WO2003074180A1 - Matière pour structure de film - Google Patents
Matière pour structure de film Download PDFInfo
- Publication number
- WO2003074180A1 WO2003074180A1 PCT/JP2002/002148 JP0202148W WO03074180A1 WO 2003074180 A1 WO2003074180 A1 WO 2003074180A1 JP 0202148 W JP0202148 W JP 0202148W WO 03074180 A1 WO03074180 A1 WO 03074180A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- film structure
- fluororesin
- photocatalyst
- structure material
- sample
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 99
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 81
- 239000011941 photocatalyst Substances 0.000 claims abstract description 70
- 239000000843 powder Substances 0.000 claims abstract description 40
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 29
- 229920001577 copolymer Polymers 0.000 claims abstract description 26
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 239000003365 glass fiber Substances 0.000 claims abstract description 19
- 239000002344 surface layer Substances 0.000 claims abstract description 9
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 61
- 229910052787 antimony Inorganic materials 0.000 claims description 9
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 8
- 230000003373 anti-fouling effect Effects 0.000 abstract description 39
- 230000000694 effects Effects 0.000 abstract description 13
- 230000005611 electricity Effects 0.000 abstract description 10
- 230000003068 static effect Effects 0.000 abstract description 10
- 238000000354 decomposition reaction Methods 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 6
- 238000005299 abrasion Methods 0.000 abstract description 3
- 239000011368 organic material Substances 0.000 abstract 1
- 238000007539 photo-oxidation reaction Methods 0.000 abstract 1
- 230000001629 suppression Effects 0.000 abstract 1
- 239000000523 sample Substances 0.000 description 86
- 239000010408 film Substances 0.000 description 74
- 239000011248 coating agent Substances 0.000 description 38
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 37
- 238000000576 coating method Methods 0.000 description 36
- 230000000052 comparative effect Effects 0.000 description 35
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 32
- 239000007787 solid Substances 0.000 description 24
- 238000001035 drying Methods 0.000 description 21
- 239000006185 dispersion Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 230000001699 photocatalysis Effects 0.000 description 18
- 235000019441 ethanol Nutrition 0.000 description 17
- 238000011156 evaluation Methods 0.000 description 17
- 239000012528 membrane Substances 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 15
- 238000002156 mixing Methods 0.000 description 14
- 239000000126 substance Substances 0.000 description 13
- 239000004094 surface-active agent Substances 0.000 description 13
- 239000008213 purified water Substances 0.000 description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 11
- 239000004020 conductor Substances 0.000 description 11
- 229910052710 silicon Inorganic materials 0.000 description 11
- 239000010703 silicon Substances 0.000 description 11
- 238000007611 bar coating method Methods 0.000 description 9
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 239000010410 layer Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229910006404 SnO 2 Inorganic materials 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 229910052718 tin Inorganic materials 0.000 description 5
- 102000035195 Peptidases Human genes 0.000 description 4
- 108091005804 Peptidases Proteins 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- -1 polytetrafluoroethylene Polymers 0.000 description 4
- 235000019833 protease Nutrition 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000003049 inorganic solvent Substances 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000006864 oxidative decomposition reaction Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920002620 polyvinyl fluoride Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000012488 sample solution Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- WZFUQSJFWNHZHM-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 WZFUQSJFWNHZHM-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 229920001780 ECTFE Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- NBZANZVJRKXVBH-GYDPHNCVSA-N alpha-Cryptoxanthin Natural products O[C@H]1CC(C)(C)C(/C=C/C(=C\C=C\C(=C/C=C/C=C(\C=C\C=C(/C=C/[C@H]2C(C)=CCCC2(C)C)\C)/C)\C)/C)=C(C)C1 NBZANZVJRKXVBH-GYDPHNCVSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- BBEAQIROQSPTKN-UHFFFAOYSA-N antipyrene Natural products C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- GVEPBJHOBDJJJI-UHFFFAOYSA-N fluoranthrene Natural products C1=CC(C2=CC=CC=C22)=C3C2=CC=CC3=C1 GVEPBJHOBDJJJI-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 238000007733 ion plating Methods 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/063—Titanium; Oxides or hydroxides thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/39—Photocatalytic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/58—Fabrics or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
- B01J37/0219—Coating the coating containing organic compounds
Definitions
- the present invention relates to a membrane structure material used for a roof material of a permanent membrane structure building such as a dome stadium, a gymnasium, a stadium, a multipurpose hall, etc., which has a self-cleaning function to withstand long-term use. And it has high antifouling properties.
- a membrane structure material used for a roof material of a permanent membrane structure building such as a dome stadium, a gymnasium, a stadium, a multipurpose hall, etc.
- a roofing material for permanent membrane structures such as dome stadiums, gymnasiums, stadiums, and multipurpose halls
- a woven fabric mainly composed of glass fiber has been used as a base fabric, and this surface is covered with a fluororesin layer. Is used.
- This membrane-structured material has a light-transmitting property, is nonflammable, has high mechanical strength, and is light and flexible. .
- this membrane-structured material has a problem in that when used for many years, substances such as soot, dust and fine sand in the air adhere to the membrane surface and gradually become dirty, resulting in a poor appearance.
- fluororesins have non-adhesive properties and are excellent in mold release properties, but their surface and volume resistances are extremely large and their dielectric constant is small, so static electricity is applied to the film material due to fluttering of wind and the like. accumulate.
- substances such as dust and fine sand are adsorbed on the film surface by static electricity, and in urban areas, organic substances such as exhaust gas (eg, oil stains) are used as a binder to attach dirt and the like. '
- a film structure that exhibits high antifouling properties over a long period of time by removing organic dirt adhering to the film structure material by photooxidative decomposition and hydrophilization using a photocatalyst.
- the purpose is to provide building materials.
- a film structure that suppresses static electricity generated and accumulated due to abrasion and reduces the adhesion of dust and fine sand that cause dirt. The purpose is to provide the material. Disclosure of the invention
- a film structure material in which a fluororesin surface layer is provided on the surface of a base fabric mainly composed of glass fiber, and a colorless transparent or white photocatalyst powder is carried and exposed on the fluororesin surface layer It was used as a film structure material.
- the photocatalyst used for the above is preferably anatase type titanium dioxide having high photocatalytic activity.
- the fluororesin used for the above is preferably a tetrafluoroethylene-hexafluoropropylene copolymer.
- a structural material comprising a fluorine resin surface layer provided on the surface of a base fabric mainly composed of glass fiber, wherein the fluororesin surface layer comprises a colorless transparent or white photocatalyst powder.
- the film structure material was made by carrying and exposing a colorless transparent or white conductive powder.
- the film structure material has a conductive action, and no static electricity is accumulated in the film structure material.
- the photocatalyst used in the above invention is preferably anatase-type titanium dioxide having high photocatalytic activity.
- the fluororesin used in the above invention is preferably a tetrafluoroethylene-hexafluoropropylene copolymer.
- the conductive powder can be tin dioxide.
- -Tin dioxide is white and stable even when heated in air, so there is no effect when the film structure material is joined by heat.
- the conductive powder may be rutile titanium dioxide whose surface is coated with antimony-doped tin dioxide.
- the conductive powder may be an anatase-type titanium dioxide whose surface is coated with tin dioxide doped with antimony.
- the present invention is based on a woven fabric whose main material is glass fiber used as a roof material of a permanent membrane structure building, and the outermost surface of the membrane structure material obtained by coating this surface with a fluororesin layer.
- fluororesin used in the present invention examples include polymers of fluororesin monomers, for example, tetrafluoroethylene-hexafluoropropylene copolymer (FEP), polytetrafluoroethylene (PTFE), and tetrafluoroethylene.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- PTFE polytetrafluoroethylene
- tetrafluoroethylene tetrafluoroethylene-hexafluoropropylene copolymer
- PTFE polytetrafluoroethylene
- PFA Polyethylene-fluoroalkyl ether copolymer
- EPE tetrafluoroethylene-hexafluoropropylene-fluoroalkyl alkyl ether copolymer
- EPF E 'tetrafluoroethylene Monoethylene copolymer
- PCTFE polycloth trifluorethylene
- ECTFE polycloth trifluoroethylene monoethylene copolymer
- PVDF polyvinylidene fluoride
- PVF polyvinyl fluoride Ride
- a joining method in which heat is applied to the membrane structural material to dissolve the fluororesin and to join, in order to maintain waterproofness of a joint portion. It is preferable to select tetrafluoroethylene ethylene-hexafluoropropylene copolymer (FEP), which melts easily when a temperature higher than the melting point is applied.
- FEP tetrafluoroethylene ethylene-hexafluoropropylene copolymer
- Photocatalyst used it is preferred to use a colorless transparent or white powder, anatase titanium dioxide (Ti0 2, the band gap 3. 2 eV, wavelength 38 8 nm), zinc oxide (ZnO, the bandgap 3 . 2 eV, wavelength 388 nm), titanate strike strontium (SrTi0 3, bandgap 3. 2 eV, wavelength 388 nm), trioxide tungsten emissions (W0 3, bandgap 3. 2 eV, wavelength 388 nm), rutile titanium dioxide ( ⁇ 0 2 , the band gap 3. 0 eV, wavelength 414 nm), tin (Sn0 2 dioxide, the band gap 3.
- tin dioxide has a band gap of 3.8 eV (wavelength: 326 nm), and light having a wavelength at which diacid tin exhibits a photocatalytic function hardly reaches the surface of the ground, and thus does not exhibit a photocatalytic function.
- photocatalysts may exert a further effect when used alone or in combination depending on the performance and application.
- the particle diameter for sufficiently exhibiting the photocatalytic function is preferably in the range of 5 to 50 nm.
- the photocatalyst used in the present invention use the photocatalyst powder as it is ) Or as a coating agent for solutions and dispersions (dispersions).
- -Dispersion (organosol) in which the photocatalyst is suspended or dissolved in an inorganic or organic solvent ⁇ such as water or alcohol, or a resin in an inorganic or organic solvent such as water or alcohol.
- an inorganic or organic solvent such as water or alcohol
- a resin in an inorganic or organic solvent such as water or alcohol.
- at least one dispersion containing inorganic substances such as suspended dispersion, water glass, colloidal silica, polyorganosiloxane, and ammonium phosphate as a binder, taking into account the adhesion to the base fabric, as appropriate. Good to choose.
- a synthetic resin such as an acrylic resin, a urethane resin, an epoxy resin, or a vinyl resin may be used between the base fabric and the fluororesin binder having a small surface energy.
- an aqueous dispersion of a fluororesin and an aqueous dispersion of a photocatalyst are used in consideration of the adhesion to the base cloth.
- the amount of photocatalyst contained in the coating agent is optional, but it is better to adjust the concentration and viscosity of the solution appropriately according to the application, performance and coating method.
- the content is preferably 30 to 50% by weight.
- a conductive function auxiliary substance such as Ru, Os, and Ir, or a photocatalytic function auxiliary substance is added or doped.
- a coating method There are a coating method, a roll coating method, a flow coating method, an impregnation method, a brush coating method, a sponge coating method, and the like, and it is preferable to appropriately select an application method suitable for a base fabric to be used and a coating material.
- a chemical vapor deposition (CVD) method As a method of supporting the photocatalyst on the surface of the fluororesin layer, a chemical vapor deposition (CVD) method, a sputtering coating method, a vacuum evaporation method, an ion plating method, a thermal spraying method, etc. can be used. It is. -(Dry)
- the coating agent After applying the coating agent, it is preferable to dry at a temperature sufficiently lower than the firing temperature in order to maintain uniformity and finish of the coating film.
- a temperature sufficiently lower than the firing temperature in order to maintain uniformity and finish of the coating film.
- the material is fired at a temperature equal to or higher than the melting point of the fluororesin in order to improve the adhesion to the base fabric.
- the firing temperature is higher than the melting point of the fluororesin
- the coating film is fired through the process of melting the fluororesin, and each powder (particle) of the fluororesin powder and the photocatalyst fine particles Since the gaps between them are sufficiently filled, the resulting fluororesin layer has almost no pores, and is integrated with the base fabric to have excellent adhesion.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- aqueous dispurgeon 28 wt% solid content
- titanium dioxide powder ST01 manufactured by Ishihara Sangyo Co., Ltd.
- aqueous dispurgeon composed of tetrafluoroethylene-hexafluoropropylene copolymer (FEP) (Solid content 58 wt%), 96.6 g of silicon-based surfactant and 2.5 g (total lwt%) of silicon-based surfactant, mix and stir, and add solution A (FEP / anatase type titanium dioxide (hereinafter A - the ratio of Ti0 2) was adjusted to 8 0/2 0) '.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- the solution A was applied to only one surface by a bar coating method. After drying the solution A coating film at room temperature, heat-dry at 60 ° C for 5 minutes, allow it to cool naturally, then heat and bake it at 380 ° C for 10 minutes, cool it naturally, and cool the sample a of the present invention. Produced.
- Titanium dioxide powder (ST01 manufactured by Ishihara Sangyo Co., Ltd.) (28 wt%), 50 g of purified water, 100 g of purified water, 56.3 g of an aqueous dispersion (solid content: 58 wt%) consisting of tetrafluoroethylene-hexafluoropropylene copolymer (FEP), silicon-based surfactant 2. put lg (LWT% of the total), mixed and stirred, dissolved liquid B (the ratio of FEP / A- Ti0 2 70/30) was adjusted.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- the solution B was applied to only one side by a bar coating method. After drying the coating film of the solution B at room temperature, it is dried by heating at 60 ° C for 5 minutes, naturally cooled, and then calcined by heating at 380 ° C for 10 minutes, and naturally cooled to obtain the sample b of the present invention. Produced.
- an aqueous dispurgeon solid content 28 wt%) of titanium dioxide powder (ST01 manufactured by Ishihara Sangyo Co., Ltd.), 100 g of purified water, and an aqueous dispersion composed of a tetrafluoroethylene-hexafluoropropylene copolymer (FEP) John (solid content 58 wt%) to 36.2 g, (LWT% of total) a silicone surfactant 1.7g placed, mixed, stirred, dissolved solution C (F EP / A- Ti0 2 is the ratio of 60/40) Was adjusted.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- an aqueous dispersion solid content 28 wt%) of titanium dioxide powder (ST01 manufactured by Ishihara Sangyo Co., Ltd.), 100 g of purified water, and an aqueous dispersion made of tetrafluoroethylene-hexafluoropropylene copolymer (FEP) (Solid content 58wt%) 24.lg and silicon surfactant 1.8g (total lwt%), mix, stir and dissolve Liquid D (FEP ZA- Ti0 2 ratios 5 0/5 0) was adjusted.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- the film structure material coated with the fluororesin used when preparing samples a to e was used as comparative sample 1.
- the outdoor exposure test was carried out by installing an outdoor exposure stand on the roof of the first factory building in the Hirakata Plant of the Taiyo Kogyo (Hirakata, Osaka Prefecture), fixing the sample on a 45 ° slope, and exposing it for 3 months. did.
- the evaluation of the thermal bondability of Samples a to e and Comparative sample 1 was confirmed.
- the apparatus used for the thermal bonding was a hot plate, and the welding conditions were the same as those for the comparative sample ⁇ , which is the base material of the samples a to e, and the welding conditions were constant.
- the evaluation was performed using the peel strength of the comparative sample (2) as the reference strength. ( ⁇ ) for those holding 80% or more of the reference strength, (() for those holding 50 to 80% of the reference strength, Those with 50% or less were designated as (X).
- Samples a to e which are examples of the present invention, were found to be more resistant to contamination by the photocatalyst than Comparative Sample I.
- Sample a in which the amount of the photocatalyst was small, had a very small degree of contamination, but slightly changed to a solid color.
- Sample e which contains a large amount of photocatalyst, has a slight chokin Samples b, c, and d had good antifouling properties.
- the mixing ratio of fluororesin / photocatalyst be 60/40 in consideration of the antifouling property and thermal bonding property.
- the fluorine resin / photocatalyst is used. was 60/40.
- the conductor used must be a colorless, transparent or white conductive powder (including semiconductors) so as not to affect the color and translucency of the film itself.
- antimony-doped tin dioxide Sb de one flop Sn0 2
- rutile type titanium dioxide coated on the surface was used as an example tin dioxide sol, these It is not limited to.
- electrical conductors are indium oxide (In 2 0 3), oxidizing power Doniumu (CdO), it can also be selected from zinc oxide (ZnO) and the like.
- Sample c (the ratio of FEP / ATi02: 60/40) prepared for examining the antifouling property and thermal bonding property was used as Comparative Sample No. II .
- Samples used for the half-life measurement were samples f to k and comparative samples (1) and (2), and xenon (1)
- Ec, irradiance 180W / m 2 , wavelength 300-400nm) for 24 hours c- measurement was performed using a honest meter (S-4104) manufactured by Nippon Statech, applying an applied voltage of 10 KV and 20 ° C-20 The test was performed under the humidity control condition of% volumes.
- comparison sample 2 (FEP Bruno A- Ti0 6 0/4 0 compounding ratio of 2) and comparative sample 3 of (FEP Za - Ti0 2 mixing ratio rate 1 0 0/0) are better than (X) and those inferior to both comparative samples (2) and (3) were designated (X).
- Example f 60/39/1 (SnOZ (Sb) -R-Ti02) 760 2.7 100 ⁇
- Samples f to k which are examples of the present invention, were compared to the ruthenium-type titanium dioxide (SnO 2) coated on the surface with antimony-doped tin dioxide, as compared with the analog sample-type titanium dioxide photocatalyst alone.
- Sb -R-Ti0 2
- a decrease in half-life by a combination of tin dioxide was observed.
- the half-life of FEP / A-Ti0 2 mixing ratio is 1 0 0/0 of the comparative sample 3 is at least 120 seconds, the attenuation of the voltage for conductivity there is little not very little observed.
- sample 2 blending ratio of FEP / A-Ti0 2 is 6 as 0/4 0/0 and anatase type titanium dioxide (A- Ti0 2) is blended with a half-life completion. 5 seconds After 120 seconds, the decay rate is 74%, and the conductive effect appears.
- Titanium dioxide powder (ST01 manufactured by Ishihara Sangyo Co., Ltd.) 28wt%), 50g of purified water, 36.2g of aqueous dispersion (solid content 58wt%) consisting of tetrafluoroethylene-hexafluoropropyl ⁇ -pyrene copolymer (F EP), silicon-based surfactant agent 2 g mixture was stirred, the solution was (FEP / A- ⁇ 0 2 ratios 6 0/4 0) was adjusted.
- F EP tetrafluoroethylene-hexafluoropropyl ⁇ -pyrene copolymer
- silicon-based surfactant agent 2 g mixture was stirred, the solution was (FEP / A- ⁇ 0 2 ratios 6 0/4 0) was adjusted.
- Antimony de one ping the tin dioxide was coated on the surface rutile dioxide Ji Yun (Sn0 2 (Sb) -R- Ti0 2) powder (manufactured by Ishihara Sangyo Kaisha, Ltd. FT1000) 19.3g, purified water 7 5 g 50 g of an aqueous dispersion (58 wt% solid content) of tetrafluoroethylene-hexafluoropropylene copolymer (FEP) and 2 g of a silicon surfactant were mixed and stirred, and the solution M ( F EP / Sn0 2 (Sb) - R- Ti0 2) mixing ratio of adjusted their 6 0/4 0).
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- a suitable amount of ethyl alcohol is impregnated with a film structure material coated on both sides of a glass fiber with a fluororesin, and the surface of the fluororesin film structure material is wiped off with a Kim towel (manufactured by Crecia Co., Ltd.) and dried at room temperature.
- Kisafuruoropuro pyrene copolymer to ethylene one aqueous Disconnect purge Yon solid content 58 wt%) consisting of (FEP) by (FEP ZA-TiC R- Ti0 2 ratios 1 0 0/0/0) a bar one coating only one surface Applied.
- the coating film was dried at room temperature, heated and dried at 60 eC for 5 minutes, allowed to cool naturally, then further heated and dried at 380 ° C for 10 minutes, and allowed to cool naturally to produce Comparative Sample II of the present invention. .
- the outdoor exposure test was carried out by installing an outdoor exposure stand on the roof of the first factory building of the Taiyo Kogyo Hirakata Plant (Hirakata I, Osaka Prefecture) and fixing the sample on a 45 ° inclined surface.
- Photocatalytic color difference samples 1 imparted with antifouling effect by (A- Ti0 2) is a very good result and 1.54, sample n a further Sn0 2 (Sb) -R-T1O2 this dissolved solution was added in a small amount Has a color difference of 1.09, indicating a remarkable improvement in antifouling properties due to the photocatalyst + conductive effect.
- ANATA one peptidase type titanium dioxide (A- Ti0 2) and the conductive effect and stain resistance when the photocatalytic function in combination with tin dioxide that does not express (SNQ 2)
- Aqueous dispurgeon consisting of 100 g of titanium dioxide powder (ST01 manufactured by Ishihara Sangyo Co., Ltd.) (solid content: 28 wt%), 150 g of purified water, and tetrafluoroethylene-hexafluoropropylene copolymer (FEP) (solid content 58 wt%) to 72.4 g, 3.2 g mixture of a silicone surfactant, was stirred, a solution 0 (F EP / a-Ti 0 2 mixing ratio is 6 0/4 0) was adjusted.
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- the indoor exposure test was performed by installing an indoor exposure platform at the third warehouse in the Hirakata Plant of Taiyo Kogyo (Hirakata, Osaka Prefecture), fixing the sample on a 45 ° slope, and exposing it indoors for 4 months. • Dirt evaluation after outdoor exposure test
- the conductive metal small rutile titanium dioxide down the doping photocatalytic activity (Sn0 2 (Sb) -R- Ti0 2) and a large Ana evening one peptidase type titanium dioxide of the photocatalytic activity (A- Ti0 2) a combination of
- SnO 2 tin dioxide
- Anatase titanium dioxide of a photocatalytic activity (A- Ti0 2) and a photocatalytic function is solely tin dioxide that does not express (Sn0 2), the antifouling property when used in combination outdoor, carried out violent exposure test indoors evaluated.
- Indoor exposure test (ANATA one peptidase type titanium dioxide for UV is zero (A-Ti0 2) also photocatalytic function is not expressed), it was confirmed that the antifouling property is improved by improving the conductivity.
- improvement in antifouling properties due to the photocatalytic function and the conductive effect was remarkably observed.
- the photocatalytic fluororesin film structural material having a layer in which the photocatalyst is used alone or in combination with other conductors in the fluororesin on the outermost layer surface has a significantly improved conductivity, so that the surface of the film structural material is improved. It is difficult for dirt to adhere.
- the dirt composed of organic substances such as oily dirt attached to the surface of the film structure material is exposed to sunlight when the surface of the film structure material is exposed to sunlight. The lost inorganic dirt is easily washed away, so that the appearance can be maintained semi-permanently.
- N0 is malodorous substances and air pollutants present in the vicinity of the photocatalyst X, SO, by oxidation decomposition substances like, it can be removed.
- the photocatalyst is supported and exposed on the surface, and the organic matter attached to the surface of the film structure material is decomposed by photooxidative decomposition and hydrophilization by the photocatalyst and washed away.
- the organic matter attached to the surface of the film structure material is decomposed by photooxidative decomposition and hydrophilization by the photocatalyst and washed away.
- it can exhibit high antifouling properties over a long period of time.
- the material of the membrane structure has a conductive action, and static electricity is not accumulated in the material of the membrane structure. Static electricity generated due to friction and abrasion caused by contact with water is suppressed, and the adhesion of dust, fine sand, etc., which cause soiling, is reduced, so that higher antifouling properties can be exhibited.
- the conductivity of the film forming material is improved, so that it is difficult to accumulate static electricity, and there is an effect that an electric shock accident of a worker is eliminated.
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Abstract
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JP2003572683A JP3858176B2 (ja) | 2002-03-07 | 2002-03-07 | 膜構造材料 |
AU2002236255A AU2002236255A1 (en) | 2002-03-07 | 2002-03-07 | Material for film structure |
PCT/JP2002/002148 WO2003074180A1 (fr) | 2002-03-07 | 2002-03-07 | Matière pour structure de film |
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PCT/JP2002/002148 WO2003074180A1 (fr) | 2002-03-07 | 2002-03-07 | Matière pour structure de film |
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PCT/JP2002/002148 WO2003074180A1 (fr) | 2002-03-07 | 2002-03-07 | Matière pour structure de film |
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JP (1) | JP3858176B2 (fr) |
AU (1) | AU2002236255A1 (fr) |
WO (1) | WO2003074180A1 (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005023155A (ja) * | 2003-06-30 | 2005-01-27 | Taiyo Kogyo Corp | 表面処理剤及びそれで被覆した基材並びにそれらの製造方法及び品質検査方法 |
JP2006198466A (ja) * | 2005-01-18 | 2006-08-03 | Jsr Corp | 光触媒性シートおよびこれを用いた照明装置 |
JP2011214215A (ja) * | 2011-07-19 | 2011-10-27 | Taiyo Kogyo Corp | 光触媒シートの製造方法 |
JP5152737B2 (ja) * | 2003-12-25 | 2013-02-27 | 太陽工業株式会社 | 光触媒シートおよびその接合方法 |
JP2015221567A (ja) * | 2011-03-04 | 2015-12-10 | サン−ゴバン パフォーマンス プラスティックス コーポレイション | 自己清浄性材料として使用するための複合物品 |
CN111233073A (zh) * | 2020-02-18 | 2020-06-05 | 佛山市金净创环保技术有限公司 | 一种手持式光催化纤维污水处理装置及其使用方法 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103599735B (zh) * | 2013-11-25 | 2016-05-25 | 江南大学 | 一种可提高织物亲水-疏水润湿转化速率的离子掺杂TiO2溶胶制备方法 |
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JPH09207289A (ja) * | 1996-02-07 | 1997-08-12 | Nitto Denko Corp | 膜構造材及びその製造方法 |
JPH10306189A (ja) * | 1997-05-02 | 1998-11-17 | Daikin Ind Ltd | フッ素系素材 |
JPH10314598A (ja) * | 1997-05-20 | 1998-12-02 | Hitachi Ltd | 光触媒を用いた防汚方法、防汚膜および防汚物品 |
JPH11315592A (ja) * | 1998-04-30 | 1999-11-16 | Toto Ltd | 導電性建材 |
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2002
- 2002-03-07 AU AU2002236255A patent/AU2002236255A1/en not_active Abandoned
- 2002-03-07 JP JP2003572683A patent/JP3858176B2/ja not_active Expired - Lifetime
- 2002-03-07 WO PCT/JP2002/002148 patent/WO2003074180A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09207289A (ja) * | 1996-02-07 | 1997-08-12 | Nitto Denko Corp | 膜構造材及びその製造方法 |
JPH10306189A (ja) * | 1997-05-02 | 1998-11-17 | Daikin Ind Ltd | フッ素系素材 |
JPH10314598A (ja) * | 1997-05-20 | 1998-12-02 | Hitachi Ltd | 光触媒を用いた防汚方法、防汚膜および防汚物品 |
JPH11315592A (ja) * | 1998-04-30 | 1999-11-16 | Toto Ltd | 導電性建材 |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005023155A (ja) * | 2003-06-30 | 2005-01-27 | Taiyo Kogyo Corp | 表面処理剤及びそれで被覆した基材並びにそれらの製造方法及び品質検査方法 |
JP4626129B2 (ja) * | 2003-06-30 | 2011-02-02 | 太陽工業株式会社 | 表面処理剤及びそれで被覆した基材並びにそれらの製造方法及び品質検査方法 |
JP5152737B2 (ja) * | 2003-12-25 | 2013-02-27 | 太陽工業株式会社 | 光触媒シートおよびその接合方法 |
JP2006198466A (ja) * | 2005-01-18 | 2006-08-03 | Jsr Corp | 光触媒性シートおよびこれを用いた照明装置 |
JP2015221567A (ja) * | 2011-03-04 | 2015-12-10 | サン−ゴバン パフォーマンス プラスティックス コーポレイション | 自己清浄性材料として使用するための複合物品 |
JP2011214215A (ja) * | 2011-07-19 | 2011-10-27 | Taiyo Kogyo Corp | 光触媒シートの製造方法 |
CN111233073A (zh) * | 2020-02-18 | 2020-06-05 | 佛山市金净创环保技术有限公司 | 一种手持式光催化纤维污水处理装置及其使用方法 |
Also Published As
Publication number | Publication date |
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JPWO2003074180A1 (ja) | 2005-06-23 |
JP3858176B2 (ja) | 2006-12-13 |
AU2002236255A1 (en) | 2003-09-16 |
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