WO2005030621A1 - Leiterschleife - Google Patents
Leiterschleife Download PDFInfo
- Publication number
- WO2005030621A1 WO2005030621A1 PCT/DE2004/002064 DE2004002064W WO2005030621A1 WO 2005030621 A1 WO2005030621 A1 WO 2005030621A1 DE 2004002064 W DE2004002064 W DE 2004002064W WO 2005030621 A1 WO2005030621 A1 WO 2005030621A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- conductor loop
- strand
- loop according
- conductor
- loop
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
Definitions
- the invention relates to a conductor loop which is embedded in a polymeric, in particular elastomeric material and is present in a strand construction comprising a single strand or multiple strands, with each strand again consisting of at least two individual wires, in particular as a component of a conveyor belt which has a supporting side, one Includes running side and an embedded strength member, wherein the conveyor belt is provided with at least one conductor loop.
- a conductor loop which is embedded in a polymeric, in particular elastomeric material and is present in a strand construction comprising a single strand or multiple strands, with each strand again consisting of at least two individual wires, in particular as a component of a conveyor belt which has a supporting side, one Includes running side and an embedded strength member, wherein the conveyor belt is provided with at least one conductor loop.
- the conductor loops usually consist of meandering metal cords, in particular steel cords.
- the cords usually consist of at least five strands.
- a 7X7 cord construction with a single wire diameter of approximately 0.2 mm and a total diameter of approximately 1.5 to approximately 2 mm is preferred.
- a version consisting of a solid copper wire covered with steel strands is also known.
- the meandering installation (DE 196 07 867 A1, Fig. 1) is necessary in order to increase the elasticity of the loops, otherwise they are due to the mechanical Stress in the conveyor belt, namely bending stress and loading stress, would be destroyed after a relatively short time.
- Manufacturing the meanders requires the use of a relatively ductile material, which has a negative effect on the life of the loop. Materials with higher elasticity improve the fatigue strength of the single cord considerably, but make it difficult to shape it in meanders.
- the object of the invention is to provide a highly flexible and highly stretchable conductor loop with an improved service life, which facilitates the shaping of the meanders or in which meandering can be dispensed with.
- An increase in the service life and a considerable improvement in the elongation behavior of the new conductor loop can be achieved by reducing the individual wire diameter, which is preferably 0.01 to 0.2 mm, and by changing the structure of the starting material for the production of the conductor loops.
- the elasticity is so good that meandering is not necessary.
- This shaping or loosening of the loop construction can be achieved, for example, in that a steel cord, preferably in a HE construction, is broken down into its individual strand components.
- the formed strands can be used individually as well as double or triple strands. This creates an open, stretchable conductor loop, in which the polymeric material (e.g.
- loops which are concentrically arranged at a relatively short distance from one another can also be used.
- the spacing of the loops thus arranged can be between one and fifty times the diameter of the individual strand.
- connection can also be produced in that the loops are fixed on a carrier fabric, in particular by sewing on, gluing on, vulcanizing on or clamping on. If the connection consists of an electrically conductive material, it can be achieved that single wire breaks or strand breaks reduce the electrical resistance of the overall loop, which consists of several individual loops, less than if an entire single loop fails. In any case, the connection should preferably consist of an expandable, flexible material or of thin threads or yarns, which is used in thin layers from a few tenths of a millimeter to a thickness of 1.5 mm.
- a spiral installation of the strand helix is also possible.
- Such a shape does not have to be made endless by splicing, but the connection between the beginning and end of the strand helix can also be made using a flexible, thin and electrically conductive material.
- connection curing adhesives that can also form an electrically conductive film.
- Suitable materials are, for example, modified polyester or epoxy resins, but also polyurethane, silicone, thermoplastic elastomer or rubber materials (for example highly conductive rubber).
- the modification to achieve sufficient electrical conductivity can be carried out by admixing electrically conductive materials such as metal powder, carbon black and / or conductive polymers in sufficient concentration.
- electrically conductive materials such as metal powder, carbon black and / or conductive polymers in sufficient concentration.
- nanoscale metallic fillers made of silver, nickel, aluminum or also silver-plated or gold-plated nickel, which give good conductivities even in relatively low concentrations, are particularly suitable for this purpose.
- organic metals conductive polymers
- a combination of different fillers or filler types is also possible to achieve sufficient electrical conductivity.
- connection of the individual loops or loop segments by means of the same or a similar strand as that from which the loop is made and their fixing with a suitable adhesive material is possible in addition to the known connection techniques such as soldering or by means of crimp sleeves.
- the endless loop of the conductor loop (splice production) and the connection of the loop segments and partial loops can be carried out by simply interlacing the open strands in a manner similar to normal splice production for steel cords or by soldering or using ferrules. It is not absolutely necessary to fix this splice; it is sufficient if the splice length is long enough.
- the polymeric material in which the conductor loop is embedded or a suitable, flexible adhesive fixes it. The use of an electrically conductive material is also optimal for this purpose.
- the loop can be fixed at several points (especially at the deflections) on this fabric by gluing or sewing on with a textile thread. This ensures that the geometry of the loop does not change uncontrollably and undesirably during further processing.
- the fabric with the conductor loop is then preferably installed in the conveyor belt in such a way that the side of the fabric on which the loop is located is placed inwards (towards the core).
- This measure also serves to improve the service life of the conductor loop, since it reduces the stress caused by exposure; because the fabric lying towards the cover plate will absorb a large part of the applied energy of the conveyed material or spread it over a larger area and thus protect the loop.
- the tissue must have a preparation to achieve good adhesion to the embedding polymer.
- the conductor loops are usually installed in a rectangular shape with rounded corners, usually two loops being arranged concentrically to one another. Under certain circumstances, it may be advantageous to deviate from the rectangular shape and to form the loops, for example, as an oval or circular, wherein a concentric arrangement of two or more loops is also possible here.
- a special form is the previously described spiral arrangement, which can also be made elliptical or quasi circular.
- Figure 1 shows a steel cable conveyor belt with a conductor loop on the carrier fabric.
- Fig. 5 is a conductor loop on carrier fabric with corner fixation.
Landscapes
- Belt Conveyors (AREA)
- Ropes Or Cables (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04786783A EP1613544A1 (de) | 2003-09-25 | 2004-09-16 | Leiterschleife |
US10/559,032 US7178663B2 (en) | 2003-09-25 | 2004-09-16 | Conductor loop |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10344921.3 | 2003-09-25 | ||
DE10344921 | 2003-09-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005030621A1 true WO2005030621A1 (de) | 2005-04-07 |
Family
ID=34306120
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2004/002064 WO2005030621A1 (de) | 2003-09-25 | 2004-09-16 | Leiterschleife |
Country Status (5)
Country | Link |
---|---|
US (1) | US7178663B2 (de) |
EP (1) | EP1613544A1 (de) |
CN (1) | CN100593010C (de) |
DE (1) | DE102004044793A1 (de) |
WO (1) | WO2005030621A1 (de) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010133387A1 (de) | 2009-05-20 | 2010-11-25 | Phoenix Conveyor Belt Systems Gmbh | Leiterschleife, insbesondere für einen fördergurt |
WO2013004444A1 (de) | 2011-07-06 | 2013-01-10 | Contitech Transportbandsysteme Gmbh | Einrichtung zur überwachung einer förderanlage zur erfassung von längsschlitzen eines fördergurtes mittels eines schlitzschutzsystems |
WO2013007454A1 (de) * | 2011-07-11 | 2013-01-17 | Phoenix Conveyor Belt Systems Gmbh | Fördergurt mit einer hybrid-leiterschleife |
DE102011051923A1 (de) | 2011-07-19 | 2013-01-24 | Contitech Transportbandsysteme Gmbh | Einrichtung zur Überwachung einer Förderanlage zur Erfassung von Schäden eines Fördergurtes mittels sequentieller Leiterschleifen und eines sequentiellen Schlitzschutzsystems |
DE102011054561A1 (de) | 2011-10-18 | 2013-04-18 | Phoenix Conveyor Belt Systems Gmbh | Stahlseil-Fördergurt mit einer mittels elektromagnetischer Induktion eingebauten Leiterschleife sowie Verfahren zum Einbau der Leiterschleife |
EP3643485A1 (de) * | 2018-10-26 | 2020-04-29 | ContiTech Antriebssysteme GmbH | Verfahren zur herstellung eines riemen- oder bandförmiges bauteils mit einer elektronischen einrichtung und derartiges bauteil |
WO2022007993A1 (de) * | 2020-07-09 | 2022-01-13 | Rolf Gnauert | Gurtriss-überwachungssystem |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005051888A1 (de) * | 2005-10-29 | 2007-05-03 | Phoenix Conveyor Belt Systems Gmbh | Einrichtung zur Überwachung einer Förderanlage |
US7494004B2 (en) * | 2006-06-23 | 2009-02-24 | Siemens Energy & Automation, Inc. | Method and apparatus for monitoring conveyor belts |
US7812734B2 (en) * | 2007-12-20 | 2010-10-12 | Ken Hardin | Alarm system employing existing conductive aspect of copper lines as well as optional pressure switch sensor for triggering a copper theft event |
US7673739B2 (en) * | 2008-02-04 | 2010-03-09 | Honeywell International Inc. | Apparatus and method for in-belt conveyor idler condition monitoring |
US7635060B2 (en) * | 2008-02-06 | 2009-12-22 | Laitram, L.L.C. | Apparatus and method for sensing conditions local to a modular conveyor belt |
US20080257692A1 (en) * | 2008-06-05 | 2008-10-23 | Veyance Technologies, Inc. | Sensor system for conveyor belt |
WO2010033526A1 (en) * | 2008-09-19 | 2010-03-25 | Fenner Dunlop Americas, Inc. | Conveyor belt rip panels and belt rip monitoring |
DE102009044153A1 (de) | 2009-10-01 | 2011-04-07 | Contitech Antriebssysteme Gmbh | Antriebsriemen, insbesondere Zahnriemen, mit Basaltzugstrang |
DE102009044828A1 (de) | 2009-12-09 | 2011-06-16 | Contitech Transportbandsysteme Gmbh | Verwendung eines Ein-Komponenten-Klebstoffes zur Kaltverklebung von Bauteilen einer Förderanlage |
DE102010061242A1 (de) | 2010-12-15 | 2012-06-21 | Phoenix Conveyor Belt Systems Gmbh | Förderanlage mit einer Einrichtung zur Funkenerkennung |
US8618929B2 (en) | 2011-05-09 | 2013-12-31 | Honeywell International Inc. | Wireless conveyor belt condition monitoring system and related apparatus and method |
DE102011051187B4 (de) | 2011-06-20 | 2024-03-07 | Phoenix Conveyor Belt Systems Gmbh | Förderanlage mit einer Einrichtung zur Stromerzeugung |
DE102011051343A1 (de) | 2011-06-27 | 2012-12-27 | Phoenix Conveyor Belt Systems Gmbh | Förderanlage mit einem luftreinigenden Fördergurt |
DE102012103965A1 (de) | 2012-05-07 | 2013-11-07 | Contitech Transportbandsysteme Gmbh | Förderanlage mit einem stoßabsorptionsfesten Fördergurt |
DE102012111599A1 (de) | 2012-11-29 | 2014-06-05 | Contitech Transportbandsysteme Gmbh | Förderanlage mit energieoptimiertem Fördergurt |
CA2871971C (en) * | 2013-12-03 | 2020-10-27 | Jack Bruce Wallace | Conveyor belt rip detection system with microwire sensor |
DE102014212046A1 (de) | 2014-06-24 | 2015-12-24 | Contitech Transportbandsysteme Gmbh | Förderanlage mit einem Fördergurt |
DE102015207263A1 (de) | 2015-04-22 | 2016-10-27 | Contitech Transportbandsysteme Gmbh | Förderanlage mit belastungsoptimiertem Fördergurt |
EP3181492A1 (de) | 2015-12-17 | 2017-06-21 | ContiTech Transportbandsysteme GmbH | Förderanlage |
US9994429B1 (en) * | 2017-05-15 | 2018-06-12 | Otis Elevator Company | Handrail with a built-in RBI |
US10150622B1 (en) * | 2018-03-12 | 2018-12-11 | Contitech Transportbandsysteme Gmbh | System and method for monitoring an at least partially enclosed belt conveyor for longitudinal damage |
US11420826B2 (en) * | 2018-11-28 | 2022-08-23 | Contitech Transportbandsysteme Gmbh | Metal or rubber resonators for use in monitoring conveyor belt wear and longitudinal rip sensor systems |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1246786A (en) * | 1970-03-19 | 1971-09-22 | Sumitomo Electric Industries | Improved belt fissure detection device |
AU442872B2 (en) * | 1969-07-07 | 1973-11-19 | CONTINENTAL GUMMI-WERKE A. G. Actual Inventor ( ) BRUNO KROLL and SIEGBERT TESSMER | Conveyor belt |
US4621727A (en) * | 1985-08-13 | 1986-11-11 | The Goodyear Tire & Rubber Company | Conveyor belt damage sensor |
DE19827120A1 (de) * | 1998-06-18 | 1999-12-23 | Walter Raetz | Elastisches Überwachungselement für elastomere Transportmittel |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5128371B1 (de) * | 1971-03-12 | 1976-08-18 | ||
DE2136347C3 (de) * | 1971-07-21 | 1974-07-11 | Bergwerksverband Gmbh, 4300 Essen | Leiterschleifen für die Überwachung von Stahlseilförderbändern |
US3834518A (en) * | 1973-10-02 | 1974-09-10 | Continental Gummi Werke Ag | Electrical conductor element for checking possible damage to conveyor belts, and conveyor belt equipped with such conductor element |
US4854446A (en) * | 1988-08-03 | 1989-08-08 | The Goodyear Tire & Rubber Company | Electrical conductor |
JPH0676129B2 (ja) * | 1990-04-17 | 1994-09-28 | バンドー化学株式会社 | コンベヤベルトの縦裂き検出方法 |
DE19607867A1 (de) * | 1996-03-01 | 1997-09-04 | Phoenix Ag | Vorrichtung zur Schlitzüberwachung von Fördergurten, insbesondere von PVG-Gurten |
DE19831854C2 (de) | 1998-07-16 | 2002-12-19 | Contitech Transportbandsysteme | Fördergurt mit Trägergewebe, in den Leiterschleifen eingebettet sind |
US6352149B1 (en) * | 2000-08-25 | 2002-03-05 | The Goodyear Tire & Rubber Company | Conveyor belt with microcoil springwire sensor |
-
2004
- 2004-09-16 WO PCT/DE2004/002064 patent/WO2005030621A1/de active Application Filing
- 2004-09-16 US US10/559,032 patent/US7178663B2/en not_active Expired - Fee Related
- 2004-09-16 EP EP04786783A patent/EP1613544A1/de not_active Withdrawn
- 2004-09-16 CN CN200480022534A patent/CN100593010C/zh not_active Expired - Fee Related
- 2004-09-16 DE DE102004044793A patent/DE102004044793A1/de not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU442872B2 (en) * | 1969-07-07 | 1973-11-19 | CONTINENTAL GUMMI-WERKE A. G. Actual Inventor ( ) BRUNO KROLL and SIEGBERT TESSMER | Conveyor belt |
GB1246786A (en) * | 1970-03-19 | 1971-09-22 | Sumitomo Electric Industries | Improved belt fissure detection device |
US4621727A (en) * | 1985-08-13 | 1986-11-11 | The Goodyear Tire & Rubber Company | Conveyor belt damage sensor |
DE19827120A1 (de) * | 1998-06-18 | 1999-12-23 | Walter Raetz | Elastisches Überwachungselement für elastomere Transportmittel |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010133387A1 (de) | 2009-05-20 | 2010-11-25 | Phoenix Conveyor Belt Systems Gmbh | Leiterschleife, insbesondere für einen fördergurt |
DE102009025848A1 (de) | 2009-05-20 | 2010-11-25 | Phoenix Conveyor Belt Systems Gmbh | Leiterschleife, insbesondere für einen Fördergurt |
US9440798B2 (en) | 2009-05-20 | 2016-09-13 | Phoenix Conveyor Belt Systems Gmbh | Conductor loop, in particular for a conveyor belt |
DE102011051592A1 (de) | 2011-07-06 | 2013-01-10 | Contitech Transportbandsysteme Gmbh | Einrichtung zur Überwachung einer Förderanlage zur Erfassung von Längsschlitzen eines Fördergurtes mittels eines Schlitzschutzsystems |
WO2013004444A1 (de) | 2011-07-06 | 2013-01-10 | Contitech Transportbandsysteme Gmbh | Einrichtung zur überwachung einer förderanlage zur erfassung von längsschlitzen eines fördergurtes mittels eines schlitzschutzsystems |
WO2013007454A1 (de) * | 2011-07-11 | 2013-01-17 | Phoenix Conveyor Belt Systems Gmbh | Fördergurt mit einer hybrid-leiterschleife |
DE102011051722A1 (de) | 2011-07-11 | 2013-01-17 | Phoenix Conveyor Belt Systems Gmbh | Fördergurt mit einer Hybrid-Leiterschleife |
DE102011051923A1 (de) | 2011-07-19 | 2013-01-24 | Contitech Transportbandsysteme Gmbh | Einrichtung zur Überwachung einer Förderanlage zur Erfassung von Schäden eines Fördergurtes mittels sequentieller Leiterschleifen und eines sequentiellen Schlitzschutzsystems |
DE102011054561A1 (de) | 2011-10-18 | 2013-04-18 | Phoenix Conveyor Belt Systems Gmbh | Stahlseil-Fördergurt mit einer mittels elektromagnetischer Induktion eingebauten Leiterschleife sowie Verfahren zum Einbau der Leiterschleife |
EP2583918A1 (de) | 2011-10-18 | 2013-04-24 | Phoenix Conveyor Belt Systems GmbH | Stahlseil-Fördergurt mit einer mittels elektromagnetischer Induktion eingebauten Leiterschleife sowie Verfahren zum Einbau der Leiterschleife |
EP3643485A1 (de) * | 2018-10-26 | 2020-04-29 | ContiTech Antriebssysteme GmbH | Verfahren zur herstellung eines riemen- oder bandförmiges bauteils mit einer elektronischen einrichtung und derartiges bauteil |
US11378158B2 (en) | 2018-10-26 | 2022-07-05 | Contitech Antriebssysteme Gmbh | Method for producing a belt- or band-shaped component having an electronic device |
WO2022007993A1 (de) * | 2020-07-09 | 2022-01-13 | Rolf Gnauert | Gurtriss-überwachungssystem |
Also Published As
Publication number | Publication date |
---|---|
US20060118394A1 (en) | 2006-06-08 |
EP1613544A1 (de) | 2006-01-11 |
DE102004044793A1 (de) | 2005-04-14 |
CN100593010C (zh) | 2010-03-03 |
CN1832893A (zh) | 2006-09-13 |
US7178663B2 (en) | 2007-02-20 |
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