WO2009113240A1 - 膜電極接合体 - Google Patents
膜電極接合体 Download PDFInfo
- Publication number
- WO2009113240A1 WO2009113240A1 PCT/JP2009/000557 JP2009000557W WO2009113240A1 WO 2009113240 A1 WO2009113240 A1 WO 2009113240A1 JP 2009000557 W JP2009000557 W JP 2009000557W WO 2009113240 A1 WO2009113240 A1 WO 2009113240A1
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- WIPO (PCT)
- Prior art keywords
- unique information
- mea
- electrode assembly
- electrolyte membrane
- polymer electrolyte
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/008—Disposal or recycling of fuel cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0247—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0267—Collectors; Separators, e.g. bipolar separators; Interconnectors having heating or cooling means, e.g. heaters or coolant flow channels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2465—Details of groupings of fuel cells
- H01M8/2483—Details of groupings of fuel cells characterised by internal manifolds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/1023—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having only carbon, e.g. polyarylenes, polystyrenes or polybutadiene-styrenes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1039—Polymeric electrolyte materials halogenated, e.g. sulfonated polyvinylidene fluorides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1058—Polymeric electrolyte materials characterised by a porous support having no ion-conducting properties
- H01M8/106—Polymeric electrolyte materials characterised by a porous support having no ion-conducting properties characterised by the chemical composition of the porous support
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present invention relates to a membrane electrode assembly used for a fuel cell.
- a fuel cell basically includes a polymer electrolyte membrane that selectively transports hydrogen ions, and a pair of catalyst electrodes (a fuel electrode and an air electrode) that sandwich the polymer electrolyte membrane.
- the fuel cell having the above configuration uses the fuel gas (including hydrogen) supplied to the fuel electrode (anode) and the oxidizing gas (including oxygen) supplied to the air electrode (cathode) to continue electric energy. Can be taken out.
- the polymer electrolyte membrane is composed of an electrolyte having a fluororesin ion exchange membrane having a sulfonic acid group and a polymer ion exchange membrane such as a hydrocarbon resin ion exchange membrane.
- the catalyst electrode is located on the polymer electrolyte membrane side, and includes a catalyst layer that promotes a redox reaction in the catalyst electrode, and a gas diffusion layer that is located outside the catalyst layer and has air permeability and conductivity. . Further, the gas diffusion layer is located on the catalyst layer side, and a carbon coating layer for improving the contact property with the catalyst layer, and a gas diffusion base material for diffusing the gas supplied from the outside and supplying the catalyst layer Composed of layers.
- the catalyst layer of the fuel electrode includes, for example, platinum or an alloy of platinum and ruthenium
- the catalyst layer of the air electrode includes, for example, an alloy of platinum, platinum, and cobalt.
- MEAs can be electrically connected in series by being stacked. At this time, in order not to mix the fuel gas and the oxidizing gas and to electrically connect each MEA in series, a conductive separator is disposed between each MEA.
- An MEA sandwiched between a pair of separators is called a “fuel cell” or simply “cell”, and a stack of a plurality of fuel cells is called a “fuel cell stack” or simply “stack”.
- MEA polymer electrolyte membrane, fuel electrode catalyst layer, air electrode catalyst layer, gas diffusion layer, etc. used in fuel cells vary depending on the use, performance, and specifications of the fuel cell.
- CO is mixed into the fuel gas, so that CO can be selectively oxidized and removed from the catalyst layer of the fuel electrode.
- An alloy of ruthenium and platinum that is resistant to poison is used.
- FIG. 1 shows a conventional fuel cell described in Patent Document 1.
- the fuel cell 1 in FIG. 1 includes an MEA 2 and separators 3a and 3b that sandwich the MEA 2.
- a unique information display unit 4 is fixed to the separator 3b. By reading the unique information displayed on the unique information display unit 4, the unique information of the fuel cell 1 can be obtained.
- the recycling of the fuel cell usually includes 1) a step of decomposing the fuel cell stack into individual fuel cells and further decomposing the fuel cell into a separator and an MEA, and 2) a step of recovering a rare metal from the MEA.
- the steps 1) and 2) are usually performed separately in terms of time and space (see, for example, Patent Document 2).
- the fuel cell since the MEA information is displayed in the unique information display section arranged only in the separator, the fuel cell is disassembled into the separator and the MEA, and only the MEA is When recovered, the composition of MEA could not be determined.
- the fuel cell since the life of the fuel cell is about 10 years, the period from when the fuel cell is shipped until it becomes unusable and collected for recycling is long. Therefore, the fuel cell is started and stopped repeatedly (approximately several thousand to several tens of thousands of times) for a long period of time.
- the temperature of the fuel cell (separator) increases from 60 ° C. to 90 ° C. during power generation, and decreases to room temperature when stopped. For this reason, in the fuel cell having the above-described configuration, the unique information display unit (particularly the barcode or IC chip) disposed on the separator is exposed to temperature changes for a long period of time and many times. There was a problem that the unique information displayed on the unique information display unit could not be read.
- the present invention aims to provide an MEA capable of acquiring unique information even when the MEA is collected alone, and provides an MEA having a unique information part that does not deteriorate even when used for a long period of time. For the purpose.
- the first of the present invention is a membrane electrode assembly shown below.
- a membrane electrode assembly having a polymer electrolyte membrane and a pair of catalyst electrodes composed of a fuel electrode and an air electrode sandwiching the polymer electrolyte membrane, further comprising a unique information section, A membrane electrode assembly in which unique information of the membrane electrode assembly is recorded in the information section.
- the unique information includes information related to a catalyst composition of the catalyst electrode.
- the unique information includes a platinum content in the catalyst electrode.
- the fuel electrode includes a fuel electrode catalyst layer in contact with the polymer electrolyte membrane and a fuel electrode gas diffusion layer in contact with the fuel electrode catalyst layer, and the air electrode is in air in contact with the polymer electrolyte membrane.
- An electrode catalyst layer and an air electrode gas diffusion layer in contact with the air electrode catalyst layer, and the unique information section is disposed in the fuel electrode gas diffusion layer or the air electrode gas diffusion layer.
- the membrane electrode assembly according to any one of [3].
- the polymer electrolyte membrane protrudes from the catalyst electrode in the surface direction of the polymer electrolyte membrane, and the unique information portion is disposed at a location where the polymer electrolyte membrane protrudes.
- the second of the present invention is a fuel cell shown below. [10] A fuel cell comprising the membrane electrode assembly according to any one of [1] to [9] and a pair of separators sandwiching the membrane electrode assembly.
- a third aspect of the present invention is the following fuel cell recycling method.
- a method for recycling a fuel cell comprising: separating a joined body; and collecting platinum from the membrane electrode assembly suitable for the recycling.
- the MEA of the present invention even when the fuel cell is disassembled into the separator and the MEA, and the MEA is recovered alone, the MEA's unique information part can easily acquire the unique information of the MEA. Can do. Thereby, MEA can be transferred to an optimal recycling process, recovery efficiency of rare metals contained in MEA can be increased, and recovery cost can be reduced.
- the MEA of the present invention it is possible to reduce the deterioration of the unique information section caused by the temperature change due to the start and stop of the fuel cell over a long period of time. Thus, even after the fuel cell has been used for a long period of time, the MEA specific information recorded in the specific information section is prevented from being lost.
- FIG. 1 A perspective view of a conventional fuel cell
- the figure which shows the flow of the recycling method of the fuel cell of this invention 1 is a perspective view of a fuel cell including an MEA according to Embodiment 1.
- FIG. 1 A perspective view of a conventional fuel cell
- the figure which shows the flow of the recycling method of the fuel cell of this invention 1 is a perspective view of a fuel cell including an MEA according to Embodiment 1.
- a perspective view of a fuel cell including the MEA of the tenth embodiment Front view and sectional view of MEA of embodiment 11 Front view and cross-sectional view of MEA of Embodiment 12 An exploded perspective view and an enlarged sectional view of a fuel cell including the MEA of the thirteenth embodiment Exploded perspective view and enlarged sectional view of a fuel cell including the MEA of the fourteenth embodiment
- the fuel cell of the present invention may be a single fuel cell or a fuel cell stack in which a plurality of fuel cells are stacked.
- the fuel cell stack is sandwiched between a current collector plate, an insulating plate and an end plate, and further fixed by a fastening rod.
- the fuel cell includes a membrane electrode assembly (hereinafter also referred to as “MEA”) and a separator that sandwiches the MEA.
- MEA membrane electrode assembly
- the MEA has a unique information section.
- MEA unique information is recorded.
- the present invention is characterized by the content of the unique information and the arrangement position of the unique information portion.
- the arrangement positions of the MEA, the unique information part, and the unique information part will be described.
- the MEA has a polymer electrolyte membrane and a pair of catalyst electrodes composed of a fuel electrode and an air electrode that sandwich the polymer electrolyte membrane.
- the catalyst electrode preferably has a catalyst layer in contact with the polymer electrolyte membrane and a gas diffusion layer laminated on the catalyst layer.
- the polymer electrolyte membrane is a polymer membrane having a function of selectively transporting protons in a wet state.
- the material of the polymer electrolyte membrane is not particularly limited as long as it selectively moves hydrogen ions. Examples of such materials include fluorine-based polymer electrolyte membranes and hydrocarbon-based polymer electrolyte membranes. Specific examples of the fluorine-based polymer electrolyte membrane include a Nafion membrane manufactured by DuPont, a Flemion membrane manufactured by Asahi Glass Co., Ltd., an Aciplex membrane manufactured by Asahi Kasei Co., Ltd., and a GORE-SELECT membrane manufactured by Japan Gore-Tex.
- the area of the polymer electrolyte membrane is generally designed to be larger than the area of the catalyst electrode. Therefore, a part of the polymer electrolyte membrane sandwiched between the catalyst electrodes protrudes from the catalyst electrode in the surface direction of the polymer electrolyte membrane and is exposed to the outside (see FIG. 10). Thus, a part of the polymer electrolyte membrane protrudes from the catalyst electrode and is exposed to the outside, so that the catalyst electrodes are prevented from being short-circuited.
- the catalyst layer is a layer containing a catalyst that promotes a redox reaction of hydrogen or oxygen.
- the catalyst layer is not particularly limited as long as it has conductivity and has a catalytic ability to promote a redox reaction of hydrogen and oxygen.
- the catalyst layer on the air electrode side includes, for example, platinum, an alloy of platinum and cobalt, an alloy of platinum, cobalt, and nickel as a catalyst.
- the catalyst layer on the fuel electrode side contains platinum or an alloy of platinum and ruthenium as a catalyst.
- the catalyst layer is made of, for example, a polymer electrolyte membrane prepared by mixing a proton conductive electrolyte and a water repellent PTFE resin into carbon fine particles such as acetylene black, ketjen black, and vulcan that carry these catalysts. It is formed by applying on top.
- the gas diffusion layer is a porous layer having conductivity.
- the material of the gas diffusion layer is not particularly limited as long as it has conductivity and can diffuse the reaction gas.
- the gas diffusion layer may be composed of a gas diffusion base layer that diffuses the gas supplied from the separator side into the catalyst layer, and a carbon coat layer that improves the contact between the gas diffusion base layer and the catalyst layer. Good.
- the gas diffusion layer may have an arbitrary member.
- the gas diffusion layer may have a gas-permeable protective film on the surface in contact with the separator.
- the gas diffusion layer is produced by, for example, pressing a carbon fiber with a resin such as PTFE having water repellency, a carbon cloth produced by weaving a filamentous carbon, a paper-like carbon paper, etc. on the surface of the catalyst layer. May be.
- the MEA may further have an electrolyte membrane reinforcing member.
- the electrolyte membrane reinforcing member is a member for maintaining the shape of the polymer electrolyte membrane so that the polymer electrolyte membrane is not bent.
- the electrolyte membrane reinforcing member contacts the polymer electrolyte membrane and is not covered with the catalyst electrode (see FIG. 14).
- the electrolyte membrane reinforcing member is, for example, disposed on the entire outer periphery of the surface of the polymer electrolyte membrane (see FIGS. 15 to 18), or disposed on the entire outer periphery of the surface of the polymer electrolyte membrane, and the polymer electrolyte membrane. Is covered with the polymer electrolyte membrane (see FIGS.
- the electrolyte membrane reinforcing member preferably overlaps the outer peripheral portion of the surface of the polymer electrolyte membrane (see FIGS. 15 to 18).
- the material of the electrolyte membrane reinforcing member is not particularly limited as long as it is insulative. Further, since the polymer electrolyte membrane becomes high temperature and acidic (pH 1-2) during power generation of the fuel cell, the material of the electrolyte membrane reinforcing member preferably has heat resistance and acid resistance. Examples of the material of the electrolyte membrane reinforcing member include polypropylene, polyphenylene sulfide, liquid crystal polymer, and the like.
- electrolyte membrane reinforcing member for example, a film including the above member may be laminated on the polymer electrolyte. Lamination is performed, for example, by thermocompression bonding.
- the electrolyte membrane reinforcing member reinforces the polymer electrolyte membrane, so that the shape of the polymer electrolyte membrane is maintained, the shape of the MEA is further maintained, and the MEA is easily handled.
- the MEA may further have a frame part.
- the frame part is a member for holding the polymer electrolyte membrane and the catalyst electrode.
- the frame portion accommodates the polymer electrolyte membrane and the catalyst electrode so that the catalyst electrode can come into contact with the separator.
- the MEA having the frame body portion is hereinafter also referred to as “frame body integrated MEA”.
- the frame part is made of an insulating material with low thermal conductivity. Moreover, it is preferable that a frame part has heat resistance and acid resistance, and it is resin normally. Examples of the material of the frame part include polypropylene, polyphenylene sulfide, polypropylene glycol, and the like.
- the frame portion has a cooling medium inlet manifold for supplying the cooling medium and a cooling medium outlet manifold for discharging the cooling medium.
- the frame body is formed with a manifold for supplying and exhausting fuel gas and a manifold for supplying and exhausting oxidizing gas. Further, a rubber-like seal portion that seals the cooling medium, the oxidizing gas, the fuel gas, and the like may be formed on the frame body portion.
- a mold in which a cavity having the shape of the frame part is formed is prepared. 2) The material of the frame part as described above is filled in the cavity of the mold, cooled, and solid. It may be formed by forming.
- the fuel cell may be manufactured by sandwiching the MEA of the present invention between a pair of separators (a fuel electrode separator and an air electrode separator).
- the separator is a conductive plate having a fuel gas channel on the surface in contact with the fuel electrode and an oxidizing gas channel on the surface in contact with the air electrode.
- Examples of the material of the separator include carbon and metal.
- the surface on which the separator has the gas flow path has a concave part and a convex part, and the concave part forms the gas flow path.
- the separator has a cooling medium inlet manifold for supplying a cooling medium and a cooling medium outlet manifold for discharging the cooling medium.
- the separator has a manifold for supplying and exhausting fuel gas and a manifold for supplying and exhausting oxidizing gas.
- the separator may have a rubber-like seal portion that prevents leakage of the cooling medium, oxidizing gas, fuel gas, and the like.
- the fuel cells configured as described above may be stacked to manufacture a fuel cell stack.
- the fuel cell or the stack is sandwiched between a current collector plate, an insulating plate and an end plate, and further fixed by a fastening rod.
- the MEA of the present invention has a unique information section.
- the MEA specific information includes information regarding the catalyst composition of the catalyst electrode.
- the unique information includes the platinum content of the fuel electrode side catalyst layer and the air electrode side catalyst layer.
- the unique information may further include information on the composition and amount of the electrolyte and water repellent contained in the catalyst layer and the composition and amount of the electrolyte contained in the polymer electrolyte membrane.
- the MEA Since such information is recorded in the unique information section of the MEA, even if the MEA and the separator are disassembled and collected separately in the recycling process, the MEA has unique information regarding the MEA necessary for recycling. It can be obtained from the unique information part.
- the unique information part is not particularly limited as long as unique information can be recorded.
- FIG. 2 shows a specific example of the unique information section.
- examples of the unique information section include a one-dimensional code such as a barcode (see FIG. 2A), a dot (see FIG. 2B), a two-dimensional code such as a QR code (see FIG. 2C), IC chips (see FIG. 2D), character strings including numbers and characters (see FIGS. 2E and 2F), and the like are included.
- the unique information part is a one-dimensional code, a dot, a two-dimensional code, or a character string
- the unique information part may be a bonded printed material, or a printed part printed directly on the MEA, or directly formed on the MEA. The formed part may be used.
- the unique information part is an IC chip
- the unique information part is bonded to the MEA.
- the method of directly forming the unique information part into the MEA includes a method of ablating the MEA with a laser.
- An adhesive may be used to adhere the unique information part to the MEA.
- the adhesive is preferably an adhesive having heat resistance.
- adhesives include adhesives mainly composed of silicone resin or modified silicone resin (silicon adhesives commercially available from ThreeBond Co., Ltd., Cemedine Co., Ltd., Shin-Etsu Chemical Co., Ltd.), etc. It is.
- the heat-resistant adhesive it is possible to prevent the unique information part bonded to the MEA from being peeled off by heat at the time of power generation of the fuel cell.
- the ink used for printing has heat resistance.
- examples of such ink include ink containing a resin binder.
- the unique information section may be deteriorated by heat or temperature change during power generation.
- the unique information part when the unique information part is bonded to the MEA with an adhesive, the unique information part may be peeled off by heat during power generation of the fuel cell, or the unique information part may be deteriorated by heat and the unique information cannot be read. is there.
- the unique information part when the unique information part is formed on the MEA, the pattern formed on the MEA may be deformed by heat, and the unique information may not be read.
- the unique information part is arranged at a location where the temperature change on the MEA is small.
- the location where the temperature change is small in the fuel cell is, for example, when the MEA is sandwiched between separators, the region in the vicinity of the cooling medium inlet manifold in the MEA, or when the fuel cells are stacked to produce a fuel cell stack. It is a part exposed to.
- the cooling medium inlet manifold is a pipe for supplying a cooling medium for cooling the fuel cell. Therefore, the temperature in the vicinity of the cooling medium inlet manifold is lowest when the fuel cell generates power. Therefore, the region near the cooling medium inlet manifold in the MEA is the place where the temperature change is smallest in the MEA.
- “in the vicinity of the cooling medium inlet manifold” means an area on the cooling medium inlet manifold side when the MEA is divided into two areas: the cooling medium inlet manifold side area and the cooling medium outlet manifold side area. That is, when the unique information part is arranged in the vicinity of the cooling medium inlet manifold, the distance between the unique information part and the cooling medium inlet manifold is smaller than the distance between the unique information part and the cooling medium discharge manifold. Specifically, the distance between the unique information section and the cooling medium inlet manifold is preferably 50 mm or less, and more preferably 30 mm or less.
- the unique information part By disposing the unique information part at a location where the temperature change is small, it is possible to reduce the deterioration of the unique information part caused by the temperature change due to the start and stop of the fuel cell for a long time. As a result, even after the fuel cell has been used for a long time, the unique information of the MEA recorded in the unique information section is not lost.
- the unique information part is deteriorated by the contact pressure of the separator, or the unique information part is deteriorated by the heat of the separator during power generation of the fuel cell.
- the unique information section and the separator are separated from each other.
- the unique information section may be disposed in the gas diffusion layer (see the first and second embodiments), may be disposed in the polymer electrolyte membrane (see the third embodiment), or the electrolyte membrane reinforcing section. (See Embodiments 4 to 8), or may be arranged in the frame (see Embodiments 9 to 14).
- the unique information part When the unique information part is arranged in the gas diffusion layer, the unique information part may be arranged in the fuel electrode gas diffusion layer or the air electrode gas diffusion layer, but it is arranged in the fuel electrode gas diffusion layer. It is preferred that When the unique information part is arranged in the air electrode gas diffusion layer, the unique information part may be deteriorated by the oxidizing gas supplied to the air electrode gas diffusion layer. Further, the reference potential on the fuel electrode side (reference potential of hydrogen as fuel gas) is 0V. Therefore, by disposing the unique information part in the fuel electrode gas diffusion layer, it is possible to prevent deterioration of the unique information part due to the potential.
- the material of the gas diffusion layer is preferably selected as appropriate depending on the member of the unique information section.
- the material of the gas diffusion layer is preferably carbon cloth, carbon paper, carbon sheet, or the like.
- the material of the gas diffusion layer is preferably a carbon sheet.
- the unique information part may be adhered to a location where the gas diffusion layer has been pretreated.
- the pretreatment of the gas diffusion layer include providing a protective film on the gas diffusion layer or scraping the gas diffusion base material layer of the gas diffusion layer to flatten the surface of the gas diffusion layer.
- the unique information portion is arranged in the gas diffusion layer after the gas diffusion layer is laminated on the catalyst layer.
- the gas diffusion layer is laminated on the catalyst layer by thermocompression bonding. Therefore, by disposing the unique information part after laminating the gas diffusion layer on the catalyst layer, the unique information part is prevented from being deteriorated by heat at the time of thermocompression bonding.
- the unique information part When the unique information part is arranged in the polymer electrolyte membrane, the unique information part is arranged in a portion of the polymer electrolyte membrane that protrudes from the catalyst electrode (see FIG. 10). Moreover, when arrange
- PEN polyethylene naphthalate
- PET polyyester
- PP polypropylene
- PI polyimide
- the unique information part When adhering the unique information part to the polymer electrolyte membrane, the unique information part may be directly adhered to the polymer electrolyte membrane, or the unique information part may be adhered to a location where the polymer electrolyte membrane has been pretreated. Good. Examples of pretreatment of the polymer electrolyte membrane include providing a water-repellent protective film on the polymer electrolyte membrane, or providing an acid-resistant protective film on the polymer electrolyte membrane, and the like. Moreover, it is preferable that the adhesive which adhere
- the unique information part when the unique information part is arranged on the polymer electrolyte membrane, the unique information part is preferably arranged at a location away from the catalyst electrode.
- the unique information portion By disposing the unique information portion at a location away from the catalyst electrode, deterioration of the unique information portion due to the potential of the catalyst electrode is reduced.
- the catalyst electrode becomes high temperature and high humidity during power generation of the fuel cell, the unique information portion is arranged at a location away from the catalyst electrode, thereby reducing deterioration of the unique information portion due to high temperature and high humidity.
- the ink used for printing has acid resistance in addition to heat resistance.
- acid-resistant ink By using acid-resistant ink, deterioration of the unique information portion printed on the polymer electrolyte membrane is reduced.
- the unique information part is arranged on the electrolyte membrane reinforcing member
- the unique information part is preferably arranged after the gas diffusion layer is laminated on the catalyst layer.
- the gas diffusion layer is laminated on the catalyst layer by thermocompression bonding. Therefore, by disposing the unique information part after stacking the gas diffusion layers, the unique information part is prevented from being deteriorated by heat at the time of thermocompression bonding.
- the unique information part when the unique information part is arranged on the electrolyte membrane reinforcing member, the unique information part is preferably arranged at a location away from the catalyst electrode laminated on the polymer electrolyte membrane.
- the unique information portion By disposing the unique information portion at a location away from the catalyst electrode, deterioration of the unique information portion due to the potential of the catalyst electrode is reduced.
- the catalyst electrode becomes high temperature and high humidity during power generation of the fuel cell, the unique information portion is arranged at a location away from the catalyst electrode, thereby reducing deterioration of the unique information portion due to high temperature and high humidity.
- a one-dimensional code, a dot, a two-dimensional code, and a character string transfer pattern are formed in advance on a mold in which a cavity having the shape of the frame part is formed.
- the unique information part may be formed at the same time as the part is formed.
- the unique information part when the unique information part is arranged in the frame part, the unique information part may be arranged at a location exposed to the outside of the fuel cell stack.
- the “location exposed to the outside of the fuel cell stack” means, for example, a surface that does not come into contact with the separator of the frame (see Embodiment 10, FIG. 24) or the frame from the separator to the surface of the MEA. This means a portion where the frame body portion protrudes when the body portion is designed to protrude (see Embodiment 13, FIG. 27).
- the fuel cell of the present invention is manufactured by sandwiching the MEA of the present invention between separators. Further, the fuel cells thus manufactured may be stacked to form a fuel cell stack. The number of fuel cells to be stacked is appropriately selected depending on the required output. If the required output is large, the number of fuel cells to be stacked may be increased. The stacked fuel cells are fastened and fixed by applying a predetermined fastening pressure by the current collector plate and the end plate.
- the MEA When inserting MEA between separators, it is necessary to select an appropriate MEA.
- the MEA since the MEA has the unique information section, the unique information of the MEA can be easily read with a reader or the like when the fuel cell is assembled. Therefore, the risk of mistaken MEA during the assembly of the fuel cell is reduced, and manufacturing defects due to mistaken MEA can be prevented.
- the unique information part can also serve as a mark indicating the electrode. Therefore, the risk of mistaken electrode surfaces when assembling the fuel cell is reduced, and manufacturing defects due to electrode electrode mistakes can be prevented. Thereby, the performance and quality of the fuel cell stack can be stabilized.
- FIG. 3 is a flowchart showing a fuel cell recycling process.
- the fuel cell stack is disassembled into fuel cells.
- the fuel cell stack may be a fuel cell cogeneration system, a fuel cell stack removed from a fuel cell vehicle and recovered.
- the metal or resin that fastens and fixes the stacked fuel cells may be removed.
- the removed metal or resin may be transferred to another recycling process.
- step S1100 the MEA is taken out from the fuel cell.
- the separator may be removed from the fuel cell.
- the separator is made of metal or carbon. The removed separator may be transferred to another recycling process.
- step S1200 the extracted MEA is collected.
- Steps S1000 and S1100 are performed mechanically, but the process of recovering rare metals and the like from the MEA is usually a process using a chemical method in which only the rare metals are dissolved and recovered from the catalyst layer. Therefore, batch processing is performed from the viewpoint of cost and efficiency. That is, the MEAs are collected and collected once in step S1200 and then sorted.
- step S1300 whether or not recycling is appropriate is determined from the unique information of the MEA.
- the determination of whether or not recycling is appropriate is made based on the unique information of the MEA recorded in the unique information section.
- means for reading the unique information section include a barcode reader, a two-dimensional code reader, an IC chip reader, and recognition with the naked eye.
- the bar code reader and the two-dimensional code reader may be a hand scanner or a fixed scanner.
- the unique information of the MEA can be easily read even from only the MEA.
- the specific information part in this invention is arrange
- step S1300 The MEA determined to be inappropriate for recycling in step S1300 is discarded in step S1310, and this flow ends. On the other hand, the MEA determined to be suitable for recycling in step S1300 moves to step S1400.
- step S1400 the MEAs determined to be suitable for recycling are further classified and accumulated according to the type of MEA.
- the MEA classification is performed based on the unique information of the MEA recorded in the unique information section.
- the MEA classification is performed based on the unique information recorded in the unique information section.
- the MEA is classified according to the type of rare metal or weight density of the catalyst used for the fuel electrode or the air electrode, for example.
- step S1500 platinum is recovered from the catalyst layer of the MEA, and this flow ends.
- methods for recovering platinum from the MEA catalyst layer include the methods described in JP-A-63-161129, JP-A-2006-207003, JP-A-2007-083173, JP-A-2006-095367, and JP-A-2002-25581. Is included. If the polymer electrolyte membrane, the gas diffusion layer, and the frame portion are also recyclable, they are transferred to another recycling process.
- each catalyst of the recovered MEA has a high platinum content, there is an advantage that in the process of recovering platinum from the catalyst layer of the MEA, the recovery efficiency is high and the recovery cost is low.
- the unique information part of the MEA can easily acquire the unique information of the MEA.
- MEA can be transferred to an optimal recycling process, recovery efficiency of rare metals contained in MEA can be increased, and recovery cost can be reduced.
- the fuel cell of the present invention it is possible to reduce the deterioration of the unique information section caused by the temperature change due to the start and stop of the fuel cell over a long period of time. As a result, even after the fuel cell has been used for a long time, the unique information of the MEA recorded in the unique information section is not lost. For example, when the unique information part is formed in the MEA, the deformation of the formed part due to heat is reduced. Further, when the unique information portion is printed, it is possible to reduce the deterioration of the printed matter due to heat. Further, when the unique information portion is an IC chip, it is reduced that the IC chip is deteriorated due to heat and information recorded on the IC chip cannot be read.
- Embodiments 1 and 2 describe examples in which the unique information section is arranged in the gas diffusion layer.
- FIG. 4 is a perspective view of fuel cell 100 including the MEA according to Embodiment 1 of the present invention.
- the fuel cell 100 includes a pair of separators (a fuel electrode separator 36 and an air electrode separator 38) sandwiching the MEA 29 and the MEA 29.
- the fuel electrode separator 36 and the air electrode separator 38 have an oxidizing gas inlet manifold 10a, an oxidizing gas outlet manifold 10b, a fuel gas inlet manifold 12a, a fuel gas outlet manifold 12b, a cooling medium inlet manifold 11a, and a cooling medium outlet manifold 11b, respectively.
- FIG. 5 is a front view of the fuel cell 100 with the fuel electrode separator 36 removed.
- the air electrode separator 38 has a seal portion 42. Further, a unique information section 41 in which unique information is recorded is disposed in a region in the vicinity of the cooling medium inlet manifold 11 a on the anode gas diffusion layer 24.
- the unique information part is arranged in the fuel electrode gas diffusion layer of the MEA, so that the unique information of the MEA can be obtained even from only the MEA. For this reason, recycling of MEA is easy.
- the unique information section is arranged in the vicinity of the low temperature cooling medium inlet manifold with a small temperature change in the fuel cell, deterioration of the unique information section due to heat and temperature change can be reduced. Thereby, even if it is a fuel cell used for a long time, it becomes possible to read the specific information of MEA from a specific information part.
- the unique information part is arranged in the anode electrode gas diffusion layer having a low potential, the unique information part is prevented from being deteriorated by the potential.
- FIG. 6 is an exploded cross-sectional view of the fuel cell 100.
- the fuel electrode separator 36 has a fuel gas channel 37
- the air electrode separator 38 has an oxidizing gas channel 39 and a cooling medium channel 35.
- the MEA 29 includes a polymer electrolyte membrane 20, an air electrode catalyst layer 21, a fuel electrode catalyst layer 22, an air electrode gas diffusion layer 23, a fuel electrode gas diffusion layer 24, and a unique information unit 41.
- FIG. 7 is a front view of the anode gas diffusion layer 24 in which the unique information section 41 is arranged.
- Row A in the fuel electrode gas diffusion layer 24 indicates a portion that does not contact the separator (a portion where the gas flow path is disposed), and row B in the fuel electrode gas diffusion layer 24 indicates a portion that contacts the separator.
- the unique information section 41 is a location where the fuel gas flow path 37 on the fuel electrode gas diffusion layer 24 is located (not in contact with the fuel electrode separator 36), and the cooling medium inlet. It arrange
- the MEA-specific information can be obtained even from only the MEA, which is advantageous when the MEA is recycled. Further, the unique information of the MEA can be read from the unique information section of the MEA that has been used for a long time.
- the MEA of the second embodiment is the same as the MEA of the first embodiment except that the shape of the unique information section 41 in the MEA of the first embodiment is different. Accordingly, the same constituent elements other than the unique information section 41 are denoted by the same reference numerals, and description thereof is omitted.
- FIG. 8 is a front view of the fuel electrode gas diffusion layer 24 included in the MEA of the second embodiment.
- the fuel electrode gas diffusion layer 24 has a unique information section 41. Further, row A in the fuel electrode gas diffusion layer 24 indicates a portion that does not contact the separator (a portion where the gas flow path is disposed), and row B in the fuel electrode gas diffusion layer 24 indicates a portion that contacts the separator.
- the unique information section 41 is a dot. Further, the unique information section 41 is arranged so as to be located in the fuel gas flow paths 37 in a plurality of rows instead of only in one row.
- the unique information part can be made larger by arranging the unique information part so as to be located in the plurality of flow paths, and the unique information recorded in the unique information part can be more easily recognized. it can. This makes it easy to visually recognize the unique information part.
- FIG. 9 is a front view of the fuel cell 200 including the MEA of the third embodiment with the fuel electrode separator removed.
- the fuel cell 200 including the MEA according to the third embodiment is the same as the fuel cell 100 including the MEA according to the first embodiment except that the arrangement position of the unique information section is different.
- the same components as those in the fuel cell 100 including the MEA of the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.
- a unique information section 41 in which unique information is recorded is disposed in the vicinity of the cooling medium inlet manifold 11a in the polymer electrolyte membrane 20.
- FIG. 10 is an exploded perspective view of the MEA 29 according to the third embodiment. As shown in FIG. 10, the unique information part 41 is disposed in a portion of the polymer electrolyte membrane 20 that protrudes from the gas diffusion layers 23 and 24.
- FIG. 11 is an exploded sectional view of the fuel cell 200.
- FIG. 12 is a cross-sectional view of the fuel cell 200.
- the unique information part 41 is arranged in a region sandwiched between the seal part 42 and the fuel electrode catalyst layer 22 on the polymer electrolyte membrane 20. Further, as shown in FIG. 12, the unique information section 41 and the fuel electrode separator 36 are separated from each other. Thereby, the unique information part does not receive the contact pressure by the separator, and the deterioration of the unique information part can be further reduced.
- the MEA-specific information can be obtained even from only the MEA, which is advantageous in the recycling process.
- the MEA unique information can be read from the MEA unique information section that has been used for a long time.
- FIG. 13 is a front view of a fuel cell 300 including the MEA of Embodiment 4 with the fuel electrode separator removed.
- the fuel cell 300 including the MEA according to the fourth embodiment is the same as the fuel cell 100 including the MEA according to the first embodiment except that the fuel cell 300 includes the electrolyte membrane reinforcing member and the arrangement position of the unique information section is different.
- the same components as those in the fuel cell 100 including the MEA of the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.
- the MEA 29 has an electrolyte membrane reinforcing member 25.
- the unique information section 41 in which the unique information is recorded is disposed in the vicinity of the cooling medium inlet manifold 11a in the electrolyte membrane reinforcing member 25.
- FIG. 14 is an exploded perspective view of the MEA 29 according to the fourth embodiment.
- the electrolyte membrane reinforcing member 25 has a region that is not covered by the catalyst electrodes (the fuel electrode catalyst layer 22 and the fuel electrode gas diffusion layer 24).
- FIG. 15 is an exploded cross-sectional view of the fuel cell 300.
- FIG. 16 is a cross-sectional view of the fuel cell 300.
- the electrolyte membrane reinforcing member 25 is in contact with the polymer electrolyte membrane 20, and of the polymer electrolyte membrane 20, the fuel electrode (the fuel electrode catalyst layer 22 and the fuel electrode gas diffusion layer 24) and the air A portion protruding from the electrode (the air electrode catalyst layer 21 and the air electrode gas diffusion layer 23) is sandwiched.
- the electrolyte membrane reinforcing member 25 is not disposed on the edge of the polymer electrolyte membrane 20.
- the unique information section 41 is an area of the electrolyte membrane reinforcing member 25 sandwiched between the seal section 42 and the fuel electrode catalyst layer 22 and is disposed in the vicinity of the cooling medium inlet manifold 11a.
- the unique information section 41 is separated from the fuel electrode separator 36. Thereby, the unique information part 41 does not receive the contact pressure by the seal part 42 and can further reduce the deterioration of the unique information part.
- the MEA-specific information can be obtained even from only the MEA as in the first embodiment, which is advantageous in the recycling process.
- the MEA unique information can be read from the MEA unique information section that has been used for a long time.
- Embodiment 4 shows an example in which the electrolyte membrane reinforcing member is arranged on the outer peripheral portion (the portion protruding from the catalyst electrode) of the surface of the polymer electrolyte membrane and does not cover the edge of the polymer electrolyte membrane.
- the electrolyte membrane reinforcing member covers the edge of the polymer electrolyte membrane will be described.
- the MEA of the fifth embodiment is an MEA having an electrolyte membrane reinforcing member 25a instead of the electrolyte membrane reinforcing member 25 in the MEA of the fourth embodiment.
- the overlapping components other than the electrolyte membrane reinforcing member 25a are denoted by the same reference numerals, and description thereof is omitted.
- FIG. 17 is a cross-sectional view of the MEA according to the fifth embodiment.
- the MEA 29 has an electrolyte membrane reinforcing member 25a.
- the electrolyte membrane reinforcing member 25 a covers the edge of the polymer electrolyte membrane 20.
- the MEA of the sixth embodiment is an MEA having catalyst layers 21a, 22a and an electrolyte membrane reinforcing member 25b instead of the catalyst layers 21, 22 and the electrolyte membrane reinforcing member 25a in the MEA of the fifth embodiment. Accordingly, the same constituent elements other than the electrolyte membrane reinforcing member 25b and the catalyst layers 21a and 22a are denoted by the same reference numerals, and the description thereof is omitted.
- FIG. 18 is a cross-sectional view of the MEA according to the sixth embodiment.
- the MEA 29 includes an electrolyte membrane reinforcing member 25b and catalyst layers 21a and 22a.
- the areas of the catalyst layers 21 a and 22 a are smaller than the areas of the gas diffusion layers 23 and 24.
- the electrolyte membrane reinforcing member 25b covers the edges of the polymer electrolyte membrane 20 and the catalyst layers (21a, 22a) protruding from the catalyst layers 21a, 22a.
- a part of the electrolyte membrane reinforcing member 25 b is covered with the gas diffusion layers 24 and 23.
- the MEA of the seventh embodiment is an MEA having a polymer electrolyte membrane 20a and an electrolyte membrane reinforcing member 25c instead of the polymer electrolyte membrane 20 and the electrolyte membrane reinforcing member 25b in the MEA of the sixth embodiment. Accordingly, the same constituent elements other than the polymer electrolyte membrane 20a and the electrolyte membrane reinforcing member 25c are denoted by the same reference numerals, and the description thereof is omitted.
- FIG. 19 is a cross-sectional view of the MEA according to the seventh embodiment of the present invention.
- the MEA 29 has a polymer electrolyte membrane 20a and an electrolyte membrane reinforcing member 25c.
- the area of the polymer electrolyte membrane 20a is smaller than the areas of the gas diffusion layers 23 and 24, and is the same as the areas of the catalyst layers 21a and 22a.
- the electrolyte membrane reinforcing member 25c covers the edges of the polymer electrolyte membrane 20a and the catalyst layers 21a and 22a.
- the MEA of the eighth embodiment is an MEA having a polymer electrolyte membrane 20b and an electrolyte membrane reinforcing member 25d instead of the polymer electrolyte membrane 20a and the electrolyte membrane reinforcing member 25c in the MEA of the seventh embodiment. Accordingly, the same constituent elements other than the polymer electrolyte membrane 20b and the electrolyte membrane reinforcing member 25d are denoted by the same reference numerals, and description thereof is omitted.
- FIG. 20 is a cross-sectional view of the MEA according to the eighth embodiment of the present invention.
- the MEA 29 has a polymer electrolyte membrane 20b and an electrolyte membrane reinforcing member 25d.
- the area of the polymer electrolyte membrane 20b is even smaller than the areas of the catalyst layers 21a and 22a.
- the area of the polymer electrolyte membrane may be smaller than the area of the catalyst layer.
- the area of the polymer electrolyte membrane is made smaller than the area of the catalyst layer. Larger is preferable.
- the electrolyte membrane reinforcing member 25d covers the edges of the polymer electrolyte membrane 20b and the catalyst layers 21a and 22a.
- the electrolyte membrane reinforcing member covers the edge of the polymer electrolyte membrane, so that the polymer electrolyte membrane can be more strongly reinforced, and the shape of the polymer electrolyte membrane is maintained. This facilitates the handling of the polymer electrolyte membrane.
- Embodiment 9 In Embodiments 9 to 14, an example in which the MEA has a frame body portion and the unique information portion is arranged in the frame body portion will be described.
- FIG. 21 is a perspective view of a fuel cell including the MEA of the ninth embodiment.
- fuel cell 400 includes MEA 50 (hereinafter referred to as “frame-integrated MEA”) having a frame body portion.
- the fuel cell 400 is the same as the fuel cell 100 except that it has a frame-integrated MEA 50.
- the same constituent elements as those of the fuel cell 100 are denoted by the same reference numerals and description thereof is omitted.
- FIG. 22 is a front view of the frame-integrated MEA 50 shown in FIG. 23 is a cross-sectional view of the frame-integrated MEA 50 in FIG. 22 taken along the line XY.
- the frame-integrated MEA 50 includes a polymer electrolyte membrane-catalyst electrode-composite 30 (hereinafter simply referred to as “composite 30”) and a frame body portion 40.
- the frame 40 includes an oxidizing gas inlet manifold 10a, an oxidizing gas outlet manifold 10b, a fuel gas inlet manifold 12a, a fuel gas outlet manifold 12b, a cooling medium inlet manifold 11a, and a cooling medium outlet manifold 11b.
- the frame body part 40 further has a seal part 42.
- a unique information section 41 is arranged in the frame body section 40. As described above, the unique information part is arranged in the frame part of the frame-integrated MEA, so that the unique information of the MEA can be obtained even from only the frame-integrated MEA.
- the composite 30 includes a polymer electrolyte membrane 20, an air electrode catalyst layer 21, a fuel electrode catalyst layer 22, an air electrode gas diffusion layer 23, and a fuel electrode gas diffusion layer 24.
- the frame body portion 40 accommodates the composite 30 so that the composite 30 can contact the separators 36 and 38.
- the unique information section 41 is arranged in the vicinity of the cooling medium inlet manifold 11a in the frame body section 40. Specifically, the unique information section 41 is disposed in the vicinity of the cooling medium inlet manifold 11 a and between the seal section 42 and the edge of the frame body section 40.
- the MEA-specific information can be obtained even from only the MEA, which is advantageous in the recycling process.
- the MEA unique information can be read from the MEA unique information section that has been used for a long time.
- FIG. 24 is a perspective view of a fuel cell 500 including the MEA of the tenth embodiment.
- the fuel cell 500 is the same as the fuel cell 400 except that the arrangement position of the unique information unit 41 is different.
- the same components as those of the fuel cell 400 are denoted by the same reference numerals, and description thereof is omitted.
- the fuel cell 500 includes a frame-integrated MEA 50, a fuel electrode separator 36, and an air electrode separator 38.
- a unique information section 41 is disposed on a surface (side surface) that does not contact the separator of the frame-pair-integrated MEA 50.
- the unique information section 41 is disposed on the side surface closest to the cooling medium inlet manifold 11a. Since the thickness (side surface width) of the frame-integrated MEA is usually several millimeters, it is large enough to arrange the unique information section 41. Thus, in the present embodiment, the unique information unit 41 is separated from the separator and is disposed in the vicinity of the cooling medium inlet manifold 11a.
- the unique information portion since the unique information portion does not contact the separator, the contact pressure by the separator is not received, so that the deterioration of the unique information portion can be further reduced.
- the unique information part since the unique information part is disposed on the surface of the frame part that does not contact the separator, the unique information part is exposed to the outside. Therefore, when a fuel cell including the MEA according to the present embodiment is stacked to manufacture a stack, the unique information of the MEA can be read without disassembling the stack.
- FIG. 25A is a front view of the fuel cell frame-integrated MEA 51 of the eleventh embodiment.
- FIG. 25B is a cross-sectional view taken along line XY of the frame-integrated MEA 51 shown in FIG. 25A.
- the same components as those of the frame-integrated MEA 50 are denoted by the same reference numerals, and description thereof is omitted.
- the frame body portion 40 has a recess 43 that is recessed in the thickness direction of the MEA 51 in the vicinity of the cooling medium inlet manifold 11a.
- the recess 43 is located in the vicinity of the cooling medium inlet manifold 11 a and between the seal portion 42 and the edge of the frame body portion 40. Further, the recess 43 is formed up to the edge of the frame body portion 40.
- the unique information part 41 is disposed in the recess 43.
- the unique information section 41 is disposed in the vicinity of the cooling medium inlet manifold 11a. Since the unique information section 41 is disposed in the recess 43 of the frame body section 40, the unique information section 41 is separated from the separator even if the frame-integrated MEA 51 is sandwiched between the separators.
- the unique information portion since the unique information portion does not contact the separator, the contact pressure by the separator is not received, and the deterioration of the unique information portion can be reduced as in the tenth embodiment. .
- the unique information portion when the stack is manufactured by stacking the fuel cells according to the present embodiment, the unique information portion is not exposed to the outside, so that deterioration of the unique information portion due to dirt or impact can be reduced.
- FIG. 26A is a front view of frame-integrated MEA 52 according to the twelfth embodiment of the present invention.
- 26B is a cross-sectional view taken along line XY of the frame-integrated MEA 52 shown in FIG. 26A.
- the same components as those of the frame-integrated MEA 50 are denoted by the same reference numerals, and description thereof is omitted.
- the frame body portion 40 has a recess 43 that is recessed in the MEA thickness direction in the vicinity of the cooling medium inlet manifold 11a.
- the recess 43 is formed in a region sandwiched between the seal portion 42 and the edge of the frame body portion 40. Further, the recess 43 is not formed at the edge of the frame body portion 40.
- the unique information section 41 is disposed in the vicinity of the cooling medium inlet manifold in the recess 43. As described above, the unique information section 41 is disposed in the vicinity of the cooling medium inlet manifold 11a.
- the unique information section 41 is separated from the separator even if the frame body integrated MEA 52 is sandwiched between the separators.
- the unique information portion since the unique information portion does not contact the separator, the contact pressure by the separator is not received, and the deterioration of the unique information portion can be reduced as in the tenth embodiment.
- the unique information section is sealed in the recess of the frame body section. Deterioration of the information part can be reduced.
- FIG. 27A is an exploded perspective view of fuel cell 600 including MEA 53 according to Embodiment 13 of the present invention.
- FIG. 27B is an enlarged cross-sectional view of line X of fuel cell 600 shown in FIG. 27A.
- the frame-integrated MEA 53 is longer than the separators 36 and 38 in the vertical direction on the drawing. Therefore, when the frame-integrated MEA 53 is sandwiched between the separator 36 and the separator 38, a part of the frame body portion 40 protrudes from the separator in the surface direction of the MEA 53, and the protruding portion 44 of the frame body portion 40 is formed.
- the unique information part 41 is disposed on the protruding part 44 and further in the vicinity of the cooling medium inlet manifold 11a. Therefore, in the present embodiment, the unique information unit 41 is separated from the separator and is disposed in the vicinity of the cooling medium inlet manifold 11a.
- the unique information portion since the unique information portion does not contact the separator, the contact pressure by the separator is not received, and the deterioration of the unique information portion can be reduced as in the tenth embodiment. .
- the unique information part is exposed to the outside because the unique information part is arranged at the protruding part of the frame body part. Therefore, when a fuel cell including the MEA according to the present embodiment is stacked to manufacture a stack, the unique information of the MEA can be read without disassembling the stack.
- FIG. 28A is an exploded perspective view of fuel cell 700 according to the fourteenth embodiment.
- FIG. 28B is an enlarged cross-sectional view taken along line X of the fuel cell 700 shown in FIG. 28A.
- the separator 36 ' has a recess 32.
- the recess 32 is formed on the surface of the separator 36 ′ on the side in contact with the MEA, and is recessed in the thickness direction of the separator 36 ′.
- the separator 38 ′ has a recess 34.
- the recess 34 is formed on the surface of the separator 38 'on the side in contact with the MEA, and is recessed in the thickness direction of the separator 38'.
- the positions of the recesses 32 and 34 are set so that the recesses 32 and 34 are disposed at the position where the unique information part 41 is disposed when the frame-integrated MEA is sandwiched between the separators 36 ′ and 38 ′. .
- the unique information portion 41 is disposed in the frame body portion 40 so as to be located in the concave portions 32 and 34 of the separators 36 ′ and 38 ′. As a result, the unique information section 41 is separated from the separators 36 'and 38'.
- the unique information portion since the unique information portion does not contact the separator, the contact pressure by the separator is not received, and the deterioration of the unique information portion can be reduced as in the tenth embodiment. .
- the unique information portion when the stack is manufactured by stacking the fuel cells according to the present embodiment, the unique information portion is not exposed to the outside, so that deterioration of the unique information portion due to dirt or impact can be reduced.
- the unique information of the MEA can be easily determined when the MEA is recycled.
- the unique information section is arranged at a location where the temperature change in the fuel cell is small, the unique information section is not deteriorated, and the MEA unique information can be read even after the fuel cell has been used for a long time. Is possible. Therefore, the fuel cell of the present invention can be easily recycled.
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Abstract
Description
MEAにおける高分子電解質膜の材料も、燃料電池の用途などに応じて、フッ素樹脂系のイオン交換膜や炭化水素樹脂系のイオン交換膜などが使用される。
図1の燃料電池1はMEA2、およびMEA2を挟むセパレータ3a、3bから構成される。セパレータ3bには固有情報表示部4が固定されている。固有情報表示部4に表示された固有情報を読み取ることで、燃料電池1の固有情報を得ることができる。
[1]高分子電解質膜と、前記高分子電解質膜を挟む、燃料極および空気極からなる一対の触媒電極と、を有する膜電極接合体であって、固有情報部をさらに有し、前記固有情報部には前記膜電極接合体の固有情報が記録されている、膜電極接合体。
[2]前記固有情報は、前記触媒電極の触媒組成に関する情報を含む、[1]に記載の膜電極接合体。
[3]前記固有情報は、前記触媒電極内の白金の含有量を含む、[1]または[2]に記載の膜電極接合体。
[4]前記燃料極は、前記高分子電解質膜に接する燃料極触媒層、および前記燃料極触媒層に接する燃料極ガス拡散層を有し、前記空気極は、前記高分子電解質膜に接する空気極触媒層、および前記空気極触媒層に接する空気極ガス拡散層を有し、前記固有情報部は、前記燃料極ガス拡散層または前記空気極ガス拡散層に配置されている、[1]~[3]のいずれか一つに記載の膜電極接合体。
[5]前記高分子電解質膜は、前記触媒電極から前記高分子電解質膜の面方向にはみ出ており、前記固有情報部は、前記高分子電解質膜のはみ出た箇所に配置されている、[1]~[3]のいずれか一つに記載の膜電極接合体。
[6]前記高分子電解質膜と接触し、前記触媒電極に覆われない電解質膜補強部材をさらに有し、前記固有情報部は、前記電解質膜補強部材に配置されている、[1]~[3]のいずれか一つに記載の膜電極接合体。
[7]前記高分子電解質膜および前記一対の触媒電極を収容する枠体部をさらに有し、前記固有情報部は、前記枠体部に配置されている、[1]~[3]のいずれか一つに記載の膜電極接合体。
[8]一対のセパレータに挟まれる[1]~[7]のいずれか一つに記載の膜電極接合体であって、前記一対のセパレータは冷却媒体入口マニホールドを有し、前記固有情報部は、前記冷却媒体入口マニホールドの近傍に配置されている、[1]~[7]のいずれか一つに記載の膜電極接合体。
[9]前記固有情報部は、1次元コード、2次元コード、ドット、文字列またはICチップである、[1]~[8]のいずれか一つに記載の膜電極接合体。
[10][1]~[9]のいずれか一つに記載の膜電極接合体と、膜電極接合体を挟む一対のセパレータと、を有する、燃料電池。
[11][10]に記載の燃料電池から前記セパレータを取り外すステップ、前記膜電極接合体に配置された前記固有情報部から固有情報を読み取るステップ、前記固有情報に基づいてリサイクルに適切な膜電極接合体を分別するステップ、前記リサイクルに適切な膜電極接合体から白金を回収するステップ、を有する、燃料電池のリサイクル方法。
MEAは、高分子電解質膜と、高分子電解質膜を挟む燃料極および空気極からなる一対の触媒電極とを有する。触媒電極は、それぞれ高分子電解質膜に接する触媒層と、触媒層に積層されるガス拡散層とを有することが好ましい。
セパレータは冷却媒体を供給するための冷却媒体入口マニホールドおよび冷却媒体を排出するための冷却媒体出口マニホールドを有する。また、セパレータは、燃料ガスを給排気するためのマニホールド、および酸化ガスを給排気するためのマニホールドを有する。さらにセパレータは、冷却媒体や酸化ガス、燃料ガスなどが漏れないようにするゴム状のシール部を有していてもよい。
上述のように、本発明のMEAは、固有情報部を有する。固有情報部には、MEAの固有情報が記録されている。MEAの固有情報とは、触媒電極の触媒組成に関する情報を含む。具体的には、固有情報は、燃料極側の触媒層および空気極側の触媒層の白金の含有量を含む。固有情報はさらに、触媒層に含まれる電解質、撥水剤などの組成や量、および高分子電解質膜に含まれる電解質の組成や量などに関する情報を含んでもよい。
固有情報部は、発電時の熱や温度変化によって劣化する恐れがある。例えば、固有情報部が接着剤によってMEAに接着されている場合、燃料電池の発電時における熱によって固有情報部が剥がれ落ちたり、固有情報部が熱により劣化し固有情報が読み取れなくなったりする恐れがある。また、固有情報部がMEAに成形されている場合、MEAに成形されたパターンが熱によって変形し、固有情報が読み取れなくなる恐れがある。
一方、固有情報部がガス拡散層に直接成形される場合、ガス拡散層の材料はカーボンシートであることが好ましい。
本発明の燃料電池は、本発明のMEAをセパレータで挟み込み製造される。また、このように製造された燃料電池を積層し、燃料電池スタックにしてもよい。燃料電池をいくつ積層するかは、必要とする出力によって適宜選択される。必要とする出力が大きい場合は、積層する燃料電池の枚数を増やせばよい。積層した燃料電池は、集電板および端板によって所定の締結圧が加えられ、締結され固定される。
燃料電池からMEAを取り出すには、燃料電池からセパレータを取り外せばよい。セパレータは金属またはカーボンから構成されている。取り外されたセパレータは、別のリサイクル工程に移行されてもよい。
ステップS1000およびステップS1100は機械的に行われるが、MEAから希少金属などを回収する工程は、通常、触媒層から希少金属のみを溶解し回収する、化学的手法を用いる工程である。したがって、コストや効率の観点からバッチ処理が行われる。すなわちMEAはステップS1200で一度回収され集められた後、分別される。
MEAの分別は、固有情報部に記録された固有情報に基づいて行われる。MEAは、例えば燃料極または空気極に用いられた触媒の希少金属の種類ごとや、重量密度ごとに分別される。
高分子電解質膜、ガス拡散層および枠体部も、リサイクル可能であれば、さらに別のリサイクル工程に移行される。
図4は、本発明の実施の形態1のMEAを含む燃料電池100の斜視図である。
図6に示されるように、燃料極セパレータ36は燃料ガス流路37を有し、空気極セパレータ38は酸化ガス流路39および冷却媒体流路35を有する。MEA29は、高分子電解質膜20、空気極触媒層21、燃料極触媒層22、空気極ガス拡散層23、燃料極ガス拡散層24および固有情報部41を有する。
燃料極ガス拡散層24における列Aはセパレータに接しない箇所(ガス流路が配置される箇所)を示し、燃料極ガス拡散層24における列Bはセパレータに接する箇所を示す。
実施の形態2のMEAは、実施の形態1のMEAにおける固有情報部41の形状が異なる以外は、実施の形態1のMEAと同一である。したがって固有情報部41以外の重複する構成要素については同一の符号を付し、説明を省略する。
実施の形態3では、固有情報部が高分子電解質膜上に配置される例について説明する。
実施の形態4~8では、固有情報部が電解質膜補強部材に配置された例について説明する。
図15に示されるように、電解質膜補強部材25は、高分子電解質膜20に接し、かつ高分子電解質膜20のうち、燃料極(燃料極触媒層22および燃料極ガス拡散層24)および空気極(空気極触媒層21および空気極ガス拡散層23)からはみ出した部分を挟む。一方、高分子電解質膜20の縁には電解質膜補強部材25が配置されていない。また、固有情報部41は、シール部42と燃料極触媒層22とに挟まれた電解質膜補強部材25の領域であって、冷却媒体入口マニホールド11aの近傍に配置される。
実施の形態5のMEAは、実施の形態4のMEAにおける電解質膜補強部材25に代えて電解質膜補強部材25aを有するMEAである。電解質膜補強部材25a以外の重複する構成要素については同一の符号を付し、説明を省略する。
図17に示されるように、MEA29は電解質膜補強部材25aを有する。電解質膜補強部材25aは、実施の形態4の電解質膜補強部材25と異なり高分子電解質膜20の縁を覆う。
実施の形態6のMEAは、実施の形態5のMEAにおける触媒層21、22および電解質膜補強部材25aに代えて触媒層21a、22aおよび電解質膜補強部材25bを有するMEAである。したがって電解質膜補強部材25bおよび触媒層21a、22a以外の重複する構成要素については同一の符号を付し、説明を省略する。
図18に示されるように、MEA29は電解質膜補強部材25bおよび触媒層21a、22aを有する。触媒層21a、22aの面積はガス拡散層23、24の面積よりも小さい。電解質膜補強部材25bは、触媒層21a、22aからはみ出た高分子電解質膜20および触媒層(21a、22a)の縁を覆う。電解質膜補強部材25aと異なり、電解質膜補強部材25bの一部はガス拡散層24および23に覆われている。
実施の形態7のMEAは、実施の形態6のMEAにおける高分子電解質膜20および電解質膜補強部材25bに代えて高分子電解質膜20aおよび電解質膜補強部材25cを有するMEAである。したがって高分子電解質膜20aおよび電解質膜補強部材25c以外の重複する構成要素については同一の符号を付し、説明を省略する。
図19に示されるように、MEA29は高分子電解質膜20aおよび電解質膜補強部材25cを有する。高分子電解質膜20aの面積はガス拡散層23、24の面積よりも小さく、触媒層21a、22aの面積と同じである。電解質膜補強部材25cは、高分子電解質膜20aおよび触媒層21a、22aの縁を覆う。
実施の形態8のMEAは、実施の形態7のMEAにおける高分子電解質膜20aおよび電解質膜補強部材25cに代えて高分子電解質膜20bおよび電解質膜補強部材25dを有するMEAである。したがって高分子電解質膜20bおよび電解質膜補強部材25d以外の重複する構成要素については同一の符号を付し、説明を省略する。
図20に示されるように、MEA29は高分子電解質膜20bおよび電解質膜補強部材25dを有する。高分子電解質膜20bの面積は触媒層21a、22aの面積よりもさらに小さい。図20のように、高分子電解質膜の面積を、触媒層の面積よりも小さくしてもよいが、触媒層を無駄なく使うためには、高分子電解質膜の面積を触媒層の面積よりも大きくするほうが好ましい。電解質膜補強部材25dは高分子電解質膜20bおよび触媒層21a、22aの縁を覆う。
実施の形態9~14では、MEAが枠体部を有し、かつ、固有情報部が枠体部に配置された例について説明する。
実施の形態10では、固有情報部を燃料電池スタックの外部に露出するように配置した例について説明する。
実施の形態11および12では、枠体部に形成された凹部に固有情報部を配置する例について説明する。
図26Aは、本発明の実施の形態12の枠体一体型MEA52の正面図である。図26Bは図26Aに示された枠体一体型MEA52のXY線断面図である。枠体一体型MEA50と同一の構成要素については、同一の符号を付し、説明を省略する。
実施の形態13では、枠体一体型MEAがセパレータよりも長く設計された例について説明する。
図27Aは、本発明の実施の形態13のMEA53を含む燃料電池600の分解斜視図である。図27Bは図27Aに示された燃料電池600の線Xの拡大断面図である。
実施の形態14では、セパレータが凹部を有する例について説明する。
Claims (16)
- 高分子電解質膜と、前記高分子電解質膜を挟む、燃料極および空気極からなる一対の触媒電極と、を有する膜電極接合体であって、
固有情報部をさらに有し、前記固有情報部には前記膜電極接合体の固有情報が記録されている、膜電極接合体。 - 前記固有情報は、前記触媒電極の触媒組成に関する情報を含む、請求項1に記載の膜電極接合体。
- 前記固有情報は、前記触媒電極内の白金の含有量を含む、請求項1に記載の膜電極接合体。
- 前記燃料極は、前記高分子電解質膜に接する燃料極触媒層、および前記燃料極触媒層に接する燃料極ガス拡散層を有し、
前記空気極は、前記高分子電解質膜に接する空気極触媒層、および前記空気極触媒層に接する空気極ガス拡散層を有し、
前記固有情報部は、前記燃料極ガス拡散層または前記空気極ガス拡散層に配置されている、請求項1に記載の膜電極接合体。 - 前記高分子電解質膜は、前記触媒電極から前記高分子電解質膜の面方向にはみ出ており、
前記固有情報部は、前記高分子電解質膜のはみ出た箇所に配置されている、請求項1に記載の膜電極接合体。 - 前記高分子電解質膜と接触し、前記触媒電極に覆われない電解質膜補強部材をさらに有し、
前記固有情報部は、前記電解質膜補強部材に配置されている、請求項1に記載の膜電極接合体。 - 前記高分子電解質膜および前記一対の触媒電極を収容する枠体部をさらに有し、前記固有情報部は、前記枠体部に配置されている、請求項1に記載の膜電極接合体。
- 前記枠体部は凹部を有し、前記固有情報部は、前記凹部に配置されている、請求項7に記載の膜電極接合体。
- 一対のセパレータに挟まれる請求項7に記載の膜電極接合体であって、
前記固有情報部は、前記枠体部の前記セパレータとは接しない面に配置されている、請求項7に記載の膜電極接合体。 - 一対のセパレータに挟まれる請求項7に記載の膜電極接合体であって、
前記枠体部の一部は、前記セパレータから前記膜電極接合体の面方向にはみ出しており、前記固有情報部は、前記枠体部の前記セパレータからはみ出した箇所に配置されている、請求項7に記載の膜電極接合体。 - 一対のセパレータに挟まれる請求項7に記載の膜電極接合体であって、
前記セパレータは凹部を有し、前記固有情報部は、前記セパレータの凹部内に位置するように前記枠体部に配置される、請求項7に記載の膜電極接合体。 - 一対のセパレータに挟まれる請求項1に記載の膜電極接合体であって、
前記一対のセパレータは冷却媒体入口マニホールドを有し、
前記固有情報部は、前記冷却媒体入口マニホールドの近傍に配置されている、請求項1に記載の膜電極接合体。 - 前記固有情報部は、1次元コード、2次元コード、ドット、文字列またはICチップである、請求項1に記載の膜電極接合体。
- 前記固有情報部は、1次元コード、2次元コード、ドットまたは文字列であり、前記固有情報部は前記枠体部に成形されている、請求項7に記載の膜電極接合体。
- 請求項1に記載の膜電極接合体と、前記膜電極接合体を挟む一対のセパレータと、を有する、燃料電池。
- 請求項15に記載の燃料電池から前記セパレータを取り外すステップ、
前記膜電極接合体が有する前記固有情報部から前記固有情報を読み取るステップ、
前記固有情報に基づいてリサイクルに適切な膜電極接合体を分別するステップ、および
前記リサイクルに適切な膜電極接合体から白金を回収するステップ、
を有する、燃料電池のリサイクル方法。
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JP7553246B2 (ja) | 2020-02-24 | 2024-09-18 | ロベルト・ボッシュ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | 検査システム及び検査方法 |
JP2022136629A (ja) * | 2021-03-08 | 2022-09-21 | 株式会社Screenホールディングス | 膜電極接合体および膜電極接合体の製造方法 |
JP7290681B2 (ja) | 2021-03-08 | 2023-06-13 | 株式会社Screenホールディングス | 膜電極接合体および膜電極接合体の製造方法 |
WO2024024937A1 (ja) * | 2022-07-29 | 2024-02-01 | Toppanホールディングス株式会社 | 膜電極接合体、固体高分子形燃料電池、膜電極接合体の製造方法、および、固体高分子形燃料電池の製造方法 |
Also Published As
Publication number | Publication date |
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CN102742057A (zh) | 2012-10-17 |
JP4469414B2 (ja) | 2010-05-26 |
CN102742057B (zh) | 2016-06-01 |
JP2010080449A (ja) | 2010-04-08 |
JP4437166B2 (ja) | 2010-03-24 |
US20100221637A1 (en) | 2010-09-02 |
JPWO2009113240A1 (ja) | 2011-07-21 |
EP2251925A1 (en) | 2010-11-17 |
EP2251925B1 (en) | 2012-07-04 |
EP2251925A4 (en) | 2011-04-20 |
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