WO2002100569A1 - Procede et installation de production de composants en continu - Google Patents

Procede et installation de production de composants en continu Download PDF

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Publication number
WO2002100569A1
WO2002100569A1 PCT/AT2002/000175 AT0200175W WO02100569A1 WO 2002100569 A1 WO2002100569 A1 WO 2002100569A1 AT 0200175 W AT0200175 W AT 0200175W WO 02100569 A1 WO02100569 A1 WO 02100569A1
Authority
WO
WIPO (PCT)
Prior art keywords
wire mesh
wires
component
web
insulating body
Prior art date
Application number
PCT/AT2002/000175
Other languages
German (de)
English (en)
Inventor
Klaus Ritter
Original Assignee
Evg Entwicklungs- U.Verwertungs-Gesellschaft M.B.H.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Evg Entwicklungs- U.Verwertungs-Gesellschaft M.B.H. filed Critical Evg Entwicklungs- U.Verwertungs-Gesellschaft M.B.H.
Priority to EP02778866A priority Critical patent/EP1395378B1/fr
Priority to BRPI0205600-3A priority patent/BR0205600B1/pt
Priority to PL358813A priority patent/PL206047B1/pl
Priority to DE50214647T priority patent/DE50214647D1/de
Priority to AT02778866T priority patent/ATE480346T1/de
Publication of WO2002100569A1 publication Critical patent/WO2002100569A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F27/00—Making wire network, i.e. wire nets
    • B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/128—Making special types or portions of network by methods or means specially adapted therefor of three-dimensional form by connecting wire networks, e.g. by projecting wires through an insulating layer

Definitions

  • the invention relates to a method and a system for the continuous production of components, the two parallel, flat wire mesh mats from crossing and welded to each other at the crossing longitudinal and transverse wires, from the wire mesh mats at a predetermined mutual spacing straight web wires and from between arranged the wire mesh mats, penetrated by the web wires insulating body, a component produced by this method and with this system, a method for sheathing the component, and a method for producing a prefabricated element from cast concrete.
  • a method and a device for producing a component of this type are known from AT-PS 372 886.
  • two wire mesh webs are first brought into parallel position at a mutual distance corresponding to the desired thickness of the component to be manufactured.
  • An insulating plate is inserted into the space between the wire mesh webs and at a distance from each wire mesh web.
  • From wire supply coils several web wires are passed in vertical rows one above the other from the side through one of the two wire mesh webs into the space between the wire mesh webs and the insulating plate in such a way that the ends of each web wire come to lie close to one of the two wire mesh webs.
  • the front ends of the land wires are welded to the corresponding wire wires of the one wire mesh web and the land wires are separated from the wire supply.
  • the separated ends of the web wires are welded to the corresponding grid wires of the other wire grid web in a further bridge wire welding device.
  • the following work step is used to cut off the protrusions of the bridge wires that protrude laterally from the wire mesh. Finally, the components of the appropriate length are separated.
  • a disadvantage of the known system is that the cutting devices for severing the wire mesh webs of the component that has already been completed are extremely complex at the end of the production line.
  • the object of the invention is to provide a method and a system of the type specified in the introduction, which avoids the disadvantages of the known system and makes it possible, in a continuous manufacturing process, to produce components with different structures, in particular with different arrangements of the jumper wires and jumper wire rows Manufacture types of wire mesh mats and insulating bodies.
  • Another object of the invention is to provide a method and a system which make it possible to use optionally prefabricated wire mesh mats and wire mesh webs for producing the component.
  • Another object of the invention is to provide a component that can be designed so diverse in its properties and structure that it is optimally adapted to the desired static requirements in its use and can be encased on each side with a concrete shell.
  • Another object of the invention is to provide a method for producing a prefabricated element, which makes it possible to produce a prefabricated element in a simple manner using the component and to adapt the dimensions of the prefabricated element to different static requirements.
  • the method according to the invention has the features that two wire mesh mats are brought into a parallel distance at a mutual distance corresponding to the desired thickness of the component, that a plate made of heat-insulating material is formed in the space between the parallel wire mesh mats and at a distance from each wire mesh mat to form the insulating body of the component Material is introduced that at the same time Several web wires from at least one side alternating in opposite directions obliquely in planes running perpendicular to the levels of the wire mesh mats, in which a stiffening of the component is desired, are introduced into the space between the wire mesh mats by at least one of the two wire mesh mats such that the free ends of the land wires are pushed through the insulating body and each land wire comes to lie near a wire of both wire mesh mats, that the land wires are welded to these wires and that the ends of the land wires projecting from the wires of the wire mesh mats are cut off.
  • a system for carrying out the method according to the invention has the features that on both sides of a production channel there is a curved guiding device for a wire mesh mat that opens tangentially into the production channel, that for inserting insulating plates and / or an endless sheet of insulating material into the production channel a guiding device is provided that the wire mesh mats in the guiding devices and in the production channel can be advanced step by step with the aid of a wire mesh mat conveying device, that an insulating body conveying device extending over the insulating body guiding device and the production channel for the gradual advancement taking place synchronously with the wire mesh mat at least partially more dimensionally stable, provided for fixing the web wires certain insulating body, that in the effective range of the wire mesh mat conveying device, several feeding and cutting devices For equipping the insulating body with land wires and a plurality of downstream welding devices for simultaneously welding both ends of all the land wires with corresponding longitudinal wires of the wire mesh mats, the components are provided by means of a conveying device, step-
  • a push-in device is arranged on both sides of the production channel for gradually withdrawing an upright, endless wire mesh web from at least one supply spool and for inserting the wire mesh webs into the guide devices, with a feed device for feeding the wire mesh webs and a straightening device in front of each guide device are provided for straightening the wire mesh webs and a cutting device for separating wire mesh mats of a predetermined length from the endless wire mesh webs, and wherein the wire mesh web feed devices and the wire mesh web insertion devices and together with all conveying devices can be jointly driven together by the drive shafts by the drive shafts.
  • the invention further relates to a component comprising two parallel welded wire mesh mats, from which the straight wire wires, which keep the wire mesh mats at a predetermined mutual distance, are connected at both ends to the two wire mesh mats, and from an insulating body which is arranged between the wire mesh mats and is penetrated by the web wires at least one of the wire mesh mats is designed as a mesh reinforcement mat which has a mechanical strength of the wires of the wire mesh mats corresponding to the statistical requirements on the component corresponding to the minimum strength of the welding nodes as well as corresponding diameters and mutual spacings of the wires, the web wires also being arranged in predetermined directions to the wire mesh mats and wherein the insulating body is held at a predetermined distance from each of the wire mesh mats.
  • Figure 1 is a schematic plan view of a plant according to the invention.
  • 2 is a schematic side view of a wire grid-mesh conveying device; 3a and 3b different types of transport disks; 4 shows a schematic top view of a further exemplary embodiment of a system according to the invention; 5 shows a further exemplary embodiment for the material feed to the plant according to the invention; 6 shows a further exemplary embodiment for the material feed to the plant according to the invention; 7 shows an axonometric view of a component according to the invention; 8 shows a further exemplary embodiment of a component according to the invention with through holes in the insulating body in plan view; 9 shows a section through the component according to FIG. 8 along the line II-II; FIG.
  • Wire mesh mats that protrude laterally beyond the insulating body at the edge of the component 18 shows a side view of a component with an insulating body provided with cavities; 19 shows a schematic, perspective view of a component with an outer shell and an inner shell made of concrete; 20 shows a section through a component with a two-layer reinforcement, an additional reinforcement mat being provided in the outer shell and the inner shell consisting of concrete; 21 shows a section through a component with a two-layer reinforcement, an additional reinforcement mat being provided in the inner shell and the outer shell being made of concrete; 22 is a side view of a component with an insulating body, the top surfaces of which are provided with depressions; 23 shows a side view of a component with an insulating body, the top surfaces of which are provided with transverse grooves are; and FIG. 24 shows a side view of a component with a plaster support grid and with a separating layer on a top surface of the insulating body.
  • a component B consisting of two parallel, flat wire mesh mats M, M 'of longitudinal and transverse wires L, L' and Q, Q ', welded together and welded to each other at the crossing points, from the two Wire mesh mats M, M 'at a predetermined mutual spacing straight web wires S, S', which are welded at each end to a wire of each of the two wire mesh mats M, M ', and from one between the wire mesh mats M, M' and with predetermined distance from these arranged, at least partially dimensionally stable insulating body W, for example an insulating plate I made of plastic.
  • the system has a base frame 1, on which a horizontal production channel 2, which is only indicated schematically, is preferably arranged in the center.
  • Two upright wire mesh webs G and G ' are drawn off from two supply spools 3, 3' in accordance with the arrows Pl and Pl ', the mutual distances between the longitudinal wires L, L 1 and the cross wires Q, Q' of each wire mesh web G, G 'to each other, ie the so-called line wire and cross wire divisions, as well as the width of each wire mesh web G, G' can be freely selected within certain ranges.
  • each wire mesh web G, G' enters a straightening device 5, 5 ', each consisting of a plurality of staggered rollers 6, 6', which straighten each wire mesh web G, G '.
  • Each straightening device 5, 5 ' has on its inlet side a wire mesh feed device 7, 7', each consisting of a driver roller 8, 8 'and a drive roller 9, 9' interacting with the driver roller 8, 8 ', each Drive roller 9, 9 'by swiveling according to the double arrow P2, P2' either in or out of engagement with the driver roller 8, 8 ' can be brought.
  • the wire mesh web feed devices 7, 7 ' have the task of feeding the wire mesh webs G, G' for further processing of downstream wire mesh web insertion devices 10, 10 'in the direction of the arrows Pl, Pl', or after the end of production, no longer required pieces of the To promote wire mesh webs against the direction of the arrows Pl, Pl 'from the straightening device 5, 5'.
  • each wire mesh insert device 10, 10' can be pivoted between a working position in which it is in engagement with the wire mesh web G, G 'to be inserted, and a rest position in which it is disengaged from the wire mesh web G , G 'stepwise wire mesh mat shears 11, 11' fed, each essentially having a cutting bar 12, 12 'and a cutter bar 13, 13' and severing wire mesh mats M, M 'of predetermined length from the endless wire mesh webs G, G'.
  • the wire mesh mat scissors 11, 11 'work in such a way that a cut is to be made and thus continuously separate wire mesh mats M, M' from the wire mesh webs G, G '.
  • the wire mesh mat shears 11, 11 'in such a way that they carry out a trimming cut on the longitudinal wires L, L' and in one or two cutting operations from the wire mesh webs G, G 'a selectable section cut out, the length of which in the feed direction preferably corresponds to the cross wire pitch or an integer multiple of the cross wire pitch.
  • the two wire mesh mats M, M ' are reliably guided over their entire width with the aid of only schematically indicated spacer elements 17, 17', which consist, for example, of spacer plates and a plurality of spacer guides arranged one above the other in the vertical direction, and always precisely defined in this Kept clear.
  • spacer elements 17, 17' consist, for example, of spacer plates and a plurality of spacer guides arranged one above the other in the vertical direction, and always precisely defined in this Kept clear.
  • a wire mesh mat conveying device 18 which essentially has two pairs of feed elements 19, 19 'and 20, 20' arranged opposite each other and arranged on both sides of the production channel 2
  • the two wire mesh mats M, M 'are gradually moved into the guide devices 14, 14 'and conveyed along the production channel 2 in the production direction P4 to the downstream processing stations.
  • the first pair of feed elements 19, 19 ' is arranged in the parallel outlet area of the guide devices 14, 14'.
  • the distance of the first pair of feed elements 19, 19 'from the wire mesh mat shears 11, 11' and the distance between the two pairs of feed elements 19, 19 'and 20, 20' from each other must be less than the smallest length of the wire mesh mats M, M intended for producing the component B. 1 in order to ensure safe further conveyance of the wire mesh mats M, M 'by the wire mesh mat conveying device 18.
  • insulating plates I are fed from a feeder device 21 in the direction of the arrow P5 to a guide device 22 which forms the inlet side of the production channel 2 and is fastened to the base frame 1 by means of a fastening plate 23.
  • the guide device 22 is designed in such a way that the insulating plate I is reliably guided both in the vertical direction and in its position relative to the two wire mesh mats M, M 'and at a predetermined distance therefrom.
  • the length and width of the insulating plate I preferably corresponds to the length or the width of the wire mesh mats M, M '.
  • the insulating plate I is grasped by an insulating body conveyor device 24 that extends over the entire length of the production channel 2 and is fed step by step synchronously with the wire mesh mats M, M 'to the downstream processing stations of the production system.
  • a guidewire feed and cutting device 26, 26 ' is connected downstream of the guiding devices 14, 14', with which a plurality of wires D, D 'are stepped from wire supply spools 27, 27' simultaneously from both sides of the production channel 2 in accordance with the direction of the arrow P6, P6 'removed, straightened by means of a dressing device 28, 28', inserted in the horizontal direction into the space between the two wire mesh mats M, M ', pushed through the insulating body W, as if by a nail, and separated from the wire supply , Puncturing the insulating body W is made considerably easier by heating the tips of the land wires S, S ', the heating being carried out, for example, by an inductively operating heating device.
  • the insulating body W is penetrated by a plurality of rows Rl and R2 each of a plurality of straight web wires S, S 'arranged one above the other in the vertical direction at a mutual spacing.
  • the web wires S, S ' lie with their two ends slightly laterally on the corresponding longitudinal wires L, L' of the two wire mesh mats M, M 'in order to securely weld them to the corresponding longitudinal wires L, L' of the wire mesh mats M, M ' guarantee.
  • the web wires S, S ' run horizontally obliquely in the same direction within a vertical row R1 or R2 to the wire mesh mats M, M'.
  • the bridge wires S, S ' are inclined in opposite directions. Seen in the horizontal direction, the web wires S, S 'in the form of horizontal lines H run obliquely between opposite longitudinal wires L and L' of the wire mesh mats M and M '.
  • the respective angles of the bridge wires S, S 'to the longitudinal wires L, L' can be selected, the sense of direction of the bridge wires S, S 'changing within a row Z, so that a framework-like, zigzag arrangement of the bridge wires S, S' within a line H arises.
  • the weft angle at which the web wires S, S 'into the space between the two wire mesh mats M, M' are introduced, can be adjusted by pivoting the bridge wire feed and cutting device 26, 26 'according to the double arrows P7, P7'.
  • the material and the structure of the insulating bodies W must be such that the insulating bodies W immovably fix the web wires S in their position within the insulating bodies W during the subsequent transport in the direction of production P4.
  • the number, the weft angle and the mutual, vertical distances of the bridge wires S arranged one above the other in the vertical direction in a row Rl or R2, and the horizontal distance of the bridge wire rows are selected in accordance with the structural requirements for the component B.
  • the insulating body W of the component B may be necessary to manufacture from such hard materials that it cannot be penetrated by the bridge wires S, S 'without deforming it.
  • hard plastics such as polyurethane, expanded concrete or foamable polystyrene as a lightweight aggregate, lightweight concrete, gypsum plasterboard or cement-bonded press panels that contain plastic waste, wood chips or wood chips, mineral or vegetable, fibrous substances can be used.
  • each ridge wire feeding and cutting device 26, 26 ' is preceded by a piercing device 29, 29' shown schematically in FIG. 1.
  • Each pre-lancing device 29, 29 ' has a plurality of tools arranged one above the other in the vertical direction, which are used to form a channel in the insulating body W for receiving a web wire S, S' and which are arranged on a common, pivotable stand.
  • the stands of the piercing devices 29, 29 ' are firmly coupled to the associated bridge wire feed and cutting device 26, 26', and can be moved together with them in the direction of the insulating body W of the component B and away from it, and together with this correspondingly Double arrow P7, P7 'pivotable.
  • the feed movement of the piercing devices 29, 29 'for shaping the receiving channel for the bridge wires S, S' takes place independently of the feed movement of the bridge wire feed and cutting devices 26, 26 '. Only the pivoting movement of each stand of the piercing devices 29, 29 'for changing the shot angle of the bridge wires S, S' takes place synchronously with the pivoting movement of the respectively associated bridge wire feed and cutting device 26, 26 'according to the double arrows P7, P7'.
  • the tools for shaping the receiving channel for the web wires S, S ' can be designed as solid pins or hollow needles or as rotating drills, and have a wear-resistant, for example hardened tip.
  • the pins or hollow needles can preferably be preheated in their tips in order to facilitate penetration of the insulating body W.
  • the two wire mesh mats M, M' are gradually and synchronously with the insulating body W advanced by means of the insulating body conveying device 24 together with the land wire welding devices 30, 30 connected downstream of the land wires S, S ''supplied, in which the web wires S, S' are welded at one end with the aid of welding tongs 31, 31 'to the longitudinal wires L, L' of the wire mesh mats M, M '.
  • the bridge wire welding devices 30, 30 ' are offset from one another on the outside of the two wire mesh mats M, M'.
  • the now dimensionally stable component B • is further conveyed step by step from a downstream component conveying device 32 which essentially has two pairs of conveying elements 33, 33 'and 34, 34' opposite each other on both sides of the production channel 2.
  • the protrusions of the bridge wires S, S 'protruding laterally beyond the wire mesh mats M, M' represent a considerable risk of injury when handling the component B, hinder the stacking of the components for transport and must therefore be separated so that the bridge wires S, S 'are as possible close flush with the longitudinal wires L, L '.
  • the component B is fed downstream, offset on the opposite sides of the production channel 2, edging devices 35, 35''which feed the wire mesh mats M, M' over the corresponding longitudinal wires L, L '. Cut off the web wire ends that protrude laterally with the longitudinal wires L, L '.
  • the finished, trimmed component B in the horizontal direction into at least two components, preferably of equal size, by means of horizontal cutting devices 36, 36 'connected downstream of the trimming devices 35, 35' on both sides of the production channel 2 .
  • the horizontal cutting devices 36, 36 ' are designed in such a way that they can cut through both the transverse wires Q, Q' of the wire mesh mats M, M 'and the insulating body W.
  • the one-piece insulating plates I and / or the endless insulating material web K in the insulating material web cutting device 25 by means of an additional cutting tool in at least two sections or partial webs running one above the other in the vertical direction divide so that only the transverse wires Q, Q 'of the wire mesh mats M, M' are to be cut in the horizontal cutting devices 36, 36 '.
  • the invention it is also possible not to cut through the insulating material web cutting device 25 when cutting the insulating plate I or the insulating material web K completely, but only from both sides or only from one side of the insulating plate I or the insulating material web K as far as in cut this in that a web connecting the two parts remains in the insulating body W.
  • the transverse wires Q, Q 'of the wire mesh mats M, M' are severed in the horizontal cutting devices 36, 36 'and the final division of the finished component B into two or more component parts is carried out only at the construction site by breaking the connecting web between the insulating bodies ,
  • the distances between the two central longitudinal wires C, C ' , between which the component B is severed to be chosen correspondingly smaller than the remaining longitudinal wire division of the wire mesh mats M, M '.
  • the finished, trimmed component B is conveyed out of the production channel 2 with the aid of the second pair of conveyor elements 34, 34 'of the component conveying device 32 and transferred to a device shown in FIG. 4 for removal or stacking of several components.
  • the distance between the second pair of feed elements 20, 20 'of the wire mesh mat conveyor 18 and the first pair of conveyor elements 33, 33' of the component conveyor 32 and the distance between the pairs of conveyor elements 33, 33 'and 34, 34' must always be smaller than the smallest Length of the wire mesh mats M, M 'used to manufacture the component B, in order to ensure that the wire mesh mats M, M' are reliably conveyed between the wire mesh mat conveying device 18 and the component conveying device 32 and by them.
  • the two wire mesh webs G, G ', the wire mesh mats M, M' and the insulating material web K or the individual insulating plates I the individual processing stations 11, 11 ';25; 26, 26 '; 29, 29 '; 30, 30 '; 35, 35 '; 36, 36 'safely and trouble-free feed.
  • the wire mesh insert devices 10, 10 ', the pairs of feed elements 19, 19'; 20, 20 'of the wire mesh mat conveyor 18, the conveyor element pairs 33, 33'; 34, 34 'of the component conveying device 32 and the insulating body conveying device 24 are driven by a central main feed drive 37, all elements 19, 19'; 20, 20 '; 33, 33 '; 34, 34 'and the wire mesh insert device 10, 10' are connected to each other with the aid of articulated drive shafts 38, 38 '.
  • the feed steps take place in cycles, because the insertion of the web wires S, S ', the welding of the web wires S, S' to the wires of the wire mesh mat M, M 'and the trimming of the web wire end parts each when the wire mesh mats M, M', of the insulating body W are at a standstill or component B take place.
  • the length of the feed steps can be selected according to the cross wire division or an integer multiple of the cross wire division.
  • the insulating body conveyor device 24 shown schematically in FIG. 2 has a conveyor chain 39 which is driven by the main feed drive 37 in the direction of the arrow P8 and which defines the conveying path of the insulating bodies W within the production channel 2.
  • the conveyor chain 39 carries a plurality of carrier carriers 40, each of which is provided with a carrier 41 ' .
  • the drivers 41 are angular, hook-shaped or designed like a spike in order to establish a secure connection to the underside of the insulating body W and thus to prevent any slippage between the insulating body W and the carrier carriers 40 when the insulating body W is advanced.
  • the insulating body conveying device 24 has a further upper conveyor chain 39 'with corresponding driver carriers 40' and drivers 41 'which engage on the upper side of the insulating body W of the uppermost insulating body track.
  • the feed elements 19, 20 of the wire mesh mat conveying device 18 shown schematically in FIG. 2 have a shaft 42 inclined to the vertical, which is driven by a bevel gear 44 via a coupling 43 and is mounted in a counter bearing 45.
  • the angular gear 44 is driven by the main feed drive 37 via the drive shaft 38.
  • Each shaft 42 is provided with a plurality of transport disks 46 which are arranged at a mutually adjustable distance and which are rotatable for adjustment on the shaft 42 and are fixedly connected to the shaft 42 by means of a clamping element 47 after the adjustment.
  • the transport disks 46 have a plurality of grid engagement recesses 48, which are regularly distributed over the circumference, with a selectable depth, so that flattened teeth 49 are formed.
  • the number of mesh engagement recesses 48 becomes corresponding to the cross wire division of the wire mesh mats
  • the inclination of the shafts 42 also ensures a continuous and slip-free further transport of the wire mesh mats M, M 'of successive components B, the successive wire mesh mats in the joint region being able to have distances which arise, for example, when trimming the wire mesh mats M, M' or when parts are removed from the wire mesh webs G, G '.
  • the conveyor elements 33, 33 '; 34, 34 'of the component conveying device 32 are analogous to the feed elements 19, 19'; 20, 20 'of the wire mesh mat conveyor 18 is constructed. Only the transport disks 46 have lattice engagement recesses 48 with a smaller depth.
  • the wire mesh insert devices 10, 10 ' have essentially the same elements as the feed elements 19, 20 of the wire mesh mat conveying device 18 shown in FIG. 2. The only difference is that, as shown in FIG. 3b, the mesh engagement recesses 48 in FIG Transport discs 50 are significantly deeper so that they have pointed teeth 51.
  • This shape of the teeth 51 ensures that the teeth 51 which engage from the side in the non-guided wire mesh web G, G 'securely grasp the transverse wires Q of the wire mesh webs G, G' and advance the wire mesh webs G, G 'without slippage.
  • the conveyor path of the lower conveyor chain 39 is lowered in this way and, if appropriate, the conveyor path of the upper conveyor chain 39 'raised such that the lower and optionally the upper side surface of the insulating body W, which runs parallel to the production direction P4, is correspondingly lowered or raised, as a result of which the insulating body W has the two wire mesh mats M, M' on one or both sides with the desired projections surmounted.
  • the continuous production of the components B with the aid of the system according to the invention is preferably carried out in such a way that the wire mesh mats M, M 'of successive components B are separated from one another only by a negligibly narrow joint between the longitudinal wires of successive wire mesh mats M, M' and also the corresponding associated insulating bodies W. successive components B follow one another without significant gaps.
  • components B can also be produced in which one and / or both wire mesh mats M, M 'protrude the insulating body W on one or both sides, perpendicular to the production direction P4. If one or both wire mesh mats M, M 'are to protrude from the insulating body W on both sides, the insulating bodies W of adjacent components B are fed from the feeder device 21 to the production channel 2 at appropriately selected intervals and are advanced there at these mutual intervals. When using an endless insulating material web K, a section corresponding to this distance must be separated from the web K when the insulating bodies W are separated. The two joints between the wire mesh mats M, M 'of successive components B are either exactly opposite or laterally offset from one another.
  • Wire mesh mat scissors 11, 11 'when producing the wire mesh mats M, M' cut a section corresponding to this distance from the endless wire mesh webs G, G '.
  • the size of the distance is limited by the fact that it must be ensured that the gaps between the wire mesh mats M, M 'of successive components B can be bridged by the inclined shafts 42 of the wire mesh mat conveying device 18 and the component conveying device 32 in order to prevent slippage To ensure feed of the wire mesh mats M, M 'of successive components B.
  • R1 and R2 can also be two or more in the context of the invention
  • Feed direction P4 of the wire mesh mats M, M ' can be arranged one behind the other as seen.
  • the welding gun levers 66 and 67 and the welding electrodes 69 are designed such that only one bridge wire S is welded to a corresponding longitudinal wire L, L 'per pair of welding guns 31, 31'.
  • trimming devices can also be arranged one behind the other in the horizontal direction in the context of the invention on each side surface of the component.
  • insulating material feed device 52 consists of an insulating material feed device 52, a wire mesh web feed device 7, a wire mesh mat feed device 53 ', two bridge wire feed and cutting devices 26, 26', two bridge wire welding devices 30, 30 '. , Two trimming devices 35, 35 ', a cutting device 25' for cutting through the insulating material web K and from a component transverse conveyor device 54.
  • the insulating material supply device 52 has an insertion device 55 which supplies the insulating plates II intended for forming the insulating body W of the component B in accordance with the direction of the arrow P9 of the production line XX of the installation.
  • the insulating plates II are provided on one end face with a groove N and on the other opposite end face with a tongue F, tongue and groove being designed and the insulating plates II being arranged such that the tongue of an insulating plate II is positively and non-positively in the groove a subsequent insulating plate II 'fits.
  • the insertion device 55 consists of two working cylinders 56, the piston rods of which are moved in accordance with the double arrow P10 and are provided with a pressure plate 57 at their end.
  • a conveyor belt 58 is arranged in the production line XX, which can be driven in the production direction P4 with the aid of a conveyor drive 59 and advances the insulating plate II in this direction along the production line XX.
  • a transversely displaceable stop frame 61 is fastened to a frame 60, which limits the feed movement P9 of the insulating plates II and exactly fixes the position of the insulating plates II in the production line XX. sets.
  • a feed device 62 for example a working cylinder, is arranged on the inlet side of the conveyor belt 58.
  • the piston rod of the working cylinder 62 can be moved in accordance with the double arrow P4 and is provided with a pressure plate 63 which is matched to the end face of the insulating plate II which is provided with a groove.
  • the insulating plate II 'located on the conveyor belt 58 is additionally advanced in accordance with the arrow P1 in order to move the insulating plate II' relative to the insulating material web K already formed and thus the insulating plate II 'with a positive and non-positive fit at the end to connect the insulating material web K and to produce an endless, coherent insulating material web K.
  • the tongue of the insulating plate II engages in the groove of the terminal element of the insulating material web K.
  • the grooves and tongues are coordinated with one another in their design in such a way that a positive and non-positive clamping connection is created, which both aligns the insulating plates II, II 'as well as their firm connection with each other.
  • Connected to the conveyor belt 58 is the conveyor chain 39 which extends over the entire production line XX and can be driven in accordance with the production direction P4 and which moves the insulating material web K in the production line XX in cycles in accordance with the production direction P4.
  • the transition point between the conveyor belt 58 and the beginning of the conveyor chain 39 is laterally delimited by side plates 64, 64 ', in order to avoid lateral deflection of the insulating plates II' when connecting adjacent insulating plates II 'to form the insulating material web K.
  • the distance between the side plates 64, 64 ' is adjustable in order to ensure the tightest possible guidance even with different thicknesses of the insulating plates II'.
  • additional clamping elements which engage on the insulating material web K and which additionally fixes the insulating material web K when the insulating plate II 'is connected.
  • the wire mesh mat M is formed in the following manner in accordance with the exemplary embodiment described in FIG. 1: A wire mesh web G standing upright is drawn off from a supply reel 3 in accordance with the direction of the arrow P1 with the aid of the wire mesh web insert device 10, which essentially consists of a corresponding to the double arrow P12 drivable feed roller 10, and fed to a straightening device 5.
  • the straightening device 5 consists of two rows of straightening rolls 6 and deliverable eccentric rolls 8 which are offset from one another.
  • the wire mesh mat shears 11 work in such a way that they cut out a selectable section from the wire mesh web G in a so-called gas cut so that the wire mesh mats M fed to the production line XX follow one another at a distance.
  • the wire mesh mat M reaches the production line XX via the guide devices (not shown) and is there at a distance and parallel to the insulating material web K with the aid of two pairs of conveying elements 19, 19 'which can be driven in accordance with the arrows P13, P13'; 20, 20 'in the production direction P4 step by step along the production line XX together with the insulating body web K the downstream processing devices 26, 26'; 30, 30 'and 35, 35' fed.
  • wire mesh mats M' are supplied with the aid of the wire mesh mat feed device 53 'in the following manner: wire mesh mats M' are removed and removed from a stack of mats 65 'with the aid of a conveyor 66' which can be pivoted in accordance with the double arrow P14 ' stored in a receiving rail 67. With the help of an insert Device 68 'is fed the wire mesh mats M' one after the other in the direction of the arrow P15 'via a skin pass device 69' to a feed roller 70 'which can be driven in accordance with the double arrow P16'.
  • the insertion device 68 ' consists, for example, of a working cylinder, the piston rod of which can be moved in accordance with the double arrow P17' and which is provided with a gripper 71 for gripping the wire mesh mat M '.
  • the wire mesh matting device 69 ' has dressing rollers 72 and eccentric rollers 73 arranged offset from one another.
  • the feed roller 70 ' pushes the wire mesh mats step by step into the production line X-X, where they are spaced apart and parallel to the insulating material web K and together with this with the aid of the conveyor element pairs 19, 19'; 20, 20 'in the production direction P4 step by step along the production line XX the downstream processing devices 26, 26'; 30, 30 'and 35, 35' are supplied.
  • a plurality of wires D, D' are simultaneously fed from both sides in accordance with the arrow directions P6 and P6 'and as web wires S, S' in the horizontal direction at a selectable angle through the meshes of the wire mesh mats M, M 'and pushed through the insulating material web K, the web wires S, S' with their two ends each abutting the corresponding wires L, L 'or Q, Q' of the wire mesh mats M, M 'with a slight lateral protrusion.
  • the bridge wires S, S ' can be separated from a wire supply with the aid of suitable scissors or can also be fed to the bridge wire feed devices 26, 26' as straight, straight rods.
  • the wire mesh mats M, M' are fed together with the insulating material web K fed by means of the conveyor chain 39 and equipped with the bridge wires S, S 'to the downstream bridge wire welding devices 30, 30' in which the bridge wires S, S 'are each provided the corresponding wires L, L 'or Q, Q' the Wire mesh mats M, M 'are welded.
  • the lattice body H formed in this way, together with the insulating body web K, is driven with the aid of two pairs of conveying elements 33, 33 '; 34, 34 'fed to the downstream trimming devices 35, 35', in which the web wire protrusions projecting beyond the wires L, L 'or Q, Q' of the wire mesh mats M, M 'are cut off flush.
  • the grid body H is fed together with the insulating material web K to the cutting device 25'.
  • the cutting device 25 separates the insulating body W from the insulating material web K in a selectable length and has at least one cutting disk 75 which can be driven by means of a cutting drive 74.
  • a further cutting drive 74 'including cutting disc 75 can be used to increase the cutting performance.
  • the cutting device 25 ' is synchronized with the feed movements of the conveyor element pairs 19, 19'; 20, 20 'and 33, 33'; 34, 34 'moved according to the direction of production P4 and, after the cut has been made, returned to the starting position, these movements taking place according to the double arrow P19.
  • the entry into the cutting position in the corresponding return from the cutting position takes place according to the double arrow P20.
  • the length of the insulating body W can correspond exactly to the length of the wire mesh mats M, M ', so that the cutting device 25' has to cut a corresponding piece out of the insulating material web K in a so-called gas cut. It has proven to be advantageous, however, to let the insulating body W protrude somewhat beyond the wire mesh mats M, M ', so that when components B are used, there is almost continuous insulation in the components
  • the finished component B is fed by a conveyor 77 provided with a correspondingly designed gripper 76 along the production line XX to a cross conveyor 78.
  • the conveyor 77 can, for example, from a working cylinder which consist of a piston rod which can be moved in accordance with the double arrow P21.
  • the cross conveyor 78 pushes the finished components B according to the direction of the arrow P22 from the production line XX.
  • the cross conveyor 78 consists, for example, of two working cylinders, the piston rods of which can be moved in accordance with the double arrow P23 and are each provided with a push-off plate 79.
  • FIG. 5 shows the inlet area of a further exemplary embodiment of a system according to the invention.
  • insulating plates 12 are used which have flat end faces E in comparison to the insulating plates II, II 'described in FIG. 4.
  • the insulation plates 12 are fed into the production line X-X on the conveyor belt 58 via the insertion device 55.
  • the insulation plate 12 ' is connected to the insulation material web K by means of heat welding with the aid of a heating device 80.
  • the heating device 80 essentially consists of a heating plate 81 and a heating transformer 82 used to heat the heating plate 81.
  • the endless insulating material web K is produced in the following way:
  • the insulating plate 12 'located on the conveyor belt 58 is advanced with the aid of the feed device 62 in accordance with the arrow P4 until the insulating plate 12' is placed on the heating plate 81 resting on the end face of the insulating material web K. abuts.
  • the heating plate 81 is then heated with the aid of the heating transformer 82 until the abutting end faces of the insulating material web K and the insulating plate 12 'are softened.
  • the heating plate 81 is then quickly pulled out of the space between the insulating plate 12 'and the insulating material web K in the corresponding arrow direction of the double arrow P24, and the insulating plate 12' is advanced somewhat by means of the feed device 62 in accordance with the production direction P4, so that the heated end faces face each other to press and thus the To weld insulating plate 12 'to the insulating material web K and thus to connect it in a positive and non-positive manner.
  • the heating device 80 Since the insulating material web K is conveyed step by step by the conveyor belt 58, in time with the entire production system, in accordance with the direction of production P4, the heating device 80 is also moved during the heating step by step in accordance with the corresponding arrow direction of the double arrow P25 and after the heating plate 45 has been pulled out moved back to the starting position in the corresponding opposite direction of the double arrow P25.
  • the cutting device 25 for severing the insulating material web K directly behind the heating device 80 and before feeding the wire mesh mats M, M 'into the production line X-X. Since the cutting device 25 is also conveyed step by step through the conveyor chain 39 in step with the entire production system in accordance with the production direction P4 when the insulating material web K is cut, the cutting device 25 is also moved step by step according to the corresponding arrow direction of the double arrow P19 and after the end of the cut moved back to the starting position in the corresponding opposite direction of the double arrow P19.
  • the conveyor chain 39 conveys the insulating bodies separated from the insulating material web K by W in the direction of production P4 into the subsequent processing devices of the system.
  • the insulating material path K is supported in this area by at least two support elements 83 which - with the help of a working cylinder 84 corresponding to the double arrow P26 from the movement path of the heating device 80 and the cutting device 25 can be moved.
  • FIG. 5 shows the inlet area of a further exemplary embodiment of a system according to the invention.
  • the insulating plates 12 already described in FIG. 5 are also used.
  • the insulation plates 12 are fed into the production line XX on the conveyor belt 58 via the insertion device 55.
  • the insulation plate 12 ' is connected to the insulation material web K by gluing with the aid of an adhesive device 85.
  • the adhesive device 85 has a spray nozzle 86 together with the storage container, which is filled with a suitable adhesive.
  • the adhesive must be suitable for gluing the material of the insulating plates 12 and must have a drying time which is matched to the production speed in order to ensure a secure connection of the insulating plate 12 'to the insulating material web K.
  • the adhesive device 85 can be moved in the horizontal direction and in the vertical direction in accordance with the double arrow P27. To spray the adhesive onto the end face E of the insulating plate 12, the adhesive device 85 is moved in accordance with these directions of movement. In order to accelerate the application of the adhesive, several adhesive devices 85 can also be used simultaneously within the scope of the invention. Within the scope of the invention it is also possible to spray several insulating plates 12 with adhesive at the same time.
  • the endless insulating material web K is produced in the following way: Immediately before the
  • the insulating plate 12 When the insulating plate 12 is fed into the production line XX, an end face E of the insulating plate 12 is provided with adhesive. With the aid of the feed device 52, the insulating plate 12 is first advanced into the production line XX in accordance with the direction of the arrow P9 and placed on the conveyor belt 58. On- finally, the insulating plate 12 'is advanced somewhat with the aid of the feed device 62 in accordance with the production direction P4 in order to press the adhesive end face of the insulating plate 12' against the end face of the insulating material K and thus the insulating plate 12 'with the insulating material web K connect.
  • FIG. 6 shows a further exemplary embodiment of a cutting device 25 for separating the insulating body W from the insulating material web K.
  • the cutting device 25 has a straight guide carriage 87 which can be displaced along a rail 88 in accordance with the double arrow P14, the movement in the production direction P4 taking place synchronously with the advance of the insulating material web K.
  • a cutting wire 89 is fastened to the straight guide carriage 87 and, according to the double arrow P28, can be moved transversely to the insulating material web K and can be heated with the aid of a heating transformer 90.
  • the heated cutting wire 89 is correspondingly moved through the insulating material web K and reaches the position shown in broken lines in FIG. 6. After the cut, the straight guide carriage 87 together with the cutting wire 89 is moved back to its starting position.
  • one or both of the flat end faces of the insulating plates can be connected with a self-adhesive film.
  • the film can already be attached during the manufacture of the insulating plates and is expediently protected by a removable film.
  • end faces of the insulating plates which are adjacent to form the insulating material web can also be provided within the scope of the invention with other form-fitting and non-positively interacting clamping connecting elements which are, for example, dovetail-shaped.
  • the component shown in 'Fig. 7 in' axonometric view consists of an outer and an inner wire mesh mat M and M ', which are arranged at a predetermined distance parallel to each other.
  • Each wire mesh mat M and M' comprises a plurality of longitudinal wires L and L 'and from several cross wires Q and Q 1 , which cross each other and on the cross points are welded together.
  • the mutual distance between the longitudinal wires L, L 'and the transverse wires Q, Q' to one another is selected in accordance with the structural requirements for the component.
  • the distances are preferably of the same size, for example in the range from 50 to 150 mm, so that the respectively adjacent longitudinal and transverse wires form square meshes.
  • the meshes of the wire mesh mats M, M ' can also be rectangular and have, for example, short side lengths of 50 mm and long side lengths in the range from 75 to 100 mm.
  • the diameters of the longitudinal and transverse wires L, L 'and Q, Q' can also be selected in accordance with the static requirements and are preferably in the range from 2 to 6 mm.
  • the surface of the wires L, L '; Q, Q 'of the wire mesh mats M, M' can be smooth or ribbed in the context of the invention.
  • the bridge wires M, M 'are alternately inclined, i.e. arranged in the manner of a truss, whereby the lattice body is stiffened against shear stress.
  • the spacing of the bridge wires M, M 'from one another and their distribution in the component depend on the structural requirements on the component and are, for example, 200 mm along the longitudinal wires and 100 mm along the transverse wires.
  • the mutual distances between the web wires M, M 'in the direction of the longitudinal wires L, L' and the transverse wires Q, Q 1 are expediently a multiple of the mesh pitch.
  • the diameter of the longitudinal wires L, L 'and the transverse wires Q, Q' is preferably in the range from 3 to 7 mm, with the diameter of the bridge wires S, S 'being preferred in the case of components with thin longitudinal and transverse wires. is chosen larger than the diameter of the longitudinal and transverse wires.
  • the spatial lattice body A formed from the two wire mesh mats M, M 'and the web wires S, S 1 must not only be dimensionally stable, but also, in its preferred use as a wall and / or ceiling element, also perform the function of a spatial reinforcement element, ie shear and absorb pressure forces. For this reason, both the longitudinal and transverse wires are mutually one another, as is customary in the case of reinforcement mats, and the land wires S, S 'with the wires L, L'; Q, Q 'of the wire mesh mats M, M' welded while maintaining a minimum strength of the welding nodes.
  • the wires L, L '; Q, Q 'of the wire mesh mats M, M' and the web wires S, S ' are made of suitable materials and have corresponding mechanical strength values so that they are used as reinforcement wires for the wire mesh mats M, M' to be used as mesh reinforcement mats or as the two wire mesh mats M, M '' connecting reinforcing wires can be used.
  • M 'an insulating body W is arranged at a predetermined distance from the wire mesh mats, the top surfaces 91 and 91' of which run parallel to the wire mesh mats M, M '.
  • the insulating body W serves for thermal insulation and sound insulation and consists, for example, of foam plastics, such as polystyrene or polyurethane foam, foams based on rubber and rubber, lightweight concrete, such as autoclave or gas concrete, porous plastics, porous substances based on rubber and rubber, pressed slag, plasterboard , cement-bound press plates made from wood chips, jute, hemp and sisal fibers, rice husks,
  • foam plastics such as polystyrene or polyurethane foam
  • foams based on rubber and rubber lightweight concrete, such as autoclave or gas concrete
  • porous plastics porous substances based on rubber and rubber
  • pressed slag plasterboard
  • cement-bound press plates made from wood chips, jute, hemp and sisal fibers, rice husks,
  • the insulating body W can also consist of bioplastics, for example from algae foam, which is made from foamed algae or algae pulp.
  • the insulating body W can be provided with pre-drilled holes for receiving the bridge wires S, S '.
  • the insulating body W can also be provided on one or both sides with a plastic or aluminum layer serving as a vapor barrier.
  • the position of the insulating body W in the component is determined by the inclined web wires S, S 'which penetrate the insulating body W.
  • the thickness of the insulating body W is freely selectable and is, for example, in the range from 20 to 200 mm.
  • the distances between the insulating body W and the wire mesh mats M, M ' can also be freely selected and are, for example, in the range from 10 to 30 mm.
  • the component can be produced in any length and width, a minimum length of 100 cm and standard widths of 60 cm, 100 cm, 110 cm and 120 cm having proven advantageous on the basis of the production process.
  • FIG. 8 shows a further embodiment of a component according to the invention in plan view and in FIG. 9 in a section along the line II-II.
  • a plurality of through holes 92; 93, 93 ' which run perpendicularly and / or at a selectable angle in each case obliquely to the top surfaces 91, 91' of the insulating body W.
  • the through holes 92; 93, 93 ' are drilled into the insulating body W or punched out of it.
  • the directions of the inclined through-holes 93, 93 ' are selected in such a way Ge, that' when using the device as a perpendicular wall, at least the through holes 93, 93 'of a type extending obliquely from top to bottom, wherein the directions parallel to the longitudinal wires L, L 'and / or run parallel to the cross wires Q, Q' of the wire mesh mats M, M '.
  • the number, dimensions and distribution of all through holes 92; 93, 93 ' can be freely selected. The number and dimensions should not be too large to match the thermal insulation values of the
  • the number is, for example, between two and six pieces per m 2.
  • the shape of the through holes 92; 93, 93 ' can also be selected as desired and can be, for example, square, rectangular or round. With a round cross section of the through holes 92; 93, 93 ', the diameters are preferably in the range from 50 to 100 mm.
  • the distribution of the through holes 92; 93, 93 'in the component can be regular or random in the context of the invention, with a random and asymmetrical distribution of the through holes 92; to avoid resonance effects. 93, 93 'is advantageous.
  • the longitudinal wires L and the edge longitudinal wires L1 each fit flush with the edge cross wires Q1 and the cross wires Q and the edge cross wires Ql each flush with the longitudinal edge wires Ll.
  • FIG. 10 shows a side view of the component B viewed in the direction of the cross wire array.
  • the web wires S, S ' are each welded to the longitudinal wires L and L' of the wire mesh mat M and M '.
  • the web wires S running parallel in the transverse wire direction form a row Rl running perpendicular to the plane of the drawing and the corresponding web wires S 'form a further row R2 running perpendicular to the drawing plane, which runs in the opposite direction to the row Rl.
  • the web wires lying in a plane S, S 'of different rows Rl form which runs in Fig. 10 in parallel to the plane of a web wire row H, ⁇ .
  • FIGS. 11 and 12 each show exemplary embodiments with different angles between the web wires S, S 'and the corresponding longitudinal wires L, L' of the wire mesh mats M, M ', wherein according to FIG. 11 also different angles within a row within a component of bridge wires are possible.
  • FIG. 13 shows a component B in which in a row R1 the web wires S run in the same direction at an angle between the longitudinal wires L and L 'of the wire mesh mats M, M', while in the next row R2 the web wires S 'shown in broken lines also run in the same direction, however run in opposite directions between the corresponding longitudinal wires L, L ', ie the component has several rows of diagonally inclined bridge wires with changing direction from row to row.
  • the rows of web wires aligned obliquely in the same direction can also run between the transverse wires Q, Q 'of the wire mesh mats M, M'.
  • FIG. 14 shows a component B with oppositely inclined web wires S, S 'per row R1, R2, the spacing of adjacent web wires in the row being selected such that the ends of the web wires facing each other come as close as possible, which means that ll two bridge wires can be welded together in one work step with the corresponding grid wire.
  • the insulating body W can also be arranged asymmetrically with respect to the two wire mesh mats M, M '.
  • the diameters of the wires L ', Ll'; Q ', Ql' of the wire mesh mat M 'lying further away from the insulating body W advantageously larger than the diameter of the wires L, Ll; -Q, Ql of the wire mesh mat M closer to the insulating body W.
  • edge web wires S1 is preferably equal to the diameter of the web wires S, S '.
  • FIG. 17 shows a component B according to the invention, the insulating body W of which on the side surfaces 94 running parallel to the transverse wires Q, Q 'does not end with the two wire mesh mats M, M', but is laterally surmounted by them.
  • the insulating bodies of adjacent components can be arranged without a space, while the wire mesh mats of the two components overlap one another and thereby form a load-bearing overlap joint.
  • the wire mesh mats M, M ' can laterally protrude laterally from the side surfaces 94' running parallel to the longitudinal wires L, L '.
  • the insulating body W can also end flush on all side surfaces 94, 94 'with the inner wire mesh mat M' and only protrude beyond the outer wire mesh mat M in practical use. Analogously, it is possible within the scope of the invention that the insulating body W is flush on all side surfaces 94, 94 'with the outer wire mesh mat M and only projects beyond the inner wire mesh mat M' in practical use.
  • any edge web wires S1 can be arranged in such a way that they run outside the insulating body W or connect flush to the side of the latter.
  • the longitudinal and transverse wires L, L ', Ll, Ll'; Q, Q ', Ql, Ql' of the wire mesh mats M, M 'and the web wires S, S', Sl can have any cross section.
  • the cross sections can be oval, rectangular, polygonal or square.
  • the 18 shows a component B which has a two-part insulating body W '. If necessary, the parts of the insulating body W 'are glued together at their contact surfaces. To save material, the two parts of the insulating body W 'enclose cavities 95 which, however, can also be filled with other materials, for example pourable, free-flowing and free-flowing insulating materials, such as wood and foam chips, sand, plastic, rice or straw waste , The insulating body W 'can also consist of a plurality of parts which can be connected to one another, for example have a multilayer structure. It is also possible to provide a one-piece insulating body W with cavities 95.
  • an outer shell 96 for example made of concrete, is applied to the outer wire mesh mat M intended to form the component exterior, which connects to the insulating body W, W ', encloses the outer wire mesh mat M and together with it the load-bearing one Forms part of the finished concrete component B '.
  • the thickness of the outer shell 96 is selected in accordance with the static and the sound and thermal requirements for the component B 'and is, for example, 20 to 200 mm. If component B 'is used as a ceiling element, the minimum thickness of the outer shell 96 must be 50 mm for structural reasons.
  • an inner shell 97 is applied, which adjoins the insulating body W, W', surrounds the inner wire mesh mat M 'and consists, for example, of concrete or mortar.
  • the thickness of the inner shell 97 is selected in accordance with the static and the sound and thermal requirements for the component B 'and is, for example, 20 to 200 mm.
  • the two shells 96, 97 are preferably applied at the place of use of the component B ', for example sprayed on using the wet or dry method.
  • the statically required thickness of the outer shell 96 and the inner shell 97 is determined also the distance of the insulating body W, W 'from the wire mesh mats M, M'.
  • the land wires S, S 'or Sl must be provided with a corrosion protection layer. This is preferably achieved by galvanizing and / or plastic coating the bridge wires S, S ', Sl. In order to allow the web wires S, S ', Sl to be welded to the wires of the wire mesh mats M, M', however, the plastic layer must not cover the end regions of the web wires S, S 'or edge web wires S1.
  • the web wires S, S ', Sl can also be made of stainless steel or of other non-corrosive materials, for example aluminum alloys, which must be connectable, preferably weldable, to the wires of the wire mesh mats M, M'.
  • the wires L, L ', Ll, Ll'; Q, Q ', Ql, Ql' of all wire mesh mats M, M "or at least the wires L, Ll; Q, Ql of the outer wire mesh mat M may be provided with a corrosion protection layer or consist of stainless steel qualities or of other, non-corrosive materials.
  • the corrosion protection layer The materials must be such that the wires of the wire mesh mats M, M 'can be welded to the bridge wires S, S' and to the edge bridge wires S1 without problems.
  • the corrosion protection layer can consist, for example, of a copper or zinc layer
  • a corrosion protection layer This can, for example, done by immersing the corresponding wire mesh mat M together with adjacent areas of the web wires S, S 'and the edge web wires S1 in a painting or galvanizing bath.
  • the component B 'on at least one component side with a very thick concrete shell with a two-layer reinforcement.
  • 20 shows a section of a component B 'with a very thick outer shell 96' made of concrete, the outer shell 96 'being reinforced with an outer, additional reinforcement mat 98, the distance from which to the outer wire mesh mat M in accordance with the structural requirements for the component B 'is freely selectable.
  • the outer additional reinforcement mat 98 prevents cracks in the outer shell 96 'caused by temperature and shrinkage stresses.
  • the component B ' can also be provided with a very thick inner shell 97' for static reasons and / or to increase the sound insulation, this either only with an inner wire mesh mat M 'or, as FIG. 21 shows, with an inner wire mesh mat M' and an inner, additional reinforcement mat 98 'is reinforced.
  • the distance between the inner additional reinforcement mat 98 'and the inner wire mesh mat M' can be freely selected in accordance with the structural requirements for the component B '.
  • the diameters of the wires of the outer additional reinforcement mat 98 and / or the inner additional reinforcement mat 98 ' are preferably larger than the diameters of the wires of the two wire mesh mats M, M' and are, for example, in the range from 3 to 7 mm.
  • the diameters of the wires L ', Ll'; Q ', Ql' of the inner wire mesh mat M 'and the web wires S, S', Sl are preferably larger than the diameter of the wire mesh L, Ll; Q, Ql of the outer wire mesh mat M and are, for example, in the range from 5 to 6 mm. This applies analogously to the case that the thick outer shell 96 'is reinforced only with the outer wire mesh mat M.
  • the inner wire mesh mat M 'and the inner additional reinforcement mat 98' can be connected by a plurality of spacer wires 99, which preferably run perpendicular to the inner wire mesh mat M 'and inner additional reinforcement mat 98' and whose mutual, lateral spacing is freely selectable.
  • the diameter of the spacer wires 99 is preferably the same as the diameter of the wires of the wire mesh mats M, M 1 .
  • the outer additional reinforcement mat 98 and the outer wire mesh mat M can also be connected with spacer wires, which preferably run perpendicular to the outer wire mesh mat M and outer additional reinforcement mat 98. These spacer wires are arranged at selectable lateral distances from one another and have diameters which are preferably the same as the diameters of the wires of the two wire mesh mats M, M '.
  • the thick concrete shells 96 'and 97' provided with two-layer reinforcement can also be cast from in-situ concrete at the point of use of the component B ', the outer boundary of the concrete shells 96', 97 'being formed by a casing, not shown.
  • the top surfaces 91, 91 'of the insulating body W, W' can be roughened.
  • the cover surfaces 91, 91 ' can be provided with depressions 100 which, for example, with the aid of gears or rollers, which have spikes or knobs on their circumference, during the production of the component B in the corner surfaces 91, 91 'of the insulating body W, W' are formed.
  • FIG. 23 it is possible according to FIG. 23 to provide the insulating body W, W 'on its top surfaces 91, 91' with transverse grooves 101 which run in the horizontal direction when the component is used as a wall element.
  • the deepening gene 100 and the transverse grooves 101 can also be generated within the scope of the invention during the manufacture of the insulating body.
  • a plaster support grid 102 can be used, which rests on the top surface 91, 91' of the insulating body W, W 'and through the web wires S , S ', Sl or the insulating body W, W' is fixed.
  • the plaster support grid 102 consists, for example, of a fine-meshed welded or woven wire grid with a mesh size of, for example, 10 to 25 mm and wire diameters in the range from 0.8 to 1 mm.
  • the plaster support grid 102 can also consist of expanded metal within the scope of the invention.
  • An additional separating layer 103 made of, for example, aluminum foil, impregnated construction paper or cardboard can be arranged between the plaster base grid 102 and the top surface 91, 91 'of the insulating body W, W', which also serves as a vapor barrier and is preferably connected to the plaster base grid 102. It goes without saying that the described exemplary embodiments can be modified in various ways within the scope of the general inventive concept; in particular, it is possible to attach the outer shell 96 and / or the inner shell 97 to the component in the manufacturer's factory.
  • the insulating body W, W 'and the separating layer 103 can consist of flame-retardant or non-flammable materials or can be impregnated or provided with substances which make the insulating body W, W' and the separating layer 103 flame-retardant or non-flammable.
  • the insulating body W, W 'and the separating layer 103 can also be flame-retardant or non-flammable
  • the process is used to manufacture vertical prefabricated walls.
  • several components B are arranged adjacent to one another in the vertical and horizontal directions, and the lower components B are each anchored in a fixed position in a base plate, adjacent components B being aligned in a horizontal line and / or along a horizontal line curved line and / or at any angle to each other.

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Abstract

L'invention concerne un procédé et un dispositif pour la production en continu de composants (B). Selon l'invention, deux mats de treillis métallique (M, M') sont placés parallèlement, à une distance l'une de l'autre correspondant à l'épaisseur désirée pour le composant (B). Pour former un corps isolant (W) du composant, on insère une plaque (I, I1, I1', I2, I2') constituée d'un matériau thermoisolant dans l'espace compris entre les deux mats de treillis métallique parallèles, et à une certaine distance de chacun de ces mats. En outre, une pluralité de fils métalliques de liaison (S, S') sont, simultanément, insérés dans l'espace compris entre les mats de treillis métallique de façon qu'ils passent à travers au moins un de ces deux mats. Ces fils métalliques de connexion partent d'au moins un côté et s'étendent en diagonale, de façon alternée, dans des sens opposés, et dans des plans s'étendant perpendiculairement aux plans des mats de treillis métallique. Les extrémités libres des fils métalliques de connexion sont poussées à travers le corps isolant, chaque fil de liaison venant reposer à proximité d'un fil métallique (L, L', L1, L1'; Q, Q', Q1, Q1') des deux mats de treillis métallique, et les fils métalliques de connexion sont soudés à ces fils métalliques. Les extrémités des fils de connexion dépassant des fils métalliques sont ensuite coupées.
PCT/AT2002/000175 2001-06-13 2002-06-13 Procede et installation de production de composants en continu WO2002100569A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP02778866A EP1395378B1 (fr) 2001-06-13 2002-06-13 Installation de production de composants en continu
BRPI0205600-3A BR0205600B1 (pt) 2001-06-13 2002-06-13 instalação para a produção contìnua de elementos estruturais, elemento estrutural, processo para revestimento de um elemento estrutural e processo para produção de um elemento de peça acabada de concreto fundido, com vários elementos estruturais.
PL358813A PL206047B1 (pl) 2001-06-13 2002-06-13 Sposób wytwarzania elementu prefabrykowanego i element budowlany
DE50214647T DE50214647D1 (de) 2001-06-13 2002-06-13 Anlage zum kontinuierlichen herstellen von bauelementen
AT02778866T ATE480346T1 (de) 2001-06-13 2002-06-13 Anlage zum kontinuierlichen herstellen von bauelementen

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT9222001 2001-06-13
ATA922/2001 2001-06-13

Publications (1)

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AT (1) ATE480346T1 (fr)
BR (1) BR0205600B1 (fr)
DE (1) DE50214647D1 (fr)
PL (1) PL206047B1 (fr)
WO (1) WO2002100569A1 (fr)
ZA (1) ZA200300519B (fr)

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Publication number Priority date Publication date Assignee Title
WO2004108321A1 (fr) * 2003-06-11 2004-12-16 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Procede et installation pour fabriquer des elements de construction
AP2564A (en) * 2009-01-23 2013-01-21 Evg Entwicklung Verwert Ges Method and device for producing structural elements
ITUB20152940A1 (it) * 2015-08-06 2017-02-06 Emmedue S P A Struttura di pannello edilizio prefabbricato e procedimento per la sua realizzazione
CN108177219A (zh) * 2018-03-21 2018-06-19 浙江亮月板业有限公司 带收集功能的竹条拉丝机

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US3879908A (en) * 1971-11-29 1975-04-29 Victor P Weismann Modular building panel
US4506818A (en) * 1982-03-02 1985-03-26 Evg Entwicklungs- Und Verwertungs-Gesellschaft M.B.H. Device for the purpose of pushing sections of a wire through a solid body consisting of yielding material
US4541164A (en) * 1982-05-14 1985-09-17 Martin Monzon Indave Installation for the manufacture by a continuous process of compound panels for building construction
EP0308837A1 (fr) * 1987-09-22 1989-03-29 Monolite S.R.L. Appareil pour la manufacture de panneaux pour bâtiments
WO2000021698A1 (fr) * 1998-10-09 2000-04-20 Evg Entwicklungs- U. Verwertungs-Gesellschaft Mbh Procede et installation pour la production en continu d'elements de construction
US6185890B1 (en) * 1996-11-21 2001-02-13 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Building element

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
US3879908A (en) * 1971-11-29 1975-04-29 Victor P Weismann Modular building panel
US4506818A (en) * 1982-03-02 1985-03-26 Evg Entwicklungs- Und Verwertungs-Gesellschaft M.B.H. Device for the purpose of pushing sections of a wire through a solid body consisting of yielding material
US4541164A (en) * 1982-05-14 1985-09-17 Martin Monzon Indave Installation for the manufacture by a continuous process of compound panels for building construction
EP0308837A1 (fr) * 1987-09-22 1989-03-29 Monolite S.R.L. Appareil pour la manufacture de panneaux pour bâtiments
US6185890B1 (en) * 1996-11-21 2001-02-13 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Building element
WO2000021698A1 (fr) * 1998-10-09 2000-04-20 Evg Entwicklungs- U. Verwertungs-Gesellschaft Mbh Procede et installation pour la production en continu d'elements de construction

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004108321A1 (fr) * 2003-06-11 2004-12-16 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Procede et installation pour fabriquer des elements de construction
AU2004244664B2 (en) * 2003-06-11 2009-09-24 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Method and device for producing structural elements
AP2564A (en) * 2009-01-23 2013-01-21 Evg Entwicklung Verwert Ges Method and device for producing structural elements
ITUB20152940A1 (it) * 2015-08-06 2017-02-06 Emmedue S P A Struttura di pannello edilizio prefabbricato e procedimento per la sua realizzazione
CN108177219A (zh) * 2018-03-21 2018-06-19 浙江亮月板业有限公司 带收集功能的竹条拉丝机

Also Published As

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EP1395378B1 (fr) 2010-09-08
BR0205600B1 (pt) 2011-09-06
DE50214647D1 (de) 2010-10-21
EP1395378A1 (fr) 2004-03-10
BR0205600A (pt) 2003-07-15
ATE480346T1 (de) 2010-09-15
PL358813A1 (en) 2004-08-23
ZA200300519B (en) 2003-11-07
PL206047B1 (pl) 2010-06-30

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