WO2004094729A1 - Vorrichtung zur herstellung von schotterschichten - Google Patents
Vorrichtung zur herstellung von schotterschichten Download PDFInfo
- Publication number
- WO2004094729A1 WO2004094729A1 PCT/DE2004/000675 DE2004000675W WO2004094729A1 WO 2004094729 A1 WO2004094729 A1 WO 2004094729A1 DE 2004000675 W DE2004000675 W DE 2004000675W WO 2004094729 A1 WO2004094729 A1 WO 2004094729A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- trough
- side wall
- vehicle
- ballast
- longer side
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/12—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
- E01C19/15—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials for laying-down uncoated stone or similar materials, or for striking-off or spreading same without compacting, e.g. for crushed rock base courses, sand cushions for paving
Definitions
- the invention relates to a device for the production of visual layers with a vehicle for serving the ballast and one
- paths do not have a water-repellent top layer, it is important for their durability that the rainwater can run off to the side of the path.
- the top layer of paths therefore generally has a profile that corresponds to a roof shape in the case of horizontally running paths, an inclination towards the inside of the curve in curves and an inclination of the path towards the valley side in areas with a lateral gradient.
- ballast is spread for one shift in such a way that it is tipped over by a vehicle traveling at low speed.
- the surface of the applied layer takes off a comparatively arbitrary shape.
- suitable equipment which, depending on the layer to be manufactured, includes leveling equipment, pushers, hand shovels and hand rakes, and thereby creates the desired profile.
- the object of the invention is to provide an apparatus and a method for producing ballast layers which avoid the disadvantages set out.
- the proposed solutions enable the application of the ballast layer and the production of the surface profile in one work step and therefore considerably reduce the expenditure of time and money.
- the profiling device comprises a movable trough, the trough is open at the top and bottom thereof, the side walls of the trough enclose a rectangular base area, the first of the two longer side walls pointing in the direction of travel of the trough, the second pointing counter to the direction of travel, the second longer side wall and / or parts of this side wall are each pivotable about an axis substantially parallel to the direction of travel and are displaceable in a substantially vertical direction, and means are provided for moving the trough.
- the essential elements of the proposed device include a movable trough, the side walls of which are arranged parallel or perpendicular to the direction of travel. The first of the two longer side walls faces in, the second against the direction of travel.
- the trough is open at the top and bottom.
- the design of the second longer side wall is essential to the invention. It is designed in such a way that the side wall itself and / or parts of this side wall can each be pivoted about an axis substantially parallel to the direction of travel and can be moved in a substantially vertical direction.
- the trough When creating a layer of ballast, the trough is fed with ballast from the side of the first longer side wall by the Andien vehicle and at the same time moved in the direction of the first longer side wall.
- the gravel falls down through the trough and is distributed over the respective earth or gravel layer below. It is leveled and smoothed by the lower edge of the second longer side wall.
- this side wall and / or its parts are designed to be adjustable.
- the adjustment provides for pivoting about an axis essentially parallel to the direction of travel and for displacement in a substantially vertical direction.
- This design leads to the fact that the inclination and height of the lower edge of these wall parts can be changed relative to the earth's surface.
- the wall or its parts can therefore be adjusted so that the lower edge of the second longer side wall corresponds in its entire length to the course of the desired profile of the ballast layer.
- the surface of the applied layer is thus profiled in accordance with the settings made on the second longer wall. Both the ballast layer and its surface are applied to the desired one in one operation Profile set.
- the process comprising several work steps in devices according to the prior art is replaced by the process in the present solution
- the proposed embodiment also enables the device according to the invention to be used to apply gravel layers of coarser grain size for the substructure of a path and the finest dust-containing top layer.
- One and the same device can therefore be used to build up the different layers of a path.
- the variety of devices required when building roads with conventional machines is therefore advantageously limited in the present solution.
- the complete side wall and / or parts of this side wall are each designed as slides.
- the side wall is shortened in the area of the slider towards the hereditary floor, the shortened area being covered by the slider. All slides can be raised or lowered in a substantially vertical direction at their first and second ends, each independently of one another.
- the setting of the profile of the ballast layer to be deployed is then carried out in such a way that the slider is raised or lowered the ends of which adjust the inclination and height of each slide relative to the surface of the earth until the course of the lower slide edges corresponds to the target profile.
- a profile is set that provides a roof shape for horizontally running paths, an inclination towards the inside of the curve in curves and an inclination of the path towards the valley side in areas with a lateral slope.
- the main advantage of this design of the second longer side wall is that it allows the adjustment of any profile with simple means to a certain extent.
- Hydraulic cylinders are proposed within the scope of the present invention for pivoting and displacing the second longer side wall or its parts or in particular for lifting and lowering the slide. The adjustments mentioned are then carried out in a simple manner by applying the relevant cylinders accordingly.
- the hydraulic cylinders are actuated manually.
- the invention also provides an embodiment in which a control device specifies the application of the hydraulic cylinders. This embodiment facilitates the setting of the target profile, in particular in the areas of a path which require a change from one profile to another, for example in the transition from a straight path to a curve.
- the control device specifies the application of the hydraulic cylinders in such a way that the individual slides continuously change their inclination and height relative to the earth's surface to the required extent.
- the invention provides two preferred solutions.
- the first is that cantilever arms are attached to the rear side wall of the trough, which overlap each of the slides in the region of their first and second ends.
- the space formed between the cantilever arms and the longer side wall forms a guide for the slide.
- the distance of the cantilever arms from the side wall of the trough is dimensioned such that the sliders each have a certain amount of play. This configuration realizes the movement possibilities required for the slide. It allows the slides to be pivoted as well as raised or lowered in a plane parallel to the cantilever arms.
- the cantilever arms are not attached to the trough, but rather each to the slide and are slidably fixed in guides on the trough.
- the guides on the trough and / or the cantilever arms are each designed to be pivotable about an axis perpendicular to the slide plane in their fastening point on the slide. This version also ensures the required movement of the slide.
- the adjustment of the height of the slide above ground is carried out essentially by a displacement in the guides of the cantilever arms and the adjustment of the inclination of the slide by pivoting about the axis mentioned.
- a carrier vehicle is provided on the side of the trough pointing in the opposite direction to the direction of travel, which carrier vehicle can be connected to the trough.
- the selection of the mentioned side of the trough for the attachment of the carrier vehicle corresponds to an essential consideration of the invention. Since the ballast layer is already spread and profiled on this side of the trough, the carrier vehicle provided therefore runs on a smooth surface of the ballast layer. This ensures that the trough will always move at a constant height above the ground. Any bumps in the road surface have a priori no influence on the vertical position of the trough.
- the proposed arrangement therefore also dispenses with rails for guiding the trough, such as are common, for example, in machines for spreading asphalt.
- connection between the trough and the carrier vehicle is releasable. It comprises a receptacle, preferably provided on the carrier vehicle, into which a counter receptacle fastened to the trough can be hung.
- a receptacle preferably provided on the carrier vehicle, into which a counter receptacle fastened to the trough can be hung.
- the carrier vehicle is a motor vehicle, preferably a tractor or wheel loader.
- Vehicles of this type are generally required for civil engineering anyway, so they offer themselves as a means of moving the
- a carrier vehicle provided exclusively for use with the trough according to the invention is thus advantageously unnecessary.
- the means for moving the trough comprise
- Skids which are mounted under the trough.
- the runners transfer the weight of the trough including its ballast filling directly to the ground, so that a carrier vehicle for carrying the trough is not necessary.
- the runners advantageously ensure that unevenness of the bed to be crushed is largely compensated for.
- a chain undercarriage is provided instead of a undercarriage equipped with runners.
- the chains also ensure that unevenness in the floor is only in to a small extent on the trough and thus the profile-forming slide are transferred.
- the advantage of this version compared to the latter is, however, the much better mobility of the trough.
- a trough with a chain undercarriage is characterized by the fact that it causes less deep traces in the path bed at higher weight than a trough equipped with runners. The design of the trough with chain undercarriage should therefore be used with advantage, particularly on paths with a low load-bearing capacity of the bed or a softened bed.
- the means for moving the trough include the vehicle for operating the ballast.
- the trough is connected to the Andien vehicle by means of a towing bar, a drag chain, a tow rope or a similar element. The first longer side wall of the trough points towards the Andien vehicle, the second with
- the side wall of the trough equipped with sliders is accordingly facing away from the Andean vehicle.
- the trough is then - running on chains or runners or carried by the carrier vehicle or the motor vehicle mentioned - by the Andien vehicle at low speed.
- the Andien vehicle continuously tilts gravel into the trough, whereby it is advantageously ensured that the same distance is generally maintained between the vehicle for Andien and the trough.
- the tow bar, drag chain, the tow rope or a similar element used is designed to be variable in length. This enables the distance between the trough and the Andien vehicle to be extended so far that the two devices are prevented from touching each other when going through curves on the path to be ballasted with tight radii.
- the carrier vehicle connected to the trough is a vehicle with its own drive, for example a tractor or wheel loader, it can support the process of the trough. As a rule, however, it is pulled behind the trough and the Andien vehicle at idle.
- the setting of the target profile requires various adjustment options on the second longer side wall and / or its parts.
- One of these options includes adjusting the height of the parts of the side wall which are preferably designed as slides.
- the invention provides a further possibility of adjusting the height, which relates to an adjustment of the height of the trough above the surface of the earth.
- these means are provided on the trough and / or on the carrier vehicle and / or on the motor vehicle mentioned.
- Part of the invention is directed to the design of details of the trough, which are laid down in several subclaims.
- the distance between the two shorter side walls of the trough can be changed from one another.
- the specified distance defines the width of the ballast layer to be discharged and thus the width of the path or a path within the path. Because of the provided adjustability, there is therefore the possibility of adapting the trough according to the present invention to the present path width with simple means.
- Another constructive measure relating to the side walls provides that the two shorter side walls or parts of these side walls de are displaceable in the vertical direction.
- the height of the trough above the ground and the vertical adjustment of the side walls are specified so that the foot of the side walls touches the ground without the full weight of the trough being on the side walls.
- the adjustability of the side walls is therefore to be regarded as an additional means of varying the height of the trough above the ground.
- the clear width of the trough extending in the direction of travel of the trough is reduced towards the underside thereof. This training takes into account the use of the trough for bulk material. It leads to the fact that the ballast filled in the trough can exit more easily through the lower opening of the trough.
- the present invention also comprises an advantageous method for producing ballast layers using the proposed device, which is characterized by the following method steps:
- FIG. 1 shows a section through the trough along the line shown in FIG
- Figure 2 predetermined section plane CD Figure 2: a section through the trough along the in
- Figure 1 predetermined section plane AB
- the front longer side wall 2 and the rear longer side wall 3 of the trough is oriented perpendicular to the plane of the drawing, while one of the shorter side walls 4 is shown in supervision.
- the top 5 and de bottom 6 of the trough 1 are open.
- the rear side wall 3 is shortened to the ground 7, the shortened region 8 can be covered by a slide 9.
- three slides 9 '- 9' are provided, which are each arranged next to one another over the width 10 of the trough 1.
- the slides are fixed by the cantilever arms 11 which are attached to the trough and which hold the slides overlap in the area of their first 9a and second ends 9b
- the space 12 between the longer side wall 3 and the cantilever arms 11 forms a guide for the slide 9.
- the distance between the cantilever arms and the side wall 3 of the trough 1 is dimensioned such that A certain amount of play remains for the sliders 9.
- the proposed fixing of the sliders 9 makes it possible to pivot the sliders in a plane parallel to the rear side wall 3, as well as to raise or lower them.
- hydraulic cylinders 13 are provided for adjusting the slide 9, which act on the slide 9 in the area of the first ends 9a and second ends 9b and can be acted upon via the feeds 14a and 14b.
- the individual cylinders 13 can be acted upon independently of one another, and the sliders 9 can therefore be raised or lowered independently of one another at their first and second ends 9a and 9b, respectively.
- This configuration has the consequence that both the inclination and the height of the slide 9 relative to
- Earth surface 7 can be set.
- the slides 9 are set such that the course of their lower edges 9c across the width 10 of the trough 1 corresponds to the course of the desired profile of the ballast Layer corresponds. Subsequently, the trough 1 is loaded with ballast from the side of the first longer side wall 2 by the Andia vehicle (not shown) and at the same time moved a short distance from the ground 7 in the direction of travel 12. The ballast falls down through the trough 1 and is through the lower edge
- the method of the present trough 1 is made possible by a tractor (not shown) or a wheel loader. This has a receptacle in which the indicated by the reference numeral 15 on
- Trough 1 attached counter receptacle can be attached.
- the tractor or wheel loader does not move the trough 1 with its own motor power, but only serves to carry the trough.
- the movement in the direction of travel 12 is effected by the vehicle for serving the ballast.
- the trough and Andien vehicle by means of a tow bar, one
- Drag chain a tow rope or a similar element, which can be attached, for example, to a hook 16 of the trough 1, connected to one another.
- the Andien vehicle then pulls the trough including tractor or wheel loader at low speed along the path to be created.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE112004001092T DE112004001092D2 (de) | 2003-04-17 | 2004-04-01 | Vorrichtung zur Herstellung von Schotterschichten |
EP04724976A EP1644584A1 (de) | 2003-04-17 | 2004-04-01 | Vorrichtung zur herstellung von schotterschichten |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10317759.0 | 2003-04-17 | ||
DE2003117759 DE10317759A1 (de) | 2003-04-17 | 2003-04-17 | Vorrichtung zur Herstellung von Schotterschichten |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004094729A1 true WO2004094729A1 (de) | 2004-11-04 |
Family
ID=33103487
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2004/000675 WO2004094729A1 (de) | 2003-04-17 | 2004-04-01 | Vorrichtung zur herstellung von schotterschichten |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1644584A1 (de) |
DE (2) | DE10317759A1 (de) |
WO (1) | WO2004094729A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018122598A1 (de) * | 2018-09-14 | 2020-03-19 | Franz Hofele | Fahrbare Vorrichtung zur Ausbringung von Schüttgut |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1605094A (en) * | 1924-09-29 | 1926-11-02 | Mark M Butler | Rock-spreading machine |
US2839975A (en) * | 1954-01-08 | 1958-06-24 | Robert M Robinson | Windrow type box |
US2953977A (en) * | 1957-05-22 | 1960-09-27 | Warren Harold | Adjustable telescoping spreader |
US3230845A (en) * | 1960-09-27 | 1966-01-25 | John H Mauldin | Spreader |
JPH08260419A (ja) * | 1995-03-27 | 1996-10-08 | Sanin Kensetsu Kogyo Kk | 土木用敷均し装置 |
WO2000061870A1 (en) * | 1999-04-13 | 2000-10-19 | Jan Skughei | Material spreader |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE485720C (de) * | 1927-01-25 | 1929-11-04 | Heinrich Arneke & Co | Verstellbarer Formkasten zum Bau der Bettungskoerper fuer eiserne Weichenschwellen |
US2186081A (en) * | 1938-10-18 | 1940-01-09 | William J Slavin | Aggregate spreader |
US2757587A (en) * | 1949-12-20 | 1956-08-07 | Mentes Williams Co Inc | Spreading apparatus and method |
US3058404A (en) * | 1958-10-27 | 1962-10-16 | Lane Construction Corp | Method and apparatus for spreading stone and other aggregates |
AUPR622001A0 (en) * | 2001-07-06 | 2001-08-02 | Crampton, John Leonard | Improved method and apparatus for spreading of aggregate and road building materials |
-
2003
- 2003-04-17 DE DE2003117759 patent/DE10317759A1/de not_active Withdrawn
-
2004
- 2004-04-01 WO PCT/DE2004/000675 patent/WO2004094729A1/de not_active Application Discontinuation
- 2004-04-01 EP EP04724976A patent/EP1644584A1/de not_active Withdrawn
- 2004-04-01 DE DE112004001092T patent/DE112004001092D2/de not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1605094A (en) * | 1924-09-29 | 1926-11-02 | Mark M Butler | Rock-spreading machine |
US2839975A (en) * | 1954-01-08 | 1958-06-24 | Robert M Robinson | Windrow type box |
US2953977A (en) * | 1957-05-22 | 1960-09-27 | Warren Harold | Adjustable telescoping spreader |
US3230845A (en) * | 1960-09-27 | 1966-01-25 | John H Mauldin | Spreader |
JPH08260419A (ja) * | 1995-03-27 | 1996-10-08 | Sanin Kensetsu Kogyo Kk | 土木用敷均し装置 |
WO2000061870A1 (en) * | 1999-04-13 | 2000-10-19 | Jan Skughei | Material spreader |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 1997, no. 02 28 February 1997 (1997-02-28) * |
Also Published As
Publication number | Publication date |
---|---|
DE112004001092D2 (de) | 2006-02-23 |
DE10317759A1 (de) | 2004-11-04 |
EP1644584A1 (de) | 2006-04-12 |
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