WO2008041273A1 - Method of pickup and pickup apparatus - Google Patents

Method of pickup and pickup apparatus Download PDF

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Publication number
WO2008041273A1
WO2008041273A1 PCT/JP2006/319443 JP2006319443W WO2008041273A1 WO 2008041273 A1 WO2008041273 A1 WO 2008041273A1 JP 2006319443 W JP2006319443 W JP 2006319443W WO 2008041273 A1 WO2008041273 A1 WO 2008041273A1
Authority
WO
WIPO (PCT)
Prior art keywords
adhesive sheet
pellet
peeled
pellets
receiving portion
Prior art date
Application number
PCT/JP2006/319443
Other languages
French (fr)
Japanese (ja)
Inventor
Akira Nakatsu
Original Assignee
Canon Machinery Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Machinery Inc. filed Critical Canon Machinery Inc.
Priority to KR1020097004113A priority Critical patent/KR101133963B1/en
Priority to CN2006800559527A priority patent/CN101512746B/en
Priority to JP2008537331A priority patent/JP4850916B2/en
Priority to PCT/JP2006/319443 priority patent/WO2008041273A1/en
Publication of WO2008041273A1 publication Critical patent/WO2008041273A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere

Definitions

  • the present invention relates to a pickup method and a pickup apparatus.
  • a diced semiconductor pellet hereinafter simply referred to as a pellet
  • a conventional pickup device there is one provided with a stage for holding an adhesive sheet, a push-up stand that moves forward and backward with respect to the stage, and a dollar that is pushed up by the push-up stand. That is, it is configured such that the pressure-sensitive adhesive sheet of the stage is pushed from the back side by one dollar pushed up by the push-up stand, and the pellet is detached from the pressure-sensitive adhesive sheet.
  • the pellet is adsorbed by a collet and taken out.
  • the pellet is tilted and pushed up, a mistake in adsorption of the pellet due to the collet occurs. If a collet pellet pick-up error occurs, the subsequent work will be hindered. In some cases, the pellet was damaged by the needle being pushed up.
  • the pickup device includes a stage 3 that holds an adhesive sheet 2 on which a pellet 1 is attached. Further, the stage 3 is provided with a receiving portion 4 whose upper surface 4a protrudes from the stage upper surface 3a. For this reason, a gap 6 is formed on the outer peripheral side of the receiving portion 4 between the adhesive sheet 2 and the adhesive sheet 2 as shown in FIG. Furthermore, the stage 3 is provided with a suction hole 5 communicating with the gap 6. These suction holes 5, 5 As shown in FIG. 8, a part thereof protrudes outside the first side 8a of the pellet 1 in a plan view.
  • the pressure-sensitive adhesive sheet 2 is sucked through the suction hole 5 while the pellet 1 is sucked (held) by the collet (adsorption collet) 7 from above.
  • the air in the gap 6 is sucked as indicated by an arrow A
  • the pressure-sensitive adhesive sheet 2 around the receiving portion 4 is sucked, and the pressure-sensitive adhesive sheet 2 is peeled off on the outer peripheral side of the pellet 1.
  • the receiving portion 4 is moved in the direction of arrow B. That is, it is moved to the second side 8b facing the first side 8a.
  • the receiving area of the pellet 1 received by the receiving part 4 is reduced, and the adsorption (suction) area of the adhesive sheet 2 is increased. Can be completely peeled off.
  • Patent Document 1 Patent No. 3209736
  • the adhesive sheet 2 is peeled from the first side 8a toward the second side 8b facing the first side 8a. For this reason, the length of the first side 8a is peeled off and a relatively large peeling force is required.
  • the tip 1 is held only by the collet 7 adsorption force at the time of peeling, the tip (pellet) 1 side loses against the peeling force at the time of sliding, and the tip 1 is detached from the collet 7 or received. There is a risk that the adhesive sheet 2 is pulled by the sliding movement of the part 4 and the chip 1 is displaced.
  • the present invention provides a pickup method and pickup apparatus that can reliably and easily peel and take out pellets to be peeled.
  • the pickup method of the present invention comprises a plurality of rectangular thin-walled sheets affixed on an adhesive sheet.
  • the pellet is peeled off from the pressure-sensitive adhesive sheet in order, and the pellet to be peeled is received via the pressure-sensitive adhesive sheet at the receiving part, and the outer peripheral side of the receiving part is in contact with the pressure-sensitive adhesive sheet.
  • the pellet is held at the upper force and the gap is sucked by supporting the lower part of the pressure-sensitive adhesive sheet by the protrusions that enter the gap while supporting the lower portion.
  • the pressure-sensitive adhesive sheet is peeled off, and then the pellet is peeled by moving the receiving portion along the horizontal direction while supporting the pressure-sensitive adhesive sheet with protrusions and holding the pellet from above.
  • the pickup method of the present invention if the pellets to be peeled are received via the adhesive sheet and the air in the gap formed between the receiving portion and the adhesive sheet is sucked, the receiver At the outer peripheral side of the part, the pressure-sensitive adhesive sheet is sucked and peeled off from the pellet. After that, the receiving area of the pellet by the receiving part decreases by moving the receiving part along the horizontal direction. As a result, the adsorption (suction) area of the pressure-sensitive adhesive sheet increases, and finally, the pressure-sensitive adhesive sheet can be completely peeled off from the pellet to be peeled.
  • the pressure-sensitive adhesive sheet is supported downward by a protrusion that is inserted into a gap formed on the outer peripheral side of the receiving portion. Therefore, when air in the gap is sucked, Stress can be concentrated in the vicinity of the protrusions, and peeling of the pellets by adsorption becomes easy. Moreover, a protrusion will bite into an adhesive sheet by suction.
  • the pickup apparatus of the present invention is a pickup apparatus that sequentially removes a plurality of rectangular thin pellets attached on an adhesive sheet from the adhesive sheet and takes out the pellets to be peeled upward.
  • Holding means a stage on which the pressure-sensitive adhesive sheet is placed, a receiving part that receives the pellets via the pressure-sensitive adhesive sheet, and air in a gap formed between the pressure-sensitive adhesive sheet on the outer peripheral side of the receiving part Air suction means, a protrusion that is inserted into the gap and supports a part of the pressure-sensitive adhesive sheet from below, and a drive means that moves the receiving portion along the horizontal direction.
  • the pellets to be peeled can be received by the receiving part via the adhesive sheet. Then, the pellet is received by the receiving part and the upward force is also held by the holding means, and is formed between the adhesive sheet on the outer peripheral side of the receiving part.
  • the pressure-sensitive adhesive sheet is sucked and peeled off from the pellets on the outer peripheral side of the receiving portion. Further, the receiving portion can be moved along the horizontal direction by the driving means. As a result, the receiving area of the pellet by the receiving portion decreases, and the adsorption (suction) area of the adhesive sheet increases. For this reason, if the adsorption area is the same as the pellet area or larger than the pellet area, the pressure-sensitive adhesive sheet can be completely peeled from the pellet to be peeled.
  • the pressure-sensitive adhesive sheet is supported downward by a protrusion that is inserted into a gap formed on the outer peripheral side of the receiving portion. Therefore, when air in the gap is sucked, Stress can be concentrated in the vicinity of the protrusions, and peeling of the pellets by adsorption becomes easy. For this reason, the said pick-up method can be performed reliably.
  • the protrusion may be constituted by a pin that can move up and down. As a result, the height position of the pin can be adjusted. Further, it is possible to integrally attach the protrusion to the stage on which the receiving portion is arranged. In this case, it may extend in the vertical direction or may extend in the horizontal direction (horizontal direction).
  • protrusions it is preferable to arrange the protrusions in correspondence with the corner portions (corner portions) of the pellet. By arranging the protrusions in this manner, stress can be concentrated on the corner portions of the pellet that can be easily peeled off. The invention's effect
  • the stress when the air in the gap is sucked, the stress can be concentrated in the vicinity of the protrusion, and the peeling of the pellet by adsorption becomes easy. That is, the peeling can be performed with a relatively small force at the initial stage of peeling, and the peeling start time can be shortened.
  • the height position of the pin can be adjusted, so that the thickness of the adhesive sheet, the height of the stage on which the receiving portion is disposed, and the like can be adjusted.
  • the height position of the pin it is possible to exhibit the optimum peeling performance for the pellet to be peeled.
  • the configuration of the entire apparatus can be simplified.
  • the adhesive sheet can support the downward force, and reliably exerts the function of improving the peelability. Can do.
  • FIG. 1 is a simplified process diagram illustrating a pickup method according to an embodiment of the present invention.
  • FIG. 2 shows a pickup device according to an embodiment of the present invention, and is a simplified sectional view of a pickup using this device.
  • FIG. 3 is a simplified plan view showing pellets attached to an adhesive sheet.
  • FIG. 4 is a simplified diagram showing the relationship between the protrusion of the pickup device and the receiving portion.
  • FIG. 5 is a cross-sectional view of a pickup device according to another embodiment of the present invention.
  • FIG. 6 is a simplified process diagram showing a pickup method using another pickup apparatus according to the embodiment of the present invention.
  • FIG. 7 is a simplified diagram showing a modification of the protrusion of the pickup device.
  • FIG. 8 is a simplified plan view of a conventional pickup device.
  • FIG. 9 is a simplified cross-sectional view of a conventional pickup device.
  • FIG. 10 is a simplified cross-sectional view showing a peeling process using a conventional pickup device.
  • FIG. 11 is a simplified diagram showing problems of a pickup method using a conventional pickup device.
  • FIG. 2 shows the pickup device of the present invention.
  • This pickup device is a device that sequentially peels and takes out a plurality of rectangular thin-walled pellets (semiconductor chips) 11 affixed on the pressure-sensitive adhesive sheet 12 from the pressure-sensitive adhesive sheet 12.
  • the pellet 11 is made from woofer W (see Fig. 3) as a raw material, and the final product is obtained by cutting the raw material into a rectangular shape. For this reason, the pellets 11 include squares and strips. That is, as shown in FIG. 3, wafer W is circular as a whole, and is divided into individual pellets 11 by dicing, and these pellets 11 are attached to the adhesive sheet 12! /, Ru. Further, a frame 13 having a ring strength is attached to the outer peripheral side of the adhesive sheet 12. That is, the frame 13 and the adhesive sheet 12 are integrated. Then, in a state where the frame 13 and the adhesive sheet 12 are integrated, the pellet 11 is taken out by this pickup device.
  • the pick-up device holds the pellet 11 to be peeled upward by holding means 15, a stage 16 on which the adhesive sheet 12 is placed, and the pellet 11 through the adhesive sheet 12.
  • the holding means 15 is constituted by an adsorbing member (collet) 21 having a head 20 that adsorbs the pellets 11.
  • the head 20 is provided with an adsorption hole in its lower end surface 20 a, and the pellet 11 is vacuumed through the adsorption hole, and the pellet 11 is adsorbed on the lower end surface 20 a of the head 20. For this reason, when this vacuum suction (evacuation) is released, the pellet 20 is also removed from the head 20 force.
  • the adsorbing member 21 is connected to a robot arm, for example, in the vertical direction (see FIG. 2). It is possible to move in the direction of arrows C and D), in the horizontal direction (in the direction of arrow E in Fig. 2), and in a combination of these directions.
  • a recess 22 is provided on the upper surface of the stage 16, and a receiving portion 17 is disposed in the recess 22.
  • the recess 22 includes a rectangular main body portion 22a and a tapered portion 22b disposed on the outer peripheral side of the main body portion 22a.
  • the receiving portion 17 is a rectangular flat body that fits into the main body portion 22a of the recess 22, and the thickness dimension is set to be substantially the same as the depth dimension of the main body portion 22a. Further, as shown in FIG. 1, the width dimension W of the receiving portion 17 is set to be smaller than the length (width dimension) W1 of one side of the pellet 11 which is a square.
  • one long side 17a of the receiving part 17 corresponds to the first side 23a of the pellet 11 to be peeled
  • the other long side 17b of the receiving part 17 is the second side 23b of the pellet 11 to be peeled off.
  • the short side 17c on the tip side of the receiving part 17 is the third side 23c of the pellet 11 (the side perpendicular to the first side 23a and the second side 23b) ).
  • the recess 22 has suction holes 30a, 30b corresponding to the middle part of the first side 23a, the middle part of the second side 23b, and the middle part of the third side 23c. 30c is provided. A part of each suction hole 30 protrudes outward from the pellet 11 so as to be divided in plan view.
  • the suction means 18 has the suction holes 30a, 30b, 30c, and a vacuum pump (not shown) is connected to the suction holes 30a. That is, when the vacuum pump is driven, air in the gap 19 is sucked through the suction holes 30a and the like.
  • the receiving portion 17 moves along the horizontal direction via the driving means while the short side 17c on the distal end side of the receiving portion 17 is kept parallel to the third side 23c of the pellet 11.
  • the driving means various mechanisms such as a bolt shaft member and a reciprocating mechanism having a nut member force screwed to the bolt shaft member or a cylinder mechanism can be used.
  • a support member 31 is connected to the receiving portion 17, and the receiving portion 17 and the support member 31 constitute a moving block body 32.
  • the stage 16 is provided with a protrusion 25 that is inserted into the gap 19.
  • a protrusion 25 that is, the corner portion (corner portion) formed by the first side 23a and the third side 23c of the pellet 11 to be peeled, and the corner portion (corner portion) formed by the second side 23b and the third side 23c of the pellet 11 ) are provided as pins 25 (small-diameter cylinders with a rounded tip) (see Fig. 4).
  • the stage 16 is provided with a hole (not shown) in the vertical direction, and a pin as the protrusion 25 is disposed in the hole so as to be movable up and down.
  • the protrusion 25 moves up and down by a vertical movement mechanism such as a cylinder mechanism or a ball screw mechanism (not shown).
  • a vertical movement mechanism such as a cylinder mechanism or a ball screw mechanism (not shown).
  • the height position of the tip 26 of the projection 25 is higher than the height position of the upper surface 27 of the receiving portion 17, or the height position of the tip 26 of the projection 25 However, the height can be lower than the height position of the upper surface 27 of the receiving portion 17.
  • the protrusion 25 has different forces depending on the size and thickness of the pellet 11 to be peeled off, the thickness of the adhesive sheet 12, etc. For example, 0.6 mn! It is about 0.7 mm, and the radius of curvature of the rounded portion at the tip is, for example, about 200 ⁇ m to 300 ⁇ m.
  • a gap 19 is formed on the lower side of the adhesive sheet 12 at least on the front side of the receiving portion 17 as shown in FIG. Further, in the gap 19, a corner portion (corner portion) formed by the first side 23a and the third side 23c of the pellet 11 and a corner portion (corner portion) formed by the second side 23b and the third side 23c of the pellet 11 are formed. Insert the protrusion 25 corresponding to the At this time, for example, as shown in FIG. 4 (a), the height position of the tip 26 of the protrusion 25 and the height position of the upper surface 27 of the receiving portion 17 are set to coincide with each other.
  • the gap 19 communicates with the suction holes 30a, 30b, 30c. Therefore Then, by driving the suction means 18, the air in the gap 19 is sucked through the suction holes 30a, 30b, 30c. As a result, as shown in FIG. 2 (B), in a state where a part of the adhesive sheet 12 is supported by the protrusion 25, a part of the adhesive sheet 12 around the protrusion 25 is sucked and the protrusion 25 The adjacent adhesive sheet 12 is peeled from the pellet 11a.
  • the receiving portion 17 is moved (slid) as indicated by an arrow F.
  • the receiving area of the pellet 1 by the receiving part 17 decreases, and the adsorption (suction) area of the adhesive sheet 12 downward increases.
  • the pellet 1 la is held (adsorbed) on the collet 21! /, So that the adhesive sheet 12 is peeled from the pellet 1 la in sequence. Therefore, as shown in FIG. 2D, if the adsorption area is the same as the pellet area or larger than the pellet area, the adhesive sheet 12 can be completely peeled from the pellet 1 to be peeled.
  • the pellet 11a can be taken out of the adhesive sheet 12 by raising the collet 21 as indicated by arrow C and releasing the force by 16 stages. .
  • the receiving portion 17 is returned as shown by an arrow G to be in a standby state, and the pellet 11 to be peeled next is arranged to be received by the receiving portion 17. In this case, it corresponds to the 1 lb pellet 11 in FIG.
  • the pressure-sensitive adhesive sheet 12 is also supported by the protrusion 25 that is inserted into the gap 19 formed on the outer peripheral side of the receiving portion 17. Therefore, when the air in the gap 19 is sucked, the protrusion 25 In the vicinity, it can be stressed and the pellet 11 can be easily peeled off by adsorption. That is, peeling can be performed with a relatively small force at the initial stage of peeling, and the peeling start time can be shortened.
  • the protrusion 25 bites into the adhesive sheet 12 by suction, and the protrusion 25 becomes an anchor with respect to the adhesive sheet 12. For this reason, peeling work
  • the adhesive sheet 12 is not pulled by the slide of the receiving part 17 and the chip (pellet) 1 side does not lose against the peeling force at the time of sliding. Therefore, the collet 21 (holding means) force does not come off the pellet 11, and there is no possibility that the pellet 11 will be displaced due to the adhesive sheet 12 being stretched.
  • the height position of the pin can be adjusted, so the thickness of the adhesive sheet 12 and the stage 16 on which the receiving portion 17 is disposed
  • the height position of the pin By adjusting the height position of the pin according to the height or the like, the optimum peeling performance can be exhibited for the pellet 11 to be peeled.
  • FIG. 5 shows another embodiment.
  • the receiving portion 17 protrudes from the upper surface of the stage 16. For this reason, when the pellet 11 to be peeled is received at the receiving portion 17, the pellet 11 is received at a higher position than the upper surface of the stage 16.
  • the protrusion 25 that can be moved up and down to enter the gap 19 is provided. For this reason, if air is sucked into the gap 19 with the pellet 11 holding the upward force with the collet 21, the pellet is supported with a part of the adhesive sheet 12 supported by the protrusion 25 on the front side of the receiving portion 17.
  • the adhesive sheet 12 can be peeled off from 11. Therefore, if the receiving portion 17 is moved in the horizontal direction in this state, the adhesive sheet 12 can be easily peeled off as in the pickup device shown in FIG.
  • the receiving portion 17 is moved with respect to the stage 16 as another embodiment in which the receiving portion 17 is moved with respect to the stage 16, the receiving portion 17 is provided integrally with the stage 16 and the stage 16 is moved. Thus, the receiving part 17 may be moved relative to the pellet 11.
  • FIG. 6 shows another embodiment, in which the receiving part 17 is provided with a tapered portion 35 that narrows toward the tip. That is, the tapered portion 35 includes a first side 36 parallel to the second side 23b of the pellet 11 and a second side 37 parallel to the second side 23c of the pellet 11, and the first side 36 and the second side Side 37 is 90 degrees.
  • the corner portion 38 of the tapered portion 35 corresponds to one pellet corner portion 39 to be peeled off.
  • the one pellet corner 39 has the second side 23b and the third side 23c. It is a joint part to make.
  • the receiving portion 17 is placed on a diagonal line L connecting the pellet corner portion 39 and another pellet corner portion 40 (the corner portion formed by the first side 23a and the fourth side 23d) facing the pellet corner portion 39.
  • the corners 38 are arranged.
  • suction holes 30d are provided corresponding to the corners of the second side 23b and the fourth side 23d, and suction holes 30e are provided corresponding to the intermediate part of the second side 23a.
  • the suction hole 30g is provided corresponding to the middle part of the third side 23c, and the suction hole 30h is provided corresponding to the corner part of the third side 23c and the first side 23a.
  • Each suction hole 30 protrudes outward from the pellet 11 as can be seen in plan view.
  • a vertically movable protrusion 25 that enters the gap 19 is provided corresponding to a corner 39 between the second side 23b and the third side 23c.
  • a pickup method using the pickup device shown in FIG. 6 will be described.
  • a pellet 11a that does not correspond to the other pellets 11 is selected on two sides (in this case, the first side 23a and the fourth side 23d).
  • the stage 16 of the pick-up device is positioned below the pellet 11a and is received by the receiving portion 17 of the moving block body 32 via the adhesive sheet 12.
  • the first side 36 of the receiving part 17 is parallel to the second side 23b of the pellet 11a
  • the second side 37 of the receiving part 17 is parallel to the third side 23c of the pellet 11a.
  • the corner portion 38 of the receiving portion 17 is arranged on the diagonal line L of the pellet 11a. Further, the corner portion 38 is shifted from the corner portion 39 of the pellet 11a toward the corner portion 40 facing the corner portion 39 along the direction of the arrow ⁇ in FIG.
  • a gap 19 is formed on the lower side of the adhesive sheet 12 on the front side of the tapered portion 35 of the receiving portion 17 (the front side of the first side 36 and the second side 37). A part of the adhesive sheet 12 is supported. In this state, the pellet 11 a is adsorbed by the collet 21 of the holding means 15 as in ( ⁇ ) of FIG.
  • the gap 19 sucks air in the gap 19 through the suction holes 30d, 30e, 30g, and 30h.
  • the receiving part 17 is moved (slid) along the diagonal line L as indicated by an arrow oc.
  • the receiving area of the pellets 11 by the receiving part 17 is reduced, and the adhesive sheet 12
  • the adsorption (suction) area downward increases.
  • the pressure-sensitive adhesive sheet 12 is sequentially peeled from the pellet 11a. Therefore, if the adsorption area is the same as the pellet area or larger than the pellet area, the pressure-sensitive adhesive sheet 12 can be completely peeled from the pellet 1 to be peeled.
  • the peeling occurs along the diagonal line L of the pellet 11. For this reason, unlike the case of peeling by the length of one side of the pellet 11, the peeling force is small, and the pressure-sensitive adhesive sheet can be easily peeled off.
  • the receiving part 17 moves away from the side of the adjacent pellet 11 corresponding to the two sides constituting the pellet corner of the pellet 11 from which peeling starts. As a result, no dynamic bending stress is applied to the adjacent pellets 11, and the adjacent pellets 11 (particularly, the sides corresponding to the pellets to be peeled) are not cracked.
  • the adsorption stress that sucks the pressure-sensitive adhesive sheet 12 can be concentrated in one place.
  • the corner portion of the receiving portion 17 only needs to correspond to one pellet corner portion of the pellet 11 to be peeled, so that the width dimension is slightly smaller than one side of the pellet 11.
  • the receiving part 17 can be adjusted to pellets of various sizes by simply adjusting the position of the receiving part 17 with one type of receiving part without matching the size of the pellet 11, and it is excellent in versatility and contributes to cost reduction.
  • the moving direction of the receiving part 17 is a direction that forms 45 degrees with respect to the two sides constituting the pellet corner part 39, it peels off with a uniform peeling force with respect to the adhesive sheet 12.
  • the moving direction of the receiving part 17 can be changed.
  • the movement direction of the receiving part 17 can be changed according to the properties of the pellet 11 to be peeled off.
  • the moving direction of the receiving portion 17 can be set so that a force in a direction in which cracking hardly occurs is applied to the adjacent pellet 1. For this reason, damage (cracking) of adjacent pellets can be prevented more stably.
  • the protrusion 25 may be formed integrally with the stage 16 as shown in FIG.
  • the protrusion 25 protrudes horizontally in the recess 22 and may extend in the vertical direction.
  • the protrusions are formed integrally with the stage 16, it is possible to simplify the configuration of the entire apparatus.
  • it can support the adhesive sheet 12 with downward force, whether it extends in the vertical direction or in the horizontal direction (horizontal direction), and reliably exerts the function to improve the peelability. can do.
  • the present invention has been described.
  • the present invention is not limited to the above-described embodiment, and various modifications are possible.
  • the suction hole 30 provided in the stage 16 The size, number, shape, etc. can be arbitrarily set within the air suckable range of the gap 19. For this reason, one suction hole 30 may be provided.
  • the pellet 11 to be peeled may be a rectangle having a short side and a long side that is not limited to a square, or may be a strip having a very long side compared to the short side.
  • the thickness of the pressure-sensitive adhesive sheet 12 is not limited so long as it can be deformed so that it can be peeled off from the pellet 11 when the air in the gap 19 is sucked by the force suction means 18 depending on the suction force or the like.
  • the thickness of the receiving portion 17 can also be arbitrarily set depending on the range in which the air can be peeled from the pellet 11 when the air in the gap 19 is sucked by the suction means 18. Further, in the case of the receiving portion 17 as shown in FIG. 6, the angle of the corner portion of the receiving portion 17 is not limited to 90 degrees, but may be a little acute or obtuse! / ⁇ .
  • the number of pellets 11 affixed on the pressure-sensitive adhesive sheet 12 is arbitrary, and in the present invention, all the pellets 11 on the pressure-sensitive adhesive sheet 12 that are not affected by the number are sequentially peeled off. be able to. Further, in the case shown in FIG. 1, it is sufficient that the other pellet 11 does not correspond to the fourth side 23d of the pellet 11 to be peeled. Since the other pellets 11 do not have to correspond to the second side 23b and the fourth side 23d, the order of separation can be arbitrarily set as long as this condition is satisfied.
  • the protrusion 25 includes a corner portion (corner portion) formed by the first side 23a and the third side 23c of the pellet 11 to be peeled, and the second side 23b and the third side 23c of the pellet 11.
  • Fig. 6 it is arranged at the corner (corner) 39 of the second side 23b and the third side 23c of the pellet 11 in FIG.
  • the arrangement position, the number, and the like can be arbitrarily changed. That is, it may be an intermediate part of the first side 23a, an intermediate part of the second side 23b, an intermediate part of the third side 23c, or the like.
  • the protrusion 25 may be provided corresponding to the suction hole 30 or may be avoided.
  • the projection 25 is constituted by a pin as shown in FIG. 2, it may be a fixed type that does not move up and down. In this case, the pin constituting member may be implanted on the stage 16.
  • a plurality of pellets can be formed by attaching the cut wafer or the plate material before becoming the final product to an adhesive sheet and cutting with a dicing saw or the like in this state. And this pick-up apparatus can peel the pellet from the adhesive sheet one by one and take it out. The removed pellets can be supplied to a predetermined land of the lead frame.

Abstract

A method of pickup and pickup apparatus that lower the possibility of cracking of neighboring pellets and realize unfailing easy detaching and taking out of pellets to be detached. Multiple rectangular thin pellets (11) stuck onto pressure sensitive adhesive sheet (12) are sequentially detached from the pressure sensitive adhesive sheet (12) and taken out. While retaining each pellet (11) to be detached from above, suction from below is applied to the pressure sensitive adhesive sheet (12). Simultaneously with the air suction and pellet retention from above, while supporting the pressure sensitive adhesive sheet (12) from below by means of protrusions (25) for insertion in apertures (19), receiving part (17) is traveled in the horizontal direction to thereby realize detaching of the pellet (11).

Description

明 細 書  Specification
ピックアップ方法およびピックアップ装置  Pickup method and pickup device
技術分野  Technical field
[0001] 本発明は、ピックアップ方法およびピックアップ装置に関する。  [0001] The present invention relates to a pickup method and a pickup apparatus.
背景技術  Background art
[0002] 半導体装置の製造工程にお 、て、ダイシングされた半導体ペレット(以下、単にべ レットという。)を粘着シートからピックアップする必要がある。従来のピックアップ装置 として、粘着シートを保持するステージと、このステージに対して進退する突き上げ台 と、この突き上げ台によって突き上げられる-一ドルとを備えたものがある。すなわち 、突き上げ台によって突き上げられた-一ドルによりステージの粘着シートを裏面側 から突 、て、ペレットを粘着シートから離脱させるように構成されて 、る。  In a semiconductor device manufacturing process, it is necessary to pick up a diced semiconductor pellet (hereinafter simply referred to as a pellet) from an adhesive sheet. As a conventional pickup device, there is one provided with a stage for holding an adhesive sheet, a push-up stand that moves forward and backward with respect to the stage, and a dollar that is pushed up by the push-up stand. That is, it is configured such that the pressure-sensitive adhesive sheet of the stage is pushed from the back side by one dollar pushed up by the push-up stand, and the pellet is detached from the pressure-sensitive adhesive sheet.
[0003] しかしながら、ニードルを使用するピックアップ装置では、ニードルが粘着シートを 突き破ってペレットを突き上げて粘着シートから剥離する際に、ニードルの先端部が 磨滅したり破損していたり曲がっていたりする場合がある。このような場合には、破損 した-一ドルがペレット突き上げ時にペレット裏面を傷付けるおそれがある。また、磨 滅ゃ破損によって各-一ドルの長さが相違することになつて、ペレットが傾いて突き 上げられる状態になり、隣合うペレット同士が衝突して傷付け合うおそれがある。  [0003] However, in a pickup device using a needle, when the needle pierces the adhesive sheet, pushes up the pellet and peels from the adhesive sheet, the tip of the needle may be worn, damaged or bent. is there. In such a case, the damaged one dollar may damage the back of the pellet when the pellet is pushed up. Moreover, if it is worn out, the length of each dollar differs due to breakage, and the pellets are tilted and pushed up, and adjacent pellets may collide and be damaged.
[0004] さらに、ペレットはコレットにて吸着されて取り出される。しかしながら、ペレットが傾 いて突き上げられれば、コレットによるペレットの吸着ミスが発生する。コレットのペレツ ト吸着ミスが発生すると、その後の作業に支障を来たすことになる。また、ニードルの 突き上げによって、ペレットが損傷する場合もあった。  [0004] Furthermore, the pellet is adsorbed by a collet and taken out. However, if the pellet is tilted and pushed up, a mistake in adsorption of the pellet due to the collet occurs. If a collet pellet pick-up error occurs, the subsequent work will be hindered. In some cases, the pellet was damaged by the needle being pushed up.
[0005] そこで、近年このような-一ドルを使用しな 、ピックアップ装置 (特許文献 1)が提案 されている。このピックアップ装置は、図 8と図 9に示すように、ペレット 1が貼り付けら れている粘着シート 2を保持するステージ 3を備える。また、ステージ 3には、その上面 4aがステージ上面 3aより突出する受け部 4が付設される。このため、受け部 4の外周 側には、粘着シート 2との間に図 9に示すように隙間 6が形成される。さらに、ステージ 3には、前記隙間 6に連通される吸引孔 5が設けられている。なお、この吸引孔 5、 5 は、図 8に示すように平面視において、その一部がペレット 1の第 1辺 8aよりも外側に 突出している。 [0005] Therefore, in recent years, a pickup device (Patent Document 1) has been proposed without using such a dollar. As shown in FIGS. 8 and 9, the pickup device includes a stage 3 that holds an adhesive sheet 2 on which a pellet 1 is attached. Further, the stage 3 is provided with a receiving portion 4 whose upper surface 4a protrudes from the stage upper surface 3a. For this reason, a gap 6 is formed on the outer peripheral side of the receiving portion 4 between the adhesive sheet 2 and the adhesive sheet 2 as shown in FIG. Furthermore, the stage 3 is provided with a suction hole 5 communicating with the gap 6. These suction holes 5, 5 As shown in FIG. 8, a part thereof protrudes outside the first side 8a of the pellet 1 in a plan view.
[0006] 次に、前記ピックアップ装置を使用したピックアップ装置を説明する。まず、上方か らコレット(吸着コレット) 7にてペレット 1を吸着 (保持)した状態で、吸引孔 5を介して 粘着シート 2を吸引する。これによつて、隙間 6のエアが矢印 Aのように、吸引され、受 け部 4の周りの粘着シート 2が吸引され、ペレット 1の外周側において粘着シート 2が 剥離する。  Next, a pickup device using the pickup device will be described. First, the pressure-sensitive adhesive sheet 2 is sucked through the suction hole 5 while the pellet 1 is sucked (held) by the collet (adsorption collet) 7 from above. As a result, the air in the gap 6 is sucked as indicated by an arrow A, the pressure-sensitive adhesive sheet 2 around the receiving portion 4 is sucked, and the pressure-sensitive adhesive sheet 2 is peeled off on the outer peripheral side of the pellet 1.
[0007] その後、図 10に示すように、受け部 4を矢印 Bの方向へ移動させる。つまり、第 1辺 8aに対面する第 2辺 8b側へ移動させる。これによつて、受け部 4にて受けられている ペレット 1の受け面積が減少していって、粘着シート 2の吸着(吸引)面積が増加して 、最終的にこのペレット 1から粘着シート 2を完全に剥離させることができる。  Thereafter, as shown in FIG. 10, the receiving portion 4 is moved in the direction of arrow B. That is, it is moved to the second side 8b facing the first side 8a. As a result, the receiving area of the pellet 1 received by the receiving part 4 is reduced, and the adsorption (suction) area of the adhesive sheet 2 is increased. Can be completely peeled off.
特許文献 1:特許第 3209736号明細書  Patent Document 1: Patent No. 3209736
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] ところで、前記ピックアップ装置を使用した場合、剥離の初期段階で、受け部 4の周 りの吸着シート 2を剥がす必要があるので、この吸着によるチップ(ペレット) 1周辺の 剥離に時間が掛カる場合があり、し力も、吸着によるチップ周りの剥離に必要な力( 応力)は、受け部 4の 3辺 8a、 8b、 8c、 8d (図 11参照)に沿って分散するので弱い。  [0008] By the way, when the pickup device is used, it is necessary to peel off the suction sheet 2 around the receiving portion 4 at the initial stage of peeling, so that it takes time to peel around the chip (pellet) 1 by this suction. The force (stress) necessary for peeling around the chip by adsorption is distributed along the three sides 8a, 8b, 8c, 8d (see Fig. 11) of the receiving part 4 and is weak. .
[0009] また、図 11に示すように、第 1辺 8aからこれに対面する第 2辺 8b側に向かって粘着 シート 2が剥離されて行くことになる。このため、第 1辺 8aの長さ分ずつはがすことに なって、比較的大きな剥離力を必要とする。し力しながら、剥離時のチップ 1の保持は コレット 7の吸着力のみであるので、スライド時の剥離する力に対してチップ(ペレット) 1側が負けてコレット 7からチップ 1が外れたり、受け部 4のスライド動作により粘着シー ト 2が引っ張られてチップ 1に位置ずれが発生したりするおそれがある。  As shown in FIG. 11, the adhesive sheet 2 is peeled from the first side 8a toward the second side 8b facing the first side 8a. For this reason, the length of the first side 8a is peeled off and a relatively large peeling force is required. However, since the tip 1 is held only by the collet 7 adsorption force at the time of peeling, the tip (pellet) 1 side loses against the peeling force at the time of sliding, and the tip 1 is detached from the collet 7 or received. There is a risk that the adhesive sheet 2 is pulled by the sliding movement of the part 4 and the chip 1 is displaced.
[0010] 本発明は、上記課題に鑑みて、剥離すべきペレットを確実かつ容易に剥離して取り 出すことが可能なピックアップ方法およびピックアップ装置を提供する。  [0010] In view of the above problems, the present invention provides a pickup method and pickup apparatus that can reliably and easily peel and take out pellets to be peeled.
課題を解決するための手段  Means for solving the problem
[0011] 本発明のピックアップ方法は、粘着シート上に貼り付けられた複数の矩形薄肉のぺ レットを、前記粘着シートから順次剥離して取り出すピックアップ方法であって、受け 部にて、剥離すべきペレットを粘着シートを介して受けて、この受け部の外周側にお いて粘着シートとの間に隙間を形成した後、前記ペレットを上方力も保持した状態で 、前記隙間に突入される突起にて粘着シートの一部を下方力 支持しつつ隙間のェ ァを吸引して、受け部の外周側の粘着シートを剥離し、その後、突起にて粘着シート を支持するとともに上方からペレットを保持しつつ、前記受け部を水平方向に沿って 移動させて、ペレットを剥離して行くものである。 [0011] The pickup method of the present invention comprises a plurality of rectangular thin-walled sheets affixed on an adhesive sheet. In this pick-up method, the pellet is peeled off from the pressure-sensitive adhesive sheet in order, and the pellet to be peeled is received via the pressure-sensitive adhesive sheet at the receiving part, and the outer peripheral side of the receiving part is in contact with the pressure-sensitive adhesive sheet. After the gap is formed on the outer periphery of the receiving portion, the pellet is held at the upper force and the gap is sucked by supporting the lower part of the pressure-sensitive adhesive sheet by the protrusions that enter the gap while supporting the lower portion. The pressure-sensitive adhesive sheet is peeled off, and then the pellet is peeled by moving the receiving portion along the horizontal direction while supporting the pressure-sensitive adhesive sheet with protrusions and holding the pellet from above.
[0012] 本発明のピックアップ方法によれば、剥離すべきペレットを粘着シートを介して受け て、この受け部の外周側において粘着シートとの間に形成される隙間のエアを吸引 すれば、受け部の外周側において、粘着シートが吸引されて粘着シートがペレットか ら剥離する。その後は、受け部を、水平方向に沿って移動することによって、受け部 によるペレットの受け面積が減少していく。これによつて、粘着シートの吸着(吸引)面 積が増加し、最終的には、この剥離すべきペレットから粘着シートを完全に剥離させ ることがでさる。  [0012] According to the pickup method of the present invention, if the pellets to be peeled are received via the adhesive sheet and the air in the gap formed between the receiving portion and the adhesive sheet is sucked, the receiver At the outer peripheral side of the part, the pressure-sensitive adhesive sheet is sucked and peeled off from the pellet. After that, the receiving area of the pellet by the receiving part decreases by moving the receiving part along the horizontal direction. As a result, the adsorption (suction) area of the pressure-sensitive adhesive sheet increases, and finally, the pressure-sensitive adhesive sheet can be completely peeled off from the pellet to be peeled.
[0013] し力も、この剥離作業においては、受け部の外周側に形成される隙間に突入される 突起にて、前記粘着シートを下方力 支持するので、隙間のエアを吸引した場合、こ の突起近傍において応力を集中させることができ、吸着によるペレットの剥離が容易 となる。また、吸引によって、突起が粘着シートに食い込むことになる。  [0013] In this peeling operation, the pressure-sensitive adhesive sheet is supported downward by a protrusion that is inserted into a gap formed on the outer peripheral side of the receiving portion. Therefore, when air in the gap is sucked, Stress can be concentrated in the vicinity of the protrusions, and peeling of the pellets by adsorption becomes easy. Moreover, a protrusion will bite into an adhesive sheet by suction.
[0014] 本発明のピックアップ装置は、粘着シート上に貼り付けられた複数の矩形薄肉のぺ レットを、前記粘着シートから順次剥離して取り出すピックアップ装置であって、剥離 すべきペレットを上方力 保持する保持手段と、粘着シートが載置されるステージと、 前記ペレットを粘着シートを介して受ける受け部と、この受け部の外周側において粘 着シートとの間に形成される隙間のエアを吸引するエア吸引手段と、前記隙間内に 突入されて下方から前記粘着シートの一部を支持する突起と、前記受け部を水平方 向に沿って移動させる駆動手段とを備えたものである。  [0014] The pickup apparatus of the present invention is a pickup apparatus that sequentially removes a plurality of rectangular thin pellets attached on an adhesive sheet from the adhesive sheet and takes out the pellets to be peeled upward. Holding means, a stage on which the pressure-sensitive adhesive sheet is placed, a receiving part that receives the pellets via the pressure-sensitive adhesive sheet, and air in a gap formed between the pressure-sensitive adhesive sheet on the outer peripheral side of the receiving part Air suction means, a protrusion that is inserted into the gap and supports a part of the pressure-sensitive adhesive sheet from below, and a drive means that moves the receiving portion along the horizontal direction.
[0015] 本発明のピックアップ装置によれば、剥離すべきペレットを粘着シートを介して受け 部にて受けることができる。そして、受け部にてペレットを受けるとともに保持手段にて 上方力もペレットを保持した状態で、受け部の外周側において粘着シートとの間に形 成される隙間のエアをエア吸引手段にて吸引することによって、受け部の外周側に おいて、粘着シートが吸引されて粘着シートがペレットから剥離する。また、受け部を 駆動手段にて水平方向に沿って移動させることができる。これによつて、受け部によ るペレットの受け面積が減少していって、粘着シートの吸着(吸引)面積が増加してい く。このため、吸着面積がペレット面積と同一乃至ペレット面積よりも大きくなれば、こ の剥離すべきペレットから粘着シートを完全に剥離させることができる。 [0015] According to the pickup device of the present invention, the pellets to be peeled can be received by the receiving part via the adhesive sheet. Then, the pellet is received by the receiving part and the upward force is also held by the holding means, and is formed between the adhesive sheet on the outer peripheral side of the receiving part. By sucking the air in the gap formed by the air suction means, the pressure-sensitive adhesive sheet is sucked and peeled off from the pellets on the outer peripheral side of the receiving portion. Further, the receiving portion can be moved along the horizontal direction by the driving means. As a result, the receiving area of the pellet by the receiving portion decreases, and the adsorption (suction) area of the adhesive sheet increases. For this reason, if the adsorption area is the same as the pellet area or larger than the pellet area, the pressure-sensitive adhesive sheet can be completely peeled from the pellet to be peeled.
[0016] し力も、この剥離作業においては、受け部の外周側に形成される隙間に突入される 突起にて、前記粘着シートを下方力 支持するので、隙間のエアを吸引した場合、こ の突起近傍において応力を集中させることができ、吸着によるペレットの剥離が容易 となる。このため、前記ピックアップ方法を確実に実行することができる。  [0016] In this peeling operation, the pressure-sensitive adhesive sheet is supported downward by a protrusion that is inserted into a gap formed on the outer peripheral side of the receiving portion. Therefore, when air in the gap is sucked, Stress can be concentrated in the vicinity of the protrusions, and peeling of the pellets by adsorption becomes easy. For this reason, the said pick-up method can be performed reliably.
[0017] 前記突起を、上下動可能なピンにて構成することができる。これにより、ピンの高さ 位置を調整することができる。また、受け部が配置されるステージに、突起を一体的 に付設することが可能である。この場合、上下方向に延びるものであっても、横方向( 水平方向)に延びるものであってもよい。  [0017] The protrusion may be constituted by a pin that can move up and down. As a result, the height position of the pin can be adjusted. Further, it is possible to integrally attach the protrusion to the stage on which the receiving portion is arranged. In this case, it may extend in the vertical direction or may extend in the horizontal direction (horizontal direction).
[0018] 突起をペレットのコーナ部(角部)に対応させて配置するのが好ましぐこのように配 置することによって、剥離の容易なペレットの角部に応力を集中させることができる。 発明の効果  [0018] It is preferable to arrange the protrusions in correspondence with the corner portions (corner portions) of the pellet. By arranging the protrusions in this manner, stress can be concentrated on the corner portions of the pellet that can be easily peeled off. The invention's effect
[0019] 本発明では、隙間のエアを吸引した場合、突起近傍において応力を集中させること ができ、吸着によるペレットの剥離が容易となる。すなわち、剥離初期において比較 的小さい力で、剥離が可能となって、剥離開始時間の短縮を図ることができる。  In the present invention, when the air in the gap is sucked, the stress can be concentrated in the vicinity of the protrusion, and the peeling of the pellet by adsorption becomes easy. That is, the peeling can be performed with a relatively small force at the initial stage of peeling, and the peeling start time can be shortened.
[0020] また、この剥離作業においては、吸引によって、突起が粘着シートに食い込むこと になり、突起が粘着シートに対してアンカーとなる。このため、剥離作業が安定すると ともに、受け部のスライドによっても粘着シートが引っ張られず、スライド時の剥離する 力に対してチップ (ペレット)側が負けない。したがって、コレット (保持手段)からペレ ットが外れないとともに、粘着シートが引っ張られてペレットに位置ずれが発生するお それがない。  [0020] Further, in this peeling operation, the protrusions bite into the adhesive sheet by suction, and the protrusions become anchors to the adhesive sheet. For this reason, the peeling work is stable and the adhesive sheet is not pulled by the slide of the receiving part, and the chip (pellet) side does not lose against the peeling force at the time of sliding. Therefore, the pellet cannot be removed from the collet (holding means), and there is no possibility that the pellet is displaced due to the adhesive sheet being pulled.
[0021] 突起を、上下動可能なピンにて構成することによって、ピンの高さ位置を調整するこ とができるので、粘着シートの肉厚や受け部が配置されるステージの高さ等に応じて 、ピンの高さ位置を調整することによって、剥離すべきペレットに対して最適な剥離性 能を発揮することができる。 [0021] By configuring the protrusion with a pin that can move up and down, the height position of the pin can be adjusted, so that the thickness of the adhesive sheet, the height of the stage on which the receiving portion is disposed, and the like can be adjusted. Depending on By adjusting the height position of the pin, it is possible to exhibit the optimum peeling performance for the pellet to be peeled.
[0022] ステージに対して一体的に突起を形成した場合、装置全体の構成の簡略化を図る ことができる。また、上下方向に延びるものであっても、横方向(水平方向)に延びるも のであっても、粘着シートを下方力も支持することができ、剥離性の向上を図る機能 を確実に発揮することができる。  [0022] When the protrusions are formed integrally with the stage, the configuration of the entire apparatus can be simplified. In addition, whether it extends in the vertical direction or in the horizontal direction (horizontal direction), the adhesive sheet can support the downward force, and reliably exerts the function of improving the peelability. Can do.
[0023] 突起をペレットのコーナ部(角部)に対応させて配置することによって、剥離の容易 なペレットの角部に応力を集中させることができる。このため、剥離開始を安定して確 実に行うことができ、剥離作業の信頼性が向上する。  [0023] By arranging the protrusions in correspondence with the corner portions (corner portions) of the pellet, stress can be concentrated on the corner portions of the pellet, which can be easily peeled off. For this reason, the start of peeling can be performed stably and reliably, and the reliability of the peeling work is improved.
図面の簡単な説明  Brief Description of Drawings
[0024] [図 1]本発明の実施形態のピックアップ方法を示す簡略工程図である。 FIG. 1 is a simplified process diagram illustrating a pickup method according to an embodiment of the present invention.
[図 2]本発明の実施形態のピックアップ装置を示し、この装置を使用したピックアップ の簡略断面図である。  FIG. 2 shows a pickup device according to an embodiment of the present invention, and is a simplified sectional view of a pickup using this device.
[図 3]粘着シートに貼り付けたペレットを示す簡略平面図である。  FIG. 3 is a simplified plan view showing pellets attached to an adhesive sheet.
[図 4]ピックアップ装置の突起と受け部との関係を示す簡略図である。  FIG. 4 is a simplified diagram showing the relationship between the protrusion of the pickup device and the receiving portion.
[図 5]本発明の他の実施形態のピックアップ装置の断面図である。  FIG. 5 is a cross-sectional view of a pickup device according to another embodiment of the present invention.
[図 6]本発明の実施形態の別のピックアップ装置を使用したピックアップ方法を示す 簡略工程図である。  FIG. 6 is a simplified process diagram showing a pickup method using another pickup apparatus according to the embodiment of the present invention.
[図 7]ピックアップ装置の突起の変形例を示す簡略図である。  FIG. 7 is a simplified diagram showing a modification of the protrusion of the pickup device.
[図 8]従来のピックアップ装置の簡略平面図である。  FIG. 8 is a simplified plan view of a conventional pickup device.
[図 9]従来のピックアップ装置の簡略断面図である。  FIG. 9 is a simplified cross-sectional view of a conventional pickup device.
[図 10]従来のピックアップ装置を使用した剥離工程を示す簡略断面図である。  FIG. 10 is a simplified cross-sectional view showing a peeling process using a conventional pickup device.
[図 11]従来のピックアップ装置を使用したピックアップ方法の問題点を示す簡略図で ある。  FIG. 11 is a simplified diagram showing problems of a pickup method using a conventional pickup device.
符号の説明  Explanation of symbols
[0025] 11ペレット [0025] 11 pellets
12粘着シート  12 adhesive sheet
15保持手段 16ステージ 15 Holding means 16 stages
17受け部  17 receiving part
18エア吸引手段  18 Air suction means
19隙間  19 gap
25突起  25 protrusions
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0026] 以下、本発明の実施の形態を図 1〜図 7に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to FIGS.
[0027] 図 2に本発明のピックアップ装置を示す。このピックアップ装置は、粘着シート 12上 に貼り付けられた複数の矩形薄肉のペレット (半導体チップ) 11を、前記粘着シート 1 2から順次剥離して取り出す装置である。 FIG. 2 shows the pickup device of the present invention. This pickup device is a device that sequentially peels and takes out a plurality of rectangular thin-walled pellets (semiconductor chips) 11 affixed on the pressure-sensitive adhesive sheet 12 from the pressure-sensitive adhesive sheet 12.
[0028] ペレット 11は、ゥ ーハ W (図 3参照)を素材とし、この素材を矩形状に切断すること によって最終製品となる。このため、ペレット 11には正方形や短冊状のもの等がある 。すなわち、図 3に示すように、ゥエーハ Wは全体として円形であり、ダイシングにより 個々のペレット 11に分割され、このペレット 11が粘着シート 12に貼り付けられて!/、る 。また、粘着シート 12の外周側にはリング体力もなるフレーム 13が貼着されている。 すなわち、このフレーム 13と粘着シート 12とが一体化されている。そして、フレーム 1 3と粘着シート 12とが一体化されている状態で、このピックアップ装置にてペレット 11 が取り出される。 [0028] The pellet 11 is made from woofer W (see Fig. 3) as a raw material, and the final product is obtained by cutting the raw material into a rectangular shape. For this reason, the pellets 11 include squares and strips. That is, as shown in FIG. 3, wafer W is circular as a whole, and is divided into individual pellets 11 by dicing, and these pellets 11 are attached to the adhesive sheet 12! /, Ru. Further, a frame 13 having a ring strength is attached to the outer peripheral side of the adhesive sheet 12. That is, the frame 13 and the adhesive sheet 12 are integrated. Then, in a state where the frame 13 and the adhesive sheet 12 are integrated, the pellet 11 is taken out by this pickup device.
[0029] ピックアップ装置は、図 2に示すように、剥離すべきペレット 11を上方力 保持する 保持手段 15と、粘着シート 12が載置されるステージ 16と、ペレット 11を粘着シート 1 2を介して受ける受け部 17と、この受け部 17の外周側において粘着シート 12との間 に形成される隙間 19のエアを吸引するエア吸引手段 18と、受け部 17を移動させる 図示省略の駆動手段とを備える。  As shown in FIG. 2, the pick-up device holds the pellet 11 to be peeled upward by holding means 15, a stage 16 on which the adhesive sheet 12 is placed, and the pellet 11 through the adhesive sheet 12. Receiving portion 17, air suction means 18 for sucking air in gap 19 formed between adhesive sheet 12 on the outer peripheral side of receiving portion 17, and drive means (not shown) for moving receiving portion 17 Is provided.
[0030] 保持手段 15は、ペレット 11を吸着するヘッド 20を有する吸着部材 (コレット) 21にて 構成している。ヘッド 20は、その下端面 20aに吸着孔が設けられ、この吸着孔を介し てペレット 11が真空吸引され、このヘッド 20の下端面 20aにペレット 11が吸着する。 このため、この真空吸引(真空引き)が解除されれば、ヘッド 20力もペレット 11が外れ る。そして、この吸着部材 21は例えばロボットのアームに連結され、鉛直方向(図 2の 矢印 C、 D方向)、水平方向 (図 2の矢印 E方向)、およびこれらを組み合わせた方向の 移動が可能とされる。 The holding means 15 is constituted by an adsorbing member (collet) 21 having a head 20 that adsorbs the pellets 11. The head 20 is provided with an adsorption hole in its lower end surface 20 a, and the pellet 11 is vacuumed through the adsorption hole, and the pellet 11 is adsorbed on the lower end surface 20 a of the head 20. For this reason, when this vacuum suction (evacuation) is released, the pellet 20 is also removed from the head 20 force. The adsorbing member 21 is connected to a robot arm, for example, in the vertical direction (see FIG. 2). It is possible to move in the direction of arrows C and D), in the horizontal direction (in the direction of arrow E in Fig. 2), and in a combination of these directions.
[0031] ステージ 16の上面には凹所 22が設けられ、この凹所 22に受け部 17が配置されて いる。凹所 22は、矩形状の本体部 22aと、本体部 22aの外周側に配設されるテーパ 部 22bとを備える。また、受け部 17は、凹所 22の本体部 22aに嵌合する矩形平板体 であり、厚さ寸法が本体部 22aの深さ寸法が略同一に設定されている。また、図 1に 示すように、受け部 17の幅寸法 Wは、正方形であるペレット 11の一辺の長さ(幅寸法 ) W1よりも小さく設定されている。この場合、受け部 17の一方の長辺 17aが剥離すベ きペレット 11の第 1辺 23aに対応し、受け部 17の他方の長辺 17bが剥離すべきペレ ット 11の第 2辺 23b (第 1辺 23aに対面する辺)に対応し、受け部 17の先端側の短辺 17cがペレット 11の第 3辺 23c (第 1辺 23aと第 2辺 23bとに対して直角を成す辺)に 対応している。  [0031] A recess 22 is provided on the upper surface of the stage 16, and a receiving portion 17 is disposed in the recess 22. The recess 22 includes a rectangular main body portion 22a and a tapered portion 22b disposed on the outer peripheral side of the main body portion 22a. The receiving portion 17 is a rectangular flat body that fits into the main body portion 22a of the recess 22, and the thickness dimension is set to be substantially the same as the depth dimension of the main body portion 22a. Further, as shown in FIG. 1, the width dimension W of the receiving portion 17 is set to be smaller than the length (width dimension) W1 of one side of the pellet 11 which is a square. In this case, one long side 17a of the receiving part 17 corresponds to the first side 23a of the pellet 11 to be peeled, and the other long side 17b of the receiving part 17 is the second side 23b of the pellet 11 to be peeled off. Corresponding to (the side facing the first side 23a), the short side 17c on the tip side of the receiving part 17 is the third side 23c of the pellet 11 (the side perpendicular to the first side 23a and the second side 23b) ).
[0032] 前記凹所 22には、図 1に示すように、第 1辺 23aの中間部と第 2辺 23bの中間部と、 第 3辺 23cの中間部に対応して吸引孔 30a、 30b、 30cが設けられている。そして、各 吸引孔 30は、平面視で分力るように、一部がペレット 11より外側へ突出している。  As shown in FIG. 1, the recess 22 has suction holes 30a, 30b corresponding to the middle part of the first side 23a, the middle part of the second side 23b, and the middle part of the third side 23c. 30c is provided. A part of each suction hole 30 protrudes outward from the pellet 11 so as to be divided in plan view.
[0033] そして、図 2 (A)に示すように、ステージ 16上に、ペレット 11が貼り付けられた粘着 シート 12を配置することによって、受け部 17の外周側、具体的には少なくとも受け部 17の先端側の短辺 17cの前方側にお 、て粘着シート 12との間に隙間 19が形成され る。  Then, as shown in FIG. 2 (A), by disposing the adhesive sheet 12 with the pellets 11 affixed on the stage 16, the outer peripheral side of the receiving portion 17, specifically, at least the receiving portion. A gap 19 is formed between the front side of the short side 17 c of the tip 17 and the adhesive sheet 12.
[0034] 吸引手段 18は、前記吸引孔 30a、 30b、 30cを有し、この吸引孔 30a等に図示省略 の真空ポンプが接続されてなる。すなわち、真空ポンプが駆動することによって、吸 引孔 30a等を介して隙間 19内の空気が吸引される。  The suction means 18 has the suction holes 30a, 30b, 30c, and a vacuum pump (not shown) is connected to the suction holes 30a. That is, when the vacuum pump is driven, air in the gap 19 is sucked through the suction holes 30a and the like.
[0035] 受け部 17は、駆動手段を介して、受け部 17の先端側の短辺 17cがペレット 11の第 3辺 23cと平行を保持しつつ水平方向に沿って移動する。なお、駆動手段としては、 ボルト軸部材とこれに螺合するナット部材力 なる往復動機構ゃシリンダ機構等の種 々の機構を用いることができる。また、この受け部 17には支持部材 31が連設され、こ の受け部 17と支持部材 31とで、移動ブロック体 32を構成して 、る。  The receiving portion 17 moves along the horizontal direction via the driving means while the short side 17c on the distal end side of the receiving portion 17 is kept parallel to the third side 23c of the pellet 11. As the driving means, various mechanisms such as a bolt shaft member and a reciprocating mechanism having a nut member force screwed to the bolt shaft member or a cylinder mechanism can be used. In addition, a support member 31 is connected to the receiving portion 17, and the receiving portion 17 and the support member 31 constitute a moving block body 32.
[0036] また、ステージ 16には、前記隙間 19に突入される突起 25が付設されている。すな わち、剥離すべきペレット 11の第 1辺 23aと第 3辺 23cとが成すコーナ部(角部)と、ぺ レット 11の第 2辺 23bと第 3辺 23cとが成すコーナ部(角部)にそれぞれ突起 25として のピン (先端がアール状とされた小径の円柱体)(図 4参照)が配置されている。 In addition, the stage 16 is provided with a protrusion 25 that is inserted into the gap 19. sand That is, the corner portion (corner portion) formed by the first side 23a and the third side 23c of the pellet 11 to be peeled, and the corner portion (corner portion) formed by the second side 23b and the third side 23c of the pellet 11 ) Are provided as pins 25 (small-diameter cylinders with a rounded tip) (see Fig. 4).
[0037] この場合、ステージ 16に上下方向に孔部(図示省略)が設けられ、この孔部に突起 25としてのピンが上下動可能に配置されている。突起 25は、図示省略のシリンダ機 構やボールねじ機構等の上下動機構によって上下動する。このため、図 4 (A)に示 すように、突起 25の先端 26の高さ位置と受け部 17の上面 27の高さ位置とがー致す る状態としたり、図 4 (B)に示すように、突起 25の先端 26の高さ位置が受け部 17の 上面 27の高さ位置より高くなる状態としたり、図 4 (C)に示すように、突起 25の先端 2 6の高さ位置が受け部 17の上面 27の高さ位置より低くなる状態としたりすることがで きる。なお、突起 25としては、剥離すべきペレット 11の大きさや肉厚寸法、粘着シート 12の肉厚寸法等によって相違する力 例えば、 0. 6mn!〜 0. 7mm程度であって、 先端のアール部の曲率半径としては、例えば、 200 μ m〜300 μ m程度である。  In this case, the stage 16 is provided with a hole (not shown) in the vertical direction, and a pin as the protrusion 25 is disposed in the hole so as to be movable up and down. The protrusion 25 moves up and down by a vertical movement mechanism such as a cylinder mechanism or a ball screw mechanism (not shown). For this reason, as shown in FIG. 4 (A), the height position of the tip 26 of the protrusion 25 and the height position of the upper surface 27 of the receiving portion 17 are in a state of matching, or as shown in FIG. 4 (B). As shown in FIG. 4 (C), the height position of the tip 26 of the projection 25 is higher than the height position of the upper surface 27 of the receiving portion 17, or the height position of the tip 26 of the projection 25 However, the height can be lower than the height position of the upper surface 27 of the receiving portion 17. The protrusion 25 has different forces depending on the size and thickness of the pellet 11 to be peeled off, the thickness of the adhesive sheet 12, etc. For example, 0.6 mn! It is about 0.7 mm, and the radius of curvature of the rounded portion at the tip is, for example, about 200 μm to 300 μm.
[0038] 次に、前記ピックアップ装置を使用したピックアップ方法を説明する。まず、図 3に 示すように、フレーム 13と粘着シート 12とが一体ィ匕されている状態において、図 1に 示すように、 1辺(この場合、第 4辺 23d)に、他のペレット 11が対応しないペレット 11a を選択して、このピックアップ装置のステージ 16をこのペレット 11aの下方に位置させ て、図 2 (A)に示すように、粘着シート 12を介して、移動ブロック体 32の受け部 17に て受ける。  Next, a pickup method using the pickup device will be described. First, as shown in FIG. 3, in a state where the frame 13 and the adhesive sheet 12 are integrated, as shown in FIG. 1, another pellet 11 is placed on one side (in this case, the fourth side 23d). Is selected, and the stage 16 of the pickup device is positioned below the pellet 11a, and the receiving of the moving block body 32 via the adhesive sheet 12 as shown in FIG. Received in Part 17.
[0039] このため、受け部 17の少なくとも前方側には、図 2 (A)に示すように、粘着シート 12 の下方側に隙間 19が形成される。また、隙間 19には、ペレット 11の第 1辺 23aと第 3 辺 23cとが成すコーナ部(角部)と、ペレット 11の第 2辺 23bと第 3辺 23cとが成すコー ナ部 (角部)とに対応した突起 25を突入させる。この際、例えば、図 4 (a)に示すよう に、突起 25の先端 26の高さ位置と受け部 17の上面 27の高さ位置とがー致する状態 とする。この状態で、保持手段 15のコレット 21を、矢印 Dのように下降させ、ヘッド 20 をペレット 1の上面に当接するとともに、吸着孔を介してペレット 11aを真空吸引して、 このヘッド 20の下端面 20aにペレット 1 laを吸着させる。  [0039] Therefore, a gap 19 is formed on the lower side of the adhesive sheet 12 at least on the front side of the receiving portion 17 as shown in FIG. Further, in the gap 19, a corner portion (corner portion) formed by the first side 23a and the third side 23c of the pellet 11 and a corner portion (corner portion) formed by the second side 23b and the third side 23c of the pellet 11 are formed. Insert the protrusion 25 corresponding to the At this time, for example, as shown in FIG. 4 (a), the height position of the tip 26 of the protrusion 25 and the height position of the upper surface 27 of the receiving portion 17 are set to coincide with each other. In this state, the collet 21 of the holding means 15 is lowered as indicated by an arrow D, the head 20 is brought into contact with the upper surface of the pellet 1, and the pellet 11a is vacuum-sucked through the suction hole, so that the bottom of the head 20 Adsorb pellet 1 la on end face 20a.
[0040] 前記隙間 19は、前記したように、吸引孔 30a、 30b、 30cに連通されている。そこで 、吸引手段 18を駆動することによって、吸引孔 30a、 30b、 30cを介して隙間 19のェ ァを吸引する。これによつて、図 2 (B)に示すように、粘着シート 12の一部が突起 25 に支持された状態で、この突起 25の周りの粘着シート 12の一部が吸引され、突起 25 の近傍の粘着シート 12をペレット 11aから剥離する。 [0040] As described above, the gap 19 communicates with the suction holes 30a, 30b, 30c. Therefore Then, by driving the suction means 18, the air in the gap 19 is sucked through the suction holes 30a, 30b, 30c. As a result, as shown in FIG. 2 (B), in a state where a part of the adhesive sheet 12 is supported by the protrusion 25, a part of the adhesive sheet 12 around the protrusion 25 is sucked and the protrusion 25 The adjacent adhesive sheet 12 is peeled from the pellet 11a.
[0041] その後、図 1 (B) (C)および図 2 (C) (D)に示すように、受け部 17を矢印 Fのように 移動 (スライド)させる。これによつて、受け部 17によるペレット 1の受け面積が減少し ていって、粘着シート 12の下方への吸着(吸引)面積が増加していく。この際、ペレツ ト 1 laはコレット 21に保持(吸着)されて!/、るので、粘着シート 12が順次ペレット 1 la から剥離していく。このため、図 2 (D)に示すように、吸着面積がペレット面積と同一 乃至ペレット面積よりも大きくなれば、この剥離すべきペレット 1から粘着シート 12を完 全〖こ剥離させることができる。  Thereafter, as shown in FIGS. 1 (B) (C) and FIGS. 2 (C) and (D), the receiving portion 17 is moved (slid) as indicated by an arrow F. As a result, the receiving area of the pellet 1 by the receiving part 17 decreases, and the adsorption (suction) area of the adhesive sheet 12 downward increases. At this time, the pellet 1 la is held (adsorbed) on the collet 21! /, So that the adhesive sheet 12 is peeled from the pellet 1 la in sequence. Therefore, as shown in FIG. 2D, if the adsorption area is the same as the pellet area or larger than the pellet area, the adhesive sheet 12 can be completely peeled from the pellet 1 to be peeled.
[0042] そして、剥離後は、図 2 (E)に示すように、コレット 21を矢印 Cのように上昇させてス テージ 16力 離すことによって、ペレット 11aを粘着シート 12から取り出すことができ る。その後は、図 2 (F)に示すように、受け部 17を矢印 Gのように戻して待機状態とし 、次に剥離すべきペレット 11を受け部 17にて受けるように配置する。この場合、図 1 の 1 lbのペレット 11に対応することになる。  [0042] After peeling, as shown in FIG. 2 (E), the pellet 11a can be taken out of the adhesive sheet 12 by raising the collet 21 as indicated by arrow C and releasing the force by 16 stages. . Thereafter, as shown in FIG. 2 (F), the receiving portion 17 is returned as shown by an arrow G to be in a standby state, and the pellet 11 to be peeled next is arranged to be received by the receiving portion 17. In this case, it corresponds to the 1 lb pellet 11 in FIG.
[0043] このように、順次ペレット 11にこのピックアップ装置を対応させて行けば、粘着シート 12上のすべてのペレット 11を粘着シート 12から剥離して取り出すことができる。  [0043] In this way, if the pickup device is sequentially associated with the pellets 11, all the pellets 11 on the adhesive sheet 12 can be peeled off from the adhesive sheet 12 and taken out.
[0044] なお、各ペレット 11にピックアップ装置を対応させる場合、ピックアップ装置側を移 動させても、ペレット 11が貼り付けられた粘着シート 12側を移動させても、さらには両 者を移動させてもよい。  [0044] When the pickup device is associated with each pellet 11, the pickup device side is moved, the adhesive sheet 12 to which the pellet 11 is attached is moved, or both are moved. May be.
[0045] 本発明では、受け部 17の外周側に形成される隙間 19に突入される突起 25にて、 粘着シート 12を下方力も支持するので、隙間 19のエアを吸引した場合、この突起 25 近傍にぉ 、て応力 ^^中させることができ、吸着によるペレット 11の剥離が容易とな る。すなわち、剥離初期において比較的小さい力で、剥離が可能となって、剥離開 始時間の短縮を図ることができる。  In the present invention, the pressure-sensitive adhesive sheet 12 is also supported by the protrusion 25 that is inserted into the gap 19 formed on the outer peripheral side of the receiving portion 17. Therefore, when the air in the gap 19 is sucked, the protrusion 25 In the vicinity, it can be stressed and the pellet 11 can be easily peeled off by adsorption. That is, peeling can be performed with a relatively small force at the initial stage of peeling, and the peeling start time can be shortened.
[0046] また、この剥離作業においては、吸引によって、突起 25が粘着シート 12に食い込 むことになり、突起 25が粘着シート 12に対してアンカーとなる。このため、剥離作業 が安定するとともに、受け部 17のスライドによっても粘着シート 12が引っ張られず、ス ライド時の剥離する力に対してチップ(ペレット) 1側が負けない。したがって、コレット 21 (保持手段)力もペレット 11が外れな 、とともに、粘着シート 12が弓 Iつ張られてペレ ット 11に位置ずれが発生するおそれがな!、。 In this peeling operation, the protrusion 25 bites into the adhesive sheet 12 by suction, and the protrusion 25 becomes an anchor with respect to the adhesive sheet 12. For this reason, peeling work In addition, the adhesive sheet 12 is not pulled by the slide of the receiving part 17 and the chip (pellet) 1 side does not lose against the peeling force at the time of sliding. Therefore, the collet 21 (holding means) force does not come off the pellet 11, and there is no possibility that the pellet 11 will be displaced due to the adhesive sheet 12 being stretched.
[0047] 突起 25を、上下動可能なピンにて構成することによって、ピンの高さ位置を調整す ることができるので、粘着シート 12の肉厚や受け部 17が配置されるステージ 16の高 さ等に応じて、ピンの高さ位置を調整することによって、剥離すべきペレット 11に対し て最適な剥離性能を発揮することができる。  [0047] By configuring the protrusion 25 with a pin that can move up and down, the height position of the pin can be adjusted, so the thickness of the adhesive sheet 12 and the stage 16 on which the receiving portion 17 is disposed By adjusting the height position of the pin according to the height or the like, the optimum peeling performance can be exhibited for the pellet 11 to be peeled.
[0048] 突起 25をペレット 11のコーナ部(角部)に対応させて配置することによって、剥離の 容易なペレット 11の角部に応力を集中させることができる。このため、剥離開始を安 定して確実に行うことができ、剥離作業の信頼性が向上する。  [0048] By disposing the protrusions 25 so as to correspond to the corner portions (corner portions) of the pellets 11, stress can be concentrated on the corner portions of the pellets 11 which are easily peeled off. For this reason, the start of peeling can be performed stably and reliably, and the reliability of the peeling work is improved.
[0049] 次に、図 5は他の実施形態を示し、この場合、受け部 17がステージ 16の上面より突 出している。このため、受け部 17にて剥離すべきペレット 11を受けた場合、ステージ 16の上面よりも上位でペレット 11を受けることになる。  Next, FIG. 5 shows another embodiment. In this case, the receiving portion 17 protrudes from the upper surface of the stage 16. For this reason, when the pellet 11 to be peeled is received at the receiving portion 17, the pellet 11 is received at a higher position than the upper surface of the stage 16.
[0050] 従って、この図 5に示すピックアップ装置であっても、隙間 19に突入する上下動可 能な突起 25が付設されている。このため、コレット 21にてペレット 11を上方力も保持 した状態で、隙間 19にエアを吸引すれば、受け部 17の前方側において、突起 25に て粘着シート 12の一部を支持した状態でペレット 11から粘着シート 12を剥離するこ とができる。そこで、この状態で受け部 17を、水平方向に沿って移動させれば、図 2 に示すピックアップ装置と同様、粘着シート 12を容易に剥離して行くことができる。  Therefore, even in the pickup device shown in FIG. 5, the protrusion 25 that can be moved up and down to enter the gap 19 is provided. For this reason, if air is sucked into the gap 19 with the pellet 11 holding the upward force with the collet 21, the pellet is supported with a part of the adhesive sheet 12 supported by the protrusion 25 on the front side of the receiving portion 17. The adhesive sheet 12 can be peeled off from 11. Therefore, if the receiving portion 17 is moved in the horizontal direction in this state, the adhesive sheet 12 can be easily peeled off as in the pickup device shown in FIG.
[0051] ところで、前記各実施形態では、受け部 17をステージ 16に対して移動させていた 力 別の実施形態として、受け部 17をステージ 16に一体的に設けて、ステージ 16を 移動させることによって、受け部 17をペレット 11に対して移動させるようにしてもよい。  Incidentally, in each of the embodiments described above, as another embodiment in which the receiving portion 17 is moved with respect to the stage 16, the receiving portion 17 is provided integrally with the stage 16 and the stage 16 is moved. Thus, the receiving part 17 may be moved relative to the pellet 11.
[0052] 次に図 6は別の実施形態を示し、この場合、受け部 17は、先端に向力つて細くなる 先細部 35を備える。すなわち、先細部 35は、ペレット 11の第 2辺 23bに平行な第 1 辺 36と、ペレット 11の第 2辺 23cに平行な第 2辺 37にて構成され、この第 1辺 36と第 2辺 37とは 90度を成す。そして、先細部 35の角部 38が、剥離しょうとする一のペレツ ト角部 39に対応する。この一のペレット角部 39は、前記第 2辺 23bと第 3辺 23cとが なす接合部である。 [0052] Next, FIG. 6 shows another embodiment, in which the receiving part 17 is provided with a tapered portion 35 that narrows toward the tip. That is, the tapered portion 35 includes a first side 36 parallel to the second side 23b of the pellet 11 and a second side 37 parallel to the second side 23c of the pellet 11, and the first side 36 and the second side Side 37 is 90 degrees. The corner portion 38 of the tapered portion 35 corresponds to one pellet corner portion 39 to be peeled off. The one pellet corner 39 has the second side 23b and the third side 23c. It is a joint part to make.
[0053] この実施形態においては、ペレット角部 39とこれに対向する他のペレット角部 40 ( 第 1辺 23aと第 4辺 23dとがなす角部)を結ぶ対角線 L上に前記受け部 17の角部 38 が配置される。  [0053] In this embodiment, the receiving portion 17 is placed on a diagonal line L connecting the pellet corner portion 39 and another pellet corner portion 40 (the corner portion formed by the first side 23a and the fourth side 23d) facing the pellet corner portion 39. The corners 38 are arranged.
[0054] この実施形態においては、第 2辺 23bと第 4辺 23dとの角部に対応して吸引孔 30d が設けられ、第 2辺 23aの中間部に対応して吸引孔 30eが設けられ、第 3辺 23cの中 間部に対応して吸引孔 30gが設けられ、第 3辺 23cと第 1辺 23aとの角部に対応して 吸引孔 30hが設けられている。そして、各吸引孔 30は、平面視で分かるように、一部 がペレット 11より外側へ突出している。この場合、隙間 19に突入する上下動可能な 突起 25が、第 2辺 23bと第 3辺 23cとの角部 39に対応して付設されている。  In this embodiment, suction holes 30d are provided corresponding to the corners of the second side 23b and the fourth side 23d, and suction holes 30e are provided corresponding to the intermediate part of the second side 23a. The suction hole 30g is provided corresponding to the middle part of the third side 23c, and the suction hole 30h is provided corresponding to the corner part of the third side 23c and the first side 23a. Each suction hole 30 protrudes outward from the pellet 11 as can be seen in plan view. In this case, a vertically movable protrusion 25 that enters the gap 19 is provided corresponding to a corner 39 between the second side 23b and the third side 23c.
[0055] 次に、図 6に示すピックアップ装置を使用したピックアップ方法を説明する。まず、フ レーム 13と粘着シート 12とが一体ィ匕されている状態において、 2辺(この場合、第 1 辺 23aと第 4辺 23d)に、他のペレット 11が対応しないペレット 11aを選択して、このピ ックアップ装置のステージ 16をこのペレット 11aの下方に位置させて、粘着シート 12 を介して、移動ブロック体 32の受け部 17にて受ける。この際、受け部 17の第 1辺 36 がペレット 11aの第 2辺 23bに対して平行となるとともに、受け部 17の第 2辺 37がペレ ット 11aの第 3辺 23cに対して平行となるように、受け部 17の角部 38をペレット 11aの 対角線 L上に配置する。また、角部 38がペレット 11aの角部 39に対して、図 6の矢印 αの方向、つまり対角線 Lに沿って、角部 39に対向する角部 40側にずれている。  Next, a pickup method using the pickup device shown in FIG. 6 will be described. First, in a state where the frame 13 and the adhesive sheet 12 are integrated together, a pellet 11a that does not correspond to the other pellets 11 is selected on two sides (in this case, the first side 23a and the fourth side 23d). Then, the stage 16 of the pick-up device is positioned below the pellet 11a and is received by the receiving portion 17 of the moving block body 32 via the adhesive sheet 12. At this time, the first side 36 of the receiving part 17 is parallel to the second side 23b of the pellet 11a, and the second side 37 of the receiving part 17 is parallel to the third side 23c of the pellet 11a. In such a manner, the corner portion 38 of the receiving portion 17 is arranged on the diagonal line L of the pellet 11a. Further, the corner portion 38 is shifted from the corner portion 39 of the pellet 11a toward the corner portion 40 facing the corner portion 39 along the direction of the arrow α in FIG.
[0056] このため、受け部 17の先細部 35の前方側(第 1辺 36及び第 2辺 37の前方側)には 、粘着シート 12の下方側に隙間 19が形成され、突起 25にて粘着シート 12の一部を 支持している。この状態で、図 2の(Α)と同様、保持手段 15のコレット 21にてペレット 11 aを吸着させる。  [0056] For this reason, a gap 19 is formed on the lower side of the adhesive sheet 12 on the front side of the tapered portion 35 of the receiving portion 17 (the front side of the first side 36 and the second side 37). A part of the adhesive sheet 12 is supported. In this state, the pellet 11 a is adsorbed by the collet 21 of the holding means 15 as in (Α) of FIG.
[0057] 前記隙間 19は、吸引孔 30d、 30e、 30g、 30hを介して隙間 19のエアを吸引する。  [0057] The gap 19 sucks air in the gap 19 through the suction holes 30d, 30e, 30g, and 30h.
これによつて、隙間 19に対応する粘着シート 12の一部が吸引され、突起 25の近傍 の粘着シート 12をペレット 11aから剥離する。  As a result, a part of the pressure-sensitive adhesive sheet 12 corresponding to the gap 19 is sucked, and the pressure-sensitive adhesive sheet 12 in the vicinity of the protrusion 25 is peeled off from the pellet 11a.
[0058] その後、受け部 17を前記対角線 Lに沿って矢印 ocのように移動 (スライド)させる。こ れによって、受け部 17によるペレット 1 1の受け面積が減少していって、粘着シート 12 の下方への吸着(吸引)面積が増加していく。この際、ペレット 11aはコレット 21に保 持(吸着)されているので、粘着シート 12が順次ペレット 11aから剥離していく。このた め、吸着面積がペレット面積と同一乃至ペレット面積よりも大きくなれば、この剥離す べきペレット 1から粘着シート 12を完全に剥離させることができる。 [0058] Thereafter, the receiving part 17 is moved (slid) along the diagonal line L as indicated by an arrow oc. As a result, the receiving area of the pellets 11 by the receiving part 17 is reduced, and the adhesive sheet 12 The adsorption (suction) area downward increases. At this time, since the pellet 11a is held (adsorbed) on the collet 21, the pressure-sensitive adhesive sheet 12 is sequentially peeled from the pellet 11a. Therefore, if the adsorption area is the same as the pellet area or larger than the pellet area, the pressure-sensitive adhesive sheet 12 can be completely peeled from the pellet 1 to be peeled.
[0059] 図 6に示すピックアップ装置では、ペレット 11の対角線 Lに沿って剥離することにな る。このため、ペレット 11の一辺の長さ分ずつ剥離する場合と相違して、その剥離力 が小さくて済み、粘着シートの剥離が容易となる。しかも、剥離して行く際には、剥離 を開始するペレット 11のペレット角部を構成する 2辺に対応する隣のペレット 11の辺 に対して、受け部 17が離れて行くことになる。これによつて、隣接するペレット 11に動 的な曲げ応力を掛けることがなくなり、隣接するペレット 11 (特に、剥離すべきペレット に対応する辺)に割れを生じさせない。また、一のペレット角部から剥離して行くもの であるので、粘着シート 12を吸引する吸着応力が 1箇所に集中させることができ、薄 くてしなりやすいペレット 11であっても、剥離が可能となり、剥離させることができるぺ レット 11の適用範囲が拡大する利点がある。さらに、剥離部位が斜めに移動するの で、せん断を掛けつつ吸着力で粘着シート 12が剥がれていき、剥離性能の向上を 図ることができる。 In the pickup device shown in FIG. 6, the peeling occurs along the diagonal line L of the pellet 11. For this reason, unlike the case of peeling by the length of one side of the pellet 11, the peeling force is small, and the pressure-sensitive adhesive sheet can be easily peeled off. In addition, when peeling off, the receiving part 17 moves away from the side of the adjacent pellet 11 corresponding to the two sides constituting the pellet corner of the pellet 11 from which peeling starts. As a result, no dynamic bending stress is applied to the adjacent pellets 11, and the adjacent pellets 11 (particularly, the sides corresponding to the pellets to be peeled) are not cracked. In addition, since it peels from one corner of the pellet, the adsorption stress that sucks the pressure-sensitive adhesive sheet 12 can be concentrated in one place. This has the advantage that the applicable range of pellets 11 that can be peeled off is expanded. Furthermore, since the peeling site moves obliquely, the pressure-sensitive adhesive sheet 12 is peeled off by the adsorbing force while applying shear, and the peeling performance can be improved.
[0060] 特に、剥離作業開始においては、受け部 17の角部を、剥離すべきペレット 11の一 のペレット角部に対応させればよいので、その幅寸法をペレット 11の一辺よりも僅か に小さい寸法等に設定して受け部 17をその都度製作する必要がない。すなわち、受 け部 17を、ペレット 11の寸法に合わせることなぐ一種類の受け部にて位置調整する のみで種々のサイズのペレットに合わせることができ、汎用性にすぐれ、コスト低減に 寄与する。また、受け部 17の移動方向が、ペレット角部 39を構成する 2辺に対してそ れぞれ 45度をなす方向であるので、粘着シート 12に対して均等な剥離力で剥離し ていくことができ、製品 (ペレット)への不要な負荷を掛けずに済み、製品損傷を防止 できる。し力も、突起 25が、剥離しやすいペレット角部に対応して設けられているので 、剥離を確実に開始することができ、し力も、対角線 Lに沿って剥離することと相俟っ て、粘着シート 12の剥離が一層容易となる利点がある。  [0060] In particular, at the start of the peeling operation, the corner portion of the receiving portion 17 only needs to correspond to one pellet corner portion of the pellet 11 to be peeled, so that the width dimension is slightly smaller than one side of the pellet 11. There is no need to set the receiving part 17 each time with a small size. In other words, the receiving part 17 can be adjusted to pellets of various sizes by simply adjusting the position of the receiving part 17 with one type of receiving part without matching the size of the pellet 11, and it is excellent in versatility and contributes to cost reduction. Further, since the moving direction of the receiving part 17 is a direction that forms 45 degrees with respect to the two sides constituting the pellet corner part 39, it peels off with a uniform peeling force with respect to the adhesive sheet 12. This eliminates unnecessary load on the product (pellet) and prevents product damage. Since the projection 25 is provided corresponding to the corner of the pellet that is easy to peel off, the peeling can be started reliably, and the force is also coupled with the peeling along the diagonal L. There is an advantage that the pressure-sensitive adhesive sheet 12 can be peeled off more easily.
[0061] 図 6に示すように、ペレット 11に対して受け部 17を斜め方向にスライドする場合、移 動方向の変更も可能である。このように、受け部 17の移動方向の変更を可能とすれ ば、剥離するペレット 11の性質等に応じて移動方向を変更することができる。すなわ ち、結晶方位によってペレット 11には割れやすい方向があるので、受け部 17の移動 方向を、隣接するペレット 1に対して割れにくい方向の力が作用するように設定できる 。このため、隣接するペレットの損傷 (割れ)を一層安定して防止できる。 [0061] As shown in FIG. 6, when the receiving portion 17 is slid in an oblique direction with respect to the pellet 11, The moving direction can be changed. Thus, if the movement direction of the receiving part 17 can be changed, the movement direction can be changed according to the properties of the pellet 11 to be peeled off. In other words, depending on the crystal orientation, there is a direction in which the pellet 11 is easily cracked. Therefore, the moving direction of the receiving portion 17 can be set so that a force in a direction in which cracking hardly occurs is applied to the adjacent pellet 1. For this reason, damage (cracking) of adjacent pellets can be prevented more stably.
[0062] ところで、突起 25として、図 7に示すように、ステージ 16に対して一体に形成された ものであってもよい。この場合、突起 25は凹所 22に横方向力も水平に突出するもの であって、上下方向に延びるものであってもよい。このように、ステージ 16に対して一 体に突起を形成した場合、装置全体の構成の簡略ィ匕を図ることができる。また、上下 方向に延びるものであっても、横方向(水平方向)に延びるものであっても、粘着シー ト 12を下方力も支持することができ、剥離性の向上を図る機能を確実に発揮すること ができる。 [0062] Incidentally, the protrusion 25 may be formed integrally with the stage 16 as shown in FIG. In this case, the protrusion 25 protrudes horizontally in the recess 22 and may extend in the vertical direction. As described above, when the protrusions are formed integrally with the stage 16, it is possible to simplify the configuration of the entire apparatus. In addition, it can support the adhesive sheet 12 with downward force, whether it extends in the vertical direction or in the horizontal direction (horizontal direction), and reliably exerts the function to improve the peelability. can do.
[0063] 以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定される ことなく種々の変形が可能であって、例えば、ステージ 16に設けられる吸引孔 30とし ては、大きさ、数、形状等を、隙間 19のエアの吸引可能範囲で任意に設定できる。こ のため、吸引孔 30は 1個であってもよい。また、剥離すべきペレット 11として、正方形 に限るものではなぐ短辺と長辺とを有する長方形であっても、さらには、短辺に比べ て長辺が極めて長い短冊状であってもよい。粘着シート 12の厚さとしても、吸引力等 によって相違する力 吸引手段 18にて隙間 19のエアを吸引した際に、ペレット 11か ら剥離できるように、湾曲変形できるものであればょ 、。  As described above, the embodiment of the present invention has been described. However, the present invention is not limited to the above-described embodiment, and various modifications are possible. For example, as the suction hole 30 provided in the stage 16, The size, number, shape, etc. can be arbitrarily set within the air suckable range of the gap 19. For this reason, one suction hole 30 may be provided. Further, the pellet 11 to be peeled may be a rectangle having a short side and a long side that is not limited to a square, or may be a strip having a very long side compared to the short side. The thickness of the pressure-sensitive adhesive sheet 12 is not limited so long as it can be deformed so that it can be peeled off from the pellet 11 when the air in the gap 19 is sucked by the force suction means 18 depending on the suction force or the like.
[0064] 受け部 17の肉厚としても、吸引手段 18にて隙間 19のエアを吸引した際に、ペレツ ト 11から剥離できる範囲によって、任意に設定できる。また、図 6に示すような受け部 17である場合、受け部 17の角部の角度として 90度に限るものではなぐ多少鋭角で あっても鈍角であってもよ!/ヽ。  [0064] The thickness of the receiving portion 17 can also be arbitrarily set depending on the range in which the air can be peeled from the pellet 11 when the air in the gap 19 is sucked by the suction means 18. Further, in the case of the receiving portion 17 as shown in FIG. 6, the angle of the corner portion of the receiving portion 17 is not limited to 90 degrees, but may be a little acute or obtuse! / ヽ.
[0065] 粘着シート 12上に貼り付けられているペレット 11の数としても任意であり、本発明で は、数に影響されることなぐ粘着シート 12上の全てのペレット 11を順次剥離して行く ことができる。また、図 1に示すものでは、剥離すべきペレット 11の第 4辺 23dに他の ペレット 11が対応していなければよぐ図 6に示すものでは、剥離すべきペレット 11の 第 2辺 23bと第 4辺 23dとに他のペレット 11が対応していなければよいので、剥離して 行く順序としてはこの条件を満たす範囲で任意に設定できる。 [0065] The number of pellets 11 affixed on the pressure-sensitive adhesive sheet 12 is arbitrary, and in the present invention, all the pellets 11 on the pressure-sensitive adhesive sheet 12 that are not affected by the number are sequentially peeled off. be able to. Further, in the case shown in FIG. 1, it is sufficient that the other pellet 11 does not correspond to the fourth side 23d of the pellet 11 to be peeled. Since the other pellets 11 do not have to correspond to the second side 23b and the fourth side 23d, the order of separation can be arbitrarily set as long as this condition is satisfied.
[0066] 図 1では、突起 25を、剥離すべきペレット 11の第 1辺 23aと第 3辺 23cとが成すコー ナ部(角部)と、ペレット 11の第 2辺 23bと第 3辺 23cとが成すコーナ部(角部)とに配 置し、図 6では、ペレット 11の第 2辺 23bと第 3辺 23cのコーナ部(角部) 39に配置し ているが、それぞれ、突起 25の配置位置や数等は任意に変更することができる。す なわち、第 1辺 23aの中間部や第 2辺 23bの中間部や第 3辺 23cの中間部等であつ てもよい。なお、突起 25を配置する場合、吸引孔 30に対応して設けても、吸引孔 30 を避けてもうけてもよい。また、図 2のように突起 25をピンにて構成する場合であって も、上下動しない固定型のものであってもよい。この場合、ピン構成部材をステージ 1 6に植設等すればよい。 [0066] In FIG. 1, the protrusion 25 includes a corner portion (corner portion) formed by the first side 23a and the third side 23c of the pellet 11 to be peeled, and the second side 23b and the third side 23c of the pellet 11. In Fig. 6, it is arranged at the corner (corner) 39 of the second side 23b and the third side 23c of the pellet 11 in FIG. The arrangement position, the number, and the like can be arbitrarily changed. That is, it may be an intermediate part of the first side 23a, an intermediate part of the second side 23b, an intermediate part of the third side 23c, or the like. When the protrusion 25 is disposed, the protrusion 25 may be provided corresponding to the suction hole 30 or may be avoided. Further, even when the projection 25 is constituted by a pin as shown in FIG. 2, it may be a fixed type that does not move up and down. In this case, the pin constituting member may be implanted on the stage 16.
産業上の利用可能性  Industrial applicability
[0067] 切断されたゥエーハ、もしくは最終製品になる前の板材を、粘着シートに貼り付けて 、この状態でダイシングソ一等にて切断することによって、複数枚のペレットを形成す ることができる。そして、このピックアップ装置には、粘着シートからペレットを一枚ず つ剥離させて取り出すことができる。取り出したペレットは、リードフレームの所定のラ ンドに供給することができる。 A plurality of pellets can be formed by attaching the cut wafer or the plate material before becoming the final product to an adhesive sheet and cutting with a dicing saw or the like in this state. And this pick-up apparatus can peel the pellet from the adhesive sheet one by one and take it out. The removed pellets can be supplied to a predetermined land of the lead frame.

Claims

請求の範囲 The scope of the claims
[1] 粘着シート上に貼り付けられた複数の矩形薄肉のペレットを、前記粘着シートから 順次剥離して取り出すピックアップ方法であって、受け部にて、剥離すべきペレットを 粘着シートを介して受けて、この受け部の外周側において粘着シートとの間に隙間を 形成した後、前記ペレットを上方から保持した状態で、前記隙間に突入される突起に て粘着シートの一部を下方力も支持しつつ隙間のエアを吸引して、受け部の外周側 の粘着シートを剥離し、その後、突起にて粘着シートを支持するとともに上方力 ペレ ットを保持しつつ、前記受け部を水平方向に沿って移動させて、ペレットを剥離して 行くことを特徴とするピックアップ方法。  [1] A pick-up method in which a plurality of rectangular thin-walled pellets affixed on an adhesive sheet are sequentially peeled from the adhesive sheet and taken out, and the pellet to be peeled is received via the adhesive sheet at a receiving portion. Then, after forming a gap with the adhesive sheet on the outer peripheral side of the receiving portion, with the pellet held from above, a part of the adhesive sheet is supported by the protrusions that enter the gap with a downward force. While suctioning the air in the gap, the adhesive sheet on the outer peripheral side of the receiving part is peeled off, and then the supporting part is supported along the horizontal direction while supporting the adhesive sheet with the protrusion and holding the upper force pellet. And picking up the pellets.
[2] 粘着シート上に貼り付けられた複数の矩形薄肉のペレットを、前記粘着シートから 順次剥離して取り出すピックアップ装置であって、剥離すべきペレットを上方から保 持する保持手段と、粘着シートが載置されるステージと、前記ペレットを粘着シートを 介して受ける受け部と、この受け部の外周側において粘着シートとの間に形成される 隙間のエアを吸引するエア吸引手段と、前記隙間内に突入されて下方から前記粘着 シートの一部を支持する突起と、前記受け部を水平方向に沿って移動させる駆動手 段とを備えたことを特徴とするピックアップ装置。  [2] A pick-up device that sequentially removes and removes a plurality of rectangular thin-walled pellets affixed on an adhesive sheet from the adhesive sheet, a holding means for holding the pellets to be peeled from above, and an adhesive sheet , A receiving part for receiving the pellets via an adhesive sheet, an air suction means for sucking air in a gap formed between the receiving part and the adhesive sheet on the outer peripheral side of the receiving part, and the gap A pick-up apparatus comprising: a protrusion that enters the inside and supports a part of the adhesive sheet from below; and a drive means that moves the receiving portion along a horizontal direction.
[3] 前記突起を、上下動可能なピンにて構成したことを特徴とする請求項 2のピックアツ プ装置。  [3] The pick-up device according to claim 2, wherein the protrusion is configured by a pin that can move up and down.
[4] 前記受け部が配置されるステージに、前記突起を一体的に設けたことを特徴とする 請求項 2又は請求項 3のピックアップ装置。  4. The pickup device according to claim 2, wherein the protrusion is integrally provided on a stage on which the receiving portion is disposed.
[5] 前記突起を剥離すべきペレットのコーナ部に対応させて配置したことを特徴とする 請求項 2〜請求項 4のいずれかのピックアップ装置。 [5] The pickup device according to any one of [2] to [4], wherein the protrusion is disposed in correspondence with a corner portion of a pellet to be peeled.
PCT/JP2006/319443 2006-09-29 2006-09-29 Method of pickup and pickup apparatus WO2008041273A1 (en)

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CN2006800559527A CN101512746B (en) 2006-09-29 2006-09-29 Pick-up method and pick-up device
JP2008537331A JP4850916B2 (en) 2006-09-29 2006-09-29 Pickup method and pickup device
PCT/JP2006/319443 WO2008041273A1 (en) 2006-09-29 2006-09-29 Method of pickup and pickup apparatus

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JPWO2008041273A1 (en) 2010-01-28
CN101512746B (en) 2010-08-11
CN101512746A (en) 2009-08-19
JP4850916B2 (en) 2012-01-11
KR20090043538A (en) 2009-05-06
KR101133963B1 (en) 2012-04-05

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