WO2006025357A1 - Fil extensible conjugué, gants et tissu extensible à motif ajouré - Google Patents
Fil extensible conjugué, gants et tissu extensible à motif ajouré Download PDFInfo
- Publication number
- WO2006025357A1 WO2006025357A1 PCT/JP2005/015712 JP2005015712W WO2006025357A1 WO 2006025357 A1 WO2006025357 A1 WO 2006025357A1 JP 2005015712 W JP2005015712 W JP 2005015712W WO 2006025357 A1 WO2006025357 A1 WO 2006025357A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fiber
- elastic
- polyolefin
- fibers
- yarn
- Prior art date
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 85
- 239000000835 fiber Substances 0.000 claims abstract description 196
- 229920000098 polyolefin Polymers 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 18
- 210000004177 elastic tissue Anatomy 0.000 claims description 82
- 239000002131 composite material Substances 0.000 claims description 74
- 239000000126 substance Substances 0.000 claims description 31
- 229920000728 polyester Polymers 0.000 claims description 18
- 238000009940 knitting Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 13
- 239000004952 Polyamide Substances 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 8
- 239000004626 polylactic acid Substances 0.000 claims description 8
- 238000009941 weaving Methods 0.000 claims description 8
- 229920000297 Rayon Polymers 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 239000011022 opal Substances 0.000 claims description 7
- 239000002964 rayon Substances 0.000 claims description 7
- 210000002268 wool Anatomy 0.000 claims description 7
- 239000004705 High-molecular-weight polyethylene Substances 0.000 claims description 6
- 108010073771 Soybean Proteins Proteins 0.000 claims description 6
- 244000025254 Cannabis sativa Species 0.000 claims description 5
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 5
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 5
- 240000000797 Hibiscus cannabinus Species 0.000 claims description 5
- 229920006221 acetate fiber Polymers 0.000 claims description 5
- 235000009120 camo Nutrition 0.000 claims description 5
- 210000000085 cashmere Anatomy 0.000 claims description 5
- 235000005607 chanvre indien Nutrition 0.000 claims description 5
- 239000011487 hemp Substances 0.000 claims description 5
- 210000000050 mohair Anatomy 0.000 claims description 5
- 235000013557 nattō Nutrition 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 235000019710 soybean protein Nutrition 0.000 claims description 5
- 229920002972 Acrylic fiber Polymers 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000002759 woven fabric Substances 0.000 claims description 4
- 230000003628 erosive effect Effects 0.000 claims description 3
- -1 polyethylene Polymers 0.000 abstract description 14
- 239000004698 Polyethylene Substances 0.000 abstract description 9
- 229920000573 polyethylene Polymers 0.000 abstract description 9
- 238000005530 etching Methods 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 25
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 14
- 239000000460 chlorine Substances 0.000 description 14
- 229910052801 chlorine Inorganic materials 0.000 description 14
- 229920002635 polyurethane Polymers 0.000 description 14
- 239000004814 polyurethane Substances 0.000 description 14
- 238000011084 recovery Methods 0.000 description 12
- 239000002253 acid Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 9
- 238000004132 cross linking Methods 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 229920006231 aramid fiber Polymers 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 4
- 238000004383 yellowing Methods 0.000 description 4
- 241000251468 Actinopterygii Species 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000005708 Sodium hypochlorite Substances 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 238000005660 chlorination reaction Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000012770 industrial material Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 2
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920006306 polyurethane fiber Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 229940001941 soy protein Drugs 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
- D04B1/28—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel gloves
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/02—Producing patterns by locally destroying or modifying the fibres of a web by chemical actions, e.g. making translucent
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/015—Protective gloves
- A41D19/01529—Protective gloves with thermal or fire protection
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/10—Knitted
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/20—Woven
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/40—Knit fabric [i.e., knit strand or strip material]
- Y10T442/413—Including an elastic strand
Definitions
- the present invention is suitable for use in applications requiring durability such as outdoor products such as swimwear, innerwear, outerwear, diaper covers, sanitary products, tent sheets, and industrial materials.
- the present invention relates to a composite elastic yarn excellent in chemical properties and light resistance.
- the present invention is worn when handling dangerous work using blades such as knives and knives, such as work for handling iron plates with sharp edges and burrs, glass, etc., meat processing and large fish dismantling work. It is related with the cut-resistant glove excellent in chemical resistance, light resistance, and water drainage suitable for.
- the present invention relates to a stretchable fabric excellent in stretchability and having a watermark pattern formed thereon, and a method for producing the same.
- Composite elastic yarns are widely used in swimwear, leotards, inner wear, outer wear, diaper covers, stretchable parts of sanitary products, tent sheets, and the like.
- Conventionally used composite elastic yarn is a covering yarn in which a general-purpose inelastic filament yarn such as polyester or polyamide is covered with a core yarn having a polyurethane elastic yarn force.
- polyurethane elastic fibers have excellent stretchability.
- the durability and weather resistance against chemicals are significantly inferior to those of general-purpose yarns. For this reason, sufficient durability cannot be obtained when used for materials exposed outdoors such as clothing and swimsuits that are subject to chlorination, such as seats for vehicles and the like.
- Attempts have been made to add various additives to give polyurethane elastic yarns chemical durability and weather resistance.
- Polyurethane elastic yarns have not changed in essence. It cannot be used under difficult conditions (see, for example, Patent Documents 1 and 2).
- Polyester fibers which are used as inelastic fibers in composite elastic yarns, are superior in durability to chemicals and weather resistance than polyurethane elastic fibers. When used as a material that is exposed to harsh conditions such as clothing that is washed with chemicals such as chlorine, it is hydrolyzed or yellowed. To do.
- the composite elastic yarn is preferably used.
- Gloves to be worn during dangerous operations that use blades such as knives such as knives such as meat handling and large fish dismantling work, such as handling iron plates with sharp edges and burrs, glass, etc. have excellent cutting resistance. Is required.
- cut-resistant gloves knitted yarns using yarns such as aramid fibers, metal fibers and glass fibers are known.
- the use of gloves is limited because metal fiber yarns are inflexible and difficult to knit and are conductive.
- the glass fiber yarn may protrude into the glove inner surface and pierce the hand.
- aramid fiber yarns are weakened by strong acid and strong alkali, discolored by exposure to natural light, and wear resistance is reduced.
- High-strength polyethylene fibers are also used as a cut-resistant glove material.
- High-strength polyethylene fibers do not have the above-mentioned drawbacks, but because of their poor stretchability, the stretchability of the glove knitted fabric is limited to the stretchability of the knitted structure. For this reason, stretchability is insufficient depending on the application, and attachment / detachment and adhesion of gloves are insufficient.
- Examples of the punching printing method include silk fibers, polyamide fibers, and polyester fibers. Weaving or weaving fibers that are resistant to acid and vegetable fibers that are more likely to be carbonized than acid, such as cotton fibers and rayon fibers, and printing with carbonization paste such as sulfuric acid or aluminum sulfate. Opal processing, in which the fibers are removed by carbonization to form a watermark, is well known. For example, a knitted fabric made by weaving or knitting a polyester fiber that is relatively excellent in acid resistance and cellulose fiber that is weak against acid is treated with acid, and the cellulose fiber is burned out and removed to give a watermark pattern to the knitted fabric. (Patent Document 3). Also known is an opal process that imparts a transparent pattern to a knitted fabric having a polyester fiber strength that is different in the degree of dissolution by alkali (Patent Document 4).
- a covering yarn in which a general inelastic filament yarn such as polyester or polyamide is covered with a core yarn having a polyurethane elastic yarn force is widely used.
- polyurethane elastic fibers are inferior in acid resistance like the above-mentioned general-purpose non-flammable filament yarns, so that it is impossible to make a watermark pattern with an opal carpet.
- polyurethane fiber is easily yellowed, it is not suitable as a fabric material for forming a watermark pattern.
- Patent Document 1 Japanese Unexamined Patent Publication No. 2001-081632
- Patent Document 2 Japanese Patent Laid-Open No. 06-081215
- Patent Document 3 Japanese Patent Laid-Open No. 2002-61070
- Patent Document 4 JP-A-5-263375
- the present invention solves the above-mentioned problems, and a first object thereof is to provide a composite elastic yarn excellent in chemical resistance and weather resistance.
- the present invention also provides a cut resistant glove having excellent chemical resistance and weather resistance.
- a third object of the present invention is to provide a stretchable fabric having a watermark and a method for producing the same.
- cross-linked polyolefin fibers In woven and knitted fabrics using composite elastic yarns composed of cross-linked polyolefin fibers and non-elastic yarns other than polyolefin fibers, cross-linked polyolefin fibers have excellent resistance to chemicals. Therefore, a watermark pattern can be formed by opal processing that dissolves only inelastic yarn.
- the present invention has been completed based on the above findings, and provides the following composite elastic yarn and the like.
- Item 1 A composite elastic yarn comprising a polyolefin-based elastic fiber and a polyolefin-based inelastic fiber.
- Item 3 The composite elastic yarn according to Item 1, wherein the polyolefin-based inelastic fiber is a high molecular weight polyethylene fiber having a weight average molecular weight of 10 ⁇ 10 5 or more.
- Item 4 The composite elastic yarn according to Item 3, which is a high-strength multifilament fiber having a high molecular weight polyethylene fiber strength of 20 cNZdtex or more and an initial elastic modulus of 200 c NZdtex or more.
- Item 5 The composite elastic yarn according to Item 1, wherein the blending force of the polyolefin elastic fiber is 1 to 50% by weight.
- Item 6 The composite elastic yarn according to Item 1, which is a force-knitting yarn obtained by covering a polyolefin-based elastic fiber with a polyolefin-based inelastic fiber.
- Item 7 A glove comprising a woven fabric or a knitted fabric, the part or all of which comprises the composite elastic yarn according to Item 1.
- Item 8 The glove according to Item 7, wherein a blend ratio of the composite elastic yarn in a portion including the composite elastic yarn according to Item 1 is 30% or more by weight.
- Item 9 A method for producing a glove by knitting or weaving a yarn containing the composite elastic yarn according to Item 1.
- Item 10 Use of the composite elastic yarn according to item 1 as a glove material.
- Item 11 Use of the composite elastic yarn according to Item 1 for manufacturing a glove.
- Item 12 A fabric comprising cross-linked polyolefin-based elastic fibers and non-elastic fibers, and a partial pattern of the non-elastic fibers is completely or incompletely removed to form a watermark pattern.
- the inelastic fiber is at least selected from the group consisting of cotton fiber, hemp fiber, kenaf fiber, natto fiber, soy protein fiber, wool fiber, silk fiber, cashmere fiber, and mohair fiber.
- the inelastic fiber is at least selected from the group consisting of rayon fiber, cubra fiber, acetate fiber, promix fiber, polylactic acid fiber, polyester fiber, polyamide fiber, polyolefin fiber, and acrylic fiber force.
- the inelastic fiber is at least selected from the group consisting of cotton fiber, hemp fiber, kenaf fiber, natto fiber, soybean protein fiber, wool fiber, silk fiber, cashmere fiber, and mohair fiber. At least one selected from the group consisting of one natural fiber and rayon fiber, cupra fiber, acetate fiber, promix fiber, polylactic acid fiber, polyester fiber, polyamide fiber, polyolefin fiber, and acrylic fiber Item 13.
- Item 16 The stretchable fabric according to Item 12, wherein the biting force is opal cache.
- Item 17 The stretchable fabric according to Item 12, which is 3 to 20% by weight in terms of weight ratio of cross-linked polyolefin elastic fiber.
- Item 18 A partial erosion process is performed on a cloth containing cross-linked polyolefin-based elastic fibers and non-elastic fibers, and the non-elastic fibers in the portion are completely or incompletely removed.
- the composite elastic yarn of the present invention is excellent in chemical resistance and weather resistance because it uses both polyolefin fibers and elastic fibers and non-elastic fibers. Further, when a high-strength fiber such as a high molecular weight polyethylene fiber is used as the non-elastic fiber, a composite elastic yarn having a very high strength as a whole is obtained.
- the composite elastic yarn of the present invention can be particularly suitably used as a material for gloves used for work that is easily injured when handling a blade or the like.
- Conventionally used cut-resistant gloves are aramid fibers, metal fibers, glass fibers, etc., but gloves made of these materials are difficult to knit, have conductivity, and have broken fibers. There were difficulties such as sticking in.
- the glove manufactured with the composite elastic yarn of the present invention has the advantage that it is easy to knit because of its excellent flexibility, and it is hard to break.
- the stretch fabric of the present invention contains elastic fibers and non-elastic fibers, has high chemical resistance as elastic fibers, and is cross-linked polyolefin fiber.
- a watermark pattern is formed by removing only elastic fibers.
- cross-linked polyolefin fibers are less prone to yellowing and maintain a highly transparent watermark even after long-term use. Since the stretchable fabric of the present invention has a beautiful appearance and has a high stretchability, it can be suitably used for a wide range of applications such as innerwear and sportswear.
- the composite elastic yarn of the present invention is a composite elastic yarn containing a polyolefin elastic fiber and a polyolefin non-elastic fiber.
- polyolefin fibers have excellent chemical resistance and weather resistance, woven fabrics or knitted fabrics composed of this composite elastic yarn are difficult to discolor outdoors and are used as chemicals for business laundry. Even under harsh conditions such as exposure, it is possible to maintain the same fabric characteristics as at the start of use.
- this fiber has a low density, a lightweight stretchable fabric even if the fabric is thick and Become.
- polyolefin is hydrophobic, the composite elastic yarn of the present invention and the stretchable fabric using the same have a fast drying speed and a fast drying speed.
- the form of the composite elastic yarn of the present invention is not particularly limited, but in order to have excellent cut resistance when used as a fabric, the elastic fibers are uniformly coated with non-elastic fibers.
- the covering yarn is preferred.
- the covering yarn may be manufactured by twisting with an inelastic fiber while drafting an elastic yarn which may be manufactured using a covering machine.
- the mixing ratio of the elastic fibers in the composite elastic yarn of the present invention is usually 1% or more in weight ratio, more preferably 5% or more, and further preferably 10% or more.
- the upper limit of the mixing ratio of the elastic fibers is usually 50% or less and preferably 30% or less in terms of weight ratio. If it is the said range, while being able to acquire sufficient stretch recovery property, practically sufficient intensity
- the elastic fiber in the present invention is a fiber having a rubber elasticity that is accepted by society, for example, a fiber that recovers 50% or more of its elongation when stretched by 50% (1.5 times).
- Examples of such polyolefin elastic fibers include cross-linked polyolefin fibers.
- the cross-linked polyolefin is a fiber obtained by subjecting a substantially linear olefin to a cross-linking treatment, and has a substantially uniform branch with respect to the main chain.
- Such a cross-linked polyolefin is polymerized with an olefin monomer and then chemically cross-linked using, for example, a radical initiator or a coupling agent, or irradiated with energy rays such as electron beams, j8 rays, and ⁇ rays. It can be obtained by crosslinking with As the crosslinking method, crosslinking by energy ray irradiation is preferable in consideration of the stability after the product is produced.
- the degree of cross-linking is preferably 40% by weight or less (that is, the gel content of 30% by weight or more) (ie, the gel content of 30% by weight or more) measured by ASTM D-2765, for example. More preferably, the gel content is 60% by mass or more.
- Examples of olefins include ethylene.
- crosslinked polyolefin examples include those obtained by crosslinking low density polyethylene copolymerized with ⁇ -olefin, and the crosslinked polyolefin described in JP-T-2002-515530.
- the crosslinked polyolefin elastic fiber has excellent stretchability, chemical resistance, It has weather resistance and heat resistance.
- the non-elastic fiber means a general polyester, polyamide, polyethylene, polypropylene, which does not have a rubber elasticity that is common to society, and has no elastic properties. This refers to fibers such as len. For example, a fiber that does not recover 50% or more when stretched 50% (1.5 times).
- the inelastic fiber for example, a fiber having a high molecular weight polyethylene having a weight average molecular weight of 1 X 10 6 or more can be used.
- Polyethylene filaments are preferably high-strength and high-modulus filaments. Particularly, high-strength multifilaments with a strength of 20 cNZdtex or more and an initial modulus of 200 cNZdtex or more have excellent cut resistance when used in gloves. It becomes.
- the high-strength and high-modulus polyethylene filament has a low surface friction coefficient and excellent wear resistance. Therefore, when it is used for a glove, it is thin and has a good fit.
- the strength and initial elastic modulus of the polyethylene filament are values measured by the methods described in the examples.
- the composite elastic yarn of the present invention has chemical resistance such that the stress retention after chlorination is 85% or more, particularly 90% or more by appropriately selecting materials within the above range. Chlorine treatment conditions and methods for measuring stress retention are as described in the examples. If the fabric has the above stress retention, even if it is washed under harsh conditions or sterilized with chlorine, it will have practically sufficient durability.
- the composite elastic yarn of the present invention has a yellowing (Ab value) after light irradiation of 5% or less, particularly 3% or less, particularly 1% or less by appropriately selecting materials within the above range. It has weather resistance.
- the method for measuring yellowing is as described in the examples. Within such a range, yellowing hardly occurs even when used under severe conditions such as long-term exposure outdoors.
- the composite elastic yarn of the present invention described above has excellent stretchability, it can be suitably used as a glove material. That is, the use of the present invention is the use of the composite elastic yarn of the present invention as a glove material.
- the glove of the present invention is a glove partially or entirely made of a woven or knitted cloth containing the above-described composite elastic yarn of the present invention.
- the cut resistant glove of the present invention can be obtained by knitting a yarn containing the composite elastic yarn of the present invention. Further, it is obtained by cutting and sewing a cloth obtained by weaving using a yarn containing the composite elastic yarn of the present invention.
- the glove of the present invention includes synthetic fibers such as polyester, nylon and talyl; natural fibers such as cotton and wool; recycled fibers such as rayon. Let's do it. These fibers may be included in the fabric as misalignment of filaments or spun yarns.
- polyester multifilament of about 1 to 4 dtex or a similar nylon filament is preferable.
- polypropylene filament is preferred because of its excellent light resistance and chemical resistance, low specific gravity, and so on.
- the ratio of the composite elastic yarn of the present invention to the yarn constituting the glove is 30% or more, preferably 50% or more, and more preferably 70% or more, by weight. If it is in the above-mentioned range, sufficient cut resistance required for gloves used for dangerous work involving glass, kitchen knives, etc. can be obtained.
- the glove thus obtained can be used as a glove as it is, and if necessary, urethane-based resin or ethylene-based resin may be applied to impart anti-slip performance. .
- the stretchable fabric having a watermark pattern according to the present invention is a fabric including a cross-linked polyolefin-based elastic fiber and an inelastic fiber. It is completely removed and a watermark pattern is formed.
- the definition of the non-elastic fiber is also as described above.
- the non-elastic fiber is not particularly limited as long as it is removed by a biting process so that the cross-linked polyolefin-based elastic fiber is not removed.
- Such inelastic fibers may be natural fibers, chemical fibers, or a combination of both.
- Natural fibers include cotton fiber, hemp fiber, kenaf fiber, natto fiber, soybean protein fiber, Examples thereof include wool fiber, silk fiber, cashmere fiber, and mohair fiber.
- natural inelastic yarn, cotton, silk fiber, etc. which are preferable to cotton, silk, wool, soybean protein fiber, etc. are more preferable in terms of good texture and hygroscopicity.
- Examples of chemical fibers include rayon fibers, cupra fibers, acetate fibers, promix fibers, polylactic acid fibers, polyester fibers, polyamide fibers, polyolefin fibers, beloon fibers, acrylic fibers, and the like. Can do.
- a chemically inelastic fiber a polylactic acid fiber, a polyester fiber, a polyamide fiber, etc. are preferable in terms of good solubility.
- a polyester fiber and a polylactic acid fiber are more preferable.
- Non-elastic fibers can be used singly or in combination of two or more.
- yarn so that only natural fibers can be removed with sulfuric acid or the like.
- a beautiful watermark can be obtained by leaving other chemical fibers in addition to the cross-linked polyethylene elastic fibers.
- natural fibers a combination of cotton fibers, silk fibers and polyester fibers of chemical fibers, and polylactic acid are preferred.
- Such a non-elastic fiber may be knitted and woven with a cross-linked polyolefin elastic fiber!
- Wrinkles include union weaving, union knitting, union twisting, blended fiber, combined spinning, and composite use such as canolink composite yarn.
- Weaving and knitting is preferably performed using a knitting ring yarn obtained by knitting a cross-linked polyolefin elastic fiber with a non-elastic fiber.
- the mixture ratio is preferably 20% by weight or less, more preferably 15% by weight or less.
- the lower limit of the mixing ratio of the elastic yarn is preferably 3% by weight or more, more preferably 5% by weight or more. If it is in the above-mentioned range of the mixed ratio, the texture of the fabric does not become a plastic-like one unique to the elastic yarn, and the sliding between the fabrics is also good. Further, since the elastic fibers are hardly exposed on the fabric surface, there is no irritation.
- the elastic fiber is preferably in the above range because it is expensive. Moreover, if it is within the above-mentioned mixed rate range, it will have practically sufficient expansion / contraction performance.
- the constant load elongation rate in the direction in which the elastic fiber is elongated is preferably 10% or more, and the recovery rate is preferably 60% or more. More preferably, the constant load elongation is 15% or more, and the recovery rate is 70% or more. If it is the said range, it has sufficient expansion-contraction performance practically, and the followability
- the upper limit of the constant load elongation rate is not limited to this, but it is usually preferred to be about 900% from the viewpoint of handling properties!
- the measuring method of the constant load elongation rate and the recovery rate is as described in the examples.
- the constant load elongation in the present invention refers to the average value of the constant load elongation in both directions when elastic fibers are used for both the warp and the weft.
- Such stretch performance can be achieved by appropriately setting the types of elastic fibers and non-elastic fibers, and the use ratios thereof within the range exemplified above.
- a watermark pattern is partially formed on the fabric of the present invention.
- the watermark pattern can be formed by completely or incompletely removing the non-elastic fiber by a biting process. That is, in the method for producing a stretchable fabric having a watermark pattern according to the present invention, the non-elastic fiber of the fabric including the crosslinked polyolefin-based elastic fiber and the non-elastic fiber is partially, completely or incompletely. It is a method of removing and forming a watermark pattern.
- Examples of the food removal cake include printing of a paste containing sulfuric acid, aluminum sulfate, sodium sulfate, alkali metal hydroxide, carbonate, or bicarbonate, or Z and sodium hydroxide.
- An opal processing method for removing inelastic fibers having poor chemical resistance by heat treatment can be shown.
- the stretchable fabric of the present invention removes inelastic fibers completely or incompletely by subjecting a fabric including cross-linked polyolefin-based elastic fibers and non-elastic fibers to partial biting. And it can manufacture by forming a watermark pattern.
- This apparatus consists of (1) a water bath for immersing a sample, a sample holding means for holding the sample, a buffer bath for measuring the chlorine concentration and pH of the water bath, and adjusting the chlorine concentration and pH of the water bath. And a control device for adjusting the chlorine concentration and pH of the water tank to set values based on the measured values of chlorine concentration and pH, and the chlorine concentration and pH are set in the adjustment tank by the control device.
- the sample holding step force is supported by the swimsuit moving means so that the angle can be changed with respect to the water flow.
- This test device suppresses pH fluctuations caused by immersing sample specimens in chlorinated water, maintains a uniform state in the water tank in which the specimens are immersed, and further assumes swimming.
- Swimsuits are subject to water flow, enabling dynamic measurements close to practical use and more realistic chlorine resistance evaluation.
- a test piece of tubular knitted fabric was prepared from the composite elastic yarn, and the fabric was fixed to the stainless steel frame with a pin line in an unstretched state.
- test conditions are as follows.
- test piece receives water flow at a speed of about 1.4 mZs.
- the treated sample was thoroughly washed with water and dried at room temperature.
- a plain knitted fabric was prepared from the composite elastic yarn using a cylinder knitting machine having a hook diameter of 3.5 inches and a 16 gauge, and treated with boiling water for 30 minutes. It was processed according to the strong test (sodium hypochlorite solution A) of the color fastness test method for chlorine bleaching described in ⁇ JIS-L-0856 (2002). After dehydration and drying, the disassembled composite elastic yarn force and only the elastic yarn were taken out and S—S measurement was performed to determine the breaking stress (d2).
- the degree of discoloration was evaluated based on the ⁇ b value.
- a cross-linked polyolefin fiber (A) was obtained by cross-linking, using an electron beam, a 70 dtex monofilament melt melt-spun from a-olefin-copolyethylene (Toyobo Co., Ltd .; DOWXLA).
- Two fibers (A) are drawn together and supplied at a draft of 1.55 times, and an ultra-high molecular weight polyethylene fiber die with a tensile strength of 27 cNZdtex and an initial elastic modulus of 900 cNZdtex-Mono-SK60 And 440 decitex multifilament fiber (B) manufactured by Co., Ltd. to obtain a composite elastic yarn (X) having a twist number of 200 TZM.
- Gloves were made with a molding knitting machine using only composite elastic yarn.
- a composite elastic yarn (Y) was obtained in the same manner as in Example 1 except that one fiber was used instead of two fibers (A). Gloves were made with a forming knitting machine by knitting with 84 decitex polypropylene fiber yarn made of 36 filaments.
- a glove was produced in the same manner as in Example 2 except that nylon filament 77 dtex 24 filament was used instead of polypropylene fiber processed yarn.
- the palm side of the obtained gloves was wet coated with urethane resin.
- a glove was produced in the same manner as in Example 1, except that 88 dtex polyurethane urethane yarn ESPAR (trade name; manufactured by Toyobo Co., Ltd.) was used in place of the fiber (A).
- the resulting composite elastic yarn has a low density due to the high density of the elastic yarn, and has low chlorine and light resistance. ⁇ ⁇ But it was inferior.
- a glove was produced in the same manner as in Example 1 except that aramid fiber was used instead of fiber (B).
- the obtained composite elastic yarn was discolored and immediately deteriorated in light resistance.
- the constant load elongation and recovery rate in the warp and warp directions of the fabric are the methods described in Chapter IV “Measurement of mechanical properties of fabric” in “Standardization and analysis of texture evaluation” (edited by the Japan Textile Machinery Society). It measured according to. That is, at a constant speed of width 20 cm, the sample fabric warp direction of length 5 cm, and was taken in the weft direction, 4.00 in the longitudinal direction X 10- 3 m / sec, pull tension until maximum load LOOgfZcm, at maximum load The elongation rate was determined.
- the deformation recovery process was started, and the ratio of the difference between the elongation rate and the amount of strain at the time of reaching zero stress due to deformation recovery to the elongation rate was taken as the recovery rate.
- the course direction was adopted, and in the case of woven fabric, the elongation rate and the recovery rate in the direction in which the elastic yarn used was stretched (the average value for both warp and weft) were adopted.
- Example 2 ⁇ [0090] 44 decitex cross-linked polyolefin elastic yarn (Toyobo Co., Ltd .; DOWXLA), 56 6 decitex 68 filament polyester and 100's cotton fiber composite spun yarn equivalent to No. 60
- Example 21 The same operation as in Example 2-1 was performed, except that 44 dtex 12 filament vinylon fiber was used as the constituent fiber of the composite spun yarn instead of the polyester fiber. As in Example 21, it was possible to obtain a bare tentacle knitted fabric having a beautiful flower-pattern watermark pattern from which cotton fibers were dissolved and removed. The stretch rate of this knitted fabric was 62%, and the stretch recovery rate was 81%. Ratio 2— ⁇
- Example 2-1 The same operation as in Example 2-1, except that 44 dtex polyurethane elastic yarn (Espa 465 manufactured by Toyobo Co., Ltd.) was used instead of 44 dtex cross-linked polyolefin fiber-based elastic yarn. It was. The polyurethane elastic yarn was dissolved by the acid, and only the polyester fibers remained in the fabric. Holes were pierced in some places, and no floral watermark was formed. The stretch rate of this fabric was 53%, but the stretch recovery rate was 42%, which was poorly recoverable.
- 44 dtex polyurethane elastic yarn Espa 465 manufactured by Toyobo Co., Ltd.
- the composite elastic yarn of the present invention is excellent in chemical resistance and weather resistance, it is a swimsuit, inner wear, outer wear, diaper cover, sanitary goods, outdoor registrars such as tent sheets, and industrial materials. It can use suitably as materials, such as.
- the stretchable fabric of the present invention has a beautiful appearance with a watermark pattern in addition to excellent stretchability, and therefore can be suitably used as a material for inner wear, sportswear and the like.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Knitting Of Fabric (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/660,914 US20070243783A1 (en) | 2004-09-03 | 2005-08-30 | Conjugated Stretch Yarn, Gloves and Stretch Fabric with Openwork Pattern |
Applications Claiming Priority (4)
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JP2004-256844 | 2004-09-03 | ||
JP2004256844A JP2006070400A (ja) | 2004-09-03 | 2004-09-03 | 耐薬品性、耐光性に優れた複合弾性糸およびそれを用いた耐切創性手袋 |
JP2004-343995 | 2004-11-29 | ||
JP2004343995 | 2004-11-29 |
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WO2006025357A1 true WO2006025357A1 (fr) | 2006-03-09 |
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PCT/JP2005/015712 WO2006025357A1 (fr) | 2004-09-03 | 2005-08-30 | Fil extensible conjugué, gants et tissu extensible à motif ajouré |
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WO (1) | WO2006025357A1 (fr) |
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JP6340128B1 (ja) * | 2017-10-06 | 2018-06-06 | 東洋紡Stc株式会社 | 複合糸及びこれを含む織編物 |
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JP2019070206A (ja) * | 2017-10-06 | 2019-05-09 | 東洋紡Stc株式会社 | 複合糸及びこれを含む織編物 |
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