WO2009118959A1 - Glass plate breaking method and glass plate breaking device - Google Patents
Glass plate breaking method and glass plate breaking device Download PDFInfo
- Publication number
- WO2009118959A1 WO2009118959A1 PCT/JP2008/072091 JP2008072091W WO2009118959A1 WO 2009118959 A1 WO2009118959 A1 WO 2009118959A1 JP 2008072091 W JP2008072091 W JP 2008072091W WO 2009118959 A1 WO2009118959 A1 WO 2009118959A1
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- glass plate
- region
- support means
- support
- scribe
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2249/00—Aspects relating to conveying systems for the manufacture of fragile sheets
- B65G2249/04—Arrangements of vacuum systems or suction cups
Definitions
- the present invention relates to a glass plate folding method and a glass plate breaking device, and more specifically, a state in which a scribing is put on the surface of the glass plate and one side region of the glass plate is supported on a flat surface of the supporting means.
- the present invention relates to a glass plate splitting method and a splitting device that apply an external force to the other side region and divide the glass plate with the scribe as a starting point.
- various glass plates represented by glass substrates for flat panel displays such as liquid crystal displays, plasma displays, electroluminescence displays, and field emission displays are cut to the required size according to the application after molding. It is customary.
- a scribing ruled line
- a scribing is engraved on the surface of the glass plate with a diamond cutter or a laser in accordance with the required size, and the glass plate is folded along the scribe. The split method has been frequently used.
- This splitting method not only divides the glass sheet into two areas (two necessary parts) that will be products in the future, but also separates the glass sheet into one necessary part and a small unnecessary part at the end. It is also used when dividing.
- a necessary part (first region) 10 ⁇ / b> A of the glass plate 10 in which the scribe S ⁇ b> 1 is put (engraved) on the surface side. Is supported from the back side by the support means 20 comprising the support member 20a and the support jig 20b, and an unnecessary portion protruding from one end 20X of the support means 20 (the contact end 20bx of the support jig 20b to the glass plate 10).
- (Second region) 10B is pushed down from the surface side by the pushing jig 40, so that the cutting is performed with the scribe S1 as a starting point.
- the engraved position of the scribe S1 on the surface of the glass plate 10 coincides with the one end 20X of the support means 20.
- a glass plate with a cut line (scribe) ruled on the upper surface is placed on a mounting table or a conveying means (support member). From the bottom of the projection of the glass plate, the lower support means (support jig) is raised and brought into contact with the lower surface of the glass plate along the scribe, and from the scribe of the glass plate.
- a method is disclosed in which a glass plate is cut and cut along a scribe by lowering an upper pressing means (a pressing jig) from above to contact and pressing the protruding end side.
- the edge of the glass plate having a scoring line (scribe) on the upper surface is projected from the edge of the table (support member), and the glass plate is scribed on the table.
- a method is disclosed in which the glass plate is broken and cut by raising the edge side of the glass plate from the scribe above the table.
- the folding method disclosed in the above-mentioned Patent Documents 1, 2, and 3 is based on the basic principle that a glass plate is scribed and stress concentration due to tensile stress is applied to the median crack of the scribe. Therefore, it is presumed that the point of avoiding the occurrence of “hame chipping” among the above-mentioned defects can be expected.
- the present inventors have confirmed that the occurrence of “chip”, “corner”, “escape”, and “sag” cannot be avoided even by the folding method disclosed in each of these documents. It came to do.
- the projection 10AX of one glass plate 10A can be excised in the end surface polishing step, but has a drawback that it takes a long time for end surface polishing, and the other glass
- the missing portion 10BX of the plate 10B cannot be completely removed even if the end face polishing process is performed, and a fatal problem in terms of quality arises in that a part remains.
- the reason for the occurrence of “sagging” is that the position where the external force from the pushing jig or the like acts on the protruding portion of the glass plate supported by protruding from the one end by the support means is not appropriate.
- the present inventors have come to know that the bending moment does not act evenly in the vicinity of both sides. In other words, when the median crack of the scribe advances in the thickness direction of the glass plate due to the bending moment, the balance of the stress acting on both sides of the median crack is distorted, and the straightness of the median crack in the thickness direction is hindered. I came to get the knowledge.
- the present invention appropriately sets the positional relationship between an external force acting on a glass plate on which a scribe is inserted at the time of splitting, a supporting means for supporting the glass plate, and a fixing means for fixing the glass plate to the supporting means. Therefore, it is an object of the present invention to provide a glass plate breaking method and a glass plate breaking device in which an unjustified defect does not occur at the cut end.
- the inventor has protruded from one end of the support means for supporting the glass plate on which the scribe is put, one end of the fixing means for fixing the glass plate to the support means, and one end of the support means. If the positional relationship with the point of application of external force to the glass plate part that satisfies the specified condition, it will be found that no undue defects will occur at the cut edge of the glass plate after splitting. Based on this, the present invention has been completed.
- the method according to the present invention which was created to solve the above technical problem, includes scribing the surface side of the boundary between the first region and the second region of the glass plate, A part or all of the first region of the glass plate is supported by the support means, and when the support is supported, part or all of the second region of the glass plate is projected from one end of the support means and the scribe is supported. An external force is applied to the second region of the glass plate from the surface side in a state where the glass plate is positioned around one end of the device and the first region of the glass plate is fixed to the support device by the fixing device.
- the position where an external force is applied to the second region of the glass plate is the force point, and one end of the fixing means existing on one end side of the support means is the fixed end.
- a distance A from the power point to one end of the support means and a distance B from the fixed end to one end of the support means satisfy the relationship of 1.3 ⁇ B / A ⁇ 1.7. .
- the distance B is longer than the distance A by a predetermined length on the basis of one end of the support means.
- the end of the support means is placed at the center between the fixed end and the force point.
- a phenomenon occurs in which stress is evenly generated on the fixed end side and the force point side of the glass plate around the one end of the support means.
- the stress (or bending moment) generated on both sides of the scribe is also equalized, and at the cut end of the glass plate after folding. Inappropriate disadvantages, especially the above-mentioned “baldness” are less likely to occur.
- the support means may be a support member having a support surface, and one end of the support means may be one end of the support member having the support surface.
- the support means can be constituted only by a support member having a support surface such as a support table or a conveyer, and the number of parts of the folding device can be reduced, and the configuration can be simplified. It becomes possible.
- the support means includes a support member having a support surface and a support jig disposed apart from the support member, and one end of the support means is applied to the glass plate of the support jig. It may be a close end.
- the distance that the scribe is biased from one end of the support means toward the force point and the distance that the scribe is biased toward the fixed end are both within 40% of the distance A.
- the scribing of the glass plate can be broken without causing an unjustified defect such as the above-mentioned “bending” at the cut end without matching the position with one end of the supporting means.
- the first region of the glass plate is a necessary part and the second region is an unnecessary part.
- “necessary part” means a part to be a product in the future, and “unnecessary part” means a part to be disposed of.
- the glass plate has two orthogonal sides of 1000 mm or more and a thickness of 3 mm or less, and the unnecessary portion is a region having a width of 20 to 50 mm along one side.
- the fixing means may be a negative pressure suction means for generating a negative pressure suction force on the surface side of the support means, or arranged on the surface side of the glass plate so as to attach the glass plate to the support means. It is also possible to use a holding jig that is pressed against and extends in a direction parallel to the scribe.
- the fixing means for fixing the glass plate to the supporting means is not particularly limited as long as it plays its role. Is advantageous.
- the means for applying an external force to the second region of the glass plate may be a pushing jig arranged on the surface side of the glass plate and extending in a direction parallel to the scribe.
- the means for applying an external force to the second region of the glass plate is not particularly limited including the directionality to which the external force is applied, but if it is as described above, more reliable folding is performed. This is advantageous.
- the glass plate which is the target of the splitting method having the above configuration can be a glass substrate for a flat panel display.
- an apparatus which was created to solve the above technical problem, has a scribe on the surface side of the boundary between the first region and the second region of the glass plate, and the first region of the glass plate.
- a part or the whole of the glass plate is supported by the support means, and when the support is supported, a part or the whole of the second region of the glass plate is protruded from one end of the support means and the scribe is provided around one end of the support means.
- the fixing means by applying an external force from the surface side to the second region of the glass plate in a state where the first region of the glass plate is fixed to a part of the support means by the fixing means.
- the glass plate splitting apparatus configured to divide the scribe as a starting point, a position where an external force is applied to the second region of the glass plate is a force point, and one end of the fixing means existing on one end side of the support means is fixed.
- the distance A from the power point to one end of the support means and the distance B from the fixed end to one end of the support means satisfy the relationship of 1.3 ⁇ B / A ⁇ 1.7. It is characterized by being configured to satisfy.
- the present invention by fixing one end of the support means in an appropriate direction from the center position between the fixed end and the force point, the fixed end side and the force point side of the glass plate around the one end of the support means.
- the stress generated evenly on both sides of the scribing of the glass plate existing around one end of the supporting means is also equalized, which is an unjustified defect at the cut end of the glass plate after folding. In particular, it becomes difficult to produce “baldness”.
- a glass plate is a glass substrate for flat panel displays, especially a glass substrate used for a liquid crystal display or a plasma display is illustrated.
- FIG. 1 is a schematic longitudinal side view showing a glass sheet folding apparatus (implementation status of a glass sheet breaking method) according to the first embodiment of the present invention
- FIG. 2 is a schematic perspective view thereof
- the scribe S is put on the surface side of the boundary portion between the first region 1A that is a necessary portion of the glass plate 1 and the second region 1B that is an unnecessary portion.
- the first region 1A of the glass plate 1 is supported on the surface of a support member (support means) 2 having a support surface made of a support plate or a conveyor, and in the supported state, the second region 1B of the glass plate 1 is supported.
- a holding jig 3 as a fixing means for fixing a part of the first region 1 ⁇ / b> A of the glass plate 1 to the support member 2 is disposed.
- a pressing jig (folding jig) 4 for applying an external force to the back surface side of the second region 1B is disposed.
- the glass plate 1 has a substantially rectangular shape, two orthogonal sides are each 1000 mm or more and a thickness is 3 mm or less, and the second region 1B is on one side (side parallel to the scribe S).
- the area is 20 to 50 mm wide.
- the pressing jig 3 extends in a direction parallel to the scribe S to press the first region 1A of the glass plate 1 over the entire length in the same direction, and the pressing jig 4 is parallel to the scribe S.
- An external force is applied to the second region 1B of the glass plate 1 over the entire length in the same direction.
- the pressing jig is inserted into the second region 1 ⁇ / b> B of the glass plate 1.
- the position where the pressing jig 4 applies an external force to the second region 1B of the glass plate 1 is the force point 4X, and one end (right end) of the pressing jig 3 existing on the one end 2X side of the support member 3 is the fixed end 3X.
- the distance A from the force point 4X to the one end 2X of the support member 2 and the distance B from the fixed end 3X to the one end 2X of the support member 2 satisfy the relationship of 1.3 ⁇ B / A ⁇ 1.7. Is set to
- the one end 2X of the support member 2 is biased toward the force point 4X side from the center position of the fixed end 3X and the force point 4X. Stress is uniformly generated on the fixed end 3X side and the power point 4X side of the glass plate 1 around the one end 2X. Since the scribe S is present immediately above the one end 2X of the support member 2, the stresses generated on both sides of the scribe S are also equalized, and the pushing jig 4 is pushed downward (vertically downward). An unjustified defect, in particular, the above-mentioned “sagging” hardly occurs at the cut end portion of the glass plate 1 after the accompanying folding.
- the scribe S engraved on the glass plate 1 does not necessarily have to be positioned immediately above the one end 2X of the support member 2 as shown in the drawing, and is within a range of 40% of the distance A described above. If there is, the scribe S is such that even if the support member 2 is deviated from the one end 2X to the fixed end 3X side or the force point 4X side, an unjustified defect is not generated at the cut end portion of the glass plate 1 after breaking. Stress is generated evenly on both sides of the.
- FIG. 3 is a schematic longitudinal sectional side view showing a glass sheet breaking apparatus (implementation status of the glass sheet breaking method) according to the second embodiment of the present invention.
- the glass plate folding apparatus according to the second embodiment is different from the first embodiment described above in that the fixing means for fixing the glass plate 1 to the support member 2 is a negative pressure suction force on the surface side of the support member 2. It is a point comprised by the negative pressure suction means 5 which generate
- This negative pressure suction means 5 is mainly composed of a large number of through holes 5a formed in the support member 2 and a negative pressure source device (not shown) for evacuating through these through holes 5a.
- one end (right end) of the negative pressure suction means 5 existing on the one end 2X side of the support member 2 becomes the fixed end 5X, and the distance A from the force point 4X to the one end 2X of the support member 2 and the fixed end 5X. Is set so as to satisfy the relationship of 1.3 ⁇ B / A ⁇ 1.7. Since the other configuration is the same as that of the first embodiment described above, the same reference numerals are given to the common components, and the description thereof is omitted.
- FIG. 4 is a schematic longitudinal side view showing a glass plate breaking apparatus (implementation status of the glass plate breaking method) according to the third embodiment of the present invention.
- the glass plate folding apparatus according to the third embodiment is different from the first embodiment described above in that a pressing jig (folding jig) 4 for applying an external force to the second region 1B of the glass plate 1 is A jig having a U-shaped cross section that sandwiches the edge (right edge) of the second region 1B, and the pushing jig 4 rotates downward with the one end 2X of the support member 2 as a fulcrum (pushing jig) 4 may be configured to descend vertically downward).
- the contact point between the left end portion of the pushing jig 4 and the surface of the second region 1B of the glass plate 1 serves as a force point 4X.
- the distance A to 2X and the distance B from the fixed end 3X to the one end 2X of the support member 2 are set so as to satisfy the relationship of 1.3 ⁇ B / A ⁇ 1.7. Since the other configuration is the same as that of the first embodiment described above, the same reference numerals are given to the common components, and the description thereof is omitted.
- the fixing means may be a negative pressure suction means as in the second embodiment.
- FIG. 5 is a schematic longitudinal sectional side view showing a glass sheet breaking apparatus (implementation status of the glass sheet breaking method) according to the fourth embodiment of the present invention.
- the glass plate folding apparatus according to the fourth embodiment is different from the first embodiment described above in that the support means 2 for supporting the glass plate 1 from the back side has a support surface made of a support plate or a conveyor.
- the support member 2a has a support member 2a, and a support jig 2b that is disposed to the right from one end 2ax of the support member 2a and that has a tip abutting against the back surface of the glass plate 1.
- the contact end 2bx of the support jig 2b to the back surface of the glass plate 1 corresponds to one end 2X of the support means 2, and the distance A from the force point 4X to the one end 2X of the support means 2
- the distance B from the fixed end 3X to the one end 2X of the support means 2 is set so as to satisfy the relationship of 1.3 ⁇ B / A ⁇ 1.7. Since the other configuration is the same as that of the first embodiment described above, the same reference numerals are given to the common components, and the description thereof is omitted.
- the fixing means may be a negative pressure suction means as in the second embodiment described above.
- positioning the scribe S of the glass plate 1 directly above the one end 2X of the support member (support means) 2 is performed by a predetermined positioning device or manually, but the alignment is surely performed.
- the apparatus becomes complicated, expensive, and complicated, which causes inconvenience. Therefore, in the embodiment shown in FIG. 1, the fixed end 3X, the one end 2X of the support member 2 and the force point 4X are maintained at fixed positions that satisfy the above numerical limitation, and the position of the scribe S is set to the support member 2.
- An experiment was conducted to bias the one end 2X from the one end 2X toward the fixed end 3X and the force point 4X.
- the distance A was 50 mm
- the distance B was 75 mm
- the thickness of the glass plate 1 was 0.7 mm.
- Table 3 the sign “+” in the column of the amount of deviation from the end of the support member (the amount of deviation from the one end 2X of the support member 2) is the state where the scribe S is biased toward the force point 4X
- the sign “-” Indicates a state of being deviated toward the fixed end 3X side
- “ ⁇ ” and “ ⁇ ” in the column of the occurrence state of the bending indicate the same items as in Table 1 above.
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Abstract
Description
1A 第一領域
1B 第二領域
2 支持手段(支持部材)
2X 支持手段の一端
3 固定手段(押え治具)
3X 固定端
4 押込治具(折割治具)
4X 力点
5 固定手段(負圧吸引手段)
5X 固定端
A 力点から支持手段の一端までの距離
B 固定端から支持手段の一端までの距離
S スクライブ DESCRIPTION OF
2X One end of support means 3 Fixing means (holding jig)
3X
5X Fixed end A Distance from the force point to one end of the support means B Distance from the fixed end to one end of the support means S Scribe
Claims (11)
- ガラス板の第一領域と第二領域との境界部の表面側にスクライブを入れ、該ガラス板の第一領域の一部または全部を支持手段に支持させ、その支持をさせた際に該ガラス板の第二領域の一部または全部を前記支持手段の一端から突出させると共に前記スクライブを前記支持手段の一端周辺に位置させ、且つ、固定手段により前記ガラス板の第一領域を前記支持手段の一部に固定させた状態で、前記ガラス板の第二領域に表面側から外力を加えることにより、該ガラス板を前記スクライブを起点として分断するガラス板折割方法において、
前記ガラス板の第二領域に外力を加える位置を力点とし、前記支持手段の一端側に存する前記固定手段の一端を固定端とした場合に、前記力点から前記支持手段の一端までの距離Aと、前記固定端から前記支持手段の一端までの距離Bとが、1.3≦B/A≦1.7の関係を満たすことを特徴とするガラス板折割方法。 When a scribing is made on the surface side of the boundary between the first region and the second region of the glass plate, a part or all of the first region of the glass plate is supported by the supporting means, and the glass when the glass is supported. A part or all of the second region of the plate is protruded from one end of the support means, the scribe is positioned around one end of the support means, and the first region of the glass plate is fixed to the support means by the fixing means. In a state of being fixed to a part, by applying an external force from the surface side to the second region of the glass plate, in the glass plate folding method for dividing the glass plate from the scribe as a starting point,
When a position where an external force is applied to the second region of the glass plate is a force point, and one end of the fixing means existing on one end side of the support means is a fixed end, a distance A from the force point to one end of the support means The glass plate folding method, wherein a distance B from the fixed end to one end of the support means satisfies a relationship of 1.3 ≦ B / A ≦ 1.7. - 前記支持手段は、支持面を有する支持部材であり、且つ前記支持手段の一端は、該支持面を有する支持部材の一端であることを特徴とする請求項1に記載のガラス板折割方法。 The glass plate folding method according to claim 1, wherein the support means is a support member having a support surface, and one end of the support means is one end of a support member having the support surface.
- 前記支持手段は、支持面を有する支持部材と、該支持部材から離隔して配置された支持治具とからなり、且つ前記支持手段の一端は、該支持治具のガラス板への当接端であることを特徴とする請求項1に記載のガラス板折割方法。 The support means includes a support member having a support surface and a support jig that is spaced apart from the support member, and one end of the support means is a contact end of the support jig to the glass plate. The glass plate folding method according to claim 1, wherein:
- 前記スクライブが前記支持手段の一端から、前記力点側に偏倚する距離と、前記固定端側に偏倚する距離とが、何れも前記距離Aの40%以内に収まっていることを特徴とする請求項1~3の何れかに記載のガラス板の折割方法。 The distance that the scribe is biased from one end of the support means toward the force point and the distance that the scribe is biased toward the fixed end are both within 40% of the distance A. 4. The glass plate folding method according to any one of 1 to 3.
- 前記ガラス板の第一領域が必要部分であり、第二領域が不要部分であることを特徴とする請求項1~4の何れかに記載のガラス板折割方法。 5. The glass sheet folding method according to claim 1, wherein the first region of the glass plate is a necessary part and the second region is an unnecessary part.
- 前記ガラス板は、直交する二つの辺がそれぞれ1000mm以上で且つ厚みが3mm以下であって、前記不要部分が一つの辺に沿う20~50mm幅の領域であることを特徴とする請求項5に記載のガラス板折割方法。 6. The glass plate according to claim 5, wherein two orthogonal sides are each 1000 mm or more and a thickness is 3 mm or less, and the unnecessary portion is a region having a width of 20 to 50 mm along one side. The glass plate folding method of description.
- 前記固定手段は、前記支持手段の表面側に負圧吸引力を発生させる負圧吸引手段であることを特徴とする請求項1~6の何れかに記載のガラス板折割方法。 The glass plate folding method according to any one of claims 1 to 6, wherein the fixing means is a negative pressure suction means for generating a negative pressure suction force on a surface side of the support means.
- 前記固定手段は、前記ガラス板の表面側に配置されて該ガラス板を前記支持手段に押え付け且つ前記スクライブと平行な方向に延びる押え治具であることを特徴とする請求項1~6の何れかに記載のガラス板折割方法。 The fixing means is a holding jig which is disposed on the surface side of the glass plate, presses the glass plate against the support means, and extends in a direction parallel to the scribe. The glass plate folding method according to any one of the above.
- 前記ガラス板の第二領域に外力を加える手段は、該ガラス板の表面側に配置されて前記スクライブと平行な方向に延びる押込治具であることを特徴とする請求項1~8の何れかに記載のガラス板折割方法。 The means for applying an external force to the second region of the glass plate is a pressing jig disposed on the surface side of the glass plate and extending in a direction parallel to the scribe. The glass plate folding method described in 1.
- 前記ガラス板は、フラットパネルディスプレイ用のガラス基板であることを特徴とする請求項1~9の何れかに記載のガラス板折割方法。 10. The glass plate folding method according to claim 1, wherein the glass plate is a glass substrate for a flat panel display.
- ガラス板の第一領域と第二領域との境界部の表面側にスクライブを入れ、該ガラス板の第一領域の一部または全部を支持手段に支持させ、その支持をさせた際に該ガラス板の第二領域の一部または全部を前記支持手段の一端から突出させると共に前記スクライブを前記支持手段の一端周辺に位置させ、且つ、固定手段により前記ガラス板の第一領域を前記支持手段の一部に固定させた状態で、前記ガラス板の第二領域に表面側から外力を加えることにより、該ガラス板を前記スクライブを起点として分断するように構成したガラス板折割装置において、
前記ガラス板の第二領域に外力を加える位置を力点とし、前記支持手段の一端側に存する前記固定手段の一端を固定端とした場合に、前記力点から前記支持手段の一端までの距離Aと、前記固定端から前記支持手段の一端までの距離Bとが、1.3≦B/A≦1.7の関係を満たすように構成したことを特徴とするガラス板折割装置。 When a scribing is made on the surface side of the boundary between the first region and the second region of the glass plate, a part or all of the first region of the glass plate is supported by the supporting means, and the glass when the glass is supported. A part or all of the second region of the plate is protruded from one end of the support means, the scribe is positioned around one end of the support means, and the first region of the glass plate is fixed to the support means by the fixing means. In a state of being fixed to a part, by applying an external force from the surface side to the second region of the glass plate, the glass plate breaking device configured to divide the glass plate from the scribe as a starting point,
When a position where an external force is applied to the second region of the glass plate is a force point, and one end of the fixing means existing on one end side of the support means is a fixed end, a distance A from the force point to one end of the support means A glass plate folding apparatus, wherein the distance B from the fixed end to one end of the support means satisfies a relationship of 1.3 ≦ B / A ≦ 1.7.
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