WO2003061890A1 - Procede et systeme d'usinage par decharge electrique d'un materiau isolant ou d'un materiau haute resistance - Google Patents
Procede et systeme d'usinage par decharge electrique d'un materiau isolant ou d'un materiau haute resistance Download PDFInfo
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- WO2003061890A1 WO2003061890A1 PCT/JP2002/000511 JP0200511W WO03061890A1 WO 2003061890 A1 WO2003061890 A1 WO 2003061890A1 JP 0200511 W JP0200511 W JP 0200511W WO 03061890 A1 WO03061890 A1 WO 03061890A1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/02—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
- B23H1/022—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges for shaping the discharge pulse train
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/02—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
Definitions
- the present invention provides processing power between a workpiece and an electrode made of an insulating material or a high-resistance material, and generates a pulsed discharge between the poles to remove the workpiece.
- the present invention relates to an improvement in an electric discharge machining method and apparatus. Background art
- FIG. 8 is an explanatory view of the mechanism of electric discharge machining, in which 1 is an electrode, 2 is a workpiece, 3 is an arc column, 4 is a machining fluid, and 5 is machining waste generated by electric discharge machining. .
- the process of removing the workpiece 2 by electric discharge proceeds while repeating the following cycles (a) to (e) (corresponding to (a) to (e) in FIG. 8). That is, (a) the formation of the arc column 3 due to the generation of electric discharge,
- FIG. 9 is an explanatory view showing the configuration of a wire electric discharge machine disclosed in Japanese Patent Application Laid-Open No. 9-2553035, in which la is a wire electrode, and 2a is an insulating material.
- Workpiece made of a material or a high-resistance material 4a is a working fluid containing carbon
- 6 is a table on which the workpiece 2a is placed
- 7 is a fixing jig
- 8a and 8b are working fluid nozzles
- 9 a and 9b are wire guides
- 10 is a power feeder
- 11 is a working fluid supply pump as working fluid supply means
- 12 is a conductive material
- 13 is working power supply means.
- the workpiece 2 a and the conductive material 12 are fixed in a state of being joined by a fixing jig 7.
- the wire electrode 1a is positioned at the joint between the workpiece 2a and the conductive material 12 by a positioning means (not shown), and the wire electrode 1a and the workpiece 2a and When machining power is supplied to the conductive material 12, first, discharge occurs only in the conductive material 12, and then, due to thermal energy, the work piece 2 a is closest to the conductive material 12. Processing and transfer of electrode material components are performed. Thereafter, electric discharge also occurs in the transfer portion, and the processing of the workpiece 2a proceeds by the impact of the electric discharge and thermal energy.
- the electrode material components are transferred to the processing surface of the workpiece 2a, and the processing liquid 4a is thermally decomposed, and the carbon contained in the processing liquid 4a has a relatively low electric resistance. It adheres to workpiece 2a as turbostratic carbon (crystalline carbon) to form a conductive film. Electric discharge is generated in the conductive film thus formed, and the processing of the workpiece 2a proceeds.
- turbostratic carbon crystalline carbon
- the basic principle of the conventional electric discharge machining technique for a workpiece made of an insulating material or a high-resistance material is to process the workpiece through a conductive film formed on the workpiece. Is what you do.
- the present invention has been made to solve the above-described problems, and has an electric discharge capable of stabilizing the processing of a workpiece made of an insulating material or a high-resistance material and improving the quality of a processed surface.
- the purpose is to obtain a processing method and apparatus.
- An electric discharge machining method is directed to a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with a conductive material.
- a machining power is supplied between the electrode and the electrode, and a pulse-like electric discharge is generated between the electrodes in a machining fluid containing carbon to remove the workpiece.
- the inter-electrode voltage at the passage of time is measured, and a relatively short discharge pulse width suitable for machining the workpiece or a relatively long pulse suitable for forming a conductive film on the machining surface of the workpiece is measured according to the measured value. Machining is performed by setting the discharge pulse width.
- the electric discharge machining method provides a method for processing a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material. Processing power is supplied between the electrode of the workpiece and the electrode, and the pulse is applied between the electrodes in a machining fluid containing carbon.
- a gap voltage at a predetermined time after the start of the discharge is measured, and when the measured value is smaller than a predetermined reference voltage, Sets a relatively short discharge pulse width suitable for processing the workpiece, and when the measured value is larger than a predetermined reference voltage, a relatively suitable discharge pulse width suitable for forming a conductive film on the processed surface of the workpiece. Processing is performed by setting a long discharge pulse width.
- the electric discharge machining method provides a method for processing a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material.
- a machining power is supplied between a pole of a workpiece and an electrode, and a pulse-like discharge is generated between the poles in a machining fluid containing carbon to remove the workpiece.
- the machining is performed by setting a relatively long discharge pulse width suitable for forming a conductive film on the substrate.
- the electric discharge machining method provides a method for processing a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material.
- a machining power is supplied between a pole of a workpiece and an electrode, and a pulse-like discharge is generated between the poles in a machining fluid containing carbon to remove the workpiece.
- a relatively short discharge pulse width suitable for machining the work piece is set.
- the discharge pulse width to the work surface of the work piece is set. Relatively long suitable for forming conductive film And performs processing to set the electric pulse width.
- An electric discharge machining apparatus includes a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with a conductive material.
- Processing power supply means for supplying processing power between the electrode and the electrode; processing liquid supply means for supplying a processing liquid containing carbon between the electrode; and positioning for performing relative positioning between the workpiece and the electrode.
- An electric discharge machining apparatus for generating a pulsed discharge between the poles to remove the workpiece by machining, wherein a gap voltage measuring means for measuring a gap voltage at a predetermined time after the start of electric discharge.
- a relatively short discharge pulse width suitable for application of the work piece or a conductive film on the work surface of the work piece in accordance with the measured value of the gap voltage by the gap voltage measurement means is provided.
- a control means for setting a long discharge pulse width is provided.
- the electric discharge machining apparatus provides a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material.
- Processing power supply means for supplying processing power between the workpiece and the electrode; processing fluid supply means for supplying a processing fluid containing carbon between the electrodes; and relative positioning of the workpiece and the electrode.
- An electric discharge machine for generating a pulsed discharge between the poles to remove the workpiece by machining, wherein a pole for measuring a pole-to-pole voltage at a predetermined time after the start of discharge is provided.
- the electric discharge machining apparatus provides a conductive film coating.
- Processing power that supplies processing power between the electrode and the workpiece made of an insulating material or high-resistance material that has been contacted or fixed with a conductive material.
- a voltage measuring means for measuring a voltage between the electrodes, and a value measured by the voltage measuring means (a first measured value) is a power supply voltage.
- the measured value (second measured value) of the inter-electrode voltage measuring means at the time when a predetermined time elapses from the time when the voltage becomes equal to or less than the first reference voltage set to a value close to the following power supply voltage is a predetermined second reference If less than voltage
- a relatively short discharge pulse width suitable for processing of a workpiece is set, and when the second measured value is larger than a predetermined second reference voltage, a conductive film is formed on the workpiece processing surface.
- control means for setting a relatively long discharge pulse width suitable for the control is
- the electric discharge machining apparatus provides a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material.
- Processing power supply means for supplying processing power between the workpiece and the electrode;
- processing fluid supply means for supplying a processing fluid containing carbon between the electrodes; and relative positioning of the workpiece and the electrode.
- An electric discharge machining apparatus for generating a pulsed discharge between the poles to remove and machine the workpiece, wherein a reference voltage smaller than a power supply voltage and a gap voltage are compared.
- the electric discharge machining apparatus provides a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material.
- Processing power supply means for supplying processing power between the workpiece and the electrode; processing fluid supply means for supplying a processing fluid containing carbon between the electrodes; and relative positioning of the workpiece and the electrode.
- An electric discharge machining apparatus for generating a pulse-like discharge between the poles to remove and machine the workpiece, wherein the gap between the gap at a predetermined time after the start of the discharge and a predetermined
- a comparison means for comparing with a reference voltage, and a comparison result by the comparison means, when the inter-electrode voltage is smaller than the reference voltage, a relatively short discharge pulse width suitable for machining the workpiece is set. Setting And, wherein if the machining gap voltage is greater than the reference voltage is obtained and a control means for setting a relatively long discharge pulse width suitable to the conductive film formed on the workpiece processed surface.
- the electric discharge machining apparatus provides a workpiece made of an insulating material or a high-resistance material coated with a conductive film, or a workpiece made of an insulating material or a high-resistance material fixed in contact with the conductive material.
- Processing power supply means for supplying processing power between the workpiece and the electrode;
- processing fluid supply means for supplying a processing fluid containing carbon between the electrodes; and relative positioning of the workpiece and the electrode.
- An electric discharge machining apparatus for generating a pulsed discharge between the poles to remove and machine the workpiece, wherein the gap voltage is set to a value close to a power supply voltage equal to or lower than the power supply voltage.
- First comparing means for comparing the first reference voltage with the first reference voltage
- a second comparing means for comparing the inter-electrode voltage with a second reference voltage set to a value smaller than the first reference voltage.
- Means and the first comparison In a predetermined time elapse from the time the inter-electrode voltage has decreased less than the first reference voltage by a comparison result by the stage, before Symbol comparison result by the second comparison means, wherein the inter-electrode voltage is the second group If the voltage is smaller than the reference voltage, a relatively short discharge pulse width suitable for machining the workpiece is set.If the gap voltage is greater than the second reference voltage, the discharge pulse width to the workpiece surface is reduced. Control means for setting a relatively long discharge pulse width suitable for forming a conductive film.
- FIG. 1 is an explanatory view showing an example of a voltage waveform between electrodes in a conventional electric discharge machining apparatus for removing a workpiece made of an insulating material or a high-resistance material.
- FIG. FIG. 1 is an explanatory diagram showing a configuration of an electric discharge machine according to Embodiment 1.
- FIG. 3 is an explanatory diagram showing an example of a voltage waveform between electrodes in the electric discharge machine according to Embodiment 1 of the present invention.
- FIG. 4 is an explanatory diagram of a discharge phenomenon at the time of processing a workpiece made of an insulating material or a high-resistance material.
- FIG. 5 is an explanatory diagram showing a voltage waveform between electrodes corresponding to FIG.
- FIG. 6 is an explanatory diagram showing an example of a change in a voltage waveform between electrodes depending on a state of a conductive film.
- FIG. 7 is an explanatory diagram showing a configuration of an electric discharge machine according to Embodiment 2 of the present invention.
- FIG. 8 is an explanatory view of a mechanism of electric discharge machining.
- FIG. 9 is an explanatory diagram showing a configuration of a conventional wire electric discharge machine for removing a workpiece made of an insulating material or a high-resistance material.
- FIG. 1 is an explanatory diagram showing an example of a voltage waveform between electrodes in a conventional electric discharge machining apparatus for removing a workpiece made of an insulating material or a high-resistance material, where t is time, and V is Inter-electrode voltage, V 0 is the power supply voltage, V g is the arc voltage, V s is the discharge detection voltage, T p is the predetermined discharge pulse width, T p L is the discharge pulse width that appears at a certain frequency and is longer than T p The width, Tr, is the dwell time.
- a constant discharge pulse width T p is used to obtain a machined surface with a uniform surface roughness while keeping the discharge energy constant. Even when machining is performed with setting, when observing the state of electric discharge machining, a pulse width T pL longer than the discharge pulse width T is observed as shown in FIG. The meaning of such a gap voltage waveform is discussed below.
- a discharge voltage that is generally used at present a predetermined voltage equal to or lower than the power supply voltage V0 is defined as a discharge detection voltage Vs. It recognizes that the discharge has started from the point when the voltage drops below the discharge detection voltage Vs, and starts measuring the discharge pulse width Tp.
- a discharge detection voltage Vs a predetermined voltage equal to or lower than the power supply voltage V0.
- the EDM since the gap voltage V is not lower than the discharge detection voltage Vs despite the start of discharge, the EDM The phenomenon that discharge is not recognized and voltage is continuously applied occurs.
- the voltage is applied after a lapse of a predetermined discharge pulse width Tp (for example, about several 10 s) from the time when the gap voltage V gradually decreases and falls below the discharge detection voltage Vs. Is stopped to reach the pause time Tr.
- a phenomenon occurs in which the actual discharge pulse width becomes a long discharge pulse width T pL that is several times to several tens times the predetermined discharge pulse width T p.
- Such a phenomenon itself may be caused by a malfunction when a workpiece made of an insulating material or a high-resistance material is machined by an electric discharge machining apparatus made for a workpiece which is a conductive material such as steel.
- the above phenomenon plays an important role in processing a workpiece made of an insulating material or a high-resistance material. That is, due to the above phenomenon, a discharge pulse whose pulse width is extremely longer than the setting appears, thereby enabling application of an insulating material or a high-resistance material.
- a discharge pulse having a short pulse width according to a set value contributes to removal of a conductive film and processing of the workpiece. It has been found that a discharge pulse having a long pulse width exceeding a set value (hereinafter referred to as a “long discharge pulse”) forms a conductive film on the surface of the workpiece.
- the short discharge pulse removes the workpiece in the same manner as normal electric discharge machining, but discharges the conductive film on the surface generated as described above. It is presumed that the workpiece is melted or sublimated and removed under the influence of the heat while removing.
- a long discharge pulse that is important in electric discharge machining of an insulating material or the like is generated by a phenomenon that can be said to be a malfunction.
- the pulse width of the long discharge pulse is not constant, and the thickness of the conductive film formed on the discharge surface of the workpiece fluctuates.
- machining instability of the present invention is focused on. It is considered that there is a problem that the quality of the machined surface deteriorates.
- FIG. 2 is an explanatory diagram showing a configuration of an electric discharge machining apparatus according to Embodiment 1 of the present invention.
- reference numeral 1 denotes an electrode
- 2a denotes a workpiece (1) made of an insulating material or a high resistance material.
- 14 is a DC power supply
- 15 is a switching element
- 16 is a resistor
- 17 is a first comparator which is a comparing means for comparing a voltage between electrodes and a predetermined reference voltage
- Reference numeral 8 denotes a second comparator which is a comparing means for comparing the voltage between the electrodes and a predetermined reference voltage
- 19 denotes a control means.
- the workpiece 2a may be coated with a conductive coating as disclosed in Japanese Patent Application Laid-Open No. 63-15009, or may be used. It is fixed in contact with a conductive material as disclosed in Japanese Patent Application Laid-Open No. 1366849 and Japanese Patent Application Laid-Open No. 9-253939.
- FIG. 3 is an explanatory diagram showing an example of a voltage waveform between electrodes in the electric discharge machine according to Embodiment 1 of the present invention, wherein the same reference numerals as those in FIG. 1 denote the same or corresponding parts.
- FIG. 3 shows the switching element 15 of FIG.
- the signal (a) from the control means 19 for driving, the output signal (b) of the first comparator 17 and the output signal (c) of the second comparator 18 are shown in synchronization with the inter-electrode voltage waveform. ing.
- Tp1 is a relatively short discharge pulse width suitable for processing the workpiece 2a
- Tp2 is a relatively long discharge pulse width suitable for forming a conductive film on the processing surface of the workpiece 2a.
- the discharge pulse width, TO is a predetermined time from the start of discharge
- 1 is the reference voltage of the first comparator 17
- V 2 is the reference voltage of the second comparator 18.
- the reference voltage V1 of the first comparator 17 is set to a value close to the power supply voltage V0
- the reference voltage V2 of the second comparator 18 is set to a value lower than the reference voltage VI.
- the reference voltages V1 and V2 are both set to values higher than the arc voltage Vg.
- the first comparator 17 compares the gap voltage V with the reference voltage V1, and outputs a signal of H when the reference voltage V1 is lower than the gap voltage V1 and the gap voltage V When the reference voltage V 1 is higher than the reference voltage V 1, an L signal is output.
- the second comparator 18 compares the inter-electrode voltage V with the reference voltage V 2 and outputs an H signal when the inter-electrode voltage V is lower than the inter-electrode voltage V. When the reference voltage V2 is higher than the voltage V, an L signal is output. The point in time when the output signal (b) of the first comparator 17 changes from H to L is determined to be discharge start.
- the control means 19 sets the discharge pulse width in accordance with the output signals of the first comparator 17 and the second comparator 18. Set. That is, if the electric resistance of the surface of the workpiece 2a is relatively small after a lapse of a predetermined time To from the start of electric discharge, the control means 19 sets a short pulse width Tp1 to discharge the electric power. If the electric resistance of the surface of the workpiece is relatively large after a predetermined time ⁇ 0 from the start, the control means 19 sets a long pulse width ⁇ 2. The meaning of setting such a short pulse width ⁇ 1 or a long pulse width ⁇ 2 will be described below.
- the short discharge pulse (short pulse width ⁇ ⁇ ⁇ ) contributes to the removal of the conductive film and the processing of the workpiece 2 a
- the long discharge pulse (long pulse width T p 2) It is considered that a conductive film is formed on the surface of 2a.
- the voltage drop is large (the voltage between the electrodes is low), and the It is known that the voltage drop is small (the voltage between the electrodes is high) when the amount of the conductive film is small at the discharge start position in a.
- FIG. 4 is an explanatory view of the discharge phenomenon when processing a workpiece made of an insulating material or a high-resistance material, where 1 is an electrode and 2a is an insulating material or a high-resistance material.
- the workpiece, 3 is an arc column, and 20 is a conductive coating.
- FIG. 4 (a) shows the case where discharge occurs in a place where the electric resistance of the conductive film 20 formed on the workpiece 2a is small
- FIG. 4 (b) shows the workpiece 2a. This shows a case where a discharge occurs where the electric resistance of the conductive film 20 formed on a is large.
- FIG. 5 is an explanatory diagram showing a voltage waveform between electrodes corresponding to FIG.
- FIG. 5 (a) shows the voltage waveform between the electrodes corresponding to FIG. 4 (a), and FIG. 5 (b) shows the voltage waveform between the electrodes corresponding to FIG. 4 (b). ing.
- FIG. 6 is an explanatory diagram showing an example of a change in the interelectrode voltage waveform depending on the state of the conductive film 20, where t is time, V is the interelectrode voltage, and V0 is the power supply voltage.
- the electric resistance at the discharge start point is (A) at the maximum, and the following (B), (C) It can be determined that the thickness of the conductive film 20 at the discharge starting point is (C) at the maximum, and then (B) and (A) in this order.
- an appropriate discharge pulse width corresponding to a case where the thickness of the conductive film 20 is reduced as shown in FIG. 4 (b), for example, may be obtained in advance by experiments.
- a long discharge pulse width suitable for the case where the conductive coating 20 is thin (when the voltage V between the electrodes after a predetermined time TO from the start of discharge is high) is high.
- T p 2 is determined in advance by an experiment, and the state of the conductive film 20 at the discharge point is determined based on the voltage V between the predetermined time from the start of discharge ⁇ 0 and the predetermined time from the start of discharge. ⁇ If the gap voltage V at 0 is low (that is, if the conductive film 20 is thick), set a short discharge pulse width T p 1 and set the gap at the point when the predetermined time T 0 has elapsed from the start of discharge.
- the electric discharge machining progresses and the conductive film is formed at the discharge location where the conductive film becomes thin. Discharge can be performed, and an appropriate discharge path is selected according to the state of the conductive film 20. Loose width can be set. Therefore, the pulse width of a long discharge pulse is not constant as in a conventional discharge heating apparatus for removing and processing a workpiece made of an insulating material or the like, and therefore, the conductivity formed on the discharge surface of the workpiece is low.
- the problem that the thickness of the coating fluctuates can be solved, and as a result, it is possible to stabilize the processing of the workpiece made of an insulating material or a high-resistance material and improve the quality of the processed surface.
- the surface roughness of the work surface of the workpiece is about 1 O ⁇ m in the electric discharge machining by the sinking electric discharge machine according to the prior art, For example, it could be improved to about 3 m.
- the electric discharge machining method and apparatus according to the present invention can be applied to wire electric discharge machining, die sinking electric discharge machining, small hole machining, and the like.
- the electric discharge machining method and apparatus provide a method for machining a workpiece made of an insulating material or a high-resistance material, the apparent electric resistance of the workpiece being varied by electric resistance. Determining the state of the surface of the workpiece from the voltage between the electrodes, and setting a pulse width of a long discharge pulse to an appropriate value in order to form a thinner conductive film on the workpiece; For example, an invention disclosed in Japanese Patent Application Laid-Open No. 3-37222, for example, in which the discharge pulse width is adjusted in order to perform machining with a constant discharge energy according to a detected value of a voltage between electrodes. Is different from
- FIG. 7 is an explanatory view showing a configuration of an electric discharge machine according to a second embodiment of the present invention, and the same reference numerals as those in FIG. 2 of the first embodiment denote the same or corresponding parts.
- reference numeral 21 denotes a voltmeter which is a gap voltage measuring means for measuring the gap voltage and sending the measured value to the control means 19, and the gap voltage measured by the voltmeter 21 is When the voltage becomes equal to or lower than the first reference voltage (a voltage set to a power supply voltage lower than the power supply voltage), it is determined that discharge has started. At the elapse of a predetermined time from the start of discharge (for example, the time corresponding to To in FIG. 3), a signal is sent from the control means 19 to the voltmeter 21.
- a predetermined time from the start of discharge for example, the time corresponding to To in FIG. 3
- the voltmeter 21 reads the voltage between the electrodes. measure.
- the degree of adhesion of the conductive film can be determined from the electrical resistance between the electrodes, so that this measured value and the measured value of the voltage between the electrodes by the voltmeter 21 are used.
- a second reference voltage (a voltage set to a value lower than or equal to the first reference voltage and higher than the arc voltage), and when the measured value is smaller than the second reference voltage, A relatively short discharge pulse width (for example, T pi in FIG. 3) suitable for machining the workpiece 2a is set according to 19, and if the measured value is larger than the second reference voltage, control is performed.
- a relatively long discharge pulse width for example, T p 2 in FIG. 3 suitable for forming a conductive film on the work surface of the workpiece 2a is set.
- the electric discharge machining method and apparatus according to the present invention are suitable for being used for electric discharge machining of a workpiece made of an insulating material or a high-resistance material.
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Description
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Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
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CNB028072138A CN1322953C (zh) | 2002-01-24 | 2002-01-24 | 放电加工方法及其装置 |
JP2002591525A JP3866661B2 (ja) | 2002-01-24 | 2002-01-24 | 放電加工方法及び装置 |
EP02806574.6A EP1477257B1 (en) | 2002-01-24 | 2002-01-24 | Method and system for electric discharge machining insulating material or high resistance material |
KR1020037012408A KR100550249B1 (ko) | 2002-01-24 | 2002-01-24 | 방전가공방법 및 장치 |
US10/472,384 US6946615B2 (en) | 2002-01-24 | 2002-01-24 | Method and system for electric discharge machining insulating material or high resistance material |
CA002440364A CA2440364A1 (en) | 2002-01-24 | 2002-01-24 | Method and system for electric discharge machining insulating material or high resistance material |
PCT/JP2002/000511 WO2003061890A1 (fr) | 2002-01-24 | 2002-01-24 | Procede et systeme d'usinage par decharge electrique d'un materiau isolant ou d'un materiau haute resistance |
TW091102986A TWI225433B (en) | 2002-01-24 | 2002-02-21 | Discharge processing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2002/000511 WO2003061890A1 (fr) | 2002-01-24 | 2002-01-24 | Procede et systeme d'usinage par decharge electrique d'un materiau isolant ou d'un materiau haute resistance |
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WO2003061890A1 true WO2003061890A1 (fr) | 2003-07-31 |
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PCT/JP2002/000511 WO2003061890A1 (fr) | 2002-01-24 | 2002-01-24 | Procede et systeme d'usinage par decharge electrique d'un materiau isolant ou d'un materiau haute resistance |
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US (1) | US6946615B2 (ja) |
EP (1) | EP1477257B1 (ja) |
JP (1) | JP3866661B2 (ja) |
KR (1) | KR100550249B1 (ja) |
CN (1) | CN1322953C (ja) |
CA (1) | CA2440364A1 (ja) |
TW (1) | TWI225433B (ja) |
WO (1) | WO2003061890A1 (ja) |
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JP4523546B2 (ja) * | 2003-06-04 | 2010-08-11 | 三菱電機株式会社 | 放電表面処理方法および放電表面処理装置 |
DE602006006457D1 (de) * | 2006-11-06 | 2009-06-04 | Agie Sa | Verfahren und Vorrichtung zum Funkenerosionsbearbeiten |
ES2569661T3 (es) * | 2011-12-30 | 2016-05-12 | Agie Charmilles Sa | Método y aparato de mecanización por descarga eléctrica |
CN103920944A (zh) * | 2014-03-26 | 2014-07-16 | 中国工程物理研究院激光聚变研究中心 | 一种半导体硼的电火花成型加工方法 |
CN107552904B (zh) * | 2017-09-04 | 2018-12-11 | 哈尔滨工业大学 | 一种用于对金属-陶瓷功能梯度材料进行电火花加工的加工电源及加工方法 |
US11084112B2 (en) | 2018-05-31 | 2021-08-10 | Johnson Technology, Inc. | Electrical discharge machine time slice power supply |
CN110293270B (zh) * | 2019-07-02 | 2020-07-17 | 哈尔滨工业大学 | 绝缘陶瓷涂层-金属材料电火花加工的材料类型辨识装置及方法 |
GB2607061A (en) * | 2021-05-27 | 2022-11-30 | Texture Jet Ltd | An electrical machining device |
CN114905178B (zh) * | 2022-06-17 | 2023-09-08 | 河南科技大学 | 一种基于放电参数的电火花沉积接触伺服控制装置 |
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JPS63150109A (ja) * | 1986-12-15 | 1988-06-22 | Hoden Seimitsu Kako Kenkyusho Ltd | 電気絶縁体の加工方法 |
JPH09253935A (ja) * | 1996-03-26 | 1997-09-30 | Naotake Mori | ワイヤ放電加工方法および装置 |
JP2001212723A (ja) * | 1999-11-26 | 2001-08-07 | Hoden Seimitsu Kako Kenkyusho Ltd | セラミック被覆層を有する金属部材の放電加工方法 |
Family Cites Families (8)
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JPS62218024A (ja) * | 1986-03-19 | 1987-09-25 | Amada Co Ltd | ワイヤカツト放電加工機 |
US5434380A (en) * | 1990-07-16 | 1995-07-18 | Mitsubishi Denki Kabushiki Kaisha | Surface layer forming apparatus using electric discharge machining |
JP2860050B2 (ja) | 1993-11-16 | 1999-02-24 | 康 福澤 | 放電加工方法及びその装置 |
JP3241936B2 (ja) | 1994-06-20 | 2001-12-25 | 科学技術振興事業団 | 絶縁材料の放電加工方法 |
JPH08108318A (ja) | 1994-10-12 | 1996-04-30 | Riken Corp | 電気絶縁性セラミックスの放電加工方法 |
JP3633989B2 (ja) | 1995-02-28 | 2005-03-30 | 三菱電機株式会社 | 絶縁性セラミックスの放電加工方法 |
DE19882988T1 (de) * | 1998-05-08 | 2001-05-10 | Mitsubishi Electric Corp | Energieversorgungsgerät für eine Entladungsoberflächenbehandlung |
CH694983A8 (de) * | 2000-01-11 | 2006-03-15 | Mitsubishi Electric Corp | Elektrische Speiseeinheit für elektrische Entladungsoberflächenbehandlung und Verfahren zur elektrischen Entladungsoberfächenbehandlung. |
-
2002
- 2002-01-24 EP EP02806574.6A patent/EP1477257B1/en not_active Expired - Lifetime
- 2002-01-24 US US10/472,384 patent/US6946615B2/en not_active Expired - Fee Related
- 2002-01-24 JP JP2002591525A patent/JP3866661B2/ja not_active Expired - Fee Related
- 2002-01-24 CN CNB028072138A patent/CN1322953C/zh not_active Expired - Fee Related
- 2002-01-24 CA CA002440364A patent/CA2440364A1/en not_active Abandoned
- 2002-01-24 KR KR1020037012408A patent/KR100550249B1/ko not_active IP Right Cessation
- 2002-01-24 WO PCT/JP2002/000511 patent/WO2003061890A1/ja active Application Filing
- 2002-02-21 TW TW091102986A patent/TWI225433B/zh not_active IP Right Cessation
Patent Citations (3)
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JPS63150109A (ja) * | 1986-12-15 | 1988-06-22 | Hoden Seimitsu Kako Kenkyusho Ltd | 電気絶縁体の加工方法 |
JPH09253935A (ja) * | 1996-03-26 | 1997-09-30 | Naotake Mori | ワイヤ放電加工方法および装置 |
JP2001212723A (ja) * | 1999-11-26 | 2001-08-07 | Hoden Seimitsu Kako Kenkyusho Ltd | セラミック被覆層を有する金属部材の放電加工方法 |
Non-Patent Citations (3)
Title |
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See also references of EP1477257A4 * |
TAIMIN SHIN ET AL.: "Zetsuen sei ceramics hoden kako ni okeru kako gensho-condenser-hoden no koka", DENKI KAKO GIJUTSU, vol. 21, no. 69, 23 July 1997 (1997-07-23), pages 14 - 21, XP008163195 * |
TAIMIN SHIN ET AL.: "Zetsuen sei ceramics no hoden kako ni okeru kako gensho-condenser-hoden no koka - Machining Phenomena in EDM of Insulating Ceramics. Effect of Condenser Electrical Discharge", JOURNAL OF THE JAPAN SOCIETY OF ELECTRICAL-MACHINING ENGINEERS, vol. 32, no. 70, 31 July 1998 (1998-07-31), pages 1 - 7, XP008102473 * |
Also Published As
Publication number | Publication date |
---|---|
CA2440364A1 (en) | 2003-07-31 |
US6946615B2 (en) | 2005-09-20 |
TWI225433B (en) | 2004-12-21 |
JPWO2003061890A1 (ja) | 2005-05-19 |
EP1477257A1 (en) | 2004-11-17 |
US20050098541A1 (en) | 2005-05-12 |
JP3866661B2 (ja) | 2007-01-10 |
CN1610593A (zh) | 2005-04-27 |
EP1477257A4 (en) | 2009-01-07 |
CN1322953C (zh) | 2007-06-27 |
KR20030085053A (ko) | 2003-11-01 |
EP1477257B1 (en) | 2014-03-12 |
KR100550249B1 (ko) | 2006-02-08 |
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