WO2006106964A1 - 粉茶の製造方法および粉茶製造用ボールミル装置 - Google Patents
粉茶の製造方法および粉茶製造用ボールミル装置 Download PDFInfo
- Publication number
- WO2006106964A1 WO2006106964A1 PCT/JP2006/306931 JP2006306931W WO2006106964A1 WO 2006106964 A1 WO2006106964 A1 WO 2006106964A1 JP 2006306931 W JP2006306931 W JP 2006306931W WO 2006106964 A1 WO2006106964 A1 WO 2006106964A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pot
- ball
- ball mill
- powdered tea
- wall surface
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
Definitions
- Powdered tea production method and ball mill device for powdered tea production are Powdered tea production method and ball mill device for powdered tea production
- the present invention relates to a method for producing powdered tea using a ball mill device and a Bonore mill device for producing powdered tea.
- Patent Document 3 Japanese Unexamined Patent Publication No. 2003-93907
- the problem of the present invention is that it is possible to produce powdered tea having the same quality as when using a stone mortar using a ball mill device, and to solve the problem of food hygiene. It is to provide a manufacturing method.
- Another object of the present invention is to provide a ball mill apparatus suitable for using the above method for producing powdered tea.
- the present invention uses a ball mill apparatus provided with a synthetic resin pot, encloses the powdered tea raw material and the synthetic resin balls in the pot, and revolves the pot.
- the powdered tea production method is characterized in that the powdered tea material is pulverized by exercise, or revolution and rotation.
- the pot having an inner diameter 2.6 to 4 times the diameter of the ball is used, and 4 to 8 identical balls are enclosed in the pot. I like it.
- the transition portion has a curvature radius that is equal to or greater than the curvature radius of the ball
- the pot has an upper end opening sealed by a lid.
- the pot is preferably formed so that the height of the internal space of the pot is about 1.1 to 1.9 times the diameter of the ball.
- the ball includes two layers including a spherical nucleus formed from a first synthetic resin and an outer skin layer formed from a second synthetic resin surrounding the outside of the nucleus.
- a structure is preferable. If a ball made of synthetic resin is too light, it is preferable and too heavy to have a ball made of metal balls inside. In some cases, it is preferable to make the ball hollow.
- any synthetic resin may be used as long as it has excellent abrasion resistance with no toxicity to the human body.
- the polymer is selected from the group consisting of one of polyphenylene sulfide, polymethylpentene, polyethersulfone, and polyethylene terephthalate.
- the synthetic resin may be a combination of these polymers. It may be a mixture of these polymers, or may be a copolymer of monomers constituting these polymers.
- the number of rotations and the rotation duration time are set so that the temperature in the pot is equal to or lower than a predetermined temperature, and the pot is revolved, or revolved and rotated to rotate. It is preferable to grind the raw material.
- the present invention is also a ball mill device suitable for producing powdered tea, comprising a pot made of synthetic resin and a ball made of synthetic resin, and comprising the pot It constitutes a ball mill device that can revolve or revolve and rotate.
- the diameter of the inner cavity of the pot is 2.6 to 4 times the diameter of the ball, and the pot includes the same ball. 4-8 pieces are encapsulated.
- Both are curved with a predetermined radius of curvature, and the radius of curvature of the transition portion is equal to or greater than the radius of curvature of the ball
- the height of the internal space of the pot is about 1.:! To 1.9 times the diameter of the ball in a state where the upper end opening of the pot is sealed by a lid.
- the tea leaves since soft balls having a low specific gravity are used, the tea leaves, particularly the leaf veins, are crushed and flattened before being crushed as in the case of conventional hard balls having a high specific gravity. It is possible to pulverize the leaf veins so that they are soft.
- the pot and the ball are both formed from the synthetic resin, the tea leaf fragments in the middle of the flour are well dispersed by static electricity generated by the ball, the pot and the tea leaf contacting and colliding with each other. You can make it hit the pot and ball.
- the leaf veins of the tea leaves were cut as thinly as when using a stone mill, and the tea leaves were uniformly and to the same size as commercially available matcha (the average size of matcha is about 3-4 xm) Finely powdered.
- the powdered tea obtained has the same quality as that produced using a stone mill.
- FIG. 1 is a perspective view showing a state where a pot is set on a rotary table of a ball mill device.
- the operation panel section of the ball mill device and the protective cover for protecting the pot rotating during operation are omitted.
- FIG. 2 is a view showing an embodiment of a pot of a ball mill device, where (A) is a perspective view and (B) is a longitudinal sectional view.
- a view showing a state where a ball is housed in a pot (A) is a plan view, and (B) is a longitudinal sectional view.
- FIG. 4 is a view showing another embodiment of the pot of the ball mill device, (A) is a plan view showing a state where the ball is housed in the pot, and (B) is a longitudinal sectional view thereof.
- FIG. 5 is a diagram for explaining the movement state of the ball in the pot during the crushing process according to the embodiment of FIG.
- FIG. 6 is a graph showing the relationship between the diameter of a ball and the time until the collision sound between the balls disappears after the operation of the pot ball mill device is started.
- Sono is an optical micrograph of powdered tea obtained using the method according to the present invention.
- Sono 8 is an optical micrograph of powdered tea obtained using the method according to the present invention.
- FIG. 9 is an optical micrograph of powdered tea obtained by a ball mill apparatus equipped with a stainless steel pot and balls.
- FIG. 11 is an optical micrograph of chitosan before being crushed.
- FIG. 12 is an optical micrograph of chitosan pulverized using the method according to the present invention. Explanation of symbols
- a ball mill provided with a synthetic resin pot and a synthetic resin ball and capable of rotating and rotating the pot.
- the device is prepared.
- FIG. 1 is a perspective view showing a state where a pot is set on a rotary table of the ball mill apparatus.
- the operation panel portion of the ball mill device, the protective cover for protecting the pot that rotates during operation, and the like are omitted.
- the ball mill apparatus used in the method according to the present invention has the same configuration as a known ball mill apparatus except for pots and balls. Therefore, in the following, detailed description of components other than the pot and the ball of the ball mill device will be omitted.
- the ball mill apparatus includes a disk-shaped rotary table 1 and a pot rotary table 2 arranged on the rotary table 1.
- the turntable 1 is driven to rotate around its central axis, and the pot turntable 2 is rotated around its central axis, respectively. Is driven to rotate.
- a pot 3 in which balls and powdered tea ingredients are enclosed is firmly fixed in an upright state and revolved by the rotation drive of the turntable 1. Rotation drive allows them to rotate.
- FIG. 2 is a view showing one embodiment of the pot, (A) is a perspective view, and (B) is a longitudinal sectional view.
- the pot 3 is composed of a cylindrical pot body 4 with one end closed, and a lid 5 that can seal the other end opening of the pot body 4 via a ring-shaped packing 7. Yes. Further, the transition portion 4c from the peripheral wall surface 4a to the bottom wall surface 4b of the inner cavity portion 6 of the pot body 4 is formed to be curved with a predetermined curvature radius r.
- the pot 3 and the ball 8 are made of a synthetic resin.
- Synthetic resins can be used as long as they have excellent abrasion resistance and are not toxic to the human body.
- pots 3 and balls 8 formed of the same type of synthetic resin it is not always necessary to use a combination of pots 3 and balls 8 formed of the same type of synthetic resin, and pots 3 and balls 8 formed of different types of synthetic resins may be used in combination.
- the pot 3 is a pot having an outer skin made of a metal such as stainless steel or iron outside the synthetic resin layer forming the inner wall surface in order to prevent deformation if the inner wall surface is made of a synthetic resin. Also good.
- the specific gravity of the balls 8 may be appropriately changed according to the dimensions of the balls 8 and the pot 3 and the type of raw material of the powdered tea.
- a method of changing the specific gravity of the ball 8 two types of synthetic resins having different specific gravities are prepared, and the ball 8 includes a spherical core formed from the first synthetic resin and a second core surrounding the outside of the core.
- FIG. 3 is a diagram showing a state in which a ball is accommodated in the pot, (A) is a plan view, and (B) is a longitudinal sectional view.
- the radius of curvature r of the transition portion 4c from the peripheral wall 4a to the bottom wall 4b of the inner cavity 6 of the pot 3 is equal to or larger than the radius of curvature of the ball 8. .
- the diameter s of the inner cavity 6 of the pot 3 is 2.6 to 4 times the diameter R of the ball 8, and 4 to 8 identical balls 8 are accommodated in the pot 3. It has come to be.
- the pot 3 enclosing the powdered tea raw material and the balls 8 is mounted on the ball mill device, and the pot 3 is rotated and rotated.
- the leaf veins of tea leaves are finely cut to the same extent as when using a stone mill, and the tea leaves are uniformly finely powdered to the same size as commercially available matcha tea. It becomes. In this way, powdered tea of the same quality as that produced using a stone mill can be obtained.
- Example 2 Using a combination of pot No. 1 and ball No. 2, using the same amount of tea as in Example 1, rotating at 600 rpm and rotating at 600 rpm, and rotating and rotating at opposite directions. The ball mill was operated for 20 minutes to produce powdered tea. An optical micrograph of the obtained powdered tea is shown in FIG.
- Matcha was produced using the same point tea as in Example 1 using a stone mortar. An optical micrograph of the obtained matcha is shown in FIG.
- Example 1 the veins were cut reliably, and the point tea was uniformly finely pulverized and crushed to a size almost the same as that of the matcha tea obtained in Comparative Example 2.
- the powdered tea obtained was almost the same as the matcha tea obtained in Comparative Example 2.
- Example 2 as in Example 1, spot tea was uniformly finely powdered, and a particle size smaller than the matcha tea obtained in Comparative Example 2 was obtained.
- Comparative Example 1 a large particle size was observed, and the veins were crushed and were not severely cut. The touch was somewhat rougher than the matcha tea obtained in Comparative Example 2. The taste was somewhat astringent.
- FIG. 4 is a view showing another embodiment of the pot, (A) is a plan view of a state in which a ball is accommodated in the pot, and (B) is a longitudinal sectional view thereof.
- the embodiment of FIG. 4 differs from the embodiment of FIG. 3 only in the internal structure of the pot. Therefore, in FIG. 4, the same components as those in FIG. 3 are denoted by the same reference numerals, and detailed description thereof is omitted.
- 4c and the transition part 4d from the peripheral wall surface 4a to the upper wall surface both have a predetermined radius of curvature r. It is curved.
- the radius of curvature r of the transition portions 4c, 4d is equal to or larger than the radius of curvature of the ball 8.
- the height d of the inner space 6 of the pot 3 is about 1.1 to 1.9 of the diameter R of the ball 8 with the upper end opening of the pot body 4 sealed by the lid 5. It has doubled. Therefore, in this embodiment, the balls 8 are not arranged in two stages in the pot 3.
- the diameter s of the inner cavity of the pot 3 is 2.6 to 4 times the diameter of the ball 8 and is identical to the pot 3. Four to eight balls 8 are enclosed.
- the pot 3 in which the raw material for powdered tea and the balls 8 are enclosed is mounted on the ball mill device, and the ball mill device is rotated and rotated.
- the pulverization progresses at an early stage, and when the ball 8 moves in the planetary pot 3, the viscosity of the tea leaves is large, so the ball 8 The movement of the ball becomes disordered, and the collision between the balls 8 and the collision between the balls 8 and the inner wall of the pot 3 frequently occur (see Fig. 5 (A)), and the resulting collision sound is generated. During this collision, the tea leaves enter between the balls 8 and between the balls 8 and the inner wall of the pot 3 and are crushed.
- the time from the start of the operation of the ball mill device until the collision sound disappears depends on the revolution speed of the pot 3, the rotation speed, the type of raw tea leaves, the amount of powdered tea produced and the particle size. If the revolution speed, rotation speed, the type of raw tea leaves, and the amount of powdered tea produced are all the same, the viscosity of the powder increases, and the revolution speed, rotation speed, and type of raw tea leaves increase. If the same, the longer the amount of powdered tea produced, the longer.
- the pulverization process during the generation of the collision sound is a coarse pulverization process
- the pulverization process after the collision sound disappears is a pulverization process to a finer particle size. Finer powdered tea For this purpose, the crushing process after the collision sound disappears may be continued.
- the temperature in the pot increases as the speed of the revolution or rotation of the pot increases and as the duration time of the rotation and rotation increases. This temperature rise is due to both impact and shear forces.
- the powdered tea produced may be discolored by the action of heat, and the quality such as aroma and flavor may be degraded. Therefore, it is desirable to grind at a low temperature of 50 ° C or lower in order to produce a good quality powdered tea. For this reason, it is desirable to set the rotation speed and rotation duration of the ball mill so that the temperature rise in the pot during pulverization can be suppressed to about 50 ° C or less.
- the number of rotations and rotation duration are set by, for example, repeating trial pulverization in advance, measuring the temperature in the pot immediately after the completion of the powdering using an infrared radiation thermometer, etc. Based on the above, for each pot size and ball size, type of raw tea leaves and amount of powdered tea produced, the range of rotation speed and rotation duration at which the temperature rise at the time of powder mashing is about 50 ° C or less is determined. Then, it is recommended to perform the operation according to the tape tape during actual operation.
- the vertical axis represents the time (minutes) from the start of the operation of the ball mill device until the collision sound disappears
- the horizontal axis represents the ball diameter (mm).
- the muffling time is about 20 minutes, which is about half that of other diameter balls. Become. From this, it can be seen that the ratio of the inner diameter of the pot and the diameter of the ball greatly affects the process of mashing the powdered tea.
- the method according to the present invention can only be used for the fine powdering of tea (stem tea, aracha, sencha, gyokuro, spot tea). It can also be used to make fine powders of herbal medicines (Chinese medicines) and chitosan, fine powders of dried foods (such as bonito, kelp, mushrooms, and dried abalone), fine powders of pearls, and fine powders of drugs.
- tea seed tea, aracha, sencha, gyokuro, spot tea
- It can also be used to make fine powders of herbal medicines (Chinese medicines) and chitosan, fine powders of dried foods (such as bonito, kelp, mushrooms, and dried abalone), fine powders of pearls, and fine powders of drugs.
- FIG. 11 and FIG. 12 show optical micrographs illustrating the results obtained by using the method of the present invention for micronization of chitosan.
- FIG. 11 is an optical micrograph of chitosan before pulverization
- FIG. 12 is an optical micrograph of chitosan crushed by the method according to the present invention.
- chitosan is conventionally strong fiber and difficult to pulverize, but according to the method according to the present invention, In the same way as above, it can be finely powdered very easily and uniformly.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Crushing And Grinding (AREA)
- Tea And Coffee (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/887,674 US20090035439A1 (en) | 2005-03-31 | 2006-03-31 | Method and Ball Mill Apparatus for Manufacturing Powdered Tea |
JP2007511199A JP4936395B2 (ja) | 2005-03-31 | 2006-03-31 | 粉茶の製造方法および粉茶製造用ボールミル装置 |
CN2006800089057A CN101146454B (zh) | 2005-03-31 | 2006-03-31 | 茶叶末的制造方法及茶叶末制造用球磨机装置 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2005-101399 | 2005-03-31 | ||
JP2005101399 | 2005-03-31 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006106964A1 true WO2006106964A1 (ja) | 2006-10-12 |
Family
ID=37073514
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2006/306931 WO2006106964A1 (ja) | 2005-03-31 | 2006-03-31 | 粉茶の製造方法および粉茶製造用ボールミル装置 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090035439A1 (ja) |
JP (1) | JP4936395B2 (ja) |
CN (1) | CN101146454B (ja) |
WO (1) | WO2006106964A1 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010201290A (ja) * | 2009-02-27 | 2010-09-16 | Doshisha | 製粉方法 |
JP2011189226A (ja) * | 2010-03-12 | 2011-09-29 | Doshisha | 粉末製造法 |
JP2017127242A (ja) * | 2016-01-20 | 2017-07-27 | キリンビバレッジ株式会社 | 高香味の粉砕茶葉を含有する緑茶飲料 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105854997A (zh) * | 2016-04-09 | 2016-08-17 | 长沙米淇仪器设备有限公司 | 一种减速电机直连的行星式球磨机 |
CN107413456B (zh) * | 2017-05-11 | 2023-05-23 | 黄存可 | 一种贴壁球磨方法及其装置 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000135057A (ja) * | 1998-10-30 | 2000-05-16 | Terada Seisakusho Co Ltd | 茶葉微粉砕機 |
JP2001045971A (ja) * | 1999-08-05 | 2001-02-20 | Kaiken:Kk | 微粉末茶の製造方法 |
JP2002238457A (ja) * | 2001-02-20 | 2002-08-27 | Kozo Fujita | 茶葉の粉砕方法および装置 |
JP2003093907A (ja) * | 2001-09-21 | 2003-04-02 | Kozo Fujita | 茶葉などの粉砕方法および装置 |
JP2004275937A (ja) * | 2003-03-18 | 2004-10-07 | Kozo Fujita | 粉砕装置 |
JP2005040745A (ja) * | 2003-07-24 | 2005-02-17 | Kozo Fujita | 粉砕装置 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11165089A (ja) * | 1997-12-03 | 1999-06-22 | Bridgestone Corp | ボールミル及びそれを用いたスラリーの調製方法 |
JP2001178444A (ja) * | 1999-10-13 | 2001-07-03 | Yasui Kikai Kk | 破砕方法及び装置 |
JP3793472B2 (ja) * | 2002-03-05 | 2006-07-05 | 安井器械株式会社 | 破砕装置 |
CN2673500Y (zh) * | 2004-02-18 | 2005-01-26 | 赵明华 | 行星式球磨机 |
-
2006
- 2006-03-31 JP JP2007511199A patent/JP4936395B2/ja not_active Expired - Fee Related
- 2006-03-31 CN CN2006800089057A patent/CN101146454B/zh not_active Expired - Fee Related
- 2006-03-31 US US11/887,674 patent/US20090035439A1/en not_active Abandoned
- 2006-03-31 WO PCT/JP2006/306931 patent/WO2006106964A1/ja active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000135057A (ja) * | 1998-10-30 | 2000-05-16 | Terada Seisakusho Co Ltd | 茶葉微粉砕機 |
JP2001045971A (ja) * | 1999-08-05 | 2001-02-20 | Kaiken:Kk | 微粉末茶の製造方法 |
JP2002238457A (ja) * | 2001-02-20 | 2002-08-27 | Kozo Fujita | 茶葉の粉砕方法および装置 |
JP2003093907A (ja) * | 2001-09-21 | 2003-04-02 | Kozo Fujita | 茶葉などの粉砕方法および装置 |
JP2004275937A (ja) * | 2003-03-18 | 2004-10-07 | Kozo Fujita | 粉砕装置 |
JP2005040745A (ja) * | 2003-07-24 | 2005-02-17 | Kozo Fujita | 粉砕装置 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010201290A (ja) * | 2009-02-27 | 2010-09-16 | Doshisha | 製粉方法 |
JP2011189226A (ja) * | 2010-03-12 | 2011-09-29 | Doshisha | 粉末製造法 |
JP2017127242A (ja) * | 2016-01-20 | 2017-07-27 | キリンビバレッジ株式会社 | 高香味の粉砕茶葉を含有する緑茶飲料 |
Also Published As
Publication number | Publication date |
---|---|
JPWO2006106964A1 (ja) | 2008-09-25 |
CN101146454A (zh) | 2008-03-19 |
JP4936395B2 (ja) | 2012-05-23 |
CN101146454B (zh) | 2012-09-12 |
US20090035439A1 (en) | 2009-02-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2006106964A1 (ja) | 粉茶の製造方法および粉茶製造用ボールミル装置 | |
CN206382104U (zh) | 一种带有两级处理装置的中药药材粉碎设备 | |
TW201134556A (en) | Rotor disk | |
CN109939776B (zh) | 中兽药研磨设备 | |
US10709641B2 (en) | Rhythmic pill crusher | |
CN108579891A (zh) | 一种碾磨充分的保健食品材料碾磨装置 | |
CN209680198U (zh) | 一种食品调料生产用原料磨粉装置 | |
CN100539913C (zh) | 调料粉碎机 | |
JP3468467B1 (ja) | 粉砕装置 | |
KR101286690B1 (ko) | 약포장이 가능한 약분쇄기 | |
JP3683173B2 (ja) | 遊星ボールミル | |
CN206240357U (zh) | 一种用于水晶玻璃柱生产过程的原料配料装置 | |
JP2011189226A (ja) | 粉末製造法 | |
JP2010201290A (ja) | 製粉方法 | |
KR101304337B1 (ko) | 향미가 개선된 커피 제품 및 그 제조방법 | |
JP2005040745A (ja) | 粉砕装置 | |
JP2003093907A (ja) | 茶葉などの粉砕方法および装置 | |
JP2016539784A (ja) | 調節可能な超微破砕機 | |
JP2024034714A (ja) | 粉砕装置用容器及びこれを備えた粉砕装置 | |
JP5999589B2 (ja) | 茶の製造方法 | |
Aiache et al. | Powders as dosage forms | |
JP6718241B2 (ja) | 高香味の粉砕茶葉を含有する緑茶飲料 | |
CN216987957U (zh) | 一种用于胶囊类原料加工的吸尘粉碎机粉碎装置 | |
JP2640951B2 (ja) | ポップコーンの製造方法 | |
JP6082584B2 (ja) | 原料処理装置及び原料処理方法。 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 200680008905.7 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
WWE | Wipo information: entry into national phase |
Ref document number: 2007511199 Country of ref document: JP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 11887674 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
NENP | Non-entry into the national phase |
Ref country code: RU |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 06730879 Country of ref document: EP Kind code of ref document: A1 |