WO2009084673A1 - ハイブリッド式建設機械 - Google Patents
ハイブリッド式建設機械 Download PDFInfo
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- WO2009084673A1 WO2009084673A1 PCT/JP2008/073832 JP2008073832W WO2009084673A1 WO 2009084673 A1 WO2009084673 A1 WO 2009084673A1 JP 2008073832 W JP2008073832 W JP 2008073832W WO 2009084673 A1 WO2009084673 A1 WO 2009084673A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0047—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with monitoring or indicating devices or circuits
- H02J7/0048—Detection of remaining charge capacity or state of charge [SOC]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
- B60W10/08—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
- B60W20/10—Controlling the power contribution of each of the prime movers to meet required power demand
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/10—Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
- E02F9/12—Slewing or traversing gears
- E02F9/121—Turntables, i.e. structure rotatable about 360°
- E02F9/123—Drives or control devices specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2062—Control of propulsion units
- E02F9/2075—Control of propulsion units of the hybrid type
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2217—Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2246—Control of prime movers, e.g. depending on the hydraulic load of work tools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
- F02D29/04—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
- F02D29/06—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving electric generators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0063—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with circuits adapted for supplying loads from the battery
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/007—Regulation of charging or discharging current or voltage
- H02J7/00712—Regulation of charging or discharging current or voltage the cycle being controlled or terminated in response to electric parameters
- H02J7/007182—Regulation of charging or discharging current or voltage the cycle being controlled or terminated in response to electric parameters in response to battery voltage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/44—Drive Train control parameters related to combustion engines
- B60L2240/441—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/48—Drive Train control parameters related to transmissions
- B60L2240/486—Operating parameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2510/00—Input parameters relating to a particular sub-units
- B60W2510/06—Combustion engines, Gas turbines
- B60W2510/0638—Engine speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2510/00—Input parameters relating to a particular sub-units
- B60W2510/24—Energy storage means
- B60W2510/242—Energy storage means for electrical energy
- B60W2510/244—Charge state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2710/00—Output or target parameters relating to a particular sub-units
- B60W2710/06—Combustion engines, Gas turbines
- B60W2710/0677—Engine power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2710/00—Output or target parameters relating to a particular sub-units
- B60W2710/08—Electric propulsion units
- B60W2710/086—Power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2710/00—Output or target parameters relating to a particular sub-units
- B60W2710/10—Change speed gearings
- B60W2710/1033—Input power
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J2310/00—The network for supplying or distributing electric power characterised by its spatial reach or by the load
- H02J2310/40—The network being an on-board power network, i.e. within a vehicle
- H02J2310/48—The network being an on-board power network, i.e. within a vehicle for electric vehicles [EV] or hybrid vehicles [HEV]
Definitions
- the present invention relates to a construction machine, and more particularly to a hybrid construction machine that works efficiently by using two power sources in combination.
- a hybrid work machine that operates efficiently by combining the power of an internal combustion engine and the power of an electric motor has been developed and used. 2. Description of the Related Art As a hybrid work machine, one that takes a so-called parallel drive form is known.
- a hydraulic pump and a power machine that performs a generator action and a motor action are connected in parallel to an internal combustion engine (engine) as a common power source.
- the hydraulic actuator is driven by the hydraulic pump, and the power storage device is charged by the generator action of the power machine.
- the power is operated from the power storage device as an electric motor to assist the engine.
- a motive power machine there are a case where a dual-purpose machine (generator / motor) that performs both a generator action and a motor action is used, and a case where a separate generator and motor are used together.
- the charge / discharge characteristics of power storage devices such as batteries (secondary batteries) and capacitors (electric double layer capacitors) such as lithium ion capacitors depend on the amount of charge, and the maximum charge power increases as the charge amount decreases. The discharge power is reduced. Therefore, since the power distribution between the engine and the power storage device is determined regardless of the charge amount of such a power storage device, the charge amount of the power storage device is too small or too large depending on the load condition. As a result, the capacity of the power storage device cannot be used effectively, and the power storage device may be deteriorated.
- a power source device for a work machine that can determine the power distribution between the engine and the power machine according to the charge amount of the power storage device and keep the charge amount of the power storage device within an appropriate range.
- a hydraulic pump and a generator / motor are connected in parallel to an engine serving as a common power source, and a power storage device is generated by the generator action of the generator / motor. Charge the battery. Further, the generator / motor is driven by the discharging power of the battery to perform the motor operation. Based on the required power of the actuator, the charge power and discharge power of the battery set according to the battery charge amount so that the battery charge amount is kept within a certain range, and the set engine power, Determine the power distribution of the generator / motor. JP 2005-237178 A
- the present invention has been made in view of the above-described problems, and an object thereof is to provide a hybrid construction machine that can use an engine and a battery as a power source in an appropriate output range.
- a hydraulic generator that converts engine output into hydraulic pressure and supplies it to a hydraulic drive unit, and a motor generator that is connected to the engine and functions as both an electric motor and a generator.
- An electric storage device that supplies electric power to the motor generator to function as an electric motor, an electric drive unit that is driven by electric power from the electric storage device, generates regenerative power, and supplies the electric power storage device, and the motor generator
- a hybrid construction machine having a control unit that controls the operation of the engine, wherein the control unit is calculated by an output condition calculation unit that calculates an output condition between the engine and the battery, and calculated by the output condition calculation unit
- a hybrid construction machine comprising: an electric drive unit and a power distribution unit that determines an output value of the hydraulic drive unit based on an output condition.
- the power distribution unit includes a capacitor output set value determined based on the charge rate of the capacitor, an engine output set value determined based on the engine speed, An output command for controlling the operation and output of the motor generator based on the hydraulic load request value indicating the power required by the hydraulic generator and the electric load request value indicating the power required by the electric drive unit. It may be generated and output. Further, the power distribution unit may determine the electric power for powering the electric drive unit and the regenerative power generated by the regenerative operation of the electric drive unit based on output limit values of the engine and the battery. . Furthermore, the power distribution unit may determine an output supplied to the hydraulic drive unit based on output limit values of the engine and the battery.
- the output command of the battery may be determined by comparing the battery request limit value calculated based on the outputs of the engine, the electric drive unit, and the battery and the battery target output.
- the output of the motor generator may be determined by comparing the output command of the battery with the power supplied to the electric drive unit or the electric power output from the electric drive unit.
- the operation and output of the motor generator can be controlled based on the output conditions, it is possible to use the engine and the battery as the power source in an appropriate output range.
- Fig. 1 is a side view of the hybrid excavator.
- An upper swing body 3 is mounted on the lower traveling body 1 of the power shovel via a swing mechanism 2.
- a boom 4 extends from the upper swing body 3, and an arm 5 is connected to the tip of the boom 4. Further, the bucket 6 is connected to the tip of the arm 5.
- the boom 4, the arm 5, and the bucket 6 are hydraulically driven by a boom cylinder 7, an arm cylinder 8, and a bucket cylinder 9, respectively.
- the upper swing body 3 is mounted with a cabin 10 and a power source (not shown).
- FIG. 2 is a block diagram showing the configuration of the drive system of the power shovel shown in FIG.
- the mechanical power system is indicated by a double line
- the high-pressure hydraulic line is indicated by a solid line
- the pilot line is indicated by a broken line
- the electric drive / control system is indicated by a one-dot chain line.
- the engine 11 as a mechanical drive unit and the motor generator 12 as an assist drive unit are both connected to an input shaft of a speed reducer 13 as a booster.
- a main pump 14 and a pilot pump 15 are connected to the output shaft of the speed reducer 13.
- a control valve 17 is connected to the main pump 14 via a high pressure hydraulic line 16.
- the control valve 17 is a control device that controls the hydraulic system. Connected to the control valve 17 are hydraulic motors 1A (for right) and 1B (for left), a boom cylinder 7, an arm cylinder 8, and a bucket cylinder 9 for the lower traveling body 1 via a high-pressure hydraulic line.
- a battery 19 as a battery is connected to the motor generator 12 via an inverter 18.
- a turning motor 21 is connected to the battery 19 via an inverter 20.
- the turning electric motor 21 is an electric load in the power shovel.
- a resolver 22, a mechanical brake 23, and a turning speed reducer 24 are connected to the rotating shaft 21 ⁇ / b> A of the turning electric motor 21.
- An operation device 26 is connected to the pilot pump 15 via a pilot line 25.
- a control valve 17 and a pressure sensor 29 as a lever operation detection unit are connected to the operating device 26 via hydraulic lines 27 and 28, respectively.
- the pressure sensor 29 is connected to a controller 30 that performs electric system drive control.
- the power shovel having the above configuration is a hybrid construction machine that uses the engine 11, the motor generator 12, and the turning electric motor 21 as power sources. These power sources are mounted on the upper swing body 3 shown in FIG. Hereinafter, each part will be described.
- the engine 11 is an internal combustion engine constituted by, for example, a diesel engine, and its output shaft is connected to one input shaft of the speed reducer 13. The engine 11 is always operated during the operation of the construction machine.
- the motor generator 12 may be an electric motor capable of both power running operation and regenerative operation.
- a motor generator that is AC driven by an inverter 20 is shown as the motor generator 12.
- the motor generator 12 can be constituted by, for example, an IPM (Interior / Permanent / Magnet) motor in which a magnet is embedded in a rotor.
- IPM Interior / Permanent / Magnet
- the rotating shaft of the motor generator 12 is connected to the other input shaft of the speed reducer 13.
- Reduction gear 13 has two input shafts and one output shaft.
- the drive shaft of the engine 11 and the drive shaft of the motor generator 12 are connected to the two input shafts, respectively. Further, the drive shaft of the main pump 14 is connected to the output shaft.
- the motor generator 12 performs a power running operation, and the driving force of the motor generator 12 is transmitted to the main pump 14 via the output shaft of the speed reducer 13. Thereby, the drive of the engine 11 is assisted.
- the load on the engine 11 is small, the driving force of the engine 11 is transmitted to the motor generator 12 via the speed reducer 13 so that the motor generator 12 generates power by regenerative operation. Switching between the power running operation and the regenerative operation of the motor generator 12 is performed by the controller 30 according to the load of the engine 11 and the like.
- the main pump 14 is a hydraulic pump that generates hydraulic pressure to be supplied to the control valve 17.
- the hydraulic pressure generated by the main pump 14 is supplied to drive each of the hydraulic motors 1 ⁇ / b> A and 1 ⁇ / b> B, the boom cylinder 7, the arm cylinder 8, and the bucket cylinder 9 that are hydraulic loads via the control valve 17.
- the pilot pump 15 is a pump that generates a pilot pressure necessary for the hydraulic operation system.
- the control valve 17 inputs the hydraulic pressure supplied to each of the hydraulic motors 1A, 1B, the boom cylinder 7, the arm cylinder 8 and the bucket cylinder 9 for the lower traveling body 1 connected via a high-pressure hydraulic line. It is a hydraulic control device which controls these hydraulically by controlling according to the above.
- the inverter 18 is provided between the motor generator 12 and the battery 19 as described above, and controls the operation of the motor generator 12 based on a command from the controller 30. Thus, when the inverter 18 is operating and controlling the power running of the motor generator 12, the necessary power is supplied from the battery 19 to the motor generator 12. Further, when the regeneration of the motor generator 12 is being controlled for operation, the battery 19 is charged with the electric power generated by the motor generator 12.
- the battery 19 that is a storage battery is disposed between the inverter 18 and the inverter 20.
- the inverter 20 is provided between the turning electric motor 21 and the battery 19 as described above, and performs operation control on the turning electric motor 21 based on a command from the controller 30.
- the inverter 20 performs operation control on the turning electric motor 21 based on a command from the controller 30.
- the turning electric motor 21 is in a power running operation, necessary electric power is supplied from the battery 19 to the turning electric motor 21.
- the turning electric motor 21 is performing a regenerative operation, the battery 19 is charged with the electric power generated by the turning electric motor 21.
- the turning electric motor 21 may be an electric motor capable of both power running operation and regenerative operation, and is provided for driving the turning mechanism 2 of the upper turning body 3.
- the rotational force of the rotational driving force of the turning electric motor 21 is amplified by the speed reducer 24, and the upper turning body 3 rotates while being controlled for acceleration and deceleration. Further, due to the inertial rotation of the upper swing body 3, the number of rotations is increased by the speed reducer 24 and transmitted to the turning electric motor 21, and regenerative power can be generated.
- the turning electric motor 21 an electric motor driven by the inverter 20 by a PWM (Pulse WidthulModulation) control signal is shown.
- the turning electric motor 21 can be constituted by, for example, a magnet-embedded IPM motor. Thereby, since a larger induced electromotive force can be generated, the electric power generated by the turning electric motor 21 during regeneration can be increased.
- the charge / discharge control of the battery 19 is based on the state of charge of the battery 19, the operation state of the motor generator 12 (powering operation or regenerative operation), and the operation state of the turning motor 21 (powering operation or regenerative operation). Is done by.
- the resolver 22 is a sensor that detects the rotation position and rotation angle of the rotating shaft 21A of the turning electric motor 21.
- the resolver 22 is mechanically connected to the turning electric motor 21 to detect a difference between the rotation position of the rotation shaft 21A before the rotation of the turning electric motor 21 and the rotation position after the left rotation or the right rotation.
- the rotation angle and the rotation direction of the rotation shaft 21A are detected.
- the rotation angle and the rotation direction of the turning mechanism 2 are derived.
- the mechanical brake 23 is a braking device that generates a mechanical braking force, and mechanically stops the rotating shaft 21A of the turning electric motor 21. This mechanical brake 23 is switched between braking and release by an electromagnetic switch. This switching is performed by the controller 30.
- the turning speed reducer 24 is a speed reducer that mechanically transmits to the turning mechanism 2 by reducing the rotational speed of the rotating shaft 21A of the turning electric motor 21.
- the rotational force of the turning electric motor 21 can be increased and transmitted to the turning body as a larger rotational force.
- the number of rotations generated in the revolving structure can be increased, and more rotational motion can be generated in the turning electric motor 21.
- the turning mechanism 2 can turn in a state where the mechanical brake 23 of the turning electric motor 21 is released, whereby the upper turning body 3 is turned leftward or rightward.
- the operating device 26 is an input device for the driver of the power shovel to operate the turning electric motor 21, the lower traveling body 1, the boom 4, the arm 5, and the bucket 6, and includes levers 26A and 26B and a pedal 26C. .
- the lever 26 ⁇ / b> A is a lever for operating the turning electric motor 21 and the arm 5, and is provided in the vicinity of the driver seat of the upper turning body 3.
- the lever 26B is a lever for operating the boom 4 and the bucket 6, and is provided in the vicinity of the driver's seat.
- the pedals 26C are a pair of pedals for operating the lower traveling body 1, and are provided under the feet of the driver's seat.
- the operating device 26 converts the hydraulic pressure (primary hydraulic pressure) supplied through the pilot line 25 into hydraulic pressure (secondary hydraulic pressure) corresponding to the operation amount of the driver and outputs the converted hydraulic pressure.
- the secondary hydraulic pressure output from the operating device 26 is supplied to the control valve 17 through the hydraulic line 27 and detected by the pressure sensor 29.
- One hydraulic line 27 is used for operating the hydraulic motors 1A and 1B (i.e., two in total), and two hydraulic lines 27 are used for operating the boom cylinder 7, the arm cylinder 8 and the bucket cylinder 9 respectively (i.e., two). In reality, there are eight in total, but for convenience of explanation, they are collectively shown as one.
- the pressure sensor 29 as the lever operation detection unit, a change in hydraulic pressure in the hydraulic line 28 due to the operation of the lever 26A is detected by the pressure sensor 29.
- the pressure sensor 29 outputs an electrical signal representing the hydraulic pressure in the hydraulic line 28. This electrical signal is input to the controller 30. Thereby, the operation amount of the lever 26A can be accurately grasped.
- the pressure sensor is used as the lever operation detection unit. However, a sensor that reads the operation amount of the lever 26A with an electric signal may be used as it is.
- the controller 30 is a control device that performs drive control of the power shovel, and includes a speed command conversion unit 31, a drive control device 32, and a turning drive control device 40.
- the controller 30 includes a processing unit including a CPU (Central Processing Unit) and an internal memory.
- the speed command conversion unit 31, the drive control device 32, and the turning drive control device 40 are realized when the CPU of the controller 30 executes a drive control program stored in an internal memory.
- the speed command conversion unit 31 is an arithmetic processing unit that converts a signal input from the pressure sensor 29 into a speed command. Thereby, the operation amount of the lever 26A is converted into a speed command (rad / s) for rotating the turning electric motor 21. This speed command is input to the drive control device 32 and the turning drive control device 40.
- FIG. 3 is a diagram showing a model of the power system of the power shovel described above.
- the engine 50 corresponds to the engine 11 described above
- the assist motor 52 corresponds to the motor generator 12 having both functions of the motor and the generator.
- the hydraulic load 54 corresponds to a component driven by hydraulic pressure, and includes the above-described boom cylinder 7, arm cylinder 8, packet cylinder 9, and hydraulic motors 1A and 1B. However, when considered as a load for generating hydraulic pressure, the hydraulic load 54 corresponds to the main pump 14 as a hydraulic pump for generating hydraulic pressure.
- the electric load 56 corresponds to a component driven by electric power such as an electric motor or an electric actuator, and includes the turning electric motor 21 described above.
- the battery 58 is a capacitor and corresponds to the battery 19 described above. In this embodiment, a capacitor (electric double layer capacitor) is used as the battery 58.
- the hydraulic load 54 is supplied with hydraulic pressure generated by a hydraulic pump that generates hydraulic pressure (the main pump 14 described above).
- the engine 50 is driven by supplying power to the hydraulic pump. That is, the power generated by the engine 50 is converted into hydraulic pressure by the hydraulic pump and supplied to the hydraulic load 54.
- an assist motor 52 is also connected to the hydraulic pump, and the power generated by the assist motor 52 can be supplied to the hydraulic pump for driving. That is, the electric power supplied to the assist motor 52 is converted into power by the assist motor 52, and the power is converted into hydraulic pressure by the hydraulic motor and supplied to the hydraulic load 54. At this time, the assist motor operates as an electric motor.
- the electric load 56 is driven by being supplied with electric power from the battery 58.
- a case where the electric load 56 is driven is referred to as a power running operation.
- the electric load 56 can generate regenerative electric power as in, for example, an electric motor / generator.
- the generated regenerative electric power is supplied to the battery 58 and stored, or supplied to the assist motor 52 to assist the assist motor. It becomes the electric power which drives 52.
- the battery 58 is charged by the regenerative power from the electric load 56 as described above. Further, when the assist motor 52 receives power from the engine 50 and functions as a generator, the power generated by the assist motor 52 can be supplied to the battery 58 for charging. The electric power generated by the assist motor 52 can be directly supplied to the electric load 56 to drive the electric load 56.
- the assist motor 52 when the engine 50 is assisted to generate hydraulic pressure and supply power to the hydraulic load 54, electric power is output as power.
- the output polarity of the assist motor 52 at this time is (+).
- the assist motor 52 when the assist motor 52 is driven by the driving force of the engine 50 to generate power, power is input to the assist motor 52. Accordingly, the output polarity of the assist motor 52 at this time is ( ⁇ ).
- the output polarity is (+).
- regenerative power or power generated by the assist motor 52 may be supplied from the electric load 56 and charged.
- the output polarity of the battery 58 is ( ⁇ ).
- the output polarity when the power is supplied and driven that is, the power running operation is (+)
- the output polarity when the regenerative power is generated is ( ⁇ ). It becomes.
- the output polarities thereof are appropriately adjusted in consideration of the operation state of the assist motor 52 and the electric load 56 and the charging state of the battery 58, which are components related to electric power. Therefore, it is necessary to determine the operating conditions.
- the distribution of the output to the hydraulic load 54 and the output to the electric load 56 can be controlled while adjusting the output polarity of the assist motor 52 so that the battery 58 is always properly charged. is important.
- the inputs related to control are the following four variables.
- the actual engine speed Nact is a variable indicating the actual engine speed of the engine 50.
- the engine 50 is always driven during operation of the power shovel, and the actual engine speed Nact is detected.
- Hydraulic load demand output Phydreq The hydraulic load request output Phydreq is a variable indicating the power required by the hydraulic load 54, and corresponds to, for example, the operation amount of the operation lever when the driver operates the power shovel.
- the electrical load request output Pelcreq is a variable indicating the power required by the electrical load 56, and corresponds to, for example, the operation amount of the operation lever when the driver operates the power shovel.
- Battery voltage Vact is a variable indicating the output voltage of the battery 58.
- a capacitor capacitor is used as the battery. Since the charge amount of the capacitor is proportional to the square of the voltage across the terminals of the capacitor, the state of charge of the battery 58 (that is, the charge rate SOC) can be known by detecting the output voltage.
- Assist motor output command Pasmref This is a value for instructing the output of the assist motor 52.
- the assist motor 52 functions as an electric motor to assist the engine 50 to supply power to the hydraulic load 54, or the assist motor 52 functions as a generator to supply electric power to the electric load 56. Whether to supply or charge the battery 58 is instructed.
- the drive control device 32 included in the controller 30 performs the hydraulic load actual output Phydout, based on the actual engine speed Nact, the hydraulic negative required output Phydreq, the electrical load required output Pelcreq, and the battery voltage Vact.
- the electric load actual output Pelcout and the assist motor output command Pasmref are controlled.
- the drive control device 32 is referred to as a control unit 60.
- FIG. 5 is a functional block diagram of the control unit 60 included in the controller 30 for performing the above-described control. An overview of the control function of the control unit 60 will be described with reference to FIG.
- the control unit 60 includes an output condition calculation unit 60-9 and a power distribution unit 60-8.
- the output condition calculation unit 60-9 includes blocks 60-1 to 60-7, and calculates upper and lower limit values that are output conditions of the engine 50 and the battery 58.
- the actual engine speed Nact input to the output condition calculation unit 60-9 of the control unit 60 is input to the block 60-1.
- the block 60-1 determines the upper limit value Pengmax and the lower limit value Pengmin of the output at the input actual engine speed Nact, and inputs them to the block 60-8 which is a power distribution unit.
- the block 60-1 has a map or conversion table showing an upper limit value and a lower limit value in the relationship between the rotational speed of the engine 50 and the output. Refer to this map or conversion table.
- the upper limit value Pengmax and the lower limit value Pengmin of the output at the actual engine speed Nact input are determined.
- the map or conversion table is created in advance and stored in the memory of the controller 30. Note that the upper limit value Pengmax and the lower limit value Pengmin may be obtained by substituting the actual engine speed Nact into an expression representing the upper limit value and the lower limit value without using a map or a conversion table.
- the hydraulic load request output Phydreq and the electrical load request output Pelcreq input to the control unit 60 are input to the block 60-8 which is a power distribution unit.
- the battery voltage Vact input to the output condition calculation unit 60-9 of the control unit 60 is input to the block 60-2.
- the current charging rate SOCact of the battery 58 is obtained from the input battery voltage Vact.
- the obtained current charging rate SOCact is output to blocks 60-3, 60-4 and 60-7.
- the charge rate SOC can be easily obtained by calculation from the measured battery voltage (capacitor terminal voltage).
- the block 60-3 includes a maximum value of the discharge power that can be discharged (battery output upper limit value Pbatmax11) and a charge power that can be currently charged from the input current charge rate SOCact and a predetermined maximum charge / discharge current (constant current). Is obtained (battery output lower limit value Pbatmin11).
- Pbatmax11 a maximum value of the discharge power that can be discharged
- Pbatmin11 a charge power that can be currently charged from the input current charge rate SOCact and a predetermined maximum charge / discharge current (constant current). Is obtained (battery output lower limit value Pbatmin11).
- FIG. 5 the maximum charge power [kW] and the maximum discharge power [kW] that can be charged and discharged with a constant current at the charge rate with respect to the charge rate SOC are shown.
- a map or conversion table is stored.
- the map shown in block 60-3 represents the power (charge / discharge maximum current ⁇ capacitor voltage) determined when a maximum charge / discharge current limited by the capacity of the converter or the capacitor flows at a certain charge rate SOC. Since the charging rate SOC is proportional to the square of the charge / discharge voltage (capacitor voltage), the maximum charge power and the maximum discharge power shown in the block 60-3 draw a parabola.
- the block 60-3 refers to this map or conversion table, and allows the maximum charge power (battery output upper limit value Pbatmax11) and the maximum discharge power (at the current charge rate SOCact to be allowed under a constant current).
- the battery output lower limit value Pbatmin11) is obtained.
- the determined maximum discharge power (battery output upper limit value Pbatmax11) is output to block 60-5, and the determined maximum charge power (battery output lower limit value Pbatmin11) is output to block 60-6.
- the block 60-4 determines the maximum value of the discharge power that can be discharged (battery output upper limit value Pbatmax12) and the maximum value of the charge power that can be charged from the current charge rate SOCact, the predetermined SOC lower limit value, and the SOC upper limit value.
- a value (battery output lower limit value Pbatmin12) is obtained.
- a map or conversion table to represent is stored.
- the map shown in block 60-4 represents appropriate charge / discharge power at a certain charge rate SOC.
- the lower limit value is a charging rate SOC set to allow a margin so that the charging rate does not become zero. If the charge rate SOC is reduced to zero or a value close to zero, it becomes impossible to discharge immediately when a discharge request is made. Therefore, it is desirable to maintain a state of being charged to some extent. Therefore, a lower limit value (for example, 30%) is provided for the charging rate SOC, and control is performed so that discharging cannot be performed when the charging rate SOC is equal to or lower than the lower limit value.
- the maximum discharge power (the maximum power that can be discharged) is zero (that is, not discharged) at the lower limit value of the charge rate SOC, and there is a margin in the dischargeable power as the charge rate SCO increases. It is getting bigger.
- the maximum discharge power increases linearly from the upper limit value of the charging rate SOC.
- the maximum discharge power is not limited to the linear increase, and may be increased by drawing a parabola. You may set so that it may increase with a pattern.
- the maximum charge power (maximum chargeable power) is zero (that is, not charged) in the upper limit value of the charge rate SOC, and there is a margin in the chargeable power as the charge rate SCO becomes smaller. Enlarge.
- the maximum charging power increases linearly from the upper limit value of the charging rate SOC.
- the maximum charging power is not limited to a linear increase, and may be increased by drawing a parabola. You may set so that it may increase with a pattern.
- the block 60-4 refers to this map or conversion table to determine the maximum discharge power (battery output upper limit value Pbatmax12) and the maximum charge power (battery output lower limit value Pbatmin12) allowed at the current charge rate SOCact. Ask.
- the obtained maximum discharge power (battery output upper limit value Pbatmax12) is output to block 60-5, and the obtained maximum charge power (battery output lower limit value Pbatmin12) is output to block 60-6.
- the block 60-5 includes a power distribution unit with the smaller one of the battery output upper limit value Pbatmax11 supplied from the block 60-3 and the battery output upper limit value Pbatmax12 supplied from the block 60-4 as the battery output upper limit value Pbatmax1. Is output to block 60-8.
- the block 60-5 functions as a minimum value selector.
- the block 60-6 uses the larger one of the battery output lower limit value Pbatmin11 supplied from the block 60-3 and the battery output lower limit value Pbatmin12 supplied from the block 60-4 as the battery output lower limit value Pbatmin1.
- the data is output to the block 60-8 which is a distribution unit.
- the larger battery output lower limit value means the smaller negative value, that is, the value closer to zero. Thereby, it can protect reliably from the excessive charging / discharging exceeding the output capability of the battery 19.
- the block 60-6 functions as a maximum value selector.
- Block 60-7 obtains a battery output target value Pbattgt for making the charging rate SOC close to the target value from the input current charging rate SOCact and a predetermined SOC target value.
- the block 60-7 stores a map or conversion table representing the battery output target value Pbattgt that approaches the SOC target value at the charging rate as shown in FIG.
- the block 60-7 refers to this map or conversion table, and in order to set the charging rate SOC to the optimum target value, the charging power indicating how much charging should be performed or the discharging power indicating how much discharging should be performed Can be requested.
- the output of the vertical axis in the map referenced by the block 60-7 is zero when neither charging nor discharging is performed, the charging side is negative, and the discharging side is positive.
- the current charging rate SOCact is smaller than the target value, the battery 58 should be charged, and the target value of charging power, that is, the battery output target value Pbattgt is shown.
- the battery output target value Pbattgt is a positive value, it represents the target discharge power, and when it is a negative value, it represents the target charge power.
- the battery output target value Pbattgt obtained in block 60-7 is output to block 60-8 which is a power distribution unit.
- the block 60-8 as the power distribution unit includes the engine output upper limit value Pengmax, the engine output lower limit value Pengmin, the battery output upper limit value Pbatmax1, and the battery output lower limit value as the battery output limit value.
- the value Pbatmin1 and the battery output target value Pbatgtt are input.
- the block 60-8 determines the hydraulic load actual output Phydout, the electric load actual output Pelcout, and the assist motor output command Pasmref based on these input values, and outputs them to each part of the controller 30.
- the controller 30 controls the hydraulic pressure supplied to the hydraulic load 54 based on the actual hydraulic load output Phydout, controls the power supplied to the electric load 56 based on the actual electrical load Pelcout, and outputs the assist motor output command Pasmref. Based on this, the assist amount of the engine 50 by the assist motor 52 or the power generation amount by the assist motor 52 is controlled.
- FIG. 6 is a flowchart of processing performed in the control unit 60.
- step S1 the engine output upper limit value Pengmax and the engine output upper limit value Pengmin of the current engine 50 are determined from the actual engine speed Nact indicating the current speed of the engine 50 using a map or a conversion table. This process is performed by block 60-1. At this time, if the engine output upper limit value Pengmax and the engine output upper limit value Pengmin are set in a range where the fuel efficiency of the engine 50 is good in the map or the conversion table, the energy saving effect of the engine 50 can be obtained.
- step S2 a battery output upper limit value Pbatmax1 and a battery output lower limit value Pbatmin1 are determined from the current battery voltage Vact. This process is performed by blocks 60-2 to 60-6.
- the block 60-2 obtains the current charging rate SOCact by calculation from the current battery voltage Vact.
- the block 60-3 determines the battery output upper limit value Pbatmax11 and the battery output lower limit value Pbatmin11 when the charging current and the discharging current are made constant as maximum values from the current charging rate SOCact using a map or a conversion table.
- the block 60-4 determines the battery output upper limit value Pbatmax12 and the battery output lower limit value Pbatmin12 which are not lower than the SOC lower limit value and not higher than the SOC upper limit value from the current charging rate SOCact using the map or the conversion table. .
- the block 60-5 determines the smaller one of the battery output upper limit value Pbatmax11 and the battery output upper limit value Pbatmax12 as the battery output upper limit value Pbatmax1.
- the battery output upper limit value Pbatmax1 indicates the maximum discharge power
- the battery output lower limit value Pbatmin1 indicates the maximum charge power.
- the block 60-6 determines the larger one of the battery output lower limit value Pbatmin11 and the battery output lower limit value Pbatmin12 as the battery output lower limit value Pbatmin1.
- step S3 the battery output target value Pbattgt is determined from the current charging rate SOCact. This process is performed by block 60-7.
- step S4 the actual electric load output Pelcout is determined based on the limit values of the required output of the engine 50 and the battery 58.
- the processing in step S4 is performed in block 60-8 which is a power distribution unit. This process will be described later.
- step S5 the actual hydraulic load output Phydout is determined based on the limit values of the required output of the engine 50 and the battery 58.
- the processing in step S5 is performed in block 60-8 which is a power distribution unit. This process will be described later.
- step S6 the battery output Pbatout is determined based on the calculated outputs of the engine 50, the electric load 56, and the battery 58.
- the battery output Pbatout is charging / discharging power to the battery 58.
- the processing in step S6 is performed in block 60-8 which is a power distribution unit. This process will be described later.
- step S7 an assist motor output command Pasmref is determined based on a comparison between the actual electric load output Pelcout and the battery output Pbatout.
- the processing in step S6 is performed in block 60-8 which is a power distribution unit. This process will be described later.
- step S7 When the process in step S7 is completed, the process in the control unit 60 is terminated.
- the hydraulic load actual output Phydout, the electric load actual output Pelcout, and the assist motor output command Pasmref are determined.
- FIG. 7 is a flowchart of the process in step S4.
- an electric load output upper limit Pelcmax which is the maximum power that can be supplied to the electric load 56. That is, the electric load output upper limit Pelcmax is the maximum power that can be supplied during the power running operation of the electric load 56, and the power during the power running operation is set as a positive value.
- the hydraulic load 54 does not function as a driving force source for the electric load 56, the hydraulic load output request Phydreq is not taken into consideration, and thus the electric load output upper limit Pelcmax is equal to the engine output upper limit Pengmax and the battery output. This is the sum of the upper limit value Pbatmax1.
- FIG. 8 is a diagram showing a calculation model of the above-described electric load output upper limit Pelcmax.
- step S4-2 the electric load request output Pelcreq and the electric load output upper limit Pelcmax are compared, and it is determined whether or not the electric load request output Pelcreq is less than or equal to the electric load output upper limit Pelcmax.
- step S4-2 If it is determined in step S4-2 that the electrical load required output Pelcreq is greater than the electrical load output upper limit Pelcmax (No in step S4-2), the process proceeds to step S4-3.
- step S4-3 the value of the electric load actual output Pelcout is made equal to the value of the electric load output upper limit Pelcmax, and then the process ends. That is, when the power required by the electric load 56 is larger than the maximum value of power that can be supplied by the assist motor 52 and the battery 58, only the maximum power that can be supplied by the assist motor 52 and the battery 58 is supplied to the electric load 56. And an upper limit is set for the power supplied to the electric load.
- step S4-4 the maximum power during the regenerative operation of the electric load 56 is calculated.
- the electric load output lower limit value Pelcmin is obtained by subtracting the hydraulic load output request Phydreq from the engine output lower limit value Pengmin and adding the battery output lower limit value Pbatmin1.
- FIG. 9 is a diagram showing a calculation model of the electric load output lower limit value Pelcmin described above.
- step S4-5 the electric load request output Pelcreq and the electric load output lower limit value Pelcmin are compared, and it is determined whether or not the electric load request output Pelcreq is greater than or equal to the electric load output lower limit value Pelcmin.
- step S4-5 If it is determined in step S4-5 that the electrical load required output Pelcreq is smaller than the electrical load output lower limit value Pelcmin (No in step S4-5), the process proceeds to step S4-6.
- step S4-6 the value of the electric load actual output Pelcout is made equal to the value of the electric load output lower limit value Pelcmin, and then the process ends. That is, when the power regenerated by the electric load 56 is greater than the sum of the maximum power that can be consumed by the assist motor 52 and the maximum power that can be stored in the battery 58, the power that is regenerated by the electric load 56 can be consumed by the assist motor 52.
- An upper limit is set so as not to exceed the sum of the power and the maximum power that can be stored in the battery 58.
- step S4-5 determines whether the electric load required output Pelcreq is equal to or greater than the electric load output lower limit value Pelccin (Yes in step S4-5).
- step S4-7 the value of the actual electric load output Pelcout is made equal to the value of the electric load request Pelcreq, and then the process ends. That is, when the electric power regenerated by the electric load 56 is equal to or less than the sum of the maximum electric power that can be consumed by the assist motor 52 and the maximum electric power that can be stored in the battery 58, the electric power that is regenerated by the electric load 56 is set to be output as it is. Yes.
- the electric load 56 can be stably controlled by considering the engine output upper and lower limit values Pengmax and Pengmin and the battery output upper and lower limit values Pbatmax and Pbatmin in calculating the value of the actual electric load output Pelcout. .
- FIG. 10 is a flowchart of the process in step S5.
- step S5-1 the hydraulic load output upper limit value Phydmax, which is the maximum power that can be supplied to the hydraulic load 54, is calculated.
- the hydraulic load output upper limit value Phydmax is calculated by adding the battery output upper limit value Pbatmax to the engine output upper limit value Pengmax and subtracting the electric load actual output Pelcout.
- FIG. 11 is a diagram showing a calculation model of the hydraulic load output upper limit value Phydmax.
- the electric load actual output Pelcout has polarity, and takes positive and negative values, similarly to the electric load output upper and lower limit values Pelecmax and Pelecmin.
- the electric load actual output Pelcout When the electric load actual output Pelcout is a positive value, it means that electric power is supplied during the power running operation of the electric load 56, and the power that can be supplied to the hydraulic load 54 is obtained by subtracting the electric power supplied to the electric load 56. .
- the electric load actual output Pelcout when the electric load actual output Pelcout is a negative value, it means that regenerative power is supplied during the regenerative operation of the electric load 56, and the power that can be supplied to the hydraulic load 54 is obtained by adding the regenerative power from the electric load 56. It will be a thing. Since the negative value of the actual electric load output Pelcout is subtracted, it automatically becomes positive between negative and negative, and the regenerative power is added.
- step S5-2 the hydraulic load request output Phydreq is compared with the hydraulic load output upper limit value Phydmax, and it is determined whether or not the hydraulic load request output Phydreq is less than or equal to the hydraulic load output upper limit value Phydmax.
- step S5-2 When it is determined in step S5-2 that the hydraulic load request output Phydreq is not less than the hydraulic load output upper limit Phydmax, that is, the hydraulic load request output Phydreq is greater than the hydraulic load output upper limit Phydmax (No in step S5-2) ), The process proceeds to step S5-3.
- step S5-3 the value of the hydraulic load actual output Phydout is made equal to the hydraulic load output upper limit Phydmax, and then the process ends. That is, when the power required by the hydraulic load 54 is greater than the sum of the maximum power that can be output from the engine 50 and the maximum power that can be output from the assist motor 52, the power that is supplied to the hydraulic load 54 can be the maximum power that can be output from the engine 50.
- the upper limit is set as the sum of the maximum power that can be output from the assist motor 52.
- step S5-2 when it is determined in step S5-2 that the hydraulic load request output Phydreq is equal to or less than the hydraulic load output upper limit Phydmax (Yes in step S5-2), the process proceeds to step S5-4.
- step S5-4 the value of the hydraulic load output Phydout is made equal to the value of the hydraulic load request output Phydreq, and then the process ends. That is, when the power required by the hydraulic load 54 is equal to or less than the sum of the maximum power that can be output from the engine 50 and the maximum power that can be output from the assist motor 52, the power required by the hydraulic load 54 is set to be supplied as it is. ing.
- the hydraulic load 54 can be stably controlled by considering the engine output upper limit value Pengmax and the battery output upper limit value Pbatmax1 in the calculation of the value of the hydraulic load actual output Phydout.
- FIG. 12 is a flowchart of the process in step S6.
- the battery output upper limit value Pbatmax2 indicates the maximum discharge power
- the battery output lower limit value Pbatmin2 indicates the maximum charge power.
- the battery control output upper limit value Pbatmax2 which is electric power that can be discharged by the battery 58, is calculated in the state of the output to the electric load 56 and the output to the hydraulic load 54 determined as described above.
- the battery control output upper limit value Pbatmax2 is calculated by subtracting the engine output lower limit value Pengmin from the sum of the electric load actual output Pelcout and the hydraulic load output Phydout.
- FIG. 13 is a diagram showing a calculation model of the battery control output upper limit value Pbatmax2.
- the battery control output upper limit value Pbatmax2 is the sum of the power that can be consumed by the electric load 56 and the power that can be consumed by assisting the hydraulic system by the assist motor 52.
- step S6-2 the battery output upper limit value Pbatmax1 determined in step S2 is compared with the battery control output upper limit value Pbatmax2, and it is determined whether or not the battery control output upper limit value Pbatmax2 is greater than or equal to the battery output upper limit value Pbatmax1. judge.
- step S6-2 If it is determined in step S6-2 that the battery control output upper limit value Pbatmax2 is equal to or greater than the battery output upper limit value Pbatmax1 (Yes in step S6-2), the process proceeds to step S6-3. In step S6-3, the battery output upper limit value Pbatmax is made equal to the battery output upper limit value Pbatmax1. Thereafter, the process proceeds to step S6-5.
- step S6-2 when it is determined in step S6-2 that the battery control output upper limit value Pbatmax2 is not equal to or greater than the battery output upper limit value Pbatmax1, that is, the battery control output upper limit value Pbatmax2 is smaller than the battery output upper limit value Pbatmax1 (in step S6-2). No), the process proceeds to step S6-4. In step S6-4, the value of the battery output upper limit value Pbatmax is made equal to the value of the battery control output upper limit value Pbatmax2. Thereafter, the process proceeds to step S6-5.
- step S6-5 the battery target output Pbattgt is compared with the battery output upper limit value Pbatmax, and it is determined whether or not the battery target output Pbatgtgt is equal to or less than the battery output upper limit value Pbatmax.
- step S6-5 If it is determined in step S6-5 that the battery target output Pbattgt is not less than or equal to the battery output upper limit value Pbatmax, that is, the battery target output Pbatttgt is greater than the battery output upper limit value Pbatmax (No in step S6-5), the process proceeds to step S6. Proceed to -6. In step S6-6, the value of the battery output Pbatout is made equal to the value of the battery output upper limit value Pbatmax, and then the process ends.
- the battery output upper and lower limit values Pbatmax2 and Pbatmin2 are obtained based on the actual electric load output Pelcout and the actual hydraulic load output Phydout. Thereby, since the maximum value of the output (charge / discharge power) of the battery 58 according to the actual load request can be obtained, the battery 58 can be charged / discharged corresponding to the actual work situation.
- the battery output upper and lower limit values obtained based on the electric load actual output Pelcout and the hydraulic load actual output Phydout are compared with the maximum power that can be charged and discharged according to the current state of charge of the battery 58, Determine the battery requirement limit. Thereby, it is possible to prevent an excessive load from being applied to the battery 58.
- the battery request limit value and the battery target output are compared so that the battery output Pbatout of the battery 58 falls within the range of the battery request limit value, and when the battery target output is outside the range of the battery request limit value, The battery target output is corrected. Thereby, it is possible to more reliably prevent an excessive load from being applied to the battery 58.
- FIG. 14 is a graph showing the value of the battery output Pbatout determined by the process of step S6-6 in a graph showing the relationship between the battery charge rate (SOC) and the battery output.
- the graph of FIG. 14 shows the battery output upper limit value Pbatmax1 determined by the block 60-5 shown in FIG.
- the battery output upper limit value Pbatmax1 is a smaller value of the battery output upper limit value Pbatmax11 and the battery output upper limit value Pbatmax12, and corresponds to a portion where a two-dot chain line is drawn in the figure.
- the graph of FIG. 14 also shows Pbatmin1 determined in block 60-6 shown in FIG.
- the battery output lower limit value Pbatmin1 is a larger value (closer to zero) of the battery output lower limit value Pbatmin11 and the battery output lower limit value Pbatmin12, and corresponds to a portion where a two-dot chain line is drawn in the figure.
- Actual battery output Pbatout is determined so as to enter a region below Pbatmax1 indicated by a two-dot chain line on the plus side indicating discharge. On the other hand, the actual battery output Pbatout is determined so as to enter the region above Pbatmin1 indicated by a two-dot chain line on the minus side indicating charging.
- the battery output target value Pbattgt referred to in the block 60-7 is also shown.
- the current charging rate of the battery 58 In consideration of SOCact, the actual discharge power or charge power of the battery 58 is determined as the battery output Pbatout.
- step S6-6 since the battery target output Pbattgt at the current charging rate SOCact of the battery 58 exceeds the battery output control upper limit value Pbatmax, the target discharge power is the upper limit of the discharge power. The value is exceeded. In this case, the battery target output Pbatgt should not be set as the battery output Pbatout. Therefore, the actual battery output Pbatout is set to the battery output control upper limit value Pbatmax.
- step S6-2 and step S6-4 described above since the battery control output upper limit value Pbatmax2 is smaller than the battery output upper limit value Pbatmax1, the value of the battery output upper limit value Pbatmax is equal to the value of the battery control output upper limit value Pbatmax2. Is set.
- the value of the battery output upper limit value Pbatmax that is, the value of the battery control output upper limit value Pbatmax2 is finally set as the actual battery output Pbatout. That is, the battery request limit value is calculated based on the outputs of the engine 50, the electric load 56, and the battery 58. Then, the battery target output Pbattgt is compared with the calculated battery request limit value, and replaced with the battery supply limit value in the case shown in FIG. At this time, the target value exceeding the capacity of the battery 58 can be prevented from being calculated by comparing the SOC and the limit value of the battery 58 corresponding to the SOC so as not to exceed the output capacity of the battery 58. .
- step S6-5 if it is determined in step S6-5 that the battery target output Pbatgtt is equal to or less than the battery output upper limit value Pbatmax (Yes in step S6-5), the process proceeds to step S6-7.
- a battery control output lower limit value Pbatmin2 which is electric power that can be charged by the battery 58, is calculated in the state of the output to the electric load 56 and the output to the hydraulic load 54 determined as described above.
- the battery control output lower limit value Pbatmin2 is calculated by subtracting the engine output upper limit value Pengmax from the sum of the electric load actual output Pelcout and the hydraulic load output Phydout.
- FIG. 15 is a diagram showing a calculation model of the battery control output lower limit value Pbatmin2.
- the battery control output lower limit Pbatmin2 is the sum of the regenerative power of the electric load 56 and the power generated by the assist motor 52.
- step S6-8 the battery output lower limit value Pbatmin1 is compared with the battery control output lower limit value Pbatmin2, and it is determined whether or not the battery control output lower limit value Pbatmin2 is less than or equal to the battery output lower limit value Pbatmin1.
- step S6-8 If it is determined in step S6-8 that the battery control output lower limit value Pbatmin2 is less than or equal to the battery output lower limit value Pbatmin1 (Yes in step S6-8), the process proceeds to step S6-9. In step S6-9, the value of the battery output lower limit value Pbatmin is made equal to the value of the battery output lower limit value Pbatmin1. Thereafter, the process proceeds to step S6-11.
- step S6-8 when it is determined in step S6-8 that the battery control output lower limit value Pbatmin2 is not less than or equal to the battery output lower limit value Pbatmin1, that is, the battery control output lower limit value Pbatmin2 is greater than the battery output lower limit value Pbatmin1 (No in step S6-8). ), The process proceeds to step S6-10. In step S6-10, the value of the battery output lower limit value Pbatmin is made equal to the value of the battery control output lower limit value Pbatmin2. Thereafter, the process proceeds to step S6-11.
- step S6-11 the battery target output Pbattgt is compared with the battery output lower limit value Pbatmin to determine whether or not the battery target output Pbatttgt is equal to or greater than the battery output lower limit value Pbatmin.
- step S6-11 If it is determined in step S6-11 that the battery target output Pbatgt is greater than or equal to the battery output lower limit value Pbatmin (Yes in step S6-11), the process proceeds to step S6-12.
- step S6-12 the value of the battery output Pbatout is made equal to the value of the battery target output Pbatgtgt, and then the process is terminated.
- FIG. 16 is a graph showing the value of the battery output Pbatout determined by the process of step S6-12 in a graph showing the relationship between the battery charge rate (SOC) and the battery output.
- the battery output upper limit value Pbatmax1 is equal to or less than the battery control output upper limit value Pbatmax2, so that the value of the battery control output upper limit value Pbatmax1 is changed to the battery level by the processing of step S6-2 and step S6-3. It is set as the output upper limit value Pbatmax.
- the battery control output lower limit value Pbatmin2 is equal to or less than the battery output lower limit value Pbatmin1
- the value of the battery output lower limit value Pbatmin1 is set as the battery output lower limit value Pbatmin by the processes in steps S6-8 and S6-9.
- the battery target output Pbattgt at the current charging rate SOCact of the battery 58 is not less than the battery output lower limit Pbatmin and not more than the battery output upper limit value Pbatmax, the battery target output Pbattgt can be set as the actual battery output Pbatout. is there. Therefore, the value of the battery target output Pbattgt is set as the battery output Pbatout by the process of step S6-12.
- step S6-11 when it is determined in step S6-11 that the battery target output Pbatgt is not equal to or greater than the battery output lower limit value Pbatmin, that is, the battery target output Pbatgtgt is smaller than the battery output lower limit value Pbatmin (No in step S6-11), the process is performed. Proceed to step S6-13. In step S6-13, the value of the battery output Pbatout is made equal to the value of the battery output lower limit value Pbatmin, and then the process ends.
- FIG. 17 is a graph showing the value of the battery output Pbatout determined by the process of step S6-12 in a graph showing the relationship between the battery charge rate (SOC) and the battery output.
- the value of the battery output lower limit value Pbatmin1 is changed to the battery output lower limit value by the processing in steps S6-8 and S6-9.
- Pbatmin the battery target output Pbattgt at the current charging rate SOCact of the battery 58 is less than the battery output lower limit Pbatmin, the target charging power exceeds the maximum charging power of the battery, and the battery target output Pbattgt is the actual battery output. Should not be set as Pbatout. Therefore, the value of the battery output lower limit value Pbatmin, that is, the value of the battery output lower limit value Pbatmin1 is set as the battery output Pbatout by the process of step S6-13.
- the battery output upper and lower limit values Pbatmax2 and Pbatmin2 are obtained based on the actual electric load output Pelcout and the actual hydraulic load output Phydout. Thereby, since the maximum value of the output (charge / discharge power) of the battery 58 according to the actual load request can be obtained, the battery 58 can be charged / discharged corresponding to the actual work situation.
- the battery output upper and lower limit values obtained based on the electric load actual output Pelcout and the hydraulic load actual output Phydout are compared with the maximum power that can be charged and discharged according to the current state of charge of the battery 58, Determine the battery requirement limit. Thereby, it is possible to prevent an excessive load from being applied to the battery 58.
- the battery request limit value and the battery target output are compared so that the battery output Pbatout of the battery 58 falls within the range of the battery request limit value, and when the battery target output is outside the range of the battery request limit value, The battery target output is corrected. Thereby, it is possible to more reliably prevent an excessive load from being applied to the battery 58.
- FIG. 18 is a flowchart of the process in step S7.
- step S7-1 an assist motor output command Pasmref for instructing the operation of the assist motor 52 is calculated, and then the process ends.
- the assist motor output command Pasmref is calculated by subtracting the electric load actual output Pelcout from the battery output Pbatout.
- FIG. 19 is a diagram showing a calculation model of the assist motor output command Pasmref.
- the output of the assist motor 52 corresponds to the power obtained by subtracting the power consumed by the electric load 56 from the power discharged from the battery 58.
- the output of the electric load 56 has polarity, and the polarity is positive when the electric load 56 actually consumes power.
- the electric load output which is the power consumed by the electric load 56
- the assist motor 52 functions as an electric motor.
- the value obtained by subtracting the electrical load output which is the power consumed by the electrical load 56, from the power discharged from the battery 58
- the power from the engine 50 is supplied to the assist motor 52, and the assist motor 52 generates power. Functions as a machine.
- the assist motor 52 generates a negative amount of electric power, and the electric power is supplied to the electric load 56.
- the assist motor 52 functions as an electric motor to assist the engine 50. That is, the assist motor 52 is controlled based on an electrical comparison between the actual electric load Pelcout, which is the output setting value of the electric drive unit, and the battery output Pbatout, which is the capacitor output setting value.
- a hybrid power shovel that is an example of a hybrid construction machine to which the present embodiment is applied includes a hydraulic generator, a motor generator, a capacitor, an electric drive unit, and a control unit.
- the hydraulic pressure generator corresponds to the main pump 14 that is a hydraulic motor, converts the output of the engine 50 into hydraulic pressure, and supplies the hydraulic pressure to the hydraulic drive unit.
- the motor generator 12 corresponds to the assist motor 52, is connected to the engine 50, and functions as both the motor and the generator.
- the accumulator corresponds to the battery 19 (or 58) and supplies electric power to the motor generator 12 to function as an electric motor.
- the electric drive unit is driven by electric power from the electric storage device and the motor generator, generates regenerative electric power, and supplies it to at least one of the electric storage device and the motor generator.
- the control unit 60 controls the operation of the motor generator 12.
- the control unit 60 includes a power distribution unit 60-8 for controlling the operation and output of the motor generator 12.
- Power distribution unit 60-8 is determined based on the storage device output setting values (battery output upper limit value Pbatmax1 and battery output lower limit value Pbatmin1) determined based on the charging rate (SOC) of the storage battery and the engine speed.
- Engine output set values engine output upper limit value Pengmax and engine output lower limit value Pengmin
- hydraulic load request value hydraulic load request output Phydreq
- electric load request output Pelcreq electric load request output
- the power distribution unit 60-8 determines the electric power to be supplied to the electric drive unit, and outputs it as an electric load actual output value (electric load actual output Pelcout). Further, the power distribution unit 60-8 determines an output to be supplied to the hydraulic drive unit, and outputs it as a hydraulic load actual output value (hydraulic load actual output Phydout). Further, the power distribution unit 60-8 determines an output command (assist motor output command Pasmref) based on the storage rate (SOC) of the battery.
- SOC storage rate
- the operation and output of the motor generator can be controlled in consideration of the capacitor output set value, the electric load request value, the engine output set value, and the hydraulic load request value.
- a certain engine and battery can be used in an appropriate output range.
- the regenerative electric power from an electric load can be used efficiently, and the charging rate (SOC) of the battery can be efficiently maintained near the target value.
- SOC charging rate
- a hybrid excavator has been described as an example of a hybrid construction machine.
- the present invention can also be applied to a construction machine such as a truck or a wheel loader.
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Abstract
Description
1A、1B 走行機構
2 旋回機構
3 上部旋回体
4 ブーム
5 アーム
6 バケット
7 ブームシリンダ
8 アームシリンダ
9 バケットシリンダ
10 キャビン
11 エンジン
12 電動発電機
13 減速機
14 メインポンプ
15 パイロットポンプ
16 高圧油圧ライン
17 コントロールバルブ
18 インバータ
19 バッテリ
20 インバータ
21 旋回用電動機
23 メカニカルブレーキ
24 旋回減速機
25 パイロットライン
26 操作装置
26A、26B レバー
26C ペダル
27 油圧ライン
28 油圧ライン
29 圧力センサ
30 コントローラ
31 速度指令変換部
32 駆動制御装置
40 旋回駆動制御装置
50 エンジン
52 アシストモータ
54 油圧負荷
56 電気負荷
58 バッテリ
60 制御部
60-1~60-7 ブロック
60-8 ブロック(動力分配部)
60-9 出力条件算出部
エンジン実回転数Nactは、エンジン50の実際の回転数を示す変数である。エンジン50はパワーショベルの運転時には常に駆動されており、エンジン実回転数Nactが検出されている。
油圧負荷要求出力Phydreqは、油圧負荷54が必要とする動力を示す変数であり、例えばパワーショベルを運転者が操作する際の操作レバーの操作量に相当する。
電気負荷要求出力Pelcreqは、電気負荷56が必要とする電力を示す変数であり、例えばパワーショベルを運転者が操作する際の操作レバーの操作量に相当する。
バッテリ電圧Vactは、バッテリ58の出力電圧を示す変数である。本実施形態ではバッテリとしてキャパシタ蓄電器を用いている。キャパシタの充電量は、キャパシタの端子間電圧の二乗に比例するから、出力電圧を検出することでバッテリ58の充電状態(すなわち、充電率SOC)を知ることができる。
油圧負荷要求出力Phydreqに対して、実際に油圧負荷54に供給する動力である。油圧負荷要求出力Phydreqに対して常に要求された動力を供給すると、同時に駆動されている電気負荷56の要求を満たせなくなったり、バッテリ58の充電率SOCを適当な範囲内に維持できなくなってしまう。このため、実際に油圧負荷54に供給する動力をある程度制限しなくてはならない場合がある。
電気負荷要求出力Pelcreqに対して、実際に電気負荷54に供給する電力である。電気負荷要求出力Pelcreqに対して常に要求された電力を供給すると、同時に駆動されている油圧負荷54の要求を満たせなくなったり、バッテリ58の充電率SOCを適当な範囲内に維持できなくなってしまう。このため、実際に電気負荷56に供給する電力をある程度制限しなくてはならない場合がある。
アシストモータ52の出力を指示する値である。アシストモータ出力指令Pasmrefにより、アシストモータ52が電動機として機能してエンジン50をアシストして油圧負荷54に動力を供給するか、あるいは、アシストモータ52が発電機として機能して電気負荷56に電力を供給するかバッテリ58を充電するか、が指示される。
Claims (6)
- エンジンの出力を油圧に変換し油圧駆動部に供給する油圧発生機と
前記エンジンに接続され、電動機及び発電機の両方として機能する電動発電機と、
該電動発電機に電力を供給して電動機として機能させる蓄電器と、
該蓄電器からの電力により駆動され、且つ回生電力を発生して前記蓄電器に供給する電気駆動部と、
前記電動発電機の動作を制御する制御部と
を有するハイブリッド式建設機械であって、
前記制御部は、前記エンジンと前記蓄電器との出力条件を算出する出力条件算出部と、該出力条件算出部で算出された出力条件に基づいて、前記電気駆動部と前記油圧駆動部の出力値を決定する動力分配部とを備えることを特徴とするハイブリッド式建設機械 - 請求項1記載のハイブリッド式建設機械であって、
前記動力分配部は、前記蓄電器の充電率に基づいて決定される蓄電器出力設定値と、前記エンジンの回転数に基づいて決定されるエンジン出力設定値と、前記油圧発生機が要求する動力を示す油圧負荷要求値と、前記電気駆動部が要求する電力を示す電気負荷要求値と、に基づいて前記電動発電機の動作及び出力を制御するための出力指令を生成して出力することを特徴とするハイブリッド式建設機械。 - 請求項1又は2記載のハイブリッド式建設機械であって、
前記動力分配部は、前記電気駆動部を力行運転する電力及び前記電気駆動部の回生運転により発生する回生電力を、前記エンジン及び前記蓄電器の出力限界値に基づいて決定することを特徴とするハイブリッド式建設機械。 - 請求項1乃至3のうちいずれか一項記載のハイブリッド式建設機械であって、
前記動力分配部は、前記油圧駆動部に供給する出力を、前記エンジン及び前記蓄電器の出力限界値に基づいて決定することを特徴とするハイブリッド式建設機械。 - 請求項1乃至4のうちいずれか一項記載のハイブリッド式建設機械であって、
前記蓄電器の出力指令は、前記エンジン、前記電気駆動部、及び前記蓄電器のそれぞれの出力に基づいて算出されたバッテリ要求限界値とバッテリ目標出力とを比較して決定されることを特徴とするハイブリッド式建設機械。 - 請求項5記載のハイブリッド式建設機械であって、
前記電動発電機の出力は、前記蓄電器の出力指令と前記電気駆動部に供給する電力又は前記電気駆動部から出力される電力とを比較して決定されることを特徴とするハイブリッド式建設機械。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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EP08866647.4A EP2228492A4 (en) | 2007-12-28 | 2008-12-26 | Hybrid construction machine |
US12/810,607 US8285434B2 (en) | 2007-12-28 | 2008-12-26 | Hybrid-type construction machine having an output condition calculating unit to calculate output conditions of an engine and an electric storage device |
JP2009548112A JP5154578B2 (ja) | 2007-12-28 | 2008-12-26 | ハイブリッド式建設機械 |
CN2008801231152A CN101918649B (zh) | 2007-12-28 | 2008-12-26 | 混合式施工机械 |
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US (1) | US8285434B2 (ja) |
EP (1) | EP2228492A4 (ja) |
JP (1) | JP5154578B2 (ja) |
KR (1) | KR101268849B1 (ja) |
CN (1) | CN101918649B (ja) |
WO (1) | WO2009084673A1 (ja) |
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WO2015040724A1 (ja) * | 2013-09-19 | 2015-03-26 | 東芝三菱電機産業システム株式会社 | 蓄電池システム |
WO2015040722A1 (ja) * | 2013-09-19 | 2015-03-26 | 東芝三菱電機産業システム株式会社 | 蓄電池システム |
CN105556782A (zh) * | 2013-09-19 | 2016-05-04 | 东芝三菱电机产业系统株式会社 | 蓄电池系统 |
JPWO2015040722A1 (ja) * | 2013-09-19 | 2017-03-02 | 東芝三菱電機産業システム株式会社 | 蓄電池システム |
JPWO2015040724A1 (ja) * | 2013-09-19 | 2017-03-02 | 東芝三菱電機産業システム株式会社 | 蓄電池システム |
US10014698B2 (en) | 2013-09-19 | 2018-07-03 | Toshiba Mitsubishi-Electric Industrial Systems Corporation | Storage battery system |
US10044200B2 (en) | 2013-09-19 | 2018-08-07 | Toshiba Mitsubishi-Electric Industrial Systems Corporation | Storage battery system |
JP2016168920A (ja) * | 2015-03-12 | 2016-09-23 | コベルコ建機株式会社 | ハイブリッド建設機械 |
Also Published As
Publication number | Publication date |
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EP2228492A4 (en) | 2017-02-22 |
CN101918649A (zh) | 2010-12-15 |
KR101268849B1 (ko) | 2013-05-29 |
JP5154578B2 (ja) | 2013-02-27 |
US8285434B2 (en) | 2012-10-09 |
CN101918649B (zh) | 2013-02-06 |
US20100280697A1 (en) | 2010-11-04 |
KR20100099214A (ko) | 2010-09-10 |
EP2228492A1 (en) | 2010-09-15 |
JPWO2009084673A1 (ja) | 2011-05-19 |
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