WO2010137133A1 - 同期電動機の磁極位置推定装置 - Google Patents
同期電動機の磁極位置推定装置 Download PDFInfo
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- WO2010137133A1 WO2010137133A1 PCT/JP2009/059689 JP2009059689W WO2010137133A1 WO 2010137133 A1 WO2010137133 A1 WO 2010137133A1 JP 2009059689 W JP2009059689 W JP 2009059689W WO 2010137133 A1 WO2010137133 A1 WO 2010137133A1
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- magnetic pole
- pole position
- current
- synchronous motor
- value
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 104
- 239000013598 vector Substances 0.000 claims description 63
- 238000003860 storage Methods 0.000 claims description 28
- 238000001514 detection method Methods 0.000 claims description 14
- 238000012935 Averaging Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 10
- 230000004907 flux Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000005347 demagnetization Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
- H02P6/185—Circuit arrangements for detecting position without separate position detecting elements using inductance sensing, e.g. pulse excitation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
- H02P6/183—Circuit arrangements for detecting position without separate position detecting elements using an injected high frequency signal
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P2203/00—Indexing scheme relating to controlling arrangements characterised by the means for detecting the position of the rotor
- H02P2203/11—Determination or estimation of the rotor position or other motor parameters based on the analysis of high-frequency signals
Definitions
- This invention relates to a magnetic pole position estimation device for a synchronous motor that estimates the magnetic pole position of the synchronous motor without using a position detector such as an encoder.
- a magnetic pole position estimation device for a synchronous motor that estimates an initial magnetic pole position of a rotor with an electric angle of 60 degrees depending on a magnitude relationship between current peak values accompanying magnetic saturation when a pulse voltage is applied.
- the synchronous motor can be started without step-out, and stable operation is possible by performing magnetic pole correction by the induced voltage after the speed is increased.
- FIG. 3 is a block diagram showing a conventional magnetic pole position estimation device for a synchronous motor.
- the magnetic pole position estimation device for a synchronous motor includes a synchronous motor 51, circuit means 52 (voltage application means), current detection means 53, and calculation means 54.
- the rotor (not shown) of the synchronous motor 51 is made of a permanent magnet.
- the synchronous motor 51 has a plurality of phases. Specifically, the synchronous motor 51 has three phases of U phase, V phase, and W phase. Each of these phases is connected to the circuit means 52.
- the circuit means 52 applies a pulse voltage to each phase of the synchronous motor 51 based on the voltage command from the calculation means 54. At this time, a current corresponding to the applied voltage flows in each phase of the synchronous motor 51.
- the current detection means 53 detects the current flowing through each phase of the synchronous motor 51 and outputs it to the calculation means 54.
- the calculating means 54 calculates the magnetic pole position of the rotor based on the detected current value from the current detecting means 53.
- the magnetic flux caused by the current generated by the applied voltage and the magnet magnetic flux of the rotor are also opposite to each other.
- the total value of these magnetic fluxes becomes small, and magnetic saturation does not occur in the motor core.
- the winding inductance of the phase of the synchronous motor 51 becomes large. Therefore, the amplitude of the current flowing in the phase of the synchronous motor 51 appears small. That is, depending on the relationship between the phase of the magnetic poles of the rotor and the phase of the applied voltage, the degree of magnetic saturation of the motor core is different, and the amplitude of the current flowing through the phase of the synchronous motor 51 is different.
- the calculation means 54 includes a storage means 61, a voltage control means 62, and an estimation means 63.
- the storage unit 61 stores a plurality of voltage command vectors having the same amplitude and having a phase difference obtained by equally dividing 360 degrees.
- the voltage control means 62 sequentially switches a plurality of magnetic pole position estimation pulse voltages to each phase of the synchronous motor 51 based on the voltage command obtained by converting the voltage command vector to the circuit means 52 when the rotor starts rotating. Applied. At this time, the voltage control means 62 outputs a voltage command to the circuit means 52 and outputs a trigger signal synchronized with the voltage command to the current detection means 53. Thereby, the current detection means 53 detects a pulse current flowing in each phase of the synchronous motor 51 in synchronization with the pulse voltage.
- the estimation means 63 calculates a current vector based on the amplitude of the pulse current. Thereafter, the estimation means 63 estimates the initial magnetic pole position of the rotor based on the phase of an average vector obtained by averaging a plurality of current vectors corresponding to each of the plurality of voltage command vectors.
- FIG. 4 is an explanatory diagram showing a pulse voltage applied by the circuit means 52 of the conventional magnetic pole position estimation device for a synchronous motor.
- FIG. 4 shows voltage command vectors V1 to V6.
- these voltage command vectors have a phase difference obtained by equally dividing 360 degrees into six.
- the voltage command vectors V1, V3, and V5 are set to match the phases of the U phase, V phase, and W phase of the synchronous motor 51, respectively.
- the voltage command vectors V2, V4, and V6 are set so as to match the intermediate phase between adjacent phases among these phases.
- a pulse voltage corresponding to these voltage command vectors is applied to each phase of the synchronous motor 51.
- FIG. 5 is an explanatory diagram showing a phase current response waveform detected by the current detection means 53 of the conventional magnetic pole position estimation device for a synchronous motor.
- the horizontal axis indicates time, and the vertical axis indicates the current value.
- FIG. 5 also shows a current value Iu (see the broken line) flowing in the U phase of the synchronous motor 51 and a current value Iv (see the solid line) flowing in the V phase. Note that the ON time of the pulse voltage is set for each electric motor so that the current can be magnetically saturated.
- FIG. 5 shows a case where the ON time of the pulse voltage is set to 400 ⁇ sec.
- the off time between adjacent pulse voltages is arbitrarily set within a range where current waveforms between adjacent pulse voltages do not overlap.
- the zero voltage at the time of switching the pulse voltage is generated by turning off all the gates of the switching elements of each phase of the synchronous motor 51.
- FIG. 5 shows a case where the off time between adjacent pulse voltages is set to 2.4 msec.
- the estimated time of the initial magnetic pole position of the rotor is set so as to satisfy a predetermined requirement.
- the estimation time is set so that the estimation of the initial magnetic pole position of the rotor is completed before the brake is released.
- FIG. 5 shows a case where the estimated time of the initial magnetic pole position of the rotor is set to 20 msec.
- the current corresponding to the voltage command vector V1 appears as a waveform having a predetermined polarity and peak value at a time of about 0.003 sec.
- the current corresponding to each of the voltage command vectors V2 to V6 also appears as a waveform having a predetermined polarity and peak value at a predetermined time point.
- FIG. 6 is an explanatory diagram showing an ⁇ -phase current response waveform in a conventional magnetic pole position estimation device for a synchronous motor.
- FIG. 7 is an explanatory diagram showing a ⁇ -phase current response waveform in the conventional magnetic pole position estimation device for a synchronous motor. 6 and 7, the horizontal axis represents time, and the vertical axis represents the current value.
- FIG. 6 shows a current value I ⁇ converted from the current value Iu flowing in the U phase and the current value Iv flowing in the V phase of the synchronous motor 51 into the ⁇ - ⁇ coordinate system (fixed coordinate system).
- FIG. 7 shows the current value I ⁇ converted from the current value Iu flowing in the U phase and the current value Iv flowing in the V phase of the synchronous motor 51 into the ⁇ - ⁇ coordinate system (fixed coordinate system).
- the current values I ⁇ and I ⁇ are represented as values having a peak value at the same time as the current values Iu and Iv. This peak value is detected as the amplitude of the current when the pulse voltage is applied.
- FIG. 8 is an explanatory diagram showing the locus of the current vector calculated by the estimating means 63 of the conventional magnetic pole position estimating device for a synchronous motor.
- the horizontal axis represents the value of the current I alpha
- the vertical axis represents the current value I beta.
- the tip of the current vector corresponding to each pulse voltage is indicated by a square.
- the integrated value of these current vectors that is, the tip of the average vector is indicated by a triangle.
- the current vector in the d-axis direction of the dq coordinate system expands, and the average vector also indicates the d-axis direction.
- FIG. 9 is an explanatory diagram for explaining the convergence calculation of the estimated magnetic pole value by the conventional magnetic pole position estimating device for a synchronous motor.
- the horizontal axis represents time
- the vertical axis represents the current value Iu and the estimated value of the initial magnetic pole position.
- FIG. 9 shows the result of convergence calculation of the current value Iu and the average vector phase ⁇ *. As shown in FIG. 9, it can be seen that the phase of the average vector converges at a value of slightly over 60 degrees after 0.022 sec.
- the convergence calculation time is set to an arbitrary time after confirming the convergence state.
- FIG. 10 shows a series of operations shown in FIGS.
- the operating subject in step S71 is the circuit means 52
- the operating subject in step S72 is the current detecting means 53
- the operating subject in steps S73 to S77 is the estimating means 63.
- a pulse voltage for estimating the magnetic pole position is applied to each phase of the synchronous motor 51 (step S71). Subsequently, the current value Iu flowing in the U phase of the synchronous motor 51 and the current value Iv flowing in the V phase are detected (step S72).
- the current value Iu and the current value Iv are converted into a current value I ⁇ and a current value I ⁇ in the ⁇ - ⁇ coordinate system (step S73). Subsequently, each of the maximum value I N.alpha and the maximum value I N.beta current value I alpha and the current value I beta is detected (step S74).
- step S75 it is determined whether or not all six pulse voltages have been applied to each phase of the synchronous motor 51 (step S75). If it is determined in step S75 that all six pulse voltages have not been applied to each phase of the synchronous motor 51 (that is, No), the process proceeds to step S71.
- step S75 the all pulse voltage of 6 pulse is applied to each phase of the synchronous motor 51 (i.e., Yes) and when it is determined, the respective maximum values of the current values I alpha and the current value I beta I N.alpha and maximum value I N.beta the current integrated value I 0 (I 0 ⁇ , I 0 ⁇ ) is calculated (step S76).
- step S77 an estimated value of the initial magnetic pole position of the rotor is obtained by convergence calculation (step S77), and the processing of FIG.
- the initial magnetic pole position of the rotor is estimated based on the average vector phase obtained by averaging a plurality of current vectors corresponding to each of a plurality of voltage command vectors. Is done. Therefore, the initial magnetic pole position of the rotor can be estimated with higher accuracy than the electrical angle of 60 degrees.
- the prior art has the following problems.
- the on-time of the pulse current is set for each electric motor so that the current can be magnetically saturated, and the estimation result obtained by the estimation means 63 is the initial magnetic pole of the rotor with high accuracy.
- the position can be estimated.
- the current is small and the magnetic saturation is not sufficient, the extension of the current vector in the d-axis direction due to the peak value of the pulse current corresponding to each voltage command vector V1 to V6 is not as significant as shown in FIG.
- the estimation accuracy of the initial magnetic pole position of the rotor is lowered.
- FIG. 11 shows the locus of the current vector when the on-time of the pulse voltage is changed under the condition that the bus voltage is constant in the conventional magnetic pole position estimation device for a synchronous motor.
- FIG. 11A shows the locus of the current vector when the ON time of the pulse voltage is the reference time t.
- FIG. 11B shows the locus of the current vector when the ON time of the pulse voltage is 0.75 t.
- FIG. 11C shows a current vector locus when the ON time of the pulse voltage is 0.5 t.
- the power supply voltage is unstable.
- the DC bus voltage may decrease, and the pulse voltage (amplitude) value itself may be smaller than the normal value. If the pulse voltage value itself becomes small, the ON time of the pulse voltage set for each electric motor is constant, so that a current sufficient for magnetic saturation cannot be obtained, and the estimation accuracy decreases. As a result, the electric motor is not properly started, and there is a possibility that a temporary reverse rotation may occur or a startup failure may occur.
- the present invention has been made to solve the above-described problems, and is a synchronous motor that can estimate the initial magnetic pole position of a rotor with high accuracy even when the power supply voltage is unstable. It is an object to obtain a magnetic pole position estimation device.
- a magnetic pole position estimating device for a synchronous motor according to the present invention is based on a voltage command, a voltage applying means for applying a voltage to each phase of the synchronous motor, and a current flowing in each phase of the synchronous motor according to the applied voltage.
- the current detection unit for detecting, the storage unit for storing a plurality of voltage command vectors having the same amplitude having a phase difference obtained by equally dividing 360 degrees, Voltage control means for sequentially switching and applying a plurality of magnetic pole position estimation pulse voltages to each phase of the motor, and the amplitude of the current flowing in each phase of the synchronous motor in synchronization with the plurality of magnetic pole position estimation pulse voltages Based on the phase of an average vector obtained by averaging a plurality of current vectors corresponding to each of a plurality of voltage command vectors.
- a magnetic pole position estimation device for a synchronous motor comprising an estimation means for estimating an initial magnetic pole position of a rotor of a machine, and an estimation means based on a detected current value detected by a current detection means and a predetermined current threshold
- the estimated value correctness determination means for determining whether the initial magnetic pole position estimated in step 1 is correct or incorrect, the current threshold storage means for storing a predetermined current threshold, and the estimated value correctness determination means are the initial values estimated by the estimation means. It further comprises pulse voltage application condition changing means for changing the application condition of the pulse voltage so that desired magnetic saturation occurs when it is determined that the magnetic pole position is incorrect.
- the estimated value correctness / incorrectness determining means is based on the detected current value detected by the current detecting means and the predetermined current threshold, and the initial magnetic pole estimated by the estimating means. Determine if the position is correct or incorrect.
- the current threshold storage means stores a predetermined current threshold.
- the pulse voltage application condition changing unit is configured to apply the pulse voltage application condition so that desired magnetic saturation occurs when the estimated value correctness determination unit determines that the initial magnetic pole position estimated by the estimation unit is incorrect. To change. Therefore, even when the power supply voltage is unstable, the initial magnetic pole position of the rotor can be estimated with high accuracy.
- Example 1 It is a block block diagram which shows the magnetic pole position estimation apparatus of the synchronous motor which concerns on Embodiment 1 of this invention.
- Example 1 It is a flowchart which shows operation
- Example 1 It is a block block diagram which shows the magnetic pole position estimation apparatus of the conventional synchronous motor. It is explanatory drawing which shows the pulse voltage which the circuit means of the magnetic pole position estimation apparatus of the conventional synchronous motor applies. It is explanatory drawing which shows the phase current response waveform detected by the current detection means of the magnetic pole position estimation apparatus of the conventional synchronous motor. It is explanatory drawing which shows the alpha phase current response waveform in the magnetic pole position estimation apparatus of the conventional synchronous motor.
- FIG. 1 is a block diagram showing a magnetic pole position estimating apparatus for a synchronous motor according to Embodiment 1 of the present invention.
- the magnetic pole position estimation device for a synchronous motor includes a synchronous motor 1, circuit means 2, current detection means 3, and calculation means 4.
- the synchronous motor 1, circuit means 2 and current detection means 3 are the same as the synchronous motor 51, circuit means 52 and current detection means 53 shown in FIG.
- the calculation means 4 includes a storage means 11, a voltage control means 12, an estimation means 13, a current threshold value storage means 14, an estimated value correctness determination means 15, and a pulse voltage application condition change means 16.
- the storage means 11, voltage control means 12 and estimation means 13 are the same as the storage means 61, voltage control means 62 and estimation means 63 shown in FIG.
- the estimated value correctness determination means 15 stores in the current threshold storage means 14 whether the error is small and the accuracy is high or the accuracy is large and the accuracy is low with respect to the initial magnetic pole position of the rotor estimated by the estimation means 13. The determination is made based on the magnetic saturation current threshold.
- the current threshold value storage means 14 stores, as a magnetic saturation current threshold value, a pulse current peak value capable of obtaining sufficient magnetic saturation to ensure the estimation accuracy of the initial magnetic pole position of the rotor.
- the current threshold storage unit 14 stores the peak values of the ⁇ -phase and ⁇ -phase pulse currents obtained by converting the U-phase and V-phase pulse currents into the ⁇ - ⁇ coordinate system as magnetic saturation current threshold values.
- the estimated value correctness determination means 15 compares the pulse current amplitude calculated by the estimation means 13 with the magnetic saturation current threshold value stored in the current threshold value storage means 14. In addition, the estimated value correctness / incorrectness determination means 15 determines that the rotation of the estimation means 13 is sufficient if sufficient magnetic saturation is obtained to ensure estimation accuracy when the pulse current amplitude is larger than the magnetic saturation current threshold. It is determined that the estimation result of the initial magnetic pole position of the child is correct. On the other hand, when the pulse current amplitude is a value smaller than the magnetic saturation current threshold value, the estimated value correctness / incorrectness determination means 15 assumes that sufficient magnetic saturation has not been obtained in order to ensure the estimation accuracy. The estimation result of the initial magnetic pole position of the rotor is determined to be an error.
- the pulse voltage application condition changing unit 16 adjusts the pulse current so that when the estimated value correct / incorrect determination unit 15 determines that the estimation result of the initial magnetic pole position of the rotor is incorrect, a current amount that sufficiently generates magnetic saturation flows.
- the on-time is set longer than the time set in advance for each electric motor.
- FIG. 2 shows a series of operations of the synchronous motor magnetic pole position estimation apparatus. 2 are the same as steps S71 to 77 shown in FIG. 10, respectively, and thus description thereof is omitted.
- the estimated value correct / incorrect determination means 15 determines, based on the detection result in step S24, when it is determined in step S25 that all six pulse voltages have been applied to each phase of the synchronous motor 51 (ie, Yes).
- the magnetic saturation determination current value is calculated (step S26).
- the estimated value correctness determination means 15 a total of six pulses of the maximum value I N.beta of 6 pulses and the current value I beta of the maximum value I N.alpha current value I alpha detected in step S24 12
- the absolute value of 12 pulses is calculated from the pulse, and the pulse current peak value having the maximum amplitude is extracted from the 12 pulses as the magnetic saturation determination current value.
- the estimated value correctness determination means 15 determines whether or not the magnetic saturation determination current value calculated in step S26 is greater than or equal to the magnetic saturation current threshold stored in the current threshold storage means 14 (step S27). .
- step S27 when it is determined that the magnetic saturation determination current value is equal to or greater than the magnetic saturation current threshold (that is, Yes), sufficient magnetic saturation is obtained, and a correct estimation result of the initial magnetic pole position of the rotor is obtained. If so, the process proceeds to step S28.
- step S27 if it is determined in step S27 that the magnetic saturation determination current value is not equal to or greater than the magnetic saturation current threshold (that is, No), sufficient magnetic saturation has not been obtained, and the correct initial magnetic pole position of the rotor has not been obtained. Assuming that no estimation result is obtained, the process proceeds to step S30.
- the pulse voltage application condition changing means 16 sets the ON time of the pulse current to be longer than the time set in advance for each electric motor so that a current amount that sufficiently generates magnetic saturation flows (step S30). ), The process proceeds to step S21.
- the pulse voltage application condition changing unit 16 sets the set value for one calculation cycle longer.
- the estimated value correctness determination means determines whether the initial magnetic pole position estimated by the estimation means is based on the detected current value detected by the current detection means and the predetermined current threshold. Determine whether it is right or wrong. Further, the current threshold storage means stores a predetermined current threshold. In addition, the pulse voltage application condition changing unit is configured to apply the pulse voltage application condition so that desired magnetic saturation occurs when the estimated value correctness determination unit determines that the initial magnetic pole position estimated by the estimation unit is incorrect. To change. Therefore, even if the power supply voltage is unstable, the initial magnetic pole position of the rotor can be estimated with high accuracy.
- the synchronous motor has three phases, and the estimation means is based on the amplitude of the current flowing in two phases of the amplitude of the current flowing in the three phases of the synchronous motor in synchronization with the pulse voltage for estimating the magnetic pole position.
- the current vector is calculated and the initial magnetic pole position of the rotor is estimated. Therefore, it is possible to estimate the initial magnetic pole position of the rotor simply and with high accuracy by diverting arithmetic means used for normal motor control.
- the magnetic pole position estimation device can be reduced in size.
- the computing means matches the three phases of the voltage command vector with the three phases of the synchronous motor, and sets the other three phases of the voltage command vector to an intermediate phase between adjacent phases of the three phases of the synchronous motor. Is set to match. Therefore, the voltage command to the circuit means can be simplified. Further, the calculation means generates a zero voltage at the time of switching the pulse voltage for initial magnetic pole position estimation by turning off all gates of the switching elements of each phase of the synchronous motor. Therefore, the estimation time of the initial magnetic pole position of the rotor can be shortened.
- the current threshold value storage unit 14 uses, as the magnetic saturation current threshold value, the pulse current peak value that can obtain sufficient magnetic saturation to ensure the estimation accuracy of the initial magnetic pole position of the rotor.
- the peak values of the ⁇ -phase and ⁇ -phase pulse currents obtained by converting the U-phase and V-phase pulse currents into the ⁇ - ⁇ coordinate system are stored as magnetic saturation current threshold values.
- the present invention is not limited to this, and another value may be stored as the magnetic saturation current threshold value.
- the maximum value I N ⁇ of the current value I ⁇ detected in step S26 when it is determined in step S26 described above that all six pulse voltages are applied to each phase of the synchronous motor 51, the maximum value I N ⁇ of the current value I ⁇ detected in step S26.
- the average value for 6 pulses and the average value for 6 pulses of the maximum value I N ⁇ of the current value I ⁇ may be calculated, and the absolute value and the threshold value may be compared.
- the current threshold value storage means 14 obtains an average value for six pulses of the ⁇ - ⁇ axis pulse current peak value that can obtain sufficient magnetic saturation to ensure the estimation accuracy of the initial magnetic pole position of the rotor. , And stored as a magnetic saturation current threshold.
- a value obtained by projecting the average vector onto the ⁇ axis or ⁇ axis is a value near zero.
- the value obtained by projecting the average vector onto the ⁇ axis or ⁇ axis is not a value near 0 but the d axis direction. It becomes the value of the direction extended to. From such characteristics, the presence or absence of magnetic saturation can be determined to determine whether the estimated value of the initial magnetic pole position of the rotor is correct or incorrect. It is also possible to determine the presence or absence of magnetic saturation based on the magnitude of the average vector from the zero point, and to determine whether the estimated value of the initial magnetic pole position of the rotor is correct or incorrect.
- the maximum value I of the current value I alpha detected in step S26 difference value between the maximum value and the minimum value of 6 pulses of n [alpha, or a difference value between the maximum value and the minimum value of 6 pulses of the maximum value I N.beta current value I beta, may be compared with a threshold value .
- the current threshold value storage means 14 can obtain a magnetic saturation sufficient to ensure the estimation accuracy of the initial magnetic pole position of the rotor, and the maximum value of the pulse current peak value of 6 pulses on the ⁇ - ⁇ axis.
- a difference value from the minimum value is stored as a magnetic saturation current threshold value.
- the current threshold storage means 14 stores a current value obtained by converting a three-phase (U, V, W) current into a two-phase ( ⁇ , ⁇ ) current as a magnetic saturation current threshold.
- the present invention is not limited to this, and the three-phase current may be stored. Specifically, for example, when it is determined in step S26 described above that all six pulse voltages have been applied to the respective phases of the synchronous motor 51, the maximum current value Iu of the three-phase current detected in step S22.
- steps S21 to S27 in the flowchart of FIG. 2 are repeated a plurality of times, and the average value of the estimated values is determined as the magnetic pole position to start the motor, thereby preventing the motor from being disabled as much as possible. Can be made possible.
- This can be applied to, for example, rescue operation of an elevator or the like, and passengers can be rescued while minimizing the influence on the ride comfort, so that the reliability of the elevator can be improved. Note that this is limited to a case where it is experimentally known that the difference between the magnetic saturation determination current value and the magnetic saturation current threshold value is not large enough to cause the start failure.
- the pulse current is turned on.
- a current suitable for estimating the initial magnetic pole position of the rotor can be obtained, and demagnetization of the permanent magnet of the motor can be prevented.
- the on-time of the pulse voltage that is optimal for estimating the initial magnetic pole position of the rotor is set. can do. Therefore, optimization to an appropriate current can be automatically performed as a countermeasure when the ease of magnetic saturation varies depending on individual manufacturing differences of electric motors.
- the ease of magnetic saturation varies depending on the motor.
- the on-time of the pulse voltage must be set experimentally for each motor, and the designer needs to tune for each motor, but it can be tuned automatically, saving design effort. Can be realized.
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Abstract
Description
これにより、同期電動機を脱調なく始動させることができ、速度上昇後に誘起電圧による磁極補正を行うことで、安定した運転が可能となっている。
図3は、従来の同期電動機の磁極位置推定装置を示すブロック構成図である。
図3において、この同期電動機の磁極位置推定装置は、同期電動機51と、回路手段52(電圧印加手段)と、電流検出手段53と、演算手段54とを備えている。
すなわち、回転子の磁極の位相と印加電圧の位相との関係により、電動機鉄心の磁気飽和の度合いが異なり、同期電動機51の相に流れる電流の振幅が異なる。
また、図3において、演算手段54は、記憶手段61と、電圧制御手段62と、推定手段63とを有している。
記憶手段61は、360度を均等分割した位相差を有する同振幅の複数の電圧指令ベクトルを記憶する。
図4は、従来の同期電動機の磁極位置推定装置の回路手段52が印加するパルス電圧を示す説明図である。図4には、電圧指令ベクトルV1~V6が示されている。
図5において、横軸は時間を示し、縦軸は電流値を示している。また、図5には、同期電動機51のU相に流れる電流値Iu(破線参照)およびV相に流れる電流値Iv(実線参照)が示されている。なお、パルス電圧のオン時間は、磁気飽和が可能な電流となるように、個々の電動機について設定される。図5では、パルス電圧のオン時間が400μsecに設定された場合を示している。
ここで、電圧指令ベクトルV1に対応する電流は、約0.003secの時点で、所定の極性およびピーク値を持った波形として現れる。同様に、電圧指令ベクトルV2~V6のそれぞれに対応する電流も、所定の時点で、所定の極性およびピーク値を持った波形として現れる。
図6、7において、横軸は時間を示し、縦軸は電流値を示している。
図6、7に示すように、電流値Iα、Iβは、電流値Iu、Ivと同時点にピーク値を持った値として表される。このピーク値が、パルス電圧を印加したときの電流の振幅として検出される。
図8において、横軸は電流値Iαを示し、縦軸は電流値Iβを示している。ここで、各パルス電圧に対応した電流ベクトルの先端は、四角で示される。また、これらの電流ベクトルの積算値、すなわち、平均ベクトルの先端は、三角で示される。図8では、d-q座標系(モータ座標系)のd軸方向にある電流ベクトルが伸長し、平均ベクトルもd軸の方向を示す。
図9において、横軸は時間を示し、縦軸は電流値Iuおよび初期磁極位置の推定値を示している。また、図9には、電流値Iuと平均ベクトルの位相θ*の収束演算結果が示されている。
図9に示すように、0.022sec以降、60度強の値で、平均ベクトルの位相が収束していることがわかる。なお、収束演算時間は、収束の状態を確認した上で任意の時間に設定される。
続いて、同期電動機51のU相に流れる電流値IuおよびV相に流れる電流値Ivが検出される(ステップS72)。
続いて、電流値Iαおよび電流値Iβのそれぞれの最大値INαおよび最大値INβが検出される(ステップS74)。
ステップS75において、6パルスのパルス電圧全てが同期電動機51の各相に印加されていない(すなわち、No)と判定された場合には、ステップS71に移行する。
上述したように、パルス電流のオン時間は、磁気飽和が可能な電流となるように、個々の電動機について設定されており、推定手段63で得られる推定結果は、高い精度で回転子の初期磁極位置を推定することができる。
一方、電流が小さく磁気飽和が十分でない場合には、各電圧指令ベクトルV1~V6に対応したパルス電流のピーク値によるd軸方向の電流ベクトルの伸長が、図8に示したものほど顕著でなくなり、回転子の初期磁極位置の推定精度が低下するという問題がある。
図11(a)は、パルス電圧のオン時間が基準時間tである場合の電流ベクトルの軌跡を示している。また、図11(b)は、パルス電圧のオン時間が0.75tである場合の電流ベクトルの軌跡を示している。また、図11(c)は、パルス電圧のオン時間が0.5tである場合の電流ベクトルの軌跡を示している。
このように、磁気飽和に十分な電流が得られない場合には、回転子の初期磁極位置の推定精度が低下する。
これにより、電動機の始動が適切になされず、一時的な逆回転が発生する可能性や、起動失敗が発生する可能性がある。
そのため、電源電圧が不安定な場合であっても、高い精度で回転子の初期磁極位置を推定することができる。
図1は、この発明の実施の形態1に係る同期電動機の磁極位置推定装置を示すブロック構成図である。
図1において、この同期電動機の磁極位置推定装置は、同期電動機1と、回路手段2と、電流検出手段3と、演算手段4とを備えている。なお、同期電動機1、回路手段2および電流検出手段3は、それぞれ図3に示した同期電動機51、回路手段52および電流検出手段53と同一のものである。
推定値正誤判定手段15は、推定手段13で推定された回転子の初期磁極位置について、誤差が小さく精度が高いか、または誤差が大きく精度が低いかを、電流閾値記憶手段14に記憶された磁気飽和電流閾値に基づいて判定する。
電流閾値記憶手段14は、回転子の初期磁極位置の推定精度を確保するために十分な磁気飽和を得ることができるパルス電流ピーク値を、磁気飽和電流閾値として記憶する。ここでは、電流閾値記憶手段14は、U相、V相のパルス電流をα-β座標系に変換したα相、β相のパルス電流のピーク値を、磁気飽和電流閾値として記憶している。
そのため、電源電圧が不安定な場合であっても、高い精度で回転子の初期磁極位置を推定することができる。
また、演算手段は、初期磁極位置推定用のパルス電圧の切り換え時のゼロ電圧を、同期電動機の各相のスイッチング素子の全ゲートをオフすることにより発生させる。そのため、回転子の初期磁極位置の推定時間を短縮することができる。
このとき、電流閾値記憶手段14は、回転子の初期磁極位置の推定精度を確保するために十分な磁気飽和を得ることができる、α-β軸のパルス電流ピーク値6パルス分の平均値を、磁気飽和電流閾値として記憶している。
このような特徴から、磁気飽和の有無を判定して、回転子の初期磁極位置の推定値の正誤を判定することができる。なお、ゼロ点からの平均ベクトルの大きさに基づいて磁気飽和の有無を判定し、回転子の初期磁極位置の推定値の正誤を判定することもできる。
このとき、電流閾値記憶手段14は、回転子の初期磁極位置の推定精度を確保するために十分な磁気飽和を得ることができる、α-β軸のパルス電流ピーク値6パルス分の最大値と最小値との差分値を、磁気飽和電流閾値として記憶している。
このような特徴から、磁気飽和の有無を判定して、回転子の初期磁極位置の推定値の正誤を判定することができる。
具体的には、例えば上述したステップS26において、6パルスのパルス電圧全てが同期電動機51の各相に印加されたと判定された場合に、ステップS22で検出された3相電流の電流値Iuの最大値INuの6パルス分と、電流値Ivの最大値INvの6パルス分と、電流値Iwの最大値INwの6パルス分との計18パルスの中から絶対値振幅が最大のパルス電流値と、閾値とを比較することも可能である。
直流母線電圧が不安定で電圧が上昇していた場合には、個々の電動機について設定されたパルス電圧のオン時間では、パルス電流が大きくなりすぎるという事象が発生する。パルス電圧が必要以上に上昇すると、永久磁石の減磁が生じる可能性があるので、これを回避する必要がある。
Claims (11)
- 電圧指令に基づいて、同期電動機の各相に電圧を印加する電圧印加手段と、
印加された電圧に応じて前記同期電動機の各相に流れる電流を検出する電流検出手段と、
360度を均等分割した位相差を有する同振幅の複数の電圧指令ベクトルを記憶する記憶手段と、
前記電圧印加手段に、前記電圧指令ベクトルを変換した電圧指令に基づいて、前記同期電動機の各相に複数の磁極位置推定用のパルス電圧を、順次切り換えて印加させる電圧制御手段と、
前記複数の磁極位置推定用のパルス電圧に同期して前記同期電動機の各相に流れる電流の振幅に基づいて複数の電流ベクトルを演算するとともに、前記複数の電圧指令ベクトルのそれぞれに対応する前記複数の電流ベクトルを平均した平均ベクトルの位相に基づいて、前記同期電動機の回転子の初期磁極位置を推定する推定手段と、を備えた同期電動機の磁極位置推定装置であって、
前記電流検出手段で検出された検出電流値と所定の電流閾値とに基づいて、前記推定手段で推定された前記初期磁極位置が正しいか誤っているかを判定する推定値正誤判定手段と、
前記所定の電流閾値を記憶する電流閾値記憶手段と、
前記推定値正誤判定手段が、前記推定手段で推定された前記初期磁極位置が誤っていると判定した場合に、所望の磁気飽和が発生するように前記パルス電圧の印加条件を変更するパルス電圧印加条件変更手段と、
をさらに備えた同期電動機の磁極位置推定装置。 - 前記パルス電圧印加条件変更手段は、前記パルス電圧のオン時間を可変設定する請求項1に記載の同期電動機の磁極位置推定装置。
- 前記電流閾値記憶手段は、U相、V相のパルス電流をα-β座標系に変換したα相、β相のパルス電流のピーク値を、前記所定の電流閾値として記憶する請求項1または請求項2に記載の同期電動機の磁極位置推定装置。
- 前記電流閾値記憶手段は、α-β軸のパルス電流ピーク値6パルス分の平均値を、前記所定の電流閾値として記憶する請求項1または請求項2に記載の同期電動機の磁極位置推定装置。
- 前記電流閾値記憶手段は、α-β軸のパルス電流ピーク値6パルス分の最大値と最小値との差分値を、前記所定の電流閾値として記憶する請求項1または請求項2に記載の同期電動機の磁極位置推定装置。
- 前記電流閾値記憶手段は、3相電流の電流値のピーク電流値を、前記所定の電流閾値として記憶する請求項1または請求項2に記載の同期電動機の磁極位置推定装置。
- 前記推定手段は、前記初期磁極位置の推定を複数回繰り返して実行し、その推定値の平均値を前記初期磁極位置とする請求項1から請求項6までの何れか1項に記載の同期電動機の磁極位置推定装置。
- 前記電流閾値記憶手段は、前記所定の電流閾値について、上限閾値および下限閾値を設定する請求項1から請求項7までの何れか1項に記載の同期電動機の磁極位置推定装置。
- 前記同期電動機は、3相を有し、
前記推定手段は、前記磁極位置推定用のパルス電圧に同期して前記3相に流れる電流の振幅のうちの2相に流れる電流の振幅に基づいて、座標変換により前記電流ベクトルを演算する請求項1から請求項8までの何れか1項に記載の同期電動機の磁極推定装置。 - 前記記憶手段は、360度を均等に6分割した位相差を有した同振幅の複数の電圧指令ベクトルを記憶し、
前記電圧制御手段は、前記電圧指令ベクトルの3つの位相を、前記3相の位相に合わせ、前記電圧指令ベクトルの他の3つの位相を、前記3相のうちの隣接する相間の中間位相に合わせる請求項9記載の同期電動機の磁極位置推定装置。 - 前記電圧制御手段は、前記磁極位置推定用のパルス電圧の切り換え時に、前記各相のスイッチング素子の全ゲートをオフしてゼロ電圧を発生させる請求項1から請求項10までの何れか1項に記載の同期電動機の磁極位置推定装置。
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