WO2009099114A1 - 製紙用のシュープレスベルト - Google Patents
製紙用のシュープレスベルト Download PDFInfo
- Publication number
- WO2009099114A1 WO2009099114A1 PCT/JP2009/051912 JP2009051912W WO2009099114A1 WO 2009099114 A1 WO2009099114 A1 WO 2009099114A1 JP 2009051912 W JP2009051912 W JP 2009051912W WO 2009099114 A1 WO2009099114 A1 WO 2009099114A1
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- WIPO (PCT)
- Prior art keywords
- polyurethane
- layer
- shoe press
- press belt
- compound
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/0209—Wet presses with extended press nip
- D21F3/0218—Shoe presses
- D21F3/0227—Belts or sleeves therefor
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/44—Polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/046—Reinforcing macromolecular compounds with loose or coherent fibrous material with synthetic macromolecular fibrous material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/246—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using polymer based synthetic fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/901—Impermeable belts for extended nip press
Definitions
- the present invention relates to a shoe press belt used for a papermaking shoe press, and more particularly to a shoe press belt used for a closed type shoe press. More specifically, the present invention is a shoe press belt for papermaking having a resin layer made of polyurethane having a specific composition and having excellent mechanical properties such as wear resistance, crack resistance, and bending fatigue resistance.
- a shoe press mechanism in which a loop shoe press belt 2 is interposed between the press roll 1 and the shoe 5 is used to form the press roll 1 and the shoe 5.
- the conveying felt 3 and the wet paper 4 are passed through.
- the shoe press belt 2 is configured by providing a polyurethane outer peripheral layer 21 and a polyurethane inner peripheral layer 22 on both surfaces of a reinforcing fiber base 6 enclosed (embedded) in a polyurethane layer, A large number of concave grooves 24 are formed on the surface of the polyurethane outer peripheral layer 21 on the press roll side, and the water squeezed from the wet paper 4 during the pressing is retained in the concave grooves 24, and further the retained water is retained.
- the belt is transferred to the outside of the press portion by the rotation of the belt itself.
- the convex portion 25 provided on the polyurethane outer peripheral layer 21 on the press roll side has wear resistance against vertical pressing force by the press roll 1, friction of the shoe press belt in the shoe press region, bending fatigue, It is required to improve mechanical properties such as crack resistance and bending fatigue resistance.
- polyurethane having excellent crack resistance is widely used as a resin material for forming the polyurethane outer peripheral layer 21 of the shoe press belt 2.
- the polyurethane is composed of an outer peripheral layer and an inner peripheral layer, and the reinforcing fiber base material is embedded in the polyurethane, the outer peripheral layer is Polyurethanes comprising urethane prepolymer having an isocyanate group at the terminal obtained by reacting tolylene-diisocyanate (TDI) and polytetramethylene glycol (PTMG) (Hyprene L: trade name, manufactured by Mitsui Chemicals), dimethyl
- TDI tolylene-diisocyanate
- PTMG polytetramethylene glycol
- Hyprene L trade name, manufactured by Mitsui Chemicals
- the resulting polyurethane with a JIS A hardness of 89-94 degrees is composed of 4,4'-methylenebis (phenylisocyanate) (MDI) and polytetramethylene glycol (PTMG).
- PTMG polytetramethylene glycol
- H active hydrogen group
- the polyurethane is composed of an outer peripheral layer and an inner peripheral layer, and the reinforcing fiber base is embedded in the polyurethane, the outer peripheral layer and the inner
- the polyurethane constituting the circumferential layer is a urethane prepolymer having an isocyanate group at the terminal obtained by reacting tolylene-diisocyanate (TDI) and polytetramethylene glycol (PTMG) (Hyprene L: trade name, manufactured by Mitsui Chemicals, Inc.).
- the polyurethane contains a non-reactive polydimethylsiloxane liquid material.
- a urethane prepolymer having an isocyanate group at the terminal obtained by reacting tolylene-diisocyanate (TDI) and polytetramethylene glycol (PTMG), dimethylthiotoluenediamine (ETHACURE300) or 4,4′-methylenebis- Curing the composition in which the urethane prepolymer and the curing agent are mixed with a curing agent selected from (2-chloroaniline) ⁇ MOCA ⁇ in a ratio of 0.9 ⁇ H / NCO ⁇ 1.10.
- a shoe press belt having a JIS A hardness of 90 to 93 degrees formed by curing has been proposed (see Patent Document 4).
- the shoe press belts described in the examples of Patent Documents 1 to 4 are configured such that both ends of a test piece are clamped by a clamp hand, and the clamp hand can be reciprocated in the left-right direction in conjunction with each other.
- a tension of 3 kg / cm When the number of reciprocations until a crack was generated at a reciprocating speed of 40 cm / sec was measured while applying a pressure of 36 kg / cm 2 , it was excellent that cracks did not occur even after exceeding 1 million times.
- An object of the present invention is to provide a shoe press belt for papermaking having more excellent mechanical properties such as wear resistance, crack resistance, and bending fatigue resistance.
- the invention of claim 1 is a papermaking shoe press belt in which a reinforcing fiber substrate and a polyurethane layer are integrated, and the reinforcing fiber substrate is embedded in the polyurethane layer.
- a shoe press belt for papermaking comprising a polyurethane layer obtained by curing a composition in which a polymer (A) and a curing agent (B) having an active hydrogen group (H) are mixed. Is to provide.
- A a polyisocyanate compound (a) containing 55 to 100 mol% of a polyisocyanate compound selected from p-phenylene diisocyanate, 4,4′-methylenebis (phenylisocyanate) and tolylene diisocyanate, polypropylene glycol, poly A urethane prepolymer having an isocyanate group at the terminal obtained by reacting with a polyol compound (b) selected from tetramethylene glycol and polycarbonate diol, (B) an aliphatic diol compound having an active hydrogen group (H) having a molecular weight of 62 to 1,000, hydroquinone bis- ⁇ hydroxyl ethyl ether, and an organic polyamine having an active hydrogen group (H) having a molecular weight of 108 to 1,300 Contains 75 to 99.9 mol% of the curing agent (B1) selected from the compound and 25 to 0.1 mol% of the aliphatic triol compound (B2) having an active hydrogen group (
- a papermaking shoe press belt in which a reinforcing fiber base material and a polyurethane layer are integrated, and the reinforcing fiber base material is embedded in the polyurethane layer.
- a shoe press belt for papermaking comprising a polyurethane layer obtained by curing a composition in which a polymer (A) and a curing agent (B) having an active hydrogen group (H) are mixed. Is to provide.
- the aliphatic diol compound (B1 1 ) having an active hydrogen group (H) as the component (B) is selected from ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1, An aliphatic diol compound selected from 5-pentanediol, 1,6-hexanediol, polyethylene glycol, polypropylene glycol, and polybutylene glycol, and an aliphatic triol compound (B2) having an active hydrogen group (H)
- an organic polyamine compound having components active hydrogen group (H) (B1) 2) is 3,5-diethyl-toluene-2,4-diamine, 3,5-diethyl-toluene - 2,6-diamine, 3,5-dimethylthiotoluene-2,4-diamine, 3,5-dimethylthiotoluene-2,6-diamine, 4,4′-bis (2-chloroaniline), 4,4 '-Bis (sec-butylamino) -diphenylmethane, N, N'-dialkyldiaminodiphenylmethane, 4,4'-methylenedianiline, 4,4'-methylene-bis (2,3-dichloroaniline), 4,4 '-Methylene-bis (2-chloroaniline), 4,4'-methylene-bis (2-ethyl-6-methylaniline), trimethylene-bis (4-aminobenzoate), poly (tetramethylene
- a shoe press belt for papermaking is provided.
- a reinforcing fiber base and a polyurethane layer are integrated, the reinforcing fiber base is embedded in the polyurethane layer, and the polyurethane layer is formed of a polyurethane outer peripheral layer and a polyurethane inner peripheral layer.
- the polyurethane outer peripheral layer is formed of the polyurethane layer according to claim 1
- the polyurethane inner peripheral layer comprises 4,4′-methylenebis (phenylisocyanate) and polypropylene.
- a reinforcing fiber base material and a polyurethane layer are integrated, the reinforcing fiber base material is embedded in the polyurethane layer, and the polyurethane layer includes a polyurethane outer peripheral layer, a polyurethane intermediate layer, and a polyurethane inner peripheral surface.
- the polyurethane layer includes a polyurethane outer peripheral layer, a polyurethane intermediate layer, and a polyurethane inner peripheral surface.
- the polyurethane intermediate layer and the polyurethane inner peripheral layer are formed by reacting 4,4′-methylenebis (phenylisocyanate) with a polyol compound selected from polypropylene glycol, polytetramethylene glycol and polycarbonate diol.
- a polyurethane layer obtained by curing a composition comprising a urethane prepolymer having an ate group and a curing agent selected from 3,5-diethyltoluenediamine, 3,5-dimethylthiotoluenediamine and 1,4-butanediol Or an isocyanate group at the terminal obtained by reacting a polyisocyanate compound selected from 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate with a polyol compound selected from polypropylene glycol and polytetramethylene glycol.
- Reinforced fiber base material formed from a polyurethane layer obtained by curing a composition comprising a urethane prepolymer having an organic diamine compound selected from 3,5-diethyltoluenediamine and 3,5-dimethylthiotoluenediamine Is Characterized in that it is embedded in the intermediate polyurethane layer is to provide a shoe press belt for papermaking according to claim 1 or claim 2.
- a reinforcing fiber base and a polyurethane layer are integrated, the reinforcing fiber base is embedded in the polyurethane layer, and the polyurethane layer is formed of a polyurethane outer peripheral layer and a polyurethane inner peripheral layer.
- the polyurethane inner circumferential layer is formed of the polyurethane layer according to claim 1 or 2
- the polyurethane outer circumferential layer comprises 4,4′-methylenebis (phenylisocyanate) and polypropylene.
- Polyisocyanate compound selected from p-phenylene diisocyanate, 4,4'-methylenebis (phenylisocyanate) and tolylene diisocyanate as the urethane prepolymer (A) of the polyurethane outer peripheral layer of the shoe press belt facing the wet paper side
- a curing agent (B1) selected from an aliphatic diol compound having a molecular weight of 62 to 1,000, hydroquinone bis- ⁇ hydroxyl ethyl ether, and an organic polyamine compound having a molecular weight of 108 to 1,300 is 75 to 99.
- the main component of the polyurethane layer is a mixture of 9 mol% and a curing agent containing 25 to 0.1 mol% of an aliphatic triol compound (B2) having an active hydrogen group (H) having a molecular weight of 92 to 134.
- the durability of the shoe press belt of the present invention can be expected to be improved by 1.5 times or more than the durability of shoe press belts currently used (usually about 2 to 3 months).
- FIG. 1 is a sectional view of a shoe press belt according to the present invention, wherein a reinforcing fiber base and a polyurethane layer are integrated, and the reinforcing fiber base is embedded in the polyurethane layer.
- FIG. 1 (a) shows a single polyurethane layer
- FIG. 1 (b) shows a polyurethane layer having two outer peripheral layers (2a) and an inner peripheral layer (2b)
- FIG. 1 (c) shows a polyurethane layer.
- the polyurethane outer peripheral layer (2a) of the shoe press belt facing the wet paper web is composed of (A) p-phenylene diisocyanate, 4,4′-methylenebis (phenyl isocyanate) and tolylene- Obtained by reacting a polyisocyanate compound (a) containing 55 to 100 mol% of a polyisocyanate compound selected from diisocyanates with a polyol compound (b) selected from polypropylene glycol, polytetramethylene glycol and polycarbonate diol.
- a urethane prepolymer having an isocyanate group at the terminal (B) an aliphatic diol compound having an active hydrogen group (H) having a molecular weight of 62 to 1,000, hydroquinone bis- ⁇ -hydroxyethyl ether, and a molecular weight of 10 Fat having an active hydrogen group (H) of 75 to 99.9 mol% of a curing agent (B1) selected from an organic polyamine compound having an active hydrogen group (H) of ⁇ 1,300 and a molecular weight of 92 to 134 A curing agent containing 25 to 0.1 mol% of a group triol compound (B2), and an active hydrogen group (H) of the curing agent (B) and an isocyanate group (NCO) of the urethane prepolymer (A).
- a curing agent (B1) selected from an organic polyamine compound having an active hydrogen group (H) of ⁇ 1,300 and a molecular weight of 92 to 134
- a polyurethane having a JIS A hardness of 92 to 100 obtained by heat curing is preferred.
- reinforcing fiber base 6 not only the woven fabrics described in Patent Documents 1 to 4, but also reinforcing fiber bases described in other documents can be used.
- PET polyethylene terephthalate
- the fiber material polyamide fiber such as aramid fiber, nylon 6,6, nylon 6,10, nylon 6, etc. may be used instead of polyethylene terephthalate.
- different fibers may be used for the warp and the weft, and the thickness of the warp and the weft may be different from 800 dtex and 7,000 dtex.
- the polyurethane forming the outer peripheral layer (2a) of the shoe press belt is composed of the following urethane prepolymer (A) and a curing agent (B) having an active hydrogen group (H) as an active hydrogen group of the curing agent.
- the urethane prepolymer and the curing agent at a ratio such that the equivalent ratio (H / NCO) of (H) to the isocyanate group (NCO) of the urethane prepolymer is 0.88 ⁇ H / NCO ⁇ 1.12. Is a polyurethane layer obtained by curing a composition in which is mixed.
- A a polyisocyanate compound (a) containing 55 to 100 mol% of a polyisocyanate compound selected from p-phenylene diisocyanate, 4,4′-methylenebis (phenylisocyanate) and tolylene diisocyanate, polypropylene glycol, poly A urethane prepolymer having an isocyanate group at the terminal obtained by reacting with a polyol compound (b) selected from tetramethylene glycol and polycarbonate diol,
- the main components are p-phenylene diisocyanate (PPDI), 4,4′-methylenebis (phenylisocyanate) (MDI), and tolylene diisocyanate (TDI).
- PPDI p-phenylene diisocyanate
- MDI 4,4′-methylenebis (phenylisocyanate)
- TDI tolylene diisocyanate
- the polyisocyanate compound selected from (1) can be used in an amount of 55 to 100 mol%, preferably 75 mol% or more in the polyisocyanate compound.
- Polyisocyanate compounds other than PPDI, MDI and TDI can be used together in an amount of less than 45 mol%, preferably less than 25 mol%.
- a high molecular weight polyol compound selected from polypropylene glycol, polytetramethylene glycol and polycarbonate diol is preferably 65 to 100 mol% in the polyol compound, preferably Can be used at 85 mol% or more.
- polyethylene adipate (PEA), polycaprolactone diol (PCL) and the like can be used together in an amount of less than 35 mol%, preferably less than 15 mol%.
- the main component of the curing agent (B) is an aliphatic diol compound having an active hydrogen group (H) having a molecular weight of 62 to 1,000, hydroquinone bis- ⁇ hydroxyl ethyl ether, and an activity having a molecular weight of 108 to 1,300.
- the curing agent (B1) selected from organic polyamine compounds having a hydrogen group (H) is used in an amount of 75 to 99.9 mol%, preferably 80 to 99.5 mol%.
- the aliphatic triol compound (B2) having an active hydrogen group (H) having a molecular weight of 92 to 134 is used in an amount of 25 to 0.1 mol%, preferably 20 to 0.5 mol%.
- the aliphatic triol compound (B2) is less than 0.1 mol%, the improvement in abrasion resistance of the polyurethane is low, and when it is more than 25 mol%, the improvement in flex resistance is low compared to a commercially available product.
- the polyurethane of the shoe press belt may be used alone as shown in FIG. 1 (a), or a part of the laminated structure as shown in FIGS. 1 (b) and 1 (c). It may be used as
- the reinforcing fiber base and a polyurethane layer are integrated, the reinforcing fiber base is embedded in the polyurethane layer, and the polyurethane has a polyurethane outer periphery.
- the outer peripheral polyurethane layer (2a) is a curing agent (B) having the following urethane prepolymer (A) and active hydrogen groups (H).
- A a polyisocyanate compound (a) containing 55 to 100 mol% of a polyisocyanate compound selected from p-phenylene diisocyanate, 4,4′-methylenebis (phenylisocyanate) and tolylene diisocyanate, polypropylene glycol, poly A urethane prepolymer having an isocyanate group at the terminal obtained by reacting with a polyol compound (b) selected from tetramethylene glycol and polycarbonate diol,
- the curing agent (B1) component is composed of a curing agent (B1 1 ) selected from an aliphatic diol compound having an active hydrogen group (H) having a molecular weight of 62 to 1,000 and hydroquinone bis- ⁇ hydroxyl ethyl ether.
- a curing agent (B1 2 ) selected from organic polyamine compounds having an active hydrogen group (H) having a molecular weight of 108 to 1,300 and a molecular weight of 108 to 1,300 is used in combination with 0.1 to 15 mol%. May be.
- the polyurethane forming the polyurethane inner peripheral layer (2b) is a polyisocyanate compound selected from 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate, and a polyol compound selected from polypropylene glycol and polytetramethylene glycol.
- a urethane prepolymer having an isocyanate group at the terminal obtained by reacting with a curing agent selected from 3,5-diethyltoluenediamine and 3,5-dimethylthiotoluenediamine, an active hydrogen group of the curing agent ( H) and the urethane prepolymer with an isocyanate group (NCO) equivalent ratio (H / NCO) value of 0.93 ⁇ H / NCO ⁇ 1.05. 2 to 20 hours at 70 to 140 ° C.
- JIS A hardness obtained by heat curing is a polyurethane of 92-100 degrees.
- the reinforcing fiber base and the polyurethane layer are integrated, and the reinforcing fiber base is embedded in the polyurethane layer, and the polyurethane layer is
- the polyurethane forming the polyurethane outer peripheral layer (2a) is the urethane prepolymer (A) described above.
- the curing agent (B) having an active hydrogen group (H), the value of the equivalent ratio (H / NCO) of the active hydrogen group (H) of the curing agent and the isocyanate group (NCO) of the urethane prepolymer is JIS obtained by heating and curing a composition in which the urethane prepolymer and the curing agent are mixed at a ratio of 0.88 ⁇ H / NCO ⁇ 1.12. Hardness is a polyurethane of 92-100 degrees.
- the polyurethane forming the polyurethane inner peripheral layer (2b) and the polyurethane intermediate layer (2c) is a urethane prepolymer having an isocyanate group at the terminal obtained by reacting 4,4′-methylenebis (phenylisocyanate) with polytetramethylene glycol.
- the equivalent ratio of the polymer and a curing agent selected from 3,5-dimethylthiotoluenediamine and 1,4-butanediol to the active hydrogen group (H) of the curing agent and the isocyanate group (NCO) of the urethane prepolymer A composition in which the urethane prepolymer and the curing agent are mixed in such a ratio that the value of (H / NCO) is 0.93 ⁇ H / NCO ⁇ 1.05 is heated at 70 to 140 ° C. for 2 to 20 hours. It is a polyurethane with a JIS A hardness of 92 to 100 degrees obtained by curing.
- a mandrel coated with a release agent on the surface is mixed with a urethane prepolymer and a curing agent mixture that forms a polyurethane inner peripheral layer while rotating the mandrel on the mandrel surface.
- a polyurethane inner peripheral layer is applied to a thickness of 8 to 3.5 mm, and the mixture coating layer is heated to 70 to 140 ° C. and precured for 0.5 to 1 hour.
- a reinforcing fiber base material is placed thereon, then, a mixture of urethane prepolymer and a curing agent for forming an intermediate layer is applied by 0.5 to 2 mm, impregnated into a base fabric and adhered to the inner peripheral layer of polyurethane, The mixture coating layer is pre-cured at 50 to 120 ° C. for 0.5 to 1 hour to form a polyurethane intermediate layer reinforced with a reinforcing fiber substrate.
- a mixture of urethane prepolymer and a curing agent that forms a polyurethane outer peripheral layer is applied and impregnated so that a polyurethane outer peripheral layer having a thickness of 1.5 to 4 mm is formed on the surface of the intermediate layer.
- the mixture coating layer is heated and cured at 70 to 140 ° C. for 2 to 20 hours. Thereafter, if necessary, grooves shown in FIG. 2 are engraved on the outer peripheral layer of the polyurethane.
- the engraving of the groove on the polyurethane outer peripheral layer may be engraved by pressing a heated embossing roll provided with a protrusion having a groove depth on the surface in the course of heat curing of the polyurethane layer to the polyurethane outer peripheral layer being cured.
- the mandrel includes a heating device.
- a mixture of a urethane prepolymer and a curing agent that forms a polyurethane inner peripheral layer on a mandrel coated with a release agent on the surface has a thickness of 0.8 to 3 mm.
- the polyurethane layer is applied to form a polyurethane layer, precured at 70 to 140 ° C. for 0.5 to 2 hours, and then a reinforcing fiber base is disposed on the outer surface of the cured polyurethane layer, and then an intermediate layer is formed.
- a mixture of urethane prepolymer and curing agent is applied to 0.5 to 2 mm, impregnated into a base fabric and adhered to an inner peripheral layer, and the mixture applied layer is preliminarily applied at 50 to 120 ° C. for 0.5 to 1 hour.
- a polyurethane interlayer is cured and reinforced with a reinforcing fiber substrate.
- a mixture of the urethane prepolymer (A) and the curing agent (B) forming the outer peripheral layer is applied so as to form a polyurethane outer peripheral layer having a thickness of 2 to 4 mm, and is applied at 70 to 140 ° C. for 4 to 16 hours. After curing.
- a groove is cut with a cutting tool on the outer peripheral surface of the polyurethane, and then the outer peripheral surface of the polyurethane is polished with sandpaper or a polyurethane polishing cloth.
- a method for producing a shoe press belt for papermaking include, for example, a method using two rolls instead of a mandrel.
- An endless reinforcing fiber woven fabric base is stretched between two rolls.
- a mixture of a urethane prepolymer and a curing agent is applied from the surface of the reinforcing fibrous woven fabric base to the reinforcing fibrous woven fabric base.
- a polyurethane inner peripheral layer having a thickness of 0.5 to 3 mm is formed by mixing a urethane prepolymer and a curing agent to form a polyurethane inner peripheral layer of the product.
- a polyurethane test piece is manufactured in order to evaluate the physical properties of the polyurethane forming the shoe press belt.
- Urethane prepolymer obtained by reacting p-phenylene diisocyanate (PPDI) with polytetramethylene glycol (PTMG) (NCO% is 5.51%, viscosity at 55 ° C. is 1,800 cps, preheating temperature is 66 And a curing agent mixture comprising 97 mol% 1,4-butanediol (1,4-BD) and 3 mol% trimethylolpropane (TMP) (H / NCO equivalent ratio is 0.95).
- PPDI p-phenylene diisocyanate
- PTMG polytetramethylene glycol
- NCO% 5.51%
- viscosity at 55 ° C. is 1,800 cps
- preheating temperature is 66
- a curing agent mixture comprising 97 mol% 1,4-butanediol (1,4-BD) and 3 mol% trimethylolpropane (TMP) (H / NCO equivalent ratio is
- the mixture was poured into a mold preheated to 127 ° C., heated to 127 ° C., precured at the same temperature for 0.5 hour, the upper mold was removed from the mold, and then 127 ° C. Was post-cured for 16 hours to obtain a cured polyurethane sheet having a JIS A hardness of 98.1 degrees.
- a test piece (thickness 3.4 mm) was produced from this sheet.
- Urethane prepolymer obtained by reacting 4,4′-methylenebis (phenylisocyanate) (MDI) with polytetramethylene glycol (PTMG) (NCO% is 8.85%, viscosity at 100 ° C. is 400 cps, preheating temperature 80 ° C.) and a curing agent mixture of 97 mol% 1,4-butanediol (1,4-BD) and 3 mol% trimethylolpropane (TMP) was mixed (H / NCO equivalent ratio was 0.1).
- MDI 4,4′-methylenebis (phenylisocyanate)
- PTMG polytetramethylene glycol
- NCO% 1,4-butanediol
- TMP trimethylolpropane
- the mixture is poured into a mold preheated to 115 ° C., heated to 115 ° C., pre-cured at the same temperature for 1 hour, and then the upper mold is removed from the mold. After curing for 16 hours, a cured polyurethane sheet having a JIS A hardness of 92.2 degrees was obtained. A test piece (thickness 3.4 mm) was produced from this sheet.
- Urethane prepolymer (NCO% is 6.02%, 80% obtained by reacting a mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate (TDI) with polytetramethylene glycol (PTMG).
- the viscosity at 400 ° C. is 400 cps
- the preheating temperature is 66 ° C.
- a curing agent mixture consisting of 97 mol% 3,5-dimethylthiotoluenediamine (ETHACURE 300) and 3 mol% glycerin (H / NCO equivalent) is mixed.
- this mixture is poured into a mold preheated to 100 ° C., heated to 100 ° C., precured at the same temperature for 0.5 hours, and then the upper mold is removed from the mold. Furthermore, it was post-cured at 100 ° C. for 16 hours to obtain a cured polyurethane sheet having a JIS A hardness of 95.0 degrees. A test piece (thickness 3.4 mm) was produced from this sheet.
- Reference example 4 Urethane prepolymer obtained by reacting p-phenylene diisocyanate (PPDI) with polytetramethylene glycol (PTMG) (NCO% is 5.51%, viscosity at 55 ° C is 1,800 cps, preheating temperature is 127 ° C) And a curing agent mixture consisting of 97 mol% hydroquinone bis- ⁇ hydroxyl ethyl ether (HQEE) and 3 mol% trimethylolpropane (TMP) (H / NCO equivalent ratio is 0.95).
- PPDI p-phenylene diisocyanate
- PTMG polytetramethylene glycol
- NCO% 5.51%
- viscosity at 55 ° C is 1,800 cps
- preheating temperature is 127 ° C
- a curing agent mixture consisting of 97 mol% hydroquinone bis- ⁇ hydroxyl ethyl ether (HQEE) and 3 mol%
- Reference Example 6 urethane prepolymer obtained by reacting p-phenylene diisocyanate (PPDI) with polycarbonate diol (PCD) (NCO% is 3.51%, viscosity at 100 ° C. is 2,500 cps, preheating temperature 100 ° C.), and A curing agent mixture consisting of 93 mol% 1,4-butanediol (1,4-BD) and 7 mol% trimethylolpropane (TMP) was mixed (H / NCO equivalent ratio was 0.90).
- PPDI p-phenylene diisocyanate
- PCD polycarbonate diol
- NCO% 1,4-butanediol
- TMP trimethylolpropane
- the mixture was poured into a mold preheated to 127 ° C., heated to 127 ° C., precured at the same temperature for 0.5 hour, the upper mold was removed from the mold, and further, 127 ° C. over 16 hours. After curing, a cured polyurethane sheet having a JIS A hardness of 94.9 degrees was obtained. A test piece (thickness 3.4 mm) was produced from this sheet.
- Reference Example 7 Urethane prepolymer obtained by reacting p-phenylene diisocyanate (PPDI) with polytetramethylene glycol (PTMG) (NCO% is 5.51%, viscosity at 55 ° C is 1,800 cps, preheating temperature is 66 ° C) And a curing agent mixture consisting of 93 mol% 1,2-ethylene glycol (1,2-EG) and 7 mol% trimethylolpropane (TMP) (H / NCO equivalent ratio is 0.93).
- PPDI p-phenylene diisocyanate
- PTMG polytetramethylene glycol
- TMP trimethylolpropane
- the mixture was poured into a mold preheated to 127 ° C., heated to 127 ° C., precured at the same temperature for 0.5 hour, the upper mold was removed from the mold, and further, After curing over time, a cured polyurethane sheet having a JIS A hardness of 97.4 degrees was obtained. A test piece (thickness 3.4 mm) was produced from this sheet.
- the upper mold was removed from the mold, and further post-cured at 127 ° C. for 16 hours to obtain a cured polyurethane sheet having a JIS A hardness of 98.1 degrees. .
- a test piece (thickness 3.4 mm) was produced from this sheet.
- the upper mold is removed from the mold, and further post-cured at 127 ° C. for 16 hours, and cured with a JIS A hardness of 98.0 degrees.
- a polyurethane sheet was obtained.
- a test piece (thickness 3.4 mm) was produced from this sheet.
- Reference Examples 11-12 (for comparison) A polyurethane sheet test piece (thickness 3.4 mm) was produced in the same manner as in Reference Example 1 under the molding conditions shown in the same table from the urethane prepolymer and the curing agent shown in Table 1.
- surface is the weight part number of the hardening
- the obtained specimens were evaluated for physical properties such as hardness, amount of wear, and crack progress.
- the obtained physical properties are shown in Table 1.
- FIG. 4 For the wear test, an apparatus shown in FIG. 4 of Japanese Patent Application Laid-Open No. 2006-144139 is used. A test piece is attached to the lower portion of the press board, and a rotating roll having a friction element on the outer periphery is mounted on the lower surface (surface to be measured). Rotate while pressing. At this time, the pressure by the rotating roll was 9.6 kg / cm, and the rotating speed of the rotating roll was 100 m / min. After the rotation, the thickness reduction amount (wear amount) of the belt sample was measured.
- test piece 61 is a width of 25 mm, a length of 185 mm (including 20 mm on the side of the gripping margin), a length of 150 mm between the gripping tools 62, a thickness of 3.4 mm, and a semicircular recess 61 a having a radius of 1.5 mm at the center. It was.
- the reciprocating motion was set such that the maximum distance between grippers was 100 mm, the minimum distance was 35 mm, the moving distance was 65 mm, and the reciprocating speed was 360 reciprocating / minute.
- the cut was about 2 mm long in the width direction at the center of the test piece.
- the left and right grips were set to make an angle of 45 ° with respect to the reciprocating direction. Bending was repeated under these conditions, and the length of the crack was measured every predetermined number of strokes.
- the number of strokes referred to here is a value obtained by multiplying the test time by the reciprocating speed.
- the test was terminated when the crack length exceeded 15 mm from the initial cut length measurement value (about 2 mm), and an approximate curve of the number of strokes and the crack length was drawn, and the crack length was 15 mm.
- the number of strokes was read, and the crack length was determined by dividing the grown crack length (crack length 15 mm—initial measured cut length) by the number of strokes at that time.
- test pieces of Reference Example 1 to Reference Example 11 have better crack propagation resistance and much better wear resistance than the test pieces of the product described in the prior document (Comparative Example 1). . Moreover, it can confirm that it is a polyurethane provided with the mechanical characteristic which was excellent in both abrasion resistance and crack progress resistance compared with a prior art product (comparative example 2).
- Example 1 Step 1 A mold release agent (KS-61: manufactured by Shin-Etsu Chemical Co., Ltd.) was applied to a polished surface of a mandrel having a diameter of 1500 mm that can be rotated by a driving means. Next, while rotating the mandrel, the urethane prepolymer (PPDI / PTMG prepolymer) used in Reference Example 1, 97 mol% 1,4-butanediol (Mitsubishi Chemical Corporation) and 3 mol% A polyurethane resin mixture obtained by mixing a curing agent mixture made of trimethylolpropane (TMP) so as to have an H / NCO equivalent ratio of 0.95 is placed on a rotating mandrel parallel to the rotation axis of the mandrel.
- TMP trimethylolpropane
- a polyurethane resin layer was formed on a spiral by applying a movable injection molding nozzle to a thickness of 1.4 mm (hereinafter referred to as a spiral coat).
- the mandrel is rotated for 40 minutes at room temperature (30 ° C.), and the polyurethane resin mixture is heated at 127 ° C. for 30 minutes with a heating device attached to the mandrel to pre-cure the inner polyurethane layer on the shoe side.
- Process 2 Polyethylene terephthalate fiber 5,000 dtex multifilament yarn twisted weft, polyethylene terephthalate fiber 550 dtex multifilament yarn warp, warp is sandwiched between wefts, and the intersection of weft and warp is urethane resin adhesive
- a lattice-like material (a warp density is 1 / cm and a weft density is 4 / cm) prepared by bonding.
- a plurality of lattice-like materials were arranged in a single layer on the outer periphery of the shoe side layer with wefts along the mandrel axial direction.
- a 6,700 dtex multifilament yarn of polyethylene terephthalate fiber was spirally wound at a pitch of 30/5 cm on the outer periphery of the lattice material to form a bobbin layer.
- the polyurethane resin mixture was applied as an intermediate layer in an amount of about 1.6 mm so as to close the gap between the lattice material and the pincushion layer, and integrated to form a reinforcing fiber-based polyurethane intermediate layer.
- Step 3 From the intermediate layer, the same polyurethane resin mixture as the polyurethane resin mixture used for the shoe side layer is impregnated with a spiral coat to a thickness of about 2.5 mm, and allowed to stand at room temperature for 40 minutes.
- a wet paper web side layer (polyurethane outer peripheral layer) was produced by heating for 16 hours and post-curing. The surface of the wet paper web layer is polished so that the total thickness is 5.2 mm, and then a ditch (groove width 0.8 mm, depth 0.8 mm, pitch width 2) in the MD direction of the belt with a rotary blade. .54 mm) was formed to obtain a shoe press belt.
- Example 2 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 2 (MDI / PTMG-based prepolymer, polyurethane resin composition of mixed curing agent of 1,4-butanediol and TMP) A shoe press belt was obtained in the same manner except that the curing condition was changed to 60 ° C. for 60 minutes at 115 ° C. for pre-curing and 16 hours for 115 hours for post-curing.
- MDI / PTMG-based prepolymer polyurethane resin composition of mixed curing agent of 1,4-butanediol and TMP
- Example 3 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 3 (TDI / PTMG-based prepolymer, polyurethane resin composition of mixed hardener of ETHACURE 300 and glycerin, H / NCO equivalent) A ratio of 0.95) was used, and a shoe press belt was obtained in the same manner except that the curing conditions were changed to pre-curing 100 ° C. for 30 minutes and post-curing 100 ° C. for 16 hours.
- TDI / PTMG-based prepolymer polyurethane resin composition of mixed hardener of ETHACURE 300 and glycerin, H / NCO equivalent
- Example 4 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 4 (a polyurethane resin composition of a PPDI / PTMG prepolymer and a mixed curing agent of HQEE and TMP, H / NCO equivalent) A shoe press belt was obtained in the same manner except that the ratio was 0.95).
- the polyurethane resin mixture used in Reference Example 4 a polyurethane resin composition of a PPDI / PTMG prepolymer and a mixed curing agent of HQEE and TMP, H / NCO equivalent
- Example 5 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 5 (PPDI / PTMG-based prepolymer, polyurethane resin composition of 1,4-butanediol and glycerin mixed curing agent) The belt for shoe presses was obtained in the same manner except that the product, H / NCO equivalent ratio 0.98) was used.
- PPDI / PTMG-based prepolymer polyurethane resin composition of 1,4-butanediol and glycerin mixed curing agent
- Example 6 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 6 (PPDI / PCD prepolymer, polyurethane resin composition of 1,4-butanediol and TMP mixed curing agent) The belt for shoe presses was obtained in the same manner except that the product, H / NCO equivalent ratio 0.90) was used.
- PPDI / PCD prepolymer polyurethane resin composition of 1,4-butanediol and TMP mixed curing agent
- Example 7 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 7 (a polyurethane resin composition of a PPDI / PTMG prepolymer and a mixed curing agent of 1,2-ethylene glycol and TMP) A belt for shoe presses was obtained in the same manner except that H / NCO equivalent ratio 0.93) was used.
- the polyurethane resin mixture used in Reference Example 7 a polyurethane resin composition of a PPDI / PTMG prepolymer and a mixed curing agent of 1,2-ethylene glycol and TMP
- Example 8 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 8 (PPDI / PTMG-based prepolymer and polyurethane of 1,4-butanediol, PEG and glycerin mixed curing agent) A shoe press belt was obtained in the same manner except that the resin composition, H / NCO equivalent ratio 0.90) was used.
- PPDI / PTMG-based prepolymer and polyurethane of 1,4-butanediol, PEG and glycerin mixed curing agent A shoe press belt was obtained in the same manner except that the resin composition, H / NCO equivalent ratio 0.90) was used.
- Example 9 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 9 (PPDI / PTMG prepolymer and 1,4-butanediol, ETHACURE 100 and TMP mixed curing agent polyurethane) A shoe press belt was obtained in the same manner except that the resin composition, H / NCO equivalent ratio 0.93) was used.
- PPDI / PTMG prepolymer and 1,4-butanediol, ETHACURE 100 and TMP mixed curing agent polyurethane A shoe press belt was obtained in the same manner except that the resin composition, H / NCO equivalent ratio 0.93) was used.
- Example 10 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 10 (PPDI / PTMG prepolymer and 1,4-butanediol, ELASMER 1000P and TMP mixed curing agent polyurethane) A shoe press belt was obtained in the same manner except that the resin composition, H / NCO equivalent ratio 0.94) was used.
- PPDI / PTMG prepolymer and 1,4-butanediol, ELASMER 1000P and TMP mixed curing agent polyurethane A shoe press belt was obtained in the same manner except that the resin composition, H / NCO equivalent ratio 0.94) was used.
- Example 11 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 11 (PPDI / PTMG-based prepolymer mixed with 1,4-butanediol, phenylenediamine (PDA) and glycerin) A shoe press belt was obtained in the same manner except that a polyurethane resin composition as a curing agent and an H / NCO equivalent ratio of 0.95) were used.
- PPDI / PTMG-based prepolymer mixed with 1,4-butanediol, phenylenediamine (PDA) and glycerin A shoe press belt was obtained in the same manner except that a polyurethane resin composition as a curing agent and an H / NCO equivalent ratio of 0.95) were used.
- Example 1 instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture (TDI / PTMG prepolymer and ETHACURE300 polyurethane resin composition, H / NCO equivalent ratio 0.95) used in Reference Example 11 was used.
- a shoe press belt was obtained in the same manner except that the curing conditions were changed to 30 minutes at 100 ° C. for pre-curing and 16 hours at 100 ° C. for post-curing.
- Example 2 In Example 1, instead of the polyurethane resin mixture of Reference Example 1, the polyurethane resin mixture used in Reference Example 12 (MDI / PTMG-based prepolymer and 1,4-butanediol polyurethane resin composition, H / NCO equivalent ratio of 0) .95) and changing the curing conditions to pre-curing 115 ° C. for 1 hour, post-curing 115 ° C. and 16 hours, a shoe press belt was obtained in the same manner.
- the polyurethane resin mixture used in Reference Example 12 MDI / PTMG-based prepolymer and 1,4-butanediol polyurethane resin composition, H / NCO equivalent ratio of 0) .95
- Example 2 The amount of wear (average of 5 points) is 0.093 mm in Example 1, 0.199 mm in Example 2, 0.164 mm in Example 3, 0.169 mm in Example 4, 0.145 mm in Example 5, Example 6 is 0.191 mm, Example 7 is 0.199 mm, Example 8 is 0.216 mm, Example 9 is 0.201 mm, Example 10 is 0.163 mm, Example 11 is 0.186 mm, Comparative Example 1 was 0.269 mm, and Comparative Example 2 was 2.230 mm.
- the bending fatigue test was evaluated using a belt sample after grooving.
- a crack generation test was performed under the following conditions in an atmosphere of 20 ° C. and a relative humidity of 52% using the apparatus shown in FIG.
- the size of the test piece 71 was 60 mm wide and the length between grips was 70 mm.
- the distance from the center of the arc to the tip of the lower gripping tool was 168 mm, the moving distance of the lower gripping tool was 161 mm, and the reciprocation speed was 162 reciprocations / minute.
- the weight of the upper gripping tool was 400 g. The bending was repeated under these conditions, and the number of bendings until a crack occurred was measured. The results are shown in Table 2. The number of bends is 700,000 times for Example 1, not broken at 700,000 times for Example 2, not usable at 250,000 times for Example 3, and unusable at 650,000 times for Example 4.
- Example 5 is unusable at 250,000 times
- Example 6 is unusable at 250,000 times
- Example 7 is not broken at 700,000 times
- Example 8 is unusable at 700,000 times
- Example 9 is 700,000 times It was not cracked
- Example 10 was unusable at 600,000 times
- Example 11 was not cracked at 700,000 times
- Comparative Example 1 was unusable at 200,000 times
- Comparative Example 2 was not cracked at 700,000 times.
- the shoe press belts of Examples 1 to 11 are excellent in both bending fatigue resistance and wear resistance, and are either conventional shoe press belts or shoe press belts described in Patent Documents 1 and 2. It is understood that the wear resistance performance is approximately 1.2 to 3 times that of (Comparative Example 1 and Comparative Example 2), and it is understood that the durability performance of the shoe press belt is remarkably improved.
- Example 12 Step 1 A mold release agent (KS-61: manufactured by Shin-Etsu Chemical Co., Ltd.) was applied to a polished surface of a mandrel having a diameter of 1500 mm that can be rotated by a driving means. Next, while rotating the mandrel, the urethane prepolymer (PDDI / PTMG prepolymer) used in Reference Example 1, 97 mol% 1,4-butanediol (Mitsubishi Chemical Corporation) and 3 mol% A polyurethane resin mixture obtained by mixing a curing agent mixture made of trimethylolpropane (TMP) so as to have an H / NCO equivalent ratio of 0.95 is placed on a rotating mandrel parallel to the rotation axis of the mandrel.
- TMP trimethylolpropane
- a polyurethane resin layer was formed by applying a 1.4 mm thickness to a spiral (hereinafter referred to as a spiral coat) by a movable injection molding nozzle.
- the mandrel is rotated for 40 minutes at room temperature (30 ° C.), and the polyurethane resin mixture is heated at 127 ° C. for 30 minutes with a heating device attached to the mandrel to pre-cure the inner polyurethane layer on the shoe side.
- Process 2 Polyethylene terephthalate fiber 5,000 dtex multifilament yarn twisted weft, polyethylene terephthalate fiber 550 dtex multifilament yarn warp, warp is sandwiched between wefts, and the intersection of weft and warp is urethane resin adhesive
- a lattice-like material (a warp density is 1 / cm and a weft density is 4 / cm) prepared by bonding.
- a plurality of lattice-like materials were arranged in a single layer on the outer periphery of the shoe side layer with wefts along the mandrel axial direction.
- a 6,700 dtex multifilament yarn of polyethylene terephthalate fiber was spirally wound at a pitch of 30/5 cm on the outer periphery of the lattice material to form a bobbin layer.
- the urethane resin mixture (mixture of TDI / PTMG prepolymer and ETHACURE300) used in Reference Example 7 was applied and integrated as an intermediate layer to an extent of closing the gap between the lattice material and the pincushion layer, A reinforcing fiber substrate was formed.
- Step 3 From the top of the bobbin layer, the same polyurethane resin mixture as the polyurethane resin mixture used for the shoe side layer is impregnated with a spiral coat to a thickness of about 2.5 mm, and left at room temperature for 40 minutes, at 127 ° C.
- a wet paper web side layer (polyurethane outer peripheral layer) was produced by heating for 16 hours and post-curing. The surface of the wet paper web layer is polished so that the total thickness is 5.2 mm, and then a ditch (groove width 0.8 mm, depth 0.8 mm, pitch width 2) in the MD direction of the belt with a rotary blade. .54 mm) was formed to obtain a shoe press belt.
- Example 13 In Example 1, the polyurethane resin mixture of Reference Example 1 was used for the outer peripheral layer and intermediate layer (fiber substrate impregnated layer) of the belt, and the urethane resin mixture (TDI / PTMG prepolymer) used in Reference Example 7 for the inner peripheral layer. And a mixture of ETHACURE 300) and changing the curing conditions to pre-curing 100 ° C., 30 minutes, post-curing 100 ° C., 16 hours, to obtain a shoe press belt.
- ETHACURE 300 ETHACURE 300
- Example 14 Step 1 A mold release agent (KS-61: manufactured by Shin-Etsu Chemical Co., Ltd.) was applied to a polished surface of a mandrel having a diameter of 1500 mm that can be rotated by a driving means. Next, while rotating the mandrel, the polyurethane resin mixture of Reference Example 7 (mixture of TDI / PTMG prepolymer and ETHACURE 300) was applied to the mandrel surface by spiral coating to a thickness of 1.4 mm, and the mandrel was rotated. The resin was allowed to stand at room temperature for 40 minutes, and the resin was pre-cured by heating at 100 ° C. for 30 minutes using a heating device attached to the mandrel.
- KS-61 manufactured by Shin-Etsu Chemical Co., Ltd.
- Step 2 A piece of woven fabric (weft mesh 30 / 5cm, warp 40 meshes) woven with a single structure using polyethylene terephthalate fiber 800dtex monofilament yarn as warp and polyethylene terephthalate fiber 4,500dtex multifilament yarn as weft. / 5 cm).
- a plurality of woven fabric pieces were arranged in a single layer on the outer periphery of the shoe side layer with wefts along the mandrel axial direction. Then, a 7,000 dtex multifilament yarn of polyethylene terephthalate fiber was spirally wound at a pitch of 30/5 cm on the outer periphery of the fabric piece to form a bobbin layer.
- the polyurethane resin mixture (mixture of TDI / PTMG prepolymer and ETHACURE300) used in Reference Example 7 was used as an intermediate layer to a thickness of 1.6 mm using a doctor bar so as to close the gap between the fabric piece and the pincushion layer.
- the coating was integrated to form a reinforcing fiber substrate.
- Step 3 From the top of the bobbin layer, the urethane prepolymer (PDDI / PTMG prepolymer) used in Reference Example 1, 97 mol% 1,4-butanediol (Mitsubishi Chemical Corporation) and 3 mol% tri
- PDDI / PTMG prepolymer urethane prepolymer
- 97 mol% 1,4-butanediol Mitsubishi Chemical Corporation
- 3 tri
- a polyurethane resin mixture obtained by mixing a curing agent mixture made of methylolpropan (TMP) so that the H / NCO equivalent ratio is 0.95 was applied to a thickness of about 2.5 mm by spiral coating, and the temperature was 127 ° C. And post-cured by heating for 16 hours.
- TMP methylolpropan
- the surface of the wet paper web layer is polished so that the total thickness is 5.2 mm, and then a ditch (groove width 0.8 mm, depth 0.8 mm, pitch width 2) in the MD direction of the belt with a rotary blade. .54 mm) was formed to obtain a shoe press belt.
- the shoe press belt of the present invention is superior in wear resistance, crack resistance, and bending fatigue resistance compared to existing products, and is more than 1.5 times the use of existing product paper press shoe press belts. It can be expected to endure.
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Abstract
Description
(A)p-フェニレン-ジイソシアネート、4,4’-メチレンビス(フェニルイソシアネート)およびトリレン-ジイソシアネートより選ばれたポリイソシアネート化合物を55~100モル%含有するポリイソシアネート化合物(a)と、ポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物(b)とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマー、
(B)分子量が62~1,000の活性水素基(H)を有する脂肪族ジオール化合物、ハイドロキノンビス-βヒドロキシルエチルエーテルおよび分子量が108~1,300の活性水素基(H)を有する有機ポリアミン化合物より選ばれた硬化剤(B1)を75~99.9モル%、および分子量が92~134の活性水素基(H)を有する脂肪族トリオール化合物(B2)を25~0.1モル%含有する硬化剤。
(A)p-フェニレン-ジイソシアネート、4,4’-メチレンビス(フェニルイソシアネート)およびトリレン-ジイソシアネートより選ばれたポリイソシアネート化合物を55~100モル%含有するポリイソシアネート化合物(a)と、ポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物(b)とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマー、
(B)分子量が62~1,000の活性水素基(H)を有する脂肪族ジオール化合物およびハイドロキノンビス-βヒドロキシルエチルエーテルより選ばれた硬化剤(B11)を60~99.8モル%、分子量が108~1,300の活性水素基(H)を有する有機ポリアミン化合物より選ばれた硬化剤(B12)を0.1~15モル%、および分子量が92~134の活性水素基(H)を有する脂肪族トリオール化合物(B2)を25~0.1モル%含有する硬化剤。
図1は本発明のシュープレス用ベルトの断面図で、補強繊維基材とポリウレタン層とが一体化してなり、前記補強繊維基材が前記ポリウレタン層中に埋設されている。図1(a)はポリウレタン層が単一なもの、図1(b)はポリウレタン層が外周層(2a)と内周層(2b)の2層のもの、および図1(c)はポリウレタン層が外周層(2a)、中間層(2c)と内周層(2b)の3層のものを示す。
p-フェニレン-ジイソシアネ-ト(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度66℃)、および、97モル%の1,4-ブタンジオール(1,4-BD)と3モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.95)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度98.1度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
4,4’-メチレンビス(フェニルイソシアネート)(MDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は8.85%、100℃における粘度は400cps、予熱温度80℃)、および、97モル%の1,4-ブタンジオール(1,4-BD)と3モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.90)し、この混合物を115℃に予熱した金型に注入し、115℃に加熱し、同温度で1時間かけて前硬化させたのち金型から上金型を外し、更に、115℃で16時間かけて後硬化させ、JIS A硬度92.2度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
2,4-トリレン-ジイソシアネートと2,6-トリレン-ジイソシアネートとの混合物(TDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は6.02%、80℃における粘度は400cps、予熱温度66℃)、および、97モル%の3,5-ジメチルチオトルエンジアミン(ETHACURE300)と3モル%のグリセリン(Glycerin)よりなる硬化剤混合物を混合(H/NCO当量比は0.95)し、この混合物を100℃に予熱した金型に注入し、100℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、100℃で16時間かけて後硬化させ、JIS A硬度95.0度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度127℃)、および、97モル%のハイドロキノンビス-βヒドロキシルエチルエーテル(HQEE)と3モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.95)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度98.2度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度66℃)、および、80モル%の1,4-ブタンジオール(1,4-BD)と20モル%のグリセリン(Glycerin)よりなる硬化剤混合物を混合(H/NCO当量比は0.98)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度98.1度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリカーボネートジオール(PCD)とを反応させて得られたウレタンプレポリマー(NCO%は3.51%、100℃における粘度は2,500cps、予熱温度100℃)、および、93モル%の1,4-ブタンジオール(1,4-BD)と7モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.90)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度94.9度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度66℃)、および、93モル%の1,2-エチレングリコール(1,2-EG)と7モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.93)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度97.4度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度66℃)、および、64モル%の1,4-ブタンジオール(1,4-BD)、30モル%の分子量1000のポリエーテルグリコール(PEG)および6モル%のグリセリン(Glycerin)よりなる硬化剤混合物を混合(H/NCO当量比は0.90)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度95.6度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度66℃)、および、94モル%の1,4-ブタンジオール(1,4-BD)、3モル%の3,5-ジエチルトルエンジアミン(ETHACURE100)および3モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.93)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度98.1度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
p-フェニレン-ジイソシアネート(PPDI)とポリテトラメチレングリコール(PTMG)とを反応させて得られたウレタンプレポリマー(NCO%は5.51%、55℃における粘度は1,800cps、予熱温度66℃)、および、90モル%の1,4-ブタンジオール(1,4-BD)、3モル%のポリ(テトラメチレンオキシド)-ジ-p-アミノベンゾエート(ELASMER1000P)および7モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物を混合(H/NCO当量比は0.94)し、この混合物を127℃に予熱した金型に注入し、127℃に加熱し、同温度で0.5時間かけて前硬化させたのち金型から上金型を外し、更に、127℃で16時間かけて後硬化させ、JIS A硬度98.0度の硬化したポリウレタンシートを得た。このシートより試験片(厚み3.4mm)を作製した。
表1に示すウレタンプレポリマーと硬化剤から同表に示す成型条件で、参考例1と同様にしてポリウレタンシート試験片(厚み3.4mm)を製造した。なお、表中における硬化剤の配合量とは、ウレタンプレポリマー100重量部に対する硬化剤の重量部数である。
工程1:適宜駆動手段により回転可能な直径1500mmのマンドレルの磨かれた表面に離型剤(KS-61:信越化学工業株式会社製)を塗布した。次に、マンドレルを回転させながら、参考例1で用いたウレタンプレポリマー(PPDI/PTMG系プレポリマー)と97モル%の1,4-ブタンジオ-ル(三菱化学株式会社製)および3モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物とを、H/NCO当量比が0.95となるように混合したポリウレタン樹脂混合物を、回転中のマンドレル上に、マンドレルの回転軸に対して平行に移動可能な注入成型用ノズルによって、スパイラルに1.4mm厚みに塗布し(以後、スパイラルコートと表記する)ポリウレタン樹脂層を形成した。マンドレルを回転させたまま室温(30℃)で40分間放置し、さらに、マンドレルに付属している加熱装置によってポリウレタン樹脂混合物を127℃で30分間加熱し前硬化させてシュー側ポリウレタン内周層を作製した。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例2で用いたポリウレタン樹脂混合物(MDI/PTMG系プレポリマーと、1,4-ブタンジオ-ルとTMPの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比は0.90)を用い、硬化条件を前硬化115℃で60分、後硬化115℃で16時間と変更する他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例3で用いたポリウレタン樹脂混合物(TDI/PTMG系プレポリマーと、ETHACURE300とグリセリンの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比は0.95)を用い、硬化条件を前硬化100℃で30分、後硬化100℃で16時間と変更する他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例4で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、HQEEとTMPの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比は0.95)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例5で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、1,4-ブタンジオ-ルとグリセリンの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.98)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例6で用いたポリウレタン樹脂混合物(PPDI/PCD系プレポリマーと、1,4-ブタンジオ-ルとTMPの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.90)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例7で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、1,2-エチレングリコールとTMPの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.93)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例8で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、1,4-ブタンジオ-ル、PEGおよびグリセリンの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.90)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例9で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、1,4-ブタンジオ-ル、ETHACURE100およびTMPの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.93)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例10で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、1,4-ブタンジオ-ル、ELASMER1000PおよびTMPの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.94)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例11で用いたポリウレタン樹脂混合物(PPDI/PTMG系プレポリマーと、1,4-ブタンジオ-ル、フェニレンジアミン(PDA)およびグリセリンの混合硬化剤のポリウレタン樹脂組成物、H/NCO当量比0.95)を用いる他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例11で用いたポリウレタン樹脂混合物(TDI/PTMG系プレポリマーとETHACURE300のポリウレタン樹脂組成物、H/NCO当量比0.95)を用い、硬化条件を前硬化100℃で30分、後硬化100℃で16時間と変更する他は同様にしてシュープレス用ベルトを得た。
実施例1において、参考例1のポリウレタン樹脂混合物の代わりに参考例12で用いたポリウレタン樹脂混合物(MDI/PTMG系プレポリマーと1,4-ブタンジオールのポリウレタン樹脂組成物、H/NCO当量比0.95)を用い、硬化条件を前硬化115℃、1時間、後硬化115℃、16時間と変更する他は同様にしてシュープレス用ベルトを得た。
工程1:適宜駆動手段により回転可能な直径1500mmのマンドレルの磨かれた表面に離型剤(KS-61:信越化学工業株式会社製)を塗布した。次に、マンドレルを回転させながら、参考例1で用いたウレタンプレポリマー(PDDI/PTMG系プレポリマー)と97モル%の1,4-ブタンジオ-ル(三菱化学株式会社製)および3モル%のトリメチロールプロパン(TMP)よりなる硬化剤混合物とを、H/NCO当量比が0.95となるように混合したポリウレタン樹脂混合物を、回転中のマンドレル上に、マンドレルの回転軸に対して平行に移動可能な注入成型用ノズルによって、スパイラルに1.4mm厚みに塗布して(以降、スパイラルコートと表記する)ポリウレタン樹脂層を形成した。マンドレルを回転させたまま室温(30℃)で40分間放置し、さらに、マンドレルに付属している加熱装置によってポリウレタン樹脂混合物を127℃で30分間加熱し前硬化させてシュー側ポリウレタン内周層を作製した。
実施例1において、参考例1のポリウレタン樹脂混合物を、ベルトの外周層及び中間層(繊維基体含浸層)に用い、内周層に参考例7で用いたウレタン樹脂混合物(TDI/PTMG系プレポリマーとETHACURE300の混合物)を用い、硬化条件を前硬化100℃、30分、後硬化100℃、16時間に変更する他は同様にしてシュープレス用ベルトを得た。
工程1:適宜駆動手段により回転可能な直径1500mmのマンドレルの磨かれた表面に離型剤(KS-61:信越化学工業株式会社製)を塗布した。次に、マンドレルを回転させながら、マンドレル表面にスパイラルコートにて参考例7のポリウレタン樹脂混合物(TDI/PTMG系プレポリマーとETHACURE300の混合物)を、1.4mm厚みに塗布し、マンドレルを回転させたまま室温で40分間放置し、さらに、マンドレルに付属している加熱装置によって樹脂を100℃で30分間加熱し前硬化させた。
Claims (8)
- 補強繊維基材とポリウレタン層とが一体化してなり、前記補強繊維基材が前記ポリウレタン層中に埋設された製紙用のシュープレスベルトにおいて、前記ポリウレタン層として下記ウレタンプレポリマー(A)と活性水素基(H)を有する硬化剤(B)とが混合された組成物を硬化させて得られるポリウレタン層が含有されていることを特徴とする、製紙用のシュープレスベルト。
(A)p-フェニレン-ジイソシアネート、4,4’-メチレンビス(フェニルイソシアネート)およびトリレン-ジイソシアネートより選ばれたポリイソシアネート化合物を55~100モル%含有するポリイソシアネート化合物(a)と、ポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物(b)とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマー、
(B)分子量が62~1,000の活性水素基(H)を有する脂肪族ジオール化合物、ハイドロキノンビス-βヒドロキシルエチルエーテルおよび分子量が108~1,300の活性水素基(H)を有する有機ポリアミン化合物より選ばれた硬化剤(B1)を75~99.9モル%、および分子量が92~134の活性水素基(H)を有する脂肪族トリオール化合物(B2)を25~0.1モル%含有する硬化剤。 - 補強繊維基材とポリウレタン層とが一体化してなり、前記補強繊維基材が前記ポリウレタン層中に埋設された製紙用のシュープレスベルトにおいて、前記ポリウレタン層として下記ウレタンプレポリマー(A)と活性水素基(H)を有する硬化剤(B)とが混合された組成物を硬化させて得られるポリウレタン層が含有されていることを特徴とする、製紙用のシュープレスベルト。
(A)p-フェニレン-ジイソシアネート、4,4’-メチレンビス(フェニルイソシアネート)およびトリレン-ジイソシアネートより選ばれたポリイソシアネート化合物を55~100モル%含有するポリイソシアネート化合物(a)と、ポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物(b)とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマー、
(B)分子量が62~1,000の活性水素基(H)を有する脂肪族ジオール化合物およびハイドロキノンビス-βヒドロキシルエチルエーテルより選ばれた硬化剤(B11)を60~99.8モル%、分子量が108~1,300の活性水素基(H)を有する有機ポリアミン化合物より選ばれた硬化剤(B12)を0.1~15モル%、および分子量が92~134の活性水素基(H)を有する脂肪族トリオール化合物(B2)を25~0.1モル%含有する硬化剤。 - 前記(B)成分の活性水素基(H)を有する脂肪族ジオール化合物(B11)が、エチレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、ポリエチレングリコール、ポリプロピレングリコール、およびポリブチレングリコールより選ばれた脂肪族ジオール化合物であり、活性水素基(H)を有する脂肪族トリオール化合物(B2)がトリメチロールプロパン、プロパントリオール(グリセリン)、ブタントリオール、ペンタントリオール、ヘキサントリオール、シクロペンタントリオール、シクロヘキサントリオールより選ばれた脂肪族トリオール化合物であることを特徴とする、請求項1または請求項2に記載の製紙用のシュープレスベルト。
- 前記(B)成分の活性水素基(H)を有する有機ポリアミン化合物(B12)が、3,5-ジエチルトルエン-2,4-ジアミン、3,5-ジエチルトルエン-2,6-ジアミン、3,5-ジメチルチオトルエン-2,4-ジアミン、3,5-ジメチルチオトルエン-2,6-ジアミン、4,4’-ビス(2-クロロアニリン)、4,4’-ビス(sec-ブチルアミノ)-ジフェニルメタン、N,N’-ジアルキルジアミノジフェニルメタン、4,4’-メチレンジアニリン、4,4’-メチレン-ビス(2,3-ジクロロアニリン)、4,4’-メチレン-ビス(2-クロロアニリン)、4,4’-メチレン-ビス(2-エチル-6-メチルアニリン)、トリメチレン-ビス(4-アミノベンゾエート)、ポリ(テトラメチレンオキシド)-ジ-p-アミノベンゾエート、フェニレンジアミン、ポリエーテルジアミン、イソホロンジアミン、4,4’-メチレンビス(2-メチルシクロヘキサン-1-アミン)、4,4’-メチレンビス(シクロヘキサンアミン)、ビス(アミノメチル)シクロヘキサンおよびキシレンジアミンより選ばれた二官能の有機ジアミン化合物であることを特徴とする、請求項1または請求項2に記載の製紙用のシュープレスベルト。
- 前記(B)成分の活性水素基(H)を有する有機ポリアミン化合物(B12)が、イミノビスプロピルアミン、ビス(ヘキサメチレン)トリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ペンタエチレンヘキサミン、ジプロピレントリアミン、アミノエチルエタノールアミン、トリ(メチルアミノ)ヘキサンおよびメラミンより選ばれた三官能以上の有機ポリアミン化合物であることを特徴とする、請求項1または請求項2に記載の製紙用のシュープレスベルト。
- 補強繊維基材とポリウレタン層とが一体化してなり、前記補強繊維基材が前記ポリウレタン層中に埋設され、前記ポリウレタン層がポリウレタン外周層およびポリウレタン内周層で形成された製紙用シュープレス用ベルトにおいて、前記ポリウレタン外周層は、請求項1または請求項2に記載のポリウレタン層で形成され、前記ポリウレタン内周層は、4,4’-メチレンビス(フェニルイソシアネート)とポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマーと、3,5-ジエチルトルエンジアミン、3,5-ジメチルチオトルエンジアミンおよび1,4-ブタンジオールより選ばれた硬化剤を含む組成物を硬化させて得られるポリウレタン層、または、2,4-トリレン-ジイソシアネートおよび2,6-トリレン-ジイソシアネートより選ばれたポリイソシアネート化合物とポリプロピレングリコールおよびポリテトラメチレングリコールより選ばれたポリオール化合物とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマーと、3,5-ジエチルトルエンジアミンおよび3,5-ジメチルチオトルエンジアミンより選ばれた有機ジアミン化合物を含む組成物を硬化させて得られるポリウレタン層から形成されていることを特徴とする、請求項1または請求項2に記載の製紙用のシュープレスベルト。
- 補強繊維基材とポリウレタン層とが一体化してなり、前記補強繊維基材が前記ポリウレタン層中に埋設され、前記ポリウレタン層がポリウレタン外周層、ポリウレタン中間層およびポリウレタン内周層で形成され、前記ポリウレタン中間層の両側には前記ポリウレタン外周層およびポリウレタン内周層が積層された製紙用シュープレス用ベルトにおいて、前記ポリウレタン外周層は、請求項1または請求項2に記載のポリウレタン層で形成され、前記ポリウレタン中間層およびポリウレタン内周層は、4,4’-メチレンビス(フェニルイソシアネート)とポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマーと、3,5-ジエチルトルエンジアミン、3,5-ジメチルチオトルエンジアミンおよび1,4-ブタンジオールより選ばれた硬化剤を含む組成物を硬化させて得られるポリウレタン層、または、2,4-トリレン-ジイソシアネートおよび2,6-トリレン-ジイソシアネートより選ばれたポリイソシアネート化合物とポリプロピレングリコールおよびポリテトラメチレングリコールより選ばれたポリオール化合物とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマーと、3,5-ジエチルトルエンジアミンおよび3,5-ジメチルチオトルエンジアミンより選ばれた有機ジアミン化合物を含む組成物を硬化させて得られるポリウレタン層から形成され、補強繊維基材は、前記ポリウレタン中間層に埋設されていることを特徴とする、請求項1または請求項2に記載の製紙用のシュープレスベルト。
- 補強繊維基材とポリウレタン層とが一体化してなり、前記補強繊維基材が前記ポリウレタン層中に埋設され、前記ポリウレタン層がポリウレタン外周層およびポリウレタン内周層で形成された製紙用シュープレス用ベルトにおいて、前記ポリウレタン内周層は、請求項1または請求項2に記載のポリウレタン層で形成され、前記ポリウレタン外周層は、4,4’-メチレンビス(フェニルイソシアネート)とポリプロピレングリコール、ポリテトラメチレングリコールおよびポリカーボネートジオールより選ばれたポリオール化合物とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマーと、3,5-ジエチルトルエンジアミン、3,5-ジメチルチオトルエンジアミンおよび1,4-ブタンジオールより選ばれた硬化剤を含む組成物を硬化させて得られるポリウレタン層、または、2,4-トリレン-ジイソシアネートおよび2,6-トリレン-ジイソシアネートより選ばれたポリイソシアネート化合物とポリプロピレングリコールおよびポリテトラメチレングリコールより選ばれたポリオール化合物とを反応させて得られる末端にイソシアネート基を有するウレタンプレポリマーと、3,5-ジエチルトルエンジアミンおよび3,5-ジメチルチオトルエンジアミンより選ばれた有機ジアミン化合物を含む組成物を硬化させて得られるポリウレタン層から形成されていることを特徴とする、請求項1または請求項2に記載の製紙用のシュープレスベルト。
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- 2009-02-04 AU AU2009211661A patent/AU2009211661A1/en not_active Abandoned
- 2009-02-04 US US12/866,195 patent/US7947154B2/en active Active
- 2009-02-04 CA CA2710512A patent/CA2710512A1/en not_active Withdrawn
- 2009-02-04 BR BRPI0905934-2A patent/BRPI0905934A2/pt not_active IP Right Cessation
- 2009-02-04 WO PCT/JP2009/051912 patent/WO2009099114A1/ja active Application Filing
- 2009-02-04 CA CA2716520A patent/CA2716520C/en active Active
- 2009-02-04 KR KR1020107019349A patent/KR101032038B1/ko active IP Right Grant
- 2009-02-04 EP EP09707877A patent/EP2248944B1/en active Active
- 2009-02-06 TW TW098103843A patent/TW200946742A/zh unknown
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JP2002146694A (ja) * | 2000-11-10 | 2002-05-22 | Yamauchi Corp | 製紙用ベルトおよび製紙用ベルトの製造方法 |
JP3698984B2 (ja) | 2000-11-10 | 2005-09-21 | ヤマウチ株式会社 | シュープレス用ベルト |
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Non-Patent Citations (1)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016163350A1 (ja) * | 2015-04-07 | 2016-10-13 | ヤマウチ株式会社 | シュープレス用ベルト |
JP2016199813A (ja) * | 2015-04-07 | 2016-12-01 | ヤマウチ株式会社 | シュープレス用ベルト |
US10731294B2 (en) | 2015-04-07 | 2020-08-04 | Yamauchi Corporation | Shoe press belt |
WO2019131835A1 (ja) * | 2017-12-27 | 2019-07-04 | ヤマウチ株式会社 | シュープレス用ベルト |
JP2019116703A (ja) * | 2017-12-27 | 2019-07-18 | ヤマウチ株式会社 | シュープレス用ベルト |
US11668048B2 (en) | 2017-12-27 | 2023-06-06 | Yamauchi Corporation | Shoe press belt |
Also Published As
Publication number | Publication date |
---|---|
JP2009185427A (ja) | 2009-08-20 |
CA2716520A1 (en) | 2009-08-08 |
JP4516610B2 (ja) | 2010-08-04 |
CA2716520C (en) | 2015-05-26 |
AU2009211661A1 (en) | 2009-08-13 |
EP2248944B1 (en) | 2012-09-12 |
US7947154B2 (en) | 2011-05-24 |
EP2248944A1 (en) | 2010-11-10 |
CN101939483B (zh) | 2012-02-08 |
CN101939483A (zh) | 2011-01-05 |
BRPI0905934A2 (pt) | 2015-06-30 |
KR20100103728A (ko) | 2010-09-27 |
KR101032038B1 (ko) | 2011-05-02 |
TW200946742A (en) | 2009-11-16 |
EP2248944A4 (en) | 2011-03-09 |
US20100314067A1 (en) | 2010-12-16 |
CA2710512A1 (en) | 2009-08-13 |
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