WO2005116454A1 - 過給機用羽根車およびその製造方法 - Google Patents
過給機用羽根車およびその製造方法 Download PDFInfo
- Publication number
- WO2005116454A1 WO2005116454A1 PCT/JP2005/006107 JP2005006107W WO2005116454A1 WO 2005116454 A1 WO2005116454 A1 WO 2005116454A1 JP 2005006107 W JP2005006107 W JP 2005006107W WO 2005116454 A1 WO2005116454 A1 WO 2005116454A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mold
- impeller
- slide
- blades
- turbocharger
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
Definitions
- the present invention relates to a turbocharger impeller, for example, to a turbocharger impeller used on the intake side of a supercharger that sends compressed air using exhaust gas from an internal combustion engine. Things.
- the present invention also relates to a method for manufacturing a turbocharger impeller.
- a supercharger incorporated in an engine of an automobile or the like rotates an exhaust-side impeller by exhaust gas from the engine to rotate a coaxial intake-side impeller, thereby supplying compressed air to the engine.
- the exhaust-side impeller is exposed to high-temperature exhaust gas that is exhausted by the engine, so a Ni-base super heat-resistant alloy is generally used, and the shape is not so complicated.
- the impeller on the intake side is not exposed to high temperatures, it is mainly made of aluminum alloys.In recent years, high speed rotation has been required to increase combustion efficiency, and it is lightweight and strong.
- the use of titanium alloys is being considered. Further, application of a magnesium alloy that can be lighter than a titanium alloy is also being studied.
- the intake-side impeller usually has a complicated blade shape in which a plurality of long and short types of blades having different shapes are alternately arranged adjacently. Many.
- a plaster mold method is applied, and it is generally manufactured by manufacturing a gypsum mold using a flexible rubber model.
- the plaster mold method can be applied.
- a master model of the impeller alone is manufactured, a silicone-based rubber mold is manufactured using the master model, and a silicone-based rubber mold is further formed on the rubber mold. It is possible to reproduce complex shapes with some problems in dimensional accuracy obtained by injection.
- the blade shape is redesigned so that the two-dimensionally moving slide die can be pulled out of the vanishing model, so that the blade shape is extremely limited, and a high empty space is required. It is difficult to produce impellers of complex shape with mechanical performance. Further, in the patent document, in the case of an impeller in which short and long blades are alternately adjacent to each other, the space between the long and short blades may be divided by one to three slide dies, and the mold may be released from the vanishing model. Although it has been proposed, the mold structure becomes complicated, and it becomes difficult to obtain dimensional accuracy. Furthermore, as the number of molds increases, many parting lines that occur on the split surface of the mold are generated on the hub surface or blade surface between the vanes of the vanishing model. 'Blocks the air flow and can adversely affect aerodynamic performance.
- An object of the present invention is to solve these problems and to provide a turbocharger impeller that can be expected to have high aerodynamic performance and a method of manufacturing the same. Means for solving the problem
- the present inventor has proposed a lost wax method using a shape in which an undercut is formed in the radial direction. An attempt was made to apply and manufacture, and the application of a slide mold having a specific structure at the time of the production of the vanishing model and optimization of the release operation thereof were studied, and the present invention was reached.
- a disk-shaped hub extending in the radial direction from the central axis, and a plurality of blades extending with the hub force, wherein the long blade and the short blade having an aerodynamic curved surface are alternately adjacent to each other.
- the space surrounded by the blades is used in a method for manufacturing a lost impeller impeller for a turbocharger which forms an undercut in a radial direction from a central axis.
- c has a step of manufacturing using the mold
- a plurality of slide dies having a short grooved bottomed groove and a space between a pair of adjacent long blades are radially arranged toward the central axis. Injection molding of a fugitive material in the space defined by the above, and then moving the slide mold in the radial direction of the central axis while rotating the mold to release the mold. Is the way.
- the mold device used in the process of forming the evanescent model can be moved in the movable axis and the fixed mold that can be opened and closed in the central axis direction, and can be moved in the radial direction with respect to the central axis. It is provided with a suitable slide die and a slide support for supporting the slide die, and the slide support can be driven to enable the slide to be interlocked.
- the slide mold can be configured integrally by joining a plurality of cores.
- the flow line that releases the slide mold from the vanishing model is the flow line on the XY coordinate of the two-dimensional plane where the center axis of the impeller is perpendicular, and the rotational component around the flow line on the XY coordinate. It is preferable to use a flow line including
- type ⁇ is coated with a refractory of zirconia, yttria, or canolesia, and then coated with a refractory of silica, alumina, or zircon, and dried. After having been let go, autoclave Can be formed by sintering at a high temperature.
- the parting line corresponding portion can be formed only on the trailing edge surface, the fillet surface, and the leading edge surface constituting the outer periphery of the long blade. .
- the turbocharger impeller of the present invention comprises a central shaft, a disk-shaped hub that expands in the radial direction of the central axial force, and a plurality of blades that extend the hub force.
- a turbocharger impeller made of lost wax that has an undercut in a radial direction from a central axis, the blade having long blades and short blades having curved surfaces arranged in an alternately adjacent relationship.
- Each space defined by the long blade has a parting line corresponding portion only on the trailing edge surface, the fillet surface, and the leading edge surface that constitute the outer periphery of the long blade.
- a titanium alloy can be forged by forming a titanium alloy by applying a lost wax manufacturing method, whereby a titanium alloy turbocharger impeller can be obtained.
- the present invention can be applied not only to a titanium alloy but also to other general structural materials such as an aluminum alloy, a magnesium alloy, and an iron-based alloy. Titanium alloys are particularly suitable for the application of the present invention because of their light weight and high strength.
- the present invention can be a supercharger impeller having excellent aerodynamic performance, and is particularly suitable for an intake-side impeller of a supercharger.
- turbocharger impeller having excellent aerodynamic performance without a parting line corresponding portion on the hub surface and the blade surface in the space surrounded by the blades. It is extremely effective industrially.
- FIG. 1 is a schematic view showing an example of a turbocharger impeller.
- FIG. 2 is a simplified diagram of an example of a blade.
- FIG. 3 is an overall view showing an example of a mold apparatus.
- FIG. 4 is a view of an essential part showing an example of a fixed mold.
- FIG. 5 is a schematic view showing an example of a slide mold.
- FIG. 6 is a side view showing an example of a joint structure between a slide die and a slide support.
- FIG. 7 is a schematic view showing an example of a releasing operation of a slide mold.
- FIG. 8 is a schematic diagram showing an example of a configuration in which a slide mold can be interlocked.
- an important feature of the present invention is that an attempt is made to manufacture a shape in which an undercut is formed in the radial direction from the central axis by applying a lost wax method, and a specific shape is used when manufacturing a fugitive model.
- a plurality of slide dies having short blade-shaped bottomed grooves and a space between adjacent long blades are opposed to each other with a force directed to the central axis.
- Injection molding of a fugitive material is performed in the space defined by the above, and then the slide mold is moved in the radial direction of the central axis while rotating, and the mold is released.
- the slide die which is one of the important features of the present invention, has a short blade-shaped bottomed groove and a space between adjacent long blades, and is provided between the long blades including the short blades. In simple terms, the space for two blades can be formed with a single slide mold.
- the short blade-shaped bottomed groove serves as a cavity for forming the short blade, and a space force defined by radially disposing a plurality of slide dies toward the center axis to define the long blade and the middle blade.
- the cavity determines the shape of the mandrel. Thereby, a cavity having substantially the same shape as that of the turbocharger impeller can be formed.
- a fugitive material is injection-molded in the slide mold arranged as described above.
- the slide mold is intended for a shape in which an undercut is formed in a radial direction, a slide mold is used. Is formed in the radial direction of the central axis, but cannot be released even if it is moved in a two-dimensional space.
- the slide mold is moved in the radial direction of the center axis while being rotated to release the mold.
- the flow line that releases the slide mold from the vanishing model is added to the flow line formed by the movement on the XY coordinates of the two-dimensional plane that extends in the radial direction with the center axis of the impeller being perpendicular, and the XY coordinates
- the mold can be released even if the shape has an undercut in the radial direction.
- a movement for further moving the slide mold in the Z coordinate direction which is the center axis direction may be added.
- the evanescent model is eliminated and removed by a method such as heating. Furthermore, by firing, it is also possible to obtain a high strength ⁇ type. Then, by forming a molten material such as a titanium alloy, an aluminum alloy, and a magnesium alloy in the mold, an impeller having substantially the same shape as the vanishing model can be obtained.
- the turbocharger impeller obtained by the above-described manufacturing method does not have a part corresponding to a parting line on either the hub surface or the blade surface in the space surrounded by the blades. It becomes an impeller for the machine.
- FIG. 1 is a schematic view of a turbocharger impeller 1 having blades formed by alternately adjoining long blades and short blades used in a supercharger for an internal combustion engine.
- This is a simplified diagram of the blade (only two long blades and one short blade are shown for clarity).
- a plurality of long blades 3 and short blades 4 project radially from the central axis 20 in the radial direction of the blade surface 2, and the long blades 3 and the short blades 4 each have a complicated aerodynamic curved blade surface. It has 5 on both sides.
- the blade surface 5 is the outer periphery in the radial direction of each of the long blade 3 and the short blade 4.
- the curved surface portion does not include the trailing edge surface 21 and the fillet surface 22 corresponding to the surface, and the leading edge surface 23 corresponding to the uppermost portion of each of the long blade 3 and the short blade 4.
- the hub surface 2 and the blade surface 5 in the space surrounded by the blades including the long blades 3 and the short blades 4 correspond to the hatched portions in FIG.
- the blade surface referred to in the present invention is, for example, the trailing edge surface 21 and the fillet surface 22, which constitute the outer periphery of the long blade 3 in the turbocharger impeller 1 shown in FIG. Means a curved surface portion that does not include the leading edge surface 23 which is the uppermost portion.
- the term "parting line” refers to a step formed on a dividing surface of a mold and a linear trace generated by inserting a vanishing model material into a divided portion of a mold in a vanishing model. If a parting line occurs in the vanishing model, the parting line is also transferred as it is to the manufactured product (the impeller in the present invention) as a parting line corresponding part. That is, if the parting line is not formed in the vanishing model, the part corresponding to the parting line is not formed in the manufactured product.
- the slide mold having the short blade-shaped bottomed groove portion applied to the present invention and the space shape between the adjacent long blades, the slide mold is capable of integrally moving when releasing from the vanishing model. It is also possible to use a mold in which a good slide mold is formed as a single unit. Alternatively, a mold in which a plurality of cores are formed and then joined by bolting, brazing, or the like may be used. For example, in a slide die 8 shown in FIG. 5, two cores 25 and 26 are joined together at a joining surface 27 to be integrally formed.
- FIG. 3 shows an example of a mold apparatus applied to the present invention.
- the mold includes a movable mold 6 and a fixed mold 7 that can be opened and closed in the direction of the center axis 20 of the impeller, and a plurality of slide dies 8 that can move in the radial direction with respect to the center axis 20 of the impeller. It is formed from a plurality of slide supports 9 that support the device.
- FIG. 4 is a perspective view of a main part of the fixed mold 7 (only one slide mold 8 and one slide support 9 are shown for clarity), and FIG. 5 is a schematic view of the slide mold 8. is there.
- One slide die 8 includes a hub cavity defining section 11, a blade cavity defining section 12, and a groove 13 with a bottom (indicated by a dotted line).
- the hub cavity defining section 11 includes one short blade and defines a hub surface 2 in a space between adjacent long blades.
- the blade cavity defining portion 12 includes two opposing blade surfaces 5 of adjacent long blades, and a trailing edge surface 21, a fillet surface 22, and a leading edge surface 23 which form a parting line in a space surrounded by the blades. Is defined.
- FIG. 6 is a side view showing a joint structure between the slide die 8 and the slide support 9.
- the slide die 8 is rotatably mounted on a fixed pin 16 fixed to the slide support 9 via a bearing 15 provided at the tip of the fixed pin 16 about a rotation axis 14 as a rotation center. Is linked to
- the slide mold 8 can be easily rotated about the rotation axis 14 with little resistance.
- a ring-shaped support plate 17 is installed on the bottom surface within the movable range in the radial direction of the slide mold 8, and the slide mold 8 is supported by the support plate 17. Is done.
- the support plate 17 can move the vanishable model 18 of the impeller 1 in the direction of the central axis 20.
- the support plate 17 is moved to the side separated from the slide mold 8 to allow the slide mold 8 to rotate freely.
- the slide mold 8 is supported only by the slide support 9. Further, at the time of mold clamping, the support plate 17 is returned to the original position to restrict the rotation of the slide mold 8.
- the determination of the rotation axis of the slide mold is important.
- an undercut in the radial direction of the space 10 shown in FIG. 2 can be searched by a three-dimensional model using CADZCAM in advance.
- CADZCAM three-dimensional model using CADZCAM
- a resin model is obtained by pouring resin into the partial model.
- the resin model can be searched by actually pulling out the partial model. Separation from the vanishing model by the above method
- the rotation axis 14 which is the flow line of the slide die 8 necessary for the die is determined.
- the vanishing model shrinks by about 1%. Has a space of tens of microns and hundreds of microns.
- the vanishing model itself is elastically deformed, even if the flow line of the slide die 8 interferes with the impeller 1 to some extent at the CADZCAM analysis stage, the die can be released without affecting the dimensional accuracy. .
- the above-described rotation axis 14 does not necessarily need to be perpendicular to the center axis 20 of the impeller 1 depending on the direction of the undercut, and does not need to intersect the center axis 20.
- the slide mold 8 may be moved backward at an angle of several degrees in the center axis direction.
- the above-mentioned slide dies 8 are arranged in an annular shape in the fixed dies 7 as many as the number of the impeller spaces 10 as shown in Fig. 3, and the respective slide dies 8, movable dies 6 and fixed dies 7 are clamped. Close proximity defines a cavity that corresponds to the shape of impeller 1. Then, the cavities are filled and molded with a meltable or semi-molten elimination material using an injection molding machine.
- the slide mold 8 is moved backward in the radial direction from the vanishing model at the time of release from the mold.
- the movable mold 6 is separated from the fixed mold 7 and then moved to open as shown in FIG.
- the support plate 17 is moved to the side away from the slide die 8, the slide die 8 is supported only by the slide support 9, and the slide die 8 is made rotatable.
- the slide support 9 is pulled out in the radial direction of the center axis 20 along a plurality of grooves 19 formed radially on the upper surface of the fixed mold 7.
- a guide pin 24 can be provided at the bottom of the slide support 9 as shown in FIG. 6 to guide the slide support 9.
- the slide mold 8 is connected to the slide support 9 by a fixing pin 16 via a bearing 15 installed on the rotation axis 14, so that the long vane and short vane of the vanishable model 18 With low resistance around the axis of rotation 14 along the surface shape of, it is naturally rotated and released.
- the bearing 15 is made up of inner and outer races, the inner race is fixed to a fixing pin 16, and the outer race is fixed to the slide mold 8.
- FIG. 7 shows this specific rotation operation. Note that, in FIG. The hatching is applied to the portion defining the cavity corresponding to the space 10 shown in FIG. This is for explaining the releasing operation of the slide die 8.
- FIGS. 7 (a) to 7 (d) show a state in which the slide mold 8 has been released from the vanishing model 18! With the release, the slide die 8 rotates about the rotation axis 14 while moving backward, and is finally released as shown in FIG. 7 (d). In this way, in the space surrounded by the blades, a parting line corresponding portion is formed only on the trailing edge surface 21, the fillet surface 22, and the leading edge surface 23 that constitute the outer periphery of the long blade 3. . That is, it is possible to obtain the vanishing model 18 having no parting line at a position corresponding to the hub surface 2 and the blade surface 5 in the space 10 shown in FIG.
- the fixed mold 7 is composed of a fixed mold upper base 30, a fixed mold lower base 31, and a cam plate 32 having a cam groove 33. Then, the guide pins 24 of the individual slide supports 9 are communicated with the grooves 19 of the fixed mold upper base 30 and the cam grooves 33 so as to be integrated.
- the tool 9 can be integrated and operated. Further, it is also preferable to automatically control the movement of the slide support 9.
- the vanishing model is assembled in several pieces in a row and coated with refractory.
- an active metal such as a titanium alloy
- use as the first layer a coating material of a stable refractory which does not easily react with the molten titanium, for example, a zirconia-based, yttria-based, or luciferous-based coating material. Is good.
- a silica-based, alumina-based, or zircon-based coating material is preferably coated. It is also preferable to repeat the refractory coating process a plurality of times as an intermediate layer and a backup layer, including the first layer.
- the coating is sufficiently dried and dewaxed by autoclave. After dewaxing, the mold is fired at a high temperature, for example, at 1000 ° C or higher, to complete the mold with high strength.
- the titanium alloy is preferably melted in a vacuum of 733 Pa or less, preferably by high-frequency induction melting using a water-cooled copper crucible. It is dissolved in an inert gas atmosphere.
- a Ti-6A1-4V alloy CFIS60 which is light and has high strength and is generally most widely used, can be used.
- it is preferable to apply a force suction structure or a centrifugal structure which is a material having poor flowability of the titanium alloy, because even a thin impeller can improve the melt flowability and sufficiently fill the molten metal.
- the turbocharger impeller of the present invention is manufactured from an aluminum alloy
- the aluminum alloy is preferably melted by a direct heating furnace such as a gas type or an indirect heating furnace such as an electric type. It may be inside or in an inert gas atmosphere.
- Aluminum alloys have high strength and vibration resistance, such as AlSiMg-based AC4C and AC4CH! /, And AlSiCu-based AC4B QIS H2211).
- the aluminum alloy is not particularly bad in the formability, but the suction structure or the pressure reduction structure is preferable because even a thin-walled impeller can improve the hot runnability.
- the turbocharger impeller of the present invention is manufactured from a magnesium alloy
- melting is preferably performed in a gas-type or other direct heating furnace or an electric or other indirect heating furnace in the atmosphere. Or an inert gas atmosphere.
- Magnesium alloys are added with strong and tough MgZnZr-based ZK51A or ZK61A, or rare earth, Y, Cu, Ag, etc. Can be used for lj.
- the present invention relates to an impeller used for a supercharger incorporated in an engine of an automobile or the like, and relates to a technique for manufacturing the impeller, which can be expected to have high aerodynamic performance, by a lost wax method.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Supercharger (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05727771.7A EP1750013B1 (en) | 2004-05-28 | 2005-03-30 | Impeller for supercharger and method of manufacturing the same |
JP2006519465A JP4469370B2 (ja) | 2004-05-28 | 2005-03-30 | 過給機用羽根車およびその製造方法 |
US10/573,966 US7669637B2 (en) | 2004-05-28 | 2005-03-30 | Impeller for supercharger and method of manufacturing the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004159209 | 2004-05-28 | ||
JP2004-159209 | 2004-05-28 |
Publications (1)
Publication Number | Publication Date |
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WO2005116454A1 true WO2005116454A1 (ja) | 2005-12-08 |
Family
ID=35450954
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2005/006107 WO2005116454A1 (ja) | 2004-05-28 | 2005-03-30 | 過給機用羽根車およびその製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US7669637B2 (ja) |
EP (1) | EP1750013B1 (ja) |
JP (1) | JP4469370B2 (ja) |
CN (1) | CN100497951C (ja) |
WO (1) | WO2005116454A1 (ja) |
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- 2005-03-30 US US10/573,966 patent/US7669637B2/en not_active Expired - Fee Related
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US20090274560A1 (en) * | 2005-02-22 | 2009-11-05 | Hitachi Metals Precision Ltd | Compressor impeller and method of manufacturing the same |
US8021117B2 (en) * | 2005-02-22 | 2011-09-20 | Hitachi Metals Precision, Ltd. | Impeller for supercharger and method of manufacturing the same |
US8678769B2 (en) * | 2005-02-22 | 2014-03-25 | Hitachi Metals Precision, Ltd. | Compressor impeller and method of manufacturing the same |
WO2010036532A2 (en) * | 2008-09-25 | 2010-04-01 | Borgwarner Inc. | Turbocharger and subassembly for bypass control in the turbine casing therefor |
WO2010036532A3 (en) * | 2008-09-25 | 2010-07-08 | Borgwarner Inc. | Turbocharger and subassembly for bypass control in the turbine casing therefor |
JP2013527046A (ja) * | 2009-11-23 | 2013-06-27 | ヌオーヴォ ピニォーネ ソシエタ ペル アチオニ | 遠心羽根車用金型、金型挿入物、および遠心羽根車を構築するための方法 |
US8562893B2 (en) | 2010-10-29 | 2013-10-22 | Aisin Seiki Kabushiki Kaisha | Molding method and molding device for forming impeller |
CN103573702A (zh) * | 2012-07-27 | 2014-02-12 | 美的集团股份有限公司 | 一种轴流风轮及空调 |
CN106715920A (zh) * | 2014-09-22 | 2017-05-24 | 西门子公司 | 径流式压缩机叶轮和所属的径流式压缩机 |
CN110173385A (zh) * | 2019-05-27 | 2019-08-27 | 浙江富春江水电设备有限公司 | 一种带导流叶片超高水头段混流式水轮机转轮设计方法 |
CN113606185A (zh) * | 2021-08-31 | 2021-11-05 | 东营一诚精密金属有限公司 | 一种便于熔模铸造的闭式叶轮结构 |
FR3126325A1 (fr) * | 2021-08-31 | 2023-03-03 | Safran Aircraft Engines | Moule de fabrication d'une pièce en matériau éliminable |
Also Published As
Publication number | Publication date |
---|---|
EP1750013B1 (en) | 2014-05-07 |
EP1750013A1 (en) | 2007-02-07 |
US7669637B2 (en) | 2010-03-02 |
CN1842657A (zh) | 2006-10-04 |
US20060291996A1 (en) | 2006-12-28 |
CN100497951C (zh) | 2009-06-10 |
JPWO2005116454A1 (ja) | 2008-04-03 |
JP4469370B2 (ja) | 2010-05-26 |
EP1750013A4 (en) | 2012-04-04 |
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