μm以下であり、近接するマルテンサイト間の平均距離が5μm以下であることを特徴とする加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
- 請求項1に記載の鋼板組織は、更に面積率でベイナイトを5~20%および/または残留オーステナイトを2~15%含むことを特徴とする請求項1記載の加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
- 請求項1、2に記載の鋼は、質量%で、Cr:0.005~2.00%、Mo:0.005~2.00%、V:0.005~2.00%、Ni:0.005~2.00%、Cu:0.005~2.00%から選ばれる1種または2種以上の元素を更に含有することを特徴とする請求項1または2記載の加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
- 請求項1~3に記載の鋼は、質量%で、Ti:0.01~0.20%、Nb:0.01~0.20%から選ばれる1種または2種の元素を更に含有することを特徴とする請求項1~3のいずれか1項記載の加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
- 請求項1~4に記載の鋼は、質量%でB:0.0002~0.005%を更に含有することを特徴とする請求項1~4のいずれか1項記載の加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
- 請求項1~5に記載の鋼は、質量%で、Ca:0.001~0.005%、REM:0.001~0.005%から選ばれる1種または2種の元素を更に含有することを特徴とする請求項1~5のいずれか1項記載の加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板。
- 請求項1~6のいずれかに記載の成分を有するスラブに熱延を施し、ベイナイトとマルテンサイトの面積率の合計が80%以上の組織を有する熱延板とした後、冷延を施し製造した冷延鋼板に連続焼鈍を施すに際し、500℃~A1変態点における平均加熱速度を8℃/s以上で750~900℃まで加熱し10秒以上保持した後、750℃から530℃までの平均冷却速度を3℃/s以上で300~530℃の温度域まで冷却した後、亜鉛めっきを施し、さらに540~600℃の温度域で5~60sのめっき合金化処理を行うことを特徴とする加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板の製造方法。
- 請求項1~6のいずれかに記載の成分を有するスラブに熱延を施し、ベイナイトとマルテンサイトの面積率の合計が80%以上の組織を有する熱延板とした後、冷延を施し製造した冷延鋼板に連続焼鈍を施すに際し、500℃~A1変態点における平均加熱速度を8℃/s以上で750~900℃まで加熱し10秒以上保持した後、750℃から530℃までの平均冷却速度を3℃/s以上で300~530℃の温度域まで冷却し、300~530℃の温度域に20~900s保持した後、亜鉛めっきを施し、さらに540~600℃の温度域で5~60sのめっき合金化処理を行うことを特徴とする加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板の製造方法。
- 請求項1~6のいずれかに記載の成分を有するスラブに、仕上げ圧延温度をA3変態点以上で熱間圧延終了後、続いて50℃/s以上の平均冷却速度で冷却し300℃以上550℃以下の温度で巻取る熱延工程を施し熱延板とした後、冷延を施し製造した冷延鋼板に連続焼鈍を施すに際し、500℃~A1変態点における平均加熱速度を8℃/s以上で750~900℃まで加熱し10秒以上保持した後、750℃から530℃までの平均冷却速度を3℃/s以上で300~530℃の温度域まで冷却した後、亜鉛めっきを施し、さらに540~600℃の温度域で5~60sのめっき合金化処理を行うことを特徴とする加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板の製造方法。
- 請求項1~6のいずれかに記載の成分を有するスラブに、仕上げ圧延温度をA3変態点以上で熱間圧延終了後、続いて50℃/s以上の平均冷却速度で冷却し300℃以上550℃以下の温度で巻取る熱延工程を施し熱延板とした後、冷延を施し製造した冷延鋼板に連続焼鈍を施すに際し、500℃~A1変態点における平均加熱速度を8℃/s以上で750~900℃まで加熱し10秒以上保持した後、750℃から530℃までの平均冷却速度を3℃/s以上で300~530℃の温度域まで冷却し、300~530℃の温度域に20~900s保持した後、亜鉛めっきを施し、さらに540~600℃の温度域で5~60sのめっき合金化処理を行うことを特徴とする加工性および耐疲労特性に優れた高強度合金化溶融亜鉛めっき鋼板の製造方法。
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Also Published As
Publication number | Publication date |
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EP2444510A4 (en) | 2013-03-20 |
TW201114921A (en) | 2011-05-01 |
KR20130083481A (ko) | 2013-07-22 |
JP2011001579A (ja) | 2011-01-06 |
US9580785B2 (en) | 2017-02-28 |
US20120118438A1 (en) | 2012-05-17 |
CA2762935C (en) | 2015-02-24 |
CN102803540B (zh) | 2013-09-11 |
EP2444510B1 (en) | 2015-10-21 |
CA2762935A1 (en) | 2010-12-23 |
CN102803540A (zh) | 2012-11-28 |
US20140209217A1 (en) | 2014-07-31 |
JP4737319B2 (ja) | 2011-07-27 |
KR20120023804A (ko) | 2012-03-13 |
TWI452144B (zh) | 2014-09-11 |
US8968494B2 (en) | 2015-03-03 |
EP2444510A1 (en) | 2012-04-25 |
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