WO2010113508A1 - シートスイッチモジュール及びその製造方法 - Google Patents
シートスイッチモジュール及びその製造方法 Download PDFInfo
- Publication number
- WO2010113508A1 WO2010113508A1 PCT/JP2010/002382 JP2010002382W WO2010113508A1 WO 2010113508 A1 WO2010113508 A1 WO 2010113508A1 JP 2010002382 W JP2010002382 W JP 2010002382W WO 2010113508 A1 WO2010113508 A1 WO 2010113508A1
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- WO
- WIPO (PCT)
- Prior art keywords
- light guide
- light
- groove
- switch module
- sheet switch
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
- H01H13/83—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard characterised by legends, e.g. Braille, liquid crystal displays, light emitting or optical elements
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/23—Construction or mounting of dials or of equivalent devices; Means for facilitating the use thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2219/00—Legends
- H01H2219/002—Legends replaceable; adaptable
- H01H2219/014—LED
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2219/00—Legends
- H01H2219/054—Optical elements
- H01H2219/062—Light conductor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2219/00—Legends
- H01H2219/054—Optical elements
- H01H2219/066—Lens
Definitions
- the present invention relates to a sheet switch module used for illumination of operation buttons and key buttons of a mobile phone, a personal digital assistant (PDA), a personal computer, and the like, and a manufacturing method thereof.
- PDA personal digital assistant
- This application claims priority based on Japanese Patent Application No. 2009-085659 filed in Japan on March 31, 2009 and Japanese Patent Application No. 2009-175287 filed on July 28, 2009 in Japan. , The contents of which are incorporated herein.
- a planar light emitting device has been used to brightly illuminate a cellular phone key button, and a side light emitting surface light emitting device has been widely used as one form of the planar light emitting device.
- This side light emitting planar light emitting device is composed of a light guide film (light guide plate) disposed on the back side of a liquid crystal panel as a display unit, and a light source disposed on an end side surface of the light guide film. Yes.
- LED Light Emitting Diode
- a cold cathode tube etc.
- a push button switch type lighting device As an example of this lighting device, a push button switch type lighting device is disclosed (for example, Patent Document 1).
- the push button switch type lighting device includes a plurality of operation keys, a switching element that is disposed below the operation keys and performs switching by pressing the operation keys, and between the operation keys and the switching elements. And a flexible light guide plate.
- the flexible light guide plate projects light incident from a light source arranged on the side surface thereof toward the lower surface of the operation key, and illuminates the operation key from below.
- each region of the light guide is divided by dividing the light guide into a plurality of regions, providing a slit at the boundary between the regions, and filling the slit with a non-light-transmissive resin.
- a light shielding part is provided at the boundary.
- a push button illumination device that can illuminate the upper and lower portions of the push button using only one light guide is disclosed (for example, Patent Document 3).
- the lighting device includes a light shielding rib having a notch and a light guide attached to the light shielding rib.
- the light guide includes a first light guide and a second light guide that respectively illuminate the upper and lower parts of the push button, and the first and second light guides are crank-shaped. It is integrated through the connection part.
- the light guide is attached to the light shielding rib by fitting the crank-shaped connecting portion into the cutout portion of the light shielding rib.
- a light guide is prepared by spin coating, and then a slit is formed in this light guide by etching. Thereafter, a non-light-transmissive liquid resin is filled in the slit, and the light-shielding portion is formed by curing the resin. Therefore, according to the method according to Patent Document 2, there is a problem that it takes much time to manufacture. Further, as shown in Paragraph 0036 to Paragraph 0037 of Patent Document 2 and FIG. 6, even when the insert molding technique is applied, a black hard resin is sandwiched between molds and the light guide material is poured from both sides. There was a problem that the production was very troublesome.
- the method disclosed in Patent Document 2 is a method of providing a light shielding object on the light guide on the operation key side, and the thickness of the light shielding object is 0.3 mm to 2 mm, which is very thick. Furthermore, as shown in FIG. 5 and FIG. 6 of Patent Document 2, the integrally formed light shielding object and the light guide are completely in close contact with each other. Therefore, when the material constituting the light shielding material is different from the material constituting the light guide, the light shielding material may be peeled off due to a change in environmental temperature due to a difference in linear expansion coefficient between these materials.
- Patent Document 3 It is also conceivable to apply the technique of Patent Document 3 to provide a light blocking member in the push button switch type illumination device of Patent Document 1.
- Patent Document 3 the field of application of the technique of Patent Document 3 is car audio, and there are many cases where there is a sufficient space.
- the method described in Patent Document 2 has been adopted.
- the light shielding rib shown in Patent Document 3 is configured integrally with an escutcheon or the like.
- the present invention has been made in view of the above circumstances, and with a simple structure, it is possible to selectively emit only specific operation keys or not to selectively emit only specific operation keys.
- An object of the present invention is to provide a sheet switch module and a manufacturing method thereof.
- a sheet switch module includes: a light source; a light guide that guides light from the light source; and a sheet switch disposed on a back surface side of the light guide in a thickness direction of the light guide; A groove formed in the thickness direction of the light guide on at least one of the front surface and the back surface of the light guide.
- the sheet switch module has a colored layer formed on the surface of the groove.
- an adhesive material is formed at a position corresponding to the groove on the back surface of the light guide.
- a light-shielding sheet that covers the groove is formed on the surface of the light guide.
- a groove formed in the thickness direction is formed on the front surface and the back surface of the light guide; preferably, a colored layer is formed on the surface of at least one of the grooves.
- the light guide includes a first light guide region and a second light guide region; preferably, the groove is formed between the first light guide region and the second light guide region. .
- the groove has a semicircular or trapezoidal cross-sectional shape in the thickness direction of the light guide.
- the groove penetrates in the thickness direction of the light guide.
- the width of the groove on the front surface of the light guide is larger than the width of the groove on the back surface of the light guide.
- the light guide includes a first end face on which light from the light source is incident and a second end face opposite to the first end face; light on the second end face of the light guide; It is preferable to further include a second light source for incident light.
- the depth of the groove in the thickness direction is 70% or more of the thickness of the light guide in the thickness direction.
- an uneven portion is formed on the front surface or the back surface of the light guide.
- a method for manufacturing a sheet switch module comprising: a colored layer forming step of forming a colored layer on at least one surface of the light guide; and at least one protruding portion protruding in the thickness direction Using a mold, the mold is hot-pressed from both sides of the light guide in correspondence with the positions of the colored layer and the protruding portion, and a groove and a colored layer are formed on at least one surface of the light guide. Forming a groove at the same time.
- the groove is formed on the front surface and / or the back surface of the light guide, the amount of light propagating decreases as the light propagating through the light guide passes through the groove. Therefore, gradation can be given to the brightness of the light guide before and after the groove in the light traveling direction. Furthermore, the light propagating through the light guide can be blocked by the groove by adjusting the depth of the groove. As a result, only a part of the light guide can emit light.
- FIG. 4B is a cross-sectional view taken along the line CC of FIG. 4A. It is the schematic which shows the sheet switch module which concerns on 4th Embodiment of this invention.
- FIG. 10B is a sectional view taken along line FF in FIG. 10A.
- the front surface (or upper surface, one surface) indicates a surface facing the + Z direction
- the back surface (or lower surface, the other surface) indicates a surface facing the ⁇ Z direction.
- the first end surface (one end surface) indicates an end surface facing the ⁇ Y direction
- the second end surface (other end surface) indicates the end surface facing the + Y direction.
- these front and back surfaces, or the first end surface and the second end surface are defined for convenience of illustration and description, and do not limit the present invention.
- FIG. 1A is a schematic view (plan view) showing a sheet switch module according to a first embodiment of the present invention.
- FIG. 1B is a cross-sectional view taken along line AA in FIG. 1A.
- the sheet switch module 10 according to this embodiment is disposed on the light source 11, the sheet-like light guide 12, and the back surface (lower surface, one surface) 12 a side of the light guide 12.
- the sheet switch 20 is provided.
- the light guide 12 has a rectangular shape in plan view (XY plane) in FIG. 1A. As shown in FIGS. 1A and 1B, the light guide 12 is disposed close to the emission surface 11 a of the light source 11. That is, as shown in FIG. 1B, the light source 11 and the light guide 12 are arranged along the + Y direction.
- the light source 11 a light source such as a light emitting diode (Light Emitting Diode, LED) or a light emitter such as a cold cathode tube is used.
- a light source 11 is made of an LED, a light emitting element chip is built in the box-shaped case, and the light emitted from the light emitting element chip can be emitted from the emission surface 11 a that is the side surface of the light source 11.
- the light source 11 is provided on the substrate 21 of the sheet switch 20 by the solder 17. That is, the light source 11 is provided on the surface (upper surface, one surface) 21 a of the substrate 21 at the first end ( ⁇ Y direction side) of the substrate 21.
- the present invention is not limited to this, and the light source 11 can also be provided on the substrate 21 by an adhesive or a mechanical connection method.
- the light guide 12 includes a first light guide region 12A and a second light guide region 12B.
- the light guide 12 has a back surface 12a facing the sheet switch 20 side, a surface (upper surface, the other surface) 12b opposite to the back surface 12a, and a first end surface (one end surface) facing the light source 11 side. 12e and a second end face 12f (see FIG. 6) which is the opposite face of the first end face 12e.
- the light source 11 is disposed close to the first end surface 12 e of the first light guide region 12 ⁇ / b> A of the light guide 12. The light emitted from the light source 11 enters the first light guide region 12A.
- the sheet switch 20 is bonded to the back surface 12a of the light guide 12 via a frame-shaped adhesive material 13.
- the adhesive material 13 is provided on the periphery of the back surface 12 a of the light guide 12. That is, the adhesive material 13 is provided in a rectangular shape along the outer periphery of the light guide 12.
- a gap 14 is provided between the light guide 12 and the sheet switch 20. That is, the light guide 12 and the sheet switch 20 are disposed so as to face each other with an interval corresponding to the thickness of the adhesive material 13 without contact.
- the thickness of the gap 14 provided between the light guide 12 and the sheet switch 20 is not particularly limited. That is, in the situation where the sheet switch module 10 is used, the distance between the light guide 12 and the sheet switch 20 is not particularly limited as long as the light guide 12 and the sheet switch 20 are not in contact with each other. From the viewpoint of reducing the thickness of the sheet switch module 10, the distance is preferably 0.01 mm or more and 0.05 mm or less.
- the surface 12b of the light guide 12 is provided with a groove 15 that opens in the + Z direction.
- the groove 15 extends in the thickness direction (Z direction) perpendicular to the longitudinal direction (Y direction) of the light guide 12. That is, the groove 15 is recessed in the ⁇ Z direction (thickness direction) from the surface 12 b of the light guide 12.
- the groove 15 has a semicircular cross-sectional shape in the Y direction (longitudinal direction) of the light guide 12.
- the light guide 12 is divided into two regions with the groove 15 as a boundary. That is, the light guide 12 is divided into a first light guide region 12A and a second light guide region 12B through the groove 15.
- the width of the groove 15 in the Y direction d 1 it will be described by setting the depth of the grooves 15 in the Z direction d 2.
- the width d 1 , depth d 2 , and curvature of the groove 15 are not particularly limited.
- the light emitted from the light source 11 enters the first end surface 12 e of the light guide 12.
- the incident light (incident light) propagates inside the light guide 12, a part of the incident light is emitted to the outside from the groove 15, and the remaining incident light is the inner surface 15 a of the groove 15 (the groove 15 and the outside). And is propagated from the first light guide region 12A to the second light guide region 12B.
- the width d 1 , the depth d 2 or the curvature of the groove 15 can be appropriately adjusted according to the amount of light emitted from the groove 15 and the angle at which the light is emitted.
- the sheet switch 20 includes a substrate 21, a plurality of contact portions 22 provided on the surface (upper surface, one surface) 21 a of the substrate 21, contact portions 26 provided around these contact portions 22, and contact portions 22 and a dome-shaped metal plate 23 that covers the contact portion 26, and a pressing sheet 25 that covers the metal plate 23.
- the contact portion 22, the contact portion 26, the metal plate 23, and the pressing sheet 25 constitute one pressure-sensitive switch element 30.
- a plurality of switch elements 30 are provided on the surface 21 a of the substrate 21 to constitute the sheet switch 20.
- the pressing sheet 25 covers the metal plate 23 via the adhesive layer 24 formed on the surface facing the surface 21 a of the substrate 21 and holds the position of the metal plate 23.
- a plurality of light extraction portions 16 are formed at predetermined positions on the back surface 12 a of the light guide 12.
- the sheet switch 20 is disposed on the back surface 12 a side of the light guide 12, and the back surface 12 a of the light guide 12 forms the bottom surface (back surface) of the sheet switch module 10.
- the plurality of light extraction portions 16 are aligned with the plurality of pressure-sensitive switch elements 30 constituting the sheet switch 20 in a plan view (XY plane). That is, the light extraction unit 16 is disposed so as to face the metal plate 23 of each switch element 30.
- a plurality of contact portions 22 are provided at predetermined intervals on the surface 21a of the substrate 21 (the surface facing the light guide 12). Each dome-shaped metal plate 23 covers each contact portion 22 so that each contact portion 22 is located substantially in the center.
- the pressing sheet 25 covers the dome-shaped metal plate 23 via the adhesive layer 24.
- a plurality of contact portions 22 made of a conductive material are provided on a surface 21a of a printed circuit board 21 such as a PCB (Printed Circuit Board) or FPC (Flexible Printed Circuit). They are provided at predetermined intervals.
- a printed circuit board 21 such as a PCB (Printed Circuit Board) or FPC (Flexible Printed Circuit). They are provided at predetermined intervals.
- an annular contact portion 26 made of a conductive material is provided around these contact portions 22, an annular contact portion 26 made of a conductive material is provided.
- a dome-shaped metal plate 23 that covers the contact portion 22 and the contact portion 26 is provided. The metal plate 23 switches between conduction and non-conduction between the contact portion 22 and the contact portion 26.
- interval can be set according to the arrangement position and dimension of the key button to illuminate.
- the plurality of contact portions 22 and the annular contact portion 26 are made of a conductive material and are not particularly limited as long as they are materials that can conduct each other, and
- metal plates 23 are flexible so as to be able to come into contact with and separate from the contact portion 22 and constitute a bowl-shaped metal dome that is convex on the opposite side of the surface 21a of the substrate 21. That is, the metal plate 23 is an arch-shaped flexible plate that protrudes in the + Z direction in the cross-sectional view of FIG.
- the metal plate 23 When an external force is applied to the upper surface 23a of the metal plate 23, the metal plate 23 is bent in the -Z direction, and when this external force is removed, the metal plate 23 can be restored to its original shape due to its flexibility. Therefore, when the operator presses the central portion of the upper surface (front surface) 23 a of the metal plate 23 with an operator such as a finger, the central portion of the upper surface 23 a of the metal plate 23 is curved toward the surface 21 a side of the substrate 21. Deform. Among them, the upper surface 23a of the metal plate 23 is a surface opposite to the surface facing the surface 21a of the substrate 21, that is, a surface facing the + Z direction.
- the lower surface of the metal plate 23 comes into contact with the contact portion 22, and the contact portion 22 and the contact portion 26 can be electrically connected.
- the lower surface of the metal plate 23 is a surface facing the surface 21a of the substrate 21, that is, a surface facing the ⁇ Z direction.
- the metal plate 23 When the operator releases the pressure, the metal plate 23 is restored to its original shape due to its flexibility, and the metal plate 23 and the contact portion 22 are converted from a contact state to a non-contact state. That is, the contact portion 22 and the contact portion 26 are electrically disconnected.
- the contact and non-conduction between the contact portion 22 and the contact portion 26 can be switched by the contact and non-contact between the metal plate 23 and the contact portion 22.
- the light guide 12 is made of a sheet-like resin and has, for example, a rectangular shape in plan view (XY plane).
- the resin constituting the light guide 12 is not particularly limited as long as it is a light transmissive resin and can be elastically deformed.
- one resin selected from the group consisting of polyurethane resin, polycarbonate resin, silicone resin, polystyrene resin, polyimide resin, polymethyl methacrylate (polymethyl methacrylate, PMMA) elastomer and urethane acrylate is used. Used.
- a resin having an appropriate rigidity is preferable, and specifically, a polycarbonate-based resin is preferable.
- a polycarbonate-based resin is suitable because it has a high light transmittance even if it is thin.
- the polyurethane resin or the silicone resin has elasticity, the upper surface of the light guide 12 made of these resins is not easily damaged, and the touch when the light extraction portion 16 is pressed is improved.
- the thickness of the light guide 12 is not particularly limited as long as the transmittance of the emitted light from the light source 11 is high and can be bent in the Z direction when pressed in the ⁇ Z direction. That is, when the light guide 12 is not pressed, the light guide 12 and the sheet switch 20 are not in contact with each other, and when the operator presses the light guide 12 with an operator such as a fingertip or a pen, the light guide 12 is pressed by this pressing. Bends and deforms in the -Z direction. Due to the bending deformation of the light guide 12, the metal plate 23 is bent downward and deformed. Thereby, the center part of the metal plate 23 abuts on the contact part 22, and the contact part 22 can be conducted to the contact part 26.
- the thickness of the light guide 12 is not particularly limited as long as the width of the gap 14 provided between the light guide 12 and the sheet switch 20 can be kept constant. That is, there is no particular limitation as long as the light guide 12 and the sheet switch 20 do not contact each other, but from the viewpoint of reducing the thickness of the sheet switch module 10, the thickness of the light guide 12 is 0.1 mm or more and 0.2 mm or less. Is preferred.
- an adhesive that maintains its own shape is used.
- adhesives include acrylic resins, polyurethane resins, epoxy resins, urethane resins, natural rubber-based adhesives, synthetic rubber-based adhesives, or these resins or adhesive materials on both surfaces of a resin or paper substrate.
- a double-sided tape formed by coating the film.
- the thickness of the adhesive material 13 is not particularly limited as long as the light guide 12 and the sheet switch 20 are not in contact with each other in a situation where the sheet switch module 10 is used. From the viewpoint of reducing the thickness of the sheet switch module 10, it is preferably 0.01 mm or more and 0.05 mm or less.
- the light extraction portion 16 formed on the back surface 12a of the light guide 12 includes an uneven portion 16A formed on the back surface 12a of the light guide 12 made of a sheet-like resin sheet.
- the uneven portion 16A is formed in a necessary region on the back surface 12a of the light guide 12 according to the key or button to be illuminated. In the region where the uneven portion 16 ⁇ / b> A is formed, light from the inside of the light guide 12 is emitted to the back surface 12 a of the light guide 12.
- the incident light When light emitted from the light source 11 is incident on the first end face 12e of the light guide 12, the incident light is reflected between the back surface 12a and the front surface 12b of the light guide 12 in the first light guide region 12A. It propagates through the inside of the light guide 12. That is, the light travels in the + Y direction. Since the uneven portion 16A is formed in a necessary region of the back surface 12a of the light guide 12, the light propagating through the light guide 12 leaks from the uneven portion 16A. Thereby, light can be emitted to the outside from the light extraction portion 16 of the light guide 12. That is, the light extraction unit 16 can emit light by the light propagating through the light guide 12.
- the concavo-convex portion 16 ⁇ / b> A constituting the light extraction portion 16 is a minute dot formed on the back surface 12 a of the light guide 12.
- These fine dots can be formed by a printing method such as a screen printing method, a gravure printing method, or a pad printing method.
- Screen printing is a type of stencil printing, using a plate with a chemical fiber screen, optically creating a plate film on the screen, closing the eyes other than the required image line, and then printing the plate.
- printing is performed on the printing surface of the substrate to be printed placed under the plate by rubbing ink through the holes of the film. Since the ink passes through the holes in the plate film of the screen and is pushed out and printed on the surface to be printed, the uneven portion 16A having a required size can be formed.
- the concavo-convex portion 16A (light extraction portion 16) formed by the screen printing method can be recognized as a number or a character, there is no need to provide an operation key on the back surface 12a of the light guide 12. Thereby, the sheet switch module 10 can be further reduced in thickness. As a result, the electronic device to which the sheet switch module 10 is applied can be further reduced in thickness.
- the uneven portion 16A (light extraction portion 16) having a desired hue can be formed by adjusting the ink. Therefore, the sheet switch module 10 can be made more excellent in design. As a result, the electronic device to which this sheet switch module 10 is applied can be made more excellent in design.
- Gravure printing is a printing method that forms uneven portions as follows. That is, a plate having concave portions such as projections to be printed is used, and ink is applied to the entire plate by an appropriate method so that ink enters the depressions. After that, the excess ink is scraped off while wiping the surface of the plate with a device called a doctor. This leaves only the ink in the depression. Thereafter, the ink is pressed against the surface to be printed and transferred to form a raised portion of the ink, thereby forming an uneven portion.
- the dark and thin print can be limited by the width of the dent and the thickness of the ink, it is possible to form an elaborate concavo-convex shape and to form the desired concavo-convex portion 16A on the back surface 12a of the light guide 12. Can do. *
- the gravure printing method can form finer uneven portions 16A than the screen printing method. Accordingly, it is possible to form the uneven portion 16A that cannot be recognized at a glance. Further, by adjusting the ink and the printing plate, the uneven portion 16A (light extraction portion 16) having a desired hue can be formed. Therefore, the sheet switch module 10 can be made more excellent in design. As a result, the electronic device to which this sheet switch module 10 is applied can be made more excellent in design.
- Pad printing is a method of forming uneven portions as follows. That is, ink is placed in the concave portion of the intaglio plate and the ink other than the concave portion is scraped off by the blade. Thereafter, a pad made of silicone or the like is pressed against the intaglio to copy the ink onto the pad. Then, an uneven
- the screen printing method has the advantages that the printing plate is cheaper than the gravure printing method and has higher accuracy than the pad printing method. Further, the screen printing method has an advantage that desired uneven portions can be formed by variously changing the printing plate and ink, and an advantage that excellent reproducibility and mass productivity can be obtained.
- the metal plate 23 when the operator presses the light extraction portion 16 of the light guide 12 with an operator such as a fingertip or a pen, the metal plate 23 is bent downward and deformed. By this deformation, the center portion of the metal plate 23 abuts on the contact portion 22, and the contact portion 22 and the contact portion 26 can be conducted.
- the position of the switch module on which the metal plate 23 is provided can be displayed by the leaked light from each light extraction unit 16.
- each switch element 30 is turned on / off (conduction, non-conduction). Can do.
- each light extraction part 16 is arrange
- the light guide 12 is divided into a first light guide region 12A and a second light guide region 12B.
- a groove 15 is provided between these two regions.
- light extraction portions 16 are provided in the first light guide region 12A and the second light guide region 12B, respectively. The number and installation positions of these light extraction sections 16 can be set according to the key or button to be illuminated.
- the groove 15 extends in the thickness direction (Z direction) perpendicular to the longitudinal direction (Y direction) of the light guide 12.
- the groove 15 is provided in the thickness direction from the surface 12 b of the light guide 12. Therefore, in the first light guide region 12A of the light guide 12, when the emitted light from the light source 11 enters the first end face 12e, the light extraction portion provided in the first light guide region 12A by the incident light. 16 can emit light.
- part or all of the light propagating in the first light guide region 12A of the light guide 12 can be emitted from the groove 15 to the outside. That is, the amount of light emitted from the groove 15 to the outside can be controlled.
- the width d 1 , the depth d 2 or the curvature of the groove 15 By adjusting the width d 1 , the depth d 2 or the curvature of the groove 15, the amount of light emitted from the groove 15 to the outside can be controlled.
- region 12B can be light-emitted.
- the amount of light reflected by the inner surface 15 a of the groove 15 (the interface between the groove 15 and the external space) is smaller than the light emitted from the light source 11. Therefore, the amount of light propagating in the first light guide region 12A and the second light guide region 12B is different, and the brightness of each region is also different. That is, the brightness of the light extraction unit 16 provided in the first light guide region 12A and the brightness of the light extraction unit 16 provided in the second light guide region 12B is given gradation by one light source 11, and the respective regions.
- the light extraction part 16 provided in can be made to emit light.
- the light extraction part 16 does not emit light. That is, by appropriately adjusting the width d 1 , the depth d 2 or the curvature of the groove 15, it is possible to illuminate only the brightness gradation of the two regions or only the first light guide region 12A.
- the sheet switch 20 is bonded to the light guide 12 via the adhesive material 13 provided on the back surface 12a of the sheet-like light guide 12, a gap 14 is provided between the light guide 12 and the sheet switch 20. Is provided. Therefore, the light guide 12 and the sheet switch 20 are not in contact with each other. That is, the back surface 12a and the front surface 12b of the light guide 12 are in contact with the air layer without being in contact with other members made of resin.
- the incident light is reflected between the back surface 12a and the front surface 12b of the light guide 12.
- the ratio of light that propagates inside the light guide 12 and leaks at portions other than the light extraction portion 16 or the groove 15 is small.
- the sheet switch module 10 can be further reduced in thickness.
- the electronic device to which the sheet switch module 10 is applied can be further reduced in thickness.
- the light extraction part 16 is directly formed in the back surface 12a of the light guide 12, the light guide 12 itself has a function of an operation key. Accordingly, there is no need to stack operation keys on the light guide as in the conventional case, and the sheet switch module 10 can be further reduced in thickness. As a result, the electronic device to which the sheet switch module 10 is applied can be further reduced in thickness. Further, a light extraction portion 16 is provided on the surface of the light guide 12 facing the sheet switch 20, that is, on the back surface 12 a of the light guide 12. Therefore, since the light extraction part 16 is not exposed on the upper surface (front surface) of the sheet switch module 10, the light extraction part 16 is hardly damaged, and as a result, the brightness of the light emitted from the light extraction part 16 is constant. Can be kept in.
- the light guide 12 is divided into a first light guide region 12A and a second light guide region 12B, and the light guide 12 is located between the first light guide region 12A and the second light guide region 12B.
- the sheet switch module 10 extending in the thickness direction perpendicular to the longitudinal direction and having the grooves 15 provided in the thickness direction from the surface 12b of the light guide 12 is illustrated.
- the seat switch module of the present invention is not limited to this.
- the light guide may be divided into three or more arbitrarily shaped regions, and the width, depth, or curvature of a groove provided between the regions is determined according to the respective regions. It is possible to adjust according to the shape.
- the sheet switch module 10 in which the light extraction portion 16 including the uneven portion 16A is provided on the back surface 12a of the light guide 12 is illustrated.
- the seat switch module of the present invention is not limited to this.
- a light extraction portion including a concavo-convex portion may be provided on the surface 12 b of the light guide 12. That is, the light extraction part which consists of an uneven
- a protective film made of a light transmissive resin may be provided by a printing method or the like so as to cover the light extraction portion provided on the back surface or the front surface of the light guide. With this protective film, the light extraction portion can be made hard to be damaged.
- FIG. 3A is a schematic view (plan view) showing a seat switch module according to a second embodiment of the present invention.
- 3B is a cross-sectional view taken along line BB in FIG. 3A.
- 3A and 3B the same components as those of the first embodiment shown in FIGS. 1A and 1B are denoted by the same reference numerals, and the description thereof is omitted.
- the sheet switch module 40 according to the second embodiment is different from the sheet switch module 10 according to the first embodiment in that the inner surface 15a of the groove 15 of the light guide 12 is colored and a colored layer 41 is provided. It is.
- the material constituting the colored layer 41 is not particularly limited as long as it is a light-shielding paint.
- a paint dispersed in a resin such as polyurethane resin or acrylic resin and various organic solvents is used.
- the hue of the colored layer 41 is not particularly limited as long as it has sufficient light shielding properties, but black is preferable because it absorbs light most and has high light shielding properties. Further, the thickness of the colored layer 41 is not particularly limited as long as it has a sufficient light shielding property.
- a colored layer 41 is formed by coating and coloring the inner surface 15a of the groove 15 of the light guide 12 with a light-shielding paint. Since the colored layer 41 is provided in the sheet switch module 40, the light propagating through the first light guide region 12A of the light guide 12 can be shielded from being emitted from the groove 15 to the outside. Thereby, it can prevent that the groove
- the sheet switch module 40 in which the inner surface 15a of the groove 15 of the light guide 12 is colored with a light-shielding paint and the colored layer 41 is provided is illustrated.
- the seat switch module of the present invention is not limited to this.
- FIG. 4A is a schematic view (plan view) showing a sheet switch module according to a third embodiment of the present invention.
- 4B is a cross-sectional view taken along the line CC of FIG. 4A.
- 4A and 4B the same components as those of the seat switch module 10 shown in FIGS. 1A and 1B are denoted by the same reference numerals, and the description thereof is omitted.
- the sheet switch module 50 of this embodiment is different from the sheet switch module 10 of the first embodiment described above in that a light shielding sheet 51 is arranged on the surface 12b of the light guide 12 so as to cover the groove 15. It is.
- the material constituting the light-shielding sheet 51 is not particularly limited as long as it is a light-shielding material. Those obtained by coloring one kind are used.
- the hue of the light shielding sheet 51 is not particularly limited as long as it has sufficient light shielding properties, but black is preferable because it absorbs light most and has high light shielding properties.
- the thickness of the light shielding sheet 51 is not particularly limited as long as it has sufficient light shielding properties.
- the light shielding sheet 51 is disposed on the surface 12 b of the light guide 12 so as to cover the groove 15, light propagating through the first light guide region 12 ⁇ / b> A of the light guide 12 is transmitted from the groove 15.
- the light emitted to the outside can be shielded from light. Thereby, it can prevent that the groove
- FIG. 5A is a schematic view (plan view) showing a sheet switch module according to a fourth embodiment of the present invention.
- FIG. 5B is a cross-sectional view taken along the line DD in FIG. 5A.
- 5A and 5B the same components as those of the seat switch module 10 shown in FIGS. 1A and 1B are denoted by the same reference numerals, and the description thereof is omitted.
- a groove 61 is provided. That is, in the first embodiment, the groove 15 is recessed in the ⁇ Z direction from the surface 12 b of the light guide 12, whereas in the present embodiment, the groove 61 is formed in the + Z direction from the back surface 12 a of the light guide 12. It is recessed. Specifically, a groove 61 extending in the thickness direction (Z direction) perpendicular to the longitudinal direction (Y direction) is provided in the light guide 12 in the thickness direction from the back surface 12 a of the light guide 12.
- the seat switch module 60 has the same effect as the seat switch module 10 described above.
- the sheet switch module 60 may be provided with a colored layer by coloring the inner surface 61a of the groove 61 of the light guide 12 or the rear surface of the light guide 12 as in the case of the sheet switch module 40 described above.
- a light shielding sheet may be disposed on 12 a so as to cover the groove 61.
- FIG. 6 is a schematic sectional view showing a sheet switch module according to a fifth embodiment of the present invention.
- the same components as those of the seat switch module 10 shown in FIG. 1A are denoted by the same reference numerals, and the description thereof is omitted.
- a second light source 71 is disposed. Specifically, the second light source 71 is disposed on the second end surface (end surface of the second light guide region 12B) 12f side of the light guide 12, and the emission surface 71a of the second light source 71 and the second light guide 12 second. An end face (an end face of the second light guide region 12B) 12f is disposed close to the end face.
- the second light source 71 is provided on the surface 21 a of the substrate 21 by solder 72. Similar to the light source 11 described above, the second light source 71 can be provided on the substrate 21 by an adhesive or a mechanical connection method.
- the light guide 12 is divided into a first light guide region 12A and a second light guide region 12B, and a groove 15 is provided between these two regions.
- the groove 15 extends in the thickness direction (Z direction) perpendicular to the longitudinal direction (Y direction) of the light guide 12, and is recessed from the surface 12 b of the light guide 12 in the ⁇ Z direction.
- the sheet switch module 70 includes a light source 11 corresponding to the first light guide region 12A and a second light source 71 corresponding to the second light guide region 12B.
- the sheet switch module 70 has the same effect as the above-described sheet switch module 10, and the light emitted from the second light source 71 is emitted from the second light guide 12 in the second light guide region 12 ⁇ / b> B of the light guide 12.
- the light extraction portion 16 provided in the second light guide region 12B can emit light by the incident light.
- the amount of light emitted from the groove 15 to the outside can be adjusted by adjusting the width, depth, and polarity of the groove 15. Therefore, part or all of the light emitted from the second light source 71 and propagating through the second light guide region 12B of the light guide 12 can be emitted from the groove 15 to the outside.
- the light extraction portion 16 provided in the first light guide region 12A can emit light.
- the amount of light reflected by the inner surface 15a of the groove 15 (interface between the groove 15 and the external space) is smaller than the light emitted from the second light source 71, so the second light guide region 12B and the second light guide region 12B
- the amount of light that propagates is different, and the brightness of each region is also different. That is, the gradation of the brightness of the light extraction unit 16 provided in the second light guide region 12B and the light extraction unit 16 provided in the first light guide region 12A by one second light source 71, respectively.
- the light extraction portion 16 provided in the region can emit light.
- the light extraction unit 16 does not emit light. Thereby, it is possible to control the illumination of the first light guide region 12A and the second light guide region 12B, respectively.
- the sheet switch module 70 may be provided with a colored layer by coloring the inner surface 15a of the groove 15 of the light guide 12 or the surface of the light guide 12 as in the case of the sheet switch module 40 described above.
- a light shielding sheet may be disposed on 12 b so as to cover the groove 15.
- FIG. 7A is a schematic view (plan view) showing a sheet switch module according to a sixth embodiment of the present invention.
- FIG. 7B is a sectional view taken along line EE of FIG. 7A. 7A and 7B, the same components as those of the seat switch module 40 shown in FIGS. 3A and 3B are denoted by the same reference numerals, and the description thereof is omitted.
- an adhesive material 81 is formed under the groove 15. More specifically, an adhesive material 81 is formed at a position corresponding to the groove 15 on the back surface 12 a of the light guide 12.
- the adhesive 81 By this adhesive 81, the light reflected by the inner surface 15a of the groove 15 can be further reduced. Further, the strength of the light guide 12 lowered by the groove 15 can be reinforced by the adhesive material 81.
- the adhesive material 81 is not particularly limited as long as it has sufficient light shielding properties, but black is preferable because it absorbs light most and has high light shielding properties.
- an adhesive material 81 is formed in the gap 14 so as to connect the light guide 12 and the substrate 21. That is, in the illustrated form, the adhesive material 81 has the same thickness as the gap 14 in the Z direction.
- the present invention is not limited to this, and the adhesive material 81 can be formed only on the back surface 12a of the light guide 12 as long as it has a sufficient light shielding property. That is, the adhesive material 81 can also have a thickness smaller than the gap 14 in the Z direction.
- FIG. 8 is a graph for explaining the relationship between the ratio of the groove depth to the thickness of the light guide 12 and the light shielding rate.
- a ride guide 12 made of urethane resin is prepared.
- the ride guide 12 has a thickness in the Z direction of 0.2 mm and a length in the Y direction of 50 mm.
- the width d 1 of the groove 15 in the Y direction of the groove 15 is fixed to 500 ⁇ m and the depth d 2 of the groove 15 in the Z direction is sequentially changed with respect to the ride guide 12.
- the relationship between the depth ratio and the shading rate is measured.
- the light shielding rate indicates a ratio of light shielded by the grooves after the grooves are formed as compared to before the grooves are formed. Specifically, before the groove is formed in the light guide, the amount of light (Q 0 ) emitted from the second end face 12f is measured. Thereafter, a groove is formed in the light guide, and the amount of light (Q 1 ) emitted from the second end face 12f is measured after passing through the groove. Thereafter, the light shielding ratio (Q 1 / Q 0 ) can be calculated by calculating the ratio of the light amount (Q 1 ) after the groove formation to the light amount (Q 0 ) before the groove formation.
- a simulation is performed under the conditions shown in Table 1, respectively.
- the relationship between the ratio of the groove depth to the thickness of the light guide 12 and the light shielding ratio is measured.
- d 2 is the depth in the Z direction of the grooves
- d is the thickness in the Z direction of the light guide 12.
- d 2 / d represents the ratio of the depth of the groove to the thickness of the light guide 12.
- the groove indicates the sheet switch module 10 in which the groove is formed in the light guide 12 as in the first embodiment.
- the “groove + colored layer” indicates the sheet switch module 40 in which the groove and the colored layer are formed in the light guide 12 as in the second embodiment.
- “Groove + colored layer + adhesive material” indicates a sheet switch module 80 in which a groove, a colored layer, and an adhesive material are formed in the light guide 12 as in the sixth embodiment.
- the brightness gradation of the first light guide region 12A and the second light guide region 12B can be adjusted by adjusting the depth of the groove. Further, by adjusting the depth of the groove, it is possible to block light from the first light guide region 12A to the second light guide region 12B.
- Table 2 shows the test conditions and the measured light shielding ratio.
- FIG. 9 is a graph for explaining the relationship between the groove width and the light shielding rate.
- the relationship between the groove width and the light shielding ratio was measured as follows.
- a light guide 12 made of urethane resin having a thickness in the Z direction of, for example, 0.2 mm is prepared.
- a groove 15 having a depth in the Z direction of, for example, 150 ⁇ m is formed in the light guide 12.
- the ratio (80%) of the depth of the groove 15 to the thickness of the light guide 12 is made constant.
- the light shielding rate of the groove 15 is measured by sequentially changing the width of the groove 15. Thereby, it is possible to measure the influence which the width
- Table 3 The results are shown in Table 3.
- “groove + colored layer” and “groove + colored layer + adhesive” indicate the sheet switch module 40 of the second embodiment and the sheet switch module 80 of the sixth embodiment, respectively.
- FIG. 10A is a schematic view (plan view) showing a sheet switch module according to a seventh embodiment of the present invention.
- 10B is a cross-sectional view taken along line FF in FIG. 10A.
- the sheet switch module 110 according to the present embodiment is disposed on the light source 111, the sheet-like light guide 112, the sheet switch 20 disposed on the back surface 112a side of the light guide 112, and the front surface 112b of the light guide 112.
- the light guide 112 has a rectangular shape in a plan view (XY plane) in FIG. 10A.
- the light guide 112 is disposed in proximity to the emission surface 111 a of the light source 111.
- the light guide 112 includes a back surface 112a facing the ⁇ Z direction, a front surface 112b opposite to the light guide 112, a first end surface 112c facing the light source 111, and a second second surface on the opposite side. And an end face 112e.
- the light guide 112 is formed with a slit 130 penetrating from the front surface 112b to the back surface 112a.
- the slit 130 divides the light guide 112 into a first light guide region 112A and a second light guide region 112B.
- the light guide 112 includes a first light guide region 112A and a second light guide region 112B.
- the first light guide region 112A and the second light guide region 112B are arranged in parallel at a predetermined interval in the Y direction.
- the slit 130 has a trapezoidal shape in the YZ section. That is, the slit 130 has a surface inclined in the YZ plane. Specifically, as shown in FIG. 10B, the width of the slit 130 on the back surface 112a of the light guide 112 is smaller than the width of the slit 130 on the front surface 112b.
- the slit 130 forms a first inclined surface 112 d and a second inclined surface 112 f in the light guide 112. More specifically, the first inclined surface 112d is formed in the first light guide region 112A of the light guide 112, and the second inclined surface 112f is formed in the second light guide region 112B.
- the first inclined surface 112d of the first light guide region 112A and the second inclined surface 112f of the second light guide region 112B are disposed to face each other.
- the first light guide region 112A and the second light guide region 112B may be collectively referred to as the light guide 112.
- the second inclined It shows the angle between the + Y direction of the surface 25a of the presser sheet 25 constituting the surface 12f and the sheet switch 20 (the end face angle of the slits) in the theta 2.
- the angle ⁇ 1 and the angle ⁇ 2 are both acute angles.
- a light shielding sheet 113 that covers the slit 130 is disposed on the surface 112 b of the light guide 112. Specifically, the light shielding sheet 113 covers from the first light guide region 112A to the second light guide so as to cover the first inclined surface 112d of the first light guide region 112A and the second inclined surface 112f of the second light guide region 112B. It is arranged over the region 112B.
- the light source 111 is disposed close to the first end face 112c of the first light guide region 112A, and the light from the light source 111 is incident on the first light guide region 112A.
- the sheet switch 20 is bonded to the back surface 112a of the first light guide region 112A via the frame-shaped first adhesive material 114.
- the first adhesive material 114 is provided on the periphery of the back surface 112a of the first light guide region 112A. That is, the first adhesive material 114 is provided in a rectangular shape along the outer periphery of the first light guide region 112A.
- a gap 115 is provided between the first light guide region 112A and the sheet switch 20. That is, the first light guide region 112 ⁇ / b> A and the sheet switch 20 are disposed so as to face each other with an interval corresponding to the thickness of the first adhesive material 114 without contacting.
- the thickness of the gap 115 in the Z direction is substantially the same as the thickness of the first adhesive material 114.
- the sheet switch 20 is bonded to the second light guide region 112B via the frame-like second adhesive material 116.
- the second adhesive material 116 is provided on the periphery of the back surface 112a of the second light guide region 112B. That is, the second adhesive material 116 is provided in a rectangular shape along the outer periphery of the second light guide region 112B.
- a gap 117 is provided between the second light guide region 112B and the sheet switch 20. That is, the second light guide region 112 ⁇ / b> B and the sheet switch 20 are not opposed to each other and are disposed to face each other with an interval corresponding to the thickness of the second adhesive material 116.
- the thickness of the gap 117 in the Z direction is substantially the same as the thickness of the second adhesive material 116.
- the thickness of the gap 115 provided between the first light guide region 112A and the sheet switch 20, that is, the distance between the first light guide region 112A and the sheet switch 20 is not particularly limited. In a situation where the sheet switch module 110 is used, the distance between the first light guide region 112A and the sheet switch 20 (the thickness of the gap 115) is particularly limited as long as the first light guide region 112A and the sheet switch 20 are not in contact with each other. There is no limitation. From the viewpoint of reducing the thickness of the sheet switch module 110, the distance between the first light guide region 112A and the sheet switch 20 is preferably 0.01 mm or more and 0.05 mm or less.
- the thickness of the gap 117 provided between the second light guide region 112B and the sheet switch 20, that is, the distance between the second light guide region 112B and the sheet switch 20 is not particularly limited. In a situation where the sheet switch module 110 is used, if the second light guide region 112B and the sheet switch 20 are not in contact with each other, the distance between the second light guide region 112B and the sheet switch 20 (the thickness of the gap 117) is There is no particular limitation. From the viewpoint of reducing the thickness of the sheet switch module 110, the distance between the second light guide region 112B and the sheet switch 20 is preferably 0.01 mm or more and 0.05 mm or less.
- the light emitted from the light source 111 is incident on the first end face 12c of the first light guide region 112A.
- the incident light (incident light) propagates inside the first light guide region 112A.
- the incident light is emitted to the outside from the first inclined surface 112d of the first light guide region 112A.
- a first inclined surface 112d of the first light guide region 112A the angle between the -Y direction of the surface 25a of the presser sheet 25 constituting the sheet switch 20, an angular theta 1.
- a second inclined face 112f of the second light guide region 112B the angle between the + Y direction of the surface 25a of the presser sheet 25 constituting the sheet switch 20, an angular theta 2.
- the angle ⁇ 1 and the angle ⁇ 2 are preferably 20 degrees or more and 30 degrees or less, and more preferably, so that light emitted from the first inclined surface 112d does not enter the second inclined surface 112f. Is 25 degrees or more and 30 degrees or less.
- the thickness of the light guide 112 becomes too thin, which may cause inconvenience when the light emitted from the light source 111 is propagated into the first light guide region 112A. is there.
- the first width d 11 of the slit 130 in the Y direction is not particularly limited, it is preferably 0.4mm or more, more preferably It is 0.6 mm or more.
- the light emitted from the first inclined surface 112d of the first light guide region 112A is, there is a possibility of entering the second inclined face 112f of the second light guide region 112B.
- the first width d 11 indicates the width of the slit 130 on the back surface 112 a of the light guide 112. That is, the first width d 11, and the end side (the surface 25a of the presser sheet 25) surface 20a of the sheet switch 20 of the first inclined surface 112d of the first light guide region 112A, the second light guide region 112B first 2 is the distance between the inclined surface 112f and the end of the surface 20a of the sheet switch 20 (the surface 25a of the pressing sheet 25).
- the sheet switch 20 is disposed opposite to the back surface 112a side of the first light guide region 112A. Further, a plurality of light extraction portions 118 are formed at predetermined positions on the back surface 112a of the first light guide region 112A.
- the plurality of light extraction portions 118 are aligned with the plurality of pressure-sensitive switch elements 30 constituting the sheet switch 20 in a plan view (XY plane). That is, the light extraction portion 118 is disposed so as to face the metal plate 23 of each switch element 30.
- a plurality of contact portions 22 are provided at a predetermined interval on the surface 21a of the substrate 21 (the surface facing the first light guide region 112A). Furthermore, the dome-shaped metal plate 23 is provided so as to cover each contact portion 22 so that each contact portion 22 is located substantially in the center. Further, the pressing sheet 25 is provided so as to cover the metal plate 23 via the adhesive layer 24.
- a plurality of contact portions 22 made of a conductive material are provided at predetermined intervals on a surface 21a of a printed circuit board 21 such as a PCB (Printed Circuit Board) or an FPC (Flexible Printed Circuit). Yes.
- a printed circuit board 21 such as a PCB (Printed Circuit Board) or an FPC (Flexible Printed Circuit).
- an annular contact portion 26 made of a conductive material is provided around these contact portions 22, an annular contact portion 26 made of a conductive material is provided.
- the metal plate 23 can switch between conduction and non-conduction between the contact portion 22 and the contact portion 26.
- interval of each contact part 22 can be set according to the arrangement position and dimension of the key button to illuminate.
- the plurality of contact portions 22 and the annular contact portion 26 are made of a conductive material and are not particularly limited as long as they are materials that can conduct each other, and can
- metal plates 23 are flexible so as to be able to come into contact with and separate from the contact portion 22 and constitute a bowl-shaped metal dome that is convex on the opposite side of the surface 21a of the substrate 21. That is, the metal plate 23 is an arch-shaped flexible plate that protrudes in the + Z direction in the cross-sectional view of FIG.
- the metal plate 23 When an external force is applied to the upper surface 23a of the metal plate 23, the metal plate 23 is bent in the -Z direction, and when this external force is removed, the metal plate 23 can be restored to its original shape due to its flexibility. Therefore, when the operator presses the central portion of the upper surface 23 a of the metal plate 23 with an operator such as a finger, the central portion of the upper surface 23 a of the metal plate 23 is deformed so as to bend toward the surface 21 a side of the substrate 21.
- the upper surface 23a of the metal plate 23 is a surface opposite to the surface facing the surface 21a of the substrate 21, that is, a surface facing the + Z direction.
- the lower surface of the metal plate 23 comes into contact with the contact portion 22, and the contact portion 22 and the contact portion 26 can be electrically connected.
- the lower surface of the metal plate 23 is a surface facing the surface 21a of the substrate 21, that is, a surface facing the ⁇ Z direction.
- one pressure-sensitive switching element 30 is configured.
- a plurality of switch elements 30 are provided on the surface 21 a of the substrate 21 to constitute the sheet switch 20.
- the pressing sheet 25 can cover the metal plate 23 via the adhesive layer 24 formed on the surface facing the surface 21 a of the substrate 21, and can hold the position of the metal plate 23.
- the light source 111 a light source such as a light emitting diode (Light Emitting Diode, LED) or a light emitter such as a cold cathode tube is used.
- a light source 111 is an LED
- a light emitting element chip is built in the box-shaped case, and the light emitted from the light emitting element chip can be emitted from the emission surface 111a that is the side surface of the light source 111.
- the light source 111 is provided on the surface 21 a of the substrate 21 by solder 119.
- the light guide 112 (the first light guide region 112A and the second light guide region 112B) is made of sheet-like resin and has, for example, a rectangular shape in plan view.
- the resin constituting the light guide 112 is not particularly limited as long as it is a light transmissive resin and can be elastically deformed.
- one resin selected from the group consisting of polyurethane resin, polycarbonate resin, silicone resin, polystyrene resin, polyimide resin, polymethyl methacrylate (polymethyl methacrylate, PMMA) elastomer and urethane acrylate is used. Used.
- the width of the gap 115 provided between the first light guide region 112A and the sheet switch 20 and the width of the gap 117 provided between the second light guide region 112B and the sheet switch 20 are set.
- a resin having an appropriate rigidity is preferable, and specifically, a polycarbonate-based resin is preferable.
- a polycarbonate-based resin is suitable because it has a high light transmittance even if it is thin.
- the light guide 112 made of these resins is less likely to be scratched on the upper surface, and feels good when the light extraction portion 118 is pressed.
- the thickness of the light guide 112 is not particularly limited as long as it has a high transmittance of the emitted light from the light source 111 and can be bent in the Z direction when pressed in the ⁇ Z direction. That is, when the light guide 112 is not pressed, the light guide 112 and the sheet switch 20 are not in contact with each other, and when the operator presses the light guide 112 with an operator such as a fingertip or a pen, the light guide 112 is pressed by this press. 112 is bent and deformed in the ⁇ Z direction. Due to the bending deformation of the light guide 112, the metal plate 23 is bent and deformed downward. Thereby, the center part of the metal plate 23 abuts on the contact part 22, and the contact part 22 and the contact part 26 can be conducted.
- the thickness of the light guide 112 is not particularly limited as long as the width of the gap 114 provided between the light guide 112 and the sheet switch 20 can be kept constant when the light guide 112 is not pressed. That is, there is no particular limitation as long as the light guide 112 and the sheet switch 20 are not in contact with each other.
- the material constituting the light shielding sheet 113 is not particularly limited as long as it is a light shielding material.
- one obtained by coloring one kind of resin selected from the group consisting of polyurethane resin, polycarbonate resin, silicone resin, polystyrene resin, polyimide resin and the like is used.
- the hue of the light shielding sheet 113 is not particularly limited as long as it has sufficient light shielding properties, but black is preferable because it absorbs light most and has high light shielding properties.
- the thickness of the light shielding sheet 113 is not particularly limited, but the light transmitted through the first light guide region 112A and emitted from the first inclined surface 112d of the first light guide region 112A by the light shielding sheet 113 is It is sufficient that the light shielding property is sufficient to prevent leakage to the outside of the sheet switch module 110.
- an adhesive that maintains its own shape is used as the first adhesive material 114 and the second adhesive material 116.
- Such adhesives include acrylic resins, polyurethane resins, epoxy resins, urethane resins, natural rubber adhesives, synthetic rubber adhesives, or these resins or adhesives on both sides of a substrate made of resin or paper. For example, a double-sided tape formed by coating the film.
- the thicknesses of the first adhesive material 114 and the second adhesive material 116 are not particularly limited as long as the light guide 112 and the sheet switch 20 are not in contact with each other in a situation where the sheet switch module 110 is used. From the viewpoint of reducing the thickness of the sheet switch module 110, it is preferably 0.01 mm or more and 0.05 mm or less.
- the light extraction portion 118 formed on the back surface 112a of the first light guide region 112A includes an uneven portion 118A formed on the back surface 112a of the first light guide region 112A made of a resin sheet.
- the uneven portion 118A is formed in a necessary region on the back surface 112a of the light guide 112 according to the key or button to be illuminated. In the region where the uneven portion 118A is formed, light propagating through the first light guide region 112A is emitted from the inside to the back surface 112a of the first light guide region 112A.
- the incident light When light emitted from the light source 111 is incident on the first end face 112c of the first light guide region 112A, the incident light is incident on the back surface 112a and the front surface 112b of the first light guide region 112A. The light propagates through the first light guide region 112A while being reflected between them.
- the uneven portion 118A or the like is formed in a necessary region of the back surface 112a of the first light guide region 112A, the light propagating inside the first light guide region 112A leaks from the uneven portion 118A. Thereby, light can be emitted to the outside from the light extraction portion 118 of the first light guide region 112A. That is, the light extraction unit 118 can be caused to emit light by the light propagating through the first light guide region 112A.
- the uneven portion 118A constituting the light extraction portion 118 is a minute dot formed on the back surface 112a of the first light guide region 112A.
- These fine dots can be formed by a printing method such as a screen printing method, a gravure printing method, or a pad printing method.
- Screen printing is a type of stencil printing, using a plate with a chemical fiber screen, optically creating a plate film on the screen, closing the eyes other than the required image line, and then printing the plate.
- printing is performed on the printing surface of the substrate to be printed placed under the plate by rubbing ink through the holes of the film. Since the ink passes through the holes in the plate film of the screen and is pushed out and printed on the printing surface, the uneven portion 1 18A having a required size can be formed.
- the concavo-convex portion 118A (light extraction portion 118) formed by the screen printing method can be recognized as a number or a character, there is no need to provide an operation key on the back surface 112a of the first light guide region 112A. Thereby, the sheet switch module 110 can be further reduced in thickness. As a result, the electronic device to which the sheet switch module 110 is applied can be further reduced in thickness.
- the uneven portion 118A (light extraction portion 118) having a desired hue can be formed by adjusting the ink. Therefore, the sheet switch module 110 can be made more excellent in design. As a result, the electronic device to which the sheet switch module 110 is applied can be made more excellent in design.
- Gravure printing is a printing method that forms uneven portions as follows. That is, a plate having concave portions such as projections to be printed is used, and ink is applied to the entire plate by an appropriate method so that ink enters the depressions. After that, the excess ink is scraped off while wiping the surface of the plate with a device called a doctor. This leaves only the ink in the depression. Thereafter, the ink is pressed against the surface to be printed and transferred to form a raised portion of the ink, thereby forming an uneven portion.
- the dark and thin print can be limited by the width of the dent and the thickness of the ink, it is possible to form an elaborate uneven shape, and a desired uneven portion 118A is formed on the back surface 112a of the first light guide region 112A. Can be formed.
- the gravure printing method can form a finer uneven portion 118A than the screen printing method. Therefore, it is possible to form the uneven portion 118A that cannot be recognized at a glance. Further, by adjusting the ink and the printing plate, the uneven portion 118A (light extraction portion 118) having a desired hue can be formed. Therefore, the sheet switch module 110 can be made more excellent in design. As a result, the electronic device to which the sheet switch module 110 is applied can be made more excellent in design.
- Pad printing is a method of forming uneven portions as follows. That is, ink is placed in the concave portion of the intaglio plate and the ink other than the concave portion is scraped off by the blade. Thereafter, a pad made of silicone or the like is pressed against the intaglio to copy the ink onto the pad. Thereafter, the uneven portion is formed by pressing the pad against the printing surface of the substrate. Various pads such as a spherical shape and a drum shape can be applied. According to this method, since the three-dimensional shape can also be accurately transferred, a desired uneven portion 118A can be formed on the back surface 12a of the first light guide region 112A.
- the screen printing method has the advantages that the printing plate is cheaper than the gravure printing method and has higher accuracy than the pad printing method. Further, the screen printing method has an advantage that desired uneven portions can be formed by variously changing the printing plate and ink, and an advantage that excellent reproducibility and mass productivity can be obtained.
- the metal plate 23 when the operator presses the light extraction portion 118 of the first light guide region 112A with an operator such as a fingertip or a pen, the metal plate 23 is bent and deformed downward. By this deformation, the center portion of the metal plate 23 abuts on the contact portion 22, and the contact portion 22 and the contact portion 26 can be conducted.
- the position of the switch module on which the metal plate 23 is provided can be displayed by the leaked light from each light extraction unit 118.
- each switch element 30 is turned on / off (conduction, non-conduction). Conduction) operation can be performed.
- each light extraction part 118 is arrange
- the light guide 112 includes a first light guide region 112A and a second light guide that are arranged at a predetermined interval so that the first inclined surface 112d and the second inclined surface 112f face each other. Region 112B.
- a first inclined surface 112d of the first light guide region 112A, the angle theta 1 with -Y direction of the surface 20a of the seat switch 20 is an acute angle.
- a second inclined face 112f of the second light guide region 112B, the angle theta 2 between the seat switch 20 + Y direction of the surface 20a is also acute.
- the light shielding sheet 13 is disposed on the surface 112b of the light guide 112 so as to cover the first inclined surface 112d of the first light guide region 112A and the second inclined surface 112f of the second light guide region 112B.
- the light propagating through the first light guide region 112A and emitted from the first inclined surface 112d of the first light guide region 112A is prevented from entering the second inclined surface 112f of the second light guide region 112B. it can.
- the light propagating through the first light guide region 112A and emitted from the first inclined surface 112d of the first light guide region 112A can be prevented (shielded) from leaking to the outside of the sheet switch module 110.
- the sheet switch 20 is bonded to the first light guide region 112A via the first adhesive material 114 provided on the back surface 112a of the sheet-like first light guide region 112A. Therefore, a gap 115 is provided between the first light guide region 112A and the sheet switch 20.
- the sheet switch 20 is bonded to the second light guide region 112B via the second adhesive material 116 provided on the back surface 112a of the sheet-like second light guide region 112B. Therefore, a gap 117 is provided between the second light guide region 112 ⁇ / b> B and the sheet switch 20.
- the light guide 112 and the sheet switch 20 are not in contact with each other. That is, the back surface 112a and the front surface 112b of the light guide 112 are in contact with the air layer without being in contact with other members made of resin.
- the incident light is reflected between the back surface 112a and the front surface 112b of the first light guide region 112A.
- the ratio of light leaking in the portion other than the light extraction portion 118 through the inside of the first light guide region 112A is small.
- the light incident on the first light guide region 112A from the light source 111 is emitted to the outside of the first light guide region 112A around the light extraction unit 118. Therefore, it is possible to minimize the light propagating through the first light guide region 112A from being attenuated along with the propagation. As a result, it is possible to guide a sufficient amount of light for causing the light extraction unit 118 to emit light over the entire length of the first light guide region 112A.
- the sheet switch module 110 can be further reduced in thickness.
- the electronic device to which the sheet switch module 110 is applied can be further reduced in thickness.
- the first light guide region 112A itself has a function of an operation key. Accordingly, there is no need to stack operation keys on the light guide as in the conventional case, and the sheet switch module 110 can be further reduced in thickness. As a result, the electronic device to which the sheet switch module 110 is applied can be further reduced in thickness.
- a light extraction portion 118 is provided on the surface of the first light guide region 112A facing the sheet switch 20, that is, the back surface 112a of the first light guide region 112A. Therefore, since the light extraction unit 118 is not exposed on the upper surface (front surface) of the sheet switch module 110, the light extraction unit 118 is hardly damaged, and as a result, the brightness of the light emitted from the light extraction unit 118 is constant. Can be kept in.
- the sheet switch module 110 is illustrated in which the light extraction portion 118 including the uneven portion 118A is provided on the back surface 112a of the first light guide region 112A.
- the seat switch module of the present invention is not limited to this.
- a light extraction portion including an uneven portion may be provided on the surface of the light guide. That is, the light extraction part which consists of an uneven
- a protective film made of a light transmissive resin may be provided by a printing method or the like so as to cover the light extraction portion provided on the back surface or the front surface of the light guide. With this protective film, the light extraction portion can be made hard to be damaged.
- the sheet switch module 110 in which the light source 111 is disposed close to the first end surface 112c of the first light guide region 112A is illustrated.
- the seat switch module of the present invention is not limited to this.
- a light source may be disposed close to the second end surface 112e of the second light guide region, and light may enter the second light guide region from the light source.
- FIG. 11 is a graph for explaining the relationship among the slit distance, the slit end face angle, and the light shielding rate in the sheet switch module.
- a ride guide 112 made of urethane resin is prepared.
- the ride guide 112 has a thickness in the Z direction of 0.2 mm and a length in the Y direction of 50 mm.
- a slit 130 that penetrates the ride guide 112 in the Z direction is formed.
- the slit distance is an average value of the width of the front surface 112 b of the ride guide 112 of the slit 130 and the width of the rear surface of the ride guide 112.
- the end surface angle is an angle formed by the inclined surface of the slit and the substrate. That is, the angle ⁇ 1 formed by the first inclined surface 112d and the substrate 25 described above.
- the angle theta 1 of the first inclined surface 112d and the substrate 25, the angle theta 2 between the second inclined surface 112f and the substrate 25 are the same.
- the light shielding rate indicates a ratio of light being shielded by the slit after the slit is formed as compared to before the slit is formed. Specifically, before the slit is formed in the light guide, the amount of light (Q 0 ) emitted from the second end face 112e is measured. Thereafter, a slit is formed in the light guide, and the light quantity (Q 1 ) emitted from the second end face 112e is measured after passing through the slit. Thereafter, the light shielding ratio (Q 1 / Q 0 ) can be calculated by calculating the ratio of the light amount (Q 1 ) after slit formation to the light amount (Q 0 ) before slit formation.
- the slit end face angles are 30 degrees, 45 degrees, 60 degrees, and 90 degrees, respectively, and the slit distances are each 0.4 mm,
- the shading rate is measured under the conditions of 0.6 mm, 0.8 mm, and 1.0 mm. The results are also shown in Table 4.
- the end face angle of the slit 130 may be set to 45 degrees or less.
- the end face angle may be set to 30 degrees or less.
- the light shielding rate can be adjusted by adjusting the end face angle of the slit, that is, the inclination angle of the inclined surface of the light guide.
- the brightness gradation of the first light guide region and the second light guide region can be adjusted by adjusting the end face angle of the slit.
- the light from the first light guide region to the second light guide region can be blocked by adjusting the end face angle of the slit.
- the distance (width) of the slit 130 in the Y direction it is possible to adjust the brightness gradation of the first light guide region and the second light guide region, or the blocking of light.
- the brightness gradation of the first light guide region and the second light guide region or the light blocking can be adjusted by adjusting the distance in the Y direction of the slit 130 and the end face angle thereof in combination. It is.
- FIG. 12A is a schematic view (plan view) showing a sheet switch module according to an eighth embodiment of the present invention.
- 12B is a cross-sectional view taken along the line GG in FIG. 12A.
- 12A and 12B the same components as those of the seventh embodiment illustrated in FIGS. 10A and 10B are denoted by the same reference numerals, and description thereof is omitted.
- the sheet switch module 140 of this embodiment includes a light source 111, a sheet-like light guide 142, a sheet switch 20 disposed on the back surface (lower surface) 142a side of the light guide 142, and a front surface (upper surface) 142b of the light guide 142. And a light shielding sheet 113 disposed on the surface.
- the light guide 142 has a rectangular shape in a plan view (XY plane) in FIG. 12A. Further, the light guide 142 is disposed close to the emission surface 111 a of the light source 111. That is, as shown in FIG. 12B, the light source 111 and the light guide 142 are arranged along the Y direction.
- the surface 142b of the light guide 142 is provided with a groove 143 that opens in the + Z direction.
- the groove 143 has a trapezoidal shape in the YZ section.
- the groove 143 has a plane inclined by the YZ plane.
- the groove 143 includes a first inner side surface 143a inclined in the + Y direction, a second inner side surface 143b inclined in the ⁇ Y direction, and a bottom surface 143c.
- the first inner side surface 143a and the second inner side surface 143b make the width of the bottom surface 143c in the Y direction narrower than the opening portion of the groove 143 on the surface 142b side of the light guide 142.
- the light guide 142 is divided into a first light guide region 142A on the side close to the light source 111 and a second light guide region 142B on the side far from the light source 111 through the groove 143.
- a first inclined surface 142d is formed in the first light guide region 142A of the light guide 142, and a second inclined surface 142f is formed in the second light guide region 142B.
- first inner surface 143a of the groove 143 and the first inclined surface 142d of the first light guide region 142A are the same surface
- 142f is the same surface.
- the first inclined surface 142d of the first light guide region 142A and the second inclined surface 142f of the second light guide region 142B are disposed to face each other.
- the first light guide area 142A and the second light guide area 142B may be collectively referred to as the light guide 142.
- a first inclined surface 142d angle theta 11 angle (the end surface angle) between the surface 25a of the presser sheet 25 constituting the sheet switch 20 of the first light guide region 142A. That is, a first inclined surface 142d, the angle between the surface 20a of the seat switch 20 (the end face angle) is the angle theta 11. As shown in FIG. 12B, the first inclined surface 142d, the angle theta 11 and -Y direction of the surface 25a of the pressing sheet 25 is an acute angle.
- a second inclined face 142f of the second light guide region 142B the angle between the surface 25a of the presser sheet 25 constituting the sheet switch 20 to the corner theta 12. That is, the second inclined surface 142f, the angle between the surface 20a of the seat switch 20 (the end face angle) is the angle theta 12. As shown in FIG. 12B, a second inclined face 142f, the angle theta 12 of the + Y direction of the surface 25a of the pressing sheet 25 is an acute angle.
- a light shielding sheet 113 is disposed on the surface 142b of the light guide 142 so as to cover the groove 143.
- the light shielding sheet 113 is formed from the first light guide region 142A to the second so as to cover the first inclined surface 142d of the first light guide region 142A and the second inclined surface 142f of the second light guide region 142B. It is arranged over the light guide area 142B.
- the light source 111 is disposed close to the first end surface 142c of the first light guide region 142A. The light from the light source 111 is incident on the first light guide region 142A.
- the sheet switch 20 is bonded to the back surface 142 a of the light guide 142 via a frame-shaped adhesive material 144.
- the adhesive material 144 is provided on the periphery of the back surface 142 a of the light guide 142.
- a gap 145 is provided between the light guide 142 and the sheet switch 20.
- the light guide 142 and the sheet switch 20 are not in contact with each other and are disposed to face each other with an interval corresponding to the thickness of the adhesive material 144.
- the thickness of the gap 145 provided between the light guide 142 and the sheet switch 20, that is, the distance between the light guide 142 and the sheet switch 20 is not particularly limited.
- the distance between the light guide 142 and the sheet switch 20 is not limited as long as the light guide 142 and the sheet switch 20 are not in contact with each other.
- the distance between the light guide 142 and the sheet switch 20 is preferably 0.01 mm or more and 0.05 mm or less.
- the light emitted from the light source 111 is incident on the first end face 142c of the first light guide region 142A.
- the incident light propagates inside the first light guide region 142A.
- the incident light is emitted to the outside from the first inclined surface 142d of the first light guide region 142A.
- the angle formed by the first inclined surface 142d (first inner side surface 143a of the groove 143) of the first light guide region 142A and the surface 25a in the -Y direction of the pressing sheet 25 constituting the sheet switch 20 is an angle. it is ⁇ 11.
- the second inclined surface of the second light guide region 142B 142f (second inner surface 143b of the groove 143), the angle between the + Y direction of the surface 25a of the presser sheet 25 constituting the sheet switch 20, angle theta 12 It is.
- light emitted from the first inclined surface 142d of the first light guide region 142A is, so as not to enter the second inclined face 142f of the second light guide region 142B, corner theta 11 and the angular theta 12 is 20 It is preferably not less than 30 degrees and not more than 30 degrees, more preferably not less than 25 degrees and not more than 30 degrees.
- the thickness of the light guide 142 becomes too thin, which may cause inconvenience when the light emitted from the light source 111 is propagated into the first light guide region 142A. is there.
- the angle theta 11 and the angular theta 12 exceeds 30 degrees, the light emitted from the first inclined surface 142d of the first light guide region 142A is incident on the second inclined surface 142f of the second light guide region 142B.
- the distance d 21 in the Y direction of the groove 143 is not particularly limited as long as the angle ⁇ 11 and the angle ⁇ 12 are within a predetermined range, but is preferably 0.4 mm or more, more preferably 0. .6 mm or more.
- a distance d 21 of the groove 143 is 0.4 mm, be light emitted from the first inclined surface 142d of the first light guide region 142A is incident on the second inclined surface 142f of the second light guide region 142B There is sex.
- the sheet switch 20 is disposed to face the back surface 142a side of the first light guide region 142A. Further, on the back surface 142a of the first light guide region 142A, a plurality of light extraction portions 146 each including a concavo-convex portion 146A are formed at predetermined positions.
- the plurality of light extraction portions 146 are aligned with the plurality of pressure-sensitive switch elements 30 constituting the sheet switch 20 in a plan view (XY plane). That is, the light extraction portion 146 is disposed so as to face the metal plate 23 of each switch element 30.
- the same one as in the above-described embodiment is used.
- the adhesive material 144 the thing similar to the above-mentioned embodiment is used.
- the light extraction part 146 the thing similar to the above-mentioned embodiment is formed.
- the light guide 142 is divided into a first light guide region 142A and a second light guide region 142B via a groove 143.
- the first inclined surface 142d of the first light guide region 142A and the second inclined surface 142f of the second light guide region 142B are disposed to face each other.
- Angle theta 11 and -Y direction of the surface 20a of the first inclined surface 142d and the sheet switch 20 of the first light guide region 142A is an acute angle.
- the angle theta 12 and the second inclined surface 142f and the seat switch 20 + Y direction of the surface 20a of the second light guide region 142B is an acute angle.
- a light shielding sheet 113 that covers the first inclined surface 142d of the first light guide region 142A and the second inclined surface 142f of the second light guide region 142B is disposed on the surface 142b of the light guide 142.
- the light propagating through the first light guide region 142A and emitted from the first inclined surface 142d of the first light guide region 142A can be prevented (shielded) from leaking outside the sheet switch module 140.
- the sheet switch module 140 in which the light extraction portion 146 including the uneven portion 146A is provided on the surface 142a of the first light guide region 142A is illustrated.
- the seat switch module of the present invention is not limited to this.
- a light extraction portion including a concavo-convex portion may be provided on the surface of the light guide, that is, the surface opposite to the surface facing the sheet switch of the light guide.
- the sheet switch module 140 in which the light source 111 is disposed close to the first end surface 142c of the first light guide region 142A is illustrated.
- the seat switch module of the present invention is not limited to this. In the seat switch module of the present invention, even if the light source is arranged close to the second end face 142e of the second light guide region 142, light enters the second light guide region from the light source. Good.
- FIG. 13A is a schematic view (plan view) showing a sheet switch module according to a ninth embodiment of the present invention.
- 13B is a cross-sectional view taken along line MM in FIG. 13A.
- 13A and 13B the same components as those of the seat switch module 10 shown in FIGS. 1A and 1B are denoted by the same reference numerals, and the description thereof is omitted.
- the sheet switch module 150 of this embodiment includes a light source 151, a sheet-like light guide 152, and a sheet switch 20 disposed on the back surface (lower surface) 152 a side of the light guide 152. It is roughly composed of The light guide 152 is disposed close to the emission surface 11 a of the light source 151.
- the light guide 152 has a rectangular shape in plan view (XY plane) in FIG. 13A.
- a light source 151 is disposed close to the first end surface 152e of the first light guide region 152A of the light guide 152. The light from the light source 151 enters the first light guide region 152A.
- the sheet switch 20 is bonded to the back surface 152 a of the light guide 152 via a frame-shaped adhesive material 153.
- the adhesive material 153 is provided on the periphery of the back surface 152 a of the light guide 152.
- a gap 154 is provided between the light guide 152 and the sheet switch 20.
- the light guide 152 and the sheet switch 20 are not in contact with each other and are disposed to face each other with an interval corresponding to the thickness of the adhesive material 153.
- the thickness of the gap 154 provided between the light guide 152 and the sheet switch 20, that is, the distance between the light guide 152 and the sheet switch 20 is not particularly limited.
- the distance between the light guide 152 and the seat switch 20 may be such that the light guide 152 and the seat switch 20 do not contact each other in a situation where the seat switch module 150 is used.
- the distance between the light guide 152 and the sheet switch 20 is preferably 0.01 mm or more and 0.05 mm or less.
- the light guide 152 is provided with a first groove 155 that is recessed in the ⁇ Z direction and a second groove 156 that is recessed in the + Z direction. Further, the first groove 155 and the second groove 156 are arranged to face each other and form a pair.
- the first groove 155 and the second groove 156 extend in the thickness direction (Z direction) perpendicular to the longitudinal direction (Y direction) of the light guide 152.
- the first groove 155 is recessed in the ⁇ Z direction (thickness direction) from the front surface 152b (surface opposite to the back surface 152a) of the light guide 152.
- the second groove 156 is recessed in the + Z direction (thickness direction) from the back surface 152 a of the light guide 152.
- the pair of first grooves 155 and second grooves 156 form an arcuate cross-sectional shape on the YZ plane of the light guide 152. That is, it has an arcuate cross-sectional shape along the longitudinal direction of the light guide 152.
- a colored layer 157 is provided along the inner surface 155 a of the first groove 155.
- a colored layer 157 may be provided along the inner surface 156a of the second groove 156.
- the cross-sectional shape of the first groove 155 and the cross-sectional shape of the second groove 156 may be the same or different.
- the width d 111 of the first groove 155 and the width d 113 of the second groove 156 in the Y direction are not particularly limited, but the sheet switch module can be downsized and the first groove 155 and the second groove 156 as described later. From the viewpoint of achieving both adjustment of the amount of light propagating in the light guide 152, it is preferably 0.4 mm or more and 0.8 mm or less. Further, the width d 111 of the first groove 155 and the width d 113 of the second groove 156 may be equal or different.
- the depth d 114 of depth d 112 of the first groove 155 in the Z direction and the second groove 156 is not particularly limited, also, be they same, it may be different.
- the sum of the depth d 112 of the first groove 155 and the depth d 114 of the second groove 156 corresponds to the depth d 2 of the groove 15 in the embodiment. Therefore, by adjusting the depth d 112 of the first groove 155 and the sum of the depth d 114 of the second groove 156, it is possible to adjust the ratio of the groove to the thickness of the light guide 152.
- the curvature of the first groove 155 and the curvature of the second groove 156 are not particularly limited, and they may be equal or different.
- the light guide 152 is divided into two regions with a pair of the first groove 155 and the second groove 156 as a boundary. That is, as shown in FIG. 13B, the light guide 152 is divided into a first light guide region 152A and a second light guide region 152B via a pair of first grooves 155 and second grooves 156. .
- the light emitted from the light source 151 is incident on the first end surface 152 e of the light guide 152.
- the incident light (incident light) propagates inside the light guide 152.
- a part of this incident light is emitted from the first groove 155 to the colored layer 157 side, the light is absorbed by the colored layer 157, and the remaining light is an interface between the first groove 155 and the external space (first groove).
- 155 is reflected from the inner surface 155a) and propagated from the first light guide region 152A to the second light guide region 152B.
- all of the incident light is emitted from the first groove 155 to the colored layer 157 side and absorbed by the colored layer 157.
- the width d 111 , the depth d 112, or the curvature of the first groove 155 can be appropriately adjusted according to the amount of light emitted from the first groove 155 toward the colored layer 157 and the angle at which the light is emitted. is there.
- the width d 111 , the depth d 112, or the curvature of the first groove 155 the amount of light emitted to the colored layer 157 side and the light emission angle can be adjusted.
- the sheet switch module 150 In the sheet switch module 150, light (incident light) incident on the first end surface 152 e of the light guide 152 from the light source 151 propagates inside the light guide 152. Then, a part of this incident light is emitted to the outside from the second groove 156, and the remaining incident light is reflected by the interface between the second groove 156 and the external space (the inner surface 156a of the second groove 156), and the first Propagation from the light guide region 152A to the second light guide region 152B. Alternatively, all of this incident light is emitted from the second groove 156 to the outside.
- the width d 113 , the depth d 114, or the curvature of the second groove 156 is appropriately adjusted according to the amount of light emitted from the second groove 156 and the angle at which the light is emitted.
- the width d 113 , depth d 114, or curvature of the second groove 156 the amount of light emitted from the second groove 156 and the light emission angle can be adjusted.
- the distance d 115 between the first groove 155 and the second groove 156 in the Y direction is preferably 30% or less of the thickness of the light guide 152, more preferably 20% or less.
- the distance d 115 between the first groove 155 and the second groove 156 is the bottom of the first groove 155 (the deepest part of the first groove 155) and the bottom of the second groove 156 (of the second groove 156). The distance between the deepest part.
- the first groove 155 is adjusted to adjust the amount of light propagating through the light guide 152.
- the width d 111 and the width d 113 of the second groove 156 need to be increased, which may hinder downsizing of the sheet switch module.
- the hue of the colored layer 157 is not particularly limited as long as it has sufficient light blocking properties, but black is preferable because it absorbs light most and has high light blocking properties.
- the thickness of the colored layer 157 is not particularly limited as long as it has a sufficient light shielding property.
- the sheet switch 20 is disposed opposite to the back surface of the light guide 152.
- a plurality of light extraction portions 158 are formed at predetermined positions on the back surface 152a of the light guide 152.
- the plurality of light extraction portions 158 are aligned with the plurality of pressure-sensitive switch elements 30 constituting the sheet switch 20 in a plan view (XY plane). That is, the light extraction portion 158 is disposed so as to face the metal plate 23 of each switch element 30.
- the materials constituting the light source 151, the light guide 152, the adhesive material 153, and the colored layer 157 the same materials as those in the above-described embodiment are used.
- the light extraction portion 158 formed on the back surface 152a of the light guide 152 is the same as that in the above embodiment.
- the light guide 152 is divided into a first light guide region 152A and a second light guide region 152B.
- a first groove 155 and a second groove 156 are provided between these two regions.
- the first groove 155 extends in the thickness direction perpendicular to the longitudinal direction of the light guide 152, and is recessed in the thickness direction from the surface 152 b of the light guide 152.
- the second groove 156 is recessed in the thickness direction from the back surface 152 a of the light guide 152.
- a colored layer 157 is provided along the inner surface 155 a of the first groove 155.
- the light extraction unit 158 provided in the first light guide region 152A of the light guide 152 emits light by the incident light. be able to.
- part or all of the light propagating through the first light guide region 152A of the light guide 152 is emitted from the first groove 155 to the colored layer 157 side.
- the light can be prevented from being absorbed by the colored layer 157 and emitted to the outside. Thereby, it is possible to prevent the first groove 155 that does not need to emit light from being emitted.
- the light that has not been emitted from the first groove 155 to the colored layer 157 side (remaining light) is transmitted between the first groove 155 and the external space.
- the light is reflected at the interface (the inner surface 155a of the first groove 155)
- the light propagates from the first light guide region 152A to the second light guide region 152B, so that the light extraction portion 158 provided in the second light guide region 152B emits light. Can be made.
- the amount of light reflected from the interface between the first groove 155 and the external space is smaller than the light emitted from the light source 151, in the first light guide region 152A and the second light guide region 152B, The amount of propagating light is different, and the brightness of each region that emits light is also different.
- part or all of the light propagating through the first light guide region 152A of the light guide 152 is emitted from the second groove 156 to the outside. Then, when a part of the light is emitted to the outside from the second groove 156 and the remaining light is reflected by the interface between the second groove 156 and the external space (the inner surface 166a of the second groove 156), the reflected light is Since the light propagates from the first light guide region 152A to the second light guide region 152B, the light extraction portion 158 provided in the second light guide region 152B can emit light.
- the amount of light reflected from the interface between the second groove 156 and the external space is smaller than the light emitted from the light source 151, in the first light guide region 152A and the second light guide region 152B, The amount of propagating light is different, and the brightness of each region that emits light is also different.
- the light provided in the second light guide region 152B is emitted by the light emitted from the light source 151.
- the extraction part 158 does not emit light.
- a single light source 151 adds gradation to the brightness of the light extraction unit 158 provided in the first light guide region 152A and the light extraction unit 158 provided in the second light guide region 152B.
- region can be light-emitted.
- the light extraction unit 158 provided in the second light guide region 152B is not caused to emit light by the emitted light from the light source 151.
- the amount of light emitted from the first groove 155 toward the colored layer 157 can be controlled by appropriately adjusting the width d 111 , the depth d 112, or the curvature of the first groove 155.
- the width d 113 of the second groove 156, by adjusting the depth d 114 or curvature can be appropriately control the amount of light emitted from the second groove 156 to the outside.
- the light guide 152 is divided into a first light guide region 152A and a second light guide region 152B.
- a first groove 155 extending in the thickness direction perpendicular to the longitudinal direction of the light guide 152 and recessed from the surface 152b of the light guide 152 in the thickness direction is provided between the first light guide region 152A and the second light guide region 152B.
- the sheet switch module 150 is provided with a second groove 156 that is recessed from the back surface 152a in the thickness direction, and the first groove 155 and the second groove 156 are arranged to face each other.
- the seat switch module of the present invention is not limited to this.
- the light guide may be divided into three or more arbitrarily shaped regions, and grooves are provided on both sides of the light guide between the regions, and these grooves are opposed to each other. If it arrange
- the sheet switch module 150 in which the colored layer 157 is provided along the inner surface 155a of the first groove 155 of the light guide 152 is illustrated.
- the seat switch module of the present invention is not limited to this.
- a colored layer may be formed by filling a light guide groove in a light guide groove.
- the inside of all the grooves provided on both surfaces of the light guide may be colored.
- a light shielding sheet is provided on the back surface and / or front surface of the light guide so as to cover the grooves provided on the respective surfaces. It may be arranged.
- the sheet switch module 150 in which the light extraction portion 158 including the uneven portion 158A is provided on the back surface 152a of the light guide 152 is illustrated.
- the seat switch module of the present invention is not limited to this.
- a light extraction portion including a concavo-convex portion may be provided on the surface of the light guide, that is, the surface opposite to the surface facing the sheet switch of the light guide.
- a protective film made of a light transmissive resin may be provided by a printing method so as to cover the light extraction portion provided on the front surface or the back surface of the light guide. With this protective film, the light extraction portion can be made hard to be damaged.
- the groove is not limited to the arc-shaped cross-sectional groove, but may have a trapezoidal cross-sectional groove shown in FIG. 12B.
- the amount of light emitted from the inclined surface and the emission angle can be adjusted by adjusting the angle formed between the inclined surface of the trapezoidal groove and the substrate, as in the above embodiment. .
- a light-shielding paint or a light-shielding paint is applied to the surface 152b of the light guide 152 made of a sheet-like resin by printing, or by attaching a light-shielding sheet.
- a colored layer 157 made of a light shielding sheet is formed (colored layer forming step).
- the colored layer 157 is formed at a position where the first groove 155 is provided in a subsequent step. That is, the colored layer 157 is formed on the surface 152 b of the light guide 152 so as to extend in the longitudinal direction (Y direction) of the light guide 152.
- a first groove 155 is formed on the surface 152 b of the light guide 152 by a hot press molding method using a mold 160 including an upper die 161 and a lower die 162, and the light guide 152
- a second groove 156 is formed on the back surface 152a (groove forming step).
- a semicircular protrusion 163 is provided on a surface 161 a of the upper mold 161 that faces the light guide 152.
- the protrusion 163 extends in a direction (Z direction) perpendicular to the longitudinal direction of the upper mold 161, and has a semicircular shape in a cross section perpendicular to the longitudinal direction of the upper mold 161.
- the shape and size of the semicircular protrusion 163 correspond to the shape and size of the first groove 155.
- a semicircular protrusion 164 is provided on a surface 162 a of the lower mold 162 that faces the light guide 152.
- the protrusion 164 extends in a direction perpendicular to the longitudinal direction of the lower mold 162, and has a semicircular shape with a cross section perpendicular to the longitudinal direction of the lower mold 162.
- the shape and size of the semicircular protrusion 164 correspond to the shape and size of the second groove 156.
- the surface 152b of the light guide 152 and the colored layer 157 provided on the surface 152b are formed by the protruding portion 163 of the upper mold 161 heated to the melting temperature of the resin constituting the light guide 152 or higher.
- the first groove is pressed in the thickness direction of the light guide 152, extends in the thickness direction perpendicular to the longitudinal direction of the light guide 152, and is recessed from the surface 152b of the light guide 152 in the thickness direction, as shown in FIG. 155 is formed.
- the colored layer 157 having the same thickness is provided along the inner surface 155 a of the first groove 155.
- the shape of the obtained first groove 155 is a shape corresponding to the shape of the protruding portion 163 of the upper mold 161.
- the back surface 152a of the light guide 152 is pressed in the thickness direction of the light guide 152 by the protrusion 164 of the lower mold 162 heated to the melting temperature of the resin constituting the light guide 152, as shown in FIG.
- a second groove 156 extending in the thickness direction perpendicular to the longitudinal direction of the light guide 152 and recessed from the back surface 152a of the light guide 152 in the thickness direction is formed. Further, the obtained second groove 156 has a shape corresponding to the shape of the protruding portion 164 of the lower mold 162.
- the light guide 152 is sandwiched between a pair of heat insulating plates at the time of hot press molding, and then the heat insulating plate is sandwiched between the upper mold 161 and the lower mold 162 so that the protrusions 163 of the upper mold 161
- the first groove 155 may be formed on the surface 152 b of the light guide 152
- the second groove 156 may be formed on the back surface 152 a of the light guide 152 by the protruding portion 164 of the lower mold 162.
- the pair of heat insulating plates sandwich the light guide 152 so as not to cover the region where the first groove 155 and the second groove 156 are formed in the light guide 152.
- the heat insulating plate is not particularly limited as long as the heat of the mold 160 can be prevented from being directly transmitted to the light guide 152.
- a heat insulating plate made of glass epoxy is used.
- the thickness of the heat insulating plate is not particularly limited as long as the heat of the mold 160 can be prevented from being directly transmitted to the region other than the region where the first groove 155 and the second groove 156 are formed in the light guide 152. It adjusts suitably according to the process temperature of 152, etc.
- first groove 155 and the second groove 156 may be performed simultaneously or separately.
- the upper mold 161 and the lower mold 162 are arranged so that the protruding portion 163 and the protruding portion 164 face each other through the light guide 152 in this groove forming step.
- the first groove 155 and the second groove 156 are formed at positions facing each other by sandwiching the light guide 152 between the upper mold 161 and the lower mold 162.
- first groove 155 and the second groove 156 are formed separately, after forming either the first groove 155 or the second groove 156, the other groove is placed at a position facing the previously formed groove. Grooves are formed.
- the temperatures of the protrusions 163 of the upper mold 161 and the protrusions 164 of the lower mold 162 are appropriately adjusted according to the type of resin constituting the light guide 152, but are higher than the melting temperature of the resin. Higher is preferred.
- the pressure of pressing the colored layer 157 provided on the surface 152b of the light guide 152 by the protruding portion 163 of the upper mold 161 constitutes the type of resin constituting the light guide 152 and the colored layer 157. It can adjust suitably according to the kind of material to do. Similarly, the pressure for pressing the back surface 152 a of the light guide 152 by the protrusion 164 of the lower mold 162 is appropriately adjusted according to the type of resin constituting the light guide 152.
- the material of the mold 160 used in the groove forming step is not particularly limited, but the dimensions are hardly changed even when heated to a temperature higher than the melting temperature of the resin constituting the light guide 152, and does not deform when the light guide 152 is pressed. What has a certain degree of hardness is used, for example, die steel SKD11 is used.
- the shape of the protrusion 163 of the upper mold 161 corresponds to the shape of the first groove 155 formed in the light guide 152
- the shape of the protrusion 164 of the lower mold 162 is the same as that of the light guide 152. According to the second groove 156 to be formed.
- the light extraction portion 158 including the concavo-convex portion 158 ⁇ / b> A is formed on the back surface 152 a of the light guide 152 by a printing method such as the above-described screen printing method, gravure printing method, or pad printing method.
- a frame-shaped adhesive material 153 is provided on the periphery of the back surface 152 a of the light guide 152, and the light guide 152 is bonded onto the pressing sheet 25 of the sheet switch 20 via the adhesive material 153. To do.
- the light source 151 is disposed close to the first end 152 e of the first light guide region 152 ⁇ / b> A of the light guide 152, and the light source 151 is fixed to the surface 21 a of the substrate 21 with the solder 159. To do. Thereby, the light guide 150 is obtained.
- the colored layer 157 is formed on the surface 152b of the light guide 152 having a flat surface by printing a light-shielding paint or attaching a light-shielding sheet.
- the surface 152 b of the light guide 152 and the colored layer 157 provided on the surface 152 b are pressed in the thickness direction ( ⁇ Z direction) of the light guide 152 by a hot press molding method using the mold 160.
- the colored layer 157 can be provided along the inner surface 155a of the first groove 155 at the same time as forming the first groove 155 on the surface 152b of the light guide 152.
- the colored layer 157 can be formed more accurately and more easily than the case where the first groove 155 is formed in the light guide 152 in advance and the colored layer 157 is formed on the inner surface thereof, and the yield is improved and the processing time is improved. Can be shortened. Moreover, since the colored layer 157 is pressed against the surface 152b of the light guide 152 by the hot press molding method, the colored layer 157 is firmly adhered to the inner surface 155a of the first groove 155.
- the first groove 155 is formed on the front surface 152b of the light guide 152 and the second groove 156 is formed on the rear surface 152a of the light guide 152 by the hot press molding method using the mold 160 as described above. Form. Therefore, the width and depth of the first groove 155 and the second groove 156 can be controlled more appropriately than when these grooves are formed by laser processing. In addition, according to the method for manufacturing the sheet switch module, a large-scale apparatus such as laser processing is not required, and the processing time can be shortened compared with laser processing, so that the manufacturing cost can be reduced.
- first groove 155 and second groove 156) are formed on both surfaces of the light guide 152, the depth of the first groove 155 and the second groove 156 is greater than when grooves are formed only on one surface of the light guide. Since the thickness can be reduced, the adjustment of the mold 160 and the processing of the groove are facilitated.
- FIG. 20 is a schematic sectional view showing a sheet switch module according to the tenth embodiment of the present invention.
- the same components as those of the seat switch module 153 illustrated in FIG. 13B are denoted by the same reference numerals, and description thereof is omitted.
- the sheet switch module 170 of this embodiment is different from the sheet switch module 150 of the ninth embodiment described above in that the second light source is provided on the second end face (end face of the second light guide region 152B) 152f side of the light guide 152. 171 is disposed, and the emission surface 171a of the second light source 171 and the second end surface 152f of the light guide 152 are disposed close to each other.
- the 2nd light source 171 As the 2nd light source 171, the thing similar to the above-mentioned light source 151 is used.
- the second light source 171 is provided on the surface 21 a of the substrate 21 by solder 172.
- the light guide 152 is divided into a first light guide region 152A and a second light guide region 152B. A first groove 155 and a second groove 156 are provided between these two regions.
- the sheet switch module 170 further includes a light source 151 corresponding to the first light guide region 152A and a second light source 171 corresponding to the second light guide region 152B. Therefore, the same effect as the above-described sheet switch module 150 can be obtained.
- the second light guide region 152B of the light guide 152 when light emitted from the second light source 171 is incident on the surface 152f of the light guide 152, the incident light is provided in the second light guide region 152B.
- the light extraction unit 158 can emit light.
- part or all of the light emitted from the second light source 171 and propagating through the second light guide region 152B of the light guide 152 is emitted from the first groove 155 to the colored layer 157 side.
- the light is absorbed by the colored layer 157 and light can be blocked from being emitted to the outside. Thereby, it is possible to prevent the first groove 155 that does not need to emit light from being emitted.
- the remaining light is reflected at the interface between the first groove 155 and the external space (the inner surface 155a of the first groove 155), it propagates from the second light guide region 152B to the first light guide region 152A.
- the light extraction portion 158 provided in the first light guide region 152A can emit light.
- the first light guide region 152A and the second light guide region 152B since the amount of light reflected at the interface between the first groove 155 and the external space is smaller than the light emitted from the second light source 171, the first light guide region 152A and the second light guide region 152B. Then, the amount of propagating light is different, and the brightness of each region that emits light is also different.
- part or all of the light propagating through the second light guide region 152B of the light guide 152 is emitted from the second groove 156 to the outside.
- the reflected light is second Propagation from the light guide region 152B to the first light guide region 152A. Therefore, the light extraction portion 158 provided in the second light guide region 152B can emit light.
- the first light guide region 152A and the second light guide region 152B since the amount of light reflected at the interface between the second groove 156 and the external space is smaller than the light emitted from the second light source 171, the first light guide region 152A and the second light guide region 152B. Then, the amount of propagating light is different, and the brightness of each region that emits light is also different. In addition, when all of the light propagating through the second light guide region 152B of the light guide 152 is emitted to the outside from the second groove 156, the light emitted from the second light source 171 is provided in the first light guide region 152A. The light extraction unit 158 does not emit light.
- the gradation of the brightness of the light extraction unit 158 provided in the first light guide region 152A and the light extraction unit 158 provided in the second light guide region 152B is added by one second light source 171.
- the light extraction portion 158 provided in each region can emit light.
- the light extraction unit 158 provided in the first light guide region 152A and the light extraction unit 158 provided in the second light guide region 152B are multicolored. Can do.
- a part of the light propagating in the first light guide region close to the light source of the light guide is emitted to the outside, and the remaining light is reflected at the interface between the groove and the external space.
- the reflected light propagates from the first light guide region to the second light guide region adjacent thereto. Therefore, not only the first light guide region but also the light extraction portion provided in the second light guide region can emit light. Since the amount of light reflected at the interface between the groove and the external space is smaller than the light emitted from the light source, the amount of propagating light differs between the first light guide region and the second light guide region. The brightness of each area is also different.
- the light provided in each of the light source portions is provided with gradations by using one light source, and the brightness of the light extraction portion provided in the first light guide region and the light extraction portion provided in the second light guide region are given gradation.
- the take-out part can emit light.
- the light guide is constituted by the first light guide and the second light guide that are arranged at a predetermined interval so that the inclined surfaces face each other.
- the angle formed by the inclined surface of the first light guide and the inclined surface of the second light guide and the surface of the seat switch is an acute angle.
- a light shielding sheet is disposed on the surface of the light guide so as to cover the inclined surface of the first light guide and the inclined surface of the second light guide. Therefore, the light propagating through the first light guide and emitted from the inclined surface can be prevented from entering the inclined surface of the second light guide, and the light propagates through the first light guide and the inclined surface.
- the light guide is divided into the first light guide on the side close to the light source and the second light guide on the side away from the light source through the groove.
- Both the inner surface of the groove on the light source side and the inner surface on the side away from the light source are inclined surfaces that narrow the bottom side of the groove and widen the opening side.
- the angle formed between the inclined surface of the first light guide and the inclined surface of the second light guide and the surface facing the light guide of the sheet switch is an acute angle.
- a light shielding sheet is disposed on the surface of the light guide so as to cover the inclined surface of the first light guide and the inclined surface of the second light guide.
- the angle formed by the inclined surface of the light guide and the surface of the seat switch is an acute angle.
- a light shielding sheet is disposed so as to cover a part of the surface of the light guide and the entire inclined surface of the light guide. Therefore, it is possible to prevent (light-shield) light that propagates inside the light guide and exits from the inclined surface of the light guide from the upper surface (the other surface) of the light guide to the outside of the sheet switch module. At the same time, it is possible to prevent the light propagating through the inside of the light guide from being reflected by the inclined surface and returning to the light guide again. Therefore, only the light extraction part can be sufficiently made to emit light without causing the light propagating inside the light guide to emit light other than the light extraction part.
- the adhesive material 81 can be further formed under the second groove 156 in the sheet switch modules 150 and 170.
- an adhesive material 81 can be further formed under the groove 143 in the sheet switch module 140.
- the position of the groove in the Y direction is not limited to the illustrated embodiment, and the position of the groove can be adjusted according to the arrangement of keys and buttons to be illuminated.
- a groove can be formed in the middle of the light guide in the Y direction. Further, for example, a groove can be formed at a position adjacent to the first end face of the light guide.
- the sheet switch module according to the present invention can be widely applied to lighting devices that selectively emit light (or not emit light) only specific operation keys. Furthermore, the sheet switch module according to the present invention can be widely applied to lighting devices that are desired to sufficiently prevent light leakage to the outside.
- Sheet switch module 11 Light source 12 Light guide 12A 1st light guide area
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- Engineering & Computer Science (AREA)
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- Push-Button Switches (AREA)
- Manufacture Of Switches (AREA)
Abstract
Description
本願は、2009年03月31日に、日本に出願された特願2009-085659号、及び2009年07月28日に、日本に出願された特願2009-175287号に基づき優先権を主張し、それらの内容をここに援用する。
従来、携帯電話のキーボタンを明るく照明するために、面状発光装置が使用され、この面状発光装置の一形態として、側面発光方式の面状発光装置が広く用いられている。
この側面発光方式の面状発光装置は、表示部である液晶パネルの背面側に配置されるライトガイドフィルム(導光板)と、このライトガイドフィルムの端側面に配置される光源とから構成されている。
また、この面状発光装置に適用される光源としては、LED(LightEmitting Diode)、冷陰極管などを例示することができる。
この可撓性の導光板は、その側面に配置された光源から入射した光を操作キーの下面に向けて投射して、下方から操作キーを照明する。
これを実現する方法としては、ライトガイドに非光透過性樹脂からなる遮光部を設ける方法が開示されている(例えば、特許文献2参照)。すなわち、この方法において、ライトガイドを複数の領域に区分し、各領域の境界となる部分にスリットを設けて、このスリットの内部に非光透過性樹脂を充填することにより、ライトガイドの各領域の境界に遮光部を設ける。
その中、この導光体は、押しボタンの上部および下部を各々照明する第1の導光部と第2の導光部とを備え、これらの第1及び第2の導光部がクランク状の接続部を介して一体化されている。前記遮光リブの切欠部に、前記クランク状の接続部を嵌合させることにより、導光体が遮光リブに取り付けられる。
その後、このスリット内に非光透過性の液状樹脂を充填し、この樹脂を硬化させることにより遮光部を形成する。したがって、特許文献2にかかる方法によれば、製作に非常に手間が掛かるという問題があった。
また、特許文献2の段落0036~段落0037、及び図6に示されたように、インサート成形技術を適用した場合でも、金型に黒色の硬質の樹脂を挟み、両側からライトガイド材料を流し込むため、製作に非常に手間が掛かるという問題があった。
さらに、特許文献2の図5及び図6に示されているように、一体成形された遮光物とライトガイドとが完全に密着している。
したがって、遮光物を構成する材料とライトガイドを構成する材料とが異なる場合、これらの材料の線膨張係数の差に起因して、環境温度の変化によって遮光物が剥離する可能性がある。
したがって、導光体よりも高さが高いエスカッション(取り付け部の基盤)および押しボタンが遮光の働きをしている。すなわち、導光体よりも高さが高い遮光物が設けられている。
また、特許文献3に示された遮光リブは、エスカッションなどと一体に構成されている。この技術を携帯電話に応用すると、ライトガイドの下に配置されるスイッチング素子に遮光物を一体成形することになる。このために、非常に特殊な形状を構成する必要があり、製造コストが高くなる。
上記課題を解決する本発明は、以下の構成を採用している。
(1)本発明に係るシートスイッチモジュールは、光源と;前記光源からの光を導くライトガイドと;前記ライトガイドの厚み方向において、前記ライトガイドの裏面側に配置されているシートスイッチと;前記ライトガイドの表面及び前記裏面の少なくとも一方において、前記ライトガイドの前記厚み方向に形成されている溝と;を備える。
(2)前記シートスイッチモジュールは、前記溝の表面に、着色層が形成されていることが好ましい。
(3)前記ライトガイドの前記裏面において、前記溝と対応する位置に、粘着材が形成されていることが好ましい。
(4)前記ライトガイドの前記表面に、前記溝をカバーする遮光シートが形成されていることが好ましい。
(5)前記ライトガイドの前記表面及び前記裏面に、前記厚み方向に形成されている溝が形成され;少なくとも一つの前記溝の表面に、着色層が形成されていることが好ましい。
(6)前記ライトガイドは、第1ライトガイド領域及び第2ライトガイド領域を備え;前記溝が、前記第1ライトガイド領域と前記第2ライトガイド領域との間に形成されていることが好ましい。
(7)前記溝は、前記ライトガイドの前記厚み方向において、半円形又は台形の断面形状を有することが好ましい。
(8)前記溝が、前記ライトガイドの前記厚み方向に貫通していることが好ましい。
(9)前記ライトガイドの前記表面における前記溝の幅が、前記ライトガイドの前記裏面における前記溝の幅より大きいであることが好ましい。
(10)前記ライトガイドは、前記光源からの光が入射される第1端面と、前記第1端面とは反対面である第2端面とを備え;前記ライトガイドの前記第2端面に、光を入射する第2光源を更に備えることが好ましい。
(11)前記厚み方向における前記溝の深さは、前記厚み方向における前記ライトガイドの厚みの70%以上であることが好ましい。
(12)前記ライトガイドの前記表面又は前記裏面に、凹凸部が形成されていることが好ましい。
(13)本発明の形態にかかるシートスイッチモジュールの製造方法であって、ライトガイドの少なくとも一つの表面に着色層を形成する着色層形成工程と;厚み方向に突出する少なくとも一つの突出部を有する金型を用いて、前記着色層と前記突出部との位置を対応して、前記ライトガイドの両面から前記金型をホットプレスして、前記ライトガイドの少なくとも一つの面に、溝と着色層とを同時に形成する溝形成工程と;を備える。
さらに、溝の深さ等を調整することにより、ライトガイドの内部を伝搬する光をこの溝によって遮断することができる。これにより、ライトガイドの一部のみを発光させることが可能となる。
本発明の説明において、表面(又は上面、一方の面)とは、+Z方向に向いている面を示し、裏面(又は下面、他方の面)とは-Z方向に向いている面を示している。そして、第1端面(一端面)とは、-Y方向に向いている端面を示し、第2端面(他端面)とは、+Y方向に向いている端面を示している。
しかしながら、これらの表面及び裏面、又は第1端面及び第2端面は、図示化及び説明の便宜のために定義されたものであって、本発明を限定するものではない。
なお、これらの実施形態は、本発明の趣旨をより良く理解させるために具体的に説明するものであり、特に指定のない限り、本発明を限定するものではない。
図1Aは、本発明の第1実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図1Bは、図1AのA-A線に沿う断面図である。
図1A及び図1Bに示したように、この実施形態に係るシートスイッチモジュール10は、光源11と、シート状のライトガイド12と、ライトガイド12の裏面(下面、一方の面)12a側に配置されたシートスイッチ20とを備える。
光源11がLEDからなるものである場合、箱状のケースの内部に発光素子チップが内蔵され、この発光素子チップが出射した光を光源11のケース側面である出射面11aから出射できるように構成されている。
また、図1Bに示したように、光源11は、はんだ17によって、シートスイッチ20の基板21に設けられている。すなわち、光源11は、基板21の第1端部(-Y方向側)において、基板21の表面(上面、一方の面)21aに設けられている。しかしながら、これのみに限定されず、光源11は、接着剤又は機械的接続方式によって、基板21に設けられることも可能である。
図1Bに示したように、ライトガイド12の第1ライトガイド領域12Aの第1端面12eに、光源11が近接配置されている。この光源11から出射された光は、第1ライトガイド領域12Aに入射される。
ライトガイド12は、溝15を境界として、2つの領域区分されている。すなわち、ライトガイド12は、溝15を介して、第1ライトガイド領域12Aと、第2ライトガイド領域12Bとに区分されている。
シートスイッチ20は、基板21と、基板21の表面(上面、一方の面)21aに設けられた複数の接点部22と、これらの接点部22の周囲に設けられた接点部26と、接点部22及び接点部26をカバーするドーム形状のメタルプレート23と、このメタルプレート23をカバーする押圧シート25と、を備える。
また、押圧シート25は、基板21の表面21aと対向する面に形成されている粘着層24を介してメタルプレート23をカバーして、メタルプレート23の位置を保持する。
これらの接点部22の周囲に、導電性材料からなる環状の接点部26が設けられている。接点部22および接点部26をカバーするドーム形状のメタルプレート23が設けられている。このメタルプレート23によって、接点部22と接点部26との導通、及び非導通を切り替える。
この所定の間隔は、照明するキーボタンの配置位置及び寸法に応じて設定することができる。なお、前記複数の接点部22及び環状の接点部26は、導電性材料からなり、お互いに導電可能な材料であれば特に限定されず、夫々同じ又は異なる導電性材料から形成することができる。
したがって、操作者が指などの操作子により、メタルプレート23の上面(表面)23aの中央部を押圧すると、メタルプレート23の上面23aの中央部が、基板21の表面21a側に湾曲するように変形する。その中、メタルプレート23の上面23aとは、基板21の表面21aと対向する面とは反対側の面、すなわち+Z方向に向いている面である。
ライトガイド12を構成する樹脂としては、光透過性の樹脂であり、かつ、弾性変形可能な樹脂であれば特に限定はない。例えば、ポリウレタン系樹脂、ポリカーボネート系樹脂、シリコーン系樹脂、ポリスチレン系樹脂、ポリイミド系樹脂、ポリメタクリル酸メチル(ポリメチルメタクリレート、PMMA)のエラストマー、ウレタンアクリレートからなる群から選択された1種の樹脂が用いられる。
また、ポリウレタン系樹脂やシリコーン樹脂は弾性を有するので、これらの樹脂からなるライトガイド12は、その上面が傷付きにくくなるとともに、光取出部16を押圧した際の感触がよくなる。
すなわち、ライトガイド12が押圧されていない場合、ライトガイド12とシートスイッチ20とは接触せず、操作者が指先やペンなどの操作子でライトガイド12を押圧した場合、この押圧によりライトガイド12が-Z方向に湾曲して変形する。ライトガイド12の湾曲変形により、メタルプレート23が下向きに湾曲して変形される。これによって、メタルプレート23の中心部が接点部22に当接し、接点部22を接点部26に導通させることができる。
ライトガイド12の裏面12aの必要な領域に凹凸部16Aが形成されているので、ライトガイド12の内部を伝搬している光が凹凸部16Aから漏れ出てくる。これにより、ライトガイド12の光取出部16から外側に光を出射することができる。すなわち、ライトガイド12の内部を伝搬する光によって、光取出部16を発光させることができる。
スクリーン印刷法とは、孔版印刷の一種類として、化学繊維からなるスクリーンを張った版を利用し、そのスクリーンに光学的に版膜を作って、必要な画線以外の目を塞ぎ、その版膜の孔を介してインクを擦りつけることにより、版の下に設置した被印刷物の印刷面に印刷を行う方法である。インクはスクリーンの版膜の孔を通過して被印刷面に押し出されて印刷されるので、必要な大きさの凹凸部16Aを形成することができる。
すなわち、溝15の幅d1、深さd2または曲率を適宜調整することにより、二つの領域の明るさの階調、又は、第1ライトガイド領域12Aのみを照明することが可能である。
さらに、ライトガイド12のシートスイッチ20と対向する面、すなわち、ライトガイド12の裏面12aに光取出部16が設けられている。従って、光取出部16がシートスイッチモジュール10の上面(表面)に露出していないから、光取出部16が損傷し難くなり、結果として、光取出部16から出射される光の明るさを一定に保つことができる。
しかしながら、本発明のシートスイッチモジュールはこれのみに限定されない。本発明のシートスイッチモジュールにおいて、ライトガイドが、3つ以上の任意の形状の領域に区分されていてもよく、各領域の間に設けられる溝の幅、深さまたは曲率は、それぞれの領域の形状に応じて調整することが可能である。
図3Aは、本発明の第2実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図3Bは図3AのB-B線に沿う断面図である。
図3A及び図3Bにおいて、図1A及び図1Bに示した第1実施形態の構成要素と同じ構成要素には同一符号を付して、その説明を省略する。
また、着色層41の厚みは十分な遮光性があれば特に限定されない。
図4Aは、本発明の第3実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図4Bは図4AのC-C線に沿う断面図である。
図4A及び図4Bにおいて、図1A及び図1Bに示したシートスイッチモジュール10の構成要素と同じ構成要素には、同一符号を付して、その説明を省略する。
また、遮光シート51の厚みは十分な遮光性があれば特に限定されない。
図5Aは、本発明の第4実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図5Bは、図5AのD-D線に沿う断面図である。
図5A及び図5Bにおいて、図1A及び図1Bに示したシートスイッチモジュール10の構成要素と同じ構成要素には、同一符号を付して、その説明を省略する。
図6は、本発明の第5実施形態に係るシートスイッチモジュールを示す概略断面図である。
図6において、図1Aに示したシートスイッチモジュール10の構成要素と同じ構成要素には同一符号を付して、その説明を省略する。
また、第2光源71は、はんだ72によって、基板21の表面21aに設けられている。上述の光源11と同様に、第2光源71は、接着剤又は機械的接続方式により基板21に設けられることも可能である。
この場合、溝15の内面15a(溝15と外部空間との界面)で反射した光は、第2光源71からの出射光よりも光量が減少しているので、第2ライトガイド領域12Bと第1ライトガイド領域12Aでは、伝搬する光の量が異なり、それぞれの領域の明るさも異なる。
すなわち、1つの第2光源71によって、第2ライトガイド領域12Bに設けられた光取出部16と第1ライトガイド領域12Aに設けられた光取出部16の明るさに階調をつけて、それぞれの領域に設けられた光取出部16を発光させることができる。
図7Aは、本発明の第6実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図7Bは図7AのE-E線に沿う断面図である。
図7A及び図7Bにおいて、図3A及び図3Bに示したシートスイッチモジュール40の構成要素と同じ構成要素は同一符号を付して、その説明を省略する。
まず、ウレタン樹脂からなるライドガイド12を用意する。このライドガイド12のZ方向における厚さが0.2mmで、Y方向における長さが50mmである。このライドガイド12に対して、溝15のY方向における幅d1を500μmに固定して、溝15のZ方向における深さd2を順次変更させることにより、ライトガイド12の厚さに対する溝の深さの割合と遮光率との関係を計測する。
具体的に、ライトガイドに溝が形成される前に、その第2端面12fから出射される光量(Q0)を測定する。その後、ライトガイドに溝を形成し、この溝を経過して、その第2端面12fから出射する光量(Q1)を測定する。その後、溝形成前の光量(Q0)に対する、溝形成後の光量(Q1)の割合を計算することによって、遮光率(Q1/Q0)を計算することが可能である。
表1において、d2は、溝15のZ方向における深さであり、dは、ライトガイド12のZ方向における厚さである。d2/dは、ライトガイド12の厚さに対する溝の深さの割合を示している。
図10Aは、本発明の第7実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図10Bは、図10AのF-F線に沿う断面図である。
本実施形態に係るシートスイッチモジュール110は、光源111と、シート状のライトガイド112と、このライトガイド112の裏面112a側に配置されたシートスイッチ20と、ライトガイド112の表面112bに配置された遮光シート113とを備える。このライトガイド112は、図10Aの平面視(X-Y平面)で、長方形の形状を構成している。このライトガイド112は、光源111の出射面111aに近接配置されている。
シートスイッチモジュール110が使用される状況において、第1ライトガイド領域112Aとシートスイッチ20が接しない程度であれば、第1ライトガイド領域112Aとシートスイッチ20との距離(間隙115の厚み)は特に限定がない。
シートスイッチモジュール110を薄型化する観点から、第1ライトガイド領域112Aとシートスイッチ20との距離は、0.01mm以上、0.05mm以下であることが好ましい。
シートスイッチモジュール110が使用される状況において、第2ライトガイド領域112Bとシートスイッチ20が接しない程度であれば、第2ライトガイド領域112Bとシートスイッチ20との距離(間隙117の厚み)は、特に限定がない。
シートスイッチモジュール110を薄型化する観点から、第2ライトガイド領域112Bとシートスイッチ20との距離は、0.01mm以上、0.05mm以下であることが好ましい。
この入射された光(入射光)は、第1ライトガイド領域112Aの内部を伝搬する。
この場合、第1傾斜面112dからの出射光が、第2ライトガイド領域112Bの第2傾斜面112fに入射しないようにする必要がある。
したがって、第1傾斜面112dからの出射光が、第2傾斜面112fに入射しないように、角θ1と角θ2を適宜に調整する必要がある。
なお、第2ライトガイド領域112Bの第2傾斜面112fと、シートスイッチ20を構成する押圧シート25の+Y方向の表面25aとのなす角が、角θ2である。
すなわち、第1幅d11とは、第1ライトガイド領域112Aの第1傾斜面112dのシートスイッチ20の表面20a(押圧シート25の表面25a)側の端と、第2ライトガイド領域112Bの第2傾斜面112fのシートスイッチ20の表面20a(押圧シート25の表面25a)側の端との距離である。
さらに、第1ライトガイド領域112Aの裏面112aには、複数の光取出部118が所定の位置に形成されている。
すなわち、光取出部118は、それぞれのスイッチ素子30のメタルプレート23に対して対向するように配置されている。
さらに、押圧シート25は、粘着層24を介して、メタルプレート23を覆うように設けられている。
これらの接点部22の周囲に、導電性材料からなる環状の接点部26が設けられている。さらに、接点部22および接点部26をカバーするドーム形状のメタルプレート23が設けられている。
このメタルプレート23により、接点部22と接点部26との導通、非導通を切り替えることが可能である。
ここで、各接点部22の所定の間隔は、照明するキーボタンの配置位置及び寸法に応じて設定することができる。
なお、前記複数の接点部22及び環状の接点部26は、導電性材料からなり、お互いに導電可能な材料であれば特に限定されず、夫々同じ又は異なる導電性材料から形成することができる。
したがって、操作者が指などの操作子により、メタルプレート23の上面23aの中央部を押圧すると、メタルプレート23の上面23aの中央部が、基板21の表面21a側に湾曲するように変形する。
その中、メタルプレート23の上面23aとは、基板21の表面21aと対向する面とは反対側の面、すなわち+Z方向に向いている面である。
メタルプレート23の下面とは、基板21の表面21aと対向する面、すなわち-Z方向に向いている面である。
複数のスイッチ素子30が、基板21の表面21aに設けられて、シートスイッチ20を構成する。
また、光源111は、はんだ119によって、基板21の表面21aに設けられている。
例えば、ポリウレタン系樹脂、ポリカーボネート系樹脂、シリコーン系樹脂、ポリスチレン系樹脂、ポリイミド系樹脂、ポリメタクリル酸メチル(ポリメチルメタクリレート、PMMA)のエラストマー、ウレタンアクリレートからなる群から選択された1種の樹脂が用いられる。
すなわち、ライトガイド112が押圧されていない場合、ライトガイド112とシートスイッチ20とは接触せず、操作者が指先やペンなどの操作子で、ライトガイド112を押圧した場合、この押圧によりライトガイド112が-Z方向に湾曲して変形する。ライトガイド112の湾曲変形により、メタルプレート23が下向きに湾曲して変形される。これによって、メタルプレート23の中心部が接点部22に当接し、接点部22と接点部26とが導通させることができる。
すなわち、ライトガイド112とシートスイッチ20が接しない範囲内で、特に限定はないが、シートスイッチモジュール110を薄型化する観点から、0.1mm以上、0.2mm以下であることが好ましい。
この凹凸部118Aは、照明しようとするキーやボタンに応じて、ライトガイド112の裏面112aの必要な領域に形成されている。
凹凸部118Aが形成されている領域において、第1ライトガイド領域112Aの内部を伝搬する光が、その内部から第1ライトガイド領域112Aの裏面112aに出射する。
これにより、第1ライトガイド領域112Aの光取出部118から外側に光を出射することができる。すなわち、第1ライトガイド領域112Aの内部を伝搬する光によって、光取出部118を発光させることができる。
したがって、シートスイッチモジュール110をより意匠性に優れたものとすることができる。ひいては、このシートスイッチモジュール110を適用した電子機器をより意匠性に優れたものとすることができる。
本実施形態において、各光取出部118がメタルプレート23と対向して配置されているので、光取出部118を押圧することにより、メタルプレート23が変形させることができる。
したがって、第1ライトガイド領域112Aを伝搬する光が、その伝搬に伴って減衰することを最小限に抑えることができる。
その結果、第1ライトガイド領域112Aの全長に渡って、光取出部118を発光させるために十分な量の光を導くことができる。
しかしながら、本発明のシートスイッチモジュールはこれのみに限定されない。本発明のシートスイッチモジュールにおいて、ライトガイドの表面に凹凸部からなる光取出部が設けられていてもよい。すなわち、ライトガイドのシートスイッチと対向する面とは反対側の面に、凹凸部からなる光取出部が設けられていてもよい。
具体的に、ライトガイドにスリットが形成される前に、その第2端面112eから出射される光量(Q0)を測定する。
その後、ライトガイドにスリットを形成し、このスリットを経過して、その第2端面112eから出射する光量(Q1)を測定する。
その後、スリット形成前の光量(Q0)に対する、スリット形成後の光量(Q1)の割合を計算することによって、遮光率(Q1/Q0)を計算することが可能である。
具体的に、例えばスリット130により、90%以上の遮光率を希望する場合、スリット130の端面角度を45度以下にすればよい。
さらに、スリット130により光を完全に遮光することを希望する場合、端面角度を30度以下にすればよい。
スリットの端面角度の調整により、第1ライトガイド領域及び第2ライトガイド領域の明るさ階調を調整することができる。
さらに、スリットの端面角度の調整により、第1ライトガイド領域から第2ライトガイド領域への光を遮断することも可能である。
図12Aは、本発明の第8実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図12Bは図12AのG-G線に沿う断面図である。
図12A及び図12Bにおいて、図10A及び図10Bに示した第7実施形態の構成要素と同じ構成要素には同一符号を付して、その説明を省略する。
このライトガイド142は、図12Aの平面視(X-Y平面)において、長方形の形状を構成している。さらに、このライトガイド142は、光源111の出射面111aに近接配置されている。すなわち、図12Bに示したように、光源111とライトガイド142とがY方向に沿って配置されている。
これにより、ライトガイド142とシートスイッチ20との間に間隙145が設けられている。すなわち、ライトガイド142とシートスイッチ20とが接することなく、粘着材144の厚みに対応する間隔を置いて対向して配置されている。
例えば、シートスイッチモジュール140が使用される状況において、ライトガイド142とシートスイッチ20が接しない程度であれば、ライトガイド142とシートスイッチ20との距離は限定がない。
シートスイッチモジュール140を薄型化する観点から、ライトガイド142とシートスイッチ20との距離は、0.01mm以上、0.05mm以下であることが好ましい。
さらに、第1ライトガイド領域142Aの裏面142aには、凹凸部146Aからなる複数の光取出部146が所定の位置に形成されている。
第1ライトガイド領域142Aの第1傾斜面142dとシートスイッチ20の-Y方向の表面20aとのなす角θ11が鋭角である。さらに、第2ライトガイド領域142Bの第2傾斜面142fとシートスイッチ20の+Y方向の表面20aとのなす角θ12が鋭角である。
そして、ライトガイド142の表面142bに、第1ライトガイド領域142Aの第1傾斜面142dおよび第2ライトガイド領域142Bの第2傾斜面142fをカバーする遮光シート113が配置されている。
しかしながら、本発明のシートスイッチモジュールは、これのみに限定されない。本発明のシートスイッチモジュールにおいて、ライトガイドの表面、すなわち、ライトガイドのシートスイッチと対向する面とは反対側の面に、凹凸部からなる光取出部が設けられていてもよい。
図13Aは、本発明の第9実施形態に係るシートスイッチモジュールを示す概略図(平面図)である。図13Bは、図13AのM-M線に沿う断面図である。
図13A及び図13Bにおいて、図1A及び図1Bに示したシートスイッチモジュール10の構成要素と同じ構成要素には同一符号を付して、その説明を省略する。
これにより、ライトガイド152とシートスイッチ20との間に間隙154が設けられている。すなわち、ライトガイド152とシートスイッチ20とが接することなく、粘着材153の厚みに対応する間隔を置いて、対向して配置されている。
例えば、ライトガイド152とシートスイッチ20との距離は、シートスイッチモジュール150が使用される状況において、ライトガイド152とシートスイッチ20が接しない程度であればよい。
シートスイッチモジュール150を薄型化する観点から、ライトガイド152とシートスイッチ20との距離は、0.01mm以上、0.05mm以下であることが好ましい。
また、これら一対の第1溝155と第2溝156は、ライトガイド152のY-Z平面で、円弧状の断面形状を形成している。すなわち、ライトガイド152の長手方向に沿って、円弧状の断面形状を有する。
第1溝155の曲率と第2溝156の曲率は、特に限定されず、また、これらは等しくても、異なっていてもよい。
そして、この入射光の一部が第2溝156から外部に出射し、残りの入射光が第2溝156と外部空間との界面(第2溝156の内面156a)で反射して、第1ライトガイド領域152Aから第2ライトガイド領域152Bに伝搬する。あるいは、この入射光の全部が第2溝156から外部に出射される。
したがって、この第2溝156から外部に出射させる光量や光を出射させる角度に応じて、第2溝156の幅d113、深さd114または曲率が適宜調整される。言い換えると、第2溝156の幅d113、深さd114または曲率を調整することにより、第2溝156から出射させる光量や、光の出射角度を調整することが可能である。
ここで、第1溝155と第2溝156の間の距離d115とは、第1溝155の底(第1溝155の最も深い部分)と第2溝156の底(第2溝156の最も深い部分)の間の距離を意味する。
第1溝155と第2溝156の間の距離d115が、ライトガイド152の厚みの30%を超えると、ライトガイド152の内部を伝搬する光の量を調整するために、第1溝155の幅d111と第2溝156の幅d113を大きくする必要が生じて、シートスイッチモジュールの小型化を妨げることがある。
着色層157の厚みは十分な遮光性があれば特に限定されない。
ライトガイド152の裏面152aに形成された光取出部158は、上述の実施形態と同様のものである。
そして、これらの2つの領域の間に、第1溝155と第2溝156が設けられている。その中、第1溝155は、ライトガイド152の長手方向に垂直する厚み方向に延在し、ライトガイド152の表面152bから厚み方向に窪んでいる。第2溝156は、ライトガイド152の裏面152aから厚み方向に窪んでいる。さらに、第1溝155の内面155aに沿って着色層157が設けられている。
したがって、光源151からの出射光が、ライトガイド152の第1端面152eに入射されると、その入射光により、ライトガイド152の第1ライトガイド領域152Aに設けられた光取出部158を発光させることができる。それとともに、ライトガイド152の第1ライトガイド領域152A内部を伝搬する光の一部または全部が、第1溝155から着色層157側に出射する。光の一部が着色層157側に出射した場合、その光が着色層157に吸収されて、外部に出射することを防止することができる。これにより、発光する必要のない第1溝155が発光することを防止することができる。
この場合、第1溝155と外部空間との界面で反射した光は、光源151からの出射光よりも光量が減少しているので、第1ライトガイド領域152Aと第2ライトガイド領域152Bでは、伝搬する光の量が異なり、その光によって発光するそれぞれの領域の明るさも異なる。
この場合、第2溝156と外部空間との界面で反射した光は、光源151からの出射光よりも光量が減少しているので、第1ライトガイド領域152Aと第2ライトガイド領域152Bでは、伝搬する光の量が異なり、その光によって発光するそれぞれの領域の明るさも異なる。
また、第2溝156からライトガイド152の第1ライトガイド領域152A内部を伝搬する光の全部が外部に出射した場合、光源151からの出射光により、第2ライトガイド領域152Bに設けられた光取出部158を発光させることがない。
しかしながら、本発明のシートスイッチモジュールはこれのみに限定されない。本発明のシートスイッチモジュールにおいて、ライトガイドが、3つ以上の任意の形状の領域に区分されていてもよく、各領域の間において、ライトガイドの両面に溝が設けられ、これらの溝が対向して配置されて対をなしていれば、各溝の幅、深さまたは曲率は、それぞれの領域の形状に応じて適宜調整されていればよい。
次に、図14~図19を参照して、この実施形態のシートスイッチモジュールの製造方法を説明する。
まず、図14に示すように、シート状の樹脂からなるライトガイド152の表面152bに、印刷により遮光性の塗料を塗布するか、あるいは、遮光シートを貼着することにより、遮光性の塗料または遮光シートからなる着色層157を形成する(着色層形成工程)。
この着色層形成工程では、後段の工程で、第1溝155を設ける位置に、着色層157を形成する。すなわち、ライトガイド152の長手方向(Y方向)に延在するように、ライトガイド152の表面152bに、着色層157を形成する。
また、下型162のライトガイド152に対向する面162aには、半円形の突出部164が設けられている。この突出部164は、下型162の長手方向と垂直する方向に延在し、下型162の長手方向と垂直する断面で、半円形の形状を有する。この半円形の突出部164の形状及び寸法は、第2溝156の形状及び寸法と対応している。
また、断熱板の厚みは、金型160の熱が、ライトガイド152における第1溝155および第2溝156が形成される領域以外の領域に直接伝わらないようにできれば特に限定されず、ライトガイド152の加工温度などに応じて適宜調整される。
また、これにより、ホットプレス成形時の位置ずれを軽減でき、また、上型161および/または下型162にライトガイド152が融着することを防止できる。
さらに、断熱板とともに、ライトガイド152を処理するので、ライトガイド152がタック性を有する材料からなる場合、その処理が容易になる。
第1溝155と第2溝156を同時に形成する場合、この溝形成工程において、ライトガイド152を介して、突出部163と突出部164とが対向するように、上型161と下型162を対向して配置し、上型161と下型162でライトガイド152を挟み込むことにより、第1溝155と第2溝156を対向する位置に形成する。
したがって、予めライトガイド152に第1溝155を形成し、その内面に着色層157を形成する場合よりも、正確かつ容易に着色層157を形成することができ、歩留まりが向上するとともに、加工時間を短縮することができる。
また、ホットプレス成形方法により、ライトガイド152の表面152bに対して着色層157を押圧するので、第1溝155の内面155aに対して着色層157が強固に密着する。
したがって、レーザ加工によってこれらの溝を形成する場合よりも、第1溝155および第2溝156の幅や深さを適正に制御することができる。
また、このシートスイッチモジュールの製造方法によれば、レーザ加工のような大掛かりな装置が不要となるとともに、レーザ加工よりも加工時間を短縮することができるので、製造コストを低減することができる。
図20は、本発明の第10実施形態に係るシートスイッチモジュールを示す概略断面図である。
図20において、図13Bに示したシートスイッチモジュール153の構成要素と同じ構成要素には同一符号を付して、その説明を省略する。
また、第2光源171は、はんだ172によって、基板21の表面21aに設けられている。
さらに、シートスイッチモジュール170は、第1ライトガイド領域152Aに対応する光源151と、第2ライトガイド領域152Bに対応する第2光源171とを備えている。
したがって、上述のシートスイッチモジュール150と同様の効果が得られる。それとともに、ライトガイド152の第2ライトガイド領域152Bにおいて、第2光源171からの出射光が、ライトガイド152の表面152fに入射されると、その入射光により第2ライトガイド領域152Bに設けられた光取出部158を発光させることができる。
また、残りの光が、第1溝155と外部空間との界面(第1溝155の内面155a)で反射した場合、第2ライトガイド領域152Bから第1ライトガイド領域152Aに伝搬する。
したがって、第1ライトガイド領域152Aに設けられた光取出部158を発光させることができる。この場合、第1溝155と外部空間との界面で反射した光は、第2光源171からの出射光よりも光量が減少しているので、第1ライトガイド領域152Aと第2ライトガイド領域152Bでは、伝搬する光の量が異なり、その光によって発光するそれぞれの領域の明るさも異なる。
この場合、第2溝156と外部空間との界面で反射した光は、第2光源171からの出射光よりも光量が減少しているので、第1ライトガイド領域152Aと第2ライトガイド領域152Bでは、伝搬する光の量が異なり、その光によって発光するそれぞれの領域の明るさも異なる。
また、第2溝156からライトガイド152の第2ライトガイド領域152B内部を伝搬する光の全部が外部に出射した場合、第2光源171からの出射光により、第1ライトガイド領域152Aに設けられた光取出部158を発光させることがない。
さらに、光源151と第2光源171を併用することにより、第1ライトガイド領域152Aに設けられた光取出部158と第2ライトガイド領域152Bに設けられた光取出部158を多色化することができる。
そして、溝と外部空間との界面で反射した光は、光源からの出射光よりも光量が減少しているので、第1ライトガイド領域と第2ライトガイド領域では、伝搬する光の量が異なり、それぞれの領域の明るさも異なる。すなわち、1つの光源によって、第1ライトガイド領域に設けられた光取出部と第2ライトガイド領域に設けられた光取出部の明るさに階調をつけて、それぞれの領域に設けられた光取出部を発光させることができる。
さらに、Y方向における溝の位置は、図示されている実施形態のみに限定されず、照明しようとするキーやボタンの配置に応じて、溝の位置を調整することも可能である。例えば、Y方向において、ライトガイドの真中に、溝を形成することも可能である。更に、例えば、ライトガイドの第1端面に隣接する位置に、溝を形成することも可能である。
11 光源
12 ライトガイド
12A 第1ライトガイド領域
12B 第2ライトガイド領域
13 粘着材
14 間隙
15,61 溝
16 光取出部
16A 凹凸部
20 シートスイッチ
21 基板
22 接点部
23 メタルプレート
24 粘着層
25 押圧シート
26 接点部
29 はんだ
30 スイッチ素子
41 着色層
51 遮光シート
71 第2光源
112,142,152 ライトガイド
112A,142A,152A 第1ライトガイド領域
112B,142B,152B 第2ライトガイド領域
113 遮光シート
114 第1粘着材
115,145,154 間隙
116 第2粘着材
118,146,156 光取出部
118A,146A,156A 凹凸部
119 はんだ
151 光源
153 粘着材
159,172 はんだ
157 着色層
155 第一の溝
156 第二の溝
Claims (13)
- 光源と;
前記光源からの光を導くライトガイドと;
前記ライトガイドの厚み方向において、前記ライトガイドの裏面側に配置されているシートスイッチと;
前記ライトガイドの表面及び前記裏面の少なくとも一方において、前記ライトガイドの前記厚み方向に形成されている溝と;
を備えることを特徴とするシートスイッチモジュール。 - 前記溝の表面に、着色層が形成されていることを特徴とする請求項1に記載のシートスイッチモジュール。
- 前記ライトガイドの前記裏面において、前記溝と対応する位置に、粘着材が形成されている、ことを特徴とする請求項1又は請求項2に記載のシートスイッチモジュール。
- 前記ライトガイドの前記表面に、前記溝をカバーする遮光シートが形成されている、ことを特徴とする請求項1から3のいずれか一項に記載のシートスイッチモジュール。
- 前記ライトガイドの前記表面及び前記裏面に、前記厚み方向に形成されている溝が形成され;
少なくとも一つの前記溝の表面に、着色層が形成されていることを特徴とする請求項1から4のいずれか一項に記載のシートスイッチモジュール。 - 前記ライトガイドは、第1ライトガイド領域及び第2ライトガイド領域を備え;
前記溝が、前記第1ライトガイド領域と前記第2ライトガイド領域との間に形成されている、ことを特徴とする請求項1から5のいずれか一項に記載のシートスイッチモジュール。 - 前記溝は、前記ライトガイドの前記厚み方向において、半円形又は台形の断面形状を有する、ことを特徴とする請求項1から6のいずれか一項に記載のシートスイッチモジュール。
- 前記溝が、前記ライトガイドの前記厚み方向に貫通している、ことを特徴とする請求項1から7のいずれか一項に記載のシートスイッチモジュール。
- 前記ライトガイドの前記表面における前記溝の幅が、前記ライトガイドの前記裏面における前記溝の幅より大きい、ことを特徴とする請求項1から8のいずれか一項に記載のシートスイッチモジュール。
- 前記ライトガイドは、前記光源からの光が入射される第1端面と、前記第1端面とは反対面である第2端面とを備え;
前記ライトガイドの前記第2端面に、光を入射する第2光源を更に備えていることを特徴とする請求項1から9のいずれか一項に記載のシートスイッチモジュール。 - 前記厚み方向における前記溝の深さは、前記厚み方向における前記ライトガイドの厚みの70%以上である、ことを特徴とする請求項1から10のいずれか一項に記載のシートスイッチモジュール。
- 前記ライトガイドの前記表面又は前記裏面に、凹凸部が形成されている、ことを特徴とする請求項1から11のいずれか一項に記載のシートスイッチモジュール。
- ライトガイドの少なくとも一つの表面に着色層を形成する着色層形成工程と;
厚み方向に突出する少なくとも一つの突出部を有する金型を用いて、前記着色層と前記突出部との位置を対応して、前記ライトガイドの両面から前記金型をホットプレスして、前記ライトガイドの少なくとも一つの面に、溝と着色層とを同時に形成する溝形成工程と;
を備えることを特徴とするシートスイッチモジュールの製造方法。
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CN2010800139885A CN102365697A (zh) | 2009-03-31 | 2010-03-31 | 片开关模块以及其制造方法 |
JP2011507034A JPWO2010113508A1 (ja) | 2009-03-31 | 2010-03-31 | シートスイッチモジュール及びその製造方法 |
EP10758287A EP2400520A1 (en) | 2009-03-31 | 2010-03-31 | Sheet switch module and method of manufacturing same |
US13/247,661 US20120020080A1 (en) | 2009-03-31 | 2011-09-28 | Sheet switch module and method of manufacturing the same |
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EP (1) | EP2400520A1 (ja) |
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JP2010541130A (ja) * | 2007-09-21 | 2010-12-24 | デジログ・ディスプレイ・カンパニー・リミテッド | 導光キーパッド及び導光キーパッドアセンブリー |
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JP5839470B2 (ja) * | 2012-01-31 | 2016-01-06 | 富士通コンポーネント株式会社 | ポインティングデバイス、及びその製造方法 |
KR20170106575A (ko) * | 2016-03-11 | 2017-09-21 | 삼성전자주식회사 | 광원 모듈 및 이를 포함하는 조명 장치 |
EP3627039A1 (en) * | 2018-09-20 | 2020-03-25 | Nederlandse Organisatie voor toegepast- natuurwetenschappelijk onderzoek TNO | A segmented light guide and a method of manufacturing thereof |
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2010
- 2010-03-31 EP EP10758287A patent/EP2400520A1/en not_active Withdrawn
- 2010-03-31 TW TW099109866A patent/TW201044435A/zh unknown
- 2010-03-31 KR KR1020117018178A patent/KR20110104086A/ko not_active Application Discontinuation
- 2010-03-31 WO PCT/JP2010/002382 patent/WO2010113508A1/ja active Application Filing
- 2010-03-31 JP JP2011507034A patent/JPWO2010113508A1/ja active Pending
- 2010-03-31 CN CN2010800139885A patent/CN102365697A/zh active Pending
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US20120020080A1 (en) | 2012-01-26 |
CN102365697A (zh) | 2012-02-29 |
KR20110104086A (ko) | 2011-09-21 |
JPWO2010113508A1 (ja) | 2012-10-04 |
TW201044435A (en) | 2010-12-16 |
EP2400520A1 (en) | 2011-12-28 |
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