WO2009119297A1 - 流体輸送用管および流体漏洩検知システム - Google Patents
流体輸送用管および流体漏洩検知システム Download PDFInfo
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- WO2009119297A1 WO2009119297A1 PCT/JP2009/054454 JP2009054454W WO2009119297A1 WO 2009119297 A1 WO2009119297 A1 WO 2009119297A1 JP 2009054454 W JP2009054454 W JP 2009054454W WO 2009119297 A1 WO2009119297 A1 WO 2009119297A1
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- optical fiber
- optical
- fluid
- leakage
- tube
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/002—Investigating fluid-tightness of structures by using thermal means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/14—Arrangements for the insulation of pipes or pipe systems
- F16L59/141—Arrangements for the insulation of pipes or pipe systems in which the temperature of the medium is below that of the ambient temperature
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L11/00—Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00
- G01L11/02—Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00 by optical means
- G01L11/025—Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00 by optical means using a pressure-sensitive optical fibre
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/042—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by using materials which expand, contract, disintegrate, or decompose in contact with a fluid
- G01M3/045—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by using materials which expand, contract, disintegrate, or decompose in contact with a fluid with electrical detection means
- G01M3/047—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by using materials which expand, contract, disintegrate, or decompose in contact with a fluid with electrical detection means with photo-electrical detection means, e.g. using optical fibres
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
- G01M3/2815—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2201/00—Special arrangements for pipe couplings
- F16L2201/30—Detecting leaks
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/44384—Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4439—Auxiliary devices
- G02B6/4457—Bobbins; Reels
Definitions
- the present invention relates to a fluid transportation pipe used when transporting a fluid such as liquefied natural gas having a very low temperature, and a fluid leakage detection system for detecting fluid leakage from the fluid transportation pipe.
- the loading arm method as in Patent Document 2 can be loaded from a ground base into a tanker, but LNG is loaded into a tanker from a floating facility that produces and stores LNG installed in a gas field in the open sea.
- the loading arm cannot follow the movement between the facility and the tanker, which are greatly shaken by waves, winds, etc., and the size of the equipment is increased.
- the present invention has been made in view of such problems, and enables the transport of cryogenic fluids such as LNG, and also allows rapid and reliable detection of fluid leakage and position inside. Another object is to provide a fluid transport pipe and a fluid leakage detection system.
- the first invention is a tube, a heat insulating layer provided on an outer peripheral portion of the tube, an optical fiber continuously wound around the heat insulating layer, and a tube.
- a connecting portion provided at an end; and leakage information transmitting means provided in the vicinity of the connecting portion and capable of transmitting fluid leakage information of the tubular body to the outside of the connecting portion. It is a pipe for fluid transportation.
- the leakage information is information relating to leakage of the fluid flowing in the transport pipe, and specifically, measurement data such as gas pressure and gas concentration.
- the leakage information transmission means may transmit the gas pressure or gas concentration in the vicinity of the connection portion to the outside of the connection portion by a terminal provided in the vicinity of the connection portion. It is desirable to detect the gas pressure or gas concentration in the vicinity of the connecting portion by a hollow tube communicating with the heat insulating layer.
- the tubular body may be a corrugated metal tube and may have flexibility.
- the heat insulating layer insulates the fluid inside the tube from the outside of the transport tube, the fluid is not affected by the external temperature.
- the optical fiber is continuously wound around the heat insulating layer, when the fluid leaks from the tube body, the temperature of the fluid penetrating into the heat insulating layer can be detected by the optical fiber temperature sensor. It is possible to detect the presence or absence of a leaking part and the leaking location.
- the leakage information transmission means provided in the vicinity of the connecting portion can detect the gas pressure or gas concentration in the heat insulating layer, it is possible to detect leakage information in the vicinity of the connecting portion that is difficult to detect with an optical fiber.
- a hollow tube is provided in the heat insulating layer and the hollow tube can be transmitted to the outside of the connecting portion via a terminal, fluid leakage in the vicinity of the connecting portion can be caused by a change in gas pressure in the heat insulating layer or in the heat insulating layer. Leakage can be detected from the change in gas concentration, and therefore fluid leakage information can be reliably detected even for a slight leak in the vicinity of the connecting portion.
- the fluid transportation tube can be used for transportation over the sea.
- the presence / absence and position of leakage can be detected from the determined position.
- 2nd invention uses the pipe
- the said optical fiber is connected with a temperature measuring device, It functions as an optical fiber temperature sensor, From the temperature distribution measured by the said optical fiber temperature sensor
- a fluid leakage detection system capable of detecting fluid leakage from the tubular body and detecting fluid leakage from the tubular body in the vicinity of the connecting portion from leakage information by the leakage information transmitting means. is there.
- An optical pressure sensor connected to the leakage information transmission means; and an optical pressure sensor converter that converts information from the optical pressure sensor into pressure information.
- a plurality of fibers are provided, and a part of the plurality of optical fibers is connected to the temperature measuring device and functions as an optical fiber temperature sensor, and another part of the plurality of optical fibers is the optical fiber.
- the pressure sensor converter may be connected to function as an information transmission medium for the optical pressure sensor.
- optical switch connected to the optical fiber, the optical fiber being switchable to either the temperature measuring instrument or the optical pressure sensor converter by the optical switch; Can function as an optical fiber temperature sensor, and when connected to the optical pressure sensor converter, it can function as an information transmission medium of the optical pressure sensor. Good.
- the optical fiber temperature sensor is used, and the fluid that can detect the leak in the vicinity of the connecting portion of the fluid transport pipe by the leak information transmitting means.
- a leak detection system can be obtained.
- leakage information refers to changes in the gas pressure, gas concentration, and other conditions inside the fluid transportation pipe due to fluid leakage from the pipe body
- the leakage information transmission means refers to leakage information for fluid transportation. This means means for deriving / transmitting outside the pipe so that the presence / absence of leakage can be detected outside the pipe for transporting fluid.
- the gas pressure change in the heat insulating layer as leakage information is derived to an optical pressure sensor provided outside the pipe for fluid transportation to detect the presence or absence of leakage from the pressure change, and from the optical pressure sensor.
- an optical pressure sensor and an optical fiber temperature sensor are used by using an optical switch. Can be obtained with a single optical fiber, and if multiple optical fibers are used, leakage of the fluid transport pipe can be reliably detected even when the optical fiber is disconnected. It is possible to obtain a fluid leakage detection system capable of
- a system can be provided.
- FIG. Sectional drawing which shows the optical fiber temperature sensor 21.
- FIG. The schematic diagram which shows the state which detected the temperature fall part 23 with the optical fiber temperature sensor 21.
- FIG. Sectional drawing of the connection part 3a vicinity of the flexible tube 1a.
- the figure which shows the structure of the leak detection system. (A) is sectional drawing of the connection part 3a vicinity of the flexible tube 1b, (b) is sectional drawing of the connection part 3b vicinity of the flexible tube 1b.
- FIG. The figure which shows the structure of the leak detection system.
- (A) is sectional drawing of the connection part 3a vicinity of the flexible tube 1c
- (b) is sectional drawing of the connection part 3b vicinity of the flexible tube 1c.
- Wall body 47 ......... Gap 49 ......... Diaphragm 51 ......... Gas introduction part 53 .........
- FIG. 1 is a diagram illustrating a usage state of the flexible tube 1a.
- the fluid such as LNG carried by the tanker 7 is transported to the tank 5 by the flexible tube 1a.
- the flexible tube 1a is wound and stored around a drum or the like, and is sent out to the sea by the drum or the like when used.
- the end portion (connecting portion 3b) of the flexible tube 1a is guided to the tanker 7 by a small ship or the like.
- the tanker 7 is connected to the flexible tube 1a at the connecting portion 3b. That is, the tanker 7 is connected to the tank 5 via the flexible tube 1a.
- Connecting portions 3a and 3b are provided at both ends of the flexible tube 1a, and each is connected to a connecting portion provided with a tanker 7 and a tank 5 (not shown).
- the flexible tube 1a floats on the sea surface 9 and swings due to waves, winds, and the like. However, since the flexible tube 1a has flexibility, it can follow changes in the sea surface 9 and the like. Accordingly, since the connecting portions 3a and 3b are always subjected to force due to the swinging of the flexible tube 1a or the like, the connecting portions 3a and 3b are easily deteriorated and have a high risk of leakage.
- FIG. 2 is a perspective view showing the configuration of the flexible tube 1a
- FIG. 3 is a partial sectional view of the flexible tube 1a.
- the flexible tube 1a mainly includes a corrugated tube 11, heat insulating layers 13a and 13b, a waterproof layer 15, an optical fiber 17, and the like.
- the tanker 7 of 100,000 to 150,000 tons class is used as the tanker 7 used for fluid transportation at sea.
- the weather is severe on the sea, it is desirable that the transportation work of the fluid from the tanker or the like is usually completed within 24 hours. Therefore, considering the transport efficiency, if the fluid velocity is 5 m / sec, several flexible tubes 1a having a diameter of about 400 mm to 500 mm are used simultaneously.
- the diameter of the flexible tube 1a is desirably larger in order to increase the fluid transportation efficiency, but the allowable bending radius of the flexible tube 1a is increased, and the laying device of the flexible tube 1a is increased in size.
- the diameter of the flexible tube 1a is appropriately determined according to usage conditions and the like.
- a corrugated tube 11 which is a tubular body is provided in the innermost layer of the flexible tube 1a.
- a fluid hereinafter described as a flow of LNG
- the corrugated tube 11 is a flexible tube, has a certain degree of strength, and has excellent low-temperature resistance. That is, it is preferable to use a material that can maintain flexibility even when a cryogenic fluid such as LNG flows therein, and is less likely to crack or crack.
- the corrugated tube 11 is, for example, a metal corrugated tube, preferably a stainless bellows tube.
- a tubular body which has the same flexibility and is excellent in low temperature resistance instead of the corrugated tube 11 it is also possible to use the tubular body of another aspect.
- Heat insulation layers 13 a and 13 b are provided on the outer periphery of the corrugated tube 11.
- the heat insulation layers 13a and 13b insulate the LNG flowing through the corrugated tube 11 from the outside of the flexible tube 1a, and can be deformed following the flexibility of the corrugated tube 11. That is, the heat of LNG is hardly transmitted to the outer surface of the flexible tube 1a. For this reason, the waterproof layer 15 which is the outermost layer described later is not affected by the temperature of the LNG. Similarly, the external temperature of the flexible tube 1a is not transmitted to the LNG, and the LNG is prevented from being vaporized in the flexible tube 1a.
- the heat insulating layers 13a and 13b are preferably made of a material having heat insulating properties and excellent air permeability.
- a nonwoven fabric can be used, and a polyester fiber nonwoven fabric is desirable.
- the thickness of the heat insulating layers 13a and 13b is desirably 5 mm or more.
- a fiber nonwoven fabric containing airgel can be used as the heat insulating layer 13b.
- the airgel for example, a silica-based airgel can be used, and the airgel is contained (impregnated) in the nonwoven fabric.
- Airgel has extremely high heat insulation properties and high load bearing properties.
- the nonwoven fabric containing airgel has extremely poor liquid permeability. For this reason, even if LNG reaches the heat insulation layer 13b, LNG hardly penetrates into the heat insulation layer 13b.
- the nonwoven fabric containing an airgel is hard to be crushed, the waterproof layer 15 mentioned later does not loosen.
- the airgel is a substance formed in a gel form by substituting moisture with gas, and contains air that is approximately 90% or more of the volume, is extremely light, and has a high heat insulating property.
- the airgel is produced mainly with, for example, silica, alumina or the like, and is often used as a catalyst or an adsorbent.
- the floor layer is a layer for leveling the unevenness (the unevenness due to the corrugated shape) on the outer periphery of the corrugated tube 11.
- a nonwoven fabric or the like can be used as the floor layer. If the outer peripheral surface of the inner tube does not have large irregularities due to corrugation or the like, or if it has irregularities, it does not adversely affect the heat insulating layers 13a, 13b, etc. provided on the outer peripheral portion. No floor layer is required.
- a reinforcing layer (not shown) may be provided on the inner periphery of the heat insulating layer 13a as necessary.
- the reinforcing layer mainly suppresses the corrugated tube 11 from being deformed (extended) in the axial direction of the flexible tube 1a.
- an internal pressure of about 1 MPa is generated inside the corrugated tube 11.
- the corrugated tube 11 can withstand the pressure applied to the inner peripheral surface of the corrugated tube 11, but the corrugated shape provided in order to obtain flexibility facilitates the internal pressure in the axial direction of the corrugated tube 11. Deforms (stretches). For this reason, a reinforcing layer is provided in order to suppress deformation of the corrugated tube 11 in the axial direction.
- reinforcing tape such as fiber tape or metal tape
- fiber tape for example, a polyester fiber woven tape, an aramid fiber woven tape, an arylate fiber woven tape, an ultra high molecular weight polyethylene fiber woven tape, a carbon fiber woven tape, and the like can be used.
- a metal tape a stainless steel tape etc. can be used, for example.
- the presser winding layer of the reinforcement tape which abbreviate
- a nonwoven fabric tape can be used as the presser winding layer, and the nonwoven fabric tape may be wound around the outer surface of the alternately wound reinforcing tape or the outer surface of each wound layer.
- a waterproof layer 15 is provided on the outer periphery of the heat insulating layer 13b.
- the waterproof layer 15 can be deformed following the flexibility of the corrugated tube 11 while preventing water from entering from the outside. That is, when the flexible tube 1a is floated on the sea and LNG is transported, seawater or the like does not enter the flexible tube 1a.
- the waterproof layer 15 is made of resin, for example, and is preferably made of polyethylene.
- the heat-insulating layers 13 a and 13 b hardly affect the waterproof layer 15 due to the temperature of the LNG that is at a very low temperature. For this reason, the waterproof layer 15 does not become brittle when the temperature becomes low, and cannot follow the flexibility of the corrugated tube 11.
- the flexible tube 1 a further has an optical fiber 17.
- the optical fiber 17 is provided between the heat insulating layers 13a and 13b, and is continuously wound around the outer periphery of the waterproof layer 9 in a spiral shape.
- the optical fiber 17 is desirably wound around the outer peripheral portion of the waterproof layer 13a at an equal pitch.
- the winding pitch of the optical fiber 17 is preferably about 200 mm, and more preferably about 100 mm.
- the optical fiber 17 is inserted into a metal tube 19 described later and wound around the flexible tube 1a.
- FIG. 4 is a cross-sectional view showing the configuration of the optical fiber temperature sensor 21.
- the optical fiber temperature sensor 21 includes a metal tube 19 and an optical fiber 17.
- the optical fiber 17 is inserted into the metal tube 19.
- the optical fiber 17 has an extra length ratio (increment rate of the length of the optical fiber 17 with respect to the length of the metal pipe 19 so that the deformation of the flexible tube 1a can be followed when the flexible tube 1a is deformed. ) Is preferably 1% or more.
- the temperature distribution of the optical fiber temperature sensor 21 is measured by the property that the intensity of the Raman scattered light depends on the temperature and the property that the place where the Raman scattered light is generated is known by the time that the optical pulse travels back and forth through the optical fiber 17.
- Raman scattered light is generated as backscattered light.
- the intensity ratio between the anti-Stokes light and the Stokes light depends on the temperature of the optical fiber 17.
- the intensity of the scattered light increases as the temperature increases, and decreases as the temperature decreases. Therefore, the temperature at each measurement position can be known by observing the intensity ratio of anti-Stokes light and Stokes light to the incident light pulse on the time axis. That is, the optical fiber temperature sensor 21 can measure the temperature distribution of the flexible tube 1a.
- FIG. 5 is a schematic diagram showing a change in a measured value of Raman scattered light (intensity ratio between the anti-Stokes light Ia and the Stokes light Is) when the temperature drop portion 23 is generated in a part of the optical fiber temperature sensor 21. Since the optical fiber temperature sensor 21 is outside the heat insulating layer 13a, the influence of the temperature of the LNG flowing through the corrugated tube 11 is small at normal times. Therefore, the optical fiber temperature sensor 21 exhibits a constant temperature distribution at substantially room temperature over the entire length of the flexible tube 1a (the entire length of the optical fiber temperature sensor 21). In this case, the intensity ratio of the measured anti-Stokes light Ia and Stokes light Is to the optical pulse L is substantially constant over the entire length of the optical fiber temperature sensor 21.
- the corrugated tube 11 when the corrugated tube 11 is damaged and LNG or the like flows out from a part of the corrugated tube 11, the LNG penetrates into the heat insulating layer 13a, and the temperature of the optical fiber temperature sensor 21 at the corresponding portion rapidly decreases. To do. That is, the temperature drop part 23 occurs in a part of the optical fiber temperature sensor 21.
- the optical fiber temperature sensor 21 When an abrupt temperature drop portion 23 occurs in a part of the optical fiber temperature sensor 21, the intensity of Raman scattered light in the temperature drop portion 23 (intensity ratio between the anti-Stokes light Ia and the Stokes light Is) is lowered. Therefore, the optical fiber temperature sensor 21 can detect the approximate position of the temperature decrease unit 23 and the temperature decrease at that position. Therefore, when LNG leaks from the corrugated tube 11 in a part of the flexible tube 1a, the optical fiber temperature sensor 21 in the vicinity of the leakage portion immediately detects a sudden temperature drop, and the inside of the flexible tube 1a. It is possible to know the leakage of LNG.
- FIG. 6 is a cross-sectional view of the connecting portion 3.
- the connecting part 3 is a part where the flexible tube 1a is connected to another part, for example, a connecting part (connecting part) provided in the tank 5, the tanker 7, or the like.
- the connecting portion 3 is provided at the end of the flexible tube 1a, and protrudes in the outer peripheral direction over the entire periphery of the end of the flexible tube 1a and has a flange-like shape.
- One end of the connecting portion 3 is joined to the end of the corrugated tube 11. Further, the other end of the connecting portion 3 is joined to the outer peripheral surface of the waterproof layer 15.
- a metal tube 19 into which the optical fiber 17 is inserted and a hollow tube 27 are provided inside the connecting portion 3. The end of the hollow tube 27 is inserted between the heat insulating layers 13a and 13b.
- the connection part 3 is provided with terminals 25a and 25b.
- the terminals 25a and 25b communicate between the inside of the connecting portion 3 and the outside.
- the end portion of the optical fiber 17 wound around the flexible tube 1a is connected to the terminal 25a and can be connected to the outside of the connecting portion 3.
- the hollow tube 27 is provided from the heat insulating layers 13a and 13b to the terminal 25b.
- the terminals 25a and 25b may be simple holes, or may be provided with an optical connector, a tube joint, or the like, and can be changed according to a member to be connected.
- the joining of the end portion of the corrugated tube 11 and the connecting portion 3 may be, for example, welding. Further, the joint between the connecting portion 3 and the outer peripheral surface of the waterproof layer 15 is fixed by a packing, a ring-shaped presser, etc. (not shown). In addition, an epoxy resin 29 is filled in the connecting portion 3. That is, the connecting portion 3 is joined in a state of being airtight between the surface of the waterproof layer 15 and the end portion of the corrugated tube 11, and liquid or gas flows from the outside of the flexible tube 1a into the heat insulating layers 13a and 13b. There is no. Therefore, the heat insulating layers 13a and 13b are covered with the waterproof layer 15 on the outer periphery, the corrugated tube 11 on the inner periphery, and the connecting portion 3 (epoxy resin 29) on the end.
- the optical fiber 17 (optical fiber temperature sensor 21) is continuously wound over the entire length of the flexible tube 1a, when the internal LNG leaks from a part of the corrugated tube 11. , LNG penetrates into the heat insulating layer 13a, and the leakage of LNG can be detected immediately. That is, leakage information (temperature change information) detected by the optical fiber temperature sensor 21 is transmitted to a temperature measuring device provided outside via the terminal 25a.
- the optical fiber temperature sensor 21 is difficult to detect. This is because the heat insulating materials 13a and 13b are not provided in the vicinity of the connecting portion 3 and are always at a low temperature, so that the temperature change at the time of leakage is small. Moreover, when a temperature measuring instrument etc. are provided in the vicinity of the connection part 3, since the light incident position and the measurement position are too close in the vicinity of the connection part 3, it is difficult to measure with high sensitivity.
- leakage information such as a change in gas pressure due to LNG leakage is transmitted to the outside of the connecting portion 3 through the hollow tube 27, and leakage can be detected.
- the mechanism when LNG leaked in the connection part vicinity was demonstrated with the form with which the inside of the connection part was filled with the epoxy resin, the inside of the connection part does not need to be filled with the epoxy resin. In that case, there is no need for a hollow tube, and leakage information is directly transmitted to the terminal.
- a configuration may be adopted in which a gap is provided in the vicinity of the welded joint between the corrugated tube end and the connecting portion (inside the connecting portion), and leakage information in the gap is transmitted to the terminal via the hollow tube. In this case, it is possible to efficiently detect leakage of the welded joint.
- FIG. 7 is a diagram illustrating a configuration of the leakage detection system 30.
- the leak detection system 30 mainly includes a flexible tube 1a, pressure gauges 33a and 33b, a temperature measuring device 31 and the like.
- a connecting portion 3b is provided at one end of the flexible tube 1a, and a terminal 25c is provided at the connecting portion 3b.
- the connection part 3a is provided in the other edge part of the flexible tube 1a, and terminal 25a, 25b is provided.
- An optical fiber temperature sensor 21 that is continuously wound around the flexible tube 1a is connected to the terminal 25a.
- the terminals 25b and 25c are connected to hollow tubes 27 provided inside the connecting portions 3a and 3b, respectively, and having end portions inserted into the heat insulating layers 13a and 13b.
- the terminal 25a is, for example, an optical connector, and the optical fiber 17 connected inside and the optical fiber 18 provided outside the connecting portion 3 are optically connected.
- the terminals 25b and 25c are gas couplers, and the hollow tube 27 connected to the inside communicates with the hollow tubes 28a and 28b provided outside the connecting portion 3, respectively.
- the optical fiber 18 is connected to the temperature measuring device 31.
- the temperature measuring device 31 can make an optical pulse incident on the optical fiber 17 through the optical fiber 18. Further, the temperature measuring device 31 converts the reflected light intensity information transmitted from the optical fiber 17 through the optical fiber 18 into temperature information, and determines whether or not a temperature change portion has occurred over the entire length of the flexible tube 1a. It can be monitored. That is, the optical fiber 17 functions as the optical fiber temperature sensor 21 and can detect LNG leakage over the entire length of the flexible tube 1a.
- the hollow tubes 28a and 28b are connected to pressure gauges 33a and 33b, respectively.
- the pressure gauges 33a and 33b can monitor whether or not a pressure change occurs in the vicinity of the connecting portion 3 of the flexible tube 1a from the gas pressure transmitted from the hollow tubes 28a and 28b. That is, the leakage in the vicinity of the connecting portion 3 can be detected from the gas pressure change in the heat insulating layers 13a and 13b in the vicinity of the connecting portion 3.
- the optical fiber temperature sensor 21 is used to detect the leak of the flexible tube 1a, and the leak in the vicinity of the connecting portion 3 is hollow. Since it can detect with the pipe
- the heat insulating layers 13a and 13b are covered with the waterproof layer 15, and the hollow tube 27 provided in the connecting portion 3 can transmit a change in gas pressure in the heat insulating layers 13a and 13b to the terminals 25b and 25c. It is. For this reason, even if it is a trace amount leak, such as a pinhole, a leak can be detected reliably. Further, since the terminals 25a, 25b, and 25c can be connected to the outside of the connecting portion 3, the leakage information inside can be transmitted to the outside of the flexible tube 1a, and LNG leakage in the vicinity of the connecting portion 3 can be easily detected. be able to.
- the LNG filled in the heat insulating layers 13a and 13b is sent to the gas concentration meter through the hollow tubes 27 and 28a and the like, and the leakage of LNG in the vicinity of the connecting portion 3 can be known by the gas concentration change. it can.
- the flexible tube 1b according to the second embodiment has substantially the same configuration as the flexible tube 1a, but differs in the following points. That is, the flexible tube 1b is different from the flexible tube 1a in that an optical pressure sensor is further provided and one end of the optical fiber 17 is connected to the optical pressure sensor.
- FIG. 8 is a cross-sectional view of the flexible tube 1b, in which FIG. 8 (a) shows the vicinity of the connecting portion 3a, and FIG. 8 (b) shows the vicinity of the connecting portion 3b.
- the hollow tube 27a extends to the outside of the connecting portion 3a via the terminal 25b, and the optical pressure sensor 41a is connected to the tip.
- An optical fiber 43a is further connected to the optical pressure sensor 41a.
- the optical fiber 17 is also extended to the outside through the terminal 25a.
- a hollow tube 27b is similarly provided in the connecting portion 3b, and is extended to the outside of the connecting portion 3b through the terminal 25c, and the optical pressure sensor 41b is connected to the tip.
- the optical fiber 17 is led out of the connecting portion 3b via the terminal 25d, and the tip of the optical fiber 17 is connected to the optical pressure sensor 41b.
- FIG. 9 is a diagram showing the optical pressure sensor 41.
- the optical pressure sensor 41 mainly includes wall bodies 45a and 45b, supports 55a and 55b, a diaphragm 49, an optical fiber displacement sensor 53, and the like.
- the pair of wall bodies 45a and 45b are fixed to each other with a gap 47 between them.
- a gas introduction part 51 is provided in a part of the wall body 45a.
- the gas introduction part 51 is a part into which gas is introduced from the outside.
- a diaphragm 49 is provided on the inner surface of the wall body 45a. The diaphragm 49 can move in the vertical direction within the gap 47 in accordance with the gas pressure from the gas introduction part 51.
- a spacer 57 is provided on the inner surface of the wall body 45b.
- An optical fiber displacement sensor 53 is provided in the gap 47.
- the upper part of the optical fiber displacement sensor 53 is joined to the diaphragm via the support body 55a.
- the lower part of the optical fiber displacement sensor 53 is joined to the spacer 57 via the support body 55b.
- the optical fiber displacement sensor 53 is a single-mode optical fiber formed in a loop shape, and changes into an elliptical shape due to the relative displacement of the supports 55a and 55b.
- the bending radius of the optical fiber displacement sensor 53 deformed into an ellipse changes at a position shifted by 90 ° from the positions where the supports 55a and 55b are installed.
- Incident light with respect to the optical fiber displacement sensor 53 has a light transmission loss that changes as the bending radius of the optical fiber displacement sensor 53 changes. By measuring the transmission loss, the amount of displacement of the optical fiber displacement sensor 53 can be known.
- the optical fiber displacement sensor 53 when a gas pressure is applied from the gas introduction part 51 in the direction of arrow A, the optical fiber displacement sensor 53 is deformed in the direction of arrow B via the diaphragm 49 and the support body 55a, and becomes elliptical. (Dotted line in the figure). By measuring the transmission loss in this state and converting the displacement amount of the optical fiber displacement sensor 53 into the gas pressure, the gas pressure can be known.
- an optical pressure sensor for example, a pressure sensor described in JP-A-10-82621 can be used.
- the incident light from the optical fiber is converged by the quartz small rod lens, reflected by the reflecting mirror, and the intensity of the reflected light is measured to measure the displacement of the quartz small rod lens with respect to the reflecting mirror.
- Sensors that convert to pressure can also be used.
- a single-mode communication optical fiber is irradiated with light, and an optical fiber whose refractive index is periodically changed by a Bragg grating is used.
- An optical fiber grating sensor FBG sensor that measures the displacement caused by force by measuring the wavelength of light can also be used. That is, any method sensor can be used as long as it is a pressure sensor using light.
- FIG. 10 is a diagram showing a leak detection system 40 using the flexible tube 1b.
- the leak detection system 40 mainly includes a flexible tube 1b, pressure sensor converters 42a and 42b, optical pressure sensors 41a and 41b, an optical switch 59, a temperature measuring instrument 31, and the like.
- An optical pressure sensor 41a is connected to the connecting portion 3a provided at one end of the flexible tube 1b via a terminal 25b.
- the optical pressure sensor 41a is connected to a pressure sensor converter 42a through an optical fiber 43a.
- the pressure sensor converter 42a can make incident light incident on the optical pressure sensor 41a via the optical fiber 43a.
- the pressure sensor converter 42a can receive the displacement information measured by the optical pressure sensor 41a through the optical fiber 43a, and convert it into the pressure of the gas in the vicinity of the connecting portion 3a.
- the pressure of the heat insulating layers 13a and 13b inside the flexible tube 1b is transmitted to the optical pressure sensor 41a through the hollow tube 27a.
- the displacement amount by the optical fiber displacement sensor 53 measured by the optical pressure sensor 41a is converted into pressure information by the pressure sensor converter 42a, and can be measured as the gas pressure of the heat insulating layers 13a and 13b in the vicinity of the connecting portion 3a. .
- optical fiber 17 One end of the optical fiber 17 is connected to the optical switch 59.
- the optical fiber 17 is introduced into the flexible tube 1b from the terminal 25a, continuously wound in the flexible tube 1b, and the other end is led out from the terminal 25d provided in the connecting portion 3b. It is connected to the optical pressure sensor 41b.
- the optical pressure sensor 41b is connected to the connecting portion 3b through the hollow tube 27b.
- the optical switch 59 can switch and transmit information from the optical fiber 17 to either the pressure sensor converter 42b or the temperature measuring device 31 through the optical fibers 58b and 58c. Therefore, if the optical switch 59 is switched and the information of the optical fiber 17 is selected to be transmitted to the pressure sensor converter 42b, the information from the optical pressure sensor 41b can be obtained.
- the pressure of the heat insulating layers 13a and 13b in the vicinity of the connecting portion 3b inside the flexible tube 1b is transmitted to the optical pressure sensor 41b through the hollow tube 27b, and is measured by the optical pressure sensor 41b.
- the displacement amount by 53 is converted into pressure information by the pressure sensor converter 42 b via the optical fiber 17. For this reason, the gas pressure of the heat insulation layers 13a and 13b in the vicinity of the connecting portion 3b can be measured.
- the optical switch 59 when the optical switch 59 is switched to select the information of the optical fiber 17 to be transmitted to the temperature measuring device 31, the information from the optical fiber 17 can be used as the optical fiber temperature sensor 21 and covers the entire length of the flexible tube 1b. LNG leakage information can be obtained.
- the same effects as those of the first embodiment can be obtained.
- the optical pressure sensors 41a and 41b are used as pressure gauges, pressure information can be transmitted through an optical fiber.
- One end of the optical fiber 17 is connected to the optical pressure sensor 41b, the other end is connected to the pressure switch 59, and the pressure switch 59 further connects the temperature measuring device 31 and the pressure sensor converter 42b. Since the connection can be switched, the optical fiber 17 has both a function as an information transmission medium of the optical pressure sensor 41b and a function as the optical fiber temperature sensor 21, and can be switched arbitrarily. For this reason, leakage information in the vicinity of the connecting portion 3b, which is the end portion on the opposite side of the flexible tube 1b, can be obtained from the connecting portion 3a side.
- the flexible tube 1c according to the third embodiment has substantially the same configuration as the flexible tube 1b, but differs in the following points. That is, the flexible tube 1c is different from the flexible tube 1b in that a plurality of optical fibers 17 are further provided.
- FIG. 11 is a cross-sectional view of the flexible tube 1c.
- FIG. 11 (a) shows the vicinity of the connecting portion 3a
- FIG. 11 (b) shows the vicinity of the connecting portion 3b.
- the hollow tube 27a extends to the outside of the connecting portion 3a through the terminal 25b, and the optical pressure sensor 41a is connected to the tip.
- An optical fiber 43a is further connected to the optical pressure sensor 41a.
- a plurality of optical fibers 17a and 17b are inserted into the metal tube 19 and wound around the flexible tube 1c.
- the optical fibers 17a and 17b are extended to the outside via terminals 25a and 25e provided in the connecting portion 3a, respectively.
- a hollow tube 27b is similarly provided in the connecting portion 3b, and is extended to the outside of the connecting portion 3b through the terminal 25c, and the optical pressure sensor 41b is connected to the tip.
- the tip of the optical fiber 17a is connected to the optical pressure sensor 41b.
- FIG. 12 is a diagram showing a leak detection system 60 using the flexible tube 1c.
- the leak detection system 60 mainly includes a flexible tube 1c, pressure sensor converters 42a and 42b, optical pressure sensors 41a and 41b, an optical switch 59, a temperature measuring instrument 31, and the like.
- An optical pressure sensor 41a is connected to the connecting portion 3a provided at one end of the flexible tube 1c via a terminal 25b.
- the optical pressure sensor 41a is connected to a pressure gauge converter 42a through an optical fiber 58a. Therefore, the pressure of the heat insulating layers 13a and 13b in the vicinity of the connecting portion 3a of the flexible tube 1c is transmitted to the optical pressure sensor 41a through the hollow tube 27a.
- the displacement amount by the optical fiber displacement sensor 53 measured by the optical pressure sensor 41a is converted into pressure information by the pressure sensor converter 42a, and the gas pressure in the heat insulating layers 13a and 13b in the vicinity of the connecting portion 3a can be measured. .
- the one end of the optical fiber 17a is connected to the optical switch 59.
- the optical fiber 17a is introduced into the flexible tube 1c from the terminal 25a, continuously wound in the flexible tube 1c, and the other end is led out from the terminal 25d provided in the connecting portion 3b. It is connected to the optical pressure sensor 41b.
- the optical pressure sensor 41b is connected to the connecting portion 3b through the hollow tube 27b.
- One end of the optical fiber 17b is connected to the temperature measuring device 31, is introduced into the flexible tube 1c from the terminal 25e of the connecting portion 3a, and is continuously wound over the entire length of the flexible tube 1c. .
- the optical fiber 17b functions as the optical fiber temperature sensor 21, and can measure the temperature distribution over the entire length of the flexible tube 1c.
- the optical switch 59 can transmit information from the optical fiber 17a by switching to either the pressure sensor converter 42b or the temperature measuring device 31. Therefore, if the optical switch 59 is switched and the information of the optical fiber 17a is selected to be transmitted to the pressure sensor converter 42b, the information from the optical pressure sensor 41b can be obtained. That is, the pressure of the heat insulating layers 13a and 13b in the vicinity of the connecting portion 3b inside the flexible tube 1c is transmitted to the optical pressure sensor 41b through the hollow tube 27b, and is measured by the optical pressure sensor 41b. The displacement by 53 is converted into pressure information by the pressure sensor converter 42b via the optical fiber 17a. For this reason, the gas pressure of the heat insulation layers 13a and 13b in the vicinity of the connecting portion 3b can be measured.
- the optical fiber 17a can be used as the optical fiber temperature sensor 21, and the leakage of LNG over the entire length of the flexible tube 1c. Information can be obtained.
- a plurality of optical fibers 17a and 17b are provided in the flexible tube 1c.
- One optical fiber 17b always detects leakage of the flexible tube 1c, and the optical fiber 17a is connected to the temperature measuring device 31 and the optical switch 59 by an optical switch 59.
- the connection with the pressure sensor converter 42b can be switched. For this reason, even if one of the optical fibers 17a and 17b is disconnected, leakage detection over the entire length of the flexible tube 1c is possible.
- the two optical fibers 17a and 17b are provided, but the number of optical fibers is not limited to this, and by providing more optical fibers 17 and using the optical switch 59, the optical switch 59 can be used. It is possible to avoid a state in which leak detection is not possible due to fiber breakage or the like, and it is possible to obtain a more reliable leak detection system.
- the flexible tube 1a and the like in the present embodiment are not limited to the LNG transport tube.
- it can be used for transportation of various fluids.
- the optical fiber temperature sensor 21 can be used for fluids other than room temperature, and the leak detection function in the vicinity of the connecting portion can be exhibited by the hollow tube 27 and the pressure gauge.
- this leak detection system can be used for a fixed pipe for fluid transportation such as LNG on the ground instead of a flexible pipe. Even in this case, it is possible to detect the leakage over the entire length of the pipe for transporting fluid, and it is also possible to detect the leakage in the vicinity of the connecting portion, and the same effect can be obtained.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Examining Or Testing Airtightness (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Pipeline Systems (AREA)
Abstract
Description
3a、3b………連結部
5………タンク
7………タンカ
9………海面
11………波付き管
13a、13b………断熱層
15……防水層
17、18………光ファイバ
19………金属管
21………光ファイバ温度センサ
23………温度低下部
25a、25b………端子
27、28a、28b………中空管
29………エポキシ樹脂
30、40、60………漏洩検知システム
31………温度計測器
33a、33b………圧力計
41………光式圧力センサ
42a、42b………圧力センサ変換機
43………光ファイバ
45a、45b………壁体
47………空隙
49………ダイアフラム
51………ガス導入部
53………光ファイバ変位センサ
55a、55b………支持体
57………スペーサ
58a、58b、58c………光ファイバ
59………光スイッチ
Claims (7)
- 管体と、
前記管体の外周部に設けられた断熱層と、
前記断熱層に連続的に巻き付けられた光ファイバと、
前記管体の端部に設けられた連結部と、
前記連結部の近傍に設けられ、前記管体の流体の漏洩情報を前記連結部外部へ伝達可能な漏洩情報伝達手段と、
を具備することを特徴とする流体輸送用管。 - 前記漏洩情報は、ガス圧力またはガス濃度であり、
前記漏洩情報伝達手段は、
前記連結部近傍のガス圧力またはガス濃度を、前記連結部近傍に設けられた端子により、前記連結部外部へ伝達することを特徴とする請求項1記載の流体輸送用管。 - 前記漏洩情報伝達手段は、前記断熱層と連通する中空管により、前記連結部近傍のガス圧力またはガス濃度を検出することを特徴とする請求項2記載の流体輸送用管。
- 前記管体は、波付き金属管であり、可撓性を有することを特徴とする請求項1から請求項3のいずれかに記載の流体輸送用管。
- 請求項1から請求項4のいずれかに記載の流体輸送用管を用い、
前記光ファイバは温度計測器と接続され、光ファイバ温度センサとして機能し、前記光ファイバ温度センサにより計測された温度分布から、前記管体からの流体の漏洩を検出するとともに、
前記漏洩情報伝達手段による漏洩情報から、前記連結部近傍での前記管体からの流体の漏洩を検出することが可能な流体漏洩検知システム。 - 前記漏洩情報伝達手段に接続された光式圧力センサと、
前記光式圧力センサによる情報を圧力情報に変換する光式圧力センサ変換機と、
を更に具備し、
流体輸送用管には、前記光ファイバが複数本設けられ、
前記複数本の光ファイバの一部は、前記温度計測器と接続され、光ファイバ温度センサとして機能するとともに、前記複数本の光ファイバの他の一部は、前記光式圧力センサ変換機と接続され、前記光式圧力センサの情報伝達媒体として機能することを特徴とする請求項5記載の流体漏洩検知システム。 - 前記光ファイバと接続された光スイッチを更に具備し、
前記光ファイバは、
前記光スイッチにより前記温度計測器および前記光式圧力センサ変換機のいずれかに接続切り替えが可能であり、前記温度計測器と接続された場合には、光ファイバ温度センサとして機能し、前記光式圧力センサ変換機と接続された場合には、前記光式圧力センサの情報伝達媒体として機能することが可能であることを特徴とする請求項5記載の流体漏洩検知システム。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09723960.2A EP2270379B1 (en) | 2008-03-28 | 2009-03-09 | Fluid conveying tube and fluid leakage detecting system |
BRPI0909407-5A BRPI0909407B1 (pt) | 2008-03-28 | 2009-03-09 | sistema de detecção de vazamento de fluido |
US12/922,511 US8479565B2 (en) | 2008-03-28 | 2009-03-09 | Fluid conveying tube and fluid leakage detecting system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008-088719 | 2008-03-28 | ||
JP2008088719A JP5227635B2 (ja) | 2008-03-28 | 2008-03-28 | 流体漏洩検知システム |
Publications (1)
Publication Number | Publication Date |
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WO2009119297A1 true WO2009119297A1 (ja) | 2009-10-01 |
Family
ID=41113496
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2009/054454 WO2009119297A1 (ja) | 2008-03-28 | 2009-03-09 | 流体輸送用管および流体漏洩検知システム |
Country Status (5)
Country | Link |
---|---|
US (1) | US8479565B2 (ja) |
EP (1) | EP2270379B1 (ja) |
JP (1) | JP5227635B2 (ja) |
BR (1) | BRPI0909407B1 (ja) |
WO (1) | WO2009119297A1 (ja) |
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CN102607777A (zh) * | 2012-03-28 | 2012-07-25 | 石家庄巨力科技有限公司 | 一种金属软管批量试漏装置 |
CN102607777B (zh) * | 2012-03-28 | 2015-04-01 | 石家庄巨力科技有限公司 | 一种金属软管批量试漏装置 |
JP2017036811A (ja) * | 2015-08-12 | 2017-02-16 | タイガースポリマー株式会社 | 送風用断熱ホース |
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US8479565B2 (en) | 2013-07-09 |
EP2270379A4 (en) | 2017-08-23 |
BRPI0909407B1 (pt) | 2019-10-29 |
EP2270379B1 (en) | 2019-08-14 |
BRPI0909407A2 (pt) | 2015-12-15 |
EP2270379A1 (en) | 2011-01-05 |
JP5227635B2 (ja) | 2013-07-03 |
JP2009243529A (ja) | 2009-10-22 |
US20110005303A1 (en) | 2011-01-13 |
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