WO2010000114A1 - 一种相册全自动制作方法 - Google Patents

一种相册全自动制作方法 Download PDF

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Publication number
WO2010000114A1
WO2010000114A1 PCT/CN2008/071892 CN2008071892W WO2010000114A1 WO 2010000114 A1 WO2010000114 A1 WO 2010000114A1 CN 2008071892 W CN2008071892 W CN 2008071892W WO 2010000114 A1 WO2010000114 A1 WO 2010000114A1
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WO
WIPO (PCT)
Prior art keywords
album
paper
interlayer
album paper
bonding
Prior art date
Application number
PCT/CN2008/071892
Other languages
English (en)
French (fr)
Inventor
袁伟军
张小强
邓毅强
Original Assignee
广东易美图数码影像科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东易美图数码影像科技有限公司 filed Critical 广东易美图数码影像科技有限公司
Priority to EP08783885.0A priority Critical patent/EP2292445B1/en
Priority to US12/863,397 priority patent/US8413975B2/en
Publication of WO2010000114A1 publication Critical patent/WO2010000114A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/0081—Applying glue or adhesive peculiar to bookbinding applying adhesive to individual sheets for binding them together
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/02—Multi-step processes for making books starting with single sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D1/00—Books or other bound products
    • B42D1/08—Albums
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1043—Subsequent to assembly
    • Y10T156/1049—Folding only
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1051—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by folding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/108—Flash, trim or excess removal

Definitions

  • the present invention relates to a method for producing an album, and more particularly to a method for automatically producing an album.
  • the first one is the white latex white cardboard sandwich method, and the specific process flow is shown in Figure 1.
  • auxiliary equipment such as a glue machine, a creasing machine and a pressurizing machine are used, and white cardboard and white latex are used as consumables.
  • the white cardboard with the same album size is coated with white latex by the glue machine, and the photo is bonded well. After the whole is finished, the whole is dried, and then the indentation is pressed one by one and folded by hand. The back side is glued one by one, and the back is bonded back to the back, and then the whole is pressed and dried, and it is dried for about one day. After flattening, the three sides are trimmed (except for the middle), so that the inner core of the album is completed. Then, after ironing and other decorations, stick the cover to complete a photo album.
  • the second method is PVC pre-coated self-adhesive sandwich method, and the specific process flow is shown in Figure 2.
  • the method is an auxiliary device such as a hand-type creasing machine, a cutter and a pressurizing device, and a double-sided pre-coated self-adhesive PVC sheet of different specifications is used as a consumable.
  • the first type is semi-automatic hot pressing, and the specific process flow is shown in Figure 3.
  • This method uses a machine to combine the functions of indentation, heat sealing, and heat sealing of the entire album.
  • the consumables are PVC sheets or white cardboard coated with hot pressure sensitive adhesive on both sides, and are equipped with PVC protective sheets to protect the paper sheets from sticking at high temperatures.
  • First, the photo is indented in the pressing area, and folded by hand; the thermal pressure sensitive adhesive is sandwiched between the back and back of the photo, and the PVC protective sheet is sandwiched between the photo faces, and the alignment is neatly arranged; Put the album's middle room into the hot pressing area for the heat of the middle, about 4 minutes.
  • the temperature is about 100 °C, about 10 minutes;
  • the photo album is placed in the cooling zone and flattened for about 10 minutes. Remove the PVC protective sheet and cut it on three sides (except for the middle). You can choose a hot stamping and then attach the cover to complete a photo album.
  • the second method is the automatic hot-melt glue-free sandwich method.
  • the specific process flow is shown in Figure 4.
  • the method uses a paper indentation folding three-in-one machine, an automatic photo album forming machine and a three-side cutting machine. Consumables only have a hot melt adhesive
  • the white latex white cardboard sandwich method mainly has the disadvantages of full hand-made, long processing cycle, white latex in the album paper, airtight, not easy to dry, easy to deform after damp, and the album page is too thick.
  • the pre-coating self-adhesive sandwich method and the semi-automatic hot pressing method have greatly shortened the production cycle, a large amount of manual work is still required, and the consumables are too expensive, and the PVC pre-coated self-adhesive is also relatively easy to dry in a humid environment. Changes, resulting in bubble deformation of the album, etc.
  • an object of the present invention is to provide an automatic production method of an album with a high degree of automation and flexible selection of an album paper making type.
  • An automatic production method for an album comprising the following steps:
  • the creasing machine creases the middle of the album paper, and conveys the creased album paper to the folding mechanism; c. the folding mechanism folds the album paper along the crease, wherein the printed surface of the album paper is folded inside , and the folded album paper is fed into the bonding mechanism for automatic bonding; d.
  • the bonding mechanism performs the automatic bonding procedure of step e, otherwise the automatic bonding procedure of step f is performed. e.
  • the bonding mechanism applies an adhesive on an outer side surface of the folded album paper which is fed one by one, and adheres to the other outer side of the previous album paper without a coating adhesive, so that two The fitting surface is completely aligned, and so on, so that all the album papers are pasted to form the core of the album; f.
  • the album paper and the interlayer are fed into the bonding mechanism, and the bonding mechanism applies an adhesive on one side of the interlayer to fit the outer side of the previous album paper that has entered the bonding mechanism, and enters the bonding mechanism at the next one. Apply adhesive to one outer side of the album paper, fit the other side of the interlayer, and align all the photo papers with the laminated surface of the interlayer, then enter another interlayer, and so on, all the album papers After being laminated with the interlayer, the core of the album is formed.
  • step g is also included.
  • the core of the album is fed into the cutting machine, and after alignment and positioning, the three sides of the album core except the crease of the album paper are cut.
  • step h is also included.
  • the bonding mechanism applies an adhesive on the upper and lower sides of the core of the album, and the cover is bonded to the upper and lower sides of the core of the album, and the spine of the cover is on the same side as the crease of the album paper, and is opposite to the flap of the album.
  • the cover is a cardboard, album paper, leather or faux leather material.
  • step d the selection program e or f is controlled by the microcomputer according to the production instruction; when the program e ⁇ is selected, the microcomputer controls the album paper feeding mechanism to convey the album paper one by one to the bonding mechanism; when selecting the program f ⁇ , the microcomputer control The album paper feed mechanism and the sandwich paper feed mechanism transport the album paper and the interlayer to the bonding mechanism.
  • step c the folding mechanism is folded along the end of the album paper, with the middle crease position of the album paper as the rotating shaft, folded to the other end of the album, and the folded surface is folded to form the folded sheet of the album paper.
  • step c the folding mechanism utilizes two rollers that are mutually crushed
  • the middle crease position of the album paper is rolled into the middle of the two rollers and rolled and folded in half. [29] In steps e and f, the bonding mechanism is adsorbed by the adsorption roller
  • Album paper or interlayer drive to the position of the glue structure to smear one side of the album paper or the interlayer, when the adsorption roller is turned to the lowest point, under the transmission of the transmission structure, the platform is lifted up,
  • the linear speed of the drum is the same as the speed of the platform.
  • the platform and the roller are used to laminate the album paper or the album paper with the interlayer.
  • the adhesive applied to the side of the album paper or the interlayer is a hot melt adhesive
  • the printing unit of the album paper forms an image unit by laser printing or inkjet
  • the interlayer is a plastic sheet or a cardboard.
  • the interlayer has a variety of materials to choose from, depending on the production instructions, a different interlayer is selected for the bonding mechanism.
  • Ming improved the current photo album process, using the double feed structure in the paper feeding step, namely the album paper feed structure and the sandwich feed structure, and using an automatic control program to judge and select one of the feed structures, thereby producing a basis
  • the customer needs the album with or without mezzanine, the whole process is automatically controlled, and the existing technology plus the interlayer needs to be manually operated or the interlayer can not be flexibly changed, thereby improving the automation degree and production efficiency of the photo album process.
  • Figure 1 is a process flow diagram of a prior art white latex white cardboard sandwich method
  • Figure 2 is a process flow diagram of a prior art PVC pre-coating self-adhesive sandwich method
  • Figure 3 is a process flow diagram of a prior art semi-automatic hot pressing law
  • Figure 4 is a process flow diagram of a prior art automatic hot melt gluing without interlayer method
  • FIG. 5 is a process flow diagram of a method for fully automatic production of an album according to the present invention.
  • Figure 6 is a schematic structural view of a sandwichless album
  • Figure 7 is a schematic diagram of the structure of a sandwich album.
  • the utility model relates to a full automatic production method of the album, the equipment used in the method comprises an album paper feeding mechanism, a sandwich feeding mechanism, a microcomputer for controlling the two mechanisms, a bonding mechanism and a cutting machine, wherein the album paper feeding mechanism
  • the album feeding slot, the paging structure, the creasing machine and the folding mechanism are sequentially connected
  • the sandwich paper feeding mechanism comprises an album feeding slot and a paging structure which are sequentially connected
  • the method comprises the following steps:
  • the printing unit of the album paper is inkjet through a photo album laser printing device or album
  • the device can also form an image unit by a silver halide printing method, and place a plurality of album papers from bottom to top on the photo album slot of the device, and the plurality of interlayers are also bottom to top.
  • the album paper feeds the paper
  • the album paper is pulled out from top to bottom by the paging mechanism on the album slot.
  • the interlayer slot is also the same as the album slot. Pull out one by one from top to bottom.
  • the creasing machine creases the middle of the album paper, and conveys the creased album paper to the folding mechanism; [47] In the present invention, the creasing machine passes
  • the detecting device automatically calculates the length of the album paper, and conveys the intermediate position of the album paper directly under the stamping structure of the creasing machine to punch the crease of the album paper.
  • the folding mechanism folds the album paper along the crease, wherein the printed surface of the album paper is folded inside, and the folded album paper is fed into the bonding mechanism for automatic bonding;
  • the roller When the crease position of the album paper is located at the feeding position of the two rollers, since the crease position is slightly sunken compared to the overall plane of the album paper, the roller will use the crease position to fold the entire album paper into two rollers. Rolling in the wheel.
  • the second is to use the folding mechanism along one end of the photo album, take the middle fold position of the album as the rotating shaft, fold the other end of the photo album, and roll the folded surface to form the folded sheet of the album paper.
  • the bonding mechanism performs the automatic bonding process of step e, otherwise the automatic bonding process of step f is performed; the production instruction can be manually completed by the microcomputer or automatically by the program. [51] e.
  • the bonding mechanism applies an adhesive on an outer side surface of the folded album paper which is fed one by one, and adheres to the other outer side of the previous album paper without a coating adhesive, so that the two sheets are attached
  • the surface is completely aligned, and so on, so that all the album papers are pasted to form an inner core of the album; wherein the first album paper is not coated with an adhesive.
  • the album paper and the interlayer are fed into the bonding mechanism, and the bonding mechanism applies an adhesive on one side of the interlayer to fit the outer side of the previous album paper that has entered the bonding mechanism, and enters the bonding mechanism at the next one. Apply adhesive to one outer side of the album paper, fit the other side of the interlayer, and align all the photo papers with the laminated surface of the interlayer, then enter another interlayer, and so on, all the album papers After being laminated with the interlayer, the core of the album is formed.
  • step e and step f are controlled by the microcomputer according to the production instruction; when the program e ⁇ is selected, the microcomputer controls the album paper feeding mechanism to convey the album paper one by one to the bonding mechanism; when the selection program f ⁇ , the microcomputer controls the album paper feeding The mechanism and the sandwich paper feed mechanism transport the album paper and the interlayer to the bonding mechanism.
  • step g is further included, which is
  • the core of the photo album is fed into the cutting machine, and after alignment and positioning, the three sides of the album core except the crease of the album paper are cut, and
  • the three sides can be decorated with hot edges to make the inner core of the album more beautiful.
  • step h is also included.
  • the bonding mechanism applies an adhesive on the upper and lower sides of the core of the album, and the cover is bonded to the upper and lower sides of the core of the album, and the spine of the cover is on the same side as the crease of the album paper, and is opposite to the flap of the album.
  • the cover is cardboard, album paper, leather or faux leather material.
  • the leather material and cardboard cover are custom-made products, and the cover is a direct print.
  • the length is slightly longer than the core of the album, and the three marks are pressed in the middle.
  • the center of the album is aligned with the middle fold and double-sidedly glued. Just be able to.
  • step d the selection program e or f is controlled by the microcomputer according to the production instruction; when the program e ⁇ is selected, the microcomputer controls the album paper feeding mechanism to convey the album paper one by one to the bonding mechanism; when the selection program f ⁇ , the microcomputer controls the album The paper feed mechanism and the interlayer paper feed mechanism transport the album paper and the interlayer to the bonding mechanism.
  • the bonding mechanism includes an adsorption roller connected to the folding mechanism, a sizing structure disposed on one side of the adsorption roller, and a position The platform below the adsorption roller and the transmission structure connected to the adsorption roller and the platform that can move up and down.
  • the adsorption roller comprises an adsorption port for adsorbing album paper or interlayer, a vacuum tube connected to the adsorption port, and a vacuuming system connected to the vacuum tube.
  • Adhesive mechanism absorbs by adsorption roller
  • Album paper or interlayer drive to the position of the glue structure to smear one side of the album paper or the interlayer, when the adsorption roller is turned to the lowest point, under the transmission of the transmission structure, the platform is lifted up,
  • the linear speed of the drum is the same as the speed of the platform.
  • the platform and the roller are used to laminate the album paper or the album paper with the interlayer.
  • the adhesive coated on the side of the album paper or the interlayer is a hot melt adhesive, and the interlayer is a plastic sheet or a cardboard, in which the interlayer is
  • the thickness is determined according to the requirements of the album specifications, generally 0.1 ⁇ 0.3mm. After adding the interlayer, the page of the album is more flat and harder, the handle is firm, the length is long and the moisture is not easily deformed.
  • step f in order to make a sandwich of a plurality of different materials in the production album, the sandwich paper feeding mechanism is provided with a plurality of interlayer slots, and according to the production instruction, different interlayers are selected to enter the bonding mechanism. .

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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
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Description

一种相册全自动制作方法
一种相册全自动制作方法
[1] 技术领域
[2] 本发明涉及一种相册制作方法， 尤其涉及一种相册全自动制作方法。
[3] 背景技术
[4] 目前制作相册的方法大体可分为手工制作和机器制作两大类型。
[5] 手工制作， 目前有两大主流做法：
[6] 第一种为白乳胶白卡纸夹层法， 其具体工艺流程如图 1所示。 本方法釆用过胶 机、 压痕机和加压等辅助设备， 釆用白卡纸、 白乳胶作为耗材。
[7] 首先将相册规格相同的白卡纸利用过胶机涂上白乳胶， 与相片粘合好， 全部完 成好后整体晾干， 再用压痕机逐张压中逢并用手对折好， 背面再过胶逐张以中 逢对齐背对背粘合好， 再整体加压干燥晾干， 大概为一天吋间， 压平整后再进 行三边裁边 （中逢除外） ， 这样相册的内芯就完成了， 再进行烫边等修饰后粘 上封面就完成一本相册。
[8] 第二种为 PVC预涂不干胶夹层法， 其具体工艺流程如图 2所示。 本方法釆用手 摇式压痕机、 裁刀和加压等辅助设备， 釆用不同规格的双面预涂不干胶 PVC片作 为制作耗材。
[9] 先将相片压中逢， 用手对折并放好； 然后撕开 PVC片一面的保护膜， 从中逢对 齐开始边撕边用手抹平粘贴好， 然后撕开另一面保护膜以同样方法背对背粘上 第二张相片； 最终完成粘合后， 压平进行三边裁切 （中逢除外） ， 可选进行烫 边等三边的修饰， 最后粘上封面即可完成一本相册。
[10] 机器制作方面也主要包括两种：
[11] 第一种为半自动热压合法， 其具体工艺流程如图 3所示。 本方法釆用一台机器 集合了压痕、 热合中逢和整个相册的热合等功能。 耗材是双面涂布有热压敏胶 的 PVC片材或白卡纸， 并随机配有的 PVC保护片， 用来保护相册纸面之间不会在 高温下产生粘连。 [12] 首先将相片在压中逢区压痕， 并用手对折放好； 在相片背靠背之间夹入热压敏 胶， 在相片面之间夹入 PVC保护片， 以中逢对齐理整齐； 把相册的中逢放入热压 中逢区进行中逢的热合， 大约 4分钟， 完成后把整个相册平放入相册热合区进行 相册热合， 温度 100°C左右， 大约 10分钟； 完成后取出相册放入冷却区压平冷却 大约 10分钟； 移去 PVC保护片， 进行三边裁切 （中逢除外） ， 可选进行烫边等修 饰后粘上封面， 即可完成一本相册。
[13] 第二种为自动热熔胶合无夹层法， 其具体工艺流程如图 4所示。 本方法釆用裁 纸压痕折页三合一机器， 自动相册成形机和三边裁切机。 耗材只有热熔胶一种
[14] 首先放入整卷冲印好的相册纸到裁纸压痕折页三合一的机器上， 机器自动进行 压痕折页等动作， 出来就是一叠对折好的相片； 然后用手把该堆相片放入自动 相册成形机， 机器自动进行涂胶粘合等动作。 自动快速成形一本无夹层的相册 内芯， 放入三边裁切机自动进行裁边， 粘上封面后即制作完成一本相册。
[15] 白乳胶白卡纸夹层法主要存在全手工制作、 加工周期长、 白乳胶在相册纸的粘 合不透气、 不易干透、 受潮后容易变形、 相册单页太厚等缺点。
[16] PVC
预涂不干胶夹层法与半自动热压合法虽然制作周期大大缩短， 但仍须大量的手 工作业， 且耗材价格太贵， 并且 PVC预涂不干胶也比较容易在潮湿环境下不干胶 起变化， 导致相册起泡变形等。
[17] 自动热熔胶合无夹层法缺点是机器无加夹层功能， 和压痕对折与粘合是分开的 两台独立机器， 并且其设计是配合连续冲印， 即整卷相册纸冲印要求的， 因而 其自动裁纸压痕折页三合一机器无法适用于其它冲印机。
[18] 同吋， 以上制作工艺存在一个共同的缺点就是有无夹层是固定的， 要么有夹层 要么无夹层， 而不能随客户的要求而灵活改变。
[19] 发明内容
[20] 针对现有技术的缺点， 本发明的目的是提供一种自动化程度高、 灵活选择相册 纸制作类型的相册全自动制作方法。
[21] 为实现上述目的， 本发明的技术方案为： 一种相册全自动制作方法， 其包括以下步骤：
[22] a、 将打印好的相册纸逐一送入压痕机 [gywl]； b
、 压痕机将相册纸的中间进行折痕， 将压制了折痕的相册纸传送至对折机构； c. 对折机构将相册纸沿折痕进行对折， 其中， 相册纸的印刷面折叠后位于内侧， 并将折叠好的相册纸送入粘合机构进行自动粘合； d.当制作指令为无夹层相册吋 ， 粘合机构进行步骤 e的自动粘合程序， 否则进行步骤 f的自动粘合程序； e.粘合 机构在逐一送入的已对折的相册纸的一外侧面上涂覆粘结剂， 与上一张相册纸 无涂覆粘结剂的另一外侧面贴合， 使两张的贴合面完全对准， 以此类推， 使所 有相册纸贴合后形成相册内芯； f.已对折的
相册纸和夹层相间送入粘合机构， 粘合机构在夹层一侧面涂覆粘结剂， 与上一 张已进入粘合机构的相册纸的外侧面贴合， 在下一张进入粘合机构的相册纸的 一外侧面涂覆粘结剂， 与夹层另一侧贴合， 并使所有相册纸与夹层的贴合面完 全对准， 再输入另一张夹层， 以此类推， 将所有相册纸与夹层相间贴合后形成 相册内芯。
[23] 在步骤 e与 f之后， 还包括步骤 g，
相册内芯送入裁切机， 进行对准和定位之后， 对相册内芯除相册纸折痕外的三 边进行裁切。
[24] 在步骤 g之后， 还包括步骤 h，
粘合机构在相册内芯上下侧面涂覆粘结剂， 将封面与相册内芯上下侧面粘结， 封面的书脊与相册纸折痕同侧， 与相册翻口相对。
[25] 在步骤 h中， 所述封面为硬纸板、 相册纸、 皮质或仿皮材料。
[26] 在步骤 d中， 选择程序 e或 f由微电脑根据制作指令控制； 当选择程序 e吋， 微电 脑控制相册纸进纸机构逐一输送相册纸至粘合机构； 当选择程序 f吋， 微电脑控 制相册纸进纸机构和夹层进纸机构相间输送相册纸和夹层至粘合机构。
[27] 在步骤 c中， 对折机构沿相册纸的一端， 以相册纸中间折痕位置为转轴， 向相 册的另一端翻折， 并碾合折叠面形成相册纸的对折。
[28] 在步骤 c中， 对折机构利用两个相互碾合的辊轮
将相册纸的中间折痕位置卷入两个辊轮中间并进行碾压对折。 [29] 在步骤 e与 f中， 粘合机构利用吸附滚筒吸附
相册纸或夹层， 传动到上胶结构位置对相册纸或夹层的一侧进行上胶， 当吸附 滚筒转到最低点吋， 在传动结构的传动下， 平台向上抬起，
滚筒的线速度与平台的运动速度一致，
平台与滚筒对相册纸或带有夹层的相册纸进行碾压粘合。
[30] 相册纸或夹层侧面所涂覆的粘结剂为热熔胶， 所述相册纸的印刷单元通过激光 打印或者喷墨形成图像单元， 所述夹层为塑料薄片或卡纸。
[31] 在步骤 f中， 夹层具有多种材料能供选择， 根据制作指令， 选择不同的夹层进 入粘合机构。
[32] 与现有技术相比， 本发
明改进目前制作相册工艺， 在进纸步骤中釆用双进纸结构， 即相册纸进纸结构 及夹层进纸结构， 并利用自动控制程序对其中一进纸结构进行判断选择， 从而 制作出根据客户需求的有或无夹层的相册， 整个工艺流程实现自动化控制， 改 变现有技术加夹层需手工操作或加夹层与否不能灵活变化的缺陷， 从而提高制 作相册过程的自动化程度以及生产效率。
[33] 附图说明
[34] 图 1为现有技术白乳胶白卡纸夹层法的工艺流程图；
[35] 图 2为现有技术 PVC预涂不干胶夹层法的工艺流程图；
[36] 图 3为现有技术半自动热压合法的工艺流程图；
[37] 图 4为现有技术自动热熔胶合无夹层法的工艺流程图；
[38] 图 5为本发明相册全自动制作方法的工艺流程图；
[39] 图 6为无夹层相册的结构示意图；
[40] 图 7为有夹层相册的结构示意图。
[41] 具体实施方式
[42] 下面结合附图对本发明作进一步的详细说明。
[43] 如图 5至图 7所示，
一种相册全自动制作方法， 该方法所釆用的设备包括相册纸进纸机构、 夹层进 纸机构、 控制这两个机构的微电脑、 粘合机构及裁切机， 其中相册纸进纸机构 依次连接的相册进槽、 分页结构、 压痕机及对折机构， 夹层进纸机构包括依次 连接的相册进槽及分页结构， 该方法包括以下步骤：
[44] a .将打印好的相册纸逐一送入压痕机；
[45] 所述相册纸的印刷单元通过相册激光打印设备或者相册喷墨
设备、 还可以通过卤化银印晒方法形成图像单元， 将多张相册纸由下到上 放置于设备的相册进槽上， 将多张夹层也由下到上
放置于设备的夹层进槽上， 当相册纸进纸吋， 利用相册进槽上的分页机构将相 册纸由上到下逐张抽拉出来， 夹层进槽也与相册进槽一样， 按顺序由上到下 逐张抽拉出来。
[46] b.压痕机将相册纸的中间进行折痕， 将压制了折痕的相册纸传送至对折机构； [47] 本发明中， 压痕机通过
检测装置自动计算出相册纸的长度， 并将相册纸的中间位置传送至压痕机的 冲压结构的正下方， 对相册纸进行冲压折痕。
[48] c
对折机构将相册纸沿折痕进行对折， 其中， 相册纸的印刷面折叠后位于内侧， 并将折叠好的相册纸送入粘合机构进行自动粘合；
[49] 对折吋， 先对相册纸的中间进行定位， 再沿着相册纸的中间位置对折即可实现 ， 具体包括两种方法， 其一为对折机构利用两个相互碾合的辊轮
将相册纸的中间折痕位置卷入两个辊轮中间并进行碾压对折，
当相册纸的折痕位置位于两个辊轮的进纸位置吋， 由于折痕位置较相册纸的整 体平面稍微下沉， 辊轮将利用这个折痕位置将整个相册纸对折卷入两个辊轮中 进行碾压。
其二为利用对折机构沿相册的一端， 以相册中间折痕位置为转轴， 向相册的另 一端翻折， 并碾合折叠面形成相册纸的对折。
[50] d.
当制作指令为无夹层相册吋， 粘合机构进行步骤 e的自动粘合程序， 否则进行步 骤 f的自动粘合程序； 该制作指令可人为对微电脑手动控制完成也可通过程序自 动控制完成。 [51] e.
粘合机构在逐一送入的已对折的相册纸的一外侧面上涂覆粘结剂， 与上一张相 册纸无涂覆粘结剂的另一外侧面贴合， 使两张的贴合面完全对准， 以此类推， 使所有相册纸贴合后形成相册内芯； 其中， 第一张相册纸不涂覆粘结剂。
[52] f.已对折的
相册纸和夹层相间送入粘合机构， 粘合机构在夹层一侧面涂覆粘结剂， 与上一 张已进入粘合机构的相册纸的外侧面贴合， 在下一张进入粘合机构的相册纸的 一外侧面涂覆粘结剂， 与夹层另一侧贴合， 并使所有相册纸与夹层的贴合面完 全对准， 再输入另一张夹层， 以此类推， 将所有相册纸与夹层相间贴合后形成 相册内芯。
[53] 其中步骤 e及步骤 f由微电脑根据制作指令控制； 当选择程序 e吋， 微电脑控制相 册纸进纸机构逐一输送相册纸至粘合机构； 当选择程序 f吋， 微电脑控制相册纸 进纸机构和夹层进纸机构相间输送相册纸和夹层至粘合机构。
[54] 在步骤 e与 f之后， 还包括步骤 g， 其为
相册内芯送入裁切机， 进行对准和定位之后， 对相册内芯除相册纸折痕外的三 边进行裁切， 另外
裁切后还可以对这三个侧边进行烫边修饰， 使相册内芯外表更为美观。
[55] 在步骤 g之后， 还包括步骤 h，
粘合机构在相册内芯上下侧面涂覆粘结剂， 将封面与相册内芯上下侧面粘结， 封面的书脊与相册纸折痕同侧， 与相册翻口相对。
所述封面为硬纸板、 相册纸、 皮质或仿皮材料。 皮质材料和硬纸板封面是定制 好的成品， 封面则是直接冲印出的相片， 长度比相册内芯稍长， 中间压上三道 痕， 以相册内芯中间折痕位置对齐并用双面胶粘牢即可。
[56] 步骤 d中， 选择程序 e或 f由微电脑根据制作指令控制； 当选择程序 e吋， 微电脑 控制相册纸进纸机构逐一输送相册纸至粘合机构； 当选择程序 f吋， 微电脑控制 相册纸进纸机构和夹层进纸机构相间输送相册纸和夹层至粘合机构。
[57] 在步骤 e与 f中， 该
粘合机构包括与对折机构连接的吸附滚筒、 设于吸附滚筒一侧的上胶结构、 位 于吸附滚筒下方的平台、 及与吸附滚筒、 能上下运动的平台连接的传动结构。 吸附滚筒包括吸附相册纸或夹层的吸附口、 与吸附口连接的真空管及与真空管 连接的抽真空系统。 粘合机构利用吸附滚筒吸附
相册纸或夹层， 传动到上胶结构位置对相册纸或夹层的一侧进行上胶， 当吸附 滚筒转到最低点吋， 在传动结构的传动下， 平台向上抬起，
滚筒的线速度与平台的运动速度一致，
平台与滚筒对相册纸或带有夹层的相册纸进行碾压粘合。
[58] 相册纸或夹层侧面所涂覆的粘结剂为热熔胶， 所述夹层为塑料薄片或卡纸， 其 中夹层的
厚度根据相册规格要求而决定， 一般为 0.1〜0.3mm， 加入夹层后使相册的页面 更平整、 更硬实， 翻开手感结实， 吋间长而不易受潮变形等优点。
[59] 在步骤 f中， 为了在制作相册中， 有多种不同材料的夹层可供选择， 夹层进纸 机构设有有多个夹层进槽， 根据制作指令， 选择不同的夹层进入粘合机构。

Claims

权利要求书
1、 一种相册全自动制作方法， 其特征在于包括以下步骤：
a .将打印好的相册纸逐一送入压痕机；
b.
压痕机将相册纸的中间进行折痕， 将压制了折痕的相册纸传送至对折机构
对折机构将相册纸沿折痕进行对折， 其中， 相册纸的印刷面折叠后位于内 侧， 并将折叠好的相册纸送入粘合机构进行自动粘合；
d.
当制作指令为无夹层相册吋， 粘合机构进行步骤 e的自动粘合程序， 否则进 行步骤 f的自动粘合程序；
e.
粘合机构在逐一送入的已对折的相册纸的一外侧面上涂覆粘结剂， 与上一 张相册纸无涂覆粘结剂的另一外侧面贴合， 使两张的贴合面完全对准， 以 此类推， 使所有相册纸贴合后形成相册内芯；
f.
已对折的相册纸和夹层相间送入粘合机构， 粘合机构在夹层一侧面涂覆粘 结剂， 与上一张已进入粘合机构的相册纸的外侧面贴合， 在下一张进入粘 合机构的相册纸的一外侧面涂覆粘结剂， 与夹层另一侧贴合， 并使所有相 册纸与夹层的贴合面完全对准， 再输入另一张夹层， 以此类推， 将所有相 册纸与夹层相间贴合后形成相册内芯。
[2] 2
、 根据权利要求 1所述的相册全自动制作方法， 其特征在于： 在步骤 e 与 f之后， 还包括步骤 g，
相册内芯送入裁切机， 进行对准和定位之后， 对相册内芯除相册纸折 痕外的三边进行裁切。
[3] 3、 根据权利要求 2所述的相册全自动制作方法， 其特征在于： 在步骤 g之 后， 还包括步骤 h，
粘合机构在相册内芯上下侧面涂覆粘结剂， 将封面与相册内芯上下侧 面粘结， 封面的书脊与相册纸折痕同侧， 与相册翻口相对。
[4] 4
、 根据权利要求 3所述的相册全自动制作方法， 其特征在于： 在步骤 h 中， 所述封面为硬纸板、 相册纸、 皮质或仿皮材料。
[5] 5
、 根据权利要求 1所述的相册全自动制作方法， 其特征在于： 步骤 d中 ， 选择程序 e或 f由微电脑根据制作指令控制； 当选择程序 e吋， 微电脑 控制相册纸进纸机构逐一输送相册纸至粘合机构； 当选择程序 f吋， 微电脑控制相册纸进纸机构和夹层进纸机构相间输送相册纸和夹层至 粘合机构。
[6] 6
、 根据权利要求 1所述的相册全自动制作方法， 其特征在于： 在步骤 c 中， 对折机构沿相册纸的一端， 以相册纸中间折痕位置为转轴， 向相 册的另一端翻折， 并碾合折叠面形成相册纸的对折。
[7] 7
、 根据权利要求 1所述的相册全自动制作方法， 其特征在于： 在步骤 c 中， 对折机构利用两个相互碾合的辊轮将相册纸的中间折痕位置卷入 两个辊轮中间并进行碾压对折。
[8] 8
、 根据权利要求 1所述的相册全自动制作方法， 其特征在于： 在步骤 e 与 f中， 粘合机构利用吸附滚筒吸附
相册纸或夹层， 传动到上胶结构位置对相册纸或夹层的一侧进行上胶
， 当吸附滚筒转到最低点吋，
在传动结构的传动下， 平台向上抬起，
滚筒的线速度与平台的运动速度一致， 平台与滚筒对相册纸或带有夹层的相册纸进行碾压粘合。
[9] 9
、 根据权利要求 1所述的相册全自动制作方法， 其特征在于： 相册纸 或夹层侧面所涂覆的粘结剂为热熔胶， 所述相册纸的印刷单元通过卤 化银印晒、 激光打印或者喷墨方法形成图像单元， 所述夹层为塑料薄 片或卡纸。
[10] 10、
根据权利要求 1所述的相册全自动制作方法， 其特征在于： 在步骤 f中
， 夹层具有多种类型能供选择， 根据制作指令， 选择不同的夹层进入 粘合机构。
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