US20160281732A1 - Impeller with offset splitter blades - Google Patents
Impeller with offset splitter blades Download PDFInfo
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- US20160281732A1 US20160281732A1 US15/075,321 US201615075321A US2016281732A1 US 20160281732 A1 US20160281732 A1 US 20160281732A1 US 201615075321 A US201615075321 A US 201615075321A US 2016281732 A1 US2016281732 A1 US 2016281732A1
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- adjacent main
- main blade
- splitter
- compressor
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/058—Bearings magnetic; electromagnetic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4213—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/46—Fluid-guiding means, e.g. diffusers adjustable
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-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/51—Inlet
Definitions
- Compressors and systems including compressors have been developed and are utilized in a myriad of industrial processes (e.g., petroleum refineries, offshore oil production platforms, and subsea process control systems) to compress gas, typically by applying mechanical energy to the gas in a low pressure environment and transporting the gas and compressing the gas to a higher pressure environment.
- the compressed gas may be utilized to perform work or as an element in the operation of one or more downstream process components.
- conventional compressors are increasingly used in offshore oil production facilities and other environments facing space constraints, there is an ever-increasing demand for smaller, lighter, and more compact compressors.
- Embodiments of the disclosure may provide an impeller for a compressor.
- the impeller may include a hub mountable to a rotary shaft of the compressor and configured to rotate about a center axis.
- the hub may include a first meridional end portion and a second meridional end portion.
- the impeller may also include a plurality of main blades mounted to or integral with the hub. The plurality of main blades may be arranged equidistantly and circumferentially about the center axis.
- the impeller may further include a plurality of splitter blades mounted to or integral with the hub. The plurality of splitter blades may be arranged equidistantly and circumferentially about the center axis.
- Each splitter blade may include a leading edge meridionally spaced from the first meridional end portion and a trailing edge proximal the second meridional end portion.
- a splitter blade may be positioned between a first adjacent main blade and a second adjacent main blade and canted such that the leading edge of the splitter blade is displaced from a blade position equidistant the first adjacent main blade and the second adjacent main blade a first percentage amount of one half an angular distance between the first adjacent main blade and the second adjacent main blade.
- the trailing edge of the splitter blade may be displaced from the blade position equidistant the first adjacent main blade and the second adjacent main blade a second percentage amount of one half the angular distance between the first adjacent main blade and the second adjacent main blade.
- the second percentage amount may be greater or less than the first percentage amount.
- Embodiments of the disclosure may further provide a compressor.
- the compressor may include a housing and an inlet coupled to or integral with the housing and defining an inlet passageway configured to receive and flow a process fluid.
- the compressor may also include a rotary shaft configured to be driven by a driver, and a centrifugal impeller coupled with the rotary shaft and fluidly coupled to the inlet passageway.
- the centrifugal impeller may be configured to rotate about a center axis and impart energy to the process fluid received via the inlet passageway.
- the centrifugal impeller may include a hub defining a borehole through which a coupling member or the rotary shaft of the supersonic compressor extends.
- the hub may include a first meridional end portion having an annular portion and a second meridional end portion forming a disc-shaped portion.
- the centrifugal impeller may also include a plurality of blades mounted to or integral with the hub.
- the plurality of blades may be arranged equidistantly and circumferentially about the center axis and include a splitter blade positioned between a first adjacent main blade and a second adjacent main blade and canted with respect to the first adjacent main blade and the second adjacent main blade.
- the compressor may further include a static diffuser circumferentially disposed about the centrifugal impeller and configured to receive the process fluid from the centrifugal impeller and convert the energy imparted to pressure energy.
- the compressor may also include a collector fluidly coupled to and configured to collect the process fluid exiting the static diffuser, such that the compressor is configured to provide a compression ratio of at least about 8:1.
- Embodiments of the disclosure may further provide a compression system.
- the compression system may include a driver including a drive shaft.
- the driver may be configured to provide the drive shaft with rotational energy.
- the compression system may also include a supersonic compressor operatively coupled to the driver via a rotary shaft integral with or coupled with the drive shaft and configured to rotate about a center axis.
- the supersonic compressor may include a compressor chassis and an inlet defining an inlet passageway configured to flow a process fluid therethrough.
- the process fluid may have a first velocity and a first pressure energy.
- the supersonic compressor may further include a centrifugal impeller coupled with the rotary shaft and fluidly coupled to the inlet passageway.
- the centrifugal impeller may have a tip and may be configured to increase the first velocity and the first pressure energy of the process fluid received via the inlet passageway and discharge the process fluid from the tip in at least a partially radial direction having a second velocity and a second pressure energy.
- the second velocity may be a supersonic velocity having an absolute Mach number of about one or greater.
- the centrifugal impeller may include a hub defining a borehole through which a coupling member or the rotary shaft of the supersonic compressor extends.
- the hub may include a first meridional end portion having an annular portion and a second meridional end portion forming the tip.
- the centrifugal impeller may also include a plurality of blades mounted to or integral with the hub.
- the plurality of blades may be arranged equidistantly and circumferentially about the center axis and include a splitter blade positioned between a first adjacent main blade and a second adjacent main blade and canted with respect to the first adjacent main blade and the second adjacent main blade.
- the supersonic compressor may also include a static diffuser circumferentially disposed about the tip of the centrifugal impeller and defining an annular diffuser passageway configured to receive and reduce the second velocity of the process fluid to a third velocity and increase the second pressure energy to a third pressure energy, the third velocity being a subsonic velocity.
- the supersonic compressor may further include a discharge volute fluidly coupled to the annular diffuser passageway and configured to receive the process fluid flowing therefrom, such that the supersonic compressor is configured to provide a compression ratio of at least about 8:1.
- FIG. 1 illustrates a schematic view of an exemplary compression system, according to one or more embodiments.
- FIG. 2 illustrates a cross-sectional view of an exemplary compressor, which may be included in the compression system of FIG. 1 , according to one or more embodiments.
- FIG. 3A illustrates a perspective view of an exemplary impeller, which may be included in the compressor of FIG. 2 , according to one or more embodiments.
- FIG. 3B illustrates a front view of the impeller of FIG. 3A , according to one or more embodiments.
- first and second features are formed in direct contact
- additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact.
- exemplary embodiments presented below may be combined in any combination of ways, i.e., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure.
- FIG. 1 illustrates a schematic view of an exemplary compression system 100 , according to one or more embodiments.
- the compression system 100 may include one or more compressors 102 (one is shown) configured to pressurize a process fluid.
- the compression system 100 may have a compression ratio of at least about 6:1 or greater.
- the compression system 100 may compress the process fluid to a compression ratio of about 6:1, about 6.1:1, about 6.2:1, about 6.3:1, about 6.4:1, about 6.5:1, about 6.6:1, about 6.7:1, about 6.8:1, about 6.9:1, about 7:1, about 7.1:1, about 7.2:1, about 7.3:1, about 7.4:1, about 7.5:1, about 7.6:1, about 7.7:1, about 7.8:1, about 7.9:1, about 8:1, about 8.1:1, about 8.2:1, about 8.3:1, about 8.4:1, about 8.5:1, about 8.6:1, about 8.7:1, about 8.8:1, about 8.9:1, about 9:1, about 9.1:1, about 9.2:1, about 9.3:1, about 9.4:1, about 9.5:1, about 9.6:1, about 9.7:1, about 9.8:1, about 9.9:1, about 10:1, about 10.1:1, about 10.2:1, about 10.3:1, about 10.4:1, about 10.5:1, about 10.6:1, about 10.7:1, about 10.7:
- the compression system 100 may also include, amongst other components, a driver 104 operatively coupled to the compressor 102 via a drive shaft 106 .
- the driver 104 may be configured to provide the drive shaft 106 with rotational energy.
- the drive shaft 106 may be integral with or coupled with a rotary shaft 108 of the compressor 102 , such that the rotational energy of the drive shaft 106 is imparted to the rotary shaft 108 .
- the drive shaft 106 may be coupled with the rotary shaft 108 via a gearbox (not shown) including a plurality of gears configured to transmit the rotational energy of the drive shaft 106 to the rotary shaft 108 of the compressor 102 , such that the drive shaft 106 and the rotary shaft 108 may spin at the same speed, substantially similar speeds, or differing speeds and rotational directions.
- a gearbox (not shown) including a plurality of gears configured to transmit the rotational energy of the drive shaft 106 to the rotary shaft 108 of the compressor 102 , such that the drive shaft 106 and the rotary shaft 108 may spin at the same speed, substantially similar speeds, or differing speeds and rotational directions.
- the driver 104 may be a motor and more specifically may be an electric motor, such as a permanent magnet motor, and may include a stator (not shown) and a rotor (not shown). It will be appreciated, however, that other embodiments may employ other types of electric motors including, but not limited to, synchronous motors, induction motors, and brushed DC motors.
- the driver 104 may also be a hydraulic motor, an internal combustion engine, a steam turbine, a gas turbine, or any other device capable of driving the rotary shaft 108 of the compressor 102 either directly or through a power train.
- the compressor 102 may be a direct-inlet centrifugal compressor. In other embodiments, the compressor 102 may be a back-to-back compressor.
- the direct-inlet centrifugal compressor may be, for example, a version of a Dresser-Rand Pipeline Direct Inlet (PDI) centrifugal compressor manufactured by the Dresser-Rand Company of Olean, New York.
- the compressor 102 may have a center-hung rotor configuration or an overhung rotor configuration, as illustrated in FIG. 1 .
- the compressor 102 may be an axial-inlet centrifugal compressor.
- the compressor 102 may be a radial-inlet centrifugal compressor.
- the compression system 100 may include one or more compressors 102 .
- the compression system 100 may include a plurality of compressors (not shown).
- the compression system 100 may include a single compressor 102 .
- the compressor 102 may be a supersonic compressor or a subsonic compressor.
- the compression system 100 may include a plurality of compressors (not shown), and at least one compressor of the plurality of compressors is a subsonic compressor.
- the compression system 100 includes a single compressor 102 , and the single compressor 102 is a supersonic compressor.
- the compressor 102 may include one or more stages (not shown). In at least one embodiment, the compressor 102 may be a single-stage compressor. In another embodiment, the compressor 102 may be a multi-stage centrifugal compressor. Each stage (not shown) of the compressor 102 may be a subsonic compressor stage or a supersonic compressor stage. In an exemplary embodiment, the compressor 102 may include a single supersonic compressor stage. In another embodiment, the compressor 102 may include a plurality of subsonic compressor stages. In yet another embodiment, the compressor 102 may include a subsonic compressor stage and a supersonic compressor stage. Any one or more stages of the compressor 102 may have a compression ratio greater than about 1:1.
- any one or more stages of the compressor 102 may have a compression ratio of about 1.1:1, about 1.2:1, about 1.3:1, about 1.4:1, about 1.5:1, about 1.6:1, about 1.7:1, about 1.8:1, about 1.9:1, about 2:1, about 2.1:1, about 2.2:1, about 2.3:1, about 2.4:1, about 2.5:1, about 2.6:1, about 2.7:1, about 2.8:1, about 2.9:1, about 3:1, about 3.1:1, about 3.2:1, about 3.3:1, about 3.4:1, about 3.5:1, about 3.6:1, about 3.7:1, about 3.8:1, about 3.9:1, about 4:1, about 4.1:1, about 4.2:1, about 4.3:1, about 4.4:1, about 4.5:1, about 4.6:1, about 4.7:1, about 4.8:1, about 4.9:1, about 5:1, about 5.1:1, about 5.2:1, about 5.3:1, about 5.4:1, about 5.5:1, about 5.6:1, about 5.7:1, about 5.8:1, about 5.9:
- the compressor 102 may include a plurality of compressor stages, where a first stage (not shown) of the plurality of compressor stages may have a compression ratio of about 1.75:1 and a second stage (not shown) of the plurality of compressor stages may have a compression ratio of about 6.0:1.
- FIG. 2 illustrates a cross-sectional view of an embodiment of the compressor 102 , which may be included in the compression system 100 of FIG. 1 .
- the compressor 102 includes a housing 110 forming or having an axial inlet 112 defining an inlet passageway 114 , a static diffuser 116 fluidly coupled to the inlet passageway 114 , and a collector 117 fluidly coupled to the static diffuser 116 .
- the inlet 112 may be a radial inlet.
- the driver 104 may be disposed outside of (as shown in FIG.
- the housing 110 may be configured to hermetically seal the driver 104 and the compressor 102 within, thereby providing both support and protection to each component of the compression system 100 .
- the housing 110 may also be configured to contain the process fluid flowing through one or more portions or components of the compressor 102 .
- the drive shaft 106 of the driver 104 and the rotary shaft 108 of the compressor 102 may be supported, respectively, by one or more radial bearings 118 , as shown in FIG. 1 in an overhung configuration.
- the radial bearings 118 may be directly or indirectly supported by the housing 110 , and in turn provide support to the drive shaft 106 and the rotary shaft 108 , which carry the compressor 102 and the driver 104 during operation of the compression system 100 .
- the radial bearings 118 may be magnetic bearings, such as active or passive magnetic bearings. In other embodiments, however, other types of bearings (e.g., oil film bearings) may be used.
- At least one axial thrust bearing 120 may be provided to manage movement of the rotary shaft 108 in the axial direction.
- the axial thrust bearing 120 may be provided at or near the end of the rotary shaft 108 adjacent the compressor end of the housing 110 .
- the axial thrust bearing 120 may be a magnetic bearing and may be configured to bear axial thrusts generated by the compressor 102 .
- the axial inlet 112 defining the inlet passageway 114 of the compressor 102 may include one or more inlet guide vanes 122 of an inlet guide vane assembly configured to condition a process fluid flowing therethrough to achieve predetermined or desired fluid properties and/or fluid flow attributes.
- fluid properties may include flow pattern (e.g., swirl distribution), velocity, mass flow rate, pressure, temperature, and/or any suitable fluid property and fluid flow attribute to enable the compressor 102 to function as described herein.
- the inlet guide vanes 122 may be disposed within the inlet passageway 114 and may be static or moveable, i.e., adjustable.
- a plurality of inlet guide vanes 122 may be arranged about a circumferential inner surface 124 of the axial inlet 112 in a spaced apart orientation, each extending into the inlet passageway 114 .
- the spacing of the inlet guide vanes 122 may be equidistant or may vary depending on the predetermined process fluid property and/or fluid flow attribute desired.
- the inlet guide vanes 122 may be airfoil shaped, streamline shaped, or otherwise shaped and configured to at least partially impart the one or more fluid properties and/or fluid flow attributes on the process fluid flowing through the inlet passageway 114 .
- the inlet guide vanes 122 may be moveably coupled to the housing 110 and disposed within the inlet passageway 114 as disclosed in U.S. Pat. No. 8,632,302, the subject matter of which is incorporated by reference herein to the extent consistent with the present disclosure.
- the inlet guide vanes 122 may be further coupled to an annular inlet guide vane actuation member (not shown), such that upon actuation of the annular inlet vane actuation member, each of the inlet guide vanes 122 coupled to the annular inlet guide vane actuation member may pivot about the respective coupling to the housing 110 , thereby adjusting the flow incident on components of the compressor 102 .
- the inlet guide vanes 122 may be adjusted without disassembling the housing 110 in order to adjust the performance of the compressor 102 . Doing so without disassembly of the compressor 102 saves time and effort in optimizing the compressor 102 for a particular operating condition. Furthermore, the impact of alternate vane angles on overall flow range and/or peak efficiency may be assessed and optimized for increased performance, and a matrix of inlet guide vane angles may be produced on a relatively short cycle time relative to conventional compressors such that the data may be analyzed to determine the best combination of inlet guide vane angles for any given application.
- the compressor 102 may include a centrifugal impeller 126 configured to rotate about a center axis 128 within the housing 110 .
- the centrifugal impeller 126 includes a hub 130 and is open or “unshrouded.”
- the centrifugal impeller 126 may be a shrouded impeller.
- the hub 130 may include a first meridional end portion 132 , generally referred to as the eye of the centrifugal impeller 126 , and a second meridional end portion 134 having a disc shape, the outer perimeter of the second meridional end portion 134 generally referred to as the tip 136 of the centrifugal impeller 126 .
- the disc-shaped, second meridional end portion 134 may taper inwardly to the first meridional end portion 132 having an annular shape.
- the hub 130 may define a bore 138 configured to receive a coupling member 140 , such as a tiebolt, to couple the centrifugal impeller 126 to the rotary shaft 108 .
- the bore 138 may be configured to receive the rotary shaft 108 extending therethrough.
- the compressor 102 may include a balance piston 142 configured to balance an axial thrust generated by the centrifugal impeller 126 during operation.
- the balance piston 142 may be integral with the centrifugal impeller 126 , such that the balance piston 142 and the centrifugal impeller 126 are formed from a single or unitary piece.
- the balance piston 142 and the centrifugal impeller 126 may be separate components.
- the balance piston 142 and the centrifugal impeller 126 may be separate annular components coupled with one another.
- One or more seals e.g., labyrinth seals, may be implemented to isolate the balance piston 142 from external contaminants or lubricants.
- the centrifugal impeller 126 may be operatively coupled to the rotary shaft 108 such that the rotary shaft 108 , when acted upon by the driver 104 via the drive shaft 106 , rotates, thereby causing the centrifugal impeller 126 to rotate such that process fluid flowing into the inlet passageway 114 is drawn into the centrifugal impeller 126 and accelerated to the tip 136 , or periphery, of the centrifugal impeller 126 , thereby increasing the velocity of the process fluid.
- the process fluid at the tip 136 of the centrifugal impeller 126 may be subsonic and have an absolute Mach number less than one.
- the process fluid at the tip 136 of the centrifugal impeller 126 may have an exit absolute Mach number less than one, less than 0.9, less than 0.8, less than 0.7, less than 0.6, or less than 0.5.
- the compressor 102 discussed herein may be “subsonic,” as the centrifugal impeller 126 may be configured to rotate about the center axis 128 at a speed sufficient to provide the process fluid at the tip 136 thereof with an exit absolute Mach number of less than one.
- the process fluid at the tip 136 of the centrifugal impeller 126 may be supersonic and have an exit absolute Mach number of one or greater.
- the process fluid at the tip 136 of the centrifugal impeller 126 may have an exit absolute Mach number of at least one, at least 1.1, at least 1.2, at least 1.3, at least 1.4, or at least 1.5.
- the compressor 102 discussed herein may be “supersonic,” as the centrifugal impeller 126 may be configured to rotate about the center axis 128 at a speed sufficient to provide the process fluid at the tip 136 thereof with an exit absolute Mach number of one or greater or with a fluid velocity greater than the speed of sound.
- the rotational or tip speed of the centrifugal impeller 126 may be about 500 meters per second (mis) or greater.
- the tip speed of the centrifugal impeller 126 may be about 510 m/s, about 520 m/s, about 530 m/s, about 540 m/s, about 550 m/s, about 560 m/s, or greater.
- FIGS. 3A and 3B illustrate a perspective view and a front view, respectively, of the centrifugal impeller 126 that may be included in the compressor 102 , according to one or more embodiments.
- the centrifugal impeller 126 may include a plurality of aerodynamic surfaces or blades 144 a,b coupled or integral with the hub 130 and configured to increase the velocity and energy of the process fluid. As illustrated in FIGS.
- the blades 144 a,b of the centrifugal impeller 126 may be curved, such that the process fluid may be urged in a tangential and radial direction by the centrifugal force through a plurality of flow passages 146 , 148 formed by the blades 144 a,b and discharged from the blade tips of the centrifugal impeller 126 (cumulatively, the tip 136 of the centrifugal impeller 126 ) in at least partially radial directions that extend 360 degrees around the centrifugal impeller 126 .
- the contour or amount of curvature of the blades 144 a,b is not limited to the shaping illustrated in FIGS. 3A and 3B and may be determined based, at least in part, on desired operating parameters.
- the plurality of blades 144 a,b may include main blades 144 a spaced equidistantly apart and circumferentially about the center axis 128 .
- Each main blade 144 a may extend from a leading edge 150 disposed adjacent the first meridional end portion 132 of the centrifugal impeller 126 to a trailing edge 152 disposed adjacent the second meridional end portion 134 of the centrifugal impeller 126 .
- each main blade 144 a may define a pressure surface on one side 154 of the main blade 144 a and a suction surface on the opposing side 156 of the main blade 1144 a . As shown in FIGS.
- the centrifugal impeller 126 may include thirteen main blades 144 a ; however, other embodiments including more than or less than thirteen main blades 144 a are contemplated herein.
- the number of main blades 144 a may be determined based, at least in part, on desired operating parameters.
- the plurality of blades 144 a,b may also include one or more splitter blades 144 b configured to reduce aerodynamic choking conditions that may occur in the compressor 102 depending on the number of blades 144 a,b employed with respect to the centrifugal impeller 126 .
- the splitter blades 144 b may be spaced equidistantly apart and circumferentially about the center axis 128 .
- Each splitter blade 144 b may extend from a leading edge 158 , meridionally spaced and downstream from the first meridional end portion 132 , to a trailing edge 160 disposed adjacent the second meridional end portion 134 of the centrifugal impeller 126 .
- each splitter blade 144 b may be disposed meridionally outward from the leading edges 150 of the main blades 144 a such that the respective leading edges 150 , 158 of the main blades 144 a and splitter blades 144 b are staggered and not coplanar. Further, based on rotation of the centrifugal impeller 126 , each splitter blade 144 b may define a pressure surface on one side 162 of the splitter blade 144 b and a suction surface on the opposing side 164 of the splitter blade 144 b.
- each of the main blades 144 a and the splitter blades 144 b extends meridionally from the second meridional end portion 134 of the centrifugal impeller 126 toward the first meridional end portion 132 thereof.
- the configuration of the respective meridional extents of the main blades 144 a and the splitter blades 144 b may be substantially similar proximal the respective trailing edges 152 , 160 of the main blades 144 a and the splitter blades 144 b .
- the configuration of the respective meridional extents of the main blades 144 a and the splitter blades 144 b may differ from the second meridional end portion 134 to the respective leading edges 150 , 158 of the main blades 144 a and the splitter blades 144 b .
- the meridional extent of each of the main blades 144 a may be greater than the meridional extent of each of the splitter blades 144 b , such that the respective leading edges 158 of the splitter blades 144 b may be disposed meridionally offset toward the second meridional end portion 134 of the centrifugal impeller 126 from the respective leading edges 150 of the main blades 144 a.
- the splitter blades 144 b and main blades 144 a may be arranged circumferentially about the center axis 128 in a pattern such that a splitter blade 144 b is disposed between adjacent main blades 144 a . As arranged, each splitter blade 144 b may be disposed between the pressure surface side 154 of an adjacent main blade 144 a and the suction surface side 156 of the other adjacent main blade 144 a .
- the splitter blades 144 b may be “clocked” with respect to the main blades 144 a , such that each splitter blade 144 b is circumferentially offset or not equidistant from the respective adjacent main blades 144 a and thus is not circumferentially centered between the adjacent main blades 144 a .
- clocking the splitter blades 144 b e.g., displacing the splitter blades 144 b from a position equidistant from the adjacent main blades 144 a , the operating characteristics of the centrifugal impeller 126 may be improved.
- the splitter blades 144 b and main blades 144 a may be arranged circumferentially about the center axis 128 in a pattern such that a plurality of splitter blades 144 b may be disposed between adjacent main blades 144 a . Accordingly, in one embodiment, at least two splitter blades 144 b are disposed between adjacent main blades 144 a .
- the leading edges 158 of the respective splitter blades 144 b may be offset meridionally from one another such that the respective leading edges 158 of the splitter blades 144 b are staggered and not coplanar.
- each splitter blade 144 b may be oriented such that the splitter blade 144 b is canted, such that the leading edge 158 of the splitter blade 144 b is circumferentially offset from a position equidistant from the adjacent main blades 144 a a different percentage amount than the trailing edge 160 of the splitter blade 144 b .
- the leading edge 158 of the splitter blade 144 b may be displaced from a position equidistant from the adjacent main blades 144 a by a distance of a first percentage amount of one half the angular distance ⁇ between the adjacent main blades 144 a .
- the trailing edge 160 of the splitter blade 144 b may be displaced from the position equidistant the adjacent main blades 144 a by a distance of a second percentage amount of one half the angular distance 8 between the adjacent main blades 144 a.
- the first percentage amount may be greater than the second percentage amount. In another embodiment, the first percentage amount may be less than the second percentage amount.
- the difference in displacement between the leading edge 158 and the trailing edge 160 from the position equidistant the adjacent main blades 144 a may be a percentage amount of at least about one percent, about two percent, about three percent, about four percent, about five percent, about ten percent, about fifteen percent, or about twenty percent.
- the difference in displacement between the leading edge 158 and the trailing edge 160 from the position equidistant the adjacent main blades 144 a may be a percentage amount of between about one percent and about two percent, about three percent and about five percent, about five percent and about ten percent, or about ten percent and about twenty percent.
- the differences in distance related to the percentage amounts, e.g., the amount the splitter blade 144 b is canted, may be determined based, at least in part, on desired operating parameters.
- a plurality of flow passages 146 , 148 may be formed between the splitter blades 144 b and the adjacent main blades 144 a as arranged about the center axis 128 .
- the plurality of flow passages 146 , 148 may include a first flow passage 146 formed between the pressure surface side 162 of the splitter blade 144 b and the suction surface side 156 of one of the adjacent main blades 144 a and a second flow passage 148 between the suction surface side 164 of the splitter blade 144 b and the pressure surface side 154 of the other adjacent main blade 144 a .
- the mass flow of the process fluid through the first and second flow passages 146 , 148 may be determined based on the displacement of the splitter blade 144 b in relation to the adjacent main blades 144 a . For example, it has been determined that disposing the splitter blade 144 b equidistantly between the adjacent main blades 144 a may not result in equal mass flow through the first flow passage 146 and the second flow passage 148 .
- the splitter blade 144 b may be circumferentially offset from a position centered between adjacent main blades 144 a , such that the suction surface side 164 of the splitter blade 144 b is disposed in a direction closer to the pressure surface side 154 of one of the adjacent main blades 144 a and further from the suction surface side 156 of the other adjacent main blade 144 a , thereby substantially equalizing the mass flow through the respective flow passages 146 , 148 .
- the desired displacement of the splitter blades 144 b may depend on various factors, such as the shape of the blades 144 a,b , the angle of incidence of the blades 144 a,b , the size of the blades 144 a,b and of the centrifugal impeller 126 , the operating speed range, etc.
- the displacement necessary to equalize the mass flow through the first flow passage 146 and the second flow passage 148 may be determined for a given design of the centrifugal impeller 126 and corresponding blades 144 a,b by measurement of the mass flow, such as by use of a mass flow meter.
- the compressor 102 may include a shroud 170 coupled to the housing 110 and disposed adjacent the plurality of blades 144 a,b of the centrifugal impeller 126 .
- a surface 172 of the shroud 170 may include an abradable material and may be contoured to substantially align with the silhouette of the plurality of blades 144 a,b , thus substantially reducing leakage flow of the process fluid in a gap defined therebetween.
- the abradable material is arranged on the surface 172 of the shroud 170 and configured to be deformed and/or removed therefrom during incidental contact of the rotating centrifugal impeller 126 with the abradable material of the stationary shroud 170 during axial movement of the rotary shaft 108 , thereby preventing damage to the blades 144 a,b and resulting in a loss of a sacrificial amount of the abradable material.
- the compressor 102 may include the static diffuser 116 fluidly coupled to the axial inlet 112 and configured to receive the radial process fluid flow exiting the tip 136 of the centrifugal impeller 126 .
- the static diffuser 116 may be a vaneless diffuser.
- the static diffuser 116 may be configured to convert kinetic energy of the process fluid from the centrifugal impeller 126 into increased static pressure.
- the static diffuser 116 may be located downstream of the centrifugal impeller 126 and may be statically disposed circumferentially about the periphery, or tip 136 , of the centrifugal impeller 126 .
- the static diffuser 116 may be coupled with or integral with the housing 110 of the compressor 102 and may form an annular diffuser passageway 174 having an inlet end adjacent the tip 136 of the centrifugal impeller 126 and a radially outer outlet end.
- the annular diffuser passageway 174 may be formed, at least in part, by portions of the housing 110 , namely a shroud wall 180 and a hub wall 182 , forming the confining sidewalls of the static diffuser 116 .
- the shroud wall 180 and the hub wall 182 may each be a straight wall or a contoured wall, such that the annular diffuser passageway 174 may be formed from straight walls, contoured walls, or a combination thereof.
- annular diffuser passageway 174 may have a reduced width as the shroud wall 180 and the hub wall 182 extend radially outward. Such a “pinched” diffuser may provide for lower choke and surge limits and, thus, improve the efficiency of the centrifugal impeller 126 .
- the static diffuser 116 may be a vaned diffuser. Accordingly, the static diffuser 116 may have a plurality of diffuser vanes (not shown) arranged in a plurality of concentric rings (not shown) about the center axis 128 and extending from the shroud wall 180 and/or the hub wall 182 of the static diffuser 116 .
- the diffuser vanes are arranged in tandem, such that a first ring of diffuser vanes is disposed radially inward from a second ring of diffuser vanes. Respective leading edges of the diffuser vanes of the second ring may be displaced radially outward from trailing edges of the diffuser vanes of the first ring.
- the diffuser vanes of the first ring may have a lower solidity, or chord to pitch ratio, than the diffuser vanes of the second ring.
- the static diffuser may include a third ring of diffuser vanes, wherein the diffuser vanes of the third ring may have a lower solidity than the diffuser vanes of the second ring.
- Each of the diffuser vanes may be airfoils or shaped substantially similar thereto.
- a vaneless space may be provided between the tip 136 of the centrifugal impeller 126 and the diameter formed by leading edges of the diffuser vanes of the first ring.
- a vaneless space may be provided between the diameter formed by the trailing edges of the diffuser vanes of the first ring and the leading edges of the diffuser vanes of the second ring.
- the incidence of the diffuser vanes of the first ring may be determined for controlling the Mach number and reducing supersonic flow introduced at the inlet end of the static diffuser 116 to a subsonic flow at the trailing edges of the first ring.
- shock waves created by the leading edges of the first ring do not propagate to the diffuser vanes of the second ring; however, the leading edges of the first ring provide for a communication path from the downstream portion of the static diffuser 116 toward an upstream portion of the centrifugal impeller 126 to back pressure the centrifugal impeller 126 , thereby obtaining a wider range.
- the incidence of the diffuser vanes of the second ring may be determined by placing the second ring in the “shadow” or flow path of the first ring. Accordingly, the diffuser vanes may be arranged such that two diffuser vanes of the second ring are provided in the wake of each diffuser vane of the first ring and are provided to alter the direction of the process fluid flow.
- the compressor 102 provided herein may be referred to as “supersonic” because the centrifugal impeller 126 may be designed to rotate about the center axis 128 at high speeds such that a moving process fluid encountering the inlet end 176 of the static diffuser 116 is said to have a fluid velocity which is above the speed of sound of the process fluid being compressed.
- the moving process fluid encountering the inlet end 176 of the static diffuser 116 may have an exit absolute Mach number of about one or greater.
- the moving process fluid encountering the inlet end 176 of the static diffuser 116 may have an exit absolute Mach number of at least about 1.1, at least about 1.2, at least about 1.3, at least about 1.4, or at least about 1.5.
- the process fluid at the tip 136 of the centrifugal impeller 126 may have an exit absolute Mach number from about 1.1 to about 1.5, or about 1.2 to about 1.4.
- the process fluid flow leaving the outlet end of the static diffuser 116 may flow into the collector 117 , as most clearly seen in FIG. 2 .
- the collector 117 may be configured to gather the process fluid flow from the static diffuser 116 and to deliver the process fluid flow to a downstream pipe and/or process component (not shown).
- the collector 117 may be a discharge volute or specifically, a scroll-type discharge volute.
- the collector 117 may be a plenum.
- the collector 117 may be further configured to increase the static pressure of the process fluid flow by converting the kinetic energy of the process fluid to static pressure.
- the collector 117 may have a round tongue (not shown). In another embodiment, the collector may have a sharp tongue (not shown). It will be appreciated that the tongue of the collector 117 may form other shapes known to those of ordinary skill in the art without varying from the scope of this disclosure.
- a process fluid may be provided from an external source (not shown), having a low pressure environment, to the compression system 100 .
- the compression system 100 may include, amongst other components, the compressor 102 having the centrifugal impeller 126 coupled with the rotary shaft 108 and the static diffuser 116 disposed circumferentially about the rotating centrifugal impeller 126 .
- the process fluid may be drawn into the axial inlet 112 of the compressor 102 with a velocity ranging, for example, from about Mach 0.05 to about Mach 0.40.
- the process fluid may flow through the inlet passageway 114 defined by the axial inlet 112 and across the inlet guide vanes 122 extending into the inlet passageway 114 .
- the process fluid flowing across the inlet guide vanes 122 may be provided with an increased velocity and imparted with at least one fluid property (e.g., swirl) prior to be being drawn into the rotating centrifugal impeller 126 .
- the inlet guide vanes 122 may be adjusted in order to vary the one or more fluid properties imparted to the process fluid.
- the process fluid may be drawn into the rotating centrifugal impeller 126 and may contact the curved centrifugal impeller blades 144 a,b , such that the process fluid may be accelerated in a tangential and radial direction by centrifugal force through the first flow passages 146 and the second flow passages 148 and may be discharged from the blade tips of the centrifugal impeller 126 (cumulatively, the tip 136 of the centrifugal impeller 126 ) in at least partially radial directions that extend 360 degrees around the rotating centrifugal impeller 126 .
- the rotating centrifugal impeller 126 increases the velocity and static pressure of the process fluid, such that the velocity of the process fluid discharged from the blade tips (cumulatively, the tip 136 of the centrifugal impeller 126 ) may be supersonic in some embodiments and have an exit absolute Mach number of at least about one, at least about 1.1, at least about 1.2, at least about 1.3, at least about 1.4, or at least about 1.5.
- the static diffuser 116 may be disposed circumferentially about the periphery, or tip 136 , of the centrifugal impeller 126 and may be coupled with or integral with the housing 110 of the compressor 102 .
- the radial process fluid flow discharged from the rotating centrifugal impeller 126 may be received by the static diffuser 116 such that the velocity of the flow of process fluid discharged from the tip 136 of the rotating centrifugal impeller 126 is substantially similar to the velocity of the process fluid entering the inlet end of the static diffuser 116 .
- the process fluid may enter the inlet end of the static diffuser 116 with a supersonic velocity having, for example, an exit absolute Mach number of at least one, and correspondingly, may be referred to as supersonic process fluid.
- the velocity of the supersonic process fluid flowing into the inlet end of the static diffuser 116 decreases with increasing radius of the annular diffuser passageway 174 as the process fluid flows from the inlet end to the radially outer outlet end of the static diffuser 116 as the velocity head is converted to static pressure.
- the tangential velocity of the supersonic process fluid may decelerate from supersonic to subsonic velocities across the diffuser vanes of the first ring without shock losses. Accordingly, the static diffuser 116 may reduce the velocity and increase the pressure energy of the process fluid.
- the process fluid exiting the static diffuser 116 may have a subsonic velocity and may be fed into the collector 117 or discharge volute.
- the collector 117 may increase the static pressure of the process fluid by converting the remaining kinetic energy of the process fluid to static pressure.
- the process fluid may then be routed to perform work or for operation of one or more downstream processes or components (not shown).
- the process fluid pressurized, circulated, contained, or otherwise utilized in the compression system 100 may be a fluid in a liquid phase, a gas phase, a supercritical state, a subcritical state, or any combination thereof.
- the process fluid may be a mixture, or process fluid mixture.
- the process fluid may include one or more high molecular weight process fluids, one or more low molecular weight process fluids, or any mixture or combination thereof.
- the term “high molecular weight process fluids” refers to process fluids having a molecular weight of about 30 grams per mole (g/mol) or greater.
- Illustrative high molecular weight process fluids may include, but are not limited to, hydrocarbons, such as ethane, propane, butanes, pentanes, and hexanes. Illustrative high molecular weight process fluids may also include, but are not limited to, carbon dioxide (CO 2 ) or process fluid mixtures containing carbon dioxide. As used herein, the term “low molecular weight process fluids” refers to process fluids having a molecular weight less than about 30 g/mol. Illustrative low molecular weight process fluids may include, but are not limited to, air, hydrogen, methane, or any combination or mixtures thereof.
- the process fluid or the process fluid mixture may be or include carbon dioxide.
- the amount of carbon dioxide in the process fluid or the process fluid mixture may be at least about 80%, at least about 85%, at least about 90%, at least about 95%, at least about 96%, at least about 97%, at least about 98%, at least about 99%, or greater by volume.
- Utilizing carbon dioxide as the process fluid or as a component or part of the process fluid mixture in the compression system 100 may provide one or more advantages.
- the high density and high heat capacity or volumetric heat capacity of carbon dioxide with respect to other process fluids may make carbon dioxide more “energy dense.” Accordingly, a relative size of the compression system 100 and/or the components thereof may be reduced without reducing the performance of the compression system 100 .
- the carbon dioxide may be of any particular type, source, purity, or grade.
- industrial grade carbon dioxide may be utilized as the process fluid without departing from the scope of the disclosure.
- the process fluids may be a mixture, or process fluid mixture.
- the process fluid mixture may be selected for one or more desirable properties of the process fluid mixture within the compression system 100 .
- the process fluid mixture may include a mixture of a liquid absorbent and carbon dioxide (or a process fluid containing carbon dioxide) that may enable the process fluid mixture to be compressed to a relatively higher pressure with less energy input than compressing carbon dioxide (or a process fluid containing carbon dioxide) alone.
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Abstract
An impeller includes a hub mountable to a rotary shaft and configured to rotate about a center axis. The impeller may include a plurality of main blades and splitter blades arranged equidistantly and circumferentially about the center axis. A splitter blade having a leading edge and a trailing edge may be positioned between first and second adjacent main blades and canted such that the leading edge is displaced from a blade position equidistant the first and second adjacent main blades a first percentage amount of one half an angular distance between the first and second adjacent main blades. The trailing edge may be displaced from the blade position equidistant the first and second adjacent main blades a second percentage amount of one half the angular distance between the first and second adjacent main blades. The second percentage amount may be greater or less than the first percentage amount.
Description
- This application claims the benefit of U.S. Provisional Patent Application having Ser. No. 62/139,032, which was filed Mar. 27, 2015. The aforementioned patent application is hereby incorporated by reference in its entirety into the present application to the extent consistent with the present application.
- This invention was made with government support under Government Contract No. DOE-DE-FE0000493 awarded by the U.S. Department of Energy. The government has certain rights in the invention.
- Compressors and systems including compressors have been developed and are utilized in a myriad of industrial processes (e.g., petroleum refineries, offshore oil production platforms, and subsea process control systems) to compress gas, typically by applying mechanical energy to the gas in a low pressure environment and transporting the gas and compressing the gas to a higher pressure environment. The compressed gas may be utilized to perform work or as an element in the operation of one or more downstream process components. As conventional compressors are increasingly used in offshore oil production facilities and other environments facing space constraints, there is an ever-increasing demand for smaller, lighter, and more compact compressors. In addition to the foregoing, it is desirable for commercial purposes that the compact compressors achieve higher compression ratios (e.g., 10:1 or greater) while optimizing efficiency and maintaining a compact arrangement.
- In view of the foregoing, skilled artisans have proposed approaches to improve the efficiency of the compact compressors, many of which in the case of compact centrifugal compressors relate to the blading of one or more impellers operating therein. One such approach has included the use of splitter blades mounted to the impeller, such that each splitter blade is disposed equidistantly between adjacent full blades mounted to and extending from the hub of the impeller; however, such an approach has been determined to result in unequal mass flow in channels formed between the splitter blades and the adjacent full blades, thus resulting in efficiency losses.
- What is needed, therefore, is an efficient compression system that provides increased compression ratios in a compact arrangement that is economically and commercially viable.
- Embodiments of the disclosure may provide an impeller for a compressor. The impeller may include a hub mountable to a rotary shaft of the compressor and configured to rotate about a center axis. The hub may include a first meridional end portion and a second meridional end portion. The impeller may also include a plurality of main blades mounted to or integral with the hub. The plurality of main blades may be arranged equidistantly and circumferentially about the center axis. The impeller may further include a plurality of splitter blades mounted to or integral with the hub. The plurality of splitter blades may be arranged equidistantly and circumferentially about the center axis. Each splitter blade may include a leading edge meridionally spaced from the first meridional end portion and a trailing edge proximal the second meridional end portion. A splitter blade may be positioned between a first adjacent main blade and a second adjacent main blade and canted such that the leading edge of the splitter blade is displaced from a blade position equidistant the first adjacent main blade and the second adjacent main blade a first percentage amount of one half an angular distance between the first adjacent main blade and the second adjacent main blade. The trailing edge of the splitter blade may be displaced from the blade position equidistant the first adjacent main blade and the second adjacent main blade a second percentage amount of one half the angular distance between the first adjacent main blade and the second adjacent main blade. The second percentage amount may be greater or less than the first percentage amount.
- Embodiments of the disclosure may further provide a compressor. The compressor may include a housing and an inlet coupled to or integral with the housing and defining an inlet passageway configured to receive and flow a process fluid. The compressor may also include a rotary shaft configured to be driven by a driver, and a centrifugal impeller coupled with the rotary shaft and fluidly coupled to the inlet passageway. The centrifugal impeller may be configured to rotate about a center axis and impart energy to the process fluid received via the inlet passageway. The centrifugal impeller may include a hub defining a borehole through which a coupling member or the rotary shaft of the supersonic compressor extends. The hub may include a first meridional end portion having an annular portion and a second meridional end portion forming a disc-shaped portion. The centrifugal impeller may also include a plurality of blades mounted to or integral with the hub. The plurality of blades may be arranged equidistantly and circumferentially about the center axis and include a splitter blade positioned between a first adjacent main blade and a second adjacent main blade and canted with respect to the first adjacent main blade and the second adjacent main blade. The compressor may further include a static diffuser circumferentially disposed about the centrifugal impeller and configured to receive the process fluid from the centrifugal impeller and convert the energy imparted to pressure energy. The compressor may also include a collector fluidly coupled to and configured to collect the process fluid exiting the static diffuser, such that the compressor is configured to provide a compression ratio of at least about 8:1.
- Embodiments of the disclosure may further provide a compression system. The compression system may include a driver including a drive shaft. The driver may be configured to provide the drive shaft with rotational energy. The compression system may also include a supersonic compressor operatively coupled to the driver via a rotary shaft integral with or coupled with the drive shaft and configured to rotate about a center axis. The supersonic compressor may include a compressor chassis and an inlet defining an inlet passageway configured to flow a process fluid therethrough. The process fluid may have a first velocity and a first pressure energy. The supersonic compressor may further include a centrifugal impeller coupled with the rotary shaft and fluidly coupled to the inlet passageway. The centrifugal impeller may have a tip and may be configured to increase the first velocity and the first pressure energy of the process fluid received via the inlet passageway and discharge the process fluid from the tip in at least a partially radial direction having a second velocity and a second pressure energy. The second velocity may be a supersonic velocity having an absolute Mach number of about one or greater. The centrifugal impeller may include a hub defining a borehole through which a coupling member or the rotary shaft of the supersonic compressor extends. The hub may include a first meridional end portion having an annular portion and a second meridional end portion forming the tip. The centrifugal impeller may also include a plurality of blades mounted to or integral with the hub. The plurality of blades may be arranged equidistantly and circumferentially about the center axis and include a splitter blade positioned between a first adjacent main blade and a second adjacent main blade and canted with respect to the first adjacent main blade and the second adjacent main blade. The supersonic compressor may also include a static diffuser circumferentially disposed about the tip of the centrifugal impeller and defining an annular diffuser passageway configured to receive and reduce the second velocity of the process fluid to a third velocity and increase the second pressure energy to a third pressure energy, the third velocity being a subsonic velocity. The supersonic compressor may further include a discharge volute fluidly coupled to the annular diffuser passageway and configured to receive the process fluid flowing therefrom, such that the supersonic compressor is configured to provide a compression ratio of at least about 8:1.
- The present disclosure is best understood from the following detailed description when read with the accompanying Figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
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FIG. 1 illustrates a schematic view of an exemplary compression system, according to one or more embodiments. -
FIG. 2 illustrates a cross-sectional view of an exemplary compressor, which may be included in the compression system ofFIG. 1 , according to one or more embodiments. -
FIG. 3A illustrates a perspective view of an exemplary impeller, which may be included in the compressor ofFIG. 2 , according to one or more embodiments. -
FIG. 3B illustrates a front view of the impeller ofFIG. 3A , according to one or more embodiments. - It is to be understood that the following disclosure describes several exemplary embodiments for implementing different features, structures, or functions of the invention. Exemplary embodiments of components, arrangements, and configurations are described below to simplify the present disclosure; however, these exemplary embodiments are provided merely as examples and are not intended to limit the scope of the invention. Additionally, the present disclosure may repeat reference numerals and/or letters in the various exemplary embodiments and across the Figures provided herein. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various exemplary embodiments and/or configurations discussed in the various Figures. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Finally, the exemplary embodiments presented below may be combined in any combination of ways, i.e., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure.
- Additionally, certain terms are used throughout the following description and claims to refer to particular components. As one skilled in the art will appreciate, various entities may refer to the same component by different names, and as such, the naming convention for the elements described herein is not intended to limit the scope of the invention, unless otherwise specifically defined herein. Further, the naming convention used herein is not intended to distinguish between components that differ in name but not function. Additionally, in the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” All numerical values in this disclosure may be exact or approximate values unless otherwise specifically stated. Accordingly, various embodiments of the disclosure may deviate from the numbers, values, and ranges disclosed herein without departing from the intended scope. Furthermore, as it is used in the claims or specification, the term “or” is intended to encompass both exclusive and inclusive cases, i.e., “A or B” is intended to be synonymous with “at least one of A and B,” unless otherwise expressly specified herein.
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FIG. 1 illustrates a schematic view of anexemplary compression system 100, according to one or more embodiments. Thecompression system 100 may include one or more compressors 102 (one is shown) configured to pressurize a process fluid. In an exemplary embodiment, thecompression system 100 may have a compression ratio of at least about 6:1 or greater. For example, the compression system 100 may compress the process fluid to a compression ratio of about 6:1, about 6.1:1, about 6.2:1, about 6.3:1, about 6.4:1, about 6.5:1, about 6.6:1, about 6.7:1, about 6.8:1, about 6.9:1, about 7:1, about 7.1:1, about 7.2:1, about 7.3:1, about 7.4:1, about 7.5:1, about 7.6:1, about 7.7:1, about 7.8:1, about 7.9:1, about 8:1, about 8.1:1, about 8.2:1, about 8.3:1, about 8.4:1, about 8.5:1, about 8.6:1, about 8.7:1, about 8.8:1, about 8.9:1, about 9:1, about 9.1:1, about 9.2:1, about 9.3:1, about 9.4:1, about 9.5:1, about 9.6:1, about 9.7:1, about 9.8:1, about 9.9:1, about 10:1, about 10.1:1, about 10.2:1, about 10.3:1, about 10.4:1, about 10.5:1, about 10.6:1, about 10.7:1, about 10.8:1, about 10.9:1, about 11:1, about 11.1:1, about 11.2:1, about 11.3:1, about 11.4:1, about 11.5:1, about 11.6:1, about 11.7:1, about 11.8:1, about 11.9:1, about 12:1, about 12.1:1, about 12.2:1, about 12.3:1, about 12.4:1, about 12.5:1, about 12.6:1, about 12.7:1, about 12.8:1, about 12.9:1, about 13:1, about 13.1:1, about 13.2:1, about 13.3:1, about 13.4:1, about 13.5:1, about 13.6:1, about 13.7:1, about 13.8:1, about 13.9:1, about 14:1, or greater. - The
compression system 100 may also include, amongst other components, adriver 104 operatively coupled to thecompressor 102 via adrive shaft 106. Thedriver 104 may be configured to provide thedrive shaft 106 with rotational energy. In an exemplary embodiment, thedrive shaft 106 may be integral with or coupled with arotary shaft 108 of thecompressor 102, such that the rotational energy of thedrive shaft 106 is imparted to therotary shaft 108. Thedrive shaft 106 may be coupled with therotary shaft 108 via a gearbox (not shown) including a plurality of gears configured to transmit the rotational energy of thedrive shaft 106 to therotary shaft 108 of thecompressor 102, such that thedrive shaft 106 and therotary shaft 108 may spin at the same speed, substantially similar speeds, or differing speeds and rotational directions. - The
driver 104 may be a motor and more specifically may be an electric motor, such as a permanent magnet motor, and may include a stator (not shown) and a rotor (not shown). It will be appreciated, however, that other embodiments may employ other types of electric motors including, but not limited to, synchronous motors, induction motors, and brushed DC motors. Thedriver 104 may also be a hydraulic motor, an internal combustion engine, a steam turbine, a gas turbine, or any other device capable of driving therotary shaft 108 of thecompressor 102 either directly or through a power train. - In an exemplary embodiment, the
compressor 102 may be a direct-inlet centrifugal compressor. In other embodiments, thecompressor 102 may be a back-to-back compressor. The direct-inlet centrifugal compressor may be, for example, a version of a Dresser-Rand Pipeline Direct Inlet (PDI) centrifugal compressor manufactured by the Dresser-Rand Company of Olean, New York. Thecompressor 102 may have a center-hung rotor configuration or an overhung rotor configuration, as illustrated inFIG. 1 . In an exemplary embodiment, thecompressor 102 may be an axial-inlet centrifugal compressor. In another embodiment, thecompressor 102 may be a radial-inlet centrifugal compressor. As previously discussed, thecompression system 100 may include one ormore compressors 102. For example, thecompression system 100 may include a plurality of compressors (not shown). In another example, illustrated inFIG. 1 , thecompression system 100 may include asingle compressor 102. Thecompressor 102 may be a supersonic compressor or a subsonic compressor. In at least one embodiment, thecompression system 100 may include a plurality of compressors (not shown), and at least one compressor of the plurality of compressors is a subsonic compressor. In another embodiment, illustrated inFIG. 1 , thecompression system 100 includes asingle compressor 102, and thesingle compressor 102 is a supersonic compressor. - The
compressor 102 may include one or more stages (not shown). In at least one embodiment, thecompressor 102 may be a single-stage compressor. In another embodiment, thecompressor 102 may be a multi-stage centrifugal compressor. Each stage (not shown) of thecompressor 102 may be a subsonic compressor stage or a supersonic compressor stage. In an exemplary embodiment, thecompressor 102 may include a single supersonic compressor stage. In another embodiment, thecompressor 102 may include a plurality of subsonic compressor stages. In yet another embodiment, thecompressor 102 may include a subsonic compressor stage and a supersonic compressor stage. Any one or more stages of thecompressor 102 may have a compression ratio greater than about 1:1. For example, any one or more stages of the compressor 102 may have a compression ratio of about 1.1:1, about 1.2:1, about 1.3:1, about 1.4:1, about 1.5:1, about 1.6:1, about 1.7:1, about 1.8:1, about 1.9:1, about 2:1, about 2.1:1, about 2.2:1, about 2.3:1, about 2.4:1, about 2.5:1, about 2.6:1, about 2.7:1, about 2.8:1, about 2.9:1, about 3:1, about 3.1:1, about 3.2:1, about 3.3:1, about 3.4:1, about 3.5:1, about 3.6:1, about 3.7:1, about 3.8:1, about 3.9:1, about 4:1, about 4.1:1, about 4.2:1, about 4.3:1, about 4.4:1, about 4.5:1, about 4.6:1, about 4.7:1, about 4.8:1, about 4.9:1, about 5:1, about 5.1:1, about 5.2:1, about 5.3:1, about 5.4:1, about 5.5:1, about 5.6:1, about 5.7:1, about 5.8:1, about 5.9:1, about 6:1, about 6.1:1, about 6.2:1, about 6.3:1, about 6.4:1, about 6.5:1, about 6.6:1, about 6.7:1, about 6.8:1, about 6.9:1, about 7:1, about 7.1:1, about 7.2:1, about 7.3:1, about 7.4:1, about 7.5:1, about 7.6:1, about 7.7:1, about 7.8:1, about 7.9:1, about 8.0:1, about 8.1:1, about 8.2:1, about 8.3:1, about 8.4:1, about 8.5:1, about 8.6:1, about 8.7:1, about 8.8:1, about 8.9:1, about 9:1, about 9.1:1, about 9.2:1, about 9.3:1, about 9.4:1, about 9.5:1, about 9.6:1, about 9.7:1, about 9.8:1, about 9.9:1, about 10:1, about 10.1:1, about 10.2:1, about 10.3:1, about 10.4:1, about 10.5:1, about 10.6:1, about 10.7:1, about 10.8:1, about 10.9:1, about 11:1, about 11.1:1, about 11.2:1, about 11.3:1, about 11.4:1, about 11.5:1, 11 3.6:1, about 11.7:1, about 11.8:1, about 11.9:1, about 12:1, about 12.1:1, about 12.2:1, about 12.3:1, about 12.4:1, about 12.5:1, about 12.6:1, about 12.7:1, about 12.8:1, about 12.9:1, about 13:1, about 13.1:1, about 13.2:1, about 13.3:1, about 13.4:1, about 13.5:1, about 13.6:1, about 13.7:1, about 13.8:1, about 13.9:1, about 14:1, or greater. In an exemplary embodiment, thecompressor 102 may include a plurality of compressor stages, where a first stage (not shown) of the plurality of compressor stages may have a compression ratio of about 1.75:1 and a second stage (not shown) of the plurality of compressor stages may have a compression ratio of about 6.0:1. -
FIG. 2 illustrates a cross-sectional view of an embodiment of thecompressor 102, which may be included in thecompression system 100 ofFIG. 1 . As shown inFIG. 2 , thecompressor 102 includes ahousing 110 forming or having anaxial inlet 112 defining aninlet passageway 114, astatic diffuser 116 fluidly coupled to theinlet passageway 114, and acollector 117 fluidly coupled to thestatic diffuser 116. Although illustrated as an axial inlet inFIG. 2 , in one or more other embodiments, theinlet 112 may be a radial inlet. Thedriver 104 may be disposed outside of (as shown inFIG. 1 ) or within thehousing 110, such that thehousing 110 may have a first end, or compressor end, and a second end (not shown), or driver end. Thehousing 110 may be configured to hermetically seal thedriver 104 and thecompressor 102 within, thereby providing both support and protection to each component of thecompression system 100. Thehousing 110 may also be configured to contain the process fluid flowing through one or more portions or components of thecompressor 102. - The
drive shaft 106 of thedriver 104 and therotary shaft 108 of thecompressor 102 may be supported, respectively, by one or moreradial bearings 118, as shown inFIG. 1 in an overhung configuration. Theradial bearings 118 may be directly or indirectly supported by thehousing 110, and in turn provide support to thedrive shaft 106 and therotary shaft 108, which carry thecompressor 102 and thedriver 104 during operation of thecompression system 100. In one embodiment, theradial bearings 118 may be magnetic bearings, such as active or passive magnetic bearings. In other embodiments, however, other types of bearings (e.g., oil film bearings) may be used. In addition, at least one axial thrust bearing 120 may be provided to manage movement of therotary shaft 108 in the axial direction. In an embodiment in which thedriver 104 and thecompressor 102 are hermetically-sealed within thehousing 110, the axial thrust bearing 120 may be provided at or near the end of therotary shaft 108 adjacent the compressor end of thehousing 110. The axial thrust bearing 120 may be a magnetic bearing and may be configured to bear axial thrusts generated by thecompressor 102. - As shown in
FIG. 2 , theaxial inlet 112 defining theinlet passageway 114 of thecompressor 102 may include one or more inlet guidevanes 122 of an inlet guide vane assembly configured to condition a process fluid flowing therethrough to achieve predetermined or desired fluid properties and/or fluid flow attributes. Such fluid properties may include flow pattern (e.g., swirl distribution), velocity, mass flow rate, pressure, temperature, and/or any suitable fluid property and fluid flow attribute to enable thecompressor 102 to function as described herein. Theinlet guide vanes 122 may be disposed within theinlet passageway 114 and may be static or moveable, i.e., adjustable. In an exemplary embodiment, a plurality ofinlet guide vanes 122 may be arranged about a circumferentialinner surface 124 of theaxial inlet 112 in a spaced apart orientation, each extending into theinlet passageway 114. The spacing of theinlet guide vanes 122 may be equidistant or may vary depending on the predetermined process fluid property and/or fluid flow attribute desired. With reference to shape, theinlet guide vanes 122 may be airfoil shaped, streamline shaped, or otherwise shaped and configured to at least partially impart the one or more fluid properties and/or fluid flow attributes on the process fluid flowing through theinlet passageway 114. - In one or more embodiments, the
inlet guide vanes 122 may be moveably coupled to thehousing 110 and disposed within theinlet passageway 114 as disclosed in U.S. Pat. No. 8,632,302, the subject matter of which is incorporated by reference herein to the extent consistent with the present disclosure. Theinlet guide vanes 122 may be further coupled to an annular inlet guide vane actuation member (not shown), such that upon actuation of the annular inlet vane actuation member, each of theinlet guide vanes 122 coupled to the annular inlet guide vane actuation member may pivot about the respective coupling to thehousing 110, thereby adjusting the flow incident on components of thecompressor 102. As configured, theinlet guide vanes 122 may be adjusted without disassembling thehousing 110 in order to adjust the performance of thecompressor 102. Doing so without disassembly of thecompressor 102 saves time and effort in optimizing thecompressor 102 for a particular operating condition. Furthermore, the impact of alternate vane angles on overall flow range and/or peak efficiency may be assessed and optimized for increased performance, and a matrix of inlet guide vane angles may be produced on a relatively short cycle time relative to conventional compressors such that the data may be analyzed to determine the best combination of inlet guide vane angles for any given application. - The
compressor 102 may include acentrifugal impeller 126 configured to rotate about acenter axis 128 within thehousing 110. In an exemplary embodiment, thecentrifugal impeller 126 includes ahub 130 and is open or “unshrouded.” In another embodiment, thecentrifugal impeller 126 may be a shrouded impeller. Thehub 130 may include a firstmeridional end portion 132, generally referred to as the eye of thecentrifugal impeller 126, and a secondmeridional end portion 134 having a disc shape, the outer perimeter of the secondmeridional end portion 134 generally referred to as thetip 136 of thecentrifugal impeller 126. The disc-shaped, secondmeridional end portion 134 may taper inwardly to the firstmeridional end portion 132 having an annular shape. Thehub 130 may define abore 138 configured to receive acoupling member 140, such as a tiebolt, to couple thecentrifugal impeller 126 to therotary shaft 108. In another embodiment, thebore 138 may be configured to receive therotary shaft 108 extending therethrough. - As shown in
FIG. 2 , thecompressor 102 may include abalance piston 142 configured to balance an axial thrust generated by thecentrifugal impeller 126 during operation. In an exemplary embodiment, thebalance piston 142 may be integral with thecentrifugal impeller 126, such that thebalance piston 142 and thecentrifugal impeller 126 are formed from a single or unitary piece. In another embodiment, thebalance piston 142 and thecentrifugal impeller 126 may be separate components. For example, thebalance piston 142 and thecentrifugal impeller 126 may be separate annular components coupled with one another. One or more seals, e.g., labyrinth seals, may be implemented to isolate thebalance piston 142 from external contaminants or lubricants. - The
centrifugal impeller 126 may be operatively coupled to therotary shaft 108 such that therotary shaft 108, when acted upon by thedriver 104 via thedrive shaft 106, rotates, thereby causing thecentrifugal impeller 126 to rotate such that process fluid flowing into theinlet passageway 114 is drawn into thecentrifugal impeller 126 and accelerated to thetip 136, or periphery, of thecentrifugal impeller 126, thereby increasing the velocity of the process fluid. In one or more embodiments, the process fluid at thetip 136 of thecentrifugal impeller 126 may be subsonic and have an absolute Mach number less than one. For example, the process fluid at thetip 136 of thecentrifugal impeller 126 may have an exit absolute Mach number less than one, less than 0.9, less than 0.8, less than 0.7, less than 0.6, or less than 0.5. Accordingly, in such embodiments, thecompressor 102 discussed herein may be “subsonic,” as thecentrifugal impeller 126 may be configured to rotate about thecenter axis 128 at a speed sufficient to provide the process fluid at thetip 136 thereof with an exit absolute Mach number of less than one. - In one or more embodiments, the process fluid at the
tip 136 of thecentrifugal impeller 126 may be supersonic and have an exit absolute Mach number of one or greater. For example, the process fluid at thetip 136 of thecentrifugal impeller 126 may have an exit absolute Mach number of at least one, at least 1.1, at least 1.2, at least 1.3, at least 1.4, or at least 1.5. Accordingly, in such embodiments, thecompressor 102 discussed herein may be “supersonic,” as thecentrifugal impeller 126 may be configured to rotate about thecenter axis 128 at a speed sufficient to provide the process fluid at thetip 136 thereof with an exit absolute Mach number of one or greater or with a fluid velocity greater than the speed of sound. In a supersonic compressor or a stage thereof, the rotational or tip speed of thecentrifugal impeller 126 may be about 500 meters per second (mis) or greater. For example, the tip speed of thecentrifugal impeller 126 may be about 510 m/s, about 520 m/s, about 530 m/s, about 540 m/s, about 550 m/s, about 560 m/s, or greater. - Referring now to
FIGS. 3A and 3B , with continued reference toFIG. 2 ,FIGS. 3A and 3B illustrate a perspective view and a front view, respectively, of thecentrifugal impeller 126 that may be included in thecompressor 102, according to one or more embodiments. As shown inFIG. 2 and more clearly inFIGS. 3A and 3B , thecentrifugal impeller 126 may include a plurality of aerodynamic surfaces orblades 144 a,b coupled or integral with thehub 130 and configured to increase the velocity and energy of the process fluid. As illustrated inFIGS. 3A and 3B , theblades 144 a,b of thecentrifugal impeller 126 may be curved, such that the process fluid may be urged in a tangential and radial direction by the centrifugal force through a plurality offlow passages blades 144 a,b and discharged from the blade tips of the centrifugal impeller 126 (cumulatively, thetip 136 of the centrifugal impeller 126) in at least partially radial directions that extend 360 degrees around thecentrifugal impeller 126. It will be appreciated that the contour or amount of curvature of theblades 144 a,b is not limited to the shaping illustrated inFIGS. 3A and 3B and may be determined based, at least in part, on desired operating parameters. - The plurality of
blades 144 a,b may includemain blades 144 a spaced equidistantly apart and circumferentially about thecenter axis 128. Eachmain blade 144 a may extend from aleading edge 150 disposed adjacent the firstmeridional end portion 132 of thecentrifugal impeller 126 to a trailingedge 152 disposed adjacent the secondmeridional end portion 134 of thecentrifugal impeller 126. Further, based on rotation of thecentrifugal impeller 126, eachmain blade 144 a may define a pressure surface on oneside 154 of themain blade 144 a and a suction surface on the opposingside 156 of the main blade 1144 a. As shown inFIGS. 3A and 3B , thecentrifugal impeller 126 may include thirteenmain blades 144 a; however, other embodiments including more than or less than thirteenmain blades 144 a are contemplated herein. The number ofmain blades 144 a may be determined based, at least in part, on desired operating parameters. - The plurality of
blades 144 a,b may also include one ormore splitter blades 144 b configured to reduce aerodynamic choking conditions that may occur in thecompressor 102 depending on the number ofblades 144 a,b employed with respect to thecentrifugal impeller 126. Thesplitter blades 144 b may be spaced equidistantly apart and circumferentially about thecenter axis 128. Eachsplitter blade 144 b may extend from aleading edge 158, meridionally spaced and downstream from the firstmeridional end portion 132, to a trailingedge 160 disposed adjacent the secondmeridional end portion 134 of thecentrifugal impeller 126. Theleading edge 158 of eachsplitter blade 144 b may be disposed meridionally outward from the leadingedges 150 of themain blades 144 a such that the respective leadingedges main blades 144 a andsplitter blades 144 b are staggered and not coplanar. Further, based on rotation of thecentrifugal impeller 126, eachsplitter blade 144 b may define a pressure surface on oneside 162 of thesplitter blade 144 b and a suction surface on the opposingside 164 of thesplitter blade 144 b. - As most clearly illustrated in
FIGS. 2 and 3A , each of themain blades 144 a and thesplitter blades 144 b extends meridionally from the secondmeridional end portion 134 of thecentrifugal impeller 126 toward the firstmeridional end portion 132 thereof. The configuration of the respective meridional extents of themain blades 144 a and thesplitter blades 144 b may be substantially similar proximal therespective trailing edges main blades 144 a and thesplitter blades 144 b. The configuration of the respective meridional extents of themain blades 144 a and thesplitter blades 144 b may differ from the secondmeridional end portion 134 to the respective leadingedges main blades 144 a and thesplitter blades 144 b. In an exemplary embodiment, the meridional extent of each of themain blades 144 a may be greater than the meridional extent of each of thesplitter blades 144 b, such that the respective leadingedges 158 of thesplitter blades 144 b may be disposed meridionally offset toward the secondmeridional end portion 134 of thecentrifugal impeller 126 from the respective leadingedges 150 of themain blades 144 a. - The
splitter blades 144 b andmain blades 144 a may be arranged circumferentially about thecenter axis 128 in a pattern such that asplitter blade 144 b is disposed between adjacentmain blades 144 a. As arranged, eachsplitter blade 144 b may be disposed between thepressure surface side 154 of an adjacentmain blade 144 a and thesuction surface side 156 of the other adjacentmain blade 144 a. Further, thesplitter blades 144 b may be “clocked” with respect to themain blades 144 a, such that eachsplitter blade 144 b is circumferentially offset or not equidistant from the respective adjacentmain blades 144 a and thus is not circumferentially centered between the adjacentmain blades 144 a. By clocking thesplitter blades 144 b, e.g., displacing thesplitter blades 144 b from a position equidistant from the adjacentmain blades 144 a, the operating characteristics of thecentrifugal impeller 126 may be improved. - In one or more embodiments, the
splitter blades 144 b andmain blades 144 a may be arranged circumferentially about thecenter axis 128 in a pattern such that a plurality ofsplitter blades 144 b may be disposed between adjacentmain blades 144 a. Accordingly, in one embodiment, at least twosplitter blades 144 b are disposed between adjacentmain blades 144 a. The leadingedges 158 of therespective splitter blades 144 b may be offset meridionally from one another such that the respective leadingedges 158 of thesplitter blades 144 b are staggered and not coplanar. - As positioned between the adjacent
main blades 144 a, eachsplitter blade 144 b may be oriented such that thesplitter blade 144 b is canted, such that theleading edge 158 of thesplitter blade 144 b is circumferentially offset from a position equidistant from the adjacentmain blades 144 a a different percentage amount than the trailingedge 160 of thesplitter blade 144 b. Accordingly, in an exemplary embodiment, theleading edge 158 of thesplitter blade 144 b may be displaced from a position equidistant from the adjacentmain blades 144 a by a distance of a first percentage amount of one half the angular distance θ between the adjacentmain blades 144 a. The trailingedge 160 of thesplitter blade 144 b may be displaced from the position equidistant the adjacentmain blades 144 a by a distance of a second percentage amount of one half the angular distance 8 between the adjacentmain blades 144 a. - In an exemplary embodiment, the first percentage amount may be greater than the second percentage amount. In another embodiment, the first percentage amount may be less than the second percentage amount. For example, the difference in displacement between the
leading edge 158 and the trailingedge 160 from the position equidistant the adjacentmain blades 144 a may be a percentage amount of at least about one percent, about two percent, about three percent, about four percent, about five percent, about ten percent, about fifteen percent, or about twenty percent. In another example, the difference in displacement between theleading edge 158 and the trailingedge 160 from the position equidistant the adjacentmain blades 144 a may be a percentage amount of between about one percent and about two percent, about three percent and about five percent, about five percent and about ten percent, or about ten percent and about twenty percent. The differences in distance related to the percentage amounts, e.g., the amount thesplitter blade 144 b is canted, may be determined based, at least in part, on desired operating parameters. - As shown in
FIGS. 3A and 3B , a plurality offlow passages splitter blades 144 b and the adjacentmain blades 144 a as arranged about thecenter axis 128. In an exemplary embodiment, the plurality offlow passages first flow passage 146 formed between thepressure surface side 162 of thesplitter blade 144 b and thesuction surface side 156 of one of the adjacentmain blades 144 a and asecond flow passage 148 between thesuction surface side 164 of thesplitter blade 144 b and thepressure surface side 154 of the other adjacentmain blade 144 a. The mass flow of the process fluid through the first andsecond flow passages splitter blade 144 b in relation to the adjacentmain blades 144 a. For example, it has been determined that disposing thesplitter blade 144 b equidistantly between the adjacentmain blades 144 a may not result in equal mass flow through thefirst flow passage 146 and thesecond flow passage 148. Accordingly, in an exemplary embodiment, thesplitter blade 144 b may be circumferentially offset from a position centered between adjacentmain blades 144 a, such that thesuction surface side 164 of thesplitter blade 144 b is disposed in a direction closer to thepressure surface side 154 of one of the adjacentmain blades 144 a and further from thesuction surface side 156 of the other adjacentmain blade 144 a, thereby substantially equalizing the mass flow through therespective flow passages - As will be appreciated by those of skill in the art, the desired displacement of the
splitter blades 144 b may depend on various factors, such as the shape of theblades 144 a,b, the angle of incidence of theblades 144 a,b, the size of theblades 144 a,b and of thecentrifugal impeller 126, the operating speed range, etc. However, the displacement necessary to equalize the mass flow through thefirst flow passage 146 and thesecond flow passage 148 may be determined for a given design of thecentrifugal impeller 126 andcorresponding blades 144 a,b by measurement of the mass flow, such as by use of a mass flow meter. - As shown in
FIG. 2 , thecompressor 102 may include ashroud 170 coupled to thehousing 110 and disposed adjacent the plurality ofblades 144 a,b of thecentrifugal impeller 126. In particular, asurface 172 of theshroud 170 may include an abradable material and may be contoured to substantially align with the silhouette of the plurality ofblades 144 a,b, thus substantially reducing leakage flow of the process fluid in a gap defined therebetween. The abradable material is arranged on thesurface 172 of theshroud 170 and configured to be deformed and/or removed therefrom during incidental contact of the rotatingcentrifugal impeller 126 with the abradable material of thestationary shroud 170 during axial movement of therotary shaft 108, thereby preventing damage to theblades 144 a,b and resulting in a loss of a sacrificial amount of the abradable material. - In an embodiment, illustrated most clearly in
FIG. 2 , thecompressor 102 may include thestatic diffuser 116 fluidly coupled to theaxial inlet 112 and configured to receive the radial process fluid flow exiting thetip 136 of thecentrifugal impeller 126. As shown inFIG. 2 , thestatic diffuser 116 may be a vaneless diffuser. Thestatic diffuser 116 may be configured to convert kinetic energy of the process fluid from thecentrifugal impeller 126 into increased static pressure. In an exemplary embodiment, thestatic diffuser 116 may be located downstream of thecentrifugal impeller 126 and may be statically disposed circumferentially about the periphery, ortip 136, of thecentrifugal impeller 126. - The
static diffuser 116 may be coupled with or integral with thehousing 110 of thecompressor 102 and may form anannular diffuser passageway 174 having an inlet end adjacent thetip 136 of thecentrifugal impeller 126 and a radially outer outlet end. In an exemplary embodiment, theannular diffuser passageway 174 may be formed, at least in part, by portions of thehousing 110, namely ashroud wall 180 and ahub wall 182, forming the confining sidewalls of thestatic diffuser 116. Theshroud wall 180 and thehub wall 182 may each be a straight wall or a contoured wall, such that theannular diffuser passageway 174 may be formed from straight walls, contoured walls, or a combination thereof. In addition, theannular diffuser passageway 174 may have a reduced width as theshroud wall 180 and thehub wall 182 extend radially outward. Such a “pinched” diffuser may provide for lower choke and surge limits and, thus, improve the efficiency of thecentrifugal impeller 126. - In another embodiment, the
static diffuser 116 may be a vaned diffuser. Accordingly, thestatic diffuser 116 may have a plurality of diffuser vanes (not shown) arranged in a plurality of concentric rings (not shown) about thecenter axis 128 and extending from theshroud wall 180 and/or thehub wall 182 of thestatic diffuser 116. In an exemplary embodiment, the diffuser vanes are arranged in tandem, such that a first ring of diffuser vanes is disposed radially inward from a second ring of diffuser vanes. Respective leading edges of the diffuser vanes of the second ring may be displaced radially outward from trailing edges of the diffuser vanes of the first ring. The diffuser vanes of the first ring may have a lower solidity, or chord to pitch ratio, than the diffuser vanes of the second ring. In another embodiment, the static diffuser may include a third ring of diffuser vanes, wherein the diffuser vanes of the third ring may have a lower solidity than the diffuser vanes of the second ring. Each of the diffuser vanes may be airfoils or shaped substantially similar thereto. - A vaneless space (not shown) may be provided between the
tip 136 of thecentrifugal impeller 126 and the diameter formed by leading edges of the diffuser vanes of the first ring. Similarly, a vaneless space (not shown) may be provided between the diameter formed by the trailing edges of the diffuser vanes of the first ring and the leading edges of the diffuser vanes of the second ring. In one or more embodiments, the incidence of the diffuser vanes of the first ring may be determined for controlling the Mach number and reducing supersonic flow introduced at the inlet end of thestatic diffuser 116 to a subsonic flow at the trailing edges of the first ring. As configured, shock waves created by the leading edges of the first ring do not propagate to the diffuser vanes of the second ring; however, the leading edges of the first ring provide for a communication path from the downstream portion of thestatic diffuser 116 toward an upstream portion of thecentrifugal impeller 126 to back pressure thecentrifugal impeller 126, thereby obtaining a wider range. The incidence of the diffuser vanes of the second ring may be determined by placing the second ring in the “shadow” or flow path of the first ring. Accordingly, the diffuser vanes may be arranged such that two diffuser vanes of the second ring are provided in the wake of each diffuser vane of the first ring and are provided to alter the direction of the process fluid flow. - As discussed above, in one or more embodiments, the
compressor 102 provided herein may be referred to as “supersonic” because thecentrifugal impeller 126 may be designed to rotate about thecenter axis 128 at high speeds such that a moving process fluid encountering the inlet end 176 of thestatic diffuser 116 is said to have a fluid velocity which is above the speed of sound of the process fluid being compressed. Thus, in an exemplary embodiment, the moving process fluid encountering the inlet end 176 of thestatic diffuser 116 may have an exit absolute Mach number of about one or greater. However, to increase total energy of the fluid system, the moving process fluid encountering the inlet end 176 of thestatic diffuser 116 may have an exit absolute Mach number of at least about 1.1, at least about 1.2, at least about 1.3, at least about 1.4, or at least about 1.5. In another example, the process fluid at thetip 136 of thecentrifugal impeller 126 may have an exit absolute Mach number from about 1.1 to about 1.5, or about 1.2 to about 1.4. - The process fluid flow leaving the outlet end of the
static diffuser 116 may flow into thecollector 117, as most clearly seen inFIG. 2 . Thecollector 117 may be configured to gather the process fluid flow from thestatic diffuser 116 and to deliver the process fluid flow to a downstream pipe and/or process component (not shown). In an exemplary embodiment, thecollector 117 may be a discharge volute or specifically, a scroll-type discharge volute. In another embodiment, thecollector 117 may be a plenum. Thecollector 117 may be further configured to increase the static pressure of the process fluid flow by converting the kinetic energy of the process fluid to static pressure. Thecollector 117 may have a round tongue (not shown). In another embodiment, the collector may have a sharp tongue (not shown). It will be appreciated that the tongue of thecollector 117 may form other shapes known to those of ordinary skill in the art without varying from the scope of this disclosure. - One or more exemplary operational aspects of the
compression system 100 will now be discussed with continued reference toFIGS. 1-3B . A process fluid may be provided from an external source (not shown), having a low pressure environment, to thecompression system 100. Thecompression system 100 may include, amongst other components, thecompressor 102 having thecentrifugal impeller 126 coupled with therotary shaft 108 and thestatic diffuser 116 disposed circumferentially about the rotatingcentrifugal impeller 126. The process fluid may be drawn into theaxial inlet 112 of thecompressor 102 with a velocity ranging, for example, from about Mach 0.05 to about Mach 0.40. The process fluid may flow through theinlet passageway 114 defined by theaxial inlet 112 and across theinlet guide vanes 122 extending into theinlet passageway 114. The process fluid flowing across theinlet guide vanes 122 may be provided with an increased velocity and imparted with at least one fluid property (e.g., swirl) prior to be being drawn into the rotatingcentrifugal impeller 126. Theinlet guide vanes 122 may be adjusted in order to vary the one or more fluid properties imparted to the process fluid. - The process fluid may be drawn into the rotating
centrifugal impeller 126 and may contact the curvedcentrifugal impeller blades 144 a,b, such that the process fluid may be accelerated in a tangential and radial direction by centrifugal force through thefirst flow passages 146 and thesecond flow passages 148 and may be discharged from the blade tips of the centrifugal impeller 126 (cumulatively, thetip 136 of the centrifugal impeller 126) in at least partially radial directions that extend 360 degrees around the rotatingcentrifugal impeller 126. The rotatingcentrifugal impeller 126 increases the velocity and static pressure of the process fluid, such that the velocity of the process fluid discharged from the blade tips (cumulatively, thetip 136 of the centrifugal impeller 126) may be supersonic in some embodiments and have an exit absolute Mach number of at least about one, at least about 1.1, at least about 1.2, at least about 1.3, at least about 1.4, or at least about 1.5. - The
static diffuser 116 may be disposed circumferentially about the periphery, ortip 136, of thecentrifugal impeller 126 and may be coupled with or integral with thehousing 110 of thecompressor 102. The radial process fluid flow discharged from the rotatingcentrifugal impeller 126 may be received by thestatic diffuser 116 such that the velocity of the flow of process fluid discharged from thetip 136 of the rotatingcentrifugal impeller 126 is substantially similar to the velocity of the process fluid entering the inlet end of thestatic diffuser 116. Accordingly, the process fluid may enter the inlet end of thestatic diffuser 116 with a supersonic velocity having, for example, an exit absolute Mach number of at least one, and correspondingly, may be referred to as supersonic process fluid. - The velocity of the supersonic process fluid flowing into the inlet end of the
static diffuser 116 decreases with increasing radius of theannular diffuser passageway 174 as the process fluid flows from the inlet end to the radially outer outlet end of thestatic diffuser 116 as the velocity head is converted to static pressure. In some embodiments, the tangential velocity of the supersonic process fluid may decelerate from supersonic to subsonic velocities across the diffuser vanes of the first ring without shock losses. Accordingly, thestatic diffuser 116 may reduce the velocity and increase the pressure energy of the process fluid. - The process fluid exiting the
static diffuser 116 may have a subsonic velocity and may be fed into thecollector 117 or discharge volute. Thecollector 117 may increase the static pressure of the process fluid by converting the remaining kinetic energy of the process fluid to static pressure. The process fluid may then be routed to perform work or for operation of one or more downstream processes or components (not shown). - The process fluid pressurized, circulated, contained, or otherwise utilized in the
compression system 100 may be a fluid in a liquid phase, a gas phase, a supercritical state, a subcritical state, or any combination thereof. The process fluid may be a mixture, or process fluid mixture. The process fluid may include one or more high molecular weight process fluids, one or more low molecular weight process fluids, or any mixture or combination thereof. As used herein, the term “high molecular weight process fluids” refers to process fluids having a molecular weight of about 30 grams per mole (g/mol) or greater. Illustrative high molecular weight process fluids may include, but are not limited to, hydrocarbons, such as ethane, propane, butanes, pentanes, and hexanes. Illustrative high molecular weight process fluids may also include, but are not limited to, carbon dioxide (CO2) or process fluid mixtures containing carbon dioxide. As used herein, the term “low molecular weight process fluids” refers to process fluids having a molecular weight less than about 30 g/mol. Illustrative low molecular weight process fluids may include, but are not limited to, air, hydrogen, methane, or any combination or mixtures thereof. - In an exemplary embodiment, the process fluid or the process fluid mixture may be or include carbon dioxide. The amount of carbon dioxide in the process fluid or the process fluid mixture may be at least about 80%, at least about 85%, at least about 90%, at least about 95%, at least about 96%, at least about 97%, at least about 98%, at least about 99%, or greater by volume. Utilizing carbon dioxide as the process fluid or as a component or part of the process fluid mixture in the
compression system 100 may provide one or more advantages. For example, the high density and high heat capacity or volumetric heat capacity of carbon dioxide with respect to other process fluids may make carbon dioxide more “energy dense.” Accordingly, a relative size of thecompression system 100 and/or the components thereof may be reduced without reducing the performance of thecompression system 100. - The carbon dioxide may be of any particular type, source, purity, or grade. For example, industrial grade carbon dioxide may be utilized as the process fluid without departing from the scope of the disclosure. Further, as previously discussed, the process fluids may be a mixture, or process fluid mixture. The process fluid mixture may be selected for one or more desirable properties of the process fluid mixture within the
compression system 100. For example, the process fluid mixture may include a mixture of a liquid absorbent and carbon dioxide (or a process fluid containing carbon dioxide) that may enable the process fluid mixture to be compressed to a relatively higher pressure with less energy input than compressing carbon dioxide (or a process fluid containing carbon dioxide) alone. - It should be appreciated that all numerical values and ranges disclosed herein are approximate valves and ranges, whether “about” is used in conjunction therewith. It should also be appreciated that the term “about,” as used herein, in conjunction with a numeral refers to a value that is +/−5% (inclusive) of that numeral, +/−10% (inclusive) of that numeral, or +/−15% (inclusive) of that numeral. It should further be appreciated that when a numerical range is disclosed herein, any numerical value falling within the range is also specifically disclosed.
- Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It should be appreciated that ranges including the combination of any two values, e.g., the combination of any lower value with any upper value, the combination of any two lower values, and/or the combination of any two upper values are contemplated unless otherwise indicated.
- The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
Claims (20)
1. An impeller for a compressor, comprising:
a hub mountable to a rotary shaft of the compressor and configured to rotate about a center axis, the hub comprising a first meridional end portion and a second meridional end portion;
a plurality of main blades mounted to or integral with the hub, the plurality of main blades arranged equidistantly and circumferentially about the center axis; and
a plurality of splitter blades mounted to or integral with the hub, the plurality of splitter blades arranged equidistantly and circumferentially about the center axis, each splitter blade comprising a leading edge meridionally spaced from the first meridional end portion and a trailing edge proximal the second meridional end portion,
wherein a splitter blade is positioned between a first adjacent main blade and a second adjacent main blade and canted such that the leading edge of the splitter blade is displaced from a blade position equidistant the first adjacent main blade and the second adjacent main blade a first percentage amount of one half an angular distance between the first adjacent main blade and the second adjacent main blade, and the trailing edge of the splitter blade is displaced from the blade position equidistant the first adjacent main blade and the second adjacent main blade a second percentage amount of one half the angular distance between the first adjacent main blade and the second adjacent main blade, the second percentage amount being greater or less than the first percentage amount.
2. The impeller of claim 1 , wherein the splitter blade is positioned between the first adjacent main blade and the second adjacent main blade such that the splitter blade is circumferentially offset from the blade position equidistant the first adjacent main blade and the second adjacent main blade.
3. The impeller of claim 1 , wherein each main blade of the plurality of main blades comprises:
a leading edge proximal the first meridional end portion;
a trailing edge proximal the second meridional end portion;
a pressure surface side extending between the leading edge and the trailing edge; and
a suction surface side opposing the pressure surface side and extending between the leading edge and the trailing edge,
wherein the splitter blade is positioned between a pressure surface side of the first adjacent main blade and a suction surface side of the second adjacent main blade such that the splitter blade is circumferentially offset from the blade position equidistant the first adjacent main blade and the second adjacent main blade.
4. The impeller of claim 3 , wherein the splitter blade is circumferentially offset in a direction toward the pressure surface side of the first adjacent main blade.
5. The impeller of claim 3 , wherein:
a first flow passage is formed between the splitter blade and the pressure surface side of the first adjacent main blade; and
a second flow passage is formed between the splitter blade and the suction surface side of the second adjacent main blade, such that the first flow passage and the second flow passage are configured to receive substantially equal mass flow therethrough.
6. The impeller of claim 5 , wherein the splitter blade comprises:
a pressure surface side extending between the leading edge and the trailing edge of the splitter blade; and
a suction surface side opposing the pressure surface side and extending between the leading edge and the trailing edge of the splitter blade,
wherein the first flow passage is formed between the suction surface side of the splitter blade and the pressure surface side of the first adjacent main blade, and the second flow passage is formed between the pressure surface side of the splitter blade and the suction surface side of the second adjacent main blade.
7. The impeller of claim 1 , wherein the plurality of main blades and the plurality of splitter blades are equal in number.
8. The impeller of claim 1 , wherein the respective leading edges of the main blades and the respective leading edges of the splitter blades are arranged in an meridionally-staggered pattern with respect to one another.
9. The impeller of claim 1 , wherein the splitter blade is positioned between the first adjacent main blade and the second adjacent main blade and canted such that the second percentage amount is greater than the first percentage amount.
10. The impeller of claim 1 , wherein the splitter blade is positioned between the first adjacent main blade and the second adjacent main blade and canted such that the second percentage amount is less than the first percentage amount.
11. A compressor comprising:
a housing;
an inlet coupled to or integral with the housing and defining an inlet passageway configured to receive and flow a process fluid;
a rotary shaft configured to be driven by a driver;
a centrifugal impeller coupled with the rotary shaft and fluidly coupled to the inlet passageway, the centrifugal impeller configured to rotate about a center axis and impart energy to the process fluid received via the inlet passageway, the centrifugal impeller comprising:
a hub defining a borehole through which a coupling member or the rotary shaft of the compressor extends, the hub comprising a first meridional end portion having an annular portion and a second meridional end portion forming a disc-shaped portion; and
a plurality of blades mounted to or integral with the hub, the plurality of blades arranged equidistantly and circumferentially about the center axis and comprising a splitter blade positioned between a first adjacent main blade and a second adjacent main blade and canted with respect to the first adjacent main blade and the second adjacent main blade;
a static diffuser circumferentially disposed about the centrifugal impeller and configured to receive the process fluid from the centrifugal impeller and convert the energy imparted to pressure energy; and
a collector fluidly coupled to and configured to collect the process fluid exiting the static diffuser,
wherein the compressor is configured to provide a compression ratio of at least about 8:1.
12. The compressor of claim 11 , wherein:
the splitter blade comprises a leading edge meridionally spaced from the first meridional end portion and a trailing edge proximal the second meridional end portion, and
the splitter blade is positioned between the first adjacent main blade and the second adjacent main blade and canted such that the leading edge of the splitter blade is displaced from a blade position equidistant the first adjacent main blade and the second adjacent main blade a first percentage amount of one half an angular distance between the first adjacent main blade and the second adjacent main blade, and the trailing edge of the splitter blade is displaced from the blade position equidistant the first adjacent main blade and the second adjacent main blade a second percentage amount of one half the angular distance between the first adjacent main blade and the second adjacent main blade, the second percentage amount being greater or less than the first percentage amount.
13. The compressor of claim 11 , wherein the splitter blade is positioned between the first adjacent main blade and the second adjacent main blade such that the splitter blade is circumferentially offset from the blade position equidistant the first adjacent main blade and the second adjacent main blade.
14. The compressor of claim 11 , wherein each main blade of the plurality of main blades comprises:
a leading edge proximal the first meridional end;
a trailing edge proximal the second meridional end;
a pressure surface side extending from the leading edge to the trailing edge; and
a suction surface side opposing the pressure surface side and extending from the leading edge to the trailing edge,
wherein the splitter blade is positioned between a pressure surface side of the first adjacent main blade and a suction side surface of the second adjacent main blade such that the splitter blade is circumferentially offset from the blade position equidistant the first adjacent main blade and the second adjacent main blade.
15. The compressor of claim 14 , wherein the splitter blade is circumferentially offset in a direction toward the pressure surface side of the first adjacent main blade.
16. The compressor of claim 14 , wherein:
a first flow passage is formed between the splitter blade and the pressure surface side of the first adjacent main blade; and
a second flow passage is formed between the splitter blade and the suction surface side of the second adjacent main blade, such that the first flow passage and the second flow passage are configured to receive substantially equal mass flow therethrough.
17. The compressor of claim 11 , wherein:
the process fluid comprises carbon dioxide;
the compressor is configured to provide a compression ratio of at least about 10:1; and
the second meridional end portion of the centrifugal impeller is configured to discharge the process fluid therefrom in at least a partially radial direction at an absolute Mach number of about 1.3 or greater.
18. The compressor of claim 17 , wherein the centrifugal impeller is configured to rotate via the rotary shaft at a rotational speed of about 500 meters per second or greater.
19. A compression system comprising:
a driver comprising a drive shaft, the driver configured to provide the drive shaft with rotational energy;
a supersonic compressor operatively coupled to the driver via a rotary shaft integral with or coupled with the drive shaft and configured to rotate about a center axis, the supersonic compressor comprising:
a compressor chassis;
an inlet defining an inlet passageway configured to flow a process fluid therethrough, the process fluid having a first velocity and a first pressure energy;
a centrifugal impeller coupled with the rotary shaft and fluidly coupled to the inlet passageway, the centrifugal impeller having a tip and configured to increase the first velocity and the first pressure energy of the process fluid received via the inlet passageway and discharge the process fluid from the tip in at least a partially radial direction having a second velocity and a second pressure energy, the second velocity being a supersonic velocity having an absolute Mach number of about one or greater, wherein the centrifugal impeller comprises:
a hub defining a borehole through which a coupling member or the rotary shaft of the supersonic compressor extends, the hub comprising a first meridional end portion having an annular portion and a second meridional end portion forming the tip; and
a plurality of blades mounted to or integral with the hub, the plurality of blades arranged equidistantly and circumferentially about the center axis and comprising a splitter blade positioned between a first adjacent main blade and a second adjacent main blade and canted with respect to the first adjacent main blade and the second adjacent main blade;
a static diffuser circumferentially disposed about the tip of the centrifugal impeller and defining an annular diffuser passageway configured to receive and reduce the second velocity of the process fluid to a third velocity and increase the second pressure energy to a third pressure energy, the third velocity being a subsonic velocity; and
a discharge volute fluidly coupled to the annular diffuser passageway and configured to receive the process fluid flowing therefrom, wherein the supersonic compressor is configured to provide a compression ratio of at least about 8:1.
20. The compression system of claim 19 , wherein:
the process fluid comprises carbon dioxide;
the second velocity has an absolute Mach number of about 1.3 or greater;
the supersonic compressor is configured to provide a compression ratio of at least about 10:1; and
the splitter blade is positioned between the first adjacent main blade and the second adjacent main blade such that the splitter blade is circumferentially offset from a blade position equidistant the first adjacent main blade and the second adjacent main blade, the splitter blade being circumferentially offset in a direction toward a pressure surface side of the first adjacent main blade.
Priority Applications (2)
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US15/075,321 US20160281732A1 (en) | 2015-03-27 | 2016-03-21 | Impeller with offset splitter blades |
PCT/US2016/023925 WO2016160489A1 (en) | 2015-03-27 | 2016-03-24 | Impeller with offset splitter blades |
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US201562139032P | 2015-03-27 | 2015-03-27 | |
US15/075,321 US20160281732A1 (en) | 2015-03-27 | 2016-03-21 | Impeller with offset splitter blades |
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US20160281732A1 true US20160281732A1 (en) | 2016-09-29 |
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US15/075,321 Abandoned US20160281732A1 (en) | 2015-03-27 | 2016-03-21 | Impeller with offset splitter blades |
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US20200370562A1 (en) * | 2017-11-07 | 2020-11-26 | Aeronet Inc. | Impeller having primary blades and secondary blades |
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US20230235748A1 (en) * | 2022-01-24 | 2023-07-27 | Danfoss A/S | Refrigerant compressor with impeller having blades with wavy contour |
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