WO2009021253A1 - Produit en fibrociment - Google Patents

Produit en fibrociment Download PDF

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Publication number
WO2009021253A1
WO2009021253A1 PCT/AT2008/000278 AT2008000278W WO2009021253A1 WO 2009021253 A1 WO2009021253 A1 WO 2009021253A1 AT 2008000278 W AT2008000278 W AT 2008000278W WO 2009021253 A1 WO2009021253 A1 WO 2009021253A1
Authority
WO
WIPO (PCT)
Prior art keywords
fiber cement
cement product
blasting
product according
group
Prior art date
Application number
PCT/AT2008/000278
Other languages
German (de)
English (en)
Inventor
Thomas Endl
Original Assignee
Eternit-Werke Ludwig Hatschek Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eternit-Werke Ludwig Hatschek Ag filed Critical Eternit-Werke Ludwig Hatschek Ag
Publication of WO2009021253A1 publication Critical patent/WO2009021253A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0818Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete

Definitions

  • the invention relates to a fiber cement product, in particular a fiber cement board, for applying expenses such as facades or interior walls, on floors and the like and for use in furniture construction.
  • Such products have a visible after application or assembly, the viewer accessible surface, which should be designed according to the aesthetic requirements of the particular application.
  • the visible surfaces of fiber cement boards applied to building walls may be particularly colored.
  • a common method for the production of regularly structured surfaces is embossing, for example using embossing rollers, which convey a regularly recurring image of the embossing present on the reel to a previously unstructured surface by unrolling the embossing roller. Embossing by means of structured sheets also leads to a recurring pattern.
  • the term "structured” is understood to mean a non-smooth surface structuring which is designed such that it is visible to the naked eye from a distance of more than Im, in particular from a distance of more than 5 m.
  • the object of the invention is thus to overcome the aesthetic problems of "regularly" structured surfaces in such a way that, on the one hand, a positive visual impression is produced and, moreover, this can also be perceived from a distance of several meters.
  • the structure is preferably achieved by machining the surface by a material-removing or cutting process. This includes in particular methods in which the surface is removed by material particles. Such methods enable a simple and inexpensive generation of an irregular structure.
  • the invention relates in particular to the production of an irregular structure on the surface of a fiber cement product such as fiber cement boards, which are suitable for installation on floors, walls and ceilings both in the interior and in the outer area of buildings, in particular as facade cladding, as well as furniture building materials ,
  • irregular structures evoke an impression that is perceived as soothing, natural, unaffected and restful. This impression is all the more important, the bigger the surface is.
  • the remedy is to produce an irregular structure, in particular by means of a metal-removing or material-removing process, in which the surface of the fiber cement product is removed and thereby roughened.
  • the irregular structure consists of a random arrangement of elevations and depressions.
  • the average distance between adjacent elevations and depressions should preferably be at least 100 ⁇ m.
  • the irregular structure of the surface can be produced by a material-removing process, which can be, in particular, a blasting process.
  • a material-removing process which can be, in particular, a blasting process.
  • Such methods are known, for example, in the use of sand as blasting abrasive sandblasting.
  • the blasting agent may, however, in a conventional manner from particles of stainless steel, cast steel, slag, chilled cast iron, wire grain, aluminum, corundum, ceramic, glass, fruit cores, polyamide, thermosets, polycarbonate, dry ice and mixtures thereof.
  • Fiber cement products per se have already due to their production by mixing fibers, a hydraulic binder (cement) and various additives to an irregular texture, which, however, does not emerge in the unprocessed state of the fiber cement product.
  • a material-removing machining such as sandblasting, however, the inherent material nature comes to light, so that it is perceivable even from a greater distance than the surface structure.
  • the duration of the jet, the angle of impact of the abrasive on the surface, the hardness of the abrasive compared to the surface hardness of the fiber cement product and the grain size of the abrasive can be created from a more quiet to a very harsh lively structure a variety of surfaces, but always remain pattern-free and therefore produce a visually positive, aesthetic impression.
  • the shape of the peaks and valleys is also variable by the above parameters.
  • the depressions may be, for example, shell-shaped or teardrop-shaped or, in the case of very flat angles of incidence, also form oblong stripes.
  • the material-removing method can furthermore be followed by at least one further processing method such as brushing, polishing or coating the treated surface, as a result of which the structure can be permanently solidified, weather-resistant and / or colored.
  • the machining can take place both during the production of the fiber cement products and after the assembly thereof.
  • a fiber cement panel of the size 3030 x 1230 x 12 mm was treated by means of a sandblasting machine of F. Ruby (SM 200). It is a 2001-chamber single-chamber sandblast with pneumatic remote control. The blower was manually directed to the fiber cement board and this blasted in a zig-zag-like course.
  • SM 200 F. Ruby
  • the abrasive used was stone slag.
  • the stone-slag particles have an angular shape and have a diameter of less than or equal to 2 mm.
  • the fiber cement boards processed in this way have a very finely structured surface.
  • the blasted fiber cement board produced according to Example 1 can be cleaned in a further processing step, for example, turned away and sucked off and twice, e.g. coated with a transparent acrylate coating.
  • a transparent acrylate coating e.g. coated with a transparent acrylate coating.
  • the coating is done because an uncoated surface is much dirtier than a coated one. Furthermore, in the case of uncoated boards, contact with water can lead to lime efflorescence, which is undesirable.
  • Example 1 Disadvantage of the manual blasting method of Example 1 is that the processing of a single fiber cement plate takes a relatively long time, furthermore, the individual parameters that affect the material removal, not easily changed.
  • Machine factory B.V. processed in a size of 3030 x 1230 x 8 mm.
  • the blasting material is thrown by the centrifugal force at about 50 m / s onto the fiber cement board to be processed.
  • Three blast wheels radiate the top of the fiber cement board. The remaining three blast wheels for the underside can be switched on if necessary.
  • the feed of the system to 3 m / min and as a blasting medium steel balls with a diameter of 1 mm can be selected.
  • Example 4 The blasted fiber cement board produced according to Example 3 was cleaned in a further processing step, in this case turned away and sucked off, and once coated with a covering acrylate coating.
  • the fiber cement board is shown in FIG.
  • the fiber cement panels blasted according to Example 3 were brushed wet by means of a polishing and brushing machine from Hensel and Burkhardt Model 561.
  • a polishing brush of fineness / grain 500 was used, the applied grinding pressure was 2.4 bar and the fiber cement board was brushed twice along the contour and twice in each longitudinal and transverse direction.
  • the wet brushing has the additional advantage that the surface of the machined fiber cement board is dust-free and free from loose parts after processing.
  • the blasted and brushed fiber cement board was then dried to a humidity of 11% and coated by means of acrylate paint.

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Finishing Walls (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

La présente invention a pour objet un produit en fibrociment, en particulier une plaque en fibrociment à appliquer sur des murs tels que des façades ou des parois intérieures, sur des sols et analogues, et à utiliser aussi dans la construction de meubles. Ce produit présente une surface structurée visible lors de l'utilisation. Ladite surface est structurée de manière irrégulière.
PCT/AT2008/000278 2007-08-14 2008-08-07 Produit en fibrociment WO2009021253A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP07450136.2 2007-08-14
EP07450136A EP2025485A1 (fr) 2007-08-14 2007-08-14 Produit de fibrociment

Publications (1)

Publication Number Publication Date
WO2009021253A1 true WO2009021253A1 (fr) 2009-02-19

Family

ID=39248417

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AT2008/000278 WO2009021253A1 (fr) 2007-08-14 2008-08-07 Produit en fibrociment

Country Status (2)

Country Link
EP (1) EP2025485A1 (fr)
WO (1) WO2009021253A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2952310A1 (fr) 2014-06-03 2015-12-09 Eternit NV Procédé permettant d'obtenir un article en fibrociment
WO2015185392A1 (fr) * 2014-06-03 2015-12-10 Eternit Nv Procédé permettant d'obtenir un produit en fibrociment

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017212320A1 (fr) * 2016-06-10 2017-12-14 Manicardi Massimo Procédé de production de carreaux céramiques structurés

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1502958A (en) * 1974-10-10 1978-03-08 Fulgurit Werke Method of and apparatus for producing boards of fibrous cementitious material
JPS5375221A (en) * 1976-12-16 1978-07-04 Shikoku Kasei Kougiyou Kk Manufacture of artificial otani stone
US5107629A (en) * 1989-11-09 1992-04-28 The Celotex Corporation Texturing of acoustical mineral fiberboard with wheel blast machine
AT6620U1 (de) * 2002-11-11 2004-01-26 Sw Umwelttechnik Stoiser & Wol Schleuderbeton-erzeugnis und verfahren zu dessen herstellung

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1502958A (en) * 1974-10-10 1978-03-08 Fulgurit Werke Method of and apparatus for producing boards of fibrous cementitious material
JPS5375221A (en) * 1976-12-16 1978-07-04 Shikoku Kasei Kougiyou Kk Manufacture of artificial otani stone
US5107629A (en) * 1989-11-09 1992-04-28 The Celotex Corporation Texturing of acoustical mineral fiberboard with wheel blast machine
AT6620U1 (de) * 2002-11-11 2004-01-26 Sw Umwelttechnik Stoiser & Wol Schleuderbeton-erzeugnis und verfahren zu dessen herstellung

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DATABASE WPI Week 197832, Derwent World Patents Index; AN 1978-57530A, XP002475614 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2952310A1 (fr) 2014-06-03 2015-12-09 Eternit NV Procédé permettant d'obtenir un article en fibrociment
WO2015185392A1 (fr) * 2014-06-03 2015-12-10 Eternit Nv Procédé permettant d'obtenir un produit en fibrociment
US20170080598A1 (en) * 2014-06-03 2017-03-23 Eternit Nv A Process for Providing a Fiber Cement Product
EP3418012A1 (fr) 2014-06-03 2018-12-26 Eternit NV Procédé permettant de fournir un produit en fibrociment
EP3418011A1 (fr) 2014-06-03 2018-12-26 Eternit NV Procédé permettant de fournir un produit en fibrociment
EP3680079A1 (fr) 2014-06-03 2020-07-15 Eternit NV Procédé permettant de fournir un produit en fibrociment
US11498242B2 (en) 2014-06-03 2022-11-15 Eternit, NV Process for providing a fiber cement product

Also Published As

Publication number Publication date
EP2025485A1 (fr) 2009-02-18

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