WO2003084901A1 - Preparation de type grignard de composes organiques insatures - Google Patents

Preparation de type grignard de composes organiques insatures Download PDF

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Publication number
WO2003084901A1
WO2003084901A1 PCT/US2003/009803 US0309803W WO03084901A1 WO 2003084901 A1 WO2003084901 A1 WO 2003084901A1 US 0309803 W US0309803 W US 0309803W WO 03084901 A1 WO03084901 A1 WO 03084901A1
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WO
WIPO (PCT)
Prior art keywords
ether
unsaturated organic
mixture
solvent
organic compounds
Prior art date
Application number
PCT/US2003/009803
Other languages
English (en)
Inventor
Binh T. Nguyen
Curtis J. Bedbury
Original Assignee
Dow Corning Corporatiom
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Corning Corporatiom filed Critical Dow Corning Corporatiom
Priority to JP2003582100A priority Critical patent/JP4584588B2/ja
Priority to KR1020047015789A priority patent/KR100899055B1/ko
Priority to AU2003226150A priority patent/AU2003226150A1/en
Priority to EP03746083A priority patent/EP1490312B1/fr
Priority to DE60326215T priority patent/DE60326215D1/de
Publication of WO2003084901A1 publication Critical patent/WO2003084901A1/fr

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C33/00—Unsaturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C33/02—Acyclic alcohols with carbon-to-carbon double bonds
    • C07C33/025—Acyclic alcohols with carbon-to-carbon double bonds with only one double bond
    • C07C33/03—Acyclic alcohols with carbon-to-carbon double bonds with only one double bond in beta-position, e.g. allyl alcohol, methallyl alcohol
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/32—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from compounds containing hetero-atoms other than or in addition to oxygen or halogen
    • C07C1/325—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from compounds containing hetero-atoms other than or in addition to oxygen or halogen the hetero-atom being a metal atom
    • C07C1/326—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from compounds containing hetero-atoms other than or in addition to oxygen or halogen the hetero-atom being a metal atom the hetero-atom being a magnesium atom
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/32—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from compounds containing hetero-atoms other than or in addition to oxygen or halogen

Definitions

  • the present invention relates to a Grignard-type process for the preparation of unsaturated organic compounds.
  • the process comprises contacting an unsaturated organic halide with magnesium metal in a mixture of ether and a polar halogenated hydrocarbon co-solvent, filtering the reaction product from the reaction step and thereafter, treating the reaction product filtrate from the filtration step to obtain the desired unsaturated organic compounds.
  • Grig ⁇ ard reagents The reaction of organic halides with magnesium metal in the presence of oxygenated solvents such as dialkyl ethers to form reactive complexes typically referred to as Grig ⁇ ard reagents is well known.
  • oxygenated solvents such as dialkyl ethers
  • the production and reactions of Grig ⁇ ard reagents has been the subject of books and numerous review articles. Such reviews are provided, for example, in Coates, et aL, ORGANOMETALLIC COMPOUNDS, Vol. 1, pp. 76 -103, (1967), Methuen and Co. Ltd, London, U.K.; and in Kirk/Othmer, ENCYCLOPEDIA OF CHEMICAL TECHNOLOGY, Vol.
  • organosilanes can be prepared using magnesium metal with a mixture comprising an organic halide and a halosilane in a co-solvent comprising about one to 15 mole of a dialkyl ether comprising less than seven carbon atoms, per mole of allyl chloride, and about 0.05 to less than two mole of a liquid aromatic hydrocarbon solvent per mole of the dialkyl ether, at a temperature within a range of about 5°C to 200°C.
  • the taught hydrocarbon solvent is toluene. No mention is made in this disclosure about the use of chlorinated hydrocarbon solvents and the benefits achieved by their use in the Grignard technology.
  • liquid aromatic hydrocarbon solvent is disclosed as toluene and there is no mention in this disclosure with regard to the use of chlorinated hydrocarbon solvents for use in preparing unsaturated organic compounds. It is alleged that this process provides easily stirred slurries which improve mass transfer and heat transfer during the process and allows for easier separation of the unsaturated organic compound from the product slurry. Furthermore, it is noted therein, that the method allows for the process to be run as a continuous process.
  • the present invention thus deals with a process of preparing unsaturated organic compounds using a Grignard-type reaction technology wherein magnesium metal is contacted with an unsaturated organic halide in the presence of an ether and a polar halogenated hydrocarbon co-solvent or a mixture of ether and a mixture of polar halogenated hydrocarbon co-solvents.
  • a further embodiment of this invention is a method for the preparation of unsaturated organic compounds wherein the method comprises contacting an unsaturated organic halide with magnesium metal in a mixture of ether and a polar halogenated hydrocarbon co-solvent or a mixture of ether and a mixture of polar halogenated hydrocarbon co-solvents wherein the temperature is in the range of from 5°C to 200°C and most preferred range is from 50°C 100°C, and the pressure is in the range of from ambient pressure to about 200 psig wherein the most preferred range is from 0 psig to about 125 psig.
  • Both of these embodiments are known as "one-step" processes for the preparation of unsaturated organic compounds because it is not necessary to isolate an intermediate Grignard-type reagent in the process and then further react this Grignard-type reagent with the unsaturated organic halide to form the unsaturated organic compounds. Further, it is not necessary to conduct a separate solubiiization step on the resulting product slurry to facilitate recovery of the unsaturated organic compound.
  • the magnesium metal used in this invention can be any of the known forms of the metal that are currently used for Grignard-type reactions.
  • the metal can be any of those known in the art that are in the form of powder, flakes, granules, chips, lumps, and shavings, and the like.
  • the reactor can be a batch, semi-batch, or continuous type of reactor.
  • a preferred reactor is a continuous reactor.
  • the environment in which the present method is carried out should be inert for best results. Therefore, in a preferred method, the reactor is purged and blanketed with an inert gas such as, for example, nitrogen or argon.
  • the magnesium metal is placed in the reactor containing a co-solvent mixture. The iinsaturated organic halide in additional co-solvent is then fed to the reactor at a controlled rate.
  • the mole ratio of magnesium to the unsaturated organic halide fed to the reactor is not critical and can be varied within wide limits. In a batch process, it is preferred that the final mole ratios of magnesium to unsaturated organic halide provide the unsaturated organic halide in sufficient excess to ensure essentially total conversion of the magnesium to the magnesium salts.
  • the magnesium metal is typically present in excess in relation to the unsaturated organic halide fed to the reactor. In such a case, the rate of feed of the unsaturated organic halide to the reactor can be controlled to ensure acceptable levels of conversion of the unsaturated organic halide to the unsaturated organic compounds and, minima, presence of the unreacted unsaturated magnesium halide complexes.
  • Unsaturated organic halides useful in this invention are described by the formula RX, wherein R is an unsaturated hydrocarbon group comprising about one to 12 carbon atoms and X is selected from a group consisting of chlorine and bromine atoms.
  • the preferred substituent X for the unsaturated organic halide is the chlorine atom.
  • the substituent R can be a substituted or unsubstituted unsaturated hydrocarbon group comprising one to 12 carbon atoms.
  • the substituent R can be, for example, aikenyl or cycioalkenyl. Specific examples of R substituents include vinyl, allyl, hexenyl. pentenyl.
  • dialkyl ethers useful in this invention include, for example, dimethyl ether, diethyl ether, ethylmethyl ether, n-butylmethyl ether, n-butylethyl ether, di-n-butyl ether, di-isobutyl ether, isobutylmethyl ether, and isobutylethyl ether, and the like.
  • the preferred ether is diethyl ether.
  • the polar halogenated hydrocarbon solvent can be any polar halogenated hydrocarbon solvent that is a liquid under process conditions.
  • the polar halogenated hydrocarbon solvent can be, for example, halogenated aromatic solvents, or a combination of them, or aliphatic halogenated solvents, or a combination of them, or a combination of aromatic and aliphatic halogenated hydrocarbons.
  • Preferred for this invention are the aromatic halogenated solvents, and most preferred is chlorobenzene.
  • any aliphatic halogenated solvent when any aliphatic halogenated solvent is used, it should be an aliphatic halogenated solvent that reacts with magnesium slower than the formed Grignard reagent since the aliphatic halogenated compounds are more reactive than the aromatic halogenated compounds.
  • the mole ratio of the dialkyl ether to the polar halogenated solvents is critical to the present process.
  • the present method requires that the amount of ether that is present be as low as possible, meaning that a high ratio of the halogenated solvent to the ether is desired.
  • the halogenated hydrocarbon solvent aids in the precipitation of the very fine MgCl 2 that is formed during the reaction and substantially aids in the removal of such salts.
  • the ratio of the total ether to the halogenated solvents should be in the range of about 0.5:2 to 1:1.
  • this method provides very low viscosity slurries from which the MgCl 2 can be separated easily and essentially completely that leads to substantial improvements in mass transfer and allows for a significant reduction in the total amount of solvent required for the reaction when compared to prior art methods.
  • this method does not lead to isomerization or polymerization of the unsaturated materials. Generally, this method does not require an initiator for the reaction.
  • the Grignard test reagent is a colorless solution of 100 mg of 2.2'-biquinoline in
  • the apparatus to prepare 1,5-Hexadiene was a 29/40 3 -necked, 1 liter, round bottom, glass flask that was equipped with a thirty inch Allinn reflux condenser with a 10 bulb configuration, a dry ice condenser surmounted on the top of the reflux condenser, a nitrogen purge system to provide inert nitrogen to the reaction environment, a heating mantle for the glass flask and a thermocouple connected to a Gardsman temperature control unit, along with an air stirrer mechanism to stir the contents of the glass flask.
  • Example 1 Comparison example against the prior art using ether as the only solvent
  • the Grignard test was used to continue to periodically check the disappearance of the allylMgCl.
  • the formation of 1,5-Hexadiene from the reaction was also monitored periodically by gas chromatography analysis with octane as the internal reference.
  • the yield of 1,5-Hexadiene was greater than 91% after 5.7 hours.
  • the MgCl ⁇ salt formed under these conditions was a free flowable solid that readily precipitated from solution and could be easily dispersed even after standing a few days on the bench top at room temperature. Upon standing at room temperature for several days, a second layer of a very fine MgCl 2 precipitated slowly from the solution. This precipitate was carried in the solution throughout the process and caused distillation and other operational problems by its presence.
  • the Grignard test at this time showed the presence of allylMgCl. It took approximate 5.5 ⁇ tours to complete the addition. [0027] The Grignard test was used periodically checked to determine the disappearance of allylMgCl. The formation of 1,5-Hexadiene from the reaction was monitored periodically by gas chromatography of the reaction mixture with octane as the internal reference.
  • the MgC ⁇ salt formed under these conditions was a free flowable solid that readily separated from solution and could easily be dispersed after several days standing at room temperature. Upon standing at room temperature for several days, a second layer of very fine MgCl 2 that had formed, disappeared. A gas chromatography analysis showed that the reaction did not make allylbenzene.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

L'invention concerne un procédé de type Grignard destiné à la préparation de composés organiques insaturés. Ce procédé comprend les étapes consistant: à mettre en contact un halogénure organique insaturé avec un magnésium métallique dans un mélange d'éther et d'un co-solvant d'hydrocarbure halogéné polaire; à filtrer le produit de réaction provenant de l'étape de réaction; puis à traiter le produit de réaction provenant de l'étape de filtration afin d'obtenir les composés organiques insaturés désirés.
PCT/US2003/009803 2002-04-04 2003-03-31 Preparation de type grignard de composes organiques insatures WO2003084901A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2003582100A JP4584588B2 (ja) 2002-04-04 2003-03-31 不飽和有機化合物のグリニャール製造
KR1020047015789A KR100899055B1 (ko) 2002-04-04 2003-03-31 불포화 유기 화합물의 그리냐르 제조방법
AU2003226150A AU2003226150A1 (en) 2002-04-04 2003-03-31 Grignard preparation of unsaturated organic compounds
EP03746083A EP1490312B1 (fr) 2002-04-04 2003-03-31 Preparation de type grignard de composes organiques insatures
DE60326215T DE60326215D1 (de) 2002-04-04 2003-03-31 Grignard-herstellung von ungesättigten organischen verbindungen

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/117,425 US6552237B1 (en) 2002-04-04 2002-04-04 Grignard preparation of unsaturated organic compounds
US10/117,425 2002-04-04

Publications (1)

Publication Number Publication Date
WO2003084901A1 true WO2003084901A1 (fr) 2003-10-16

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PCT/US2003/009803 WO2003084901A1 (fr) 2002-04-04 2003-03-31 Preparation de type grignard de composes organiques insatures

Country Status (8)

Country Link
US (1) US6552237B1 (fr)
EP (1) EP1490312B1 (fr)
JP (1) JP4584588B2 (fr)
KR (1) KR100899055B1 (fr)
CN (1) CN100337997C (fr)
AU (1) AU2003226150A1 (fr)
DE (1) DE60326215D1 (fr)
WO (1) WO2003084901A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7351847B2 (en) 2004-01-06 2008-04-01 Dow Corning Corporation Grignard processes with increased content of diphenylchlorosilanes
US7456308B2 (en) 2004-01-06 2008-11-25 Dow Corning Corporation Grignard processes with improved yields of diphenylchlorosilanes as products

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6686492B2 (en) * 2002-06-13 2004-02-03 Dow Corning Corporation Preparation of organosilicon intermediate and their derivatives in a novel grignard process
JP4125658B2 (ja) * 2003-09-30 2008-07-30 Ｊｆｅケミカル株式会社 炭化水素の製造方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0729931A1 (fr) * 1995-03-03 1996-09-04 Dow Corning Corporation Procédé pour la fabrication du 1,5-hexadiène
US5596120A (en) * 1995-10-23 1997-01-21 Dow Corning Corporation Process for preparation of organosilanes

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3264360A (en) * 1963-01-31 1966-08-02 Texas Us Chem Co Preparation of organomagnesium compounds
JPS60126292A (ja) * 1983-12-09 1985-07-05 Nissan Chem Ind Ltd グリニヤ−ル試薬の結晶析出防止の方法
GB9126339D0 (en) * 1991-12-11 1992-02-12 Ici Plc Chemical process
JPH07206870A (ja) * 1994-01-14 1995-08-08 Sumitomo Chem Co Ltd アリルグリニャール試薬類の連続的製造法
IL136602A0 (en) * 1997-12-09 2001-06-14 Ihara Chemical Ind Co Process for preparing toluene derivatives
JP3977919B2 (ja) * 1998-04-24 2007-09-19 株式会社カネカ グリニヤール試薬溶液又はその安定化法
JP4300675B2 (ja) * 2000-04-03 2009-07-22 住友化学株式会社 グリニャール試薬調製法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0729931A1 (fr) * 1995-03-03 1996-09-04 Dow Corning Corporation Procédé pour la fabrication du 1,5-hexadiène
US5596120A (en) * 1995-10-23 1997-01-21 Dow Corning Corporation Process for preparation of organosilanes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7351847B2 (en) 2004-01-06 2008-04-01 Dow Corning Corporation Grignard processes with increased content of diphenylchlorosilanes
US7456308B2 (en) 2004-01-06 2008-11-25 Dow Corning Corporation Grignard processes with improved yields of diphenylchlorosilanes as products

Also Published As

Publication number Publication date
JP2005521738A (ja) 2005-07-21
AU2003226150A1 (en) 2003-10-20
DE60326215D1 (de) 2009-04-02
JP4584588B2 (ja) 2010-11-24
US6552237B1 (en) 2003-04-22
KR100899055B1 (ko) 2009-05-25
CN1656049A (zh) 2005-08-17
KR20040106317A (ko) 2004-12-17
EP1490312A1 (fr) 2004-12-29
EP1490312B1 (fr) 2009-02-18
CN100337997C (zh) 2007-09-19

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