WO2010110387A1 - 溶接金属並びにその溶接金属によって接合された溶接構造物 - Google Patents
溶接金属並びにその溶接金属によって接合された溶接構造物 Download PDFInfo
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- WO2010110387A1 WO2010110387A1 PCT/JP2010/055268 JP2010055268W WO2010110387A1 WO 2010110387 A1 WO2010110387 A1 WO 2010110387A1 JP 2010055268 W JP2010055268 W JP 2010055268W WO 2010110387 A1 WO2010110387 A1 WO 2010110387A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
- B23K35/3066—Fe as the principal constituent with Ni as next major constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/23—Arc welding or cutting taking account of the properties of the materials to be welded
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/1266—O, S, or organic compound in metal component
- Y10T428/12667—Oxide of transition metal or Al
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12951—Fe-base component
- Y10T428/12958—Next to Fe-base component
- Y10T428/12965—Both containing 0.01-1.7% carbon [i.e., steel]
Definitions
- the present invention relates to a welded structure welded mainly using a Mn—Mo—Ni steel as a base material and a weld metal of the welded portion, and more particularly to a weld metal excellent in strength and toughness as-welded and after stress relief annealing. .
- Mn-Mo-Ni steel has excellent strength and toughness and is mainly used for pressure vessels of nuclear power plants.
- pressure vessels have been increasing in size, and Mn—Mo—Ni steel materials having further excellent strength and toughness are being demanded. Accordingly, even higher strength and toughness levels are required for Mn—Mo—Ni based weld metals formed in welds of welded structures using these steel types as base materials.
- Patent Document 1 discloses a technique for improving mechanical characteristics by optimizing alloy elements such as Cr, Mo, Cu, Ti, and B
- Patent Document 2 discloses a metal sheath and a flux-cored welding wire. Techniques have been proposed for improving mechanical properties after stress relief annealing by simultaneously controlling the flux composition.
- Patent Document 3 presents a welding material excellent in welding workability in addition to mechanical characteristics.
- Patent Document 4 proposes to control carbides.
- the above technique alone does not provide sufficient mechanical properties of the weld metal after stress relief annealing, and it is desirable to have excellent mechanical properties even in the as-welded state in consideration of safety. . For this reason, the technique which improves the mechanical characteristic of a weld metal further is desired.
- the present invention has been made in view of such a problem.
- the welded structure may be abbreviated as “AW”) or stress relief annealing (abbreviated as “SR annealing”).
- AW welded structure
- SR annealing stress relief annealing
- the inventors have conducted extensive research on means for realizing a weld metal having excellent strength and toughness after AW and SR annealing, and found that it is very effective to develop a fine acicular ferrite structure. Moreover, when the main cause of the deterioration of the mechanical characteristics due to SR annealing was found, it was found that it was due to the precipitation of coarse grain boundary carbides, and it was found that it was effective to refine this. The present invention has been completed based on such findings.
- the weld metal of the present invention is in mass% (hereinafter simply expressed as “%”), C: 0.04 to 0.15%, Si: 0.50% or less (excluding 0%), Mn: 1.0 to 1.9%, Ni: 1.0 to 4.0%, Cr: 0.10 to 1.0%, Mo: 0.20 to 1.2%, Ti: 0.010 to Contains 0.060%, Al: 0.030% or less (excluding 0%), O: 0.015 to 0.060%, N: 0.010% or less (excluding 0%), the balance Is composed of Fe and inevitable impurities, and the amount (%) of Ti contained as a compound is represented by [compound type Ti] and the amount of Si (%) contained as a compound is represented by [compound type Si].
- this weld metal has a ratio of [compound type Ti] / [compound type Si] exceeding 1.5 under a predetermined component, it suppresses the generation of Si oxides that inhibit the expression of the acicular ferrite structure, The generation of Ti oxide that contributes to the formation of an acicular ferrite structure can be promoted. Furthermore, since the A value is 0.50 or more, the generation of Si oxide on the surface of the Ti oxide can be suppressed, and the effect of promoting the generation of acicular ferrite by the Ti oxide can be effectively exhibited. it can. For this reason, a fine acicular ferrite structure can be expressed in the weld metal, and the strength and toughness of the weld metal after AW or SR annealing can be improved.
- the B value calculated by the following formula is 0.05 or more and 0.26. The following is preferable. Thereby, the coarsening of the grain boundary carbide which adversely affects the mechanical properties after SR annealing can be suppressed, and the mechanical properties after SR annealing can be further improved.
- B [Cr] / ([Mn] +1.2)
- the average particle diameter of carbides having an equivalent circle diameter of 200 nm or more is 350 nm or less. Thereby, the production
- the weld metal is Cu: 0.35% or less (excluding 0%), or Nb: 0.008 to 0.030%, V: 0.010 to 0.10%, one or two kinds Can be contained. Thereby, intensity
- the welded structure according to the present invention is a welded structure welded with a Mn—Mo—Ni-based steel material as a base material, and the weld metal forming the welded portion is formed of any one of the above weld metals. Is.
- the weld metal is excellent in mechanical properties after AW or SR annealing
- the welded portion of the welded structure according to the present invention is also excellent in mechanical properties after AW or SR annealing, and the welded structure as a whole. As a result, it has excellent mechanical properties and, in turn, excellent durability.
- [compound type Ti] / [compound type Si] is set to more than 1.5 to promote the generation of Ti oxide that contributes to the generation of acicular ferrite. Since the A value is regulated to 0.50 or more so that the oxide does not hinder the action of promoting the formation of acicular ferrite due to the formation of Si oxide, a fine acicular ferrite structure can be expressed in the weld metal. Further, the strength and toughness of the weld metal after welding or after stress relief annealing can be improved. In addition, since the welded structure of the present invention has the weld metal formed at the welded portion thereof, the welded structure is excellent in strength and toughness as a whole, and thus excellent in durability.
- a weld metal according to an embodiment of the present invention is a weld metal formed in a welded portion welded with a Mn—Mo—Ni-based steel material as a base material, and the chemical composition is C: 0.04 to 0.15%, Si: 0.50% or less (excluding 0%), Mn: 1.0 to 1.9%, Ni: 1.0 to 4.0%, Cr: 0.10 to 1.0%, Mo: 0.20 to 1.2%, Ti: 0.010 to 0.060%, Al: 0.030% or less (excluding 0%), O: 0.015 to 0.060%, N: 0.00. It contains 010% or less (excluding 0%), and the balance consists of Fe and inevitable impurities.
- the ratio of the amount of Ti contained as a compound (%) ([compound type Ti]) and the amount of Si contained as a compound (%) ([compound type Si]), [compound type Ti] / [compound type Si]. Is over 1.5. Furthermore, the Ti content (%) is [Ti], the O content (%) is [O], the Al content (%) is [Al], and the Si content (%) is [Si]. When expressed, the A value calculated by the following formula is 0.50 or more. Hereinafter, the reasons for limiting these components will be described. A [Ti] / ([O] ⁇ 1.1 ⁇ [Al] + 0.05 ⁇ [Si])
- C 0.04 to 0.15% C is an essential element for securing the strength. If it is lower than 0.04%, the strength becomes insufficient. On the other hand, if it exceeds 0.15%, the hard structure such as martensite is increased and the toughness is deteriorated. Invite. For this reason, the lower limit of the C amount is 0.04%, preferably 0.06%, and the upper limit is 0.15%, preferably 0.12%, more preferably 0.10%.
- Si 0.50% or less Si has an effect of improving the strength of the weld metal.
- a very small amount may be used from the point of strength improvement, but it is preferable to add 0.05% or more.
- excessive addition causes an excessive increase in strength or an increase in hard structure such as martensite, and since the main component of the oxide is Si oxide, it becomes difficult to form an acicular ferrite structure, resulting in strength and toughness. It causes deterioration.
- the upper limit of the Si amount is 0.50%, preferably 0.40%, and more preferably 0.20%.
- Mn 1.0 to 1.9% Mn is an element effective for improving strength and toughness. If the content is less than 1.0%, the effect is too small. On the other hand, excessive addition leads to an excessive increase in strength or an increase in hard structure such as martensite, and also causes coarsening of grain boundary carbides, resulting in strength and toughness. Causes deterioration. For this reason, the lower limit of the amount of Mn is set to 1.0%, preferably 1.2%, and the upper limit is set to 1.9%, preferably 1.8%.
- Ni 1.0-4.0%
- Ni is an element effective for improving strength and toughness. If it is less than 1.0%, such an effect is too small. On the other hand, excessive addition causes an excessive increase in strength and adversely affects toughness. For this reason, the lower limit of the Ni amount is 1.0%, preferably 1.2%, and the upper limit is 4.0%, preferably 3.8%, more preferably 2.8%.
- Cr 0.10 to 1.0% Cr has the effect of suppressing the coarsening of carbides by adding an appropriate amount. If it is less than 0.10%, such an action is too small. On the other hand, excessive addition leads to coarsening of grain boundary carbides, which adversely affects strength and toughness. For this reason, the lower limit of Cr content is 0.10%, preferably 0.20%, and the upper limit is 1.0%, preferably 0.80%, more preferably 0.60%.
- Mo 0.20 to 1.2% Mo has the effect of improving the strength by forming fine carbides during SR annealing.
- the lower limit of the Mo amount is set to 0.20%, preferably 0.40%, more preferably 0.60%.
- the upper limit of the Mo amount is set to 1.2%, preferably 1.0%, more preferably 0.80%.
- Ti 0.010 to 0.060%
- Ti is an important element that forms a Ti oxide serving as a nucleus of formation of an acicular ferrite structure and contributes to improvement in strength and toughness.
- the lower limit of the Ti amount is 0.010%, preferably 0.015%, more preferably 0.020%.
- the upper limit is made 0.060%, preferably 0.050%.
- Al 0.030% or less Al has an action of suppressing the formation of Si oxide that adversely affects the formation of an acicular ferrite structure. Addition of 0.005% or more is preferable for effectively exhibiting such an action. However, excessive addition leads to coarsening of the oxide, which adversely affects toughness, so the upper limit is limited to 0.030%, preferably 0.025%.
- O 0.015 to 0.060%
- O is an element necessary for forming a Ti oxide that forms a nucleus of an acicular ferrite structure together with Ti, and at least 0.015%, preferably 0.020%.
- the upper limit is made 0.060%, preferably 0.050%, more preferably 0.045%.
- N 0.010% or less N has a function of forming a carbonitride together with Ti or Nb and V, which will be described later if necessary, and improving the strength. Addition of 0.005% or more is preferable for effectively exhibiting such an action. However, if added in excess, it causes strain aging as a solid solution N and adversely affects toughness, so the upper limit is made 0.010%, preferably 0.0080%, more preferably 0.0075%.
- the basic composition of the weld metal of the present invention is as described above, but Ti (compound type Ti) and Si (compound type Si) are further included as compounds.
- the mass ratio of [compound type Ti] / [compound type Si] needs to be more than 1.5.
- the ratio is a parameter that indirectly defines the generation ratio of Ti oxide and Si oxide that affects the formation of the acicular ferrite structure. When the ratio is 1.5 or less, the expression of the acicular ferrite structure is inhibited. Si oxide becomes dominant, and strength and toughness deteriorate. Therefore, the ratio is more than 1.5, preferably 2.0 or more, more preferably 2.5 or more.
- the amounts of the compound type Ti and the compound type Si assume Ti and Si contained as oxides, respectively, and basically use values measured in an as-welded state, but this value is measured after SR annealing. Can be regarded as a value. This is due to the following reason. Ti carbonitride deposited by SR annealing is as fine as a circle equivalent diameter of 0.1 ⁇ m or less at maximum, and the amount detected as Ti forming carbonitride by the measurement method (electrolytic extraction residue method) described later is very small There are few. Si is an element that hardly forms carbonitrides in steel, and the amount of precipitation due to SR annealing is negligible. For this reason, it is because the value of [compound type Ti] / [compound type Si] measured after SR annealing is also almost equal to the measured value in the as-welded state.
- a value 0.50 or more
- A [Ti] / ([O] -1.1 ⁇ [Al] + 0.05 ⁇ [Si])
- the A value is a parameter indicating the form of oxide that affects the acicular ferrite structure, satisfies the above ratio of [compound type Ti] / [compound type Si], suppresses the amount of Si oxide,
- the A value is 0.50 or more, preferably 0.60 or more, more preferably 0.80 or more.
- the A value is a parameter for controlling the generation of Si oxide on the surface of the Ti oxide, and the higher the value, the more preferable.
- the weld metal of the present invention has the above composition as a basic composition, and consists of the balance Fe and unavoidable impurities. P and S are impurities, and segregate at the prior austenite grain boundaries and cause a decrease in toughness.
- the B value is a parameter indicating the coarsening of grain boundary carbides during SR annealing.
- the value is less than 0.05, the main body of grain boundary carbides is Mn, and the growth of grain boundary carbides is limited by Mn having a high diffusion rate. Therefore, the coarsening is easily promoted.
- the main grain boundary carbide is Cr, but the amount of solid solution Cr that affects the growth of the grain boundary carbide increases, and the coarsening of the grain boundary carbide tends to be promoted.
- the lower limit of the B value is 0.05, preferably 0.08, and the upper limit is 0.26, preferably 0.20, more preferably 0.15.
- Cu is 0.35% or less, or one or two of Nb and V are Nb: 0.008 to 0.030%, V: 0.010 to 0.10% It can be added in the range of.
- Cu is an element effective for improving strength.
- addition of 0.01% or more is preferable.
- excessive addition causes an excessive increase in strength, which adversely affects toughness.
- the upper limit of the amount of Cu is made 0.35%, preferably 0.30%.
- Nb and V have the effect of improving the strength by forming fine carbonitrides, but when Nb is less than 0.008% and less than 0.010%, such effects are too small. It causes coarsening and the strength and toughness are reduced. For this reason, the lower limit of the Nb amount is 0.008%, and the upper limit is 0.030%, preferably 0.020. Further, the lower limit of the V amount is 0.010%, and the upper limit is 0.10%, preferably 0.080%.
- the composition of the weld metal of the present invention is as described above, it has a structure in which a fine acicular ferrite structure starting from an oxide and a coarse lath bainite structure are finely mixed. For this reason, it is difficult to quantitatively evaluate the acicular ferrite structure, but according to the visual observation with a microscope, the acicular ferrite structure exists at least 50 area% or more.
- the average particle size of those having an equivalent circle diameter of 200 nm or more is suppressed to 350 nm or less, preferably 330 nm or less.
- strength and toughness can be suppressed, and a mechanical characteristic can be improved more.
- the composition of the weld metal is almost determined by the composition and penetration amount of the base Mn-Mo-Ni steel, the composition and penetration amount of the welding material (welding wire), and the basicity of the flux used in welding.
- the amount of penetration is determined by the shape of the weld joint of the base material. Since the amount of penetration is small, the composition of the weld metal is largely determined by the composition of the weld material and the basicity of the flux during welding, while the composition of the weld material is the target weld metal composition and the basicity of the flux. Can be roughly determined by. Usually, welding is performed so that the basicity of the flux is maintained at about 2.5 to 2.6.
- the composition of the welding material is such that the ⁇ value obtained from the following formula is 1.2 or more and the ⁇ value is 0.04. It may be set to ⁇ 0.29. If the ⁇ value is less than 1.2, the ratio of [compound type Ti] / [compound type Si] of the weld metal tends to be 1.5 or less, and the A value tends to be less than 0.50. On the other hand, by controlling the ⁇ value within the above range, the B value of the weld metal also satisfies 0.05 to 0.26, and the ⁇ value is controlled to 0.08 or more and less than 0.20. As a result, the average particle size of carbides of 200 nm or more tends to be 350 nm or less.
- the range of the ⁇ value and the ⁇ value is a case where the basicity is about 2.5 to 2.6. If the basicity is different, the optimum range of these values also varies. For this reason, when basicity differs, the optimal range is calculated
- ⁇ [Ti] / (0.5 [Si] ⁇ 0.8 ⁇ [Al])
- ⁇ [Cr] / ([Mn] +1.2)
- [Ti] in the formula is Ti content (%)
- [Al] is Al content (%)
- [Si] is Si content (%)
- [Cr] is Cr content.
- [Mn] are the contents (%) of Mn, both of which are the element amounts of the welding material.
- base material Mn—Mo—Ni steel various known steel types such as ASTM standards A533B C1.1, A533B C1.2, A508 C1.3, and SA533B C1.1 can be used.
- the weld metal of the present invention is excellent in mechanical properties in an as-welded (AW) state, but can further improve toughness by applying stress relief annealing (SR annealing) without coarsening carbides.
- SR annealing stress relief annealing
- the SR temperature and SR time may be controlled within a range satisfying about 18 ⁇ 10 3 to 20 ⁇ 10 3 with the following Larson-Miller parameter (MP).
- MP Larson-Miller parameter
- MP (T + 273) ⁇ (20 + log t)
- T is SR temperature (° C.)
- t SR time (hr).
- any method may be used if it is a welding method which can form the said weld metal, but submerged arc welding in which composition control by a flux is possible Is preferred.
- this invention provides the welded structure whose welding part is said weld metal, this welded structure is excellent in intensity
- Submerged arc welding conditions Base metal plate thickness: 25 mm, groove angle: 10 ° (V-shaped), root gap: 15 mm, welding position: downward, welding current: 425 A, welding voltage: 30 V, welding speed: 5.8 mm / sec (35cpm), preheating and interpass temperature: 180-200 ° C -Covered arc welding conditions
- the matrix part of the test piece is electrolyzed using a 10% acetylacetone-1% tetramethylammonium chloride-methanol solution and passed through a filter having a pore size of 0.1 ⁇ m to remove the compound in the test piece. Extracted. Most of the compounds extracted from the weld metal as welded were oxides. The results are shown in Table 5. In Table 5, A value and B value are also shown. In the [compound type Ti] / [compound type Si] column, “ ⁇ ” indicates that no compound type Si was detected.
- the present invention is useful for manufacturing a pressure vessel of a nuclear power plant.
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Abstract
Description
[化合物型Ti]/[化合物型Si]>1.5
であり、かつ、Tiの含有量(%)を[Ti]、Oの含有量(%)を[O]、Alの含有量(%)を[Al]、Siの含有量(%)を[Si]で表すとき、下記式によって算出されるA値が0.50以上とされたものである。
A=[Ti]/([O]-1.1×[Al]+0.05×[Si])
B=[Cr]/([Mn]+1.2)
A=[Ti]/([O]-1.1×[Al]+0.05×[Si])
Cは強度を確保するための必須元素であり、0.04%より低いと強度が不足するようになり、一方0.15%超ではマルテンサイト等の硬質組織の増加をもたらし、靭性の劣化を招く。このため、C量の下限を0.04%、好ましくは0.06%とし、その上限を0.15%、好ましくは0.12%、さらに好ましくは0.10%とする。
Siは溶接金属の強度を向上させる作用を有する。強度向上の点からはごく微量でもよいが、0.05%以上添加することが好ましい。一方、過剰な添加は強度の過大な上昇あるいはマルテンサイト等の硬質組織の増加を招くほか、酸化物の主体がSi酸化物となるため、アシキュラーフェライト組織が生成し難くなり、強度、靭性の劣化を招く。このため、Si量の上限を0.50%、好ましくは0.40%、さらに好ましくは0.20%とする。
Mnは強度および靭性の向上に有効な元素である。1.0%未満ではかかる効果が過小であり、一方、過剰な添加は強度の過大な上昇、あるいはマルテンサイト等の硬質組織の増加をもたらすほか、粒界炭化物の粗大化を招き、強度、靭性劣化の原因となる。このため、Mn量の下限を1.0%、好ましくは1.2%とし、その上限を1.9%、好ましくは1.8%とする。
Niは強度および靭性向上に有効な元素である。1.0%未満ではかかる効果が過小となり、一方、過剰な添加は強度の過大な上昇を招き、靭性に悪影響を及ぼす。このため、Ni量の下限を1.0%、好ましくは1.2%とし、その上限を4.0%、好ましくは3.8%、さらに好ましくは2.8%とする。
Crは適量添加することにより炭化物の粗大化を抑制する作用を有する。0.10%未満ではかかる作用が過小であり、一方、過剰な添加はかえって粒界炭化物の粗大化を招き、強度、靭性に悪影響を及ぼす。このため、Cr量の下限を0.10%、好ましくは0.20%とし、その上限を1.0%、好ましくは0.80%、より好ましくは0.60%とする。
MoはSR焼鈍時に微細炭化物を形成して強度を向上させる作用を有する。かかる作用を有効に発揮させるため、Mo量の下限を0.20%、好ましくは0.40%、より好ましくは0.60%とする。一方、過剰な添加は炭化物の粗大化を招き、靭性に悪影響を及ぼすため、Mo量の上限を1.2%、好ましくは1.0%、より好ましくは0.80%とする。
Tiはアシキュラーフェライト組織の生成核となるTi酸化物を形成し、強度、靭性の向上に寄与する重要な元素である。かかる作用を有効に発揮させるため、Ti量の下限を0.010%、好ましくは0.015%、より好ましくは0.020%とする。一方、過剰に添加すると酸化物の粗大化を招き、靭性に悪影響を及ぼすため、その上限を0.060%、好ましくは0.050%とする。
Alはアシキュラーフェライト組織の生成に悪影響を及ぼすSi酸化物の生成を抑制する作用を有する。かかる作用を有効に発現させるには0.005%以上の添加が好ましい。しかし、過剰な添加は酸化物の粗大化を招き、かえって靭性に悪影響を及ぼすため、上限を0.030%、好ましくは0.025%に止める。
OはTiと共にアシキュラーフェライト組織の生成核となるTi酸化物を形成させるために必要な元素であり、少なくとも0.015%、好ましくは0.020%を要する。一方、過剰な添加は酸化物の粗大化を招き、靭性を劣化させるため、上限を0.060%、好ましくは0.050%、より好ましくは0.045%とする。
NはTiあるいは必要により添加される後述のNb、Vと共に炭窒化物を形成し、強度を向上させる作用を有する。かかる作用を有効に発現させるには0.005%以上の添加が好ましい。しかし、過剰に添加すると、固溶Nとして歪時効をもたらし、靭性に悪影響を及ぼすため、上限を0.010%、好ましくは0.0080%、より好ましくは0.0075%とする。
本発明の溶接金属の基本組成は上記のとおりであるが、さらに化合物として含まれるTi(化合物型Ti)及びSi(化合物型Si)の質量比、[化合物型Ti]/[化合物型Si]を1.5超とすることを要する。前記比率はアシキュラーフェライト組織の生成に影響を及ぼすTi酸化物、Si酸化物の生成量比を間接的に規定するパラメータであり、1.5以下になると、アシキュラーフェライト組織の発現を阻害するSi酸化物が優勢となり、強度、靭性が劣化するようになる。このため、前記比率を1.5超、好ましくは2.0以上、より好ましくは2.5以上とする。
前記化合物型Ti、化合物型Siの量はそれぞれ酸化物として含まれるTi及びSiを想定したものであり、基本的に溶接ままの状態で測定した値を用いるが、この値はSR焼鈍後の測定値とみなすことができる。これは以下の理由による。SR焼鈍により析出するTi炭窒化物は最大でも円相当径で0.1μm以下と微細であり、後述する測定方法(電解抽出残渣法)によって炭窒化物を形成するTiとして検出される量はごく僅かである。また、Siは鋼中において炭窒化物を形成し難い元素であり、SR焼鈍による析出量は無視し得る程度である。このため、SR焼鈍後に測定した[化合物型Ti]/[化合物型Si]の値も、溶接ままの状態での測定値とほぼ等しくなるからである。
但し、A=[Ti]/([O]-1.1×[Al]+0.05×[Si])
A値はアシキュラーフェライト組織に影響をおよぼす酸化物の形態を示すパラメータであり、上記[化合物型Ti]/[化合物型Si]の比率を満足し、Si酸化物量が抑制され、酸化物の主体がTi酸化物となっても、A値が0.50未満になると、Ti酸化物の表面にSi酸化物が生成するようになり、Ti酸化物によるアシキュラーフェライト核の生成安定度が相対的に低下するため、アシキュラーフェライト組織の生成が低下するようになる。このため、A値を0.50以上、好ましくは0.60以上、より好ましくは0.80以上とする。なお、A値はTi酸化物の表面へのSi酸化物生成を制御するパラメータであり、高ければ高いほど好ましいので、上限を設ける必要はない。
B=[Cr]/([Mn]+1.2)
α=[Ti]/(0.5[Si]-0.8×[Al])
β=[Cr]/([Mn]+1.2)
但し、式中の[Ti]はTiの含有量(%)、[Al]はAlの含有量(%)、[Si]はSiの含有量(%))、[Cr]はCrの含有量(%)、[Mn]はMnの含有量(%)であり、何れも溶接材料の元素量である。
MP=(T+273)×(20+log t)
但し、TはSR温度(℃)、tはSR時間(hr)である。
以下、実施例を挙げて本発明をより具体的に説明するが、本発明はかかる実施例によって限定的に解釈されるものではない。
・サブマージアーク溶接条件
母材板厚:25mm、開先角度:10°(V字)、ルートギャップ:15mm、溶接姿勢:下向き、溶接電流:425A、溶接電圧:30V、溶接速度:5.8mm/sec(35cpm)、予熱及びパス間温度:180~200℃
・被覆アーク溶接条件
母材板厚:20mm、開先角度:20°(V字)、ルートギャップ:16mm、溶接姿勢:下向き、溶接電流:175A、溶接電圧:24V、溶接速度:17mm/sec(100cpm)、予熱及びパス間温度:180~200℃、フラックス:不使用
塩基度=BC/AC
BC=CaF2+CaO+MgO+BaO+SrO+Na2O+K2O+Li2O+(MnO+FeO)/2
AC=SiO2+(Al2O3+TiO2+ZrO2)/2
本出願は、2009年3月26日出願の日本特許出願(特願2009-075493)に基づくものであり、その内容はここに参照として取り込まれる。
Claims (6)
- 質量%で、
C:0.04~0.15%、
Si:0.50%以下(0%を含まない)、
Mn:1.0~1.9%、
Ni:1.0~4.0%、
Cr:0.10~1.0%、
Mo:0.20~1.2%、
Ti:0.010~0.060%、
Al:0.030%以下(0%を含まない)、
O:0.015~0.060%、
N:0.010%以下(0%を含まない)を含有し、
残部がFeおよび不可避不純物からなり、
化合物として含まれるTi量(%)を[化合物型Ti]、化合物として含まれるSi量(%)を[化合物型Si]で表すとき、
[化合物型Ti]/[化合物型Si]>1.5
であり、かつ、Tiの含有量(%)を[Ti]、Oの含有量(%)を[O]、Alの含有量(%)を[Al]、Siの含有量(%)を[Si]で表すとき、下記式によって算出されるA値が0.50以上である、ことを特徴とする溶接金属。
A=[Ti]/([O]-1.1×[Al]+0.05×[Si]) - 請求項1に記載した溶接金属であって、さらにCrの含有量(%)を[Cr]、Mnの含有量(%)を[Mn]で表すとき、下記式によって算出されるB値が0.05以上、0.26以下である、溶接金属。
B=[Cr]/([Mn]+1.2) - 請求項1又は2に記載した溶接金属であって、溶接金属中に存在する炭化物のうち、円相当径にして200nm以上の炭化物の平均粒径が350nm以下である、溶接金属。
- 請求項1~3のいずれか1項に記載した溶接金属であって、さらにCu:0.35%以下(0%を含まない)を含有する、溶接金属。
- 請求項1~4のいずれか1項に記載した溶接金属であって、さらに
Nb:0.008~0.030%、
V:0.010~0.10%
の1種あるいは2種を含有する、溶接金属。 - Mn-Mo-Ni系鋼材を母材として溶接した溶接構造物であって、その溶接部の溶接金属が請求項1~5のいずれか1項に記載した溶接金属で形成された、溶接構造物。
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US13/260,020 US8574381B2 (en) | 2009-03-26 | 2010-03-25 | Weld metal and welded structure having weld joints using the same |
CN201080011042.5A CN102348531B (zh) | 2009-03-26 | 2010-03-25 | 焊接金属和由该焊接金属接合的焊接结构物 |
KR1020117022428A KR101284423B1 (ko) | 2009-03-26 | 2010-03-25 | 용접 금속 및 그 용접 금속에 의해 접합된 용접 구조물 |
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JP5314473B2 (ja) | 2013-10-16 |
KR101284423B1 (ko) | 2013-07-09 |
US8574381B2 (en) | 2013-11-05 |
CN102348531B (zh) | 2014-04-02 |
CN102348531A (zh) | 2012-02-08 |
KR20110120350A (ko) | 2011-11-03 |
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US20120021246A1 (en) | 2012-01-26 |
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