WO2003051550A1 - Appareil et procede de commande de traitement - Google Patents
Appareil et procede de commande de traitement Download PDFInfo
- Publication number
- WO2003051550A1 WO2003051550A1 PCT/AU2002/001693 AU0201693W WO03051550A1 WO 2003051550 A1 WO2003051550 A1 WO 2003051550A1 AU 0201693 W AU0201693 W AU 0201693W WO 03051550 A1 WO03051550 A1 WO 03051550A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluid flow
- fluid
- flow
- source
- directing
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 67
- 238000004886 process control Methods 0.000 title description 2
- 239000012530 fluid Substances 0.000 claims abstract description 238
- 239000007788 liquid Substances 0.000 claims abstract description 89
- 230000001154 acute effect Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 49
- 239000007789 gas Substances 0.000 claims description 35
- 238000000576 coating method Methods 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000003068 static effect Effects 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 4
- 239000003350 kerosene Substances 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 description 23
- 230000003993 interaction Effects 0.000 description 9
- 239000002826 coolant Substances 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000001464 adherent effect Effects 0.000 description 3
- 238000011143 downstream manufacturing Methods 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/06—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with a blast of gas or vapour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
- B08B5/026—Cleaning moving webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0278—Cleaning devices removing liquids
Definitions
- the present invention relates to a method and apparatus for controlling an amount of residual liquid or other material on a surface .
- the method and apparatus can partially remove a liquid from a surface for subsequent control of a coating process on the surface.
- the method and apparatus can totally remove the liquid to clean the surface so that the liquid does not interfere with subsequent downstream processing of the surface, for example for cleaning of coolant from strip sheet metals undergoing rolling processes where the strip is reduced in thickness by compression between rollers.
- the invention will primarily be described with reference to these contexts. It should be remembered, however, that the invention has broader use in surface cleaning and surface coating applications where control of the quantity or thickness of surface adherent materials is required.
- the apparatus and method can be used to clean some particulates from a surface or for applying a very thin coating to a surface.
- Hot and cold metal rolling processes often require the addition to and subsequent removal of coolant fluids from metal strip which is being advanced in a continuous line.
- coolant fluids is often essential for maintaining the temperature of strip materials when undergoing compression between the work rolls in a roll stand.
- the coolant can cause problems dn downstream processes .
- Water coolant may impair the performance of rolling lubricants at the roll stands and, if the strip is water-stainable, excessive residual water in the rewound coil may cause unacceptable surface staining.
- the surface of the strip itself may also retain unwanted adherent particulates introduced from upstream processing or from unclean coolant fluids or lubricants .
- US Patent No. 5,701,775 describes an apparatus including two consecutive liquid knife nozzles directed across the width of a moving strip surface to remove all of the residual cooling water from an advancing strip. As shown in US 5,701,775, a first liquid knife supplies a jet of water which intercepts forwardly directed coolant retained on the strip with sufficient momentum to arrest its advance.
- a subsequent, second liquid knife nozzle can supply a jet of a liquid immiscible with water to displace any residual water, where the immiscible liquid does not stain the strip surface (such as a lubricant oil) .
- the second knife is an air knife directed to entirely blow residual amounts of water off the strip.
- the second fluid jet is directed at the strip at a location around a roller bend in the strip and away from the location of the first fluid jet. Consequently the second fluid flow jet has a less significant and less direct influence on the first fluid flow jet.
- the second fluid flow jet that is directed at the moving strip is also diffused at the roller bend in the strip.
- the present invention provides a method of controlling an amount of a residual material on a surface, the method including the steps of:
- steps (c) and (c) occur whilst effecting relative movement between the fluid flow sources and the surface.
- the material is a liquid and application of the liquid involves retaining the liquid on the surface.
- the first and second fluid flows are disposed at an acute angle relative to one another and to the surface .
- the direction or angle of either or both of the first and second fluid flows is adjustable with respect to the surface and to each other.
- the velocity of at least one of the first or second fluid flows is controlled.
- control of the velocity of one or both fluid flows is effected by adjusting the pressure at which the fluid is expelled from a respective source thereof.
- an adjustable width outlet at the respective sources of one or both of the fluid flows.
- the first and second fluids are of substantially different densities.
- the first fluid is a liquid and the second fluid is a gas.
- the method for controlling the residual liquid or other material on a surface represents a significant improvement over other known removal methods because of the interaction of the individual fluid flow streams. This can result in both improvements to the material removal rate and in the control of the quantity of residual material to a pre-determined depth.
- the impingement of the second flow can deflect the first flow and reduce its surface impingement angle to very small values so that the flow of the first fluid becomes substantially parallel to the surface. This maximises the upstream first fluid flow momentum in one direction to most efficiently retard and deflect at least some of the surface liquid or other material .
- the application of the liquid involves coating of the surface with the liquid.
- coating of the liquid is effected preferably by part of the flow of the first fluid.
- the present method when used for controlling a residual coating thickness, allows for a very thin coating to be applied evenly over the surface.
- US 5,701,755 is directed toward complete removal of the liquid coating.
- the present invention provides an apparatus arranged to control an amount of a residual material on a surface, the apparatus including: - a device for applying a material to the surface; and first and second fluid directing devices for respectively directing a flow of a first and second fluid, the directing devices arranged so that, in use : - the first fluid flow impinges upon and deflectingly removes part only of the material located on the surface; and the second fluid flow is directed at the surface or the first fluid flow to reduce the acuity of impingement of the first fluid flow, wherein the apparatus and surface are arranged to move with respect to one another during the direction of flow from the first and second fluid directing devices.
- the first and second fluid directing devices are fluid knives.
- the first and second fluid flows are pressurised jet streams.
- the pressurised jet streams each flow from a pressurisable plenum.
- the direction angle of either or both of the first and second fluid flows is adjustable with respect to the surface and to each other.
- the apparatus is static and the surface is arranged to move therebelow.
- the surface is a strip. Even more preferably the strip is substantially horizontal in use.
- the present invention provides a method of cleaning a material from a surface, the method including the steps of :
- steps (a) and (b) occur whilst effecting relative movement between the fluid flow sources and the surface.
- the second fluid flow directly contacts and coincides with the first fluid flow at or adjacent the surface .
- the method of the third aspect is as otherwise defined in the first aspect.
- the method for cleaning a material from a surface represents a significant improvement over other known cleaning methods because of the interaction of the individual fluid flow streams .
- the method can result in both improvements to particulate removal rate and in the control of the quantity of a particulate material on the surface.
- the impingement of the second flow can deflect the first flow and reduce its surface impingement angle to very small values so that the flow of the first fluid becomes substantially parallel to the surface. This maximises the upstream first fluid flow momentum in one direction to most efficiently dislodge or deflect at least some of the particulates located on the surface.
- the present invention provides an apparatus arranged to clean a material from a surface, the apparatus including : first and second fluid directing devices for respectively directing a flow of a first and second fluid at the surface, the directing devices arranged so that, in use the first fluid flow impinges upon and deflectingly removes at least some of the residual material located on the surface; and - the second fluid flow is directed at the first fluid flow to reduce the acuity of impingement of the first fluid flow; wherein the apparatus and surface are arranged to move with respect to one another during the direction of flow from the first and second fluid directing devices.
- the second fluid flow directly contacts and coincides with the first fluid flow at or adjacent the surface .
- the apparatus of the fourth aspect is otherwise as defined in the second aspect .
- the present invention provides a method of cleaning a material from a planar surface, the method including the steps of :
- steps (b) and (b) occur whilst effecting relative movement between the fluid flow sources and the surface .
- the surfaces shown are not planar and as a result the same degree of interaction between the first and second fluid flow sources is not achievable to maximise the upstream first fluid flow momentum in one direction.
- the method of the fifth aspect is otherwise as defined in the first aspect .
- the present invention provides an apparatus arranged to clean material from a planar surface, the apparatus including : - first and second fluid directing devices for respectively directing a flow of a first and second fluid at the surface, the directing devices arranged so that, in use the first fluid flow impinges upon and deflectingly removes of some of the residual material located on the surface ; and the second fluid flow is directed at either the surface or the first fluid flow to reduce the acuity of impingement of the first fluid flow, wherein the apparatus and surface are arranged to move with respect to one another during the direction of flow from the first and second fluid directing devices .
- the method of the sixth aspect is otherwise as defined in the second aspect .
- the first fluid flow includes water or a hydrocarbon liquid.
- the hydrocarbon is kerosene .
- the first fluid flow has a temperature in the range from about 20 to 90 degrees celcius.
- the first fluid flow has a pressure in the range from about 30 to 175 pounds per square inch gauge.
- the first fluid flow has a fluid flow source with a nozzle aperture width in the range from about 0.005 to 0.1 inch.
- the first fluid flow has a fluid flow source is directed at an angle to the surface in the range from about 10 to 55 degrees.
- the first fluid flow has a fluid flow source which is spaced from the surface by a distance in the range from about 0.5 to 2 inches.
- the second fluid flow includes a nitrogen- containing gas. Most preferably the nitrogen-containing gas is air.
- the second fluid flow has a temperature in the range from about 20 to 90 degrees celcius .
- the second fluid flow has a pressure in the range from about 4 to 12 pounds per square inch gauge.
- the second fluid flow has a fluid flow source with a nozzle aperture width in the range from about 0.010 to 0.2 inch.
- the second fluid flow is directed at an angle to the surface in the range from about 15 to 55 degrees .
- the second fluid flow has a fluid flow source which is spaced from the surface by a distance in the range from about 0.5 to 2 inches .
- the distance between the source of the first fluid flow and the source of the second fluid flow is in the range from about 0.5 to 4 inches .
- the surface moves with a speed up to about 6000 feet per minute.
- Figure 1 shows a plan view of one embodiment of a surface undergoing a method of controlling an amount of a residual material thereon, in accordance with the invention.
- Figure 2 shows a side view of one embodiment of an apparatus to control an amount of a residual material on a surface, in accordance with the invention.
- Figure 2A shows a side view of one embodiment of an apparatus to control an amount of a residual material on a surface, in accordance with the invention.
- Figure 3 shows a side view of a further embodiment of a device used as an apparatus to control an amount of a residual material on a surface, in accordance with the invention.
- Figure 3A shows a side view of a further embodiment of a device used as an apparatus to control an amount of a residual material on a surface, in accordance with the invention.
- Figure 4 shows a detailed side view of the interaction of a fluid jet onto the surface shown in Figure 2, in accordance with the invention.
- Figure 4A shows a detailed side view of the interaction of a second fluid jet with the fluid jet shown in Figure 4, in accordance with the invention.
- Figure 4B shows a detailed side view of the interaction of a second fluid jet with the fluid jet shown in Figure 4, in accordance with the invention.
- an apparatus 5, 5A which is arranged to control the depth of an amount of a residual liquid 50 on a surface.
- the surface is the upper exterior face of a substantially horizontal metal strip 12 which moves with some velocity with respect to the apparatus 5, 5A which is static.
- Liquid 8 is applied by a device such as a sprayer or pourer onto the upper exterior face of the strip 12 at a location upstream of the apparatus 5, 5A so that the liquid 8 is retained on the strip surface 12 before the strip surface 12 is moved under the apparatus 5, 5A.
- the apparatus 5, 5A includes first and second fluid directing devices in the form of respective fluid knives 14, 20 (slot-type orifices) .
- the fluid knife 14 is arranged to direct a flow of a first fluid at the strip surface 12.
- the first fluid is a pressurised jet stream 16 of liquid flowing from a pressurised plenum in the form of a reservoir 18, the jet stream 16 at an acute angle A to the surface of the strip 12.
- the jet stream 16 impinges upon and deflectingly removes part only of the excess surface liquid 8 which initially located on the strip surface 12.
- the advance of the excess liquid 8 past the jet stream 16 is thus at least partially arrested, as shown in greater detail in Figure 4.
- a second fluid directing device in the form of a fluid knife 20 is arranged to direct a flow of a second fluid either at the strip surface (Figure 2, 2A) or the first fluid flow (Figure 3, 3A) to reduce the acuity of impingement of the first fluid flow with respect to the strip surface (ie to reduce the acute angle A between the jet stream 16 and the strip surface 12) .
- the second fluid is a pressurised jet stream 22 of a gas flowing at an acute angle B to the strip 12 from a fluid knife 20.
- the gas jet stream 22 is sourced from a pressurised plenum in the form of a reservoir 26.
- the jet stream 22 of gas is directed at the strip surface 12 (typically at an angle B of 45°) the gas stream then being deflected to move along that strip surface 12 to encounter jet stream 16 so as to reduce the acuity of impingement (angle A) of that jet stream 16, as shown in more detail in Figure 4A.
- the jet stream 22 of gas is directed from apparatus 5A via knife 34 to directly coincide with the jet stream 16 at a location M adjacent the strip surface 12 to reduce the acuity of impingement (angle A) of the jet stream 16 (which is directed from reservoir 18 via knife 32) without first being directed at the strip surface 12.
- the reservoirs 18, 26 are located in a housing 11 of rectangular cross-section which is spaced vertically above the plane of the moving strip surface 12 and extending across the width of that strip surface 12 as shown in Figure 1.
- the fluid delivery apparatus can be moveable and the surface adjacent to it static, which may be useful in some coating applications.
- the strip need not be horizontal and can be angled or even vertical .
- the apparatus 5, 5A can remove excess liquid 8 from a surface and in other applications can be used for the thinning of an applied surface coating to the strip.
- the strip surface is flat, elongate and of finite width, and moving with a surface velocity V s in the direction of the arrow X as shown in the drawings .
- the region of the surface which is moved toward the apparatus 5, 5A is referred to as the "upstream” region 4 and the region of the surface which has moved past the apparatus 5, 5A is referred to as the "downstream” region 6.
- Liquid or other surface coatings are in part moved off the strip surface in a direction transverse to the direction of movement of the strip in the direction of the arrows Y.
- excess liquid 8 can pool on the strip surface 12 across its width upstream of the apparatus 5, 5A and, because of viscous forces, this excess liquid 8 generally attains the velocity Vs of the strip 12. Because excess liquids are generally undesirable in downstream processes, the apparatus 5, 5A forcibly applies fluids such as a jet stream 16 of water and the jet stream 22 of gas in order to in part remove and thus control the quantity of residual liquid 50 remaining on the surface 12 in the downstream region 6 to a predetermined depth, as shown in Figures 2 and 3 and in detail in Figure 4A.
- fluids such as a jet stream 16 of water and the jet stream 22 of gas
- the apparatus 5, 5A can be used to forcibly applies fluids such as a jet stream 16 of water and the jet stream 22 of gas in order to remove some or all of the residual liquid remaining on the surface 12 in the downstream region 6.
- the pressurised jet stream 16 is typically a substance that is compatible with any further processing of the excess surface liquid 8, and most frequently is water or water based, although oils or other surface lubricating materials, organic chemicals, kerosene, paints and the like can be used in various applications.
- the pressurised jet stream 22 is typically a gas such as air, although other gases such as pure oxygen, nitrogen or inert gases such as helium etc or gas mixtures thereof are suitable.
- the jet stream 16 is of water and the jet stream 22 is of compressed air.
- the jet stream 16 is located at least some way upstream of the jet stream 22, and both fluid knives 14, 20 span the transverse width of the strip surface 12.
- both fluid knives 14, 20 are configured in the symmetrical chevron pattern shown in Figure 1.
- either or both fluid knives 14, 20 may be configured in a variety of other patterns having various degrees of symmetry, or asymmetry, with respect to the longitudinal edges 28, 30 of the strip surface 12.
- the pressure in the respective reservoirs 18, 26 is determinant of the velocity of the jet streams 16, 22.
- the product of the respective outlet width aperture 14A, 20A, 32A, 34A of the fluid knives 14, 20, 32, 34 and the respective fluid velocity of each jet 16, 22 determines the flow intensity of each jet stream 16, 22.
- the momentum flux intensity of either jet stream 16, 22 is proportional to the product of its velocity, density and flow intensity.
- the velocity of the liquid jet stream 16 can be controlled from the reservoir 18.
- the gas jet stream 22 is simultaneously controllably released at a specified velocity (directed upstream) from the reservoir 26 and directed either at the strip surface 12 (as shown in the apparatus 5 in Figures 2, 2A) or at the liquid jet stream 16 (as shown in the apparatus 5A in Figures 3 , 3A) in either case to reduce the acuity of the angle A of impingement of the liquid jet stream 16 with respect to the strip surface 12.
- the direction angle of either or both of the jet streams 16, 22 is adjustable with respect to the strip surface 12 and to each other by adjusting the orientation of the lips of the outlet mouths of the fluid knives 14, 20, 32, 34 for example.
- This can allow adjustment of the direction angle B of the flow of the jet stream 22 to directly impinge on the jet stream 16 or to another angle of impingement with respect to the strip surface 12, as well as being able to adjust the angle A.
- there can be an adjustable distance between the fluid knife pairs 14 and 20 and/or 32 and 34 to allow even more adjustment of the positioning and interaction (if any) between the fluid jets.
- liquid and gas pressurisation apparatus is used in conjunction with control of the outlet width aperture 14A, 20A, 32A, 34A of the respective fluid knives 14, 20, 32, 34.
- the reservoirs 18, 26 need not be located in a single housing 11 as illustrated, but in separate housings, possibly spaced at different distances from the strip surface 12.
- means can also be provided for control of the various fluid properties such as viscosity, temperature, where necessary, for example by installation of a heater.
- the liquid jet stream 16 resolves into an upstream and a downstream velocity component, respectively V LU , V LD/ the upstream flow having a transverse velocity component V LT , and the downstream flow having a transverse velocity component V L D -
- the gas jet stream 22 resolves into an upstream and a downstream velocity component, respectively V GU , V GD , the upstream flow having a transverse velocity component V GT , and the downstream flow having a transverse velocity component V GTD .
- the liquid jet stream 16 generally has a large momentum flux intensity and is used to retard the majority of upstream excess surface liquid 8 and to effect its transverse removal .
- the upstream momentum component of the liquid jet stream 16 of fluid velocity V LU opposes the downstream momentum of the surface excess liquid 8, and contributes to the generation of turbulence and the development of a static head in the upstream liquid.
- a portion of the momentum of the transverse liquid jet fluid velocity V L is lost to viscous interaction with the surface and to turbulence generation, but the majority of this fluid momentum acts in conjunction with the static head to cause the upstream liquid 8 to flow transversely across the longitudinal edges 28, 30 of the strip surface 12 in direction Y.
- the residual surface liquid which remains on the strip downstream of the liquid jet stream 16 between the liquid and gas jet streams 16, 22 will be referred to as "emergent residual liquid" 40.
- the gas jet stream 22 can further reduce the quantity of emergent residual liquid 40 to the desired depth of downstream residual liquid 50 in three ways, due to : 1) an upstream momentum component of the gas jet stream, of gas velocity V GU , which opposes the downstream momentum of the emergent residual liquid 40;
- the first liquid removal mechanism ascribed to the action of the gas jet stream 22 alone is the predominant mechanism and is dependent on the acuity of the gas jet stream at angle B to the strip surface.
- the impingement of the flow of gas can deflect the liquid jet and reduce its surface impingement angle A to very small values so that the flow of the liquid jet stream 16 becomes substantially parallel to the strip surface 12.
- the angle A is reduced to 15-20° (shown in Figures 4A, 4B) .
- the length of the gas jet stream 22 can be arranged so that the housing 11 can be spaced at a sufficient distance from the strip surface 12 to reduce altogether the possibility of any damaging contact between the apparatus 5, 5A and the surface during relative motion therebetween, due to any slight height undulations or raised surface imperfections which may occur on the strip surface 12.
- a typical spacing between the housing 11 and the strip surface 12 of 25-30mm can be achieved in practice.
- US5701775 the usefulness of air knives was rejected because they were said to be required to be operated unacceptably close to the surface of a strip, at a stand-off spacing from the strip of only 1.5mm.
- control of the remaining quantity of residual liquid 50 can be effected solely by the controlled variation of the gas jet stream 22 velocity, adjusting any or all the aforementioned parameters (such as liquid jet pressure, knife outlet width, shape and angle to the surface, gas or liquid temperature, etc) can also be used jointly or separately to effect control of the residual liquid 50 quantity.
- the liquid jet stream has a temperature in the range from about 20°C to about 90°C, most preferably around 40°C.
- the pressure in the respective plenum is in the range from about 30 to about 175 psi gauge, most preferably 50psig.
- the nozzle outlet width aperture is in the range from about 0.005 to about 0.1 inch, most preferably 0.020 inch.
- the angle the liquid jet stream makes with the strip surface 12 is in the range from about 10 to about 55 degrees, most preferably 20 degrees.
- the fluid plenum is spaced from the strip surface by a distance in the range from about 0.5 to about 2 inches, most preferably 1 inch (around 25mm) .
- the gas jet stream has a temperature in the range from about 20°C to about 90°C, most preferably around 40°C.
- the pressure in the respective plenum is in the range from about 4 to about 12 psi gauge, most preferably 7.5 psig.
- the nozzle outlet width aperture is in the range from about 0.010 to about 0.2 inch, most preferably 0.035 inch.
- the angle the gaseous jet stream makes with the strip surface 12 is in the range from about 15 to about 55 degrees, most preferably 35 degrees.
- the gas plenum is spaced from the strip surface by a distance in the range from about 0.5 to about 2 inches, most preferably 1 inch (around 25mm) .
- the distance between the source of the liquid jet and the source of the gas jet is in the range from about 0.5 to about 4 inches .
- the strip surface moves with a speed in the range up to about 5500- 6000 feet per minute relative to a fixed plenum.
- the apparatus for controlling the residual liquid 50 to a pre-determined depth represents a significant improvement over other known fluid jet surface liquid removal devices because of the interaction of the individual jet fluid streams. This can result in both improvements to the removal rates of excess surface liquid 8 and in the control of the quantity of residual liquid 50.
- the apparatus and method described previously and shown in Figure 2 or Figure 3 can be used to control an amount of an applied coating material on a surface by the thinning and deflection removal of some of the freshly applied coating.
- the coating can either be applied to the strip surface upstream of the apparatus 5, 5A or even effected by part of the flow of the pressurised jet stream 16.
- Figures 2, 2A, 3, 3A can also be used to clean some adherent contaminants or other residual material such as particulates from a surface by deflection from that surface .
- the metal strip is typically aluminium or steel etc being rolled in a strip mill.
- the new apparatus and method have been able to achieve very low or zero downstream residual surface liquid depths at a strip throughput rate of 5500-6000 ft/min, whereas in the past to achieve a comparable (but not as thin) residual surface liquid depth by using known physical strip wiping apparatus, a strip throughput rate of 1500-2000 ft/min only has been typical .
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002347200A AU2002347200A1 (en) | 2001-12-14 | 2002-12-16 | Process control method and apparatus |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AUPR9498 | 2001-12-14 | ||
AUPR9498A AUPR949801A0 (en) | 2001-12-14 | 2001-12-14 | Process control method and apparatus |
Publications (1)
Publication Number | Publication Date |
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WO2003051550A1 true WO2003051550A1 (fr) | 2003-06-26 |
Family
ID=3833114
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/AU2002/001693 WO2003051550A1 (fr) | 2001-12-14 | 2002-12-16 | Appareil et procede de commande de traitement |
Country Status (2)
Country | Link |
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AU (1) | AUPR949801A0 (fr) |
WO (1) | WO2003051550A1 (fr) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1577026A2 (fr) * | 2004-03-18 | 2005-09-21 | Fuji Photo Film Co., Ltd. | Procédé et dispositif pour enlever la poussière de la surface d'un support |
DE102004051047A1 (de) * | 2004-10-19 | 2006-04-27 | Loi Thermprocess Gmbh | Verfahren und Vorrichtung zum Abschrecken von Flachprodukten aus Stahl |
WO2006129776A1 (fr) * | 2005-06-02 | 2006-12-07 | Honda Motor Co., Ltd. | Systeme d’application d’un revetement protecteur |
WO2011061165A2 (fr) * | 2009-11-21 | 2011-05-26 | Sms Siemag Ag | Refroidissement et nettoyage de lignes de traitement de bandes |
WO2014063806A1 (fr) * | 2012-10-26 | 2014-05-01 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Ajutage composite et dispositif pour l'application d'une matiere visqueuse sur l'arete d'un element |
WO2018075880A1 (fr) * | 2016-10-20 | 2018-04-26 | Corning Incorporated | Procédés et appareil de fabrication d'une bande |
JP2018519989A (ja) * | 2015-04-29 | 2018-07-26 | コーニング インコーポレイテッド | ガラスシートをクリーニングする装置および方法 |
EP4140593A1 (fr) * | 2021-08-24 | 2023-03-01 | SMS Group GmbH | Dispositif de buse et son procédé de fabrication |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997029866A1 (fr) * | 1996-02-20 | 1997-08-21 | Tippins Incorporated | Systeme de decalaminage a l'eau sous haute pression avec decalage |
GB2322067A (en) * | 1997-02-14 | 1998-08-19 | Daewoo Electronics Co Ltd | Spray nozzle assembly for a dishwasher |
JP2002011384A (ja) * | 2000-06-30 | 2002-01-15 | Arimitsu Industry Co Ltd | 可変噴射角ノズル |
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2001
- 2001-12-14 AU AUPR9498A patent/AUPR949801A0/en not_active Abandoned
-
2002
- 2002-12-16 WO PCT/AU2002/001693 patent/WO2003051550A1/fr not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997029866A1 (fr) * | 1996-02-20 | 1997-08-21 | Tippins Incorporated | Systeme de decalaminage a l'eau sous haute pression avec decalage |
GB2322067A (en) * | 1997-02-14 | 1998-08-19 | Daewoo Electronics Co Ltd | Spray nozzle assembly for a dishwasher |
JP2002011384A (ja) * | 2000-06-30 | 2002-01-15 | Arimitsu Industry Co Ltd | 可変噴射角ノズル |
Non-Patent Citations (1)
Title |
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PATENT ABSTRACTS OF JAPAN * |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1577026A2 (fr) * | 2004-03-18 | 2005-09-21 | Fuji Photo Film Co., Ltd. | Procédé et dispositif pour enlever la poussière de la surface d'un support |
EP1577026A3 (fr) * | 2004-03-18 | 2007-03-14 | FUJIFILM Corporation | Procédé et dispositif pour enlever la poussière de la surface d'un support |
DE102004051047A1 (de) * | 2004-10-19 | 2006-04-27 | Loi Thermprocess Gmbh | Verfahren und Vorrichtung zum Abschrecken von Flachprodukten aus Stahl |
WO2006129776A1 (fr) * | 2005-06-02 | 2006-12-07 | Honda Motor Co., Ltd. | Systeme d’application d’un revetement protecteur |
WO2011061165A2 (fr) * | 2009-11-21 | 2011-05-26 | Sms Siemag Ag | Refroidissement et nettoyage de lignes de traitement de bandes |
WO2011061165A3 (fr) * | 2009-11-21 | 2012-06-14 | Sms Siemag Ag | Refroidissement et nettoyage de lignes de traitement de bandes |
WO2014063806A1 (fr) * | 2012-10-26 | 2014-05-01 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Ajutage composite et dispositif pour l'application d'une matiere visqueuse sur l'arete d'un element |
CN104755182A (zh) * | 2012-10-26 | 2015-07-01 | 弗劳恩霍弗应用技术研究院 | 用于向部件边缘施涂粘性材料的组合喷嘴以及装置 |
EP2987561A1 (fr) * | 2012-10-26 | 2016-02-24 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Buse combinee pour l'application d'un materiau visqueux sur la tranche d'un composant |
US9694381B2 (en) | 2012-10-26 | 2017-07-04 | Fraunhofer-Gesellschaft Zur Foerderung Der Angewandten Forschung E.V. | Combination nozzle and device for applying a viscous material to a component edge |
JP2018519989A (ja) * | 2015-04-29 | 2018-07-26 | コーニング インコーポレイテッド | ガラスシートをクリーニングする装置および方法 |
WO2018075880A1 (fr) * | 2016-10-20 | 2018-04-26 | Corning Incorporated | Procédés et appareil de fabrication d'une bande |
CN109843453A (zh) * | 2016-10-20 | 2019-06-04 | 康宁股份有限公司 | 用于制造板条的方法和设备 |
EP4140593A1 (fr) * | 2021-08-24 | 2023-03-01 | SMS Group GmbH | Dispositif de buse et son procédé de fabrication |
Also Published As
Publication number | Publication date |
---|---|
AUPR949801A0 (en) | 2002-01-24 |
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