WO1994016136A1 - Procede et dispositif permettant d'impregner des textiles d'un appret noble - Google Patents
Procede et dispositif permettant d'impregner des textiles d'un appret noble Download PDFInfo
- Publication number
- WO1994016136A1 WO1994016136A1 PCT/EP1993/003715 EP9303715W WO9416136A1 WO 1994016136 A1 WO1994016136 A1 WO 1994016136A1 EP 9303715 W EP9303715 W EP 9303715W WO 9416136 A1 WO9416136 A1 WO 9416136A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- web
- moisture content
- finishing agent
- damper
- steam atmosphere
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/06—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus
Definitions
- the invention relates to a method of the type corresponding to the preamble of claim I and a system of the type corresponding to the preamble of claim 21.
- High-quality finishing Equipment for permanent improvement of the usability of cellulosic or cellulosic and also other, but similarly acting textile materials is referred to as high-quality finishing.
- the properties of the textile webs are improved by embedding high finishing agents in the fibers or by modifying the fibers with the help of the high finishing agents.
- the crease resistance, the shrinkage stability, the wash-and-wear behavior, the water-repellent behavior, the permanence of pleated and calendering equipment (embossing / chintz / corrugated effects) and the like are improved.
- a disadvantage of high-quality finishing is that it is accompanied by a noticeable reduction in the mechanical properties of the textile webs, such as abrasion and tear resistance. It is therefore important to achieve the finishing effects with as little loss of mechanical properties as possible.
- the finishing agents are mostly water-soluble, low-molecular polyfunctional products which, in the presence of acidic or alkaline-acting finishing agents, Catalysts water-soluble and solvent-insoluble and thus washable and dry-cleanable high molecular weight compounds are transferred and / or crosslinked with the cellulose fiber.
- Important examples of high-quality finishing agents are acid-crosslinked N-methylol compounds, in particular dimethyloldihydrogenethyl urea (DMDHEU), but also many other compounds.
- DMDHEU dimethyloldihydrogenethyl urea
- the various crosslinking processes provide characteristic differences in the properties of the finished web (fabric), which are reproduced qualitatively in the table below in comparison with one another.
- Dry crosslinking is the cheapest, is easy to control and gives sufficient results for most requirements. Moist crosslinking allows the loss of strength to be kept within limits while the wash-and-wear behavior is still usable, albeit at high costs and poor process reliability.
- wet crosslinking is only used for articles that are not subject to dry crease, such as bed linen, tablecloths and decorative fabrics made of cotton and linen.
- the wet cross-linking process is increasingly being used in the areas of application predestined for this property spectrum - high-quality shirt and blouse fabrics or the like.
- the reason for the poor dry crease angles in wet crosslinking is as follows: if swollen cellulose is crosslinked, the less dense areas lying between the fibrils of the cellulose fiber are widened to such an extent that the distances between the adjacent fibrils from the molecules of the high-quality finishing agent are not can be bridged more. For this reason there is essentially only crosslinking within the denser areas of the fibrils, so that the wet crosslinked fiber can swell again even after intermediate drying. During wet crosslinking, the glasses remain separated by flexible chain molecules, whereas in dry crosslinking they are inextricably linked to one another with a considerable reduction in the swellability of the fiber.
- the fiber When wet cross-linked, the fiber reacts in its quasi-natural state with a water content of approximately 7%, which corresponds approximately to the equilibrium moisture. Since the tensile strength depends on the extent to which the crosslinked cellulose chains can still move under tensile load, it decreases less in the case of wet crosslinking, in which the interfibrillary areas are expanded by the swelling, than in the case of dry crosslinking. With the moisture content of the fiber still suitable for wet crosslinking, only a narrow tolerance range can be permitted, namely approx. + 1%. If the fibers dry out too much, the finishing effects of the dry crosslinking approach, whereby the strongly acidic catalyst can destroy the goods through hydrolytic degradation of the cellulose.
- the finishing effect will tend to wet crosslinking, however due to the weak catalysis here with an insufficient refining effect.
- the invention has for its object to further develop the generic method so that the results are improved economically and technically.
- the set value of the moisture with which the web travels through the elongation and enters the steam atmosphere depends on the product and refinement and is in the range of 30-120% (the weight of the dry goods). 30 - 70% for cotton
- crosslinkable fibers such as triacetate, 2 1/2 acetate, etc.
- the liquor of the finishing agent can be applied cold, optionally followed by heating of the web, because the broad stretching with constant small area stretching is the best Effects in the temperature range of 60 to 90 C results.
- the liquor of the high finishing agent can also be applied heated, although this heating is subject to limits so that the crosslinking does not start too early, ie before the expansion.
- a high-quality finishing agent is a finishing agent that is reactive for cellulose (claim 4).
- a preferred field of application of the process according to the invention is crease-resistant finishing, in particular with DMDHEU (claim 5), in which case the liquor of the high-quality finishing agent is neutral to strongly acidic (claim 6).
- the web can be dehumidified to the defined moisture content in a first alternative after the application of the finishing agent, for example by the squeezing mechanism of a foulard or by a suction device.
- the liquor can be applied in advance in the amount corresponding to the desired moisture content with the high finishing agent, for which there are suitable processes in the prior art, for example the various MA (minimal order) processes, for example according to DE PS 21 14 517 from Triatex International AG, Zurich (Switzerland), the foam application method or the order with a device according to DE-PS 37 33 996.
- MA minimum order
- DE PS 21 14 517 from Triatex International AG, Zurich (Switzerland)
- the foam application method or the order with a device according to DE-PS 37 33 996.
- the material web is heated up prior to the expansion (claim 9), for example in a small damper provided for this purpose (claim 10) and for example at temperatures from 40 ° C. to cooking temperature, in particular from 60 ° C. to 90 ° C., which are suitable for the optimal results of the elongation.
- the values that are suitable for the elongation are approximately in the range from 1 to 10%. Which values come into consideration depends on the type of goods and the pretreatment. According to claim 13, the elongation can be controlled to a constant web width.
- the residence in the steam atmosphere takes place in a saturated steam atmosphere at temperatures up to about 130 ° C.
- the time spent in the steam atmosphere should be between 0.1 and 5.0 minutes (claim 15).
- the networking in the damper results in significant simplifications in terms of environmental protection compared to the networking in the stenter, which is frequently practiced.
- Large quantities of contaminated exhaust air are generated in the stenter frame, and a smaller quantity of contaminated steam is generated in the damper, which can be easily condensed, for example by introducing it into a downstream washing bath. In this way, the escaping gaseous crosslinking products can be kept under control more easily.
- the material web can be post-treated in the usual way (claim 16), cooling (claim 17) and a washing process (claim 18) being particularly suitable. Instead of washing, neutralization can also be carried out, which, for example, renders acid catalysts which are harmful to the skin harmless (claim 19). However, further treatment steps such as post-aging or the like can also be considered.
- the material web is to run through the process steps in one go and in particular without intermediate drying, thereby avoiding unnecessary heat losses and achieving a corresponding economy.
- a space-saving arrangement of the units is of course also possible in this way.
- Fig. 1 shows a first embodiment of such a system, in which the basic principle is implemented
- FIG. 2 shows a partial cross section of the roll gap area through the connecting plane of the axes of the two rolls of the wide stretching device
- Fig. 3 shows a view corresponding to Fig. 1 of an expanded embodiment
- a web 1 containing cellulose or consisting of cellulose, for example a dyed cotton web is refined in a continuous process. It is in the sense of a Docke 2 deducted from the arrow 3 and passes an application device designated as a whole with 4.
- the application device 4 consists of a foulard, the basin 5 of which contains a liquor 6 with a finishing agent for the crease-resistant finish.
- it is DMDHEU in a strongly hydrochloric acid solution.
- the web 1 is squeezed to a moisture content of approximately 50%
- the web 1 passes between the cooperating rollers 8, 9 of a wide stretching device, designated as a whole by 10, which exerts a constant stretch of the order of a few percent over the width 1 of the web.
- the rollers 8, 9 have each other at intervals of 10 to 30 mm in the longitudinal direction of the rollers 8, 9, successive circumferential webs 31, 32 (FIG. 2), be it in to the axis of the respective roller 8, 9 circumferential ribs running on vertical planes, be it as circumferential webs running helically from the center to both sides.
- the peripheral webs 31, 32 have a height of about 10 to 20 mm above the cylindrical surface 33 of the inner part 34 of the rollers 8, 9.
- the circumferential webs 31, 32 are complementary to one another, and one circumferential web 31, 32 of the one roller engages between two adjacent circumferential webs
- the web 1 runs between the rollers 8, 9 and in the roll gap, viewed in the connecting plane of the axes of the two rollers 8, approximately zigzag, which results in the friction of the web 1 on the circumferential webs
- the material web 1 then arrives in a short way into a damper, designated as a whole by 20, which contains a water sump 15 heated by heating registers 14 and in which a saturated steam atmosphere is present at about 105 ° C. and corresponding overpressure.
- the temperature of the steam atmosphere in the damper 20 can be selected in the range from 98 ° to 180.
- a temperature of 98 corresponds to an approximately atmospheric pressure in the damper 20.
- the pressure in the damper 20 must be increased, for which purpose it is provided with a pressure-tight inlet lock 16 and an outlet lock 17.
- Working with saturated steam or better largely saturated steam takes place at temperatures in the vicinity of 100 ° C.
- the steam is overheated, for which purpose the overheating devices not shown in the drawing are then assigned.
- the crosslinking reaction of the finishing agent applied to the web 1 in the application device 4 takes place in the damper 20, and the more drastic and rapid the higher the temperature.
- a practical working temperature range is between 120 and 130 ° C.
- the dwell time in the damper 20 for carrying out the reaction also depends on the temperature, but otherwise also on the type of the material web 1 and the high-processing agent 6. In practice, dwell times between 0.1 and 5.0 minutes can be expected.
- FIG. 3 shows a modified system, designated as a whole by 200, which, however, corresponds in essential parts to the system 100 and so far has the same reference numbers.
- the application device 4 in the system 200 consists of a so-called "FLEXNIP" (registered trademark of Eduard Wegrs Maschinenfabrik GmbH & Co. KG), as described in DE-PS 37 33 996.
- the web of material 1 runs vertically from top to bottom through a narrow horizontal trough 22 which extends over the width of the web and which is filled with high finishing agent 6 up to a low fill level.
- the walls of the trough 22 approach one another downwards and are flexible there. They form a gap through which the material web is pulled from top to bottom.
- inflatable tubes 23 which are supported on the outside and evenly compress the walls with a predetermined force across the width of the web 1, so that the liquor applied in the trough 22 is stripped to a defined value.
- the small amount of refining fleet 6 is continuously consumed and continuously supplied via a feed pipe 24, from which it is supplied into the trough 22 via a large number of arc tubes 25 distributed uniformly over the width of the web.
- the applied amount of the finishing fleet 6 is squeezed to a defined moisture content by the pair of squeeze rollers 7 of the foulard.
- the "FLEXNIP" of the system 200 no subsequent pinching is required, but the desired amount is metered from the outset.
- the high finishing ⁇ fleet 6 can be heated so that the goods 1 runs in with an increased temperature of the width stretching device 10, which promotes the effects aimed at the expansion.
- the temperature of the finishing fleet 6 must not be chosen too high, however, because otherwise the crosslinking will start prematurely.
- An upper temperature limit of about 60 ° C can be considered.
- the upgrading liquor 6 is applied cold in the system 200 and the web with the liquor applied is warmed up by condensation heating in a small damper 26 connected to the application device 4, to be precise similar temperatures as fleet in the Hochveredlungs ⁇ the system are 6 in the coating device 4100 before ⁇ , namely in the range from 40 ° C to boiling temperature, usually approximately between 60 ° C and 90 ° C. the damper 26 has only the task the heating and could also be replaced by another heating device, for example with infrared lights.
- the material web 1 passes the wide stretching device 10 with the rollers 8, 9 engaged and then passes into the damper 20, in which the crosslinking reaction is carried out in a steam atmosphere.
- the web 1 After leaving the damper at the outlet lock 17, the web 1 passes through a cooling section 28, in which cold air is blown against the web 1 in order to bring it down from the high temperature of the damper 20.
- the cooling section 28 is followed by a washing device 30, in which undesired substances, such as, for example, residual acid catalysts, are washed out, whereupon the web 1 is wound onto the dock 18 and is ready for further processing is.
- a neutralization device (not shown) can also be provided, in which suitable neutralizing agents are sprayed onto the fabric web 1, for example, in order to render acidic or alkaline treatment agent residues, such as the acid catalysts mentioned, harmless.
- the dashed line 29 symbolizes a connection between the damper 20 and the washing device 30, by means of which steam or, if appropriate, also water contaminated with gaseous reaction products of the crosslinking can be drawn off from the damper and introduced into the washing liquid in order to to be disposed of there.
- the networking effect begins with a slow increase that accelerates between two and three minutes, whereupon it becomes constant after about four minutes and the networking is thus completed.
- the crosslinker reactivity remains constant over time.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019950702760A KR960700373A (ko) | 1993-01-04 | 1993-12-29 | 직물의 생지(生地)를 고급 마무리처리하기 위한 방법 및 장치[method and device for providing continuous strips of textile fabric with a high-grade finish] |
EP94904609A EP0677121A1 (fr) | 1993-01-04 | 1993-12-29 | Procede et dispositif permettant d'impregner des textiles d'un appret noble |
JP6515655A JPH08502103A (ja) | 1993-01-04 | 1993-12-29 | 織物ウェブの仕上げ加工の方法及びプラント |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEP4300047.9 | 1993-01-04 | ||
DE4300047A DE4300047C1 (de) | 1993-01-04 | 1993-01-04 | Verfahren und Anlage zur Hochveredlung von textilen Warenbahnen |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994016136A1 true WO1994016136A1 (fr) | 1994-07-21 |
Family
ID=6477719
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1993/003715 WO1994016136A1 (fr) | 1993-01-04 | 1993-12-29 | Procede et dispositif permettant d'impregner des textiles d'un appret noble |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0677121A1 (fr) |
JP (1) | JPH08502103A (fr) |
KR (1) | KR960700373A (fr) |
DE (1) | DE4300047C1 (fr) |
WO (1) | WO1994016136A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022183354A1 (fr) * | 2021-03-02 | 2022-09-09 | 苏州康孚智能科技有限公司 | Dispositif de traitement efficace pour matériau enroulé de type feuille flexible |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8038726B2 (en) | 2006-09-29 | 2011-10-18 | Standard Textile Co., Inc. | In-line system for processing textile material |
CN101798739B (zh) * | 2010-02-25 | 2011-10-26 | 福建鑫华股份有限公司 | 高弹性内里非织造材料生产线 |
IT201800010740A1 (it) * | 2018-11-30 | 2020-05-30 | Brunello S P A | Procedimento per realizzare un tessuto artificiale e naturale plastico lucido e profumato |
CN110952242A (zh) * | 2019-12-06 | 2020-04-03 | 斯乔麦科技(深圳)有限公司 | 一种多u型槽水洗机 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1402832A (fr) * | 1963-09-06 | 1965-06-18 | Artos Meier Windhorst Kg | Procédé de traitement combiné par voie humide à haute température |
FR1448768A (fr) * | 1963-10-17 | 1966-03-18 | Artos Meier Windhorst Kg | Procédé de traitement de bandes de tissu ou de tricot imprégnées d'une flotte, dans la teinture continue ou semi-continue de pièces |
FR1470728A (fr) * | 1966-03-04 | 1967-02-24 | Raduner & Co Ag | Procédé d'amélioration des propriétés de fibres se présentant sous la forme d'un objet textile à deux dimensions |
WO1991013200A1 (fr) * | 1990-02-26 | 1991-09-05 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Procede et installation de traitement en continu de bandes textiles |
-
1993
- 1993-01-04 DE DE4300047A patent/DE4300047C1/de not_active Expired - Fee Related
- 1993-12-29 EP EP94904609A patent/EP0677121A1/fr active Pending
- 1993-12-29 WO PCT/EP1993/003715 patent/WO1994016136A1/fr not_active Application Discontinuation
- 1993-12-29 KR KR1019950702760A patent/KR960700373A/ko not_active Application Discontinuation
- 1993-12-29 JP JP6515655A patent/JPH08502103A/ja active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1402832A (fr) * | 1963-09-06 | 1965-06-18 | Artos Meier Windhorst Kg | Procédé de traitement combiné par voie humide à haute température |
FR1448768A (fr) * | 1963-10-17 | 1966-03-18 | Artos Meier Windhorst Kg | Procédé de traitement de bandes de tissu ou de tricot imprégnées d'une flotte, dans la teinture continue ou semi-continue de pièces |
FR1470728A (fr) * | 1966-03-04 | 1967-02-24 | Raduner & Co Ag | Procédé d'amélioration des propriétés de fibres se présentant sous la forme d'un objet textile à deux dimensions |
WO1991013200A1 (fr) * | 1990-02-26 | 1991-09-05 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Procede et installation de traitement en continu de bandes textiles |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022183354A1 (fr) * | 2021-03-02 | 2022-09-09 | 苏州康孚智能科技有限公司 | Dispositif de traitement efficace pour matériau enroulé de type feuille flexible |
Also Published As
Publication number | Publication date |
---|---|
JPH08502103A (ja) | 1996-03-05 |
KR960700373A (ko) | 1996-01-20 |
DE4300047C1 (de) | 1994-06-16 |
EP0677121A1 (fr) | 1995-10-18 |
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