WO2010133625A2 - Compositions de biocarburant et d'eau - Google Patents

Compositions de biocarburant et d'eau Download PDF

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Publication number
WO2010133625A2
WO2010133625A2 PCT/EP2010/056871 EP2010056871W WO2010133625A2 WO 2010133625 A2 WO2010133625 A2 WO 2010133625A2 EP 2010056871 W EP2010056871 W EP 2010056871W WO 2010133625 A2 WO2010133625 A2 WO 2010133625A2
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component
fuel
diesel
water
microemulsion
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PCT/EP2010/056871
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German (de)
English (en)
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WO2010133625A3 (fr
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Reinhard Strey
Thomas Sottmann
Axel Nawrath
Klaus Rottländer
Lada Bemert
Sandra Engelskirchen
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Universität Zu Köln
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Priority to DE112010002043T priority Critical patent/DE112010002043A5/de
Publication of WO2010133625A2 publication Critical patent/WO2010133625A2/fr
Publication of WO2010133625A3 publication Critical patent/WO2010133625A3/fr

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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/32—Liquid carbonaceous fuels consisting of coal-oil suspensions or aqueous emulsions or oil emulsions
    • C10L1/328—Oil emulsions containing water or any other hydrophilic phase

Definitions

  • the invention relates to bicontinuous single-phase microemulsions with a special surfactant composition which can be used as fuels and thereby allow combustion with unprecedented low emissions and efficiency. Furthermore, surfactant concentrates are provided for the preparation of such microemulsions.
  • biofuel which sets out the minimum share of biofuel in the total quantity of gasoline and diesel fuel used in the Traffic is determined. From 2015, this quota will be 8.0 percent, based on energy content.
  • biofuel can solve the problem of pollutant emissions, such as B.: soot and nitrogen oxides of diesel engines are not solved.
  • One way to simultaneously improve combustion efficiency and pollutant emissions is to use special fuels, especially fuels that consist of a mixture of an aqueous and a non-aqueous phase, such as water in oil (W / O) emulsions or in the Further described microemulsions.
  • fuels allow an efficient combustion process despite relatively low combustion temperatures caused by the evaporation of the water due to the high enthalpy of vaporization.
  • W / O water in oil
  • the addition of water has a positive effect on the combustion.
  • By lowering the combustion temperature is reduces the heat loss through the motor walls, which has a positive effect on the efficiency of the engine.
  • a measurable increase in efficiency can be observed.
  • the reduction of the temperature in the combustion chamber allows a reduction of NO x emissions.
  • the addition of the water and an increase in the oxygen content in the fuel by the oxygen contained in the surfactants, alcohols and other oxygen-containing components lead to massive reduction of the soot.
  • the CO and HC and PM ("particulate matter") emissions in the exhaust gases are reduced ..
  • Emulsions are their thermodynamic instability and, moreover, their water content is not variable and only very small, formulations known as kinetically stabilized microemulsions are known, and the use of thermodynamically stable microemulsions has already been described, which are not optimal Microemulsions (W / O) from water-wet micelles present in the fuel, ie microemulsions with exactly one continuous phase, so that the water content in the previously known fuel microemulsions is rather small and often not more than 20% higher water Shares often have high emulsifier shares. Furthermore, many formulations contain large amounts (up to 20%) of alcohols.
  • the cosurfactant is tert-butyl alcohol (TBA, 1-20%, with methanol up to 30%) to one or more cationic, anionic, amphoteric and nonionic added to French surfactants (2-20%).
  • the amphoteric surfactants used are betaines with different C chain lengths (11-17) and, as nonionic surfactants, ethoxylated alcohols (C, E j ), alkylphenols and carboxylates.
  • Quaternary ammonium salts are used as cationic and fatty acids as anionic surfactants.
  • 4,158,551 describes an emulsion of gasoline, water and nonionic surfactants in order to minimize environmentally harmful exhaust gases during combustion.
  • the mixture contains up to 22% water and is stabilized by 1-3.5% surfactants.
  • the surfactants are essentially ethoxylated alkylphenols with 1.5-30 mol of ethylene oxide per mole of nonylphenol.
  • No. 6,302,929 describes water-rich fuels which, unlike most other known emulsions, are based on two-phase water-continuous (O / W) emulsion systems. These fuels offer the advantage over pure hydrocarbons that they are not flammable outside the combustion chamber.
  • the mixtures described 20-80% of water can be emulsified. Furthermore, the emulsions contain 2-20% alcohols, small amounts (0.3-1%) of nonionic surfactants (C 1 E 3 , alkylglucosides, Igepal CO-630), and minor proportions polyorganosiloxanes.
  • the fuel component is gasoline, kerosene, diesel, synthetic and biological fuels, which can be burned more effectively than the pure hydrocarbons.
  • the high water content lowers the combustion temperature so much that the emission of pollutants is reduced (CO: -50%).
  • the described preparation of the mixtures is difficult to carry out and the combustion composition should vary considerably in use. In practice, the engines for two-phase mixtures must also be more strongly modified (“rotary engines") than for single-phase mixtures.
  • EP 0475620 describes temperature-insensitive diesel, gasoline and kerosene microemulsions and their low-emission combustion.
  • the mixtures contain up to 30% of water, and this can be replaced in part or in full by methanol, ethanol or propanol.
  • additives such as ammonium nitrites, nitrates, and halogenates, as well as halogen acids and organic compounds
  • emulsifier systems are used as combinations of at least two different surfactants.
  • ionic surfactants C8-C30 chains with and without branching / ring
  • head groups including alkali metals, -SO 3 H, -NH 3 and alkylated, alkanoylated, ethoxylated or sulfonated ammonium
  • nonionic surfactants for example C 1 E 3 , Igepale, ethoxylated alkylphenols.
  • the alkyl radicals used are linear hydrocarbons having a chain length of from 5 to 10 carbon atoms and branched hydrocarbons, in particular the 2-ethylhexyl radical.
  • US 4,451,265 describes single phase, clear fuel / water microemulsions which have high stabilities at low temperatures. In the unexplained microstructure, the existence of W / O micelles is suspected.
  • the blends consist of diesel (34 - 99%), water (0.1 - 6%), alcohol (0.5 - 42%) and a surfactant system (0.5 - 58%).
  • ethanol, but also methanol and propanol are used in particular.
  • microemulsions with industrial surfactants which have a hydrophilic N, N-dimethylethanolamine head and a hydrophobic fatty acid radical having a carbon chain length of 9 to 22 atoms, in particular fatty acids of soybean.
  • US 4,451,267 describes microemulsion fuels from vegetable oils.
  • vegetable oils are mainly soybean oil, but also many other oils, such as rapeseed oil used.
  • surfactants are used with long-chain fatty acids trialkylated amines, which be supplemented by large amounts of butanol as cosurfactant (about 20%). Again, W / O micelles are assumed as microstructuring.
  • No. 4,002,435 describes gasoline W / O emulsions which are stable, monophase over a wide temperature range and based on large amounts of alcohol (0.1-20%).
  • the alcohols used are methanol, ethanol and isopropanol.
  • the emulsions contain only a small amount of water (0.1-10%) and a mixture of organic oleate, linolate and stearate salts, oleic acid and phenolated and ethoxylated fatty alcohols.
  • No. 4,599,088 describes gasoline emulsion fuels with 2-10% alcohol, such as, for example, methanol, ethanol, isopropanol or TBA. However, the formulations contain only 0.1-0.5% water.
  • the mixtures are referred to as single-phase microemulsions of the W / O type (micelles). However, only a little water can be dissolved in them. Larger additions of water lead to a water excess phase in the fuel tank.
  • US 5,104,418 describes microemulsion systems of water, diesel, glycolipid (surfactant) and aliphatic alcohols (cosurfactant).
  • the microemulsions are stably monophasic between 0 ° C. and 80 ° C.
  • the description includes glycolipids of the form AXR, where the hydrophilic surfactant heads A can be glucose, mono-, di-, tri- and tetra-saccharides.
  • the microemulsions are defined as thermodynamically stable colloidal dispersion.
  • the cosurfactant content (butanol, pentanol, hexanol), on the other hand, is very high at 6.3-21% and the glycolipid content is 1.7-9%.
  • US 5,259,851 describes similar water-fuel glycolipid cosurfactant microemulsions having the same glycolipids and similar mixing ratios.
  • other cosurfactants namely aliphatic diols, and in addition to diesel gasoline, fuel oil, kerosene and other oils used.
  • US 4,465,494 and EP 0058605 describe microemulsions of water, fuel (including fuel oil), surfactant and additive (specific alcohols and amines), which between -20 0 C and + 100 0 C (partially only between -10 0 C and + 20 0 C. ) stable single phase are. These mixtures contain, in addition to 1-27% alcohol (methanol, ethanol, isobutanol and ethyl-2-hexanol) only 1-10% water. Benzylamines and phenoxyalkylated organic acid salts (counterion: metal ion or organic base) of different C chain lengths are used as surfactants. The microemulsions are efficient with a surfactant content of 1-10%.
  • these microemulsions must be classified as alcohol-fuel microemulsions with small amounts of water.
  • the reduction of emissions during their combustion is the reduction of emissions during their combustion.
  • the CO emissions are reduced by 80% and NO x by 75% in relation to 100 driven kilometers compared to conventional fuels.
  • No. 6,017,368 describes microemulsions which contain water, fuel, anionic and nonionic surfactants, unsaturated fatty acids, aliphatic alcohols and also ethanol or methanol. These are water-in-oil micelles with a low water content of 1 to 10%. These microemulsions are stable over a wide temperature range, have a low viscosity and reduce pollutant emissions during combustion.
  • fuels are used in addition to diesel, gasoline and fuel oil.
  • the proportion of water-soluble alcohols is 6 to 14% greater than the water content.
  • the water-insoluble alcohols (1 to 10%) have a carbon chain length of 5 to 9 atoms.
  • the anionic surfactants used (2 to 10%) are based on ammonium-neutralized unsaturated fatty acids, for example from soybean oil.
  • nonionic surfactants (1 to 5%) only non-ethoxylated compounds are used since ethoxylated compounds in the view of US 6,017,368 have bad combustion properties. Mentioned as nonionic surfactant is only 2,4,7,9-tetramethyl-5-decyne-4,7-diol.
  • EP 1101815 describes diesel-water microemulsions containing an emulsifier and an emulsifiable agent, in particular sorbitan monooleate and nonyl phenol ethoxylate.
  • an emulsifier and an emulsifiable agent in particular sorbitan monooleate and nonyl phenol ethoxylate.
  • the water content is limited to a small concentration range (100-145 parts water per 1000 parts diesel).
  • WO 00/31216 and EP1137743 describe a diesel fuel composition consisting of diesel fuel, (hydrous) ethanol, a polymeric stabilizing additive, and optionally an alkyl ester of a fatty acid and / or a co-solvent such as, for example, B. a short chain alkyl alcohol.
  • the amount is Water content of the ethanol used a maximum of 5 wt .-% based on the amount of ethanol in the mixture.
  • DE10003105, WO01 / 55282 and EP1252272 describe fuel-water emulsions in which an alkoxylated polyisobutene is used as the emulsifier.
  • the emulsion preferably contains 10-25% by weight of water and 0.2-10% by weight of emulsifier.
  • WO 03/064565 and WO 03/065479 disclose unstable two-phase mixtures of two microemulsions, namely a mixture of a water-in-oil microemulsion with an oil-in-water microemulsion.
  • WO2005 / 012466 describes a bicontinuous monophasic microemulsion which contains at least one aqueous component consisting of water and alcohol-water mixtures, a hydrophobic component containing one or more substances which can be used as fuel, fuel or fuel and an amphiphilic component at least one nonionic surfactant as an essential ingredient and optionally further surfactant components including ionic see surfactants, wherein the microemulsion has simultaneously a continuous aqueous phase and a continuous hydrophobic phase.
  • the microemulsion described here can be used as fuel in internal combustion engines, preferably in reciprocating engines, rotary engines and turbine engines.
  • the known microemulsions are still in need of improvement in terms of stability, water content, efficiency and pollutant development during combustion.
  • microemulsions with ionic surfactants as an essential constituent of the emulsifier component are particularly suitable biofuels.
  • the invention offers the possibility of not only minimizing C0 2 emissions by adding biogenic substances, but also of significantly reducing pollutant emissions, but above all the emissions of NO x , CO, incompletely burned hydrocarbons (HC) and soot particles compared to conventional fuels .
  • the essence of the invention is the efficient solubilization of water in conventional fuels, such as diesel, biodiesel, BTL, GTL using low concentrations of novel emulsifier mixtures of residue-free burning surfactants, cosurfactants and other additives.
  • the novel fuels are microemulsions based on fossil fuels such as diesel and first-generation biofuels such as biodiesel and second-generation biofuels like BTL.
  • first-generation biofuels such as biodiesel and second-generation biofuels like BTL.
  • our mixtures are characterized by their thermodynamic stability and their single phase, which is present over wide temperature ranges, but at least between -10 0 C and + 90 0 C.
  • a marked reduction in pollutant emissions is evident in the combustion of the optimized nano-fuels.
  • the main object of the invention is also compared to conventional fuels more efficient combustion of nano-fuels, which provides a significant reduction in the consumption of oil worldwide in prospect and thus allows a meaningful implementation of the legislation.
  • a bicontinuous monophasic microemulsion comprising at least from 5 to 50% by weight of an aqueous component (A) which is an alcohol-water mixture,
  • a hydrophobic component (B) which contains one or more substances which can be used as fuel, fuel or fuel, but at least one fuel based on mineral oil and / or at least one force based on vegetable oils or derivatives thereof; Contains heating or fuel, 3 to 25 wt .-% of an ionic surfactant component (C) and 0 to 10 wt .-% of a nonionic surfactant component (D), wherein the content of (C) is greater than that of (D) and wherein the microemulsion has simultaneously a continuous aqueous phase and a continuous hydrophobic phase;
  • microemulsions defined in (1) as fuel in internal combustion engines, preferably in reciprocating engines, rotary engines and turbine engines; and / or (ii) as fuel in thrusters, preferably in jet engines, turbine jet engines and rocket engines; and / or (iii) as fuel in combustion plants, preferably in heating systems and steam fer Wegungsanlagen; and / or (iv) in ignition processes; and / or (v) in explosives;
  • an emulsifier concentate comprising an ionic surfactant component (C) and a nonionic surfactant component (D) as defined in (1); and (4) a process for producing the microemulsions defined in (1), comprising mixing the emulsifier concentrate as defined in (3) with respective amounts of the aqueous component (A) and the hydrophobic component (B).
  • FIG. 1 shows the T- ⁇ section in pseudoternary system 1 "water / ethanol-diesel-ethanolaminoleate / oleic acid / oleylamine polyglycol ether (degree of ethoxylation about 2 mol)".
  • 2 shows the T- ⁇ section in the pseudoternary system 2 "water / ethanol-RME-ethanolaminoleate / oleic acid / oleylamine polyglycol ether (degree of ethoxylation about 2 mol)".
  • Fig. 4 shows the T- ⁇ section in the pseudoternary system 4 "water / ethanol-diesel-ammonium oleate / oleic acid / sorbitan monooleate”.
  • Fig. 5 shows the T- ⁇ cut in the pseudoternary system 5 "water / ethanol-diesel-ammonium oleate / oleic acid”.
  • FIG. 9 The influence of the water content in the microemulsified fuel (diesel (reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight H 2 O) the HC (left) and CO (right, specific emission) emissions as the EGR rate varies.
  • Fiq. II The influence of the water content in the microemulsified fuel (diesel (reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight H 2 O) on the carbon black (left, measured as FSN) and NO x - (right, specific emission, moisture corrected) emissions at the variation of the injection pressure.
  • L-cylinder diesel engine, Actros series, OM 450, speed 1175 min "1 , p e 0.8 MPa, pilot and main injection.
  • FIG. 12 The influence of the water content in the microemulsified fuel (diesel (reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight H 2 O) the HC (upper left), CO (upper right, specific emission) and CO 2 (lower) emissions at the injection pressure variation.
  • L-cylinder diesel engine, Actros series, OM 450, speed 1175 min "1 , p e 0.8 MPa, pilot and main injection.
  • FIG. 15 The influence of the water content in the microemulsified fuel (diesel (reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight H 2 O) the CO 2 emissions with the variation of the injection pressure.
  • L-cylinder diesel engine, Actros series, OM 450, speed 1175 min "1 , p e 0.8 MPa, main injection Fig.
  • FIG. 17 The influence of the water content in the microemulsified fuel (diesel (reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight H 2 O) the HC (left) and CO (right, specific emission) emissions at the start of injection variation.
  • Fig. 19 Full load characteristic of the diesel engine PSA4HX and operating points.
  • Fig. 20 Relative comparison of soot emissions (measured as FSN) in% to diesel operation (O-line) with fuels: diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst ( DOC) depending on the operating point.
  • Fig. 21 Relative comparison of soot emissions (gravimetric measurements) in% to diesel operation (O-line) with fuels: diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC ) depending on the operating point.
  • soot emissions gravimetric measurements
  • Fig. 22 Particle analysis following the gravimetric measurement.
  • Fig. 23 Relative comparison of the proportion of SOF (soluble organic fraction) emissions in% with diesel operation (O-line) with fuels: diesel-surfactant mixture, microemulsions with 13/20 wt.% Water with and without diesel oxidation catalyst (DOC) depending on the operating point.
  • Fig. 24 Relative comparison of the proportion of ISF (insoluble fraction) emissions in% with diesel operation (O-line) with fuels: diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) depending on the operating point.
  • SOF soluble organic fraction
  • DOC diesel oxidation catalyst
  • Fig. 25 Relative comparison of the percentage of the SIOF (soluble inorganic fraction) emissions to diesel operation (O-line) with fuels: diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without Diesel oxidation catalyst (DOC) as a function of the operating point.
  • Fig. 26 Relative comparison of HC emissions in% with diesel operation (O-line) with fuels: diesel-surfactant mixture, microemulsions with 13/20 wt% water with and without diesel oxidation catalyst (DOC) as a function of the operating point , Fig.
  • DOC Diesel oxidation catalyst
  • Fig. 29 Absolute comparison of soot emissions (measured as FSN) with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt% water with and without diesel oxidation catalyst (DOC) as a function of operating point.
  • fuels diesel, diesel-surfactant mixture, microemulsions with 13/20 wt% water with and without diesel oxidation catalyst (DOC) as a function of operating point.
  • DOC diesel oxidation catalyst
  • FIG. 30 Absolute comparison of soot emissions (gravimetric measurements) with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20% by weight of water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • fuels diesel, diesel-surfactant mixture, microemulsions with 13/20% by weight of water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • DOC diesel oxidation catalyst
  • Fig. 31 Absolute comparison of the proportion of SOF (soluble organic fraction) with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • Fig. 32 Absolute comparison of the fraction of the ISF (insoluble fraction) emissions with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • FIG. 31 Absolute comparison of the proportion of SOF (soluble organic fraction) with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • DOC diesel oxidation catalyst
  • Fig. 34 Absolute comparison of HC emissions with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • Fig. 35 Absolute comparison of CO emissions with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • Fig. 36 Absolute comparison of NO x emissions with fuels: diesel, diesel-surfactant mixture, microemulsions with 13/20 wt .-% water with and without diesel oxidation catalyst (DOC) as a function of the operating point.
  • DOC diesel wt .-% water with and without diesel oxidation catalyst
  • microemulsions of the present invention defined in (1) above can be used as a final formulation in internal combustion engines and turbines.
  • the above-defined concentrates (3) of the invention can be derived.
  • the particular concentrate consists mainly of emulsifiers, wherein emulsifier mixture consists of a mixture of ionic and nonionic surfactants.
  • Other ingredients of the microemulsion may be added to the emulsifier mixture of the concentrate, including fuel, alcohol, water, additives and salts.
  • the addition of fuel and / or alcohols improves the flowability of the concentrate.
  • the concentrate and alcohol can be completely mixed with the respective fuel. With a lower water concentration (up to 10 percent) or without added water, such a mixture can absorb external water and eliminate the problem of residual water in the tank.
  • the concentrate in combination with fuel and water has a microemulsion-forming effect.
  • One of the possible uses of the derived concentrates is the preparation of the microemulsion and / or at lower than for the preparation of the microemulsion concentrations of the emulsion.
  • the addition of low concentrations of the emulsifier mixture to the water-diesel mixture very much lowers the interfacial tension between the polar and non-polar phases (Kahlweit, M. et al., Langmuir, 4: 785 (1988)), for the preparation a very finely structured emulsion can lead.
  • the use of the concentrate in conjunction with an on-board mixing and / or emulsifying system enables the preparation of a microemulsion and at lower concentrations of the concentrate of an emulsion.
  • an efficient and pollutant-reducing combustible mixture with variable Water components on-board in front of the injection system and / or directly in the injection system are made in front of the injection nozzle and / or in the injection nozzle.
  • the ability of the emulsifier mixture to exploit the interfacial tension is utilized. Associated with this is a minimal input of energy (eg shear forces, ultrasound, cavitation) for the production of a fine emulsion and / or microemulsion.
  • microemulsion fuels herein in existing diesel engines, without changes in engine parameters or interventions in the exhaust aftertreatment system, drastically reduces pollutant emissions such as soot, oxides of carbon, carbon monoxide, and unburned hydrocarbons and decreases specific fuel consumption.
  • a further improvement, in terms of pollutant emissions and specific consumption, can be achieved by targeted adjustment of the internal engine parameters, such. B.: Endspritzzeit, pressure, duration, optimization of the geometry of the combustion chamber and the design of the injectors, change the exhaust gas recirculation rate, optimization of the settings of the turbocharger, etc., be achieved to the new microemulsion fuels fe.
  • water content in the fuel can be adapted to the respective operating point of the engine.
  • the amount of water can be varied as desired in the microemulsion fuel. Since the formation of the microemulsion occurs spontaneously, the fuel component and water component can be combined in the shortest distance, without the action of shear forces, and form a thermodynamically stable single-phase mixture.
  • Surfactants, additives, salts if available, surfactants and additives based on renewable raw materials should be used. This implies a broad distribution of the carbon chain length and the number of double bonds in the hydrophobic carbon chain, especially for surfactants produced from vegetable and animal fats and oils, including hydroxy groups on the carbon chain (eg: ricinoleic acid residue).
  • As combustion-improving additives organic and inorganic nitrates and / or organic and inorganic peroxides can be used. These may be both as a solution and as a salt and be soluble in the oil or water component.
  • Polyhydric alcohols such as ethylene glycol, glycerol and polyalcohols. There are also mixtures of these alcohols possible.
  • Fuel All types of fossil fuels and first generation biofuels such as biodiesel and second generation biofuels such as BTL (Biomass to Liquid), GTL (GaS to Liquid), and their mixtures are possible and meant.
  • BTL Biomass to Liquid
  • GTL GaS to Liquid
  • Ionic surfactant residue-free combustible ionic surfactants consisting of the atomic species C, H, O, N, more precisely salts of long-chain branched and / or unbranched organic acids (C 6 -C 30 ) or the acids or salts of long-chain branched and unbranched alkylamines (C 6 - C30) and the amines, especially ammonium or amine salts of fatty acids and the pure fatty acids or nitrates or acetates of alkylamines (C 6 - C 30 branched and unbranched) and the amines. There are also mixtures used.
  • the ionic surfactant of fatty acids can be prepared in situ by neutralization of the respective organic acid with ammonia (gas or aqueous solution) or an amine base.
  • ammonia gas or aqueous solution
  • an amine base e.g., ammonia (gas or aqueous solution) or an amine base.
  • Primary, secondary and tertiary amine bases can be used.
  • the substitution groups on the nitrogen atom can be derived from the pure short-chain alkanes (C 1 -C 4 ) (for example: mono-, di- or trimethylamine) and from short-chain alcohols (C 1 -C 4 ) (for example: Mono-, di-, trimethanolamine) are derived. They are symmetrical and asymmetrical Substituted amines conceivable.
  • bicyclic amine bases such.
  • DABCO 1,4-diazabicyclo [2.2.2] octane
  • octane 1,4-diazabicyclo [2.2.2] octane
  • the degree of neutralization greatly influences the temperature position of the phase boundaries of the single-phase region in the vertical T- ⁇ section through the pseudoternary phase prism. In the case of incomplete neutralization, the greatest possible widening of the single-phase region and thus the temperature invariance of the resulting microemulsion system that is advantageous for the application are achieved.
  • Nonionic surfactant residue-free combustible nonionic surfactants, consisting of the atomic species C, H, O, N, more precisely: 1) fatty acid amine polyglycol ethers: primary, secondary and tertiary unsymmetrically substituted amines with a long hydrophobic saturated or partially unsaturated C chain (C 6 - C 30 ) and 2-10 ethylene oxide and / or propylene oxide units.
  • Sorbitan fatty acid esters with 0-10 ethylene oxide and / or propylene oxide units
  • nonionic surfactants residue-free combustible ionic surfactants, consisting of the atomic species C, H, O, N, more precisely: Alkylamidopropylbetaine. It is also possible to use mixtures of nonionic and amphoteric surfactants.
  • Concentrates are derived from the composition of the microemulsion formulation adapted to the particular fuel.
  • the concentrates are prepared from the complete surfactant mixture (ionic surfactant + nonionic surfactant + amphoteric surfactant).
  • the fuel (5 to 100 percent of the amount of microemulsion formulation used as fuel) may be added to the concentrate.
  • Concentrate may also contain alcohol (5 to 100 percent of the amount of microemulsion formulation used as fuel).
  • Concentrates may be used separately to make a microemulsion and / or emulsion, or admixed with the fuel component and / or water component.
  • the aqueous phase if it is in the external tank, may be mixed with short chain alcohol from the microemulsion formulation (5 to 100 percent of the amount of the exact microemulsion formulation) with the aim of lowering the freezing point.
  • short chain alcohol from the microemulsion formulation
  • bactericides, fungicides and algicides may be added.
  • Preferred microemulsions are systems 1 to 7 described below:
  • Fig. 5 is shown.
  • N 0.2 - 0.9 preference: 0.4 - 0.8, special preference: 0.45 - 0.65 m
  • N 0.2 - 0.9 preference: 0.3 - 0.65
  • special preference: 0.40 - 0.55 ⁇ 0.01 - 0.9 preference: 0.03 - 0.40
  • Example 1 System H z O / ethanol - diesel - NI-UOIeat / oleic acid / TEGO ® SMO V
  • the first system with biogenic surfactant and freezing-point lowering components H 2 0 / Ethanol - Diesel (Aral) - NH 4 oleate / oleic acid (65% neutr) / TEGO ® SMO V, with ⁇ 12:36.
  • Part of the exhaust gas can be introduced into the combustion chamber via the exhaust gas recirculation, as a result of which the gas mass is increased and the combustion temperature is reduced. With this technique, the formation of the thermal or Zeldovlc NO can be lowered.
  • the exhaust gas recirculation rate can be increased up to 40%, with emissions of soot, unburned hydrocarbons and carbon monoxide in diesel operation.
  • the soot NO x level off tolerance range becomes significantly wider and the EGR rate can be significantly increased.
  • the soot and NO x emissions in diesel and microemulsion operation are plotted as a function of the EGR rate.
  • the EGR rate can be increased up to 35% without significant increase in soot and NO x emissions.
  • the quality of the combustion process can be read off from the emissions of unburned hydrocarbons and carbon monoxide.
  • Figure 9 shows the dependence of HC and CO emissions on the water content of the microemulsion and the EGR rate. Compared to diesel (red circles), there is a relative increase in HC emissions of up to 25% and CO emissions of up to 80%. Due to the exhaust gas recirculation lower temperatures prevail in the combustion chamber. Water addition leads to a further decrease in temperature and deterioration of the course of the combustion reactions, which is evident from the increasing HC and CO emissions.
  • Fig. 10 shows the dependence of C0 2 emissions on the EGR rate. Noteworthy are the extremely low CO 2 values that are achieved with the microemulsion fuel with 15.8 wt .-% water, and partially reach the values of pure diesel. The emissions of unburned hydrocarbons are relatively low compared to pure diesel. Although the increase in CO emissions is significant, it can not significantly affect the overall carbon footprint, given the magnitude.
  • Nitric oxide emissions were also significantly reduced with microemulsion fuel. At higher injection pressure, the reduction is higher than at lower injection pressures. By better distribution of the fuel in the combustion chamber with increasing penetration length, the water contained in the fuel will achieve more homogeneous distribution of the low-temperature regions during evaporation.
  • the soot NO x level off can also be intensified with microemulsion fuel, which can be explained in part by a longer injection time and poorer mixture formation in the combustion chamber.
  • the output of unburned hydrocarbons and carbon monoxide is shown in FIG. 14 as a function of injection pressure and water content in microemulsified fuels. With a water content of 15.8 wt .-%, it is possible to reduce the HC emissions at high injection pressures of more than 1100 bar by 10 to 30% compared to diesel fuel.
  • the CO 2 emissions are lowered in this operating state with microemulsion fuels, so that the consumption of carbonaceous mass approximately corresponds to or is reduced by the consumption of the diesel fuel.
  • Injection variation With homogeneous mixture preparation, the start of injection is chosen so that sufficient time is available for the mixing of fuel and air. The goal is to have as homogeneous a distribution of fuel and air as possible without accumulating fuel on a combustion wall in order to achieve good emissions and low soot emissions.
  • the variation of the start of injection of the fuel into the combustion chamber is measured in degrees of crankshaft angle, where zero is defined as the point in which the piston reaches top dead center.
  • the diesel characteristic shows a reduction in soot emissions at advanced injection start and a corresponding increase in NO x emissions due to improved mixture formation and more homogeneous combustion at higher combustion temperatures.
  • the soot emissions can be significantly reduced at each injection start time, with higher water levels even down to the detection limit.
  • the nitrogen oxide emissions are in the range of the values achieved with diesel fuel.
  • the overall balance shows a reduction in the soot NO x level off.
  • the emissions of unburned hydrocarbons and carbon monoxide increase, especially at a later start of injection.
  • the time available for mixture formation is insufficient in this case, so that in the rich, fuel-rich zones, the combustion is incomplete and adversely affects the exhaust performance of the engine (Figure 17).
  • the emissions of carbon dioxide in microemulsion show the lowest values at the start of injection at -11 ° CA and -5 ° CA.
  • the start of injection at -5 ° CA was also chosen for the injection pressure variation described above, in which the increase in CO 2 emissions is particularly moderate (FIG. 18). It is interesting that the CO 2 values can also be lowered during the later injection, which is in line with the drastically increased emissions of unburned hydrocarbons and carbon monoxide.
  • Example 2 System H z O / Ethanol - Diesel - Ethanolamine / Oleic Acid / Walloxen OA 20 Studies of the System H 2 O / Ethanol - Diesel (Aral)
  • Type 4-stroke diesel engine Number of cylinders: 4
  • Fuel consumption measuring device 733 S (AVL)
  • THC, CO, CO 2 , O 2 Advance Optima exhaust gas measuring system, (ABB)
  • the surfactants used are derivatives of oleic acid with a similar or higher oxygen content than biodiesel.
  • the highest reduction in the number of blackening (up to 97%) is achieved with the microemulsion fuel having a water content of 20% by weight.
  • the use of a diesel oxidation catalyst has no influence on the degree of blackening.
  • the results of the gravimetric measurements of the particle emissions show a decisive difference to the blackening number measurements. While the addition of the surfactant mixture to the diesel fuel entails only an insignificant change in the particle mass, the particle mass increases rapidly in the micro-emulsion mode without the oxidation catalyst in the low-load range (FIG. 21).
  • the microemulsion is 20 wt .-% water in the first operating point at a speed of 3000 min "1 and a torque of 30 Nm, an increase in mass of particles of 184% compared to the diesel fuel.
  • the operating points in the higher load range is also When the engine is operated with the oxidation catalyst, microemulsion operation results in a decrease in particulate mass
  • the first conclusions that can be drawn from these measurements indicate an increase in unburned hydrocarbon emissions that is minimized in the oxidation catalyst This also explains the reduction in particulate mass in the rolling test bench tests.
  • the emitted particle mass consists of a large number of organic and inorganic substances.
  • the main constituents of the organic substances are carbon black, unburned or incompletely burned fuel and lubricating oil.
  • Inorganic substances include sulfates, water and metal compounds.
  • the metal compounds are both chips and rust particles, which originate directly from the engine or the exhaust pipe, as well as remnants of fuel and lubricating oil derivatives.
  • the particles collected on the filters were U. Hofmann in an extraction method (Fig. 22).
  • the soluble organic fraction (SOF, soluble organic fraction) is extracted from the filter with dichloromethane. Then the filters are weighed and the SOF quantity is determined from the mass difference.
  • the extraction residue is treated in further steps with isopropanol and water. This can be used to determine the amount of soluble inorganic residues (SIOF), which include soluble salts such as sulfates, nitrates, carbonates, acetates, etc., and corresponding acids.
  • SIOF soluble inorganic residues
  • the insoluble residue (ISF, insoluble fraction) then consists of carbon black, metals or metal oxides.
  • FIG. 23 shows the percentage deviations of the mass of the extracted soluble organic compounds in comparison to the reference value of the emissions in diesel operation. Regardless of the operating point, the increase in SOF in microemulsion operation is observed. With the oxidation catalyst, the emissions of unburned hydrocarbons can be significantly reduced. In accordance with the determined reduction in the degree of blackening ( Figure 24), the results of the reduction of insoluble residues (ISF) in the microemulsion operation are both with and without the diesel oxidation catalyst. With the diesel oxidation catalyst, the amount of insoluble residues, probably the soot, can be further minimized.
  • ISF insoluble residues
  • the emissions of the soluble inorganic components increase as soon as the surfactant mixture is added to the diesel fuel (FIG. 25).
  • the added surfactants contain nitrogen, which, when oxidized at high combustion temperatures, presumably forms soluble nitrates, which are emitted in the form of SIOF.
  • the microemulsified hydrous fuel increases the mass of soluble inorganic species with increasing water content. It is likely that the reactions in which inorganic salts (ash, which is an undesirable reaction product of the metallic oxide layer on the surface of the combustion chamber, from the impurities of the diesel fuel, etc.) are formed, preferably in the presence of water.
  • the salts emitted in the hot exhaust probably as approximately dry crystalline or amorphous particles also serve as condensation nuclei for water and lower polar carbon compounds and are only partially degraded in the oxidation catalyst.
  • the nitrogen oxide emissions can be reduced by up to 25% with the water-containing microemulsified fuels at high loads (FIG. 28).
  • FOG. 28 In the low load range, a significant increase in NO x values is observed. In part, this slope is explained by the increase in the nitrogen content in the fuel.
  • the formation of thermal NO must be largely minimized due to the lower combustion temperatures, therefore, the radical NO formation mechanism is likely to be significant.
  • the Motor tests of the system H 2 0 / ethanol diesel NH 4 oleate / ⁇ I- acid / TEGO ® SMO V are shown in the following tables AD that of the system H 2 0 / ethanol diesel ethanolamine / oleic acid / Walloxen OA 20 are summarized in FIGS. 30-37.
  • Table A Exhaust emissions and engine parameters during operation of the engine with diesel fuel and microemulsified fuel with variation of water content (Diesel (Reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight H 2 O) in the variation of the exhaust gas recirculation rate.
  • 1-cylinder diesel engine, Actros series, OM 450, speed 1175 min "1 , p e 0.8 MPa, pilot and main injection (TU Karlsru ⁇
  • Table B Emissions and motor parameters in the operation of the engine with diesel fuel and microemulsified fuel with variation of the water content (diesel (Reference) ⁇ ME 5.4Gew% H 2 O ⁇ ME 10.8 wt% H 2 O ⁇ ME 15.8 wt% H.. 2 O) in the variation of the start of injection.
  • 1 cylinder diesel engine, Actros series, OM 450, speed 1175 min "1 , p e 0.8 MPa, pilot and main injection (TU Düsseldorf).
  • Table C Exhaust emissions and engine parameters during operation of the engine with diesel fuel and microemulsified fuel with variation of water content (Diesel (Reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight) -% H 2 O) in the variation of the rail pressure.
  • 1-cylinder diesel engine, Actros series, OM 450, speed 1175 min "1 , p e 0.8 MPa, pilot and main injection (TU Karlsru ⁇
  • Table D Exhaust emissions and engine parameters during operation of the engine with diesel fuel and microemulsified fuel with variation of water content (Diesel (Reference) ⁇ ME 5.4% by weight H 2 O ⁇ ME 10.8% by weight H 2 O ⁇ ME 15.8% by weight) -% H 2 O) in the variation of the rail pressure.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)

Abstract

L'invention concerne des micro-émulsions monophases bicontinues contenant une composition de tensioactifs particuliers, qui peuvent être utilisées comme carburants et qui permettent une combustion avec une efficacité et un faible taux d'émissions polluantes, inégalés jusqu'à présent. L'invention concerne également des concentrés de tensioactifs servant à la préparation de telles micro-émulsions.
PCT/EP2010/056871 2009-05-19 2010-05-19 Compositions de biocarburant et d'eau WO2010133625A2 (fr)

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WO2017041791A1 (fr) 2015-09-09 2017-03-16 Axel Klug Procédé de conditionnement de fluides pour dispositifs de combustion

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WO2017041791A1 (fr) 2015-09-09 2017-03-16 Axel Klug Procédé de conditionnement de fluides pour dispositifs de combustion

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WO2010133627A2 (fr) 2010-11-25
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EP2253692A1 (fr) 2010-11-24
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