EP2025485A1 - Produit de fibrociment - Google Patents
Produit de fibrociment Download PDFInfo
- Publication number
- EP2025485A1 EP2025485A1 EP07450136A EP07450136A EP2025485A1 EP 2025485 A1 EP2025485 A1 EP 2025485A1 EP 07450136 A EP07450136 A EP 07450136A EP 07450136 A EP07450136 A EP 07450136A EP 2025485 A1 EP2025485 A1 EP 2025485A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber cement
- cement product
- blasting
- product according
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
Definitions
- the invention relates to a fiber cement product, in particular a fiber cement board, for application to walls such as facades or interior walls, on floors and the like and for use in furniture construction.
- Such products have a visible after application or assembly, the viewer accessible surface, which should be designed according to the aesthetic requirements of the particular application.
- the visible surfaces of fiber cement boards applied to building walls may be particularly colored.
- a common method for the production of regularly structured surfaces is embossing, for example using embossing rollers, which convey a regularly recurring image of the embossment present on the reel to a previously unstructured surface by unrolling the embossing roller. Embossing by means of structured sheets also leads to a recurring pattern.
- structured is understood for the purposes of the present invention, a non-smooth surface structuring, which is designed so that it consists of a Distance of more than 1m, in particular from a distance of more than 5m is visible to the naked eye.
- the object of the invention is thus to overcome the aesthetic problems of "regularly" structured surfaces in such a way that, on the one hand, a positive visual impression is produced and, moreover, this can also be perceived from a distance of several meters.
- the structure is preferably achieved by machining the surface by a material-removing or cutting process. This includes in particular methods in which the surface is removed by material particles. Such methods enable a simple and inexpensive generation of an irregular structure.
- the invention relates in particular to the production of an irregular structure on the surface of a fiber cement product, such as fiber cement boards, which are suitable for installation on floors, walls and ceilings both indoors and outdoors of buildings, especially as cladding, as well as furniture building materials ,
- irregular structures evoke an impression that is perceived as soothing, natural, unaffected and restful. This impression is all the more important, the bigger the surface is.
- the latter condition means that a paint or varnish application on the surface to produce an irregular structure eliminated because the caused by a textured paint or a structural color formations are so small that even at a distance of less than one meter in the viewer the impression of a smooth surface without structure arises.
- the remedy is to produce an irregular structure, in particular by means of a metal-removing or material-removing process, in which the surface of the fiber cement product is removed and thereby roughened.
- the irregular structure consists of a random arrangement of elevations and depressions.
- the mean distance between adjacent elevations and depressions should preferably be at least 100 ⁇ m.
- the irregular structure of the surface can be produced by a material-removing process, which can be, in particular, a blasting process.
- a material-removing process which can be, in particular, a blasting process.
- Such methods are known, for example, in the use of sand as blasting abrasive sandblasting.
- the blasting agent may, however, in a conventional manner from particles of stainless steel, cast steel, slag, chilled cast iron, wire grain, aluminum, corundum, ceramic, glass, fruit cores, polyamide, thermosets, polycarbonate, dry ice and mixtures thereof.
- Fiber cement products per se have already due to their production by mixing fibers, a hydraulic binder (cement) and various additives to an irregular texture, which, however, does not emerge in the unprocessed state of the fiber cement product.
- a material-removing machining such as sandblasting, however, the inherent material nature comes to light, so that it is perceivable even from a greater distance than the surface structure.
- the duration of the jet, the impact angle of the abrasive on the surface, the hardness of the abrasive compared to the surface hardness of the fiber cement product and the grain size of the abrasive can so from a rather quiet All kinds of surfaces are created to a very rough, lively structure, but they always remain pattern-free and therefore produce a visually positive, aesthetic impression.
- the shape of the peaks and valleys is also variable by the above parameters.
- the depressions may be, for example, shell-shaped or teardrop-shaped or, in the case of very flat angles of incidence, also form oblong stripes.
- the material-removing method can furthermore be followed by at least one further processing method such as brushing, polishing or coating the treated surface, as a result of which the structure can be permanently solidified, weather-resistant and / or colored.
- the machining can take place both during the production of the fiber cement products and after the assembly thereof.
- a fiber cement panel of the size 3030 x 1230 x 12 mm was treated by means of a sandblasting machine of F. Ruby (SM 200). It is a 2001-chamber single-chamber sandblast with pneumatic remote control. The blower was manually directed to the fiber cement board and this blasted in a zig-zag-like course.
- SM 200 F. Ruby
- the abrasive used was stone slag.
- the stone-slag particles have an angular shape and have a diameter of less than or equal to 2 mm.
- the fiber cement boards processed in this way have a very finely structured surface.
- the blasted fiber cement board produced according to Example 1 can be cleaned in a further processing step, for example, swept away and vacuumed and coated twice, for example with a transparent acrylate coating.
- a further processing step for example, swept away and vacuumed and coated twice, for example with a transparent acrylate coating.
- Fig. 1 the left side of the fiber cement board is coated, the right side uncoated for comparison.
- the coating is done because an uncoated surface is much dirtier than a coated one. Furthermore, in the case of uncoated boards, contact with water can lead to lime efflorescence, which is undesirable.
- Example 1 Disadvantage of the manual blasting method of Example 1 is that the processing of a single fiber cement plate takes a relatively long time, furthermore, the individual parameters that affect the material removal, not easily changed.
- the blasting material is thrown by the centrifugal force at about 50 m / s onto the fiber cement board to be processed.
- Three blast wheels radiate the top of the fiber cement board. The remaining three blast wheels for the underside can be switched on if necessary.
- the feed of the system to 3 m / min and as a blasting medium steel balls with a diameter of 1 mm can be selected.
- the blasted fiber cement board produced according to Example 3 was cleaned in a further processing step, in this case turned away and sucked off, and once coated with a covering acrylate coating.
- the fiber cement board is in Fig. 2 shown.
- the fiber cement panels blasted according to Example 3 were brushed wet by means of a polishing and brushing machine from Hensel and Burkhardt Model 561.
- a polishing brush of fineness / grain 500 was used, the applied grinding pressure was 2.4 bar and the fiber cement board was brushed twice along the contour and twice in each longitudinal and transverse direction.
- the wet brushing has the additional advantage that the surface of the machined fiber cement board is dust-free and free from loose parts after processing.
- the blasted and brushed fiber cement board was then dried to a humidity of 11% and coated by means of acrylate paint.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07450136A EP2025485A1 (fr) | 2007-08-14 | 2007-08-14 | Produit de fibrociment |
PCT/AT2008/000278 WO2009021253A1 (fr) | 2007-08-14 | 2008-08-07 | Produit en fibrociment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07450136A EP2025485A1 (fr) | 2007-08-14 | 2007-08-14 | Produit de fibrociment |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2025485A1 true EP2025485A1 (fr) | 2009-02-18 |
Family
ID=39248417
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07450136A Withdrawn EP2025485A1 (fr) | 2007-08-14 | 2007-08-14 | Produit de fibrociment |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2025485A1 (fr) |
WO (1) | WO2009021253A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017212320A1 (fr) * | 2016-06-10 | 2017-12-14 | Manicardi Massimo | Procédé de production de carreaux céramiques structurés |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2952310A1 (fr) | 2014-06-03 | 2015-12-09 | Eternit NV | Procédé permettant d'obtenir un article en fibrociment |
PL3152020T3 (pl) | 2014-06-03 | 2020-12-28 | Eternit Nv | Sposób dostarczania produktu włókno-cementowego |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1502958A (en) * | 1974-10-10 | 1978-03-08 | Fulgurit Werke | Method of and apparatus for producing boards of fibrous cementitious material |
JPS5375221A (en) * | 1976-12-16 | 1978-07-04 | Shikoku Kasei Kougiyou Kk | Manufacture of artificial otani stone |
US5107629A (en) * | 1989-11-09 | 1992-04-28 | The Celotex Corporation | Texturing of acoustical mineral fiberboard with wheel blast machine |
AT6620U1 (de) * | 2002-11-11 | 2004-01-26 | Sw Umwelttechnik Stoiser & Wol | Schleuderbeton-erzeugnis und verfahren zu dessen herstellung |
-
2007
- 2007-08-14 EP EP07450136A patent/EP2025485A1/fr not_active Withdrawn
-
2008
- 2008-08-07 WO PCT/AT2008/000278 patent/WO2009021253A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1502958A (en) * | 1974-10-10 | 1978-03-08 | Fulgurit Werke | Method of and apparatus for producing boards of fibrous cementitious material |
JPS5375221A (en) * | 1976-12-16 | 1978-07-04 | Shikoku Kasei Kougiyou Kk | Manufacture of artificial otani stone |
US5107629A (en) * | 1989-11-09 | 1992-04-28 | The Celotex Corporation | Texturing of acoustical mineral fiberboard with wheel blast machine |
AT6620U1 (de) * | 2002-11-11 | 2004-01-26 | Sw Umwelttechnik Stoiser & Wol | Schleuderbeton-erzeugnis und verfahren zu dessen herstellung |
Non-Patent Citations (1)
Title |
---|
DATABASE WPI Week 197832, Derwent World Patents Index; AN 1978-57530A, XP002475614 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017212320A1 (fr) * | 2016-06-10 | 2017-12-14 | Manicardi Massimo | Procédé de production de carreaux céramiques structurés |
Also Published As
Publication number | Publication date |
---|---|
WO2009021253A1 (fr) | 2009-02-19 |
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