WO2005027614A1 - Electronic circuit component mounter - Google Patents

Electronic circuit component mounter Download PDF

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Publication number
WO2005027614A1
WO2005027614A1 PCT/JP2004/012353 JP2004012353W WO2005027614A1 WO 2005027614 A1 WO2005027614 A1 WO 2005027614A1 JP 2004012353 W JP2004012353 W JP 2004012353W WO 2005027614 A1 WO2005027614 A1 WO 2005027614A1
Authority
WO
WIPO (PCT)
Prior art keywords
load
electronic circuit
circuit component
load detection
mounting
Prior art date
Application number
PCT/JP2004/012353
Other languages
French (fr)
Japanese (ja)
Inventor
Mamoru Tsuda
Yukio Ueno
Takehiro Ido
Original Assignee
Fuji Machine Mfg. Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Machine Mfg. Co., Ltd. filed Critical Fuji Machine Mfg. Co., Ltd.
Priority to JP2005513830A priority Critical patent/JP4484823B2/en
Priority to CN200480026086XA priority patent/CN1849861B/en
Publication of WO2005027614A1 publication Critical patent/WO2005027614A1/en

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/082Integration of non-optical monitoring devices, i.e. using non-optical inspection means, e.g. electrical means, mechanical means or X-rays
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means
    • G01L5/0038Force sensors associated with force applying means applying a pushing force
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0061Force sensors associated with industrial machines or actuators
    • G01L5/0076Force sensors associated with manufacturing machines
    • G01L5/0085Force sensors adapted for insertion between cooperating machine elements, e.g. for measuring the nip force between rollers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • H05K13/0409Sucking devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0413Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools

Definitions

  • the present invention relates to an electronic circuit component mounting machine that receives an electronic circuit component from a component supply device by a suction nozzle and mounts the electronic circuit component on a circuit board.
  • the present invention relates to detection of a load applied to the electronic circuit component by a suction nozzle. It is about.
  • a mounting head holding a suction nozzle is moved to an arbitrary position in a horizontal plane by a head moving device, and the head is moved.
  • a device that is moved up and down by a lifting device receives an electronic circuit component from a component supply device by a suction nozzle, and mounts the electronic circuit component on a circuit board.
  • the electronic circuit component is a component that is mounted on a circuit board such as a printed wiring board to form an electronic circuit.
  • the mounting head holds the suction nozzle by the nozzle holder so as to be relatively movable in the axial direction.
  • the mounting head When receiving the electronic circuit component from the component supply device, the mounting head is moved after the suction nozzle contacts the electronic circuit component. The descent is absorbed by the relative movement of the suction nozzle with respect to the nozzle holder. Also, when the electronic circuit component is mounted on the circuit board, the lowering of the mounting head after the electronic circuit component comes into contact with the circuit board is similarly absorbed.
  • a spring member is provided between the nozzle holder and the suction nozzle, and the suction nozzle is normally urged in a direction protruding from the nozzle holder.
  • the nozzle holder elastically deforms the spring member while the suction nozzle is elastically deformed.
  • the mounting head is allowed to descend excessively, and the shock when the suction nozzle contacts the electronic circuit component and the shock when the electronic circuit component contacts the circuit board are reduced, and
  • the pressing force of the suction nozzle against the electronic circuit component is set to an appropriate magnitude.
  • Patent Document 1 JP-A-5-191097
  • the electronic circuit component mounting machine described in Patent Document 1 has a problem that the pressing force of the suction nozzle against the electronic circuit component cannot be accurately detected.
  • the pressing force of the suction nozzle against the electronic circuit component is, as described above, a force S, which is equal to the sum of the weight of the suction nozzle, the urging force of the spring member, and the sliding resistance between the suction nozzle and the nozzle holder.
  • the urging force elastic force
  • an object of the present invention is to make it possible to accurately detect the pressing force of the suction nozzle against the electronic circuit component in the electronic circuit component mounting machine.
  • an electronic circuit component mounting machine with (0) a component supply device for supplying electronic circuit components, (ii) a circuit board holding device for holding a circuit board, and (iii) an electronic circuit component by negative pressure.
  • a mounting head for receiving an electronic circuit component from the component supply device and mounting the suction nozzle on the circuit board held by the substrate holding device;
  • the mounting head, the substrate holding device, and the A mounting relative motion imparting device for imparting a relative motion necessary for mounting the electronic circuit component to the component supply device;
  • a detecting unit provided separately from the mounting head, wherein the suction nozzle detects the suction noise.
  • a load detector that applies a relative motion required for detecting the load to the mounting head and the load detector and presses the suction nozzle against the detector.
  • a load detection result utilization device that uses a load detection result obtained by the load detection device.
  • the suction nozzle detects the load applied to the detection unit, the suction nozzle can accurately detect the load applied to the electronic circuit component when receiving and mounting the electronic circuit component, and by using this load detection result In addition, reception and mounting of electronic circuit components can be appropriately performed.
  • the mounting head can be made lighter than when the mounting head is provided, and the mounting relative motion imparting device imparts motion to the mounting head. In this case, the acceleration and deceleration of the exercise can be increased, and the wearing efficiency can be improved. Further, it is not necessary to secure a space for mounting the mounting head on the load detecting device, and the load detecting device can be shared by a plurality of mounting heads, so that the load can be detected easily and inexpensively. it can.
  • the load detecting device when the mounting relative motion imparting device applies a motion to the mounting head, the load detecting device and the signal extraction circuit therefrom when the motion starts and stops. While an impact may occur, which may lead to a failure, according to the present invention, the impact does not act or may be small, and the occurrence of a failure is satisfactorily avoided.
  • the load detecting device When the load detecting device is kept stationary, no impact is exerted. For example, when the load detecting device is moved together with the component supply feeder, the impact is smaller than when the load detecting device is moved together with the mounting head.
  • the load detection device Since the load detection device is provided separately from the mounting head, the load is not detected each time electronic circuit components are received or mounted due to suction noise, but is detected at a different time from those mounting operations. It is desirable that Since the sliding resistance between the suction nozzle and the nozzle holder hardly changes suddenly, it is not necessary to detect the load during mounting work and control the movement of the mounting head. The electronic circuit components can be mounted without any trouble by using the load detected at another time.
  • the inventions that are recognized as being claimable in the present application may be referred to as "claimable inventions.”
  • the claimable inventions are at least the inventions described in the claims.
  • the present invention includes the "invention” or “the invention of the present application, but may also include a subordinate invention of the present invention, a superordinate concept of the present invention, or an invention of another concept.) Will be described.
  • each aspect is divided into sections, each section is numbered, and if necessary, the form is cited in a form in which the numbers of other sections are cited.
  • a component supply device for supplying electronic circuit components
  • a circuit board holding device for holding a circuit board
  • a suction holder for holding the electronic circuit component by sucking and holding the electronic circuit component by the negative pressure so as to be relatively movable in the axial direction; receiving the electronic circuit component from the component supply device; and mounting the electronic component on the circuit board held by the board holding device.
  • a mounting head to be mounted
  • a mounting relative motion imparting device for imparting a relative motion required for mounting an electronic circuit component to the mounting head, the substrate holding device, and the component supply device;
  • a load detecting device that is provided separately from the mounting head with a detecting unit and detects a load applied by the suction nozzle to the detecting unit;
  • a relative motion imparting device for applying a relative motion required for detecting the load to the mounting head and the load detecting device, and pressing the suction nozzle against the detecting portion; a load detection result by the load detecting device; And a load detection result utilization device using Electronic circuit component mounting machine.
  • the load detection relative motion imparting device is controlled to contact the suction nozzle with the detection unit, and the load detection device detects a load applied by the suction nozzle to the detection unit at the time of the contact.
  • the electronic circuit component mounting machine according to item (1) including a control unit.
  • the load detection control unit is configured to include, for example, a load detection relative motion imparting device control unit that controls the load detection relative motion imparting device, and a load detection device control unit that controls the load detection device. These control units may be configured by different control devices or may be configured by the same control device.
  • the mounting head and the load detection device are relatively moved to detect the load.
  • the load detection control unit may be configured to perform the load detection relative movement imparting device and the load detection relative motion control unit when the electronic circuit component mounting machine is not performing the work of mounting the electronic circuit component on the circuit board.
  • the non-mounting work load detection control unit starts the mounting work of one lot of circuit boards, starts the operation after the machine stops for more than the set time, every set operation time, every set number of components, and the set number of boards.
  • the load detection device can be made to perform load detection.
  • the load is periodically detected. Therefore, for example, it is easy to maintain the electronic circuit component mounting machine in a state in which the electronic circuit component can be properly received and mounted, and the load is detected each time the electronic circuit component is received and mounted. Compared to the case, the time required for component mounting work is shorter, the load is detected accurately while avoiding the efficiency of the mounting work, and the receiving and mounting of electronic circuit components is appropriate by using the detection result. Can be done. Furthermore, the effect of reducing the number of maintenance steps can be obtained.
  • the load detection result recording unit shall include a detected load recording unit that records the detected load itself, and a post-processing information record that records the result of statistically processing the detected load and the result of pass / fail judgment. Part.
  • the load detection result can be easily used.
  • the load detection result can be used at a different time from the time of detection. It is not necessary to use this function every time a load is detected.For example, the load is detected multiple times for one suction nozzle, all the detection results are recorded, and the average value is calculated. If it is installed or the mounting head holds multiple suction nozzles, the load can be detected for each of the multiple suction nozzles at once, and the detection results can be used to improve the efficiency of detection and use. Can do well. Even when the load detection result is used at the time of detection, if the detection result is recorded in the recording unit, it can be further used later.
  • load detection and recording are performed by the load detection device, and recording is easily performed in response to the detection.
  • the load detection result recording unit records a change in load over time in one contact of the suction nozzle with the load detection device, and a detected load.
  • the recording amount can be reduced as compared with the case where the entire detected load is recorded, and the detected load recording section can be made inexpensive with a small capacity.
  • the number of suction nozzles on which the load detection result is recorded can be increased, or the number of times of detection per suction nozzle can be increased.
  • the detection load recording timing restriction unit sets the recording start timing to a timing before the contact start timing of the suction nozzle to the detection unit, and sets the recording end timing to the contact start timing.
  • the electronic circuit component mounting machine according to the above mode (6) wherein the timing is set later and before the end of the relative movement for detecting the load between the mounting head and the detector. According to the electronic circuit component mounting machine described in this section, the load at least when the suction nozzle starts to contact the detection unit is recorded. Since the load detected at the time when the load is most likely to be the largest is recorded, an excessive load can be reliably recorded.
  • the load detection result utilization device is a detection result analysis unit for analyzing a load detection result by the load detection device, and at least (a) a maximum value and a minimum value of the detected load, Determining a preset load, such as the load at the end of relative movement with the load detector, (b) examining the tendency of the load to change during relative movement between the mounting head and the load detector, and (c) The electronic circuit component mounting machine according to any one of the above modes (1) to (7), which performs at least one of obtaining a state and a characteristic of a suction nozzle represented by them. According to the electronic circuit component mounting machine described in this section, for example, if suction nozzles can be used, if the suction nozzles cannot be used, it is possible to investigate what is the cause.
  • the operator may replace the suction nozzle with a normal suction nozzle or perform maintenance if the error warning nozzle is actually held by the mounting head.
  • An instruction to replace the suction nozzle or maintenance may be issued together with the abnormality warning or as a type of abnormality warning.
  • the load detection result utilization device is used for the nozzle replacement It will include a sense instruction unit.
  • the load detection result utilization device includes a nozzle quality determination unit that determines the quality of the suction nozzle based on the load detection result. Circuit component mounting machine.
  • the suction nozzle is a non-defective nozzle or a defective nozzle. If the detected load is abnormally large, the load applied to the electronic circuit components by the suction nozzle becomes excessive, which may damage the electronic circuit components and the circuit board, and the suction nozzle is considered to be a defective nozzle. Conversely, even if the detected load is abnormally small, for example, the suction force applied to the electronic circuit component by the suction nozzle may be insufficient, and the electronic circuit component may not be properly received or mounted. It is considered a bad noise. In any case, if the quality of the suction nozzle is determined, it can be determined whether the suction nozzle is a defective nozzle, and the production of a defective substrate due to the use of the defective nozzle can be avoided.
  • suction nozzles are prohibited, for example, for suction nozzles currently held by the mounting head. Even if the suction nozzles are still held by the mounting head, they are used for mounting electronic circuit parts. Will not be. Alternatively, the use of suction nozzles not held by the mounting head when the load detection result is used is prohibited, and thereafter, the suction head is held by the mounting head so as not to be used for mounting work.
  • the nozzle use prohibition can be performed by various methods such as storing the use prohibition data in association with data that can individually specify the suction nozzles, such as a nozzle ID, and displaying the data as a use prohibition nozzle on a display device. Done in an embodiment.
  • a display device wherein the load detection result utilization device includes a load detection result display unit for displaying the load detection result by the load detection device on the display device (1) or (11).
  • An electronic circuit component mounting machine as described in Crab.
  • the load detection result display section statistically processes raw load, raw load, which is the detected load itself. After that, the processing load, suction nozzle abnormal warning, suction nozzle good / bad judgment result, use prohibition of suction nozzle, etc. can be displayed on the display device.
  • the load detection result utilization device is provided separately from the control device that controls the mounting relative motion imparting device, and is provided in an external device capable of receiving the load detection result from the load detection device (1).
  • Receiving the load detection result from the electronic circuit component mounting machine load detecting device described in any of paragraphs (12) to (12) can be performed in various modes, for example, by wire communication using a communication cable. It may be performed by radio communication or by wireless communication.
  • the load detection result utilization device may be provided in the control device that controls the mounting relative motion imparting device, and may be provided in the control device that controls the load detection device if provided. If the load detection result utilization device is provided in an external device as in the electronic circuit component mounting machine described in this section, for example, the load detection result utilization device is mounted in parallel with the electronic circuit component mounting operation in the electronic circuit component mounting machine. Or by sharing it with a plurality of electronic circuit component mounting machines to reduce the cost required to use the load detection results.
  • one of two surfaces opposite to each other is a nozzle contact surface that is larger than the suction surface of the suction nozzle, and the other surface is a contact unit that contacts the input unit of the load cell in a spot shape.
  • the shape of the suction surface is not limited to a circle, but various shapes such as ellipse, rectangle, square, etc. can be adopted. Noh.
  • the nozzle contact surface is larger than the suction surface regardless of the shape and size of the suction surface. According to the electronic circuit component mounting machine described in this section, even if the input portion of the load cell is small and the suction surface is large, the load can be detected and detected by the load cell, and a plurality of types having different suction surface sizes can be obtained. Can be used as a common load detecting device.
  • the transmitting body is swingably contacted with the input portion of the load cell.
  • the transmitting body can swing. It can move and apply force to the input part of the load cell at almost the same position as the center of the suction surface.
  • the load detecting device can be shared between a plurality of the same type of electronic circuit component mounting machines or different types of electronic circuit component mounting machines. If the load detector is attached to the electronic circuit component mounting machine at the time of load detection, it can be removed at the time of non-detection and can be used to detect the load at another electronic circuit component mounting machine. It is not essential to provide a load detection device for each component mounting machine, and the cost required for load detection can be reduced.
  • the load detection device only needs to be detachably mounted on the electronic circuit component mounting machine, and the mounting configuration can be simplified as compared with the case where the load detection device is fixedly mounted on the electronic circuit component mounting machine. It is also possible to reduce costs.
  • the mounting space can be used for mounting other components of the electronic circuit component mounting machine, or the mounting space of another component can be used for mounting the load detecting device. It is not essential to provide a dedicated space for providing the load detecting device, and the load detecting device can be provided while effectively utilizing the space of the electronic circuit component mounting machine. .
  • the load detecting device When the load detecting device is detachably attached to the electronic circuit component mounting machine as described above, it is particularly effective that the load detecting result storage section is provided in the load detecting device as described above.
  • the load detection device has a detection unit and a load detection result storage unit. This is because the electronic circuit component mounting machine can share not only the detection unit but also the load detection result storage unit.
  • the load detection result utilization device is provided in an external device with this item.
  • the load detection device is fixed to the electronic circuit component mounting machine so as to be non-detachable, it becomes a dedicated load detection device, and the control device that controls the mounting relative motion imparting device uses the load detection result utilization device.
  • the load detection device may be shared by multiple electronic circuit component mounting machines. This is because, by providing the external device so that it can be shared by a plurality of electronic circuit component mounting machines, it is possible to enjoy the effect of reducing both the load detection cost and the load detection result utilization cost.
  • the degree of freedom in installing the external device increases. It is a force that can remove the load detection device from the electronic circuit component mounting machine and connect it to an external device that is not restricted by the configuration of the electronic circuit component mounting machine to supply the load detection result.
  • the mounting head is moved relative to the component supply device by the mounting relative motion imparting device to receive the electronic circuit component from the component supply device. Therefore, if the load detection device is mounted on the component supply device, the load detection device will be located within the relative movement area between the mounting head and the component supply device, and by using the mounting relative motion imparting device, It is easy to give the mounting head and the load detector a relative motion required for detecting the load.
  • the load detector when a load is detected at a different time from the mounting operation, the load detector is removed from the component supply device except when the load is detected, and the load detector is not attached.
  • the electronic circuit components can be supplied, and the load can be detected without causing a decrease in the supply efficiency or the like due to the attachment of the load detecting device.
  • a load detection device is installed using the existing equipment of the electronic circuit component mounting machine. And it is easy to suppress the load detection cost.
  • the component supply device includes a plurality of component supply feeders and a feeder support member, and the load detection device is selectively detachable from at least one of the plurality of component supply feeders to the feeder support member.
  • the electronic circuit component mounting machine according to (18).
  • the plurality of component supply feeders are each detachably attached to the feeder support member, but the load detection device is selectively attached to and detached from at least one of the component supply feeders.
  • the load detecting device can be mounted instead of a plurality of component supply feeders, or can be mounted instead of one of the component supply feeders. Further, it may be selectively detachable with only a specific one of the plurality of component supply feeders, or may be selectively detachable with any of the plurality of component supply feeders.
  • the load detection device can be attached to the feeder support member by using the attachment device of the component supply feeder.
  • the load detecting device can be attached to the existing mounting portion of the feeder support member and the mounting device for mounting the component supply feeder to the mounting portion.
  • the load detecting device can be attached to the electronic circuit component mounting machine. Installation of a dedicated mounting device for mounting can be omitted, and the mounting can be easily and inexpensively performed. If a load is detected at a different time from the mounting operation, and if the load detector is removed from the feeder support member during the mounting operation, secure space for attaching the load detector to the feeder support member. Is no longer essential.
  • the load detector is attached to the electronic circuit component mounting machine at the time of load detection, providing a dedicated mounting section on the mounting machine body is wasteful in terms of space and cost.
  • a load detection device can be provided.
  • the component supply device is an electronic circuit component mounting machine including a component supply feeder and a feeder support member, the load detection device can be shared, and the sharing range is widened and sharing is easy.
  • FIG. 1 is a plan view showing an electronic circuit component mounting machine according to an embodiment of the present invention.
  • FIG. 2 is a front view (partial cross section) showing a component mounting device of the electronic circuit component mounting machine.
  • FIG. 3 is a side view (partial cross section) showing a mounting head of the component mounting apparatus and a periphery thereof.
  • FIG. 4 is a side sectional view showing a nozzle holder and a suction nozzle of a mounting head of the component mounting apparatus.
  • FIG. 5 is a side view (partially cut away) showing a load detection device that detects a load applied by the suction nozzle.
  • FIG. 6 is a side view (partial cross section) showing a load cell and a transmission plate of the load detection device.
  • FIG. 7 is a block diagram schematically showing a microcomputer provided with the load detection device.
  • FIG. 8 is a block diagram schematically showing a control device for controlling the electronic circuit component mounting machine.
  • FIG. 9 is a graph showing the relationship between the load of suction sticks detected by the load detection device and the descending distance, and the load detection and recording timing.
  • FIG. 10 is a graph for explaining setting of set values for judging pass / fail of a suction nozzle based on a load detected by the load detecting device.
  • FIG. 1 shows an electronic circuit component mounting machine according to an embodiment of the present invention.
  • the mounting head is moved to an arbitrary position in a plane parallel to the surface of the printed wiring board, receives the electronic circuit component from the component supply device, and mounts the electronic circuit component on the printed wiring board.
  • the mounting head is moved to an arbitrary position in a plane parallel to the surface of the printed wiring board, receives the electronic circuit component from the component supply device, and mounts the electronic circuit component on the printed wiring board.
  • the electronic circuit component mounting machine includes a bed 10 constituting a mounting machine main body, a wiring board transport device 12 provided on the bed 10, and a printed wiring board holding device 14.
  • a component mounting device 16 a component supply device 18, a wiring board imaging system 22, and a control device 24 (see FIG. 8) for controlling these devices are provided.
  • the printed wiring board 30 as a circuit board is transported in a horizontal posture by the wiring board transport device 12, and is stopped at a predetermined mounting work position by a stop device (not shown). At the same time, the mounting surface is held by the printed wiring board holding device 14 in a horizontal posture.
  • the transport direction of the printed wiring board 30 is defined as the X-axis direction, and the direction orthogonal to the X-axis direction in the horizontal plane is defined as the Y-axis direction.
  • the printed wiring board holding device 14 includes a printed wiring board support device and a clamp device (not shown), and is provided in a fixed position.
  • the component supply device 18 is provided on one side of the wiring board transport device 12 at a fixed position and stationary.
  • the component supply device 18 is known in Japanese Patent No. 2824378, Japanese Patent Application Laid-Open No. H10-112598, and will be described briefly.
  • the component supply device 18 includes a feeder support 38 as a feeder support member, and a plurality of tape feeders (hereinafter referred to as feeder support) as component supply feeders, which are a type of component supply tool mounted on the feeder support 38. Abbreviated).
  • Each of the plurality of feeders 40 is provided with a mounting portion (not shown), is positioned in the width direction and the front-back direction, and is prevented from floating. It is detachably attached to an attachment portion (for example, including a slot).
  • the feeder mounting portion is provided with a mounting device for fixing the feeder 40 to the feeder support base 38 in cooperation with the mounting portion provided on the feeder 40.
  • These feeder mounting portions and the like are configured in the same manner as, for example, the feeder mounting portion and the like described in JP-A-9-29550.
  • the feeder 40 supplies an electronic circuit component 46 (see FIG. 2; hereinafter, abbreviated as the component 46) to a taping electronic circuit component by holding it on a carrier tape (not shown). It has been.
  • the taping electronic circuit components are sent by the feeding device, and the components 46 are sequentially positioned in the component supply unit.
  • a plurality of feeders 4 Numeral 0 is attached to the feeder support base 38 in a state where the component supply units are located on a straight line parallel to the X-axis direction.
  • the component mounting device 16 mainly includes a mounting head 50 and an arbitrary mounting head 50 in an arbitrary horizontal plane which is a plane parallel to the mounting surface of the printed wiring board 30.
  • An XY robot 52 as a mounting head moving device for moving to a position, a head elevating device 54 for raising and lowering the mounting head 50, and a head rotating device 56 for rotating the mounting head 50 about an axis are provided.
  • the XY robot 52 includes an X-axis slide 60 as a moving member, an X-axis slide moving device 62, a Y-axis slide 64 as a moving member, and a Y-axis slide moving device 66.
  • the X-axis slide moving device 62 includes an X-axis slide drive motor 68, a ball screw 70, and a nut 71 (see FIG. 2), and moves the X-axis slide 60 in the X-axis direction.
  • the moving device 72 is configured.
  • the Y-axis slide 64 and the Y-axis slide moving device 66 are provided on the X-axis slide 60.
  • the Y-axis slide movement device 66 includes a Y-axis slide drive motor 76, a ball screw 78, and a nut 80, and moves the Y-axis slide 64 in the Y-axis direction to form a Y-axis movement device 82 together with the Y-axis slide 64. I'll do it.
  • the mounting head 50, the head elevating device 54, and the head rotating device 56 are provided on a Y-axis slide 64, as shown in FIG.
  • the head elevating device 54 includes a nut 90, a ball screw 92 screwed to the nut 90, and a head elevating motor 94 as a driving source.
  • the nut 90 is driven by the head elevating motor 94 via a gear train 96.
  • the ball screw 92 is raised and lowered by being rotated.
  • the head rotation device 56 includes a spline shaft 102 and a head rotation motor 104 (see FIG. 7) which are provided integrally below the spline member 100 and the ball screw 92 and are fitted to the spline member 100.
  • the spline shaft 102 is rotated by rotating the member 100 by the head rotation motor 104 via the gear train 106.
  • a suction nozzle 114 is detachably held at the lower end of the spline shaft 102 by a chuck adapter 110 and a chuck 112.
  • the suction nozzle 114 includes a nozzle body 116 as a main body and a suction tube 118 forming a suction unit, and suctions and holds the component 46 by negative pressure.
  • the cross-sectional shape of the adsorption tube 118 is circular in this embodiment.
  • the leading end surface forms the suction surface 120.
  • the chuck adapter 110 has a generally cylindrical shape, and is detachably fixed to the lower end of the spline shaft 102.
  • the chuck 112 also has a generally cylindrical shape, and is detachably fixed to the outside of the chuck adapter 110.
  • the nozzle body 116 of the suction nozzle 114 has a cylindrical shape, is fitted into the chuck adapter 110 so as to be relatively movable in the axial direction, and is held by the chuck 112 so as to be relatively non-rotatable and relatively movable in the axial direction. I have.
  • the suction nozzles 114 are urged by a compression coil spring 124 as an elastic member, which is a kind of an urging device, disposed between the chuck adapter 110 and the chuck adapter 110 in a direction in which the chuck adapter 110 is pulled out.
  • the nozzle 114 is held by the chuck 112 so as to be relatively movable in the axial direction and not to rotate relatively.
  • the chuck adapter 110 and the chuck 112 constitute a nozzle holder 132, and constitute a mounting head 50 together with the lower end of the spline shaft 102.
  • the suction nozzles 114 can compress the springs 124 and relatively move in the axial direction with respect to the nozzle holder 132, and the relative movement is guided by the fitting of the nozzle body 116 to the chuck adapter 110.
  • the outer peripheral surface of the nozzle body 116 constitutes the guided surface 134
  • the inner peripheral surface of the chuck adapter 110 constitutes the guide surface 136.
  • the mounting head 50 is raised and lowered by raising and lowering the ball screw 92 of the head lifting and lowering device 54, and is rotated by rotating the spline shaft 102 of the head rotating device 56.
  • the suction nozzle 114 is moved up and down and rotated.
  • the wiring board imaging system 22 is provided on the Y-axis slide 64 as shown in FIG.
  • the wiring board imaging system 22 includes a wiring board imaging device 140 (see FIG. 8) and a lighting device (not shown), is moved by an XY robot 52, and is provided on a mounting surface of the printed wiring board 30, for example.
  • Image fiducial mark 142 (see Fig. 1). Based on this imaging result, the position error in each horizontal plane of a plurality of component mounting points set on the mounting surface of the printed wiring board 30 is obtained.
  • a component imaging system 150 is provided on the X-axis slide 60. Yes.
  • the component imaging system 150 includes a component imaging device 152, a light guide device 154, and a lighting device 156, captures an image of the component 46 held by the suction nozzle 114, and selectively acquires a front image and a projection image of the component 46. It is configured as follows. Based on this imaging result, the holding position error (including the position error and the rotational position error in the X-axis and Y-axis directions of the suctioned position of the component 46) by the suction nozzle 114 is acquired by the suction nozzle 114.
  • a load detecting device is provided on the feeder support 38 of the component supply device 18.
  • the load detecting device 180 can be attached detachably.
  • the load detecting device 180 is provided separately from the mounting head 50.
  • the device main body 182 of the load detecting device 180 is configured similarly to the feeder main body of the feeder 40, and has a generally elongated plate shape.
  • a mounting portion 184 for mounting to the feeder mounting portion is provided.
  • the mounting portion 184 is configured similarly to the mounting portion provided on the feeder body.
  • the load detection device 180 can be mounted on any of the feeder mounting portions provided on the feeder support 38, and can be selectively attached to and detached from the feeder support 38 with the feeder 40. It is attached to the feeder support 38 by using the attachment device provided in the, so that it is detachably attached to the bed 10.
  • the mounting position of the load detecting device 180 is set at one end in the X-axis direction of the feeder support base 38, and is mounted on the feeder support base 38 when detecting a load applied by a suction nozzle 114 described later.
  • the configuration of the mounting portion 184 is already well known, for example, as described in Japanese Patent No. 3397900, and description thereof is omitted.
  • a strain gauge type load cell (hereinafter abbreviated as load cell) 190 is provided at the front of the apparatus main body 182, and constitutes a detection unit.
  • the input part 192 constituting the input part of the load cell 190 has a partially spherical outer peripheral surface at its tip end and is formed to protrude upward. And a load is applied.
  • the input element 192 is provided integrally with a sensing column (not shown) as a sensing member housed in the casing 194.
  • the sensing column is made of an elastic body, and a plurality of strain gauges are attached.When a load is applied to the input 192, the sensing column is compressed, and the strain of the strain gauge is converted into an electric signal by a bridge circuit.
  • a transmission plate 200 as a transmission body is brought into contact with the input element 192.
  • the transmission plate 200 has a generally disk shape, and is provided with a projection 202 having a partially spherical outer peripheral surface at the center thereof, and as shown in FIG.
  • a recess 204 provided at the projecting end of the portion 202 is fitted to the input terminal 192 of the load cell 190.
  • the bottom surface of the concave portion 204 is in contact with the input element 192, the force projection 202 is separated from the casing 194, and the transmission plate 200 is swingably contacted with the input element 192. Movement of the transmission plate 200 in a direction parallel to the plate surface is restricted by the engagement of the recess 204 with the input element 192.
  • the diameter of the transmission plate 200 is larger than the outer diameter of the suction surface 120 of all types of suction nozzles 114 whose load is detected by the load cell 190, and the upper surface of the transmission plate 200 is Make up.
  • Reference numeral 210 denotes a regulating member, which is provided with a regulating portion 212 extending above the transmission plate 200, and is provided in plurality to regulate the swing limit of the transmission plate 200.
  • a microcom- puter 220 is provided at the rear of the device main body 182 of the load detecting device 180. As shown in FIG. 7, the microcomputer 220 includes a CPU 22, a ROM 224, a RAM 226 and a bus connecting them. The load cell 190 is connected to the input / output interface 230 connected to the bus, and an electric signal corresponding to the magnitude of the load applied to the load sensor 190 is input. The microcomputer 220 takes in the electric signal and converts it into a load. In this embodiment, the part of the microcomputer 220 that performs this conversion constitutes a load detecting device 180 together with the load cell 190. The microcomputer 220 also constitutes a control device for controlling the load detection device 180.
  • a personal computer (hereinafter abbreviated as “PC”) 240 as an external device is connected to the input / output interface 230 via a communication cable 242 (see FIG. 5).
  • the communication cable 242 forms a communication line which is a kind of communication means.
  • the communication cable 242 is a kind of a standard interface for data transmission, and is provided by an RS-232C cable as a standard interface for serial data transmission. It is connected to PC240 via USB-RS232C converter 243 (see Fig. 5).
  • the microcomputer 2 Data transmission is performed by communication between the PC 20 and the PC 240, and the PC 240 can receive the load detection result.
  • the PC 240 is provided separately from the control device 24. As shown in FIG.
  • the PC 240 includes a monitor 244 as a display device and a keyboard 246 as an input device, and controls the monitor 244 via a control circuit (not shown).
  • the PC 240 is an external computer provided outside the main part of the electronic circuit component mounting machine such as the component mounting device 16.
  • the load detection device 180 is connected to an external computer, and the PC 240 performs a noise determination based on the load detection result and displays the load detection result on a monitor 244 serving as an external display device.
  • the control device 24 for controlling the electronic circuit component mounting machine includes a CPU 260, a ROM 252, a RAM 254, and a computer 260 having a bus connecting them (hereinafter referred to as a mounting control computer 260). ).
  • An input / output interface 262 is connected to the bus, and an image for processing image data obtained by each imaging of the wiring board imaging device 140 of the wiring board imaging system 22 and the component imaging device 152 of the component imaging system 150.
  • Various sensors such as a processing computer 268, 270, a wiring board imaging device 140, a component imaging device 152, an encoder 272, and an input device 274 are connected.
  • the microcomputer 220 When the load detecting device 180 is mounted on the feeder support base 38, the microcomputer 220 is connected to the mounting control computer 260.
  • the input device 274 is composed of, for example, a keyboard.
  • the microcomputer 220 and the mounting control computer 260 are connected by a signal line.
  • the input / output interface 262 is also connected via a drive circuit 276 to various actuators and the like constituting a drive source of the wiring board transport device 12 and the like.
  • the motor constituting the drive source is a type of actuator, and in this embodiment, it is an electric rotary motor which is a type of electric motor, and a servo capable of controlling the rotation angle with high accuracy.
  • a driven member, such as the mounting head 50, which is often composed of a motor, is moved to an arbitrary position based on the driving of the motor.
  • a step motor may be used instead of the servo motor.
  • the rotation angles of these motors are detected by an encoder serving as a rotation angle detection device, and the motors are controlled based on the detection results.
  • Coda 272 is representatively shown.
  • An encoder is a kind of an operation amount detection device or an operation position detection device that detects an operation amount or an operation position of a member driven by a power drive source such as a motor.
  • the ROM 254 and the RAM 256 store various programs and data, such as a basic operation program of the electronic circuit component mounting machine, a component mounting work program corresponding to the printed wiring board 30 to be worked, and the like. .
  • the mounting head 50 is moved to the component supply device 18 by the XY robot 52, and receives the component 46 from one of the plurality of feeders 40.
  • the mounting head 50 is lowered by the head lifting / lowering device 54, but is further lowered a further small distance after the suction pipe 118 of the suction nozzle 114 comes into contact with the component 46 on the suction surface 120, so that the suction nozzle 114 is securely moved.
  • the part 46 is sucked.
  • the excessive lowering of the mounting head 50 is allowed by the compression of the spring 124, and is lowered with respect to the force of the nozzle holder 132 and the mounting nozzle 114, and the shock when the suction nozzle 114 collides with the component 46 is reduced.
  • the pressing force of the suction nozzle 114 against the component 46 is set to an appropriate magnitude.
  • a force is applied to the component 46 based on the weight of the suction nozzle 114, the urging force of the spring 124, and the sliding resistance between the nozzle holder 132 and the suction nozzle 114.
  • the weight of part 46 is so small that it is ignored.
  • the descending distance of the mounting head 50 after the suction nozzle 114 comes into contact with the component 46 is set according to the magnitude of the pressing force that presses the component 46 when the suction nozzle 114 suctions the component 46. Further, the descending speed and the acceleration / deceleration are set to such a value that the mounting head 50 smoothly starts descending and stops.
  • a negative pressure is supplied to the suction nozzle 114 with the lowering of the mounting head 50, and the suction nozzle 114 comes into contact with the component 46 and sucks and holds the component 46 by the negative pressure. 46 is removed from feeder 40.
  • the mounting head 50 which has received the component 46 with the feeder 40, is moved to the printed wiring board 30 by the XY robot 52 and mounted at a predetermined component mounting point.
  • the reference mark 142 The position error of the component mounting point obtained based on the imaging and the holding position error of the component 46 by the suction nozzle 114 obtained based on the imaging of the component 46 by the component imaging device 152 are corrected, and the component 46 is printed. Attached to 30.
  • the mounting head 50 When the component 46 is mounted, the mounting head 50 is lowered by a predetermined distance by the head elevating device 54, and is lowered by a small distance even after the component 46 is brought into contact with the mounting surface of the printed wiring board 30. Then, the component 46 is pressed against the printed wiring board 30 by the suction nozzle 114.
  • the extra downward movement of the mounting head 50 is allowed by the compression of the spring 124, and the component 46 includes the own weight of the suction nozzle 114, the urging force of the spring 124, and the sliding resistance between the suction nozzle 114 and the nozzle holder 132. Power is applied.
  • the spring 124 is the same even if the type of the suction nozzle 114 is different, and the urging force of the spring 124 attached to the component 46 is set at the time of suction and mounting. It is assumed that the same is true for different types of parts 46.
  • the lowering distance of the mounting head 50 after the suction nozzle 114 comes into contact with the component 46 or the component 46 comes into contact with the printed wiring board 30, and the relative movement distance between the suction nozzle 114 and the nozzle 132 is constant. It is.
  • the descending speed and the acceleration / deceleration are the same at the time of attachment and at the time of suction.
  • the suction nozzle 114 presses the component 46 both when the suction nozzle 114 receives the component 46 from the feeder 40 and when the component 46 is mounted on the printed wiring board 30.
  • Abnormalities may occur. For example, if foreign matter enters between the guided surface 134 of the nozzle body 116 and the guide surface 136 of the chuck adapter 110, or if at least one surface is squeezed, the suction nozzle 114 and the nozzle holder 132 During this time, the sliding resistance increases, the pressing force becomes excessive, and the suction nozzle 114, the component 46, and the printed wiring board 30 may be damaged. Even when twisting occurs, the sliding resistance increases.
  • the pressing force may be abnormally small. For example, when the spring constant urging the suction nozzle 114 is so low that the spring constant decreases, the urging force decreases and the pressing force becomes insufficient.
  • the load applied by the suction nozzle 114 is periodically detected during the non-mounting operation in which the component 46 is not mounted on the printed wiring board 30. If there is an abnormality, a warning is issued. In this embodiment, the load detection is performed.
  • the outgoing execution condition is selected by the operator. For example, at the start of the mounting work on one lot of printed wiring boards 30, at the start of the operation after the mounting machine has been stopped for more than the set time, at the set operating time, at each time the fixed number of components are mounted, and at the set number of printed wiring boards 30 The operator selects one of the detection execution conditions for each mounting of the component 46, and the mounting operation is not performed during the detection. Regardless of which condition is selected, the load detecting device 180 is attached to the feeder support 38 at the time of load detection.
  • the load is detected by the load detecting device 180.
  • the load detecting device 180 is mounted on the feeder support base 38, and the microcomputer 220 is connected to the mounting control computer 260 and the PC 240.
  • the mounting head 50 is moved by the XY robot 52 to the load detecting device 180 mounted on the feeder support 38.
  • the suction nozzle 114 positioned right above the load cell 190, the mounting head 50 is lowered by the head lifting / lowering device 54, and the suction nozzle 114 is brought into contact with the nozzle contact surface 208 of the transmission plate 200.
  • the mounting head 50 is lowered, and a load based on the weight of the suction nozzle 114, the urging force of the spring 124, and the sliding resistance is applied to the input element 192 of the load cell 190, similarly to the component 46.
  • the vertical position of the suction surface 120 with respect to the nozzle holder 132 is uniform even if the type of the suction nozzle 114 is different. And Therefore, the vertical distance (A) between the suction surface 120 and the nose contact surface 208 when the mounting head 50 is at the rising end position is the same even if the type of the suction nozzle 114 is different. . Further, the descending distance (B) of the mounting head 50 after the suction surface 120 comes into contact with the nozzle contact surface 208 is the same regardless of the type of the suction nozzle 114.
  • the descending distance B is set to be the same as the relative movement distance between the suction nozzle 114 and the nozzle holder 132 when the component 46 is suctioned and mounted, and the spring 124 applies to the load cell 190 by the relative movement.
  • the size of the component 46 is the same as when the component 46 is picked up and mounted. Further, the descending speed and acceleration / deceleration of the mounting head 50 are the same size as when the suction nozzle 114 sucks and mounts the component 46. And the same regardless of the type of suction nozzle 114.
  • the impact applied to the load cell 190 when the suction nozzle 114 contacts the nozzle contact surface 208 is the same as when the component 46 is suctioned and mounted, and the state of the suction nozzle 114 during suction and mounting (the suction nozzle 114). 114 indicates the magnitude and change of the load applied to the component 46).
  • the descending speed, calorie, deceleration of the mounting head 50 when receiving and mounting the component 46, and the pressing force by which the suction nozzle 114 presses the component 46, and the like are determined by the received values.
  • settings are made so that mounting is performed normally, and various components of the electronic circuit component mounting machine are manufactured and managed based on the settings.
  • the mounting head 50 is lowered from the state in which the mounting head 50 is located at the rising end position by a distance shorter than the lowering distance A (C), and the suction surface 120 is set in advance from the nose contact surface 208 of the transmission plate 200.
  • a signal indicating the arrival is output from the mounting control computer 260 to the microcomputer 220.
  • the descending distances A, B, and C are converted into the number of pulses of the encoder 272 that detects the rotation angle of the head elevating motor 94, and whether the mounting head 50 has moved down each distance A, B, or C by counting the number of pulses. You know whether or not.
  • the counting of the number of pulses is performed by the mounting control computer 260.
  • the load applied to the load cell 190 and the load cell 190, and the detected load itself is recorded in the RAM 226. Therefore, as shown in the graph of FIG.
  • the point when C falls is the load detection start point, which is the recording start time, and is set to a time before the suction nozzle 114 comes into contact with the load cell 190.
  • the RAM 226 can store a plurality of detection results.
  • the mounting head 50 is further lowered from the position where the distance C is lowered, and the suction surface 120 is transmitted.
  • the nozzle 200 is brought into contact with (collides with) the nozzle contact surface 208 of the plate 200.
  • the mounting head 50 is further lowered from this state.
  • a force that allows the mounting head 50 to move down while compressing the spring 124 against the suction nozzles 114 is allowed.
  • the load detected by the load detector 180 increases rapidly.
  • the sudden increase in the detection value of the load detection device 180 indicates that the suction nozzle 114 has come into contact with the transmission plate 200, and a signal indicating the fact is output from the microcomputer 220 to the mounting control computer 260.
  • the mounting control computer 260 controls the descending distance of the mounting head 50 after the suction nozzle 114 comes into contact with the nozzle contact surface 208 based on the input of this signal, and lowers it by the distance B.
  • the transmission plate 200 is swingably contacted with the input element 192, so that the suction nozzle 114 can satisfactorily push the load cell 190 through the transmission plate 200 even if the suction surface 120 is worn. Initially, the force applied by the suction nozzle 114 to the transmission plate 200 fluctuates in a vibrating manner, but eventually the suction nozzle 114 is stably pressed against the transmission plate 200. A force based on the biasing force of the spring 124 and the sliding resistance is applied and detected.
  • the mounting control computer 260 monitors the force of the mounting head 50 moving down the distance D from the state where the mounting head 50 has moved down to the distance C, that is, the position where the recording of the load is started. Output to 220. Based on the input of the signal, the microcomputer 220 ends the detection and recording of the load. After that, the load sensor 190 no longer outputs the signal, and the conversion of the load to the load and the recording of the detected load to the RAM 226 are not performed. The detection ends when the mounting head 50 further decreases the distance D from the position where the distance C has decreased. This is a point, which is the recording end time, and is set after the contact start time. Detection and recording are performed during the distance D.
  • the position of the distance D is determined by the fact that the mounting head 50 moves down the distance B after the suction nozzle 114 contacts the nozzle contact surface 208.
  • the recording is set before the position, and the recording ends before the descent of the mounting head 50 ends. Therefore, the maximum load (impact) is detected and the force to be recorded is recorded.
  • the steady state when the mounting head 50 has moved down by the distance B and the relative movement of the suction nozzle 114 and the nozzle holder 132 has been completed and the load has stabilized). It is not recorded until the load of. If the sliding resistance increases, the contact load when the suction nozzle 114 contacts the transmission plate 200 The contact load in the steady state is expected to be the same as or less than the normal condition, and if the maximum load is recorded, abnormally large contact The load can be detected.
  • the load applied by the suction nozzle 114 to the load cell 190 increases rapidly as shown in the graph of FIG. , Decreases and fluctuates in an oscillating manner, but eventually becomes almost constant.
  • the load overcoming the sliding resistance sharply increases, but decreases after the relative movement starts.
  • the mounting head 50 When the mounting head 50 is moved down by the distance B and the spring 124 is compressed by a predetermined amount due to the relative movement between the suction nozzle 114 and the nozzle holder 132, and reaches a steady state, the load is reduced by the weight of the suction nozzle 114 and the spring 124.
  • the size is determined by the biasing force.
  • the distance D is set to a size at which the suction nozzle 114 and the nozzle holder 132 start relative movement, the load suddenly increases, and the maximum load is detected and recorded.
  • the distances A and B are unique values set by design, but the distances C and D are arbitrarily set, for example, set by an operator using the input device 274. .
  • the load detection start point and the recording start timing are set to timings before the suction nozzle 114 starts contacting the load sensor 190 and the suction nozzle 114 contacts the nozzle contact surface 208 before the suction nozzle 114 comes into contact with the nozzle contact surface 208.
  • the load is detected and recorded, so that the maximum value of the load can be reliably detected and recorded.
  • the descent distance of the mounting head 50 when the suction nozzle 114 comes into contact with the nozzle contact surface 208 is not necessarily the set distance A. The contact may occur when the vehicle descends a short distance from A, or when the vehicle descends a long distance.
  • the distance C is set in consideration of this, and if the microphone-mouth computer 220 starts detecting and recording the load when the mounting head 50 is moved a shorter distance C than the distance A and falls, the contact of the suction nozzle 114 is confirmed. Even if there is a deviation in the descending distance of the mounting head 50 when contacting the surface 208, when the suction nozzle 114 contacts the nozzle contact surface 208, the load is detected and recorded, and the maximum load is It will be detected and recorded.
  • the detected load recorded in the RAM 226 of the microcomputer 220 is transmitted to the PC 240 by communication.
  • the PC 240 determines the quality of the suction nozzle 114 based on the load detection result. This determination is made by comparing the maximum load among the loads detected by the load detection device 180 and recorded by the microcomputer 220 with a set value (threshold, value). Even if the suction nozzle 114 is normal, when the suction nozzle 114 collides with the transmission plate 200, the load detected by the load detection device 180 increases rapidly, but when abnormal, the maximum load becomes abnormally large or small. By paying attention to this, the quality of the noise is judged by comparing with the set value.
  • the above set values are set for both cases where the load becomes abnormally large and cases where the load becomes abnormally small.
  • the set value FPT is, for example, from the maximum load FPA assumed when the load becomes abnormally large, to the maximum load of multiple load detections performed using a plurality of normal suction nozzles 114 from the maximum load FPA. Is set by multiplying the difference ⁇ FF (positive value) obtained by subtracting the average value FPNm of the nozzle by a preset ratio, and adding the resulting value to the average maximum load FPNm when the nozzle is normal. .
  • This ratio is set to any value between 0 and 1.
  • the set value FP is calculated in advance as the difference A FF (negative value) obtained by subtracting the average value FPN m from the maximum load FPA 'assumed when the load becomes abnormally small. It is set by multiplying the set ratio and adding the resulting value to the average maximum load FPNm. This ratio is set to any value between 0 and 1, and may be the same or different from the ratio when setting the FPT.
  • the load applied by the suction nozzle 114 to the load cell 190 is the sum of the weight of the suction nozzle 114, the urging force of the spring 124, and the force based on the sliding resistance. It is assumed that the weights of different types are the same.
  • the set values FPT and FPT r are set in advance and stored in the memory of the PC 240.
  • the suction nozzle 114 is normal, and the monitor 244 indicates that. Will be displayed. If the maximum detected load FPA is larger than the set value FPT or smaller than the set value FPT, the pressing force is abnormal, the suction nozzle 114 is determined to be defective, and the monitor 244 indicates that the suction nozzle 114 is abnormal. Displayed and warned. This abnormal warning The operator can replace the suction nozzle 114 or perform maintenance based on the condition, and the abnormal suction nozzle 114 may be used to mount the component 46, which may damage the component 46 and the printed wiring board 30.
  • suction load information such as the maximum load and whether the maximum load is abnormally large or small, or detection and determination results may be displayed.
  • the distance D for determining the load detection end point and the detected load recording time can be set arbitrarily, and the distance D is set so that the mounting head 50 reaches the descending end position and descends. Is set, the load applied by the suction nozzle 114 to the load cell 190 in the steady state is also recorded. This is because the load becomes stable when the mounting head 50 finishes descending, and the load at the end of descending may be regarded as a load in a steady state.
  • the contact of the suction nozzle 114 with the load cell 190 is notified from the microcomputer 220 to the mounting control computer 260, and the distance D is set when the mounting head 50 reaches the descending end position.
  • the mounting head 50 moves down the distance B from the contact, a signal indicating that the mounting head 50 has reached the lower end position is output from the mounting control computer 260 to the microcomputer 220, and based on the signal, The detection and recording of the load are terminated. Since the mounting head 50 can be moved down by exactly the distance B from the contact of the suction nozzle 114 with the load sensor 190, even if the suction surface 120 is worn, for example, the set load can be accurately obtained in a steady state. Can be The load may be detected for a further set time from the end of the descent of the mounting head 50, and the load in the steady state may be reliably acquired.
  • the pressing state in the steady state can also be confirmed. For example, it is possible to compare the load in the steady state with a set value (a set value for determining the quality of the suction nozzle 114 in the steady state) and determine whether a normal pressing force can be obtained in the steady state. It is possible to judge the quality of the suction nozzle 114 based on the judgment result or the judgment result of the maximum detected load, and when the suction nozzle 114 is defective, it is possible to estimate the cause. is there. For example, if the sliding resistance increases, the contact in the steady state may occur due to the insufficient descent distance of the mounting head 50.
  • the tactile load may be insufficient, and the increase in sliding resistance can be confirmed in addition to the abnormally large maximum load.
  • the maximum detected load is abnormal but the detected load in the steady state is normal, for example, it is possible to confirm the occurrence of an abnormal state such as an increase in pressing force due to an increase in sliding resistance, In the steady state, it can be estimated that there is an abnormal cause different from the case where the contact load is insufficient.
  • the maximum detection load is normal but the pressing force in the steady state is abnormal, for example, the lowering control of the mounting head 50 by the head elevating device 54 is abnormal, and the lowering distance is insufficient or excessive. It can be assumed that the cause of the abnormality is removed and the component 46 can be received and mounted normally.
  • the load detection device 180 may be left attached to the feeder support 38, or may be removed from the feeder support 38 and, for example, the suction nozzle 114 of another electronic circuit component mounting machine. It can also be used for load detection.
  • the detected load of the plurality of suction nozzles 114 can be recorded in the RAM 226 of the microcomputer 220.
  • the load is attached to an electronic circuit component mounting machine that holds the plurality of suction nozzles 114 and mounts the component 46. Can be detected.
  • the feeder 40 may be attached to the load detecting device mounting portion of the feeder support base 38 and the component 46 may be supplied.
  • the XY robot 52 and the head lifting / lowering device 54 constitute a mounting relative motion imparting device, and also serve as a load detecting relative motion imparting device.
  • the control unit 24 controls the XY robot 52 and the like to move the mounting head 50 when the detection execution condition is satisfied, and press the suction nozzle 114 against the load cell 190.
  • the part of the microcomputer 220 that allows the microcomputer 220 to convert the input signal from the load cell 190 into the load constitutes the non-mounting work load detection device control unit, and these are the non-mounting work load detection control. Part.
  • the RAM 226 of the microcomputer 220 constitutes a detected load recording unit, and the load detected by the load detecting device 180 of the microcomputer 220 is limited based on a signal input from the mounting control computer 260.
  • the part that records the load detected in the RAM 226 constitutes the detected load recording time limiter.
  • These constitute a load detection result recording unit.
  • the microcomputer 220 is provided in the device main body 182, and the load detection result recording unit is provided in the load detection device 180. In this embodiment, the detection and recording of the load are started and ended based on the signal input from the mounting control computer 260, and they are performed at the same time. It can be considered that the load detection device control unit also functions as the detection load recording timing restriction unit.
  • the lowering distance of the mounting head 50 of the mounting control computer 260 is acquired by counting the number of pulses of the encoder 272, and the part that detects the lowering of the distance C and the distance D of the mounting head 50 is a detection start time acquisition unit and a recording start time.
  • An acquisition unit, a detection end time acquisition unit, and a recording end time acquisition unit are configured. It can also be considered that a portion that receives a signal indicating a decrease in the set distance of the mounting head 50 from the mounting control computer 260 of the microcomputer 220 constitutes a detection start time acquisition unit and the like.
  • a portion for determining the quality of the suction nozzle 114 based on the detected load transmitted from the microcomputer 220 of the PC 240 constitutes a nozzle quality determination unit and a detection result analysis unit.
  • the portion where the abnormal nozzle is displayed on the monitor 244 constitutes a nozzle abnormality warning section and a load detection result display section.
  • the nozzle pass / fail determination section includes a maximum detected load dependent pass / fail determination section, a steady state load dependent pass / fail determination section, and a maximum detected load / steady state load dependent pass / fail determination section.
  • load detection may be performed a plurality of times for one suction nozzle 114, and determination of defective noise may be performed based on a plurality of load detection results. For example, an average value of the maximum detected loads in a plurality of load detections is determined, and the average contact load of the suction nozzle 114 is determined.
  • one suction nozzle is used for mounting the electronic circuit component, but a plurality of suction nozzles may be used.
  • a plurality of mounting heads 50 are provided on the Y-axis slide 64 along the Y-axis direction. At least one of the plurality of suction nozzles receives an electronic circuit component from the feeder 40 and mounts the electronic circuit component on the printed wiring board 30.
  • the load applied to the load cell 190 is detected for each of the plurality of suction nozzles, and if there is a defective nozzle, a warning is issued and appropriate processing such as replacement is performed.
  • the use of the head may be prohibited but not replaced, and the mounting operation may be started with the mounting head 50 holding the defective tip.
  • the PC 240 and the mounting control computer 260 can communicate with each other, and the result of the determination as to whether or not the nozzle is good and the nozzle use prohibition information are supplied to the mounting control computer 260. It will not be used.
  • a plurality of suction nozzles 114 are held, and if possible, the use-prohibited nozzles are skipped and are not used for mounting, and another good nozzle performs mounting of components in place of the use-prohibited nozzles.
  • the portion of the PC 240 that prohibits the use of the defective tip forms a nozzle use prohibition portion.
  • the present invention provides a method for picking up and mounting an electronic circuit component by moving a mounting head to an arbitrary position in a plane parallel to a mounting surface of a circuit board by a mounting head moving device of an XY robot type.
  • a plurality of mounting heads are turned around a common turning axis, and a component receiving device that is one of a plurality of stop positions is provided.
  • the present invention can be applied to an electronic circuit component mounting machine that stops at a position and a component mounting position and receives a component supply device force of a component and mounts the component on a circuit board.
  • This type of electronic circuit component mounting machine comprises: (a) a mounting machine body; and (b) at least one rotating body rotatably held on the mounting machine body around a substantially vertical axis of rotation; c) A mounting head held by each of the plurality of head holding portions provided on the at least one rotating body, each including a head main body and a nozzle holding body having at least one nozzle holding portion. And (d) rotating a rotating body to rotate a plurality of mounting heads around the rotation axis, and a component receiving position for receiving an electronic circuit component from a component supply device by a suction nozzle, and receiving the component. Rotator for moving the electronic circuit component to a component mounting position for mounting the electronic circuit component on the circuit board.
  • one rotating body holds all of the plurality of mounting heads, and the rotating bodies rotate the mounting heads around a vertical rotation axis.
  • a plurality of rotating bodies each hold one mounting head and can freely rotate around a vertical rotation axis, as described in JP-A-9-1237997. By doing so, the held mounting heads may be individually turned.
  • the load detection device is detachably attached to, for example, a feeder support base that constitutes a component supply device.
  • the feeder support is moved by the feeder support moving device, and the component supply units of the plurality of feeders mounted on the feeder support are sequentially moved to the component supply positions to supply the components.
  • the detector of the load detector is moved to the component supply position by the movement of the feeder support, and the suction nozzle of the mounting head moved to the component receiving position is brought into contact with the detector and pressed. Then, the load is detected, recorded, and used for determining the quality of the nozzle.
  • the load detection is performed, for example, at the time of non-mounting work, and the mounting head is lowered by a set distance at the time of load detection, as in the above-described embodiment.
  • the mounting head elevating device uses, for example, a rotating body rotating device and a drive source, includes a motion transmitting device including a cam and a cam follower, and raises and lowers the mounting head.
  • the descending distance of the mounting head corresponds to the rotation angle of the cam constituting the motion transmission device, and is converted into, for example, the number of pallets of an encoder that detects the rotation angle of the cam. Used for control such as termination.
  • the load detection device should be attached to the feeder support when detecting the load, and should be removed from the feeder support when the detection is completed and mounting work is started. This avoids an increase in the weight of the feeder support during component supply.
  • the impact acting on the feeder due to acceleration and deceleration when the feeder support starts and stops moving increases supply accuracy. Is avoided.
  • the suction nozzles are sequentially positioned at operation positions for receiving and mounting components, and are pressed against a detection unit of a load detection device. Then, the load is detected and recorded, and for example, pass / fail is determined. If there is a defective nozzle, for example, a warning is issued or the use of a defective nozzle is prohibited.
  • the electronic circuit component mounting machine mounts the electronic circuit component on the circuit board by a plurality of suction nozzles. The use-prohibited nozzles are held by the mounting head but are not used and are skipped. If the suction nozzle held by another mounting head can be replaced, the electronic components can be replaced.
  • Nozzle use prohibition information is supplied to the mounting control computer so that nozzle skipping, use of alternative nozzles, and nozzle use prohibition are performed.
  • a PC and a mounting control computer may be connected to supply nozzle use prohibition information, or an operator may input information into the mounting control computer.
  • replacement of the defective nozzle may be displayed on the display device, and the operator may be prepared to replace the nozzle. If the defective nozzle is replaced prior to the start of the mounting operation, the stop of the mounting machine due to the nozzle abnormality is avoided. If the mounting operation is started without replacing the defective nozzle with a non-defective one, the replacement nozzle will be prepared in advance according to the replacement indication before the stoppage of the mounting machine due to the abnormality of the nozzle. Before stopping the mounting machine due to an abnormality in the sliding surface between the nozzle holder and the suction nozzle, the replacement or maintenance of the suction nozzle can be prompted, and the nozzle can be replaced quickly.
  • the start and end of load detection and recording are not limited to being performed based on a signal input from the mounting control computer to the microcomputer, and the start and end timing of detection and recording on the load detection device side are determined. It may be acquired.
  • a head detection device that detects the mounting head is provided together with the load detection device.
  • the head detection device is configured by, for example, a transmission type photoelectric sensor which is a kind of a photoelectric sensor.For example, the suction surface of the suction nozzle reaches a position above a nozzle contact surface of the transmission plate by a predetermined distance. Sometimes worn Provided to detect the head. Alternatively, the suction nozzle may be detected by a nozzle detection device.
  • the detection signal is input to the microcomputer, and the load detection device starts detecting the load based on the detection signal, and records the detected load.
  • the time from the detection of the mounting head is measured by a timer, and when the set time has elapsed, the detection and recording of the load are terminated.
  • the set time can be set arbitrarily, for example, set to the length at which the maximum load is detected and recorded. With this configuration, the load detection time can be set and the recording time can be restricted without performing communication between the computer that controls the load detection device and the mounting control computer. In this case, based on the detection signals from the head detection device and the head detection device of the microcomputer, the force to determine whether the mounting head has lowered to the position where load detection and recording start is detected.
  • a recording start time acquisition unit, and a detection end time acquisition unit determines whether or not it is time to end load detection and recording based on the time measured by the timer and the timer of the microcomputer. This constitutes the recording end time acquisition unit.
  • the start and end of load detection and recording based on the timing obtained by the microcomputer constitute the load detector control unit and the detected load recording timing limit unit.
  • a signal indicating the sudden increase is input from the microcomputer of the load detection device to the mounting control computer.
  • the descending distance of the mounting head at the time is obtained by the number of encoders, and this descending distance may be used for the mounting operation. If the height of the nozzle contact surface of the load cell is the same as the height of the upper surface of the component held by the component supply device and the height of the mounting surface of the printed wiring board, the mounting head was acquired at the time of receiving and mounting the component.
  • communication is performed between the PC and the electronic circuit component mounting machine irrespective of the number of suction nozzles that can be mounted on the electronic circuit component mounting machine, and information is exchanged. The machine may be warned.
  • a computer that constitutes the control device may be configured such that the control device that controls the mounting relative motion imparting device of the electronic circuit component mounting machine determines the acceptability of suction noise based on the load detection result.
  • the RAM can be used as the detection load recording unit.
  • the control device for controlling the load detection device may determine whether the suction nozzle is good or not.
  • the vertical position of the suction surface with respect to the nozzle holder is constant even if the type of suction nozzle is different, and the mass of the suction nozzle is the same.
  • the urging device for urging the nozzles is the same, and the urging force for urging the electronic circuit components by the urging device is constant, but they are actually different in many cases. Control is performed. For example, when the load applied by the suction nozzle is detected, the distance from the rising end position of the mounting head to the position at which the suction surface comes into contact with the contact surface of the load cell, the descending distance of the mounting head after the contact is detected. Based on the applied load, a set value or the like for detecting whether the suction nozzle is good or bad is set according to the type of the suction nozzle, and load detection, good / bad judgment, and the like are performed.
  • the detection execution conditions for determining the load detection time of the suction sticking are set in advance in the electronic circuit component mounting machine, or may be set in advance.
  • the load is constantly detected and recorded based on the output signal of the load cell, and the contact of the suction nozzle with the load cell is detected due to the sudden increase in the load.
  • the load until the recording end condition is satisfied, for example, until the set time elapses, or until the load becomes constant may be left as a record and used for determining whether or not it is good.
  • the load may be constantly detected, and for example, the recording may be started by acquiring the recording start timing due to a sudden increase in the load, and may be terminated by acquiring the recording end timing after the lapse of a set time.
  • the load detection time may be different from the recording time.
  • the calorie and deceleration of the lowering of the mounting head when detecting the load applied by the suction nozzle and the relative movement distance between the suction nozzle and the nozzle holder are the same at the time of mounting and at the time of suction. Then it may be different.
  • the mounting head is lowered at the set acceleration and deceleration, the suction nozzle and the nozzle holder are moved relative to each other by the set distance, and the load applied by the suction nozzle to the load cell is detected. What is necessary is just to acquire the set value of the nozzle pass / fail judgment using the suction nozzle.
  • the present invention that can be claimed can also be applied to an electronic circuit component mounting machine in which a plurality of modularized electronic circuit component mounting units are arranged in series.
  • a modularized electronic circuit component mounting unit has not been disclosed yet, as described in Japanese Patent Application No. 2003-115216 filed by the present applicant, a component supply device and a circuit board holding device are respectively provided.
  • a device, a mounting head, and a mounting relative motion imparting device are provided.
  • Each of them mounts electronic circuit components on a circuit board, and arranges an arbitrary number of electronic circuit component mounting units in an arbitrary order.
  • An electronic circuit component mounting machine having a desired configuration can be obtained. It can be considered that one electronic component mounting unit constitutes an electronic component mounting machine.
  • the load detection is performed in each of the plurality of electronic circuit component mounting units.

Abstract

An electronic circuit component mounter in which pressing force of a suction nozzle against an electronic circuit component is detected accurately. A load detectors (180) and a feeder are selectively fixed to a feeder supporting base. The load detector (180) is provided with a load cell (190) and detects a load by lowering the suction nozzle (114) and pressing it against the load cell (190). When preset detection executing conditions are satisfied during non-mounting work, the suction nozzle (114) is moved periodically to the load detector (180) and the load is detected. The detected load is stored in a RAM of a microcomputer (220) and transmitted to a PC (240) where a decision is made whether the nozzle is acceptable or not. If the nozzle is defective, or for example, the load is abnormally large, the fact is displayed on a monitor (244) to warn a worker and urge the replacement of the defective nozzle, maintenance, etc. This avoids the production of defective circuit boards that can be caused by the defective nozzle.

Description

明 細 書  Specification
電子回路部品装着機  Electronic circuit component mounting machine
技術分野  Technical field
[0001] 本発明は、部品供給装置から吸着ノズノレにより電子回路部品を受け取り、回路基 板に装着する電子回路部品装着機に関するものであり、特に、吸着ノズルが電子回 路部品に加える荷重の検出に関するものである。  The present invention relates to an electronic circuit component mounting machine that receives an electronic circuit component from a component supply device by a suction nozzle and mounts the electronic circuit component on a circuit board. In particular, the present invention relates to detection of a load applied to the electronic circuit component by a suction nozzle. It is about.
背景技術  Background art
[0002] 電子回路部品装着機には、例えば、特許文献 1に記載されているように、吸着ノズ ルを保持した装着ヘッドがヘッド移動装置によって水平面内の任意の位置へ移動さ せられるとともにヘッド昇降装置によって昇降させられ、吸着ノズルにより部品供給装 置から電子回路部品を受け取り、回路基板に装着するものがある。電子回路部品は 、プリント配線板等の回路基板に装着されて電子回路を構成する部品である。装着 ヘッドはノズルホルダにより吸着ノズルを軸方向に相対移動可能に保持するものとさ れ、部品供給装置からの電子回路部品の受取り時には、吸着ノズルが電子回路部 品に接触した後の装着ヘッドの下降が、吸着ノズルのノズルホルダに対する相対移 動により吸収されるようにされている。また、電子回路部品の回路基板への装着時に も、電子回路部品が回路基板に接触した後の装着ヘッドの下降が同様に吸収される ようにされている。ノズノレホルダと吸着ノズルとの間にはばね部材が設けられ、吸着ノ ズノレをノズノレホルダから突出する向きに付勢するようにされるのが普通であり、ノズル ホルダがばね部材を弾性変形させつつ吸着ノズルに対して移動することにより、装着 ヘッドの余分な下降が許容されるとともに、吸着ノズノレが電子回路部品に接触する際 の衝撃および電子回路部品が回路基板に接触する際の衝撃が緩和され、かつ、吸 着ノズノレの電子回路部品への押付力が適正な大きさとなるようにされる。  [0002] In an electronic circuit component mounting machine, for example, as described in Patent Document 1, a mounting head holding a suction nozzle is moved to an arbitrary position in a horizontal plane by a head moving device, and the head is moved. There is a device that is moved up and down by a lifting device, receives an electronic circuit component from a component supply device by a suction nozzle, and mounts the electronic circuit component on a circuit board. The electronic circuit component is a component that is mounted on a circuit board such as a printed wiring board to form an electronic circuit. The mounting head holds the suction nozzle by the nozzle holder so as to be relatively movable in the axial direction. When receiving the electronic circuit component from the component supply device, the mounting head is moved after the suction nozzle contacts the electronic circuit component. The descent is absorbed by the relative movement of the suction nozzle with respect to the nozzle holder. Also, when the electronic circuit component is mounted on the circuit board, the lowering of the mounting head after the electronic circuit component comes into contact with the circuit board is similarly absorbed. Generally, a spring member is provided between the nozzle holder and the suction nozzle, and the suction nozzle is normally urged in a direction protruding from the nozzle holder. The nozzle holder elastically deforms the spring member while the suction nozzle is elastically deformed. , The mounting head is allowed to descend excessively, and the shock when the suction nozzle contacts the electronic circuit component and the shock when the electronic circuit component contacts the circuit board are reduced, and The pressing force of the suction nozzle against the electronic circuit component is set to an appropriate magnitude.
[0003] このように吸着ノズノレにより電子回路部品が吸着され、装着されるとき、吸着ノズル とノズノレホルダとの相対移動により、電子回路部品には、吸着ノズルの重量,ばね部 材の付勢力およびノズルホルダと吸着ノズルとの間の摺動抵抗に基づく力が加えら れる。この力が適切でないと、電子回路部品や吸着ノズルが損傷したり、電子回路部 品の回路基板への押付力が不足あるいは過大となって装着が適正に行われなくなつ たりする。そのため、特許文献 1に記載の電子回路部品装着機においては、装着へ ッドに荷重検出装置が設けられ、吸着ノズノレが電子回路部品を受け取る際に電子回 路部品に加える荷重を検出し、その荷重が適正な大きさとなるように装着ヘッドの下 降を制御するようにされている。吸着ノズノレが電子回路部品を回路基板に装着する 場合も同様である。 [0003] When the electronic circuit component is suctioned and attached by the suction nozzle in this way, the relative movement between the suction nozzle and the nozzle holder causes the weight of the suction nozzle, the urging force of the spring member, and the nozzle of the electronic circuit component to move. A force based on the sliding resistance between the holder and the suction nozzle is applied. If this force is not appropriate, electronic circuit components and suction nozzles may be damaged, Insufficient or excessive pressing force of the product on the circuit board prevents proper mounting. Therefore, in the electronic circuit component mounting machine described in Patent Document 1, a load detecting device is provided on the mounting head, and the suction nozzle detects a load applied to the electronic circuit component when receiving the electronic circuit component. The lowering and lowering of the mounting head is controlled so that the load becomes appropriate. The same is true when the suction nozzle mounts electronic circuit components on a circuit board.
特許文献 1 :特開平 5 - 191097号公報  Patent Document 1: JP-A-5-191097
発明の開示  Disclosure of the invention
[0004] し力 ながら、特許文献 1に記載の電子回路部品装着機においては、吸着ノズルの 電子回路部品への押付力を正確に検出することができないという問題がある。吸着ノ ズルの電子回路部品への押付力は、前述のように、吸着ノズルの重量と、ばね部材 の付勢力と、吸着ノズルとノズノレホルダとの摺動抵抗との和に等しいのである力 S、この 電子回路部品装着機にぉレ、ては、吸着ノズルとホルダとの間に配設されたばね部材 の付勢力(弾性力)が検出されることにより、吸着ノズルの電子回路部品への押付力 が取得されるようになっている。そのため、吸着ノズルの電子回路部品への押付力か ら、少なくとも吸着ノズルとノズノレホルダとの摺動抵抗 (場合によっては吸着ノズノレの 重量も)を差し引いた力しか検出することができない。上記摺動抵抗が一定とみなし 得るのであれば、この問題はそれほど重要ではないが、実際には、摺動面間への異 物の侵入,摺動面の傷つき等によって摺動抵抗が無視し得ない量増大することがあ る。その場合には、吸着ノズルの電子回路部品への押付力が過大となって、吸着ノ ズルゃ電子回路部品の損傷、あるいは装着位置精度の低下の原因となる。そこで、 本発明は、電子回路部品装着機において吸着ノズルの電子回路部品への押付力を 正確に検出し得るようにすることを課題として為されたものである。  [0004] However, the electronic circuit component mounting machine described in Patent Document 1 has a problem that the pressing force of the suction nozzle against the electronic circuit component cannot be accurately detected. As described above, the pressing force of the suction nozzle against the electronic circuit component is, as described above, a force S, which is equal to the sum of the weight of the suction nozzle, the urging force of the spring member, and the sliding resistance between the suction nozzle and the nozzle holder. By detecting the urging force (elastic force) of a spring member disposed between the suction nozzle and the holder, the pressing force of the suction nozzle against the electronic circuit component is detected. Is acquired. Therefore, only the force obtained by subtracting at least the sliding resistance between the suction nozzle and the nozzle holder (and, in some cases, the weight of the suction nozzle) can be detected from the pressing force of the suction nozzle against the electronic circuit components. If the above-mentioned sliding resistance can be regarded as constant, this problem is not so important. However, in practice, the sliding resistance is ignored due to the invasion of foreign matter between the sliding surfaces and the scratching of the sliding surfaces. The amount may not be obtained. In this case, the pressing force of the suction nozzle against the electronic circuit component becomes excessive, which may cause damage to the suction nozzle / the electronic circuit component or decrease the mounting position accuracy. Therefore, an object of the present invention is to make it possible to accurately detect the pressing force of the suction nozzle against the electronic circuit component in the electronic circuit component mounting machine.
[0005] 上記課題は、電子回路部品装着機を、 (0電子回路部品を供給する部品供給装置 と、(ii)回路基板を保持する回路基板保持装置と、 (iii)負圧により電子回路部品を吸 着して保持する吸着ノズルを軸方向に相対移動可能に保持するノズルホルダを備え 、前記部品供給装置から電子回路部品を受け取り、前記基板保持装置に保持され た回路基板に装着する装着ヘッドと、(iv)その装着ヘッドと前記基板保持装置と前記 部品供給装置とに電子回路部品の装着に必要な相対運動を付与する装着用相対 運動付与装置と、 (V)検出部を備えて前記装着ヘッドとは別に設けられ、前記吸着ノ ズノレが前記検出部に加える荷重を検出する荷重検出装置と、(vi)前記装着ヘッドと前 記荷重検出装置とに前記荷重の検出に必要な相対運動を付与し、前記吸着ノズノレ を前記検出部に押し付ける荷重検出用相対運動付与装置と、(vii)前記荷重検出装 置による荷重検出結果を利用する荷重検出結果利用装置とを含むものとすることに より解決される。 [0005] The above object is achieved by providing an electronic circuit component mounting machine with (0) a component supply device for supplying electronic circuit components, (ii) a circuit board holding device for holding a circuit board, and (iii) an electronic circuit component by negative pressure. A mounting head for receiving an electronic circuit component from the component supply device and mounting the suction nozzle on the circuit board held by the substrate holding device; (Iv) the mounting head, the substrate holding device, and the A mounting relative motion imparting device for imparting a relative motion necessary for mounting the electronic circuit component to the component supply device; and (V) a detecting unit provided separately from the mounting head, wherein the suction nozzle detects the suction noise. (Vi) a load detector that applies a relative motion required for detecting the load to the mounting head and the load detector and presses the suction nozzle against the detector. And (vii) a load detection result utilization device that uses a load detection result obtained by the load detection device.
吸着ノズノレが検出部に加える荷重を検出すれば、吸着ノズルが電子回路部品を受 け取り、装着する際に電子回路部品に加える荷重を正確に検出することができ、この 荷重検出結果の利用により、電子回路部品の受取りおよび装着が適切に行われるよ うにすることができる。  If the suction nozzle detects the load applied to the detection unit, the suction nozzle can accurately detect the load applied to the electronic circuit component when receiving and mounting the electronic circuit component, and by using this load detection result In addition, reception and mounting of electronic circuit components can be appropriately performed.
また、荷重検出装置が装着ヘッドとは別に設けられるため、装着ヘッドに設けられる 場合に比較して装着ヘッドを軽くすることができ、装着用相対運動付与装置により装 着ヘッドに運動が付与される場合、その運動の加,減速度を大きくすることができ、装 着能率を向上させることができる。さらに、装着ヘッドを荷重検出装置に設けるための スペースの確保等が不要であり、また、複数の装着ヘッドに荷重検出装置を共用す ることができ、容易にかつ安価に荷重を検出することができる。  Also, since the load detecting device is provided separately from the mounting head, the mounting head can be made lighter than when the mounting head is provided, and the mounting relative motion imparting device imparts motion to the mounting head. In this case, the acceleration and deceleration of the exercise can be increased, and the wearing efficiency can be improved. Further, it is not necessary to secure a space for mounting the mounting head on the load detecting device, and the load detecting device can be shared by a plurality of mounting heads, so that the load can be detected easily and inexpensively. it can.
さらに、荷重検出装置が装着ヘッドに設けられていれば、装着用相対運動付与装 置により装着ヘッドに運動が付与される際、運動の開始,停止時に荷重検出装置お よびそれからの信号取出回路に衝撃が作用し、故障につながる恐れがあるのに対し 、本発明に従う場合には衝撃が作用しないか小さくて済み、故障の発生が良好に回 避される。荷重検出装置が静止状態に保たれる場合には衝撃が作用せず、例えば 部品供給フィーダと共に移動させられる場合でも、装着ヘッドと共に移動させられる 場合よりは衝撃が小さくて済むのである。なお、荷重検出装置は装着ヘッドとは別に 設けられているため、荷重は吸着ノズノレによる電子回路部品の受取り毎および装着 毎には検出されず、それら装着作業とは別の時期に検出されるようにすることが望ま しい。吸着ノズルとノズノレホルダとの摺動抵抗が急変することは殆どないため、装着 作業時にいちいち荷重を検出して装着ヘッドの運動を制御しなくても、装着作業とは 別の時期に検出された荷重を利用して支障なく電子回路部品の装着を行うことがで きるのである。 Furthermore, if the load detecting device is provided on the mounting head, when the mounting relative motion imparting device applies a motion to the mounting head, the load detecting device and the signal extraction circuit therefrom when the motion starts and stops. While an impact may occur, which may lead to a failure, according to the present invention, the impact does not act or may be small, and the occurrence of a failure is satisfactorily avoided. When the load detecting device is kept stationary, no impact is exerted. For example, when the load detecting device is moved together with the component supply feeder, the impact is smaller than when the load detecting device is moved together with the mounting head. Since the load detection device is provided separately from the mounting head, the load is not detected each time electronic circuit components are received or mounted due to suction noise, but is detected at a different time from those mounting operations. It is desirable that Since the sliding resistance between the suction nozzle and the nozzle holder hardly changes suddenly, it is not necessary to detect the load during mounting work and control the movement of the mounting head. The electronic circuit components can be mounted without any trouble by using the load detected at another time.
[0007] 以下に、本願において特許請求が可能と認識されている発明(以下、「請求可能発 明」という場合がある。請求可能発明は、少なくとも、請求の範囲に記載された発明で ある「本発明」ないし「本願発明」を含むが、本願発明の下位概念発明や、本願発明 の上位概念あるいは別概念の発明を含むこともある。)の態様をレ、くつか例示し、そ れらについて説明する。各態様は請求項と同様に、項に区分し、各項に番号を付し、 必要に応じて他の項の番号を引用する形式で記載する。これは、あくまでも請求可 能発明の理解を容易にするためであり、請求可能発明を構成する構成要素の組み 合わせを、以下の各項に記載されたものに限定する趣旨ではなレ、。つまり、請求可 能発明は、各項に付随する記載,実施例の記載等を参酌して解釈されるべきであり 、その解釈に従う限りにおいて、各項の態様にさらに他の構成要素を付加した態様も 、また、各項の態様から構成要素を削除した態様も、請求可能発明の一態様となり得 るのである。  [0007] In the following, the inventions that are recognized as being claimable in the present application (hereinafter, may be referred to as "claimable inventions." The claimable inventions are at least the inventions described in the claims. The present invention includes the "invention" or "the invention of the present application, but may also include a subordinate invention of the present invention, a superordinate concept of the present invention, or an invention of another concept.) Will be described. As in the case of the claims, each aspect is divided into sections, each section is numbered, and if necessary, the form is cited in a form in which the numbers of other sections are cited. This is for the purpose of facilitating the understanding of the claimable invention, and is not intended to limit the combination of the constituent elements constituting the claimable invention to those described in the following items. In other words, the claimable invention should be interpreted in consideration of the description attached to each item, the description of the examples, and the like, and other components are added to the embodiments of each item as long as the interpretation is followed. The embodiments and the embodiments in which the constituent elements are deleted from the embodiments of the respective sections can also be one embodiment of the claimable invention.
[0008] なお、以下の各項において、 (1)項ないし (19)項がそれぞれ請求項 1ないし請求項 [0008] In the following items, items (1) to (19) correspond to claims 1 to
19に相当する。 Equivalent to 19.
[0009] (1)電子回路部品を供給する部品供給装置と、 (1) A component supply device for supplying electronic circuit components,
回路基板を保持する回路基板保持装置と、  A circuit board holding device for holding a circuit board,
負圧により電子回路部品を吸着して保持する吸着ノズノレを軸方向に相対移動可能 に保持するノズノレホルダを備え、前記部品供給装置から電子回路部品を受け取り、 前記基板保持装置に保持された回路基板に装着する装着ヘッドと、  A suction holder for holding the electronic circuit component by sucking and holding the electronic circuit component by the negative pressure so as to be relatively movable in the axial direction; receiving the electronic circuit component from the component supply device; and mounting the electronic component on the circuit board held by the board holding device. A mounting head to be mounted,
その装着ヘッドと前記基板保持装置と前記部品供給装置とに電子回路部品の装 着に必要な相対運動を付与する装着用相対運動付与装置と、  A mounting relative motion imparting device for imparting a relative motion required for mounting an electronic circuit component to the mounting head, the substrate holding device, and the component supply device;
検出部を備えて前記装着ヘッドとは別に設けられ、前記吸着ノズルが前記検出部 に加える荷重を検出する荷重検出装置と、  A load detecting device that is provided separately from the mounting head with a detecting unit and detects a load applied by the suction nozzle to the detecting unit;
前記装着ヘッドと前記荷重検出装置とに前記荷重の検出に必要な相対運動を付 与し、前記吸着ノズノレを前記検出部に押し付ける荷重検出用相対運動付与装置と、 前記荷重検出装置による荷重検出結果を利用する荷重検出結果利用装置と を含む電子回路部品装着機。 A relative motion imparting device for applying a relative motion required for detecting the load to the mounting head and the load detecting device, and pressing the suction nozzle against the detecting portion; a load detection result by the load detecting device; And a load detection result utilization device using Electronic circuit component mounting machine.
[0010] (2)前記荷重検出用相対運動付与装置を制御し、前記吸着ノズノレを前記検出部 に接触させて、その接触時に吸着ノズノレが検出部に加える荷重を荷重検出装置に 検出させる荷重検出制御部を含む(1)項に記載の電子回路部品装着機。  [0010] (2) The load detection relative motion imparting device is controlled to contact the suction nozzle with the detection unit, and the load detection device detects a load applied by the suction nozzle to the detection unit at the time of the contact. The electronic circuit component mounting machine according to item (1), including a control unit.
荷重検出制御部は、例えば、荷重検出用相対運動付与装置を制御する荷重検出 用相対運動付与装置制御部と、荷重検出装置を制御する荷重検出装置制御部とを 含むように構成される。これら制御部は異なる制御装置により構成されてもよぐ同じ 制御装置により構成されてもょレ、。  The load detection control unit is configured to include, for example, a load detection relative motion imparting device control unit that controls the load detection relative motion imparting device, and a load detection device control unit that controls the load detection device. These control units may be configured by different control devices or may be configured by the same control device.
荷重検出制御部による制御に基づいて、装着ヘッドと荷重検出装置とが相対移動 させられて荷重が検出される。  Based on the control by the load detection control unit, the mounting head and the load detection device are relatively moved to detect the load.
[0011] (3)前記荷重検出制御部が、当該電子回路部品装着機が前記電子回路部品の前 記回路基板への装着作業を行っていない時期に、前記荷重検出用相対運動付与 装置および前記荷重検出装置に前記荷重の検出を行わせる非装着作業時荷重検 出制御部を含む(1)項または (2)項に記載の電子回路部品装着機。  (3) The load detection control unit may be configured to perform the load detection relative movement imparting device and the load detection relative motion control unit when the electronic circuit component mounting machine is not performing the work of mounting the electronic circuit component on the circuit board. The electronic circuit component mounting machine according to the above mode (1) or (2), including a non-mounting work load detection control unit for causing the load detection device to detect the load.
非装着作業時荷重検出制御部は、 1ロットの回路基板の装着作業開始時,設定時 間以上機械停止後の作動開始時,設定稼動時間毎,設定数の部品装着毎,設定枚 数の基板装着毎等、予め定められた条件が満たされた場合に荷重検出装置に荷重 検出を行わせるものとすることができる。  The non-mounting work load detection control unit starts the mounting work of one lot of circuit boards, starts the operation after the machine stops for more than the set time, every set operation time, every set number of components, and the set number of boards. When a predetermined condition such as each mounting is satisfied, the load detection device can be made to perform load detection.
本項の電子回路部品装着機によれば、荷重が定期的に検出される。そのため、例 えば、電子回路部品装着機を電子回路部品の受取りおよび装着を適切に行い得る 状態に維持管理することが容易であり、また、電子回路部品の受取り毎および装着 毎に荷重を検出する場合に比較して、部品装着作業に要する時間が短くて済み、装 着作業の能率低下を回避しつつ、荷重を正確に検出し、その検出結果の利用により 電子回路部品の受取りおよび装着が適切に行われるようにすることができる。さらに、 メンテナンス工数が削減される効果が得られる。荷重が検出されないのであれば、異 常発生回避のために頻繁にメンテナンスを行うことが必要であり、メンテナンス回数が 増えるのに対し、吸着ノズルが加える荷重が定期的に検出されるのであれば、その 検出結果に基づレ、て荷重異常の発生を予測することができ、メンテナンス回数を少 なくすることができるのである。 According to the electronic circuit component mounting machine of this mode, the load is periodically detected. Therefore, for example, it is easy to maintain the electronic circuit component mounting machine in a state in which the electronic circuit component can be properly received and mounted, and the load is detected each time the electronic circuit component is received and mounted. Compared to the case, the time required for component mounting work is shorter, the load is detected accurately while avoiding the efficiency of the mounting work, and the receiving and mounting of electronic circuit components is appropriate by using the detection result. Can be done. Furthermore, the effect of reducing the number of maintenance steps can be obtained. If the load is not detected, frequent maintenance is necessary to avoid the occurrence of abnormalities, and the number of maintenance increases.If the load applied by the suction nozzle is detected periodically, Based on the detection results, it is possible to predict the occurrence of load abnormalities and reduce the number of maintenance operations. It can be eliminated.
[0012] (4)前記検出部による荷重の検出結果を記録する荷重検出結果記録部を含む(1) 項ないし(3)項のいずれかに記載の電子回路部品装着機。  (4) The electronic circuit component mounting machine according to any one of (1) to (3), further including a load detection result recording unit that records a load detection result by the detection unit.
荷重検出結果記録部は検出された荷重自体を記録する検出荷重記録部を含むも のとしたり、検出された荷重を統計的に処理した結果や、合否判定の結果等を記録 する処理後情報記録部を含むものとしたりすることができる。  The load detection result recording unit shall include a detected load recording unit that records the detected load itself, and a post-processing information record that records the result of statistically processing the detected load and the result of pass / fail judgment. Part.
荷重検出結果が記録されれば、結果の利用が容易である。例えば、荷重検出結果 を検出時とは別の時期に利用することができる。荷重を検出する毎に利用しなくても よいのであり、例えば、 1つの吸着ノズノレについて複数回、荷重を検出し、検出結果 の全部を記録し、平均値を求めたり、あるいは、装着ヘッドが複数設けられる場合や 装着ヘッドが複数の吸着ノズルを保持する場合、それら複数の吸着ノズルの各々に ついて荷重の検出をまとめて行った後に、検出結果を利用することができ、検出,利 用を効率良く行うことができる。検出時に荷重検出結果が利用される場合でも、検出 結果が記録部に記録されれば、後に更に利用することができる。  If the load detection result is recorded, the result can be easily used. For example, the load detection result can be used at a different time from the time of detection. It is not necessary to use this function every time a load is detected.For example, the load is detected multiple times for one suction nozzle, all the detection results are recorded, and the average value is calculated. If it is installed or the mounting head holds multiple suction nozzles, the load can be detected for each of the multiple suction nozzles at once, and the detection results can be used to improve the efficiency of detection and use. Can do well. Even when the load detection result is used at the time of detection, if the detection result is recorded in the recording unit, it can be further used later.
また、部品供給装置,回路基板保持装置,装着ヘッド,装着用相対運動付与装置 ,荷重検出装置,荷重検出用相対運動付与装置とは別に荷重検出結果利用装置を 設けることが容易である。荷重検出結果が記録されていれば、荷重検出結果利用装 置は荷重検出結果記録部から荷重検出結果を取得すればよぐ電子回路部品装着 機の他の構成要素との関連が少ないからである。  In addition, it is easy to provide a load detection result utilization device separately from the component supply device, the circuit board holding device, the mounting head, the mounting relative motion imparting device, the load detecting device, and the load detecting relative motion imparting device. This is because if the load detection result is recorded, the device that uses the load detection result only needs to acquire the load detection result from the load detection result recording unit and has little relation to other components of the electronic circuit component mounting machine. .
(5)前記荷重検出結果記録部が前記荷重検出装置に設けられている(4)項に記載 の電子回路部品装着機。  (5) The electronic circuit component mounting machine according to (4), wherein the load detection result recording unit is provided in the load detection device.
本項に記載の電子回路部品装着機によれば、例えば、荷重検出装置において荷 重の検出と記録とが行われることとなり、検出に対応して記録が容易に行われる。  According to the electronic circuit component mounting machine described in this section, for example, load detection and recording are performed by the load detection device, and recording is easily performed in response to the detection.
[0013] (6)前記荷重検出結果記録部が、前記吸着ノズルの前記荷重検出装置への 1回の 接触における時間の経過に伴う荷重の変化を記録する検出荷重記録部と、その検 出荷重記録部への検出荷重の記録開始時期と記録終了時期との少なくとも一方を 制限する検出荷重記録時期制限部とを含む(4)項または(5)項に記載の電子回路部 品装着機。 本項に記載の電子回路部品装着機によれば、検出荷重の全部を記録する場合に 比較して記録量が少なくて済み、検出荷重記録部を容量が小さぐ安価なものとする ことができ、あるいは荷重検出結果が記録される吸着ノズルの数を多くし、あるいは吸 着ノズル 1つあたりの検出回数を多くすることができる。 [0013] (6) The load detection result recording unit records a change in load over time in one contact of the suction nozzle with the load detection device, and a detected load. The electronic circuit component mounting machine according to the above mode (4) or (5), further comprising a detection load recording timing restriction section that restricts at least one of recording start timing and recording end timing of the detection load on the recording section. According to the electronic circuit component mounting machine described in this section, the recording amount can be reduced as compared with the case where the entire detected load is recorded, and the detected load recording section can be made inexpensive with a small capacity. Alternatively, the number of suction nozzles on which the load detection result is recorded can be increased, or the number of times of detection per suction nozzle can be increased.
(7)前記検出荷重記録時期制限部が、前記記録開始時期を、前記吸着ノズルの前 記検出部への接触開始時点より前の時期に設定し、前記記録終了時期を、前記接 触開始時点より後であって、前記装着ヘッドと前記検出部との荷重検出のための相 対運動の終了時点より前の時期に設定する(6)項に記載の電子回路部品装着機。 本項に記載の電子回路部品装着機によれば、少なくとも吸着ノズルが検出部への 接触を開始したときの荷重が記録される。荷重が最も大きくなる可能性の高い時期に 検出される荷重が記録されるのであり、過大な荷重を確実に記録することができる。  (7) The detection load recording timing restriction unit sets the recording start timing to a timing before the contact start timing of the suction nozzle to the detection unit, and sets the recording end timing to the contact start timing. (6) The electronic circuit component mounting machine according to the above mode (6), wherein the timing is set later and before the end of the relative movement for detecting the load between the mounting head and the detector. According to the electronic circuit component mounting machine described in this section, the load at least when the suction nozzle starts to contact the detection unit is recorded. Since the load detected at the time when the load is most likely to be the largest is recorded, an excessive load can be reliably recorded.
(8)前記荷重検出結果利用装置が、前記荷重検出装置による荷重検出結果を解 析する検出結果解析部であって、少なくとも、(a)検出荷重の最大値,最小値,前記 装着ヘッドと前記荷重検出装置との相対運動終了時における荷重等、予め設定され た荷重を求めることと、(b)装着ヘッドと荷重検出装置との相対運動中における荷重の 変化傾向を調べることと、(c)それらが表す吸着ノズノレの状態や特徴を取得することと の少なくとも 1つを行う(1)項ないし(7)項のいずれかに記載の電子回路部品装着機。 本項に記載の電子回路部品装着機によれば、例えば、吸着ノズノレが使用可能であ るカ 使用不可能であれば、その原因は何であるか等を調べることができる。  (8) The load detection result utilization device is a detection result analysis unit for analyzing a load detection result by the load detection device, and at least (a) a maximum value and a minimum value of the detected load, Determining a preset load, such as the load at the end of relative movement with the load detector, (b) examining the tendency of the load to change during relative movement between the mounting head and the load detector, and (c) The electronic circuit component mounting machine according to any one of the above modes (1) to (7), which performs at least one of obtaining a state and a characteristic of a suction nozzle represented by them. According to the electronic circuit component mounting machine described in this section, for example, if suction nozzles can be used, if the suction nozzles cannot be used, it is possible to investigate what is the cause.
(9)前記荷重検出結果利用装置が、前記荷重検出結果に基づいて前記吸着ノズ ルの異常を警告するノズル異常警告部を含む(1)項ないし(8)のいずれかに記載の 電子回路部品装着機。  (9) The electronic circuit component according to any one of (1) to (8), wherein the load detection result utilization device includes a nozzle abnormality warning unit that warns of an abnormality of the suction nozzle based on the load detection result. Mounting machine.
吸着ノズノレの異常が警告されれば、例えば、作業者は、異常警告ノズノレが現に装 着ヘッドに保持されているのであれば、正常な吸着ノズルと交換したり、あるいはメン テナンスを行う等、適宜の処理を行い、異常な吸着ノズルが異常なまま装着に使用さ れて不良な回路基板が生産されることを回避するようにすることができる。異常警告と 共に、あるいは異常警告の一種として吸着ノズノレの交換指示やメンテナンス指示が 為されてもよレ、。この場合、荷重検出結果利用装置は、ノズル交換指示部やメンテナ ンス指示部を含むこととなる。 If an alarm is detected on the suction nozzle, for example, the operator may replace the suction nozzle with a normal suction nozzle or perform maintenance if the error warning nozzle is actually held by the mounting head. By performing the above process, it is possible to prevent the abnormal suction nozzle from being used abnormally for mounting and producing a defective circuit board. An instruction to replace the suction nozzle or maintenance may be issued together with the abnormality warning or as a type of abnormality warning. In this case, the load detection result utilization device is used for the nozzle replacement It will include a sense instruction unit.
(10)前記荷重検出結果利用装置が、前記荷重検出結果に基づいて前記吸着ノズ ルの良否を判定するノズル良否判定部を有する(1)項ないし(9)項のいずれかに記 載の電子回路部品装着機。  (10) The electronic device according to any one of (1) to (9), wherein the load detection result utilization device includes a nozzle quality determination unit that determines the quality of the suction nozzle based on the load detection result. Circuit component mounting machine.
例えば、検出荷重を設定値と比較することにより、吸着ノズルが良品ノズノレであるか 不良ノズノレであるかが判定される。検出荷重が異常に大きければ、吸着ノズルが電 子回路部品に加える荷重が過大になり、電子回路部品や回路基板を損傷する恐れ があり、その吸着ノズノレは不良ノズルであると考えられる。逆に、検出荷重が異常に 小さくても、例えば、吸着ノズノレが電子回路部品に加える押付力が不足し、電子回路 部品の受取りや装着が良好に為されない恐れがあり、そのような吸着ノズルも不良ノ ズノレであると考えられる。いずれにしても吸着ノズノレの良否が判定されれば、吸着ノ ズノレが不良ノズルであるか否かがわかり、不良ノズルの使用による不良基板の生産 等を回避するようにすることができる。  For example, by comparing the detected load with a set value, it is determined whether the suction nozzle is a non-defective nozzle or a defective nozzle. If the detected load is abnormally large, the load applied to the electronic circuit components by the suction nozzle becomes excessive, which may damage the electronic circuit components and the circuit board, and the suction nozzle is considered to be a defective nozzle. Conversely, even if the detected load is abnormally small, for example, the suction force applied to the electronic circuit component by the suction nozzle may be insufficient, and the electronic circuit component may not be properly received or mounted. It is considered a bad noise. In any case, if the quality of the suction nozzle is determined, it can be determined whether the suction nozzle is a defective nozzle, and the production of a defective substrate due to the use of the defective nozzle can be avoided.
(11)前記荷重検出結果利用装置が、前記荷重検出結果に基づいて前記吸着ノズ ルの使用を禁止するノズル使用禁止部を含む(1)項ないし (10)項のいずれかに記載 の電子回路部品装着機。  (11) The electronic circuit according to any one of (1) to (10), wherein the load detection result utilization device includes a nozzle use prohibition unit that prohibits use of the suction nozzle based on the load detection result. Component mounting machine.
吸着ノズノレの使用禁止は、例えば、現に装着ヘッドに保持されている吸着ノズルに ついて為され、その吸着ノズノレが装着ヘッドに保持されたままであっても、以後、電 子回路部品の装着作業に使用されないようにされる。あるいは、荷重検出結果利用 時に装着ヘッドに保持されていない吸着ノズノレについて使用が禁止され、以後、装 着ヘッドに保持されて装着作業に使用されないようにされる。  The use of suction nozzles is prohibited, for example, for suction nozzles currently held by the mounting head. Even if the suction nozzles are still held by the mounting head, they are used for mounting electronic circuit parts. Will not be. Alternatively, the use of suction nozzles not held by the mounting head when the load detection result is used is prohibited, and thereafter, the suction head is held by the mounting head so as not to be used for mounting work.
ノズル使用禁止は、例えば、ノズノレ ID等、吸着ノズルを個々に特定することができ るデータに使用禁止データを対応付けて記憶させたり、表示装置に使用禁止ノズル として表示したりする等、種々の態様で行われる。  The nozzle use prohibition can be performed by various methods such as storing the use prohibition data in association with data that can individually specify the suction nozzles, such as a nozzle ID, and displaying the data as a use prohibition nozzle on a display device. Done in an embodiment.
(12)表示装置を備え、前記荷重検出結果利用装置が、前記荷重検出装置による 荷重検出結果を前記表示装置に表示させる荷重検出結果表示部を含む(1)項ない し (11)項のいずれかに記載の電子回路部品装着機。  (12) A display device, wherein the load detection result utilization device includes a load detection result display unit for displaying the load detection result by the load detection device on the display device (1) or (11). An electronic circuit component mounting machine as described in Crab.
荷重検出結果表示部は、検出された荷重自体である生荷重,生荷重を統計処理し た後の処理荷重,吸着ノズノレの異常警告,吸着ノズル良否判定結果,吸着ノズルの 使用禁止等を表示装置に表示させるものとすることができる。 The load detection result display section statistically processes raw load, raw load, which is the detected load itself. After that, the processing load, suction nozzle abnormal warning, suction nozzle good / bad judgment result, use prohibition of suction nozzle, etc. can be displayed on the display device.
荷重検出結果が表示されれば、作業者にわ力り易ぐ検出結果に対する対応が容 易となる。  If the load detection result is displayed, it becomes easy to respond to the detection result that makes it easy for the worker to sway.
(13)前記荷重検出結果利用装置が、前記装着用相対運動付与装置を制御する 制御装置とは別に設けられ、荷重検出装置から荷重検出結果を受取り可能な外部 装置に設けられている(1)項ないし (12)項のいずれかに記載の電子回路部品装着機 荷重検出装置からの荷重検出結果の受取りは、種々の態様で行うことができ、例え ば、通信ケーブルを用いた有線通信により行ってもよぐあるいは無線通信により行 つてもよい。  (13) The load detection result utilization device is provided separately from the control device that controls the mounting relative motion imparting device, and is provided in an external device capable of receiving the load detection result from the load detection device (1). Receiving the load detection result from the electronic circuit component mounting machine load detecting device described in any of paragraphs (12) to (12) can be performed in various modes, for example, by wire communication using a communication cable. It may be performed by radio communication or by wireless communication.
荷重検出結果利用装置は、装着用相対運動付与装置を制御する制御装置に設け てもよぐ荷重検出装置を制御する制御装置を設けるのであればそれに設けてもよい 。本項に記載の電子回路部品装着機におけるように、荷重検出結果利用装置を外 部装置に設ければ、例えば、電子回路部品装着機における電子回路部品の装着作 業と並行して荷重検出結果を利用したり、複数の電子回路部品装着機に共用とし、 荷重検出結果の利用に要するコストを低減させたりすることができる。  The load detection result utilization device may be provided in the control device that controls the mounting relative motion imparting device, and may be provided in the control device that controls the load detection device if provided. If the load detection result utilization device is provided in an external device as in the electronic circuit component mounting machine described in this section, for example, the load detection result utilization device is mounted in parallel with the electronic circuit component mounting operation in the electronic circuit component mounting machine. Or by sharing it with a plurality of electronic circuit component mounting machines to reduce the cost required to use the load detection results.
(14)前記装着用相対運動付与装置が前記荷重検出用相対運動付与装置を兼ね ている (1)項ないし (13)項のいずれかに記載の電子回路部品装着機。  (14) The electronic circuit component mounting machine according to any one of (1) to (13), wherein the mounting relative motion imparting device also functions as the load detecting relative motion imparting device.
本項に記載の電子回路部品装着機によれば、吸着ノズノレの荷重検出が行われる電 子回路部品装着機を簡易にかつ安価に構成することができる。 According to the electronic circuit component mounting machine described in this section, it is possible to easily and inexpensively configure the electronic circuit component mounting machine for detecting the load of the suction noise.
(15)前記荷重検出装置の検出部がロードセルを含む(1)項ないし (14)項のいずれ かに記載の電子回路部品装着機。  (15) The electronic circuit component mounting machine according to any one of (1) to (14), wherein the detection section of the load detection device includes a load cell.
(16)前記検出部が、互いに反対向きの 2つの面の一方が前記吸着ノズルの吸着 面より大きいノズル接触面であり、反対側の面が前記ロードセルの入力部とスポット状 に接触する接触部を備え、その接触部を中心に揺動可能である伝達体を含む (15)項 に記載の電子回路部品装着機。  (16) In the detecting unit, one of two surfaces opposite to each other is a nozzle contact surface that is larger than the suction surface of the suction nozzle, and the other surface is a contact unit that contacts the input unit of the load cell in a spot shape. The electronic circuit component mounting machine according to the above mode (15), further comprising: a transmission body that is capable of swinging around a contact portion thereof.
吸着面の形状は、円形に限らず、楕円形,矩形,正方形等、種々の形状が採用可 能である。ノズノレ接触面は、吸着面の形状,寸法にかかわらず、吸着面より大きいも のとされる。本項に記載の電子回路部品装着機によれば、ロードセルの入力部が小 さぐ吸着面が大きくてもロードセルに荷重をカ卩え、検出させることができ、吸着面の 大きさが異なる複数種類の吸着ノズノレに共通の荷重検出装置とすることができる。 また、伝達体はロードセルの入力部に揺動可能に接触させられており、例えば、吸 着面が摩耗し、吸着ノズルの軸線に対してやや傾斜した面となっていても、伝達体が 揺動し、吸着面の中心とほぼ同じ位置においてロードセルの入力部に力をカ卩えること ができる。 The shape of the suction surface is not limited to a circle, but various shapes such as ellipse, rectangle, square, etc. can be adopted. Noh. The nozzle contact surface is larger than the suction surface regardless of the shape and size of the suction surface. According to the electronic circuit component mounting machine described in this section, even if the input portion of the load cell is small and the suction surface is large, the load can be detected and detected by the load cell, and a plurality of types having different suction surface sizes can be obtained. Can be used as a common load detecting device. In addition, the transmitting body is swingably contacted with the input portion of the load cell. For example, even if the suction surface is worn and the surface is slightly inclined with respect to the axis of the suction nozzle, the transmitting body can swing. It can move and apply force to the input part of the load cell at almost the same position as the center of the suction surface.
(17)前記荷重検出装置が当該電子回路部品装着機に着脱可能に取り付けられて レ、る (1)項なレ、し (16)項のレ、ずれかに記載の電子回路部品装着機。  (17) The electronic circuit component mounting machine according to any one of (1) and (16), wherein the load detection device is detachably attached to the electronic circuit component mounting machine.
荷重検出装置が着脱可能に取り付けられているのであれば、例えば、同種の複数 の電子回路部品装着機、あるいは異種の電子回路部品装着機間において荷重検 出装置を共用することが可能である。荷重検出装置は、荷重検出時に電子回路部品 装着機に取り付けられていればよぐ非検出時には外し、別の電子回路部品装着機 において荷重の検出に使用することができるのであり、複数の電子回路部品装着機 の各々について荷重検出装置を設けることが不可欠でなくなり、荷重検出に要するコ ストを低減させることが可能である。  If the load detecting device is detachably mounted, for example, the load detecting device can be shared between a plurality of the same type of electronic circuit component mounting machines or different types of electronic circuit component mounting machines. If the load detector is attached to the electronic circuit component mounting machine at the time of load detection, it can be removed at the time of non-detection and can be used to detect the load at another electronic circuit component mounting machine. It is not essential to provide a load detection device for each component mounting machine, and the cost required for load detection can be reduced.
また、荷重検出装置は電子回路部品装着機に着脱可能に取り付けられればよぐ 電子回路部品装着機に固定的に設ける場合に比較して、取付け構成を簡単にする ことが可能であり、その点においてもコストを低減することが可能である。  In addition, the load detection device only needs to be detachably mounted on the electronic circuit component mounting machine, and the mounting configuration can be simplified as compared with the case where the load detection device is fixedly mounted on the electronic circuit component mounting machine. It is also possible to reduce costs.
さらに、荷重検出装置を取り外した後、その取付スペースを電子回路部品装着機の 別の構成要素の取付け等に使用したり、あるいは別の構成要素の取付スペースを荷 重検出装置の取付けに利用したりするようにすることができ、荷重検出装置を設ける ために専用のスペースを設けることが不可欠ではなぐ電子回路部品装着機のスぺ ースを有効に利用しつつ荷重検出装置を設けることができる。  Furthermore, after removing the load detecting device, the mounting space can be used for mounting other components of the electronic circuit component mounting machine, or the mounting space of another component can be used for mounting the load detecting device. It is not essential to provide a dedicated space for providing the load detecting device, and the load detecting device can be provided while effectively utilizing the space of the electronic circuit component mounting machine. .
このように荷重検出装置が電子回路部品装着機に着脱可能に取り付けられる場合 、前述のように、荷重検出結果記憶部が荷重検出装置に設けられることは特に有効 である。この場合、荷重検出装置が検出部および荷重検出結果記憶部を有し、複数 の電子回路部品装着機が検出部のみならず、荷重検出結果記憶部も共用すること ができるからである。 When the load detecting device is detachably attached to the electronic circuit component mounting machine as described above, it is particularly effective that the load detecting result storage section is provided in the load detecting device as described above. In this case, the load detection device has a detection unit and a load detection result storage unit. This is because the electronic circuit component mounting machine can share not only the detection unit but also the load detection result storage unit.
また、荷重検出結果利用装置が外部装置に設けられる態様と本項とを組み合わせ ることが有効である。例えば、荷重検出装置が電子回路部品装着機に着脱不能に固 定して設けられるのであれば、専用の荷重検出装置となり、装着用相対運動付与装 置を制御する制御装置に荷重検出結果利用装置を設け、利用することが簡単である が、着脱可能に設けられるのであれば、荷重検出装置が複数の電子回路部品装着 機に共用とされることがあり、その場合、荷重検出結果利用装置を外部装置に設けて 複数の電子回路部品装着機について共用し得るようにすることにより、荷重検出コス トおよび荷重検出結果利用コストの両低減効果を享受することができるからである。 さらに、荷重検出結果利用装置が外部装置に設けられる場合、外部装置の設置の 自由度が高くなる。荷重検出装置を電子回路部品装着機から取り外し、電子回路部 品装着機の構成に拘束されることなぐ外部装置に接続して荷重検出結果を供給す るようにすることができる力らである。  Further, it is effective to combine the aspect in which the load detection result utilization device is provided in an external device with this item. For example, if the load detection device is fixed to the electronic circuit component mounting machine so as to be non-detachable, it becomes a dedicated load detection device, and the control device that controls the mounting relative motion imparting device uses the load detection result utilization device. Although it is easy to provide and use a load detection device, if it is provided detachably, the load detection device may be shared by multiple electronic circuit component mounting machines. This is because, by providing the external device so that it can be shared by a plurality of electronic circuit component mounting machines, it is possible to enjoy the effect of reducing both the load detection cost and the load detection result utilization cost. Further, when the load detection result utilization device is provided in an external device, the degree of freedom in installing the external device increases. It is a force that can remove the load detection device from the electronic circuit component mounting machine and connect it to an external device that is not restricted by the configuration of the electronic circuit component mounting machine to supply the load detection result.
(18)前記荷重検出装置が部品供給装置に着脱可能に取り付けられることにより着 脱可能に取り付けられる (17)項に記載の電子回路部品装着機。  (18) The electronic circuit component mounting machine according to the above mode (17), wherein the load detection device is removably mounted on a component supply device so that the load detection device is removably mounted.
装着ヘッドは部品供給装置から電子回路部品を受け取るために、装着用相対運動 付与装置により、部品供給装置に対して相対移動させられる。したがって、荷重検出 装置が部品供給装置に取り付けられるのであれば、荷重検出装置は、装着ヘッドと 部品供給装置との相対移動領域内に位置することとなり、装着用相対運動付与装置 を利用して、装着ヘッドと荷重検出装置とに荷重の検出に必要な相対運動を付与す ることが容易である。  The mounting head is moved relative to the component supply device by the mounting relative motion imparting device to receive the electronic circuit component from the component supply device. Therefore, if the load detection device is mounted on the component supply device, the load detection device will be located within the relative movement area between the mounting head and the component supply device, and by using the mounting relative motion imparting device, It is easy to give the mounting head and the load detector a relative motion required for detecting the load.
また、例えば、装着作業とは別の時期に荷重が検出される場合、荷重検出時以外 には、荷重検出装置を部品供給装置から取り外すようにすれば、荷重検出装置が取 り付けられていない場合と同様に電子回路部品の供給を行うことができ、荷重検出装 置を取り付けることによる供給能率の低下等を生ずることなぐ荷重を検出することが できる。  Also, for example, when a load is detected at a different time from the mounting operation, the load detector is removed from the component supply device except when the load is detected, and the load detector is not attached. As in the case described above, the electronic circuit components can be supplied, and the load can be detected without causing a decrease in the supply efficiency or the like due to the attachment of the load detecting device.
さらに、電子回路部品装着機が有する既存の装置を利用して荷重検出装置を取り 付け、荷重検出コストを抑制することが容易である。 Furthermore, a load detection device is installed using the existing equipment of the electronic circuit component mounting machine. And it is easy to suppress the load detection cost.
[0019] (19)前記部品供給装置が複数の部品供給フィーダおよびフィーダ支持部材を含 み、前記荷重検出装置が前記複数の部品供給フィーダの少なくとも 1つと選択的に フィーダ支持部材に着脱可能である (18)項に記載の電子回路部品装着機。  (19) The component supply device includes a plurality of component supply feeders and a feeder support member, and the load detection device is selectively detachable from at least one of the plurality of component supply feeders to the feeder support member. The electronic circuit component mounting machine according to (18).
複数の部品供給フィーダはそれぞれフィーダ支持部材に着脱可能に取り付けられ るのであるが、荷重検出装置はそれら部品供給フィーダの少なくとも 1つと選択的に 着脱される。荷重検出装置は、複数の部品供給フィーダのうちの複数のものの代わり に装着可能とすることも、 1つの代わりに装着可能とすることもできる。また、複数の部 品供給フィーダのうちの特定のものとのみ選択的に着脱可能とすることも、複数の部 品供給フィーダのいずれとも選択的に着脱可能とすることもできる。  The plurality of component supply feeders are each detachably attached to the feeder support member, but the load detection device is selectively attached to and detached from at least one of the component supply feeders. The load detecting device can be mounted instead of a plurality of component supply feeders, or can be mounted instead of one of the component supply feeders. Further, it may be selectively detachable with only a specific one of the plurality of component supply feeders, or may be selectively detachable with any of the plurality of component supply feeders.
いずれにしても、部品供給フィーダの取付装置を利用して荷重検出装置をフィーダ 支持部材に取り付けることができる。フィーダ支持部材の既存の取付部およびその取 付部に部品供給フィーダを取り付けるための取付装置を利用して荷重検出装置を取 り付けることができるのであり、荷重検出装置を電子回路部品装着機に取り付けるた めの専用の取付装置の設置も、そのための費用もなしにすることができ、容易にかつ 安価に取り付けることができる。装着作業とは別の時期に荷重が検出される場合、装 着作業時に荷重検出装置がフィーダ支持部材から取り外されるのであれば、フィー ダ支持部材に荷重検出装置を取り付けるためのスペースを確保することも不可欠で はなくなる。荷重検出装置は荷重検出時に電子回路部品装着機に取り付けられてい ればよぐ装着機本体に専用の取付部を設けることは、スペース上もコスト上も無駄が 大きいのに対し、それら無駄を省きつつ荷重検出装置を設けることができるのである 。また、部品供給装置が部品供給フィーダおよびフィーダ支持部材を含む電子回路 部品装着機であれば、荷重検出装置を共用することができ、共用範囲が広ぐまた、 共用が容易である。  In any case, the load detection device can be attached to the feeder support member by using the attachment device of the component supply feeder. The load detecting device can be attached to the existing mounting portion of the feeder support member and the mounting device for mounting the component supply feeder to the mounting portion.The load detecting device can be attached to the electronic circuit component mounting machine. Installation of a dedicated mounting device for mounting can be omitted, and the mounting can be easily and inexpensively performed. If a load is detected at a different time from the mounting operation, and if the load detector is removed from the feeder support member during the mounting operation, secure space for attaching the load detector to the feeder support member. Is no longer essential. If the load detector is attached to the electronic circuit component mounting machine at the time of load detection, providing a dedicated mounting section on the mounting machine body is wasteful in terms of space and cost. In addition, a load detection device can be provided. Further, if the component supply device is an electronic circuit component mounting machine including a component supply feeder and a feeder support member, the load detection device can be shared, and the sharing range is widened and sharing is easy.
図面の簡単な説明  Brief Description of Drawings
[0020] [図 1]本請求可能発明の実施例である電子回路部品装着機を示す平面図である。  FIG. 1 is a plan view showing an electronic circuit component mounting machine according to an embodiment of the present invention.
[図 2]上記電子回路部品装着機の部品装着装置を示す正面図(一部断面)である。  FIG. 2 is a front view (partial cross section) showing a component mounting device of the electronic circuit component mounting machine.
[図 3]上記部品装着装置の装着ヘッドおよびその周辺を示す側面図(一部断面)であ る。 FIG. 3 is a side view (partial cross section) showing a mounting head of the component mounting apparatus and a periphery thereof. The
[図 4]上記部品装着装置の装着ヘッドのノズノレホルダおよび吸着ノズノレを示す側面 断面図である。  FIG. 4 is a side sectional view showing a nozzle holder and a suction nozzle of a mounting head of the component mounting apparatus.
[図 5]上記吸着ノズルが加える荷重を検出する荷重検出装置を示す側面図(一部断 面)である。  FIG. 5 is a side view (partially cut away) showing a load detection device that detects a load applied by the suction nozzle.
[図 6]上記荷重検出装置のロードセルおよび伝達板を示す側面図(一部断面)である  FIG. 6 is a side view (partial cross section) showing a load cell and a transmission plate of the load detection device.
[図 7]上記荷重検出装置と共に設けられたマイクロコンピュータを概略的に示すプロ ック図である。 FIG. 7 is a block diagram schematically showing a microcomputer provided with the load detection device.
[図 8]前記電子回路部品装着機を制御する制御装置を概略的に示すブロック図であ る。  FIG. 8 is a block diagram schematically showing a control device for controlling the electronic circuit component mounting machine.
[図 9]前記荷重検出装置により検出される吸着ノズノレの荷重と下降距離との関係およ び荷重検出,記録時期を示すグラフである。  FIG. 9 is a graph showing the relationship between the load of suction sticks detected by the load detection device and the descending distance, and the load detection and recording timing.
[図 10]前記荷重検出装置により検出された荷重に基づく吸着ノズルの良否の判定を 行うための設定値の設定を説明するグラフである。  FIG. 10 is a graph for explaining setting of set values for judging pass / fail of a suction nozzle based on a load detected by the load detecting device.
符号の説明  Explanation of symbols
[0021] 10 :装着機本体 14 :プリント配線板保持装置 16 :部品装着装置 18 :部品 供給装置 24 :制御装置 30 :プリント配線板 38 :フィーダ支持台 40 :テー プフィーダ 46 :電子回路部品 50 :装着ヘッド 52 :XYロボット 54 :ヘッド 昇降装置 114 :吸着ノズノレ 132 :ノズノレホルダ 180 :荷重検出装置 190 : ひずみゲージ式ロードセル 192 :入力子 200 :伝達板 208 :ノズル接触面 220:マイクロコンピュータ 240:パーソナルコンピュータ  [0021] 10: Mounting machine body 14: Printed wiring board holding device 16: Component mounting device 18: Component supply device 24: Control device 30: Printed wiring board 38: Feeder support base 40: Tape feeder 46: Electronic circuit component 50: Mounting head 52: XY robot 54: Head elevating device 114: Suction nozzle 132: Nozzle holder 180: Load detector 190: Strain gauge type load cell 192: Input device 200: Transmission plate 208: Nozzle contact surface 220: Microcomputer 240: Personal computer
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0022] 以下、本請求可能発明の実施例を図面に基づいて詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
図 1には、本請求可能発明の一実施例である電子回路部品装着機が示されている。 この電子回路部品装着機は、装着ヘッドがプリント配線板の表面に平行な平面内の 任意の位置へ移動させられて電子回路部品を部品供給装置から受け取り、プリント 配線板に装着するものであり、例えば、特許第 2824378号公報等において既に知 られており、簡単に説明する。 FIG. 1 shows an electronic circuit component mounting machine according to an embodiment of the present invention. In this electronic circuit component mounting machine, the mounting head is moved to an arbitrary position in a plane parallel to the surface of the printed wiring board, receives the electronic circuit component from the component supply device, and mounts the electronic circuit component on the printed wiring board. For example, as already known in Japanese Patent No. 2824378, etc. It is explained briefly.
[0023] 電子回路部品装着機は、図 1および図 2に示すように、装着機本体を構成するべッ ド 10,ベッド 10上に設けられた配線板搬送装置 12,プリント配線板保持装置 14,部 品装着装置 16,部品供給装置 18および配線板撮像システム 22,これら装置等を制 御する制御装置 24 (図 8参照)等を備えてレヽる。  As shown in FIG. 1 and FIG. 2, the electronic circuit component mounting machine includes a bed 10 constituting a mounting machine main body, a wiring board transport device 12 provided on the bed 10, and a printed wiring board holding device 14. A component mounting device 16, a component supply device 18, a wiring board imaging system 22, and a control device 24 (see FIG. 8) for controlling these devices are provided.
[0024] 本実施例において回路基板としてのプリント配線板 30は、配線板搬送装置 12によ り水平な姿勢で搬送され、図示を省略する停止装置によって予め定められた装着作 業位置において停止させられるとともに、プリント配線板保持装置 14により、装着面 が水平な姿勢で保持される。プリント配線板 30の搬送方向を X軸方向とし、水平面内 において X軸方向と直交する方向を Y軸方向とする。プリント配線板保持装置 14は プリント配線板支持装置およびクランプ装置(図示省略)を備え、位置を固定して設 けられている。  In this embodiment, the printed wiring board 30 as a circuit board is transported in a horizontal posture by the wiring board transport device 12, and is stopped at a predetermined mounting work position by a stop device (not shown). At the same time, the mounting surface is held by the printed wiring board holding device 14 in a horizontal posture. The transport direction of the printed wiring board 30 is defined as the X-axis direction, and the direction orthogonal to the X-axis direction in the horizontal plane is defined as the Y-axis direction. The printed wiring board holding device 14 includes a printed wiring board support device and a clamp device (not shown), and is provided in a fixed position.
[0025] 部品供給装置 18は、図 1および図 2に示すように、配線板搬送装置 12の一方の側 に位置を固定して静止して設けられている。部品供給装置 18は、特許第 2824378 号公報,特開平 10-112598号公報等において知られており、簡単に説明する。  As shown in FIGS. 1 and 2, the component supply device 18 is provided on one side of the wiring board transport device 12 at a fixed position and stationary. The component supply device 18 is known in Japanese Patent No. 2824378, Japanese Patent Application Laid-Open No. H10-112598, and will be described briefly.
[0026] 部品供給装置 18は、フィーダ支持部材としてのフィーダ支持台 38と、フィーダ支持 台 38上に搭載された部品供給具の一種である部品供給フィーダとしての複数のテ ープフィーダ(以後、フィーダと略称する) 40とを有する。複数のフィーダ 40はそれぞ れ取付部(図示省略)を備え、幅方向および前後方向において位置決めされるととも に浮上がりを防止された状態で、フィーダ支持台 38に設けられた複数のフィーダ取 付部(例えば、スロットを含む)に着脱可能に取り付けられる。フィーダ取付部には、フ ィーダ 40に設けられた取付部と共同してフィーダ 40をフィーダ支持台 38に固定する 取付装置が設けられている。これらフィーダ取付部等は、例えば、特開平 9—29550 号公報に記載のフィーダ取付部等と同様に構成されている。  [0026] The component supply device 18 includes a feeder support 38 as a feeder support member, and a plurality of tape feeders (hereinafter referred to as feeder support) as component supply feeders, which are a type of component supply tool mounted on the feeder support 38. Abbreviated). Each of the plurality of feeders 40 is provided with a mounting portion (not shown), is positioned in the width direction and the front-back direction, and is prevented from floating. It is detachably attached to an attachment portion (for example, including a slot). The feeder mounting portion is provided with a mounting device for fixing the feeder 40 to the feeder support base 38 in cooperation with the mounting portion provided on the feeder 40. These feeder mounting portions and the like are configured in the same manner as, for example, the feeder mounting portion and the like described in JP-A-9-29550.
[0027] フィーダ 40は、本実施例では、電子回路部品 46 (図 2参照。以後、部品 46と略称 する)をキヤリャテープ(図示省略)に保持させてテーピング電子回路部品とした状態 で供給するものとされている。テーピング電子回路部品は送り装置により送られ、部 品 46が順次部品供給部に位置決めされる。本実施例においては、複数のフィーダ 4 0はフィーダ支持台 38に、各部品供給部が X軸方向に平行な一直線上に位置する 状態で取り付けられている。 In the present embodiment, the feeder 40 supplies an electronic circuit component 46 (see FIG. 2; hereinafter, abbreviated as the component 46) to a taping electronic circuit component by holding it on a carrier tape (not shown). It has been. The taping electronic circuit components are sent by the feeding device, and the components 46 are sequentially positioned in the component supply unit. In this embodiment, a plurality of feeders 4 Numeral 0 is attached to the feeder support base 38 in a state where the component supply units are located on a straight line parallel to the X-axis direction.
[0028] 前記部品装着装置 16は、図 1および図 2に示すように、主に、装着ヘッド 50,装着 ヘッド 50をプリント配線板 30の装着面に平行な一平面である水平面内の任意の位 置へ移動させる装着ヘッド移動装置としての XYロボット 52,装着ヘッド 50を昇降さ せるヘッド昇降装置 54および装着ヘッド 50を軸線まわりに回転させるヘッド回転装 置 56等を備えている。 As shown in FIGS. 1 and 2, the component mounting device 16 mainly includes a mounting head 50 and an arbitrary mounting head 50 in an arbitrary horizontal plane which is a plane parallel to the mounting surface of the printed wiring board 30. An XY robot 52 as a mounting head moving device for moving to a position, a head elevating device 54 for raising and lowering the mounting head 50, and a head rotating device 56 for rotating the mounting head 50 about an axis are provided.
[0029] XYロボット 52は、図 1に示すように、移動部材としての X軸スライド 60, X軸スライド 移動装置 62,移動部材としての Y軸スライド 64, Y軸スライド移動装置 66を備えてい る。 X軸スライド移動装置 62は、 X軸スライド駆動用モータ 68,ボールねじ 70および ナット 71 (図 2参照)を備え、 X軸スライド 60を X軸方向に移動させ、 X軸スライド 60と 共に X軸移動装置 72を構成してレ、る。 Y軸スライド 64および Y軸スライド移動装置 66 は、 X軸スライド 60上に設けられている。 Y軸スライド移動装置 66は、 Y軸スライド駆 動用モータ 76,ボールねじ 78およびナット 80を備え、 Y軸スライド 64を Y軸方向に移 動させ、 Y軸スライド 64と共に Y軸移動装置 82を構成してレ、る。  As shown in FIG. 1, the XY robot 52 includes an X-axis slide 60 as a moving member, an X-axis slide moving device 62, a Y-axis slide 64 as a moving member, and a Y-axis slide moving device 66. . The X-axis slide moving device 62 includes an X-axis slide drive motor 68, a ball screw 70, and a nut 71 (see FIG. 2), and moves the X-axis slide 60 in the X-axis direction. The moving device 72 is configured. The Y-axis slide 64 and the Y-axis slide moving device 66 are provided on the X-axis slide 60. The Y-axis slide movement device 66 includes a Y-axis slide drive motor 76, a ball screw 78, and a nut 80, and moves the Y-axis slide 64 in the Y-axis direction to form a Y-axis movement device 82 together with the Y-axis slide 64. I'll do it.
[0030] 前記装着ヘッド 50,ヘッド昇降装置 54およびヘッド回転装置 56は、図 3に示すよう に、 Y軸スライド 64に設けられている。ヘッド昇降装置 54は、ナット 90,ナット 90に螺 合されたボールねじ 92,駆動源としてのヘッド昇降用モータ 94を備えており、ナット 9 0がギヤ列 96を介してヘッド昇降用モータ 94によって回転させられることにより、ボー ルねじ 92が昇降させられる。ヘッド回転装置 56は、スプライン部材 100,ボールねじ 92の下部に一体に設けられてスプライン部材 100に嵌合されたスプライン軸 102お よびヘッド回転用モータ 104 (図 7参照)を備えており、スプライン部材 100がギヤ列 1 06を介してヘッド回転用モータ 104によって回転させられることによりスプライン軸 10 2が回転させられる。  The mounting head 50, the head elevating device 54, and the head rotating device 56 are provided on a Y-axis slide 64, as shown in FIG. The head elevating device 54 includes a nut 90, a ball screw 92 screwed to the nut 90, and a head elevating motor 94 as a driving source. The nut 90 is driven by the head elevating motor 94 via a gear train 96. The ball screw 92 is raised and lowered by being rotated. The head rotation device 56 includes a spline shaft 102 and a head rotation motor 104 (see FIG. 7) which are provided integrally below the spline member 100 and the ball screw 92 and are fitted to the spline member 100. The spline shaft 102 is rotated by rotating the member 100 by the head rotation motor 104 via the gear train 106.
[0031] 図 4に示すように、スプライン軸 102の下端部にチャックアダプタ 110およびチャック 112により吸着ノズル 114が着脱可能に保持されている。吸着ノズル 114は、本体部 としてのノズル本体 116および吸着部を構成する吸着管 118を備え、部品 46を負圧 により吸着して保持する。吸着管 118の横断面形状は、本実施例においては円形を 成し、その先端面が吸着面 120を構成している。 As shown in FIG. 4, a suction nozzle 114 is detachably held at the lower end of the spline shaft 102 by a chuck adapter 110 and a chuck 112. The suction nozzle 114 includes a nozzle body 116 as a main body and a suction tube 118 forming a suction unit, and suctions and holds the component 46 by negative pressure. The cross-sectional shape of the adsorption tube 118 is circular in this embodiment. The leading end surface forms the suction surface 120.
[0032] チャックアダプタ 110は概して円筒状を成し、スプライン軸 102の下端部に着脱可 能に固定されている。チャック 112も概して円筒状を成し、チャックアダプタ 110の外 側に着脱可能に固定されている。吸着ノズル 114のノズノレ本体 116は円筒状を成し 、チャックアダプタ 110内に軸方向に相対移動可能に嵌合されるとともに、チャック 11 2によって相対回転不能かつ軸方向に相対移動可能に保持されている。吸着ノズノレ 114は、チャックアダプタ 110との間に配設された付勢装置の一種である弾性部材と しての圧縮コイルスプリング 124により、チャックアダプタ 110力、ら抜け出す向きに付 勢されており、ノズル本体 116の 1対の耳部 126にそれぞれ設けられ、互に同一平面 上に位置する 1対の傾斜面 128が、チャック 112に設けられた 1対のピン 130に係合 することにより、吸着ノズル 114はチャック 112によって軸方向に相対移動可能かつ 相対回転不能に保持されてレ、る。  The chuck adapter 110 has a generally cylindrical shape, and is detachably fixed to the lower end of the spline shaft 102. The chuck 112 also has a generally cylindrical shape, and is detachably fixed to the outside of the chuck adapter 110. The nozzle body 116 of the suction nozzle 114 has a cylindrical shape, is fitted into the chuck adapter 110 so as to be relatively movable in the axial direction, and is held by the chuck 112 so as to be relatively non-rotatable and relatively movable in the axial direction. I have. The suction nozzles 114 are urged by a compression coil spring 124 as an elastic member, which is a kind of an urging device, disposed between the chuck adapter 110 and the chuck adapter 110 in a direction in which the chuck adapter 110 is pulled out. A pair of inclined surfaces 128 provided on a pair of ears 126 of the nozzle body 116 and located on the same plane with each other engage with a pair of pins 130 provided on the chuck 112, thereby attracting. The nozzle 114 is held by the chuck 112 so as to be relatively movable in the axial direction and not to rotate relatively.
[0033] 本実施例においては、チャックアダプタ 110およびチャック 112がノズルホルダ 132 を構成し、スプライン軸 102の下端部と共に装着ヘッド 50を構成している。吸着ノズ ノレ 114はノズルホルダ 132に対して、スプリング 124を圧縮して軸方向に相対移動す ることが可能であり、この相対移動は、ノズノレ本体 116のチャックアダプタ 110への嵌 合により案内される。ノズル本体 116の外周面が被案内面 134を構成し、チャックァ ダプタ 110の内周面が案内面 136を構成している。装着ヘッド 50は、ヘッド昇降装 置 54のボールねじ 92が昇降させられることにより昇降させられ、ヘッド回転装置 56 のスプライン軸 102が回転させられることにより回転させられる。それにより吸着ノズル 114が昇降,回転させられる。  In the present embodiment, the chuck adapter 110 and the chuck 112 constitute a nozzle holder 132, and constitute a mounting head 50 together with the lower end of the spline shaft 102. The suction nozzles 114 can compress the springs 124 and relatively move in the axial direction with respect to the nozzle holder 132, and the relative movement is guided by the fitting of the nozzle body 116 to the chuck adapter 110. You. The outer peripheral surface of the nozzle body 116 constitutes the guided surface 134, and the inner peripheral surface of the chuck adapter 110 constitutes the guide surface 136. The mounting head 50 is raised and lowered by raising and lowering the ball screw 92 of the head lifting and lowering device 54, and is rotated by rotating the spline shaft 102 of the head rotating device 56. Thus, the suction nozzle 114 is moved up and down and rotated.
[0034] Y軸スライド 64にはまた、図 3に示すように、前記配線板撮像システム 22が設けら れている。配線板撮像システム 22は、配線板撮像装置 140 (図 8参照)および照明装 置(図示省略)を含み、 XYロボット 52により移動させられ、例えば、プリント配線板 30 の装着面上に設けられた基準マーク 142 (図 1参照)を撮像する。この撮像結果に基 づいて、プリント配線板 30の装着面上に設定された複数の部品装着点の各水平面 内における位置誤差が取得される。  [0034] The wiring board imaging system 22 is provided on the Y-axis slide 64 as shown in FIG. The wiring board imaging system 22 includes a wiring board imaging device 140 (see FIG. 8) and a lighting device (not shown), is moved by an XY robot 52, and is provided on a mounting surface of the printed wiring board 30, for example. Image fiducial mark 142 (see Fig. 1). Based on this imaging result, the position error in each horizontal plane of a plurality of component mounting points set on the mounting surface of the printed wiring board 30 is obtained.
[0035] また、 X軸スライド 60には、図 2に示すように、部品撮像システム 150が設けられて いる。部品撮像システム 150は、部品撮像装置 152,導光装置 154および照明装置 156を含み、吸着ノズル 114に保持された部品 46を撮像し、部品 46の正面像と投影 像とを選択的に取得するように構成されている。この撮像結果に基づいて、吸着ノズ ノレ 114による部品 46の保持位置誤差 (部品 46の被吸着箇所の X軸, Y軸方向にお ける位置誤差および回転位置誤差を含む)が取得される。 As shown in FIG. 2, a component imaging system 150 is provided on the X-axis slide 60. Yes. The component imaging system 150 includes a component imaging device 152, a light guide device 154, and a lighting device 156, captures an image of the component 46 held by the suction nozzle 114, and selectively acquires a front image and a projection image of the component 46. It is configured as follows. Based on this imaging result, the holding position error (including the position error and the rotational position error in the X-axis and Y-axis directions of the suctioned position of the component 46) by the suction nozzle 114 is acquired by the suction nozzle 114.
[0036] 前記部品供給装置 18のフィーダ支持台 38には、図 1に示すように、荷重検出装置  [0036] As shown in Fig. 1, a load detecting device is provided on the feeder support 38 of the component supply device 18.
180を着脱可能に取り付けることができる。荷重検出装置 180は、装着ヘッド 50とは 別に設けられるのである。荷重検出装置 180の装置本体 182は、本実施例において は前記フィーダ 40のフィーダ本体と同様に構成されており、概して細長い板状を成し 、図 5に示すように、下部にフィーダ支持台 38のフィーダ取付部に取り付けるための 取付部 184が設けられている。取付部 184はフィーダ本体に設けられた取付部と同 様に構成されている。荷重検出装置 180は、フィーダ支持台 38上に設けられたフィ 一ダ取付部のいずれにでも搭載可能であり、フィーダ 40と選択的にフィーダ支持台 3 8に着脱可能であり、フィーダ支持台 38に設けられた取付装置を用いてフィーダ支 持台 38に取り付けられ、それによりベッド 10に着脱可能に取り付けられる。本実施例 では、荷重検出装置 180の取付位置は、フィーダ支持台 38の X軸方向における一 方の端とされ、後述する吸着ノズル 114が加える荷重の検出時にフィーダ支持台 38 に取り付けられる。取付部 184の構成は、例えば、特許第 3397900号公報に記載さ れているように既に良く知られており、説明を省略する。  180 can be attached detachably. The load detecting device 180 is provided separately from the mounting head 50. In the present embodiment, the device main body 182 of the load detecting device 180 is configured similarly to the feeder main body of the feeder 40, and has a generally elongated plate shape. As shown in FIG. A mounting portion 184 for mounting to the feeder mounting portion is provided. The mounting portion 184 is configured similarly to the mounting portion provided on the feeder body. The load detection device 180 can be mounted on any of the feeder mounting portions provided on the feeder support 38, and can be selectively attached to and detached from the feeder support 38 with the feeder 40. It is attached to the feeder support 38 by using the attachment device provided in the, so that it is detachably attached to the bed 10. In this embodiment, the mounting position of the load detecting device 180 is set at one end in the X-axis direction of the feeder support base 38, and is mounted on the feeder support base 38 when detecting a load applied by a suction nozzle 114 described later. The configuration of the mounting portion 184 is already well known, for example, as described in Japanese Patent No. 3397900, and description thereof is omitted.
[0037] 装置本体 182の前部には、ひずみゲージ式ロードセル(以後、ロードセルと略称す る) 190が設けられ、検出部を構成している。ロードセル 190の入力部を構成する入 カ子 192は、図 6に示すように、その先端部の外周面が部分球面状をなし、上方に 突状とされており、ロードセル 190のケーシング 194から上方へ突出させられ、荷重 が加えられるようにされている。入力子 192は、ケーシング 194内に収容された受感 部材としての受感部柱(図示省略)と一体的に設けられている。受感部柱は弾性体製 とされ、複数のストレンゲージが貼り付けられており、入力子 192に荷重が加えられれ ば受感部柱が圧縮され、ストレンゲージの歪がブリッジ回路により電気信号に変換さ れて出力される。 [0038] 上記入力子 192には、伝達体としての伝達板 200が接触させられている。伝達板 2 00は、本実施例においては概して円板状を成し、その中央部には外周面が部分球 面状をなす突部 202が設けられるとともに、図 6に示すように、その突部 202の突出 端に開口して設けられた凹部 204においてロードセル 190の入力子 192に嵌合され ている。凹部 204の底面は入力子 192に接触させられている力 突部 202はケーシ ング 194から離間させられており、伝達板 200は入力子 192に揺動可能に接触させ られている。伝達板 200の板面に平行な方向の移動は、凹部 204が入力子 192に係 合することにより規制される。 [0037] A strain gauge type load cell (hereinafter abbreviated as load cell) 190 is provided at the front of the apparatus main body 182, and constitutes a detection unit. As shown in FIG. 6, the input part 192 constituting the input part of the load cell 190 has a partially spherical outer peripheral surface at its tip end and is formed to protrude upward. And a load is applied. The input element 192 is provided integrally with a sensing column (not shown) as a sensing member housed in the casing 194. The sensing column is made of an elastic body, and a plurality of strain gauges are attached.When a load is applied to the input 192, the sensing column is compressed, and the strain of the strain gauge is converted into an electric signal by a bridge circuit. It is converted and output. [0038] A transmission plate 200 as a transmission body is brought into contact with the input element 192. In the present embodiment, the transmission plate 200 has a generally disk shape, and is provided with a projection 202 having a partially spherical outer peripheral surface at the center thereof, and as shown in FIG. A recess 204 provided at the projecting end of the portion 202 is fitted to the input terminal 192 of the load cell 190. The bottom surface of the concave portion 204 is in contact with the input element 192, the force projection 202 is separated from the casing 194, and the transmission plate 200 is swingably contacted with the input element 192. Movement of the transmission plate 200 in a direction parallel to the plate surface is restricted by the engagement of the recess 204 with the input element 192.
[0039] 伝達板 200の直径は、ロードセル 190によって荷重が検出される全部の種類の吸 着ノズル 114の吸着面 120の外径より大きくされており、伝達板 200の上面がノズル 接触面 208を構成している。なお、符号 210は規制部材であり、伝達板 200の上方 に延び出す規制部 212を備えており、複数設けられ、伝達板 200の揺動限度を規定 する。  [0039] The diameter of the transmission plate 200 is larger than the outer diameter of the suction surface 120 of all types of suction nozzles 114 whose load is detected by the load cell 190, and the upper surface of the transmission plate 200 is Make up. Reference numeral 210 denotes a regulating member, which is provided with a regulating portion 212 extending above the transmission plate 200, and is provided in plurality to regulate the swing limit of the transmission plate 200.
[0040] 荷重検出装置 180の装置本体 182の後部には、図 5に示すように、マイクロコンビ ユータ 220が設けられている。マイクロコンピュータ 220は、図 7に示すように、 CPU2 22, ROM224, RAM226およびそれらを接続するバスを含む。バスに接続された 入出力インタフェース 230には前記ロードセル 190が接続され、ロードセノレ 190にカロ えられた荷重の大きさに対応する電気信号が入力される。マイクロコンピュータ 220 では、この電気信号を取り込んで荷重に換算する。本実施例では、マイクロコンピュ ータ 220のこの換算を行う部分がロードセル 190と共に荷重検出装置 180を構成し ている。マイクロコンピュータ 220は、荷重検出装置 180を制御する制御装置も構成 する。  [0040] At the rear of the device main body 182 of the load detecting device 180, as shown in Fig. 5, a microcom- puter 220 is provided. As shown in FIG. 7, the microcomputer 220 includes a CPU 22, a ROM 224, a RAM 226 and a bus connecting them. The load cell 190 is connected to the input / output interface 230 connected to the bus, and an electric signal corresponding to the magnitude of the load applied to the load sensor 190 is input. The microcomputer 220 takes in the electric signal and converts it into a load. In this embodiment, the part of the microcomputer 220 that performs this conversion constitutes a load detecting device 180 together with the load cell 190. The microcomputer 220 also constitutes a control device for controlling the load detection device 180.
[0041] 入出力インタフェース 230にはまた、外部装置としてのパーソナルコンピュータ(以 後、 PCと略称する) 240が通信ケーブル 242 (図 5参照)によって接続される。通信ケ 一ブル 242は通信手段の一種である通信回線を構成しており、例えば、データ伝送 用の標準インタフェースの一種であって、直列データ伝送用の標準インタフェースと しての RS—232Cケーブルにより構成されており、 USB—RS232C変換機器 243 (図 5参照)を介して PC240に接続される。接続状態においては、マイクロコンピュータ 2 20と PC240との間においては通信によりデータ伝送が行われ、 PC240は荷重検出 結果を受取り可能である。 PC240は前記制御装置 24とは別に設けられている。 PC2 40は、図 5に示すように、表示装置としてのモニタ 244および入力装置としてのキー ボード 246を備えており、モニタ 244を制御回路(図示省略)を介して制御する。 PC2 40は、部品装着装置 16等、電子回路部品装着機の主要部の外部に設けられた外 部コンピュータである。荷重検出装置 180は外部コンピュータに接続されるのであり、 PC240において荷重検出結果に基づくノズノレ良否判定および外部表示装置である モニタ 244への荷重検出結果の表示等が行われる。 A personal computer (hereinafter abbreviated as “PC”) 240 as an external device is connected to the input / output interface 230 via a communication cable 242 (see FIG. 5). The communication cable 242 forms a communication line which is a kind of communication means. For example, the communication cable 242 is a kind of a standard interface for data transmission, and is provided by an RS-232C cable as a standard interface for serial data transmission. It is connected to PC240 via USB-RS232C converter 243 (see Fig. 5). In the connected state, the microcomputer 2 Data transmission is performed by communication between the PC 20 and the PC 240, and the PC 240 can receive the load detection result. The PC 240 is provided separately from the control device 24. As shown in FIG. 5, the PC 240 includes a monitor 244 as a display device and a keyboard 246 as an input device, and controls the monitor 244 via a control circuit (not shown). The PC 240 is an external computer provided outside the main part of the electronic circuit component mounting machine such as the component mounting device 16. The load detection device 180 is connected to an external computer, and the PC 240 performs a noise determination based on the load detection result and displays the load detection result on a monitor 244 serving as an external display device.
[0042] 本電子回路部品装着機を制御する前記制御装置 24は、図 8に示すように、 CPU2 50, ROM252, RAM254およびそれらを接続するバスを有するコンピュータ 260 ( 以後、装着制御コンピュータ 260と称する)を主体とするものである。バスには入出力 インタフェース 262が接続されており、配線板撮像システム 22の配線板撮像装置 14 0および部品撮像システム 150の部品撮像装置 152の各撮像により得られた画像デ ータを処理する画像処理コンピュータ 268, 270,配線板撮像装置 140,部品撮像 装置 152,エンコーダ 272等の各種センサ,入力装置 274等が接続されている。荷 重検出装置 180がフィーダ支持台 38に取り付けられたときには、マイクロコンピュー タ 220が装着制御コンピュータ 260に接続される。入力装置 274は、例えば、キーボ ードにより構成される。マイクロコンピュータ 220と装着制御コンピュータ 260とは信号 線によって接続される。 As shown in FIG. 8, the control device 24 for controlling the electronic circuit component mounting machine includes a CPU 260, a ROM 252, a RAM 254, and a computer 260 having a bus connecting them (hereinafter referred to as a mounting control computer 260). ). An input / output interface 262 is connected to the bus, and an image for processing image data obtained by each imaging of the wiring board imaging device 140 of the wiring board imaging system 22 and the component imaging device 152 of the component imaging system 150. Various sensors such as a processing computer 268, 270, a wiring board imaging device 140, a component imaging device 152, an encoder 272, and an input device 274 are connected. When the load detecting device 180 is mounted on the feeder support base 38, the microcomputer 220 is connected to the mounting control computer 260. The input device 274 is composed of, for example, a keyboard. The microcomputer 220 and the mounting control computer 260 are connected by a signal line.
[0043] 入出力インタフェース 262にはまた、駆動回路 276を介して配線板搬送装置 12等 の駆動源を構成する各種ァクチユエータ等が接続されている。これら装置 12等にお いて駆動源を構成するモータはァクチユエータの一種であり、本実施例においては、 電動モータの一種である電動回転モータであって、回転角度の精度の良い制御が 可能なサーボモータにより構成されているものが多ぐ装着ヘッド 50等、被駆動部材 をモータの駆動に基づいて任意の位置へ移動させる。サーボモータに代えてステツ プモータを用いてもよい。これらモータの回転角度は、回転角度検出装置たるェンコ ーダにより検出され、その検出結果に基づいてモータが制御される。図 8には、それ らエンコーダのうちの 1つであり、ヘッド昇降用モータ 94の回転角度を検出するェン コーダ 272が代表的に示されている。エンコーダは、モータ等、動力駆動源により駆 動される部材の作動量ないし作動位置を検出する作動量検出装置ないし作動位置 検出装置の一種である。また、 ROM254および RAM256には、本電子回路部品装 着機の基本動作プログラム,作業対象となるプリント配線板 30に応じた部品装着作 業のプログラム等、種々のプログラムおよびデータ等が記憶されている。 The input / output interface 262 is also connected via a drive circuit 276 to various actuators and the like constituting a drive source of the wiring board transport device 12 and the like. In these devices 12, etc., the motor constituting the drive source is a type of actuator, and in this embodiment, it is an electric rotary motor which is a type of electric motor, and a servo capable of controlling the rotation angle with high accuracy. A driven member, such as the mounting head 50, which is often composed of a motor, is moved to an arbitrary position based on the driving of the motor. A step motor may be used instead of the servo motor. The rotation angles of these motors are detected by an encoder serving as a rotation angle detection device, and the motors are controlled based on the detection results. FIG. 8 shows one of these encoders, which detects the rotation angle of the head elevating motor 94. Coda 272 is representatively shown. An encoder is a kind of an operation amount detection device or an operation position detection device that detects an operation amount or an operation position of a member driven by a power drive source such as a motor. The ROM 254 and the RAM 256 store various programs and data, such as a basic operation program of the electronic circuit component mounting machine, a component mounting work program corresponding to the printed wiring board 30 to be worked, and the like. .
[0044] 次に作動を説明する。部品 46をプリント配線板 30に装着する装着作業は、前記特 許第 2824378号公報等に記載されているため、全体の説明は簡略にし、本請求可 能発明に関連の深レ、部分を詳細に説明する。  Next, the operation will be described. The mounting operation of mounting the component 46 on the printed wiring board 30 is described in the above-mentioned Patent No. 2824378 or the like, so that the overall description is simplified, and the details and parts related to the present invention which can be claimed are detailed. Will be described.
[0045] 装着作業時には、装着ヘッド 50は XYロボット 52により部品供給装置 18へ移動さ せられ、複数のフィーダ 40のうちの 1つの部品供給部から部品 46を受け取る。この際 、装着ヘッド 50はヘッド昇降装置 54により下降させられるが、吸着ノズル 114の吸着 管 118が吸着面 120において部品 46に接触した後も更に小距離下降させられ、吸 着ノズル 114が確実に部品 46を吸着するようにされる。この装着ヘッド 50の余分な 下降はスプリング 124の圧縮により許容され、ノズルホルダ 132力及着ノズノレ 114に 対して下降させられるとともに、吸着ノズル 114が部品 46に衝突する際の衝撃が緩 和され、かつ、吸着ノズル 114の部品 46への押付力が適正な大きさとなるようにされ る。  During the mounting operation, the mounting head 50 is moved to the component supply device 18 by the XY robot 52, and receives the component 46 from one of the plurality of feeders 40. At this time, the mounting head 50 is lowered by the head lifting / lowering device 54, but is further lowered a further small distance after the suction pipe 118 of the suction nozzle 114 comes into contact with the component 46 on the suction surface 120, so that the suction nozzle 114 is securely moved. The part 46 is sucked. The excessive lowering of the mounting head 50 is allowed by the compression of the spring 124, and is lowered with respect to the force of the nozzle holder 132 and the mounting nozzle 114, and the shock when the suction nozzle 114 collides with the component 46 is reduced. In addition, the pressing force of the suction nozzle 114 against the component 46 is set to an appropriate magnitude.
[0046] そのため、部品 46には、吸着ノズノレ 114の重量,スプリング 124の付勢力およびノ ズノレホルダ 132と吸着ノズル 114との間の摺動抵抗に基づく力が加えられる。部品 4 6の自重は極く小さぐ無視することとする。吸着ノズル 114が部品 46に接触した後の 装着ヘッド 50の下降距離は、吸着ノズル 114が部品 46を吸着する際に部品 46を押 す押付力の大きさに応じて設定される。また、下降速度および加,減速度は、装着へ ッド 50が滑らかに下降を開始し、停止する大きさに設定されている。そして、装着へッ ド 50の下降と共に吸着ノズル 114に負圧が供給され、吸着ノズル 114が部品 46に接 触し、負圧により吸着して保持した後、装着ヘッド 50が上昇させられて部品 46がフィ ーダ 40から取り出される。  For this reason, a force is applied to the component 46 based on the weight of the suction nozzle 114, the urging force of the spring 124, and the sliding resistance between the nozzle holder 132 and the suction nozzle 114. The weight of part 46 is so small that it is ignored. The descending distance of the mounting head 50 after the suction nozzle 114 comes into contact with the component 46 is set according to the magnitude of the pressing force that presses the component 46 when the suction nozzle 114 suctions the component 46. Further, the descending speed and the acceleration / deceleration are set to such a value that the mounting head 50 smoothly starts descending and stops. Then, a negative pressure is supplied to the suction nozzle 114 with the lowering of the mounting head 50, and the suction nozzle 114 comes into contact with the component 46 and sucks and holds the component 46 by the negative pressure. 46 is removed from feeder 40.
[0047] フィーダ 40力も部品 46を受け取った装着ヘッド 50は XYロボット 52によりプリント配 線板 30へ移動させられ、所定の部品装着点に装着する。この際、基準マーク 142の 撮像に基づいて得られた部品装着点の位置誤差,部品撮像装置 152による部品 46 の撮像に基づいて得られた吸着ノズル 114による部品 46の保持位置誤差が修正さ れて部品 46がプリント配線板 30に装着される。 The mounting head 50, which has received the component 46 with the feeder 40, is moved to the printed wiring board 30 by the XY robot 52 and mounted at a predetermined component mounting point. At this time, the reference mark 142 The position error of the component mounting point obtained based on the imaging and the holding position error of the component 46 by the suction nozzle 114 obtained based on the imaging of the component 46 by the component imaging device 152 are corrected, and the component 46 is printed. Attached to 30.
[0048] 部品 46の装着時にも、装着ヘッド 50はヘッド昇降装置 54によって予め設定された 距離、下降させられ、部品 46がプリント配線板 30の装着面に接触させられた後も小 距離下降させられ、部品 46は吸着ノズル 114によりプリント配線板 30に押し付けられ る。この装着ヘッド 50の余分な下降はスプリング 124の圧縮により許容され、部品 46 には、吸着ノズノレ 114の自重,スプリング 124の付勢力および吸着ノズノレ 114とノズ ルホルダ 132との間の摺動抵抗に基づく力が加えられる。本実施例においては、説 明を単純にするために、吸着ノズル 114の種類が異なってもスプリング 124は同じで あり、部品 46にカ卩えられるスプリング 124の付勢力は、吸着時および装着時におい て同じであり、部品 46の種類が異なっても同じであると仮定する。吸着ノズル 114が 部品 46に接触し、あるいは部品 46がプリント配線板 30に接触した後の装着ヘッド 50 の下降距離であつて、吸着ノズル 114とノズノレホノレダ 132との相対移動距離が一定 にされているのである。また、下降速度および加,減速度も、装着時と吸着時とでは 同じであると仮定する。 When the component 46 is mounted, the mounting head 50 is lowered by a predetermined distance by the head elevating device 54, and is lowered by a small distance even after the component 46 is brought into contact with the mounting surface of the printed wiring board 30. Then, the component 46 is pressed against the printed wiring board 30 by the suction nozzle 114. The extra downward movement of the mounting head 50 is allowed by the compression of the spring 124, and the component 46 includes the own weight of the suction nozzle 114, the urging force of the spring 124, and the sliding resistance between the suction nozzle 114 and the nozzle holder 132. Power is applied. In this embodiment, in order to simplify the description, the spring 124 is the same even if the type of the suction nozzle 114 is different, and the urging force of the spring 124 attached to the component 46 is set at the time of suction and mounting. It is assumed that the same is true for different types of parts 46. The lowering distance of the mounting head 50 after the suction nozzle 114 comes into contact with the component 46 or the component 46 comes into contact with the printed wiring board 30, and the relative movement distance between the suction nozzle 114 and the nozzle 132 is constant. It is. In addition, it is assumed that the descending speed and the acceleration / deceleration are the same at the time of attachment and at the time of suction.
[0049] このように吸着ノズル 114がフィーダ 40から部品 46を受け取る際にも、部品 46をプ リント配線板 30に装着する際にも吸着ノズル 114が部品 46を押すのである力 この 押付力に異常が生じることがある。例えば、ノズル本体 116の被案内面 134とチヤッ クアダプタ 110の案内面 136との間に異物が侵入したり、少なくとも一方の面に力じり が生じたりすれば、吸着ノズル 114とノズノレホルダ 132との間の摺動抵抗が増大し、 押付力が過大になって吸着ノズル 114や部品 46やプリント配線板 30に損傷等が生 じる恐れがある。こじりが生じた場合にも摺動抵抗が増大する。押付力が異常に小さ くなることもある。例えば、吸着ノズル 114を付勢するスプリング 124がへたつてばね 定数が低下した場合には付勢力が減少し、押付力が不足する。  As described above, the suction nozzle 114 presses the component 46 both when the suction nozzle 114 receives the component 46 from the feeder 40 and when the component 46 is mounted on the printed wiring board 30. Abnormalities may occur. For example, if foreign matter enters between the guided surface 134 of the nozzle body 116 and the guide surface 136 of the chuck adapter 110, or if at least one surface is squeezed, the suction nozzle 114 and the nozzle holder 132 During this time, the sliding resistance increases, the pressing force becomes excessive, and the suction nozzle 114, the component 46, and the printed wiring board 30 may be damaged. Even when twisting occurs, the sliding resistance increases. The pressing force may be abnormally small. For example, when the spring constant urging the suction nozzle 114 is so low that the spring constant decreases, the urging force decreases and the pressing force becomes insufficient.
[0050] そのため、本電子回路部品装着機においては、プリント配線板 30への部品 46の装 着作業が行われていない非装着作業時に定期的に、吸着ノズル 114が加える荷重 の検出が行われ、異常があれば、警告が為される。本実施例においては、荷重の検 出実行条件は、作業者により選択される。例えば、 1ロットのプリント配線板 30への装 着作業の開始時,設定時間以上装着機停止後の作動開始時,設定稼動時間毎,設 定数の部品装着毎,設定枚数のプリント配線板 30への部品 46の装着毎の各検出実 行条件のうちの一つを作業者が選択するのであり、検出中は装着作業は行われない 。いずれの条件が選択される場合であっても、荷重検出時には荷重検出装置 180が フィーダ支持台 38に取り付けられている。 [0050] Therefore, in the present electronic circuit component mounting machine, the load applied by the suction nozzle 114 is periodically detected during the non-mounting operation in which the component 46 is not mounted on the printed wiring board 30. If there is an abnormality, a warning is issued. In this embodiment, the load detection is performed. The outgoing execution condition is selected by the operator. For example, at the start of the mounting work on one lot of printed wiring boards 30, at the start of the operation after the mounting machine has been stopped for more than the set time, at the set operating time, at each time the fixed number of components are mounted, and at the set number of printed wiring boards 30 The operator selects one of the detection execution conditions for each mounting of the component 46, and the mounting operation is not performed during the detection. Regardless of which condition is selected, the load detecting device 180 is attached to the feeder support 38 at the time of load detection.
[0051] 以下、吸着ノズル 114が加える荷重の検出を説明する。 Hereinafter, detection of the load applied by the suction nozzle 114 will be described.
[0052] 荷重は荷重検出装置 180により検出される。そのために、荷重検出装置 180がフィ ーダ支持台 38に取り付けられるとともに、マイクロコンピュータ 220が装着制御コンビ ユータ 260および PC240に接続される。非装着作業時であって、選択された荷重検 出時期になれば、装着ヘッド 50が XYロボット 52によりフィーダ支持台 38に取り付け られた荷重検出装置 180のところへ移動させられる。そして、吸着ノズル 114がロード セル 190の真上に位置する状態で装着ヘッド 50がヘッド昇降装置 54により下降させ られ、吸着ノズル 114が伝達板 200のノズノレ接触面 208に接触させられる。その後も 装着ヘッド 50は下降させられ、ロードセル 190の入力子 192には、部品 46と同様に 、吸着ノズル 114の重量,スプリング 124の付勢力および摺動抵抗に基づく荷重が 加えられる。  The load is detected by the load detecting device 180. For this purpose, the load detecting device 180 is mounted on the feeder support base 38, and the microcomputer 220 is connected to the mounting control computer 260 and the PC 240. At the time of non-mounting work and at the selected load detection time, the mounting head 50 is moved by the XY robot 52 to the load detecting device 180 mounted on the feeder support 38. Then, with the suction nozzle 114 positioned right above the load cell 190, the mounting head 50 is lowered by the head lifting / lowering device 54, and the suction nozzle 114 is brought into contact with the nozzle contact surface 208 of the transmission plate 200. Thereafter, the mounting head 50 is lowered, and a load based on the weight of the suction nozzle 114, the urging force of the spring 124, and the sliding resistance is applied to the input element 192 of the load cell 190, similarly to the component 46.
[0053] 本実施例においては、説明を単純にするために、吸着ノズル 114の種類が異なつ ても、ノズノレホルダ 132に対する吸着面 120の上下方向の位置は一定に揃えられて レ、ると仮定とする。したがって、装着ヘッド 50が上昇端位置に位置する状態における 吸着面 120とノズノレ接触面 208との間の上下方向の距離 (Aとする)は、吸着ノズル 1 14の種類が異なっても同じである。また、吸着面 120がノズノレ接触面 208に接触した 後の装着ヘッド 50の下降距離 (Bとする)も、吸着ノズル 114の種類に関係なぐ同じ である。下降距離 Bは、本実施例においては、部品 46の吸着時および装着時におけ る吸着ノズル 114とノズノレホルダ 132との相対移動距離と同じにされ、その相対移動 によりスプリング 124がロードセル 190に加える付勢力の大きさが部品 46の吸着時お よび装着時と同じになるようにされている。さらに、装着ヘッド 50の下降速度および加 ,減速度は、吸着ノズル 114が部品 46を吸着し、装着する場合と同じ大きさであって 、吸着ノズル 114の種類に関係なぐ同じであると仮定する。そのため、吸着ノズノレ 1 14がノズル接触面 208に接触する際にロードセル 190に与える衝撃は、部品 46の 吸着時および装着時と同じになり、吸着時および装着時における吸着ノズル 114の 状態(吸着ノズル 114が部品 46に加える荷重の大きさや変化)がわかる。なお、本電 子回路部品装着機においては、部品 46の受取り時および装着時における装着へッ ド 50の下降速度,カロ,減速度,吸着ノズル 114が部品 46を押す押付力等は、それら 受取りおよび装着が正常に行われるように設定され、その設定に基づいて電子回路 部品装着機の各種構成要素が製造,管理されている。 In the present embodiment, in order to simplify the description, it is assumed that the vertical position of the suction surface 120 with respect to the nozzle holder 132 is uniform even if the type of the suction nozzle 114 is different. And Therefore, the vertical distance (A) between the suction surface 120 and the nose contact surface 208 when the mounting head 50 is at the rising end position is the same even if the type of the suction nozzle 114 is different. . Further, the descending distance (B) of the mounting head 50 after the suction surface 120 comes into contact with the nozzle contact surface 208 is the same regardless of the type of the suction nozzle 114. In the present embodiment, the descending distance B is set to be the same as the relative movement distance between the suction nozzle 114 and the nozzle holder 132 when the component 46 is suctioned and mounted, and the spring 124 applies to the load cell 190 by the relative movement. The size of the component 46 is the same as when the component 46 is picked up and mounted. Further, the descending speed and acceleration / deceleration of the mounting head 50 are the same size as when the suction nozzle 114 sucks and mounts the component 46. And the same regardless of the type of suction nozzle 114. Therefore, the impact applied to the load cell 190 when the suction nozzle 114 contacts the nozzle contact surface 208 is the same as when the component 46 is suctioned and mounted, and the state of the suction nozzle 114 during suction and mounting (the suction nozzle 114). 114 indicates the magnitude and change of the load applied to the component 46). In this electronic circuit component mounting machine, the descending speed, calorie, deceleration of the mounting head 50 when receiving and mounting the component 46, and the pressing force by which the suction nozzle 114 presses the component 46, and the like, are determined by the received values. In addition, settings are made so that mounting is performed normally, and various components of the electronic circuit component mounting machine are manufactured and managed based on the settings.
[0054] 装着ヘッド 50が上昇端位置に位置する状態から上記下降距離 Aより短い距離 (Cと する)、下降させられ、吸着面 120が伝達板 200のノズノレ接触面 208より予め設定さ れた距離、上方の位置に到達したならば、それを表す信号が装着制御コンピュータ 2 60からマイクロコンピュータ 220に出力される。上記下降距離 A, B, Cはそれぞれ、 ヘッド昇降用モータ 94の回転角度を検出するエンコーダ 272のパルス数に換算され 、パルス数のカウントにより装着ヘッド 50が各距離 A, B, C下降したか否かがわかる 。このパルス数のカウントは、装着制御コンピュータ 260において行われる。  The mounting head 50 is lowered from the state in which the mounting head 50 is located at the rising end position by a distance shorter than the lowering distance A (C), and the suction surface 120 is set in advance from the nose contact surface 208 of the transmission plate 200. When the vehicle reaches the position above the distance, a signal indicating the arrival is output from the mounting control computer 260 to the microcomputer 220. The descending distances A, B, and C are converted into the number of pulses of the encoder 272 that detects the rotation angle of the head elevating motor 94, and whether the mounting head 50 has moved down each distance A, B, or C by counting the number of pulses. You know whether or not. The counting of the number of pulses is performed by the mounting control computer 260.
[0055] 装着ヘッド 50が上昇端位置から距離 C下降した位置へ到達したならば、その旨を 表す信号がマイクロコンピュータ 220に出力され、マイクロコンピュータ 220では、そ の信号の入力に基づレ、て、ロードセノレ 190から入力される電気信号の荷重への換算 、すなわち荷重の検出および検出された荷重の RAM226への記憶であって、記録 を開始する。ロードセル 190の出力信号はアナログ信号である力 入力インタフエ一 ス 230においてデジタル信号に変換されてマイクロコンピュータ 220に取り込まれ、 荷重に換算されて RAM226に記憶される。本実施例においては、 P及着ノズノレ 114力 S ロードセル 190に加える荷重であって、検出された荷重自体が RAM226に記録され るのであり、図 9のグラフに示すように、装着ヘッド 50が距離 C下降した時点が荷重の 検出開始点であって、記録開始時期であり、吸着ノズル 114のロードセル 190への 接触開始時点より前の時期に設定される。 RAM226には、複数の検出結果を記録 すること力 Sできる。  [0055] When the mounting head 50 reaches the position where the mounting head 50 has moved down by the distance C from the rising end position, a signal indicating that fact is output to the microcomputer 220, and the microcomputer 220 outputs the signal based on the input of the signal. Then, conversion of the electric signal input from the load sensor 190 into a load, that is, detection of the load and storage of the detected load in the RAM 226, starts recording. The output signal of the load cell 190 is converted into a digital signal in a force input interface 230 which is an analog signal, taken into the microcomputer 220, converted into a load, and stored in the RAM 226. In the present embodiment, the load applied to the load cell 190 and the load cell 190, and the detected load itself is recorded in the RAM 226. Therefore, as shown in the graph of FIG. The point when C falls is the load detection start point, which is the recording start time, and is set to a time before the suction nozzle 114 comes into contact with the load cell 190. The RAM 226 can store a plurality of detection results.
[0056] 装着ヘッド 50は、距離 C下降した位置から更に下降させられ、吸着面 120が伝達 板 200のノズル接触面 208に接触 (衝突)させられる。装着ヘッド 50は、その状態か ら更に下降させられるのである力 この下降は、ノズノレホルダ 132が吸着ノズノレ 114 に対してスプリング 124を圧縮しつつ下降することにより許容される。吸着ノズル 114 が伝達板 200に衝突したとき荷重検出装置 180により検出される荷重が急増する。こ の荷重検出装置 180の検出値の急増により、吸着ノズル 114が伝達板 200に接触し たことがわかり、それを表す信号がマイクロコンピュータ 220から装着制御コンピュー タ 260に出力される。装着制御コンピュータ 260では、この信号の入力に基づいて、 吸着ノズル 114がノズル接触面 208に接触した後の装着ヘッド 50の下降距離を制御 し、距離 B、下降させる。伝達板 200は入力子 192に揺動可能に接触させられており 、吸着面 120の摩耗等があっても、吸着ノズル 114は伝達板 200を介してロードセル 190を良好に押すことができる。当初は吸着ノズル 114が伝達板 200に加える力が 振動的に変動するが、やがて吸着ノズル 114が伝達板 200に安定して押し付けられ た状態となり、伝達板 200には、吸着ノズル 114の重量,スプリング 124の付勢力お よび摺動抵抗に基づく力が加えられ、検出される。 [0056] The mounting head 50 is further lowered from the position where the distance C is lowered, and the suction surface 120 is transmitted. The nozzle 200 is brought into contact with (collides with) the nozzle contact surface 208 of the plate 200. The mounting head 50 is further lowered from this state. A force that allows the mounting head 50 to move down while compressing the spring 124 against the suction nozzles 114 is allowed. When the suction nozzle 114 collides with the transmission plate 200, the load detected by the load detector 180 increases rapidly. The sudden increase in the detection value of the load detection device 180 indicates that the suction nozzle 114 has come into contact with the transmission plate 200, and a signal indicating the fact is output from the microcomputer 220 to the mounting control computer 260. The mounting control computer 260 controls the descending distance of the mounting head 50 after the suction nozzle 114 comes into contact with the nozzle contact surface 208 based on the input of this signal, and lowers it by the distance B. The transmission plate 200 is swingably contacted with the input element 192, so that the suction nozzle 114 can satisfactorily push the load cell 190 through the transmission plate 200 even if the suction surface 120 is worn. Initially, the force applied by the suction nozzle 114 to the transmission plate 200 fluctuates in a vibrating manner, but eventually the suction nozzle 114 is stably pressed against the transmission plate 200. A force based on the biasing force of the spring 124 and the sliding resistance is applied and detected.
装着制御コンピュータ 260では、装着ヘッド 50が距離 C、すなわち荷重の記録が開 始される位置まで下降した状態から更に距離 D下降した力を監視し、下降したならば 、それを表す信号をマイクロコンピュータ 220に出力する。その信号の入力に基づい て、マイクロコンピュータ 220では荷重の検出および記録を終了する。以後、ロードセ ノレ 190は信号を出力する力 その荷重への換算および検出荷重の RAM226への 記録が行われなくなるのであり、装着ヘッド 50が距離 C下降した位置から更に距離 D 下降した時点が検出終了点であって、記録終了時期であり、接触開始時点より後に 設定される。距離 Dの間、検出および記録が行われるのであり、この距離 Dの位置は 、本実施例においては、吸着ノズル 114がノズル接触面 208に接触してから装着へ ッド 50が距離 B下降する位置より手前に設定されており、装着ヘッド 50の下降が終 了する時点より前に記録が終了する。したがって、最大荷重 (衝撃)は検出され、記 録される力 定常状態(装着ヘッド 50が距離 B下降し、吸着ノズル 114のノズノレホル ダ 132との相対移動が終了して荷重が安定した状態)での荷重までは記録されない 。摺動抵抗が増大した場合、吸着ノズル 114の伝達板 200への接触時に接触荷重 が異常に大きくなり、その後、定常状態での接触荷重は、正常時と同じであるか、あ るいはそれ以下になると予想され、最大荷重が記録されるようにすれば、異常に大き い接触荷重を検出することができる。 The mounting control computer 260 monitors the force of the mounting head 50 moving down the distance D from the state where the mounting head 50 has moved down to the distance C, that is, the position where the recording of the load is started. Output to 220. Based on the input of the signal, the microcomputer 220 ends the detection and recording of the load. After that, the load sensor 190 no longer outputs the signal, and the conversion of the load to the load and the recording of the detected load to the RAM 226 are not performed.The detection ends when the mounting head 50 further decreases the distance D from the position where the distance C has decreased. This is a point, which is the recording end time, and is set after the contact start time. Detection and recording are performed during the distance D. In this embodiment, the position of the distance D is determined by the fact that the mounting head 50 moves down the distance B after the suction nozzle 114 contacts the nozzle contact surface 208. The recording is set before the position, and the recording ends before the descent of the mounting head 50 ends. Therefore, the maximum load (impact) is detected and the force to be recorded is recorded. In the steady state (when the mounting head 50 has moved down by the distance B and the relative movement of the suction nozzle 114 and the nozzle holder 132 has been completed and the load has stabilized). It is not recorded until the load of. If the sliding resistance increases, the contact load when the suction nozzle 114 contacts the transmission plate 200 The contact load in the steady state is expected to be the same as or less than the normal condition, and if the maximum load is recorded, abnormally large contact The load can be detected.
[0058] 吸着ノズル 114がノズノレ接触面 208に接触した後、装着ヘッド 50が更に下降させら れるとき、吸着ノズル 114がロードセル 190に加える荷重は、図 9のグラフに示すよう に、急増した後、減少し、振動的に変動するが、やがてほぼ一定の大きさとなる。吸 着ノズノレ 114のノズノレ接触面 208への接触後、吸着ノズノレ 114とノズノレホルダ 132と の相対移動開始までの間、摺動抵抗に打ち勝つベぐ荷重が急増するが、相対移動 開始後は減少し、装着ヘッド 50が距離 B、下降させられ、吸着ノズル 114とノズルホ ルダ 132との相対移動によりスプリング 124が所定量、圧縮され、定常状態になれば 、荷重は、吸着ノズル 114の重量およびスプリング 124の付勢力により決まる大きさに なる。距離 Dは、吸着ノズル 114とノズルホルダ 132とが相対移動を開始し、荷重が 急増し、最大荷重が検出され、記録される大きさに設定されている。距離 A, Bは、本 実施例においては、設計上、設定された固有の値であるが、距離 C, Dは任意に設 定され、例えば、入力装置 274を用いて作業者により設定される。  When the mounting head 50 is further lowered after the suction nozzle 114 comes into contact with the nozzle contact surface 208, the load applied by the suction nozzle 114 to the load cell 190 increases rapidly as shown in the graph of FIG. , Decreases and fluctuates in an oscillating manner, but eventually becomes almost constant. After the suction nozzles 114 come into contact with the nozzle contact surface 208 and before the relative movement of the suction nozzles 114 and the nozzle holder 132 starts, the load overcoming the sliding resistance sharply increases, but decreases after the relative movement starts. When the mounting head 50 is moved down by the distance B and the spring 124 is compressed by a predetermined amount due to the relative movement between the suction nozzle 114 and the nozzle holder 132, and reaches a steady state, the load is reduced by the weight of the suction nozzle 114 and the spring 124. The size is determined by the biasing force. The distance D is set to a size at which the suction nozzle 114 and the nozzle holder 132 start relative movement, the load suddenly increases, and the maximum load is detected and recorded. In the present embodiment, the distances A and B are unique values set by design, but the distances C and D are arbitrarily set, for example, set by an operator using the input device 274. .
[0059] このように、荷重の検出開始点および記録開始時期が、吸着ノズル 114のロードセ ノレ 190への接触開始時点より前の時期に設定され、吸着ノズル 114がノズル接触面 208に接触する前から、荷重が検出され、記録されるため、荷重の最大値を確実に 検出し、記録することができる。製造誤差,組付誤差,吸着面 120の摩耗等により、 吸着ノズル 114がノズル接触面 208に接触する際の装着ヘッド 50の下降距離が設 計上設定された距離 Aであるとは限らず、距離 Aより短レ、距離下降した時点で接触 することもあり、長い距離下降した時点で接触することもある。しかし、距離 Cは、これ を考慮して設定され、装着ヘッド 50が距離 Aより短い距離 C、下降した時点でマイク 口コンピュータ 220が荷重の検出および記録を開始すれば、吸着ノズル 114のノズノレ 接触面 208への接触時における装着ヘッド 50の下降距離にずれがあっても、吸着ノ ズル 114がノズル接触面 208に接触する際には、荷重の検出および記録が行われ ており、最大荷重が検出され、記録されることとなるのである。  As described above, the load detection start point and the recording start timing are set to timings before the suction nozzle 114 starts contacting the load sensor 190 and the suction nozzle 114 contacts the nozzle contact surface 208 before the suction nozzle 114 comes into contact with the nozzle contact surface 208. Thus, the load is detected and recorded, so that the maximum value of the load can be reliably detected and recorded. Due to manufacturing errors, assembly errors, wear of the suction surface 120, etc., the descent distance of the mounting head 50 when the suction nozzle 114 comes into contact with the nozzle contact surface 208 is not necessarily the set distance A. The contact may occur when the vehicle descends a short distance from A, or when the vehicle descends a long distance. However, the distance C is set in consideration of this, and if the microphone-mouth computer 220 starts detecting and recording the load when the mounting head 50 is moved a shorter distance C than the distance A and falls, the contact of the suction nozzle 114 is confirmed. Even if there is a deviation in the descending distance of the mounting head 50 when contacting the surface 208, when the suction nozzle 114 contacts the nozzle contact surface 208, the load is detected and recorded, and the maximum load is It will be detected and recorded.
[0060] マイクロコンピュータ 220の RAM226に記録された検出荷重は通信により PC240 に出力され、 PC240において荷重検出結果に基づいて吸着ノズル 114の良否が判 定される。この判定は、荷重検出装置 180により検出され、マイクロコンピュータ 220 におレ、て記録された荷重のうちで最大の荷重と設定値(しきレ、値)とを比較することに より行われる。吸着ノズル 114が正常であっても、吸着ノズル 114が伝達板 200に衝 突したとき、荷重検出装置 180により検出される荷重が急増するが、異常時には、最 大荷重が異常に大きくあるいは小さくなることに着目し、設定値と比較することによりノ ズノレ良否の判定が行われるのである。 The detected load recorded in the RAM 226 of the microcomputer 220 is transmitted to the PC 240 by communication. The PC 240 determines the quality of the suction nozzle 114 based on the load detection result. This determination is made by comparing the maximum load among the loads detected by the load detection device 180 and recorded by the microcomputer 220 with a set value (threshold, value). Even if the suction nozzle 114 is normal, when the suction nozzle 114 collides with the transmission plate 200, the load detected by the load detection device 180 increases rapidly, but when abnormal, the maximum load becomes abnormally large or small. By paying attention to this, the quality of the noise is judged by comparing with the set value.
[0061] 図 10に示すように、上記設定値は、荷重が異常に大きくなる場合と異常に小さくな る場合との両方について設定される。前者の場合、設定値 FPTは、例えば、荷重が 異常に大きくなる場合に想定される最大荷重 FPAから、複数個の正常な吸着ノズル 114を用いて行われた複数回の荷重検出の各最大荷重の平均値 FPNmを引くこと により得られる差 Δ FF (正の値)に、予め設定された比率を掛け、それにより得られ る値をノズル正常時の平均最大荷重 FPNmに加えることにより設定される。この比率 は 0から 1までの間の任意の値に設定される。後者の場合、設定値 FP は、例えば 、荷重が異常に小さくなる場合に想定される最大荷重 FPA' から、上記平均値 FPN mを引くことにより得られる差 A FF (負の値)に、予め設定された比率を掛け、それに より得られる値を平均最大荷重 FPNmに加えることにより設定される。この比率は 0 力 1までの間の任意の値に設定され、設定値 FPTを設定する場合の比率と同じで もよぐ異ならせてもよレ、。なお、吸着ノズノレ 114がロードセル 190に加える荷重は、 吸着ノズル 114の重量,スプリング 124の付勢力および摺動抵抗に基づく力の和で あるが、ここでは説明を単純にするために、吸着ノズル 114の重量は、種類が異なつ ても同じであると仮定する。設定値 FPT, FPTr は予め設定され、 PC240のメモリに 記憶されている。 As shown in FIG. 10, the above set values are set for both cases where the load becomes abnormally large and cases where the load becomes abnormally small. In the former case, the set value FPT is, for example, from the maximum load FPA assumed when the load becomes abnormally large, to the maximum load of multiple load detections performed using a plurality of normal suction nozzles 114 from the maximum load FPA. Is set by multiplying the difference Δ FF (positive value) obtained by subtracting the average value FPNm of the nozzle by a preset ratio, and adding the resulting value to the average maximum load FPNm when the nozzle is normal. . This ratio is set to any value between 0 and 1. In the latter case, the set value FP is calculated in advance as the difference A FF (negative value) obtained by subtracting the average value FPN m from the maximum load FPA 'assumed when the load becomes abnormally small. It is set by multiplying the set ratio and adding the resulting value to the average maximum load FPNm. This ratio is set to any value between 0 and 1, and may be the same or different from the ratio when setting the FPT. Note that the load applied by the suction nozzle 114 to the load cell 190 is the sum of the weight of the suction nozzle 114, the urging force of the spring 124, and the force based on the sliding resistance. It is assumed that the weights of different types are the same. The set values FPT and FPT r are set in advance and stored in the memory of the PC 240.
[0062] 検出され、記憶された荷重のうちの最大荷重である最大検出荷重 FPAが設定値 F PT以下、設定値 FP 以上であれば、吸着ノズル 114は正常であり、その旨がモニ タ 244に表示される。最大検出荷重 FPAが設定値 FPTより大きぐあるいは設定値 F PT より小さいのであれば、押付力が異常であり、吸着ノズル 114が不良であると判 定され、モニタ 244に吸着ノズル 114の異常が表示され、警告される。この異常警告 に基づいて、作業者は吸着ノズル 114を交換したり、メンテナンスを行うことができ、 異常な吸着ノズル 114が部品 46の装着に使用されて部品 46やプリント配線板 30の 損傷等が生ずることが回避され、不良なプリント回路板の生産が防止される。また、ノ ズル異常により、装着機が停止させられることを回避することができる。吸着ノズル 11 4が不良な場合、最大荷重や、最大荷重が異常に大きいか小さいか等の吸着ノズノレ 情報ないし検出,判定結果も表示されてもよい。 If the maximum detected load FPA, which is the maximum load among the detected and stored loads, is equal to or less than the set value FPT and equal to or more than the set value FP, the suction nozzle 114 is normal, and the monitor 244 indicates that. Will be displayed. If the maximum detected load FPA is larger than the set value FPT or smaller than the set value FPT, the pressing force is abnormal, the suction nozzle 114 is determined to be defective, and the monitor 244 indicates that the suction nozzle 114 is abnormal. Displayed and warned. This abnormal warning The operator can replace the suction nozzle 114 or perform maintenance based on the condition, and the abnormal suction nozzle 114 may be used to mount the component 46, which may damage the component 46 and the printed wiring board 30. Avoided, the production of defective printed circuit boards is prevented. Further, it is possible to prevent the mounting machine from being stopped due to a nozzle abnormality. If the suction nozzle 114 is defective, suction load information such as the maximum load and whether the maximum load is abnormally large or small, or detection and determination results may be displayed.
[0063] 本電子回路部品装着機においては、荷重検出終了点および検出荷重記録時期を 決定する距離 Dは任意に設定可能であり、距離 Dを、装着ヘッド 50が下降端位置へ 到達し、下降を終了するまでの距離に設定すれば、定常状態において吸着ノズル 1 14がロードセル 190に加える荷重も記録される。装着ヘッド 50が下降を終了すれば 荷重が安定し、下降終了時の荷重を定常状態での荷重とみなしてよいからである。 本実施例では、吸着ノズノレ 114のロードセル 190への接触がマイクロコンピュータ 22 0から装着制御コンピュータ 260に知らされるようにされており、距離 Dを装着ヘッド 5 0が下降端位置へ到達したときの距離に設定すれば、上記接触から装着ヘッド 50が 前記距離 B、下降したとき、装着ヘッド 50の下降端位置への到達を表す信号が装着 制御コンピュータ 260からマイクロコンピュータ 220に出力され、それに基づいて荷重 の検出および記録が終了される。装着ヘッド 50は、吸着ノズル 114のロードセノレ 190 への接触から正確に距離 B、下降させられるため、例えば、吸着面 120に摩耗等が あっても、定常状態において、設定された荷重が正確に得られる。装着ヘッド 50の下 降終了から更に設定時間の間、荷重を検出し、定常状態での荷重を確実に取得す るようにしてもよい。 In the present electronic circuit component mounting machine, the distance D for determining the load detection end point and the detected load recording time can be set arbitrarily, and the distance D is set so that the mounting head 50 reaches the descending end position and descends. Is set, the load applied by the suction nozzle 114 to the load cell 190 in the steady state is also recorded. This is because the load becomes stable when the mounting head 50 finishes descending, and the load at the end of descending may be regarded as a load in a steady state. In the present embodiment, the contact of the suction nozzle 114 with the load cell 190 is notified from the microcomputer 220 to the mounting control computer 260, and the distance D is set when the mounting head 50 reaches the descending end position. If the distance is set, when the mounting head 50 moves down the distance B from the contact, a signal indicating that the mounting head 50 has reached the lower end position is output from the mounting control computer 260 to the microcomputer 220, and based on the signal, The detection and recording of the load are terminated. Since the mounting head 50 can be moved down by exactly the distance B from the contact of the suction nozzle 114 with the load sensor 190, even if the suction surface 120 is worn, for example, the set load can be accurately obtained in a steady state. Can be The load may be detected for a further set time from the end of the descent of the mounting head 50, and the load in the steady state may be reliably acquired.
[0064] 定常状態での荷重の検出,記録により、定常状態での押付状態も確認することが できる。例えば、定常状態における荷重を設定値(定常状態における吸着ノズル 114 の良否を判定するための設定値)と比較し、定常状態においては正常な押付力が得 られるか否力、を判定することができ、その判定結果に基づいて、あるいは最大検出荷 重の判定結果も併せて吸着ノズル 114の良否を判定することができるとともに、吸着 ノズル 114が不良な場合、その原因を推定することが可能である。例えば、摺動抵抗 が大きくなつた場合、装着ヘッド 50の下降距離の不足により、定常状態における接 触荷重が不足することがあり、最大荷重が異常に大きいことと併せて摺動抵抗の増 大を確認することができる。あるいは、最大検出荷重は異常であるが、定常状態にお ける検出荷重が正常であれば、例えば、摺動抵抗の増大による押付力の増加等の 異常状態の発生を確認することができるとともに、定常状態において接触荷重が不 足である場合とは異なる異常原因があることを推定することができる。あるいは最大検 出荷重は正常であるが、定常状態における押付力が異常であれば、例えば、ヘッド 昇降装置 54による装着ヘッド 50の下降制御に異常があり、下降距離が不足したり、 過剰であると推定され、異常原因を除去して部品 46の受取り,装着が正常に行われ るようにすることができる。 By detecting and recording the load in the steady state, the pressing state in the steady state can also be confirmed. For example, it is possible to compare the load in the steady state with a set value (a set value for determining the quality of the suction nozzle 114 in the steady state) and determine whether a normal pressing force can be obtained in the steady state. It is possible to judge the quality of the suction nozzle 114 based on the judgment result or the judgment result of the maximum detected load, and when the suction nozzle 114 is defective, it is possible to estimate the cause. is there. For example, if the sliding resistance increases, the contact in the steady state may occur due to the insufficient descent distance of the mounting head 50. The tactile load may be insufficient, and the increase in sliding resistance can be confirmed in addition to the abnormally large maximum load. Alternatively, if the maximum detected load is abnormal but the detected load in the steady state is normal, for example, it is possible to confirm the occurrence of an abnormal state such as an increase in pressing force due to an increase in sliding resistance, In the steady state, it can be estimated that there is an abnormal cause different from the case where the contact load is insufficient. Alternatively, if the maximum detection load is normal but the pressing force in the steady state is abnormal, for example, the lowering control of the mounting head 50 by the head elevating device 54 is abnormal, and the lowering distance is insufficient or excessive. It can be assumed that the cause of the abnormality is removed and the component 46 can be received and mounted normally.
[0065] 荷重検出の終了後、荷重検出装置 180をフィーダ支持台 38に取り付けたままとし てもよく、フィーダ支持台 38から取り外し、例えば、別の電子回路部品装着機におけ る吸着ノズル 114の荷重の検出に使用することもできる。マイクロコンピュータ 220の RAM226には、複数の吸着ノズル 114についての検出荷重を記録することができ、 吸着ノズル 114を複数保持して部品 46の装着を行う電子回路部品装着機に取り付 けて荷重を検出させることができる。荷重検出時以外には、荷重検出装置 180をフィ ーダ支持台 38から取り外す場合、フィーダ支持台 38の荷重検出装置取付部にフィ ーダ 40を取り付け、部品 46を供給させてもよい。  After the end of the load detection, the load detection device 180 may be left attached to the feeder support 38, or may be removed from the feeder support 38 and, for example, the suction nozzle 114 of another electronic circuit component mounting machine. It can also be used for load detection. The detected load of the plurality of suction nozzles 114 can be recorded in the RAM 226 of the microcomputer 220. The load is attached to an electronic circuit component mounting machine that holds the plurality of suction nozzles 114 and mounts the component 46. Can be detected. When the load detecting device 180 is detached from the feeder support base 38 other than when detecting the load, the feeder 40 may be attached to the load detecting device mounting portion of the feeder support base 38 and the component 46 may be supplied.
[0066] 以上の説明から明らかなように、本実施例においては、 XYロボット 52,ヘッド昇降 装置 54が装着用相対運動付与装置を構成し、荷重検出用相対運動付与装置を兼 ねている。また、制御装置 24の XYロボット 52等を制御し、検出実行条件の成立時に 装着ヘッド 50を移動させ、吸着ノズル 114をロードセル 190に押し付けさせる部分が 非装着作業時荷重検出用相対運動付与装置制御部を構成し、マイクロコンピュータ 220の、 自身にロードセル 190からの入力信号の荷重への換算を行わせる部分が非 装着作業時荷重検出装置制御部を構成し、これらが非装着作業時荷重検出制御部 を構成している。さらに、マイクロコンピュータ 220の RAM226が検出荷重記録部を 構成し、マイクロコンピュータ 220の、荷重検出装置 180により検出された荷重であつ て、装着制御用コンピュータ 260からの信号入力に基づいて制限される時期に検出 される荷重を RAM226に記録する部分が検出荷重記録時期制限部を構成し、それ らが荷重検出結果記録部を構成している。マイクロコンピュータ 220は装置本体 182 に設けられており、荷重検出結果記録部は荷重検出装置 180に設けられている。本 実施例では、装着制御コンピュータ 260からの信号入力に基づいて荷重の検出およ び記録が開始,終了され、それらが同じ時期に行われる。荷重検出装置制御部が検 出荷重記録時期制限部を兼ねていると考えることもできる。装着制御コンピュータ 26 0の装着ヘッド 50の下降距離をエンコーダ 272のパルス数のカウントにより取得し、 装着ヘッド 50の距離 C,距離 Dの下降を検出する部分が検出開始時期取得部,記 録開始時期取得部,検出終了時期取得部,記録終了時期取得部を構成している。 マイクロコンピュータ 220の装着制御コンピュータ 260からの装着ヘッド 50の設定さ れた距離の下降を表す信号を受け取る部分が検出開始時期取得部等を構成してい ると考えることもできる。また、 PC240のマイクロコンピュータ 220から送信された検出 荷重に基づいて吸着ノズル 114の良否を判定する部分がノズル良否判定部および 検出結果解析部を構成し、その結果に基づレ、て不良ノズルなレ、し異常ノズルをモニ タ 244に表示する部分がノズル異常警告部および荷重検出結果表示部を構成して いる。ノズル良否判定部は、最大検出荷重依拠良否判定部,定常状態荷重依拠良 否判定部,最大検出荷重 ·定常状態荷重依拠良否判定部を含む。さらに、荷重検出 装置 180は、フィーダ支持台 38に取り付けられて荷重を検出可能とされた状態では 、電子回路部品装着機の自己診断機能の一部を構成すると考えることができる。 As is clear from the above description, in the present embodiment, the XY robot 52 and the head lifting / lowering device 54 constitute a mounting relative motion imparting device, and also serve as a load detecting relative motion imparting device. Also, the control unit 24 controls the XY robot 52 and the like to move the mounting head 50 when the detection execution condition is satisfied, and press the suction nozzle 114 against the load cell 190. The part of the microcomputer 220 that allows the microcomputer 220 to convert the input signal from the load cell 190 into the load constitutes the non-mounting work load detection device control unit, and these are the non-mounting work load detection control. Part. Further, the RAM 226 of the microcomputer 220 constitutes a detected load recording unit, and the load detected by the load detecting device 180 of the microcomputer 220 is limited based on a signal input from the mounting control computer 260. The part that records the load detected in the RAM 226 constitutes the detected load recording time limiter. These constitute a load detection result recording unit. The microcomputer 220 is provided in the device main body 182, and the load detection result recording unit is provided in the load detection device 180. In this embodiment, the detection and recording of the load are started and ended based on the signal input from the mounting control computer 260, and they are performed at the same time. It can be considered that the load detection device control unit also functions as the detection load recording timing restriction unit. The lowering distance of the mounting head 50 of the mounting control computer 260 is acquired by counting the number of pulses of the encoder 272, and the part that detects the lowering of the distance C and the distance D of the mounting head 50 is a detection start time acquisition unit and a recording start time. An acquisition unit, a detection end time acquisition unit, and a recording end time acquisition unit are configured. It can also be considered that a portion that receives a signal indicating a decrease in the set distance of the mounting head 50 from the mounting control computer 260 of the microcomputer 220 constitutes a detection start time acquisition unit and the like. Further, a portion for determining the quality of the suction nozzle 114 based on the detected load transmitted from the microcomputer 220 of the PC 240 constitutes a nozzle quality determination unit and a detection result analysis unit. The portion where the abnormal nozzle is displayed on the monitor 244 constitutes a nozzle abnormality warning section and a load detection result display section. The nozzle pass / fail determination section includes a maximum detected load dependent pass / fail determination section, a steady state load dependent pass / fail determination section, and a maximum detected load / steady state load dependent pass / fail determination section. Further, when the load detection device 180 is attached to the feeder support base 38 and can detect the load, it can be considered that it constitutes a part of the self-diagnosis function of the electronic circuit component mounting machine.
[0067] なお、 1つの吸着ノズル 114について荷重検出を複数回行レ、、複数の荷重検出結 果に基づいて不良ノズノレの判定等を行うようにしてもよい。例えば、複数の荷重検出 における各最大検出荷重の平均値を求めて吸着ノズル 114の最大接触荷重とし、設 定値と比較して吸着ノズル 114の良否を判定する。  Note that load detection may be performed a plurality of times for one suction nozzle 114, and determination of defective noise may be performed based on a plurality of load detection results. For example, an average value of the maximum detected loads in a plurality of load detections is determined, and the average contact load of the suction nozzle 114 is determined.
[0068] 上記実施例の電子回路部品装着機においては、電子回路部品の装着に吸着ノズ ノレが 1つ使用されていたが、複数、使用されるようにしてもよい。例えば、 Y軸スライド 64に複数の装着ヘッド 50を Y軸方向に沿って設ける。複数の吸着ノズルは、少なくと も一つが電子回路部品をフィーダ 40から受け取ってプリント配線板 30に装着する。 複数の吸着ノズルのそれぞれについて、ロードセル 190に加える荷重が検出され、 不良ノズルがあれば、警告が発せられ、交換等、適宜の処理が行われる。不良ノズル の使用を禁止するが交換はされず、装着ヘッド 50が不良ノズノレを保持したままで装 着作業が開始されるようにしてもよい。この場合、例えば、 PC240と装着制御コンビュ ータ 260とが通信可能とされ、ノズノレ良否判定結果やノズル使用禁止情報が装着制 御コンピュータ 260に供給されるようにされ、使用禁止ノズル 114が装着に使用され ないようにされる。吸着ノズル 114は複数保持されており、可能であれば、使用禁止ノ ズノレはスキップされて装着に使用されず、別の良品ノズルが使用禁止ノズノレに代わ つて部品の装着を行うようにされる。この場合、 PC240の不良ノズノレの使用を禁止す る部分がノズル使用禁止部を構成してレ、る。 [0068] In the electronic circuit component mounting machine of the above embodiment, one suction nozzle is used for mounting the electronic circuit component, but a plurality of suction nozzles may be used. For example, a plurality of mounting heads 50 are provided on the Y-axis slide 64 along the Y-axis direction. At least one of the plurality of suction nozzles receives an electronic circuit component from the feeder 40 and mounts the electronic circuit component on the printed wiring board 30. The load applied to the load cell 190 is detected for each of the plurality of suction nozzles, and if there is a defective nozzle, a warning is issued and appropriate processing such as replacement is performed. Bad nozzle The use of the head may be prohibited but not replaced, and the mounting operation may be started with the mounting head 50 holding the defective tip. In this case, for example, the PC 240 and the mounting control computer 260 can communicate with each other, and the result of the determination as to whether or not the nozzle is good and the nozzle use prohibition information are supplied to the mounting control computer 260. It will not be used. A plurality of suction nozzles 114 are held, and if possible, the use-prohibited nozzles are skipped and are not used for mounting, and another good nozzle performs mounting of components in place of the use-prohibited nozzles. In this case, the portion of the PC 240 that prohibits the use of the defective tip forms a nozzle use prohibition portion.
また、本請求可能発明は、装着ヘッドが XYロボット型の装着ヘッド移動装置によつ て回路基板の装着面に平行な一平面内の任意の位置へ移動させられて電子回路 部品の吸着,装着を行う電子回路部品装着機に限らず、その他の形態の電子回路 部品装着機、例えば、複数の装着ヘッドが共通の旋回軸線のまわりに旋回させられ 、複数の停止位置の 1つである部品受取位置および部品装着位置に停止させられて 部品の部品供給装置力 の受取りおよび回路基板への装着を行う電子回路部品装 着機に適用することができる。この種の電子回路部品装着機は、 (a)装着機本体と、 (b)その装着機本体にほぼ鉛直な回転軸線のまわりに回転可能に保持された少なくと も 1つの回転体と、 (c)その少なくとも 1つの回転体に設けられた複数のヘッド保持部 の各々に保持された装着ヘッドであって、それぞれヘッド本体と、少なくとも 1つのノ ズル保持部を有するノズル保持体とを備えたものと、 (d)回転体を回転させることによ り、複数の装着ヘッドを前記回転軸線のまわりに旋回させ、吸着ノズノレにより部品供 給装置から電子回路部品を受け取る部品受取位置と、その受け取った電子回路部 品を回路基板に装着する部品装着位置とに移動させる回転体回転装置とを含むよう に構成される。回転体は、例えば、特開平 6 - 342998号公報に記載されているよう に、 1つの回転体が複数の装着ヘッドの全部を保持し、鉛直な回転軸線のまわりの 回転により、それら装着ヘッドを一斉に旋回させるものでもよぐ特開平 9一 237997 号公報に記載されているように、複数の回転体がそれぞれ装着ヘッドを 1つずつ保 持し、鉛直な回転軸線のまわりにそれぞれ自由に回転することにより、保持した装着 ヘッドを個々に旋回させるものでもよい。 [0070] この電子回路部品装着機においては、荷重検出装置は、例えば、部品供給装置を 構成するフィーダ支持台に着脱可能に取り付けられる。フィーダ支持台はフィーダ支 持台移動装置により移動させられ、フィーダ支持台に搭載された複数のフィーダの各 部品供給部が順次、部品供給位置へ移動させられて部品を供給する。荷重検出時 には、フィーダ支持台の移動により荷重検出装置の検出部が部品供給位置へ移動 させられ、部品受取位置へ移動させられた装着ヘッドの吸着ノズノレが検出部に接触 させられ、押し付けられて荷重が検出され、記録されてノズル良否判定に用いられる 。荷重検出は、例えば、非装着作業時に行われ、前記実施例と同様に、荷重検出時 に装着ヘッドが設定された距離、下降させられるのであるが、装着ヘッド旋回型の電 子回路部品装着機においては、装着ヘッド昇降装置は、例えば、回転体回転装置と 駆動源を共用し、カムおよびカムフォロワを含む運動伝達装置を備え、装着ヘッドを 昇降させるものとされる。その場合、装着ヘッドの下降距離は、運動伝達装置を構成 するカムの回転角度に対応し、例えば、カムの回転角度を検出するエンコーダのパ ノレス数に換算され、荷重の検出,記録の開始,終了等の制御に用いられる。荷重検 出装置は、荷重検出時にフィーダ支持台に取り付け、検出が終了し、装着作業が開 始される場合にはフィーダ支持台から取り外せばよい。それにより、部品供給時にお けるフィーダ支持台の重量の増大が回避され、例えば、フィーダ支持台の移動開始 ,停止時における加,減速によってフィーダ等に作用する衝撃が大きくなり、供給精 度が低下することが回避される。あるいは衝撃が増大することを回避するためにフィ ーダ支持台の移動開始,停止時の加,減速度を小さくしなくて済み、供給能率の低 下を回避することができる。さらに、フィーダ支持台の移動開始,停止時における衝 撃が荷重検出装置に作用し、故障等の原因になることが回避される。 Also, the present invention provides a method for picking up and mounting an electronic circuit component by moving a mounting head to an arbitrary position in a plane parallel to a mounting surface of a circuit board by a mounting head moving device of an XY robot type. Not only the electronic component mounting machine that performs the above, but also other forms of the electronic component mounting machine, for example, a plurality of mounting heads are turned around a common turning axis, and a component receiving device that is one of a plurality of stop positions is provided. The present invention can be applied to an electronic circuit component mounting machine that stops at a position and a component mounting position and receives a component supply device force of a component and mounts the component on a circuit board. This type of electronic circuit component mounting machine comprises: (a) a mounting machine body; and (b) at least one rotating body rotatably held on the mounting machine body around a substantially vertical axis of rotation; c) A mounting head held by each of the plurality of head holding portions provided on the at least one rotating body, each including a head main body and a nozzle holding body having at least one nozzle holding portion. And (d) rotating a rotating body to rotate a plurality of mounting heads around the rotation axis, and a component receiving position for receiving an electronic circuit component from a component supply device by a suction nozzle, and receiving the component. Rotator for moving the electronic circuit component to a component mounting position for mounting the electronic circuit component on the circuit board. For example, as described in JP-A-6-342998, one rotating body holds all of the plurality of mounting heads, and the rotating bodies rotate the mounting heads around a vertical rotation axis. As described in JP-A-9-1237997, a plurality of rotating bodies each hold one mounting head and can freely rotate around a vertical rotation axis, as described in JP-A-9-1237997. By doing so, the held mounting heads may be individually turned. [0070] In this electronic circuit component mounting machine, the load detection device is detachably attached to, for example, a feeder support base that constitutes a component supply device. The feeder support is moved by the feeder support moving device, and the component supply units of the plurality of feeders mounted on the feeder support are sequentially moved to the component supply positions to supply the components. At the time of load detection, the detector of the load detector is moved to the component supply position by the movement of the feeder support, and the suction nozzle of the mounting head moved to the component receiving position is brought into contact with the detector and pressed. Then, the load is detected, recorded, and used for determining the quality of the nozzle. The load detection is performed, for example, at the time of non-mounting work, and the mounting head is lowered by a set distance at the time of load detection, as in the above-described embodiment. In, the mounting head elevating device uses, for example, a rotating body rotating device and a drive source, includes a motion transmitting device including a cam and a cam follower, and raises and lowers the mounting head. In this case, the descending distance of the mounting head corresponds to the rotation angle of the cam constituting the motion transmission device, and is converted into, for example, the number of pallets of an encoder that detects the rotation angle of the cam. Used for control such as termination. The load detection device should be attached to the feeder support when detecting the load, and should be removed from the feeder support when the detection is completed and mounting work is started. This avoids an increase in the weight of the feeder support during component supply. For example, the impact acting on the feeder due to acceleration and deceleration when the feeder support starts and stops moving increases supply accuracy. Is avoided. Alternatively, it is not necessary to reduce the acceleration and deceleration at the start and stop of the movement of the feeder support table in order to avoid an increase in impact, so that a reduction in supply efficiency can be avoided. Furthermore, it is possible to prevent the impact at the time of starting and stopping the movement of the feeder support base from acting on the load detecting device and causing a failure or the like.
[0071] 複数のヘッドが吸着ノズノレを複数保持してレ、るのであれば、それら吸着ノズルは、 順次、部品の受取りおよび装着を行う作動位置に位置決めされ、荷重検出装置の検 出部に押し付けられて荷重が検出されるとともに記録され、例えば、良否が判定され る。そして、不良ノズルがあれば、例えば、警告が発せられたり、あるいは不良ノズノレ の使用が禁止されたりする。この場合、電子回路部品装着機は複数の吸着ノズルに より電子回路部品を回路基板に装着するため、使用禁止ノズノレが生ずれば、例えば 、使用禁止ノズノレは装着ヘッドに保持させたままであるが使用せず、スキップされるよ うにし、別の装着ヘッドに保持された吸着ノズルが代替可能であれば、その代替可能 ノズノレに電子回路部品を装着させることが容易である。あるいは装着ヘッドが複数の 吸着ノズノレを保持するものであるため、使用禁止ノズルを保持する装着ヘッドに、使 用禁止ノズノレに代わって電子回路部品の装着を行うことができる吸着ノズルがあれ ば、その吸着ノズルに電子回路部品の装着を行わせるようにしてもよい。ノズルスキッ プ,代替ノズルの使用,ノズル使用禁止が行われるようにすベぐ装着制御コンビュ ータにノズル使用禁止情報が供給される。例えば、 PCと装着制御コンピュータとが接 続され、ノズル使用禁止情報が供給されるようにしてもよぐあるいは作業者が情報を 装着制御コンピュータに入力するようにしてもょレ、。 [0071] If a plurality of heads hold and remove a plurality of suction nozzles, the suction nozzles are sequentially positioned at operation positions for receiving and mounting components, and are pressed against a detection unit of a load detection device. Then, the load is detected and recorded, and for example, pass / fail is determined. If there is a defective nozzle, for example, a warning is issued or the use of a defective nozzle is prohibited. In this case, the electronic circuit component mounting machine mounts the electronic circuit component on the circuit board by a plurality of suction nozzles. The use-prohibited nozzles are held by the mounting head but are not used and are skipped. If the suction nozzle held by another mounting head can be replaced, the electronic components can be replaced. Is easy to attach. Alternatively, since the mounting head holds multiple suction nozzles, if the mounting head that holds the use-prohibited nozzle has a suction nozzle that can mount electronic circuit components in place of the use-prohibited nozzle, the An electronic circuit component may be mounted on the suction nozzle. Nozzle use prohibition information is supplied to the mounting control computer so that nozzle skipping, use of alternative nozzles, and nozzle use prohibition are performed. For example, a PC and a mounting control computer may be connected to supply nozzle use prohibition information, or an operator may input information into the mounting control computer.
[0072] また、不良ノズルがあれば、表示装置に不良ノズルの交換を表示させ、作業者に交 換ノズノレの準備を行わせてもよい。装着作業の開始に先立って不良ノズルが交換さ れれば、ノズル異常による装着機の停止が回避される。不良ノズルが良品ノズルに交 換されないまま装着作業が開始されれば、交換表示に従って、ノズノレ異常による装 着機の停止に先立って事前に交換ノズノレが準備されることとなる。ノズルホルダと吸 着ノズノレとの摺動面の異常等によって装着機を停止させる前に吸着ノズノレの交換や メンテナンス等を促すことができるのであり、ノズル交換等を迅速に行うことができる。 不良ノズノレが交換されることなぐ装着作業が開始されても、例えば、電子回路部品 装着機が吸着ノズルを複数、保持するのであれば、ノズルスキップ等により、ノズル異 常による装着作業の停止を確実に回避することができる。少なくとも 1つの装着ヘッド が XYロボット型の装着ヘッド移動装置によって移動させられる電子回路部品装着機 においても同様である。  If there is a defective nozzle, replacement of the defective nozzle may be displayed on the display device, and the operator may be prepared to replace the nozzle. If the defective nozzle is replaced prior to the start of the mounting operation, the stop of the mounting machine due to the nozzle abnormality is avoided. If the mounting operation is started without replacing the defective nozzle with a non-defective one, the replacement nozzle will be prepared in advance according to the replacement indication before the stoppage of the mounting machine due to the abnormality of the nozzle. Before stopping the mounting machine due to an abnormality in the sliding surface between the nozzle holder and the suction nozzle, the replacement or maintenance of the suction nozzle can be prompted, and the nozzle can be replaced quickly. Even if the mounting work without replacing the defective nozzle is started, for example, if the electronic circuit component mounting machine holds a plurality of suction nozzles, it is possible to reliably stop the mounting work due to nozzle abnormalities by nozzle skipping etc. Can be avoided. The same applies to an electronic circuit component mounting machine in which at least one mounting head is moved by an XY robot type mounting head moving device.
[0073] 荷重の検出,記録の開始,終了は、装着制御コンピュータからマイクロコンピュータ への信号入力に基づいて為されるのに限らず、荷重検出装置側において検出,記 録の開始,終了時期が取得されるようにしてもよい。例えば、荷重検出装置と共に、 装着ヘッドを検出するヘッド検出装置を設ける。ヘッド検出装置は、例えば、光電セ ンサの一種である透過型の光電センサにより構成し、例えば、吸着ノズルの吸着面が 伝達板のノズル接触面より予め設定された距離、上方の位置に到達したときに装着 ヘッドを検出するように設ける。吸着ノズルをノズノレ検出装置によって検出するように してもよレ、。検出信号はマイクロコンピュータに入力され、それに基づいて荷重検出 装置に荷重の検出を開始させ、検出された荷重を記録する。また、マイクロコンピュ ータにおいては、タイマにより、装着ヘッドの検出からの時間を計測し、設定時間が 経過したならば、荷重の検出,記録を終了するようにする。設定時間は任意に設定 可能であり、例えば、最大荷重が検出され、記録される長さに設定される。このように すれば、荷重検出装置を制御するコンピュータと装着制御コンピュータとの間で通信 を行わなくても、荷重の検出時期を設定し、記録時期を制限することができる。この場 合、ヘッド検出装置およびマイクロコンピュータのヘッド検出装置の検出信号に基づ レ、て装着ヘッドが荷重の検出および記録を開始する位置へ下降したか否力 ^判定 する部分が検出開始時期取得部,記録開始時期取得部を構成し、タイマおよびマイ クロコンピュータのタイマにより計測される時間に基づいて荷重の検出および記録を 終了する時期であるか否かを判定する部分が検出終了時期取得部,記録終了時期 取得部を構成している。マイクロコンピュータの取得された時期に基づいて荷重の検 出,記録を開始,終了する部分が荷重検出装置制御部,検出荷重記録時期制限部 を構成する。 The start and end of load detection and recording are not limited to being performed based on a signal input from the mounting control computer to the microcomputer, and the start and end timing of detection and recording on the load detection device side are determined. It may be acquired. For example, a head detection device that detects the mounting head is provided together with the load detection device. The head detection device is configured by, for example, a transmission type photoelectric sensor which is a kind of a photoelectric sensor.For example, the suction surface of the suction nozzle reaches a position above a nozzle contact surface of the transmission plate by a predetermined distance. Sometimes worn Provided to detect the head. Alternatively, the suction nozzle may be detected by a nozzle detection device. The detection signal is input to the microcomputer, and the load detection device starts detecting the load based on the detection signal, and records the detected load. In the microcomputer, the time from the detection of the mounting head is measured by a timer, and when the set time has elapsed, the detection and recording of the load are terminated. The set time can be set arbitrarily, for example, set to the length at which the maximum load is detected and recorded. With this configuration, the load detection time can be set and the recording time can be restricted without performing communication between the computer that controls the load detection device and the mounting control computer. In this case, based on the detection signals from the head detection device and the head detection device of the microcomputer, the force to determine whether the mounting head has lowered to the position where load detection and recording start is detected. And a recording start time acquisition unit, and a detection end time acquisition unit determines whether or not it is time to end load detection and recording based on the time measured by the timer and the timer of the microcomputer. This constitutes the recording end time acquisition unit. The start and end of load detection and recording based on the timing obtained by the microcomputer constitute the load detector control unit and the detected load recording timing limit unit.
[0074] また、吸着ノズルがロードセルの伝達板のノズノレ接触面に接触し、荷重が急増する とき、それを表す信号が荷重検出装置側のマイクロコンピュータから装着制御コンビ ユータに入力されるため、接触時における装着ヘッドの下降距離がエンコーダのパ ノレス数により得られ、この下降距離を装着作業に用いてもよい。ロードセルのノズル 接触面の高さと、部品供給装置に保持された部品の上面およびプリント配線板の装 着面の高さとが同じであれば、部品受取り時および装着時には、装着ヘッドを、取得 された下降距離に、吸着ノズルとノズノレホルダとの相対移動距離を加えた距離、下降 させ、異なるのであれば、取得された下降距離に基づいて、部品受取りおよび装着 のために設定された下降距離を修正して装着ヘッドを下降させる。それにより、例え ば、吸着面の摩耗等があっても吸着ノズノレとノズノレホルダとが予め設定された距離、 相対移動させられ、部品に所定の押付力が加られる。  Further, when the suction nozzle comes into contact with the nozzle contact surface of the transmission plate of the load cell and the load suddenly increases, a signal indicating the sudden increase is input from the microcomputer of the load detection device to the mounting control computer. The descending distance of the mounting head at the time is obtained by the number of encoders, and this descending distance may be used for the mounting operation. If the height of the nozzle contact surface of the load cell is the same as the height of the upper surface of the component held by the component supply device and the height of the mounting surface of the printed wiring board, the mounting head was acquired at the time of receiving and mounting the component. Lower the distance by adding the relative movement distance between the suction nozzle and the nozzle holder to the descent distance.If the descent distance is different, correct the descent distance set for receiving and mounting components based on the obtained descent distance. To lower the mounting head. Thus, for example, even if the suction surface is worn or the like, the suction nozzle and the nozzle holder are relatively moved by a predetermined distance, and a predetermined pressing force is applied to the component.
[0075] 上記荷重の急増に基づくノズノレ接触を装着制御コンピュータに入力することは不可 欠ではなぐ省略してもよい。 [0075] It is not possible to input the nozzle contact based on the sudden increase in the load to the mounting control computer. It may be omitted if it is not missing.
[0076] さらに、電子回路部品装着機に搭載可能な吸着ノズノレの数に関係なぐ PCと電子 回路部品装着機との間で通信を行い、情報をやりとりし、例えば、ノズノレ異常を電子 回路部品装着機に警告するようにしてもよい。  Further, communication is performed between the PC and the electronic circuit component mounting machine irrespective of the number of suction nozzles that can be mounted on the electronic circuit component mounting machine, and information is exchanged. The machine may be warned.
[0077] また、電子回路部品装着機の装着用相対運動付与装置を制御する制御装置が荷 重検出結果に基づいて吸着ノズノレの良否判定等を行うようにしてもよぐ制御装置を 構成するコンピュータの RAMを検出荷重記録部としてもよレ、。あるいは、荷重検出 装置を制御する制御装置において吸着ノズルの良否判定等が行われるようにしても よい。  [0077] Further, a computer that constitutes the control device may be configured such that the control device that controls the mounting relative motion imparting device of the electronic circuit component mounting machine determines the acceptability of suction noise based on the load detection result. Also, the RAM can be used as the detection load recording unit. Alternatively, the control device for controlling the load detection device may determine whether the suction nozzle is good or not.
[0078] さらに、上記実施例においては、説明を単純にするために、吸着ノズノレの種類が異 なっても吸着面のノズノレホルダに対する上下方向の位置は一定とし、吸着ノズノレの 質量は同じとし、吸着ノズルを付勢する付勢装置は同じものとし、付勢装置が電子回 路部品を付勢する付勢力は一定としたが、それらは実際には異なっていることが多く 、その違いに応じた制御が行われる。例えば、吸着ノズノレが加える荷重の検出時に おいて、装着ヘッドが上昇端位置から吸着面がロードセルのノズノレ接触面に接触す る位置に至るまでの距離、接触後の装着ヘッドの下降距離、検出された荷重に基づ レ、て吸着ノズルの良否を検出する際の設定値等が吸着ノズルの種類に応じて設定さ れ、荷重検出,良否判定等が行われる。  Further, in the above embodiment, in order to simplify the description, the vertical position of the suction surface with respect to the nozzle holder is constant even if the type of suction nozzle is different, and the mass of the suction nozzle is the same. The urging device for urging the nozzles is the same, and the urging force for urging the electronic circuit components by the urging device is constant, but they are actually different in many cases. Control is performed. For example, when the load applied by the suction nozzle is detected, the distance from the rising end position of the mounting head to the position at which the suction surface comes into contact with the contact surface of the load cell, the descending distance of the mounting head after the contact is detected. Based on the applied load, a set value or the like for detecting whether the suction nozzle is good or bad is set according to the type of the suction nozzle, and load detection, good / bad judgment, and the like are performed.
[0079] また、吸着ノズノレの荷重検出時期を決める検出実行条件は、電子回路部品装着機 におレ、て予め設定されてレ、てもよレ、。  The detection execution conditions for determining the load detection time of the suction sticking are set in advance in the electronic circuit component mounting machine, or may be set in advance.
[0080] さらに、ロードセルと共に設けられたマイクロコンピュータにおいて、ロードセルの出 力信号に基づいて常時、荷重が検出されるとともに記録され、荷重の急増により吸着 ノズノレのロードセルへの接触を検出し、以後、記録終了条件が成立するまで、例えば 、設定時間が経過するまで、あるいは荷重が一定になるまでの間の荷重が記録とし て残され、ノズノレ良否判定等に用いられるようにしてもよい。あるいは荷重が常時検 出され、例えば、荷重の急増による記録開始時期の取得により記録を開始し、設定 時間の経過による記録終了時期の取得により記録を終了するようにしてもよい。荷重 の検出時期は記録時期とは異なっていてもよいのである。 [0081] また、吸着ノズノレが加える荷重の検出時における装着ヘッドの下降のカロ,減速度お よび吸着ノズノレとノズルホルダとの相対移動距離は、装着時,吸着時とで同じにする ことは不可欠ではなぐ異ならせてもよい。荷重検出時には、設定された加,減速度 で装着ヘッドが下降させられ、吸着ノズルとノズルホルダとが設定された距離、相対 移動させられて吸着ノズルがロードセルに加える荷重が検出されるとともに、正常な 吸着ノズノレを用いてノズル良否判定の設定値等が取得されればよいのである。 Further, in the microcomputer provided with the load cell, the load is constantly detected and recorded based on the output signal of the load cell, and the contact of the suction nozzle with the load cell is detected due to the sudden increase in the load. The load until the recording end condition is satisfied, for example, until the set time elapses, or until the load becomes constant may be left as a record and used for determining whether or not it is good. Alternatively, the load may be constantly detected, and for example, the recording may be started by acquiring the recording start timing due to a sudden increase in the load, and may be terminated by acquiring the recording end timing after the lapse of a set time. The load detection time may be different from the recording time. In addition, it is essential that the calorie and deceleration of the lowering of the mounting head when detecting the load applied by the suction nozzle and the relative movement distance between the suction nozzle and the nozzle holder are the same at the time of mounting and at the time of suction. Then it may be different. At the time of load detection, the mounting head is lowered at the set acceleration and deceleration, the suction nozzle and the nozzle holder are moved relative to each other by the set distance, and the load applied by the suction nozzle to the load cell is detected. What is necessary is just to acquire the set value of the nozzle pass / fail judgment using the suction nozzle.
[0082] また、本請求可能発明は、モジュール化された電子回路部品装着ユニットが複数、 直列に並べられた電子回路部品装着機にも適用することができる。モジュール化さ れた電子回路部品装着ユニットは、未だ公開されていないが、本出願人による特願 2 003— 115216号の出願に記載されているように、それぞれ、部品供給装置,回路基 板保持装置,装着ヘッド,装着用相対運動付与装置を備えており、それぞれにおい て回路基板への電子回路部品の装着が行われ、任意の数の電子回路部品装着ュ ニットを任意の順序で配列し、所望の構成の電子回路部品装着機を得ることができる 。一つの電子回路部品装着ユニットが電子回路部品装着機を構成していると考える こともできる。荷重検出は、複数の電子回路部品装着ユニットの各々において行われ る。  [0082] The present invention that can be claimed can also be applied to an electronic circuit component mounting machine in which a plurality of modularized electronic circuit component mounting units are arranged in series. Although a modularized electronic circuit component mounting unit has not been disclosed yet, as described in Japanese Patent Application No. 2003-115216 filed by the present applicant, a component supply device and a circuit board holding device are respectively provided. A device, a mounting head, and a mounting relative motion imparting device are provided. Each of them mounts electronic circuit components on a circuit board, and arranges an arbitrary number of electronic circuit component mounting units in an arbitrary order. An electronic circuit component mounting machine having a desired configuration can be obtained. It can be considered that one electronic component mounting unit constitutes an electronic component mounting machine. The load detection is performed in each of the plurality of electronic circuit component mounting units.
[0083] 以上、本請求可能発明のいくつかの実施例を詳細に説明した力 これらは例示に 過ぎず、本請求可能発明は、前記〔発明の態様〕の項に記載された態様を始めとして 、当業者の知識に基づいて種々の変更を施した態様で実施することができる。  [0083] As described above, the forces that have described in detail some embodiments of the present invention that can be claimed are merely examples, and the present invention that can be claimed includes the embodiments described in the section of [Embodiments of the Invention]. It can be implemented in a mode in which various modifications are made based on the knowledge of those skilled in the art.

Claims

請求の範囲 The scope of the claims
[1] 電子回路部品を供給する部品供給装置と、  [1] a component supply device for supplying electronic circuit components,
回路基板を保持する回路基板保持装置と、  A circuit board holding device for holding a circuit board,
負圧により電子回路部品を吸着して保持する吸着ノズノレを軸方向に相対移動可能 に保持するノズノレホルダを備え、前記部品供給装置から電子回路部品を受け取り、 前記基板保持装置に保持された回路基板に装着する装着ヘッドと、  A suction holder for holding the electronic circuit component by sucking and holding the electronic circuit component by the negative pressure so as to be relatively movable in the axial direction; receiving the electronic circuit component from the component supply device; and mounting the electronic component on the circuit board held by the board holding device. A mounting head to be mounted,
その装着ヘッドと前記基板保持装置と前記部品供給装置とに電子回路部品の装 着に必要な相対運動を付与する装着用相対運動付与装置と、  A mounting relative motion imparting device for imparting a relative motion required for mounting an electronic circuit component to the mounting head, the substrate holding device, and the component supply device;
検出部を備えて前記装着ヘッドとは別に設けられ、前記吸着ノズルが前記検出部 に加える荷重を検出する荷重検出装置と、  A load detecting device that is provided separately from the mounting head with a detecting unit and detects a load applied by the suction nozzle to the detecting unit;
前記装着ヘッドと前記荷重検出装置とに前記荷重の検出に必要な相対運動を付 与し、前記吸着ノズノレを前記検出部に押し付ける荷重検出用相対運動付与装置と、 前記荷重検出装置による荷重検出結果を利用する荷重検出結果利用装置と を含む電子回路部品装着機。  A relative motion imparting device for applying a relative motion required for detecting the load to the mounting head and the load detecting device, and pressing the suction nozzle against the detecting portion; a load detection result by the load detecting device; And a load detection result utilization device utilizing the electronic circuit component mounting machine.
[2] 前記荷重検出用相対運動付与装置を制御し、前記吸着ノズルを前記検出部に接 触させて、その接触時に吸着ノズノレが検出部に加える荷重を荷重検出装置に検出さ せる荷重検出制御部を含む請求の範囲第 1項に記載の電子回路部品装着機。  [2] A load detection control that controls the load detection relative motion imparting device to bring the suction nozzle into contact with the detection unit, and the load detection device detects a load applied by the suction nozzle to the detection unit at the time of the contact. The electronic circuit component mounting machine according to claim 1, including a part.
[3] 前記荷重検出制御部が、当該電子回路部品装着機が前記電子回路部品の前記 回路基板への装着作業を行っていない時期に、前記荷重検出用相対運動付与装 置および前記荷重検出装置に前記荷重の検出を行わせる非装着作業時荷重検出 制御部を含む請求の範囲第 1項または第 2項に記載の電子回路部品装着機。  [3] The load detection control unit may be configured to perform the load detection relative motion imparting device and the load detection device when the electronic circuit component mounting machine is not performing the mounting operation of the electronic circuit component on the circuit board. 3. The electronic circuit component mounting machine according to claim 1, further comprising a non-mounting operation load detection control unit that causes the load to be detected.
[4] 前記検出部による荷重の検出結果を記録する荷重検出結果記録部を含む請求の 範囲第 1項ないし第 3項のいずれかに記載の電子回路部品装着機。  4. The electronic circuit component mounting machine according to claim 1, further comprising a load detection result recording unit that records a load detection result by the detection unit.
[5] 前記荷重検出結果記録部が前記荷重検出装置に設けられている請求の範囲第 4 項に記載の電子回路部品装着機。  [5] The electronic circuit component mounting machine according to claim 4, wherein the load detection result recording unit is provided in the load detection device.
[6] 前記荷重検出結果記録部が、前記吸着ノズルの前記荷重検出装置への 1回の接 触における時間の経過に伴う荷重の変化を記録する検出荷重記録部と、その検出 荷重記録部への検出荷重の記録開始時期と記録終了時期との少なくとも一方を制 限する検出荷重記録時期制限部とを含む請求の範囲第 4項または第 5項に記載の 電子回路部品装着機。 [6] The load detection result recording unit records a change in load over time in a single contact of the suction nozzle with the load detection device, and a detected load recording unit. Control at least one of the recording start time and the recording end time The electronic circuit component mounting machine according to claim 4 or 5, further comprising a detection load recording timing restriction unit that limits the load.
[7] 前記検出荷重記録時期制限部が、前記記録開始時期を、前記吸着ノズルの前記 検出部への接触開始時点より前の時期に設定し、前記記録終了時期を、前記接触 開始時点より後であって、前記装着ヘッドと前記検出部との荷重検出のための相対 運動の終了時点より前の時期に設定する請求の範囲第 6項に記載の電子回路部品 装着機。  [7] The detection load recording timing restriction unit sets the recording start timing to a timing before the start of contact of the suction nozzle with the detection unit, and sets the recording end timing after the contact start timing. 7. The electronic circuit component mounting machine according to claim 6, wherein the electronic head is set at a time before the end of the relative movement for detecting the load between the mounting head and the detection unit.
[8] 前記荷重検出結果利用装置が、前記荷重検出装置による荷重検出結果を解析す る検出結果解析部であって、少なくとも、(a)検出荷重の最大値,最小値,前記装着 ヘッドと前記荷重検出装置との相対運動終了時における荷重等、予め設定された荷 重を求めることと、(b)装着ヘッドと荷重検出装置との相対運動中における荷重の変化 傾向を調べることと、(c)それらが表す吸着ノズノレの状態や特徴を取得することとの少 なくとも 1つを行う請求の範囲第 1項ないし第 7項のいずれかに記載の電子回路部品 装着機。  [8] The load detection result utilization device is a detection result analysis unit that analyzes a load detection result by the load detection device, and at least (a) a maximum value and a minimum value of the detected load, the mounting head, Obtaining a preset load, such as the load at the end of the relative motion with the load detector, and (b) examining the change tendency of the load during the relative motion between the mounting head and the load detector, and (c) The electronic circuit component mounting machine according to any one of claims 1 to 7, which performs at least one of acquiring a state and a characteristic of an adsorption noise represented by them.
[9] 前記荷重検出結果利用装置が、前記荷重検出結果に基づいて前記吸着ノズルの異 常を警告するノズル異常警告部を含む請求の範囲第 1項ないし第 8項のいずれかに 記載の電子回路部品装着機。  [9] The electronic device according to any one of claims 1 to 8, wherein the load detection result utilization device includes a nozzle abnormality warning unit that warns of an abnormality of the suction nozzle based on the load detection result. Circuit component mounting machine.
[10] 前記荷重検出結果利用装置が、前記荷重検出結果に基づいて前記吸着ノズルの 良否を判定するノズル良否判定部を有する請求の範囲第 1項ないし第 9項のいずれ かに記載の電子回路部品装着機。 10. The electronic circuit according to claim 1, wherein the load detection result utilization device includes a nozzle quality determination unit that determines quality of the suction nozzle based on the load detection result. Component mounting machine.
[11] 前記荷重検出結果利用装置が、前記荷重検出結果に基づいて前記吸着ノズルの 使用を禁止するノズル使用禁止部を含む請求の範囲第 1項ないし第 10項のいずれ かに記載の電子回路部品装着機。 [11] The electronic circuit according to any one of claims 1 to 10, wherein the load detection result utilization device includes a nozzle use prohibition unit that prohibits use of the suction nozzle based on the load detection result. Component mounting machine.
[12] 表示装置を備え、前記荷重検出結果利用装置が、前記荷重検出装置による荷重 検出結果を前記表示装置に表示させる荷重検出結果表示部を含む請求の範囲第 1 項ないし第 11項のいずれかに記載の電子回路部品装着機。 [12] Any one of claims 1 to 11, further comprising a display device, wherein the load detection result utilization device includes a load detection result display section for displaying the load detection result by the load detection device on the display device. An electronic circuit component mounting machine as described in Crab.
[13] 前記荷重検出結果利用装置が、前記装着用相対運動付与装置を制御する制御装 置とは別に設けられ、荷重検出装置から荷重検出結果を受取り可能な外部装置に 設けられている請求の範囲第 1項ないし第 12項のいずれかに記載の電子回路部品 装着機。 [13] The load detection result utilization device is provided separately from a control device that controls the mounting relative motion imparting device, and is provided to an external device that can receive the load detection result from the load detection device. 13. The electronic circuit component mounting machine according to claim 1, wherein the mounting device is provided.
[14] 前記装着用相対運動付与装置が前記荷重検出用相対運動付与装置を兼ねてい る請求の範囲第 1項ないし第 13項のいずれかに記載の電子回路部品装着機。  14. The electronic circuit component mounting machine according to claim 1, wherein the mounting relative motion imparting device also functions as the load detecting relative motion imparting device.
[15] 前記荷重検出装置の検出部がロードセルを含む請求の範囲第 1項ないし第 14項 のいずれかに記載の電子回路部品装着機。  15. The electronic circuit component mounting machine according to claim 1, wherein the detection unit of the load detection device includes a load cell.
[16] 前記検出部が、互いに反対向きの 2つの面の一方が前記吸着ノズルの吸着面より 大きいノズノレ接触面であり、反対側の面が前記ロードセルの入力部とスポット状に接 触する接触部を備え、その接触部を中心に揺動可能である伝達体を含む請求の範 囲第 15項に記載の電子回路部品装着機。  [16] In the detection unit, one of two surfaces opposite to each other is a nose contact surface that is larger than the suction surface of the suction nozzle, and the other surface is in contact with the input unit of the load cell in a spot-like manner. 16. The electronic circuit component mounting machine according to claim 15, further comprising: a transmission body that includes a transmission unit that is capable of swinging about a contact portion thereof.
[17] 前記荷重検出装置が当該電子回路部品装着機に着脱可能に取り付けられている 請求の範囲第 1項ないし第 16項のいずれかに記載の電子回路部品装着機。  17. The electronic circuit component mounting machine according to claim 1, wherein the load detection device is detachably attached to the electronic circuit component mounting machine.
[18] 前記荷重検出装置が部品供給装置に着脱可能に取り付けられることにより着脱可 能に取り付けられる請求の範囲第 17項に記載の電子回路部品装着機。  18. The electronic circuit component mounting machine according to claim 17, wherein the load detection device is removably attached to a component supply device so as to be detachably attached.
[19] 前記部品供給装置が複数の部品供給フィーダおよびフィーダ支持部材を含み、前 記荷重検出装置が前記複数の部品供給フィーダの少なくとも 1つと選択的にフィー ダ支持部材に着脱可能である請求の範囲第 18項に記載の電子回路部品装着機。  [19] The component supply device may include a plurality of component supply feeders and a feeder support member, and the load detection device may be selectively attachable to and detachable from at least one of the plurality of component supply feeders. Electronic circuit component mounting machine according to paragraph 18.
PCT/JP2004/012353 2003-09-10 2004-08-27 Electronic circuit component mounter WO2005027614A1 (en)

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