US9988229B2 - Device and method for controlling the discharge of logs from a rewinding machine - Google Patents

Device and method for controlling the discharge of logs from a rewinding machine Download PDF

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Publication number
US9988229B2
US9988229B2 US14/912,483 US201414912483A US9988229B2 US 9988229 B2 US9988229 B2 US 9988229B2 US 201414912483 A US201414912483 A US 201414912483A US 9988229 B2 US9988229 B2 US 9988229B2
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Prior art keywords
logs
pocket
speed
log
output direction
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US14/912,483
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US20160200539A1 (en
Inventor
Fabio Perini
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Futura SpA
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Futura SpA
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Assigned to FUTURA S.P.A. reassignment FUTURA S.P.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PERINI, FABIO
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4144Finishing winding process
    • B65H2301/41445Finishing winding process after winding process
    • B65H2301/41447Finishing winding process after winding process discharging roll by, e.g. rolling it down a slope
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/417Handling or changing web rolls
    • B65H2301/4171Handling web roll
    • B65H2301/4172Handling web roll by circumferential portion, e.g. rolling on circumference

Definitions

  • the present invention relates to a device and a method for controlling the discharge of logs from a rewinding machine.
  • rewinders are used for winding a predetermined amount of paper or other web material around a tubular core, usually made of cardboard, so as to produce paper reels, commonly called “logs”, having a predetermined diameter.
  • the winding of the web material on the core is made in a station provided with a pair of winding rollers by means of which the logs are retained and made to rotate about the longitudinal axis of the core until the logs reach the required diameter.
  • Rewinding machines of this type are described, for example, in U.S. 2003/0001042 A1, U.S. Pat. No. 6,565,033 and WO 01/64563.
  • the log must leave the rewinder to be led to other processing steps.
  • the log is released from the winding rollers and is thus free to roll along an outlet or discharge plane.
  • the main purpose of the present invention is to propose a device to effectively control the discharge of the logs while avoiding the damage of the same.
  • the advantages deriving from the present invention consist essentially in that it is possible to control very effectively the speed of discharge or exit of the logs from the rewinder; that it is possible to preserve the integrity of the logs thus controlled; that an apparatus according to the invention is simple, cheap and reliable even after a prolonged period of operation.
  • FIG. 1 schematically represents a rewinding machine provided with a control device in accordance with the invention
  • FIGS. 2-6 schematically represent a device according to the invention in different operating phases
  • FIG. 7 represents a particular of FIG. 3 with parts omitted to better illustrate others;
  • FIG. 8 schematically represents a further embodiment of a device according to the invention.
  • FIG. 1 schematically shows, only to allow identification of the position of the device object of the invention, the following components of a rewinding machine:
  • the web ( 4 ) may consist of a single ply or more superimposed plies.
  • a device for controlling the discharging or output speed of the logs ( 3 ) coming out of a rewinding machine comprises a rotatable body ( 6 ) arranged above the said plane ( 5 ) downstream of said winding rollers (A 1 , A 2 ), with axis (a) parallel to the axis of the latter, that is, with axis parallel to that of the logs ( 3 ) exiting from the rewinding machine.
  • said axis (a) is horizontal and parallel to the plane ( 5 ) along which roll the logs formed in the station (FL), i.e., is orthogonal to the direction (F) of the logs ( 3 ) leaving the station (FL).
  • Said body ( 6 ) is controlled by a corresponding electric motor (not shown) which controls its rotation with a predetermined angular speed about the respective longitudinal axis.
  • said body ( 6 ) intended to slow down the motion of the log ( 3 ) downstream of station (FL), is a body that picks up the log ( 3 ) on the plane ( 5 ), dissipates its kinetic energy and places it on an extension ( 50 ) of the same plane ( 5 ) downstream of the pickup point ( 51 ) that is on the trailing edge of the plane ( 5 ).
  • the body ( 6 ) has a lateral concave surface ( 62 ), with the concavity facing inwards, which in the example illustrated in FIGS. 2-6 , is a portion of cylindrical surface whose cross section has the shape of a circular arc of angular amplitude (Q) greater than 180° and preferably between 180° and 270°.
  • Q angular amplitude
  • FIGS. 2-6 represent a sequence of positions assumed by the body ( 6 ) during the operation of the present device: in a first phase ( FIG. 2 ), the log ( 3 ), the formation of which has just ended, is freed from the roller (A 1 ) as indicated by arrow “RA” and therefore it rolls on the plane ( 5 ) and enters into the concavity of the body ( 6 ), as indicated by arrow “F”, suitably positioned with its front edge ( 60 ) at the point ( 51 ) where the logs are taken. Subsequently ( FIGS.
  • the log ( 3 ) is substantially stationary relative to the plane ( 50 ).
  • the log ( 3 ) drawn with dashed lines is at the time in which it is released from the body ( 6 ) and the arrow “E” indicates the exit of the log ( 3 ) from the latter.
  • the body ( 6 ) is in a position identical to that of FIG. 2 , that is, ready to receive another log.
  • the location of the log ( 3 ) inside the body ( 6 ) is substantially fixed with respect to the discharge plane ( 5 , 50 ).
  • the log ( 3 ) rolls freely on the inner wall of its lateral surface ( 62 ) and remains substantially above the aforesaid pickup point ( 51 ).
  • the direction of rotation (G) of the body ( 6 ) is such that its front edge ( 60 ), when it is in correspondence of the pickup point ( 51 ), moves in the direction opposite to the direction (F) from which the logs ( 3 ) come. Moreover, the body ( 6 ) is positioned with respect to the plane ( 5 ) in such a way that its front edge ( 60 ) is substantially at the same height of the pickup point ( 51 ) in the phase in which a log ( 3 ) exiting from the station (FL) has to be taken.
  • the body ( 6 ) rotating in a direction (G) opposite to the direction (F) from which from the logs ( 3 ) arrive, receives the latter and houses them temporarily in the pocket (P) delimited by the inner wall of its lateral surface ( 62 ), allowing the same logs to roll freely inside of said pocket, without translating, for all the time required by the completion of a turn of the body ( 6 ) around the axis (a).
  • the body ( 6 ) has a single pocket (P) for accommodating the logs ( 3 ).
  • the body ( 6 ) has a plurality of pockets (P) each adapted to receive a log ( 3 ) coming from the station (FL). Also in this example, the body ( 6 ) rotates around an axis (a) parallel to the logs ( 3 ) in a direction (G) opposite to that (F) of origin of the same logs.
  • the operation is completely analogous to that described above, with the difference that in this case the body ( 6 ) carries more logs ( 3 ) at the same time instead of only one log, and that during transport operated by the body ( 6 ), the logs ( 3 ) do not remain constantly above of the pickup point. Owing to the greater transverse extension of the body ( 6 ), the latter is disposed between the planes ( 5 ) and ( 50 ) that in this case are not adjacent but separated from each other by the body ( 6 ).
  • the surface of the logs ( 3 ) will not be damaged even if their speed is reduced as desired.
  • the rotation of the body ( 6 ) is properly synchronized with the production of the logs in the station (FL).
  • a method o in accordance with the present invention involves the production of logs ( 3 ) formed by a roll obtained from a web of paper material in a corresponding station (FL) of a rewinding machine, the discharge of the logs ( 3 ) from said station (FL) along a predetermined discharge direction (F), and the collection of logs ( 3 ) in a predetermined pickup point ( 51 ) with a container body ( 6 ) that at said pickup point ( 51 ) moves along a direction (G) opposite to said discharge direction (F) of the logs ( 3 ).

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Control Of Multiple Motors (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Winding Of Webs (AREA)
US14/912,483 2013-09-23 2014-08-13 Device and method for controlling the discharge of logs from a rewinding machine Active 2034-11-18 US9988229B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
ITFI2013A0221 2013-09-23
ITFI2013A000221 2013-09-23
IT000221A ITFI20130221A1 (it) 2013-09-23 2013-09-23 Dispositivo e metodo per controllare lo scarico dei logs da una macchina ribobinatrice.
PCT/IT2014/000221 WO2015040644A1 (fr) 2013-09-23 2014-08-13 Dispositif et procédé de commande de l'évacuation de bûches d'une machine de rebobinage

Publications (2)

Publication Number Publication Date
US20160200539A1 US20160200539A1 (en) 2016-07-14
US9988229B2 true US9988229B2 (en) 2018-06-05

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Application Number Title Priority Date Filing Date
US14/912,483 Active 2034-11-18 US9988229B2 (en) 2013-09-23 2014-08-13 Device and method for controlling the discharge of logs from a rewinding machine

Country Status (11)

Country Link
US (1) US9988229B2 (fr)
EP (1) EP3049357B1 (fr)
JP (1) JP6363715B2 (fr)
CN (1) CN105531213B (fr)
BR (1) BR112015032680B1 (fr)
ES (1) ES2649528T3 (fr)
IT (1) ITFI20130221A1 (fr)
PL (1) PL3049357T3 (fr)
RS (1) RS56611B1 (fr)
RU (1) RU2654737C2 (fr)
WO (1) WO2015040644A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12122609B2 (en) 2022-09-14 2024-10-22 Bw Converting, Inc. Method and apparatus for infeed of accumulator

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITUB20161108A1 (it) * 2016-02-26 2017-08-26 Futura Spa Dispositivo e procedimento per controllare lo scarico dei logs da una macchina ribobinatrice.
RS65616B1 (sr) 2021-12-02 2024-07-31 Gambini Spa Grupa za izbacivanјe kotura i odgovarajući postupak izbacivanјa

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3757927A (en) * 1971-09-13 1973-09-11 Gen Electric Bar stock storage dispensing and feeding apparatus and method
EP0528121A1 (fr) 1991-08-15 1993-02-24 Paper Converting Machine Company Appareil pour le déchargement de rouleaux à plusieurs niveaux
EP0541496A1 (fr) 1991-11-08 1993-05-12 FABIO PERINI S.p.A. Dispositif pour coller le tronçon de rouleaux de matériau en bande
EP0867392A1 (fr) 1997-03-24 1998-09-30 Paper Converting Machine Company Procédé et appareil pour la manipulation de rouleaux de bandes enroulées
WO2001064563A2 (fr) 2000-03-03 2001-09-07 Fabio Perini S.P.A. Rebobineuse compacte servant a la formation de rouleaux de materiau de type bande enroule et procede correspondant
US6565033B1 (en) 1998-02-18 2003-05-20 Fabio Perini S.P.A. Peripheral rewinding machine for producing rolls of wound web material and corresponding method of winding
US6779649B2 (en) * 2000-07-13 2004-08-24 Psi Sales, Inc. Rotary log singulator with staging cam surfaces
EP1520814A2 (fr) 2003-10-02 2005-04-06 Fabio Perini Dispositif pour le contrôle de la vitesse de rouleaux déchargés d'une re-renrouleuse
US6877689B2 (en) * 2002-09-27 2005-04-12 C.G. Bretting Mfg. Co., Inc. Rewinder apparatus and method
EP1524218A1 (fr) 2003-10-17 2005-04-20 Paper Converting Machine Company Italia S.p.A. Dispositif pour décharger de rouleaux pour une dérouleuse
US6978879B2 (en) * 2000-07-13 2005-12-27 Psi Sales, Inc. 360 degree rotatable lifter arm for log singulator
US7175127B2 (en) * 2002-09-27 2007-02-13 C.G. Bretting Manufacturing Company, Inc. Rewinder apparatus and method
US7198221B2 (en) 2001-06-29 2007-04-03 Fabio Perini S.P.A. Device for controlling the discharging of rolls from a rewinder and rewinder comprising said device
US20080271869A1 (en) 2007-05-04 2008-11-06 Tung-I Tsai Tissue paper winding and cutting apparatus
US8807326B2 (en) * 2011-08-25 2014-08-19 Price Logpro, Llc Log singulator and method of singulating logs

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1278648B1 (it) * 1995-04-21 1997-11-27 Perini Fabio Spa Polmone per l'accumulo di semilavorati, con mezzi di regolazione della velocita' di avanzamento
ITMI20042040A1 (it) * 2004-10-26 2005-01-26 Giovanni Gambini Dispositivo incollatore di un lembo d'estremita' di un long e relativo metodo di incollatura
IT1393041B1 (it) * 2009-03-04 2012-04-11 Perini Fabio Spa Incollatore per rotoli di materiale nastriforme avvolto

Patent Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3757927A (en) * 1971-09-13 1973-09-11 Gen Electric Bar stock storage dispensing and feeding apparatus and method
EP0528121A1 (fr) 1991-08-15 1993-02-24 Paper Converting Machine Company Appareil pour le déchargement de rouleaux à plusieurs niveaux
US5257898A (en) * 1991-08-15 1993-11-02 Paper Converting Machine Company Infeed apparatus for multi-level delivery of convolutely wound logs
EP0541496A1 (fr) 1991-11-08 1993-05-12 FABIO PERINI S.p.A. Dispositif pour coller le tronçon de rouleaux de matériau en bande
EP0867392A1 (fr) 1997-03-24 1998-09-30 Paper Converting Machine Company Procédé et appareil pour la manipulation de rouleaux de bandes enroulées
US6565033B1 (en) 1998-02-18 2003-05-20 Fabio Perini S.P.A. Peripheral rewinding machine for producing rolls of wound web material and corresponding method of winding
WO2001064563A2 (fr) 2000-03-03 2001-09-07 Fabio Perini S.P.A. Rebobineuse compacte servant a la formation de rouleaux de materiau de type bande enroule et procede correspondant
US20030001042A1 (en) 2000-03-03 2003-01-02 Giulio Betti Compact rewinder for forming rolls of wound-up weblike material and associated method
US6779649B2 (en) * 2000-07-13 2004-08-24 Psi Sales, Inc. Rotary log singulator with staging cam surfaces
US6978879B2 (en) * 2000-07-13 2005-12-27 Psi Sales, Inc. 360 degree rotatable lifter arm for log singulator
US7198221B2 (en) 2001-06-29 2007-04-03 Fabio Perini S.P.A. Device for controlling the discharging of rolls from a rewinder and rewinder comprising said device
US6877689B2 (en) * 2002-09-27 2005-04-12 C.G. Bretting Mfg. Co., Inc. Rewinder apparatus and method
US7175127B2 (en) * 2002-09-27 2007-02-13 C.G. Bretting Manufacturing Company, Inc. Rewinder apparatus and method
EP1520814A2 (fr) 2003-10-02 2005-04-06 Fabio Perini Dispositif pour le contrôle de la vitesse de rouleaux déchargés d'une re-renrouleuse
EP1524218A1 (fr) 2003-10-17 2005-04-20 Paper Converting Machine Company Italia S.p.A. Dispositif pour décharger de rouleaux pour une dérouleuse
US20080271869A1 (en) 2007-05-04 2008-11-06 Tung-I Tsai Tissue paper winding and cutting apparatus
US8807326B2 (en) * 2011-08-25 2014-08-19 Price Logpro, Llc Log singulator and method of singulating logs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12122609B2 (en) 2022-09-14 2024-10-22 Bw Converting, Inc. Method and apparatus for infeed of accumulator

Also Published As

Publication number Publication date
RS56611B1 (sr) 2018-02-28
EP3049357A1 (fr) 2016-08-03
WO2015040644A1 (fr) 2015-03-26
CN105531213A (zh) 2016-04-27
ITFI20130221A1 (it) 2015-03-24
EP3049357B1 (fr) 2017-10-18
RU2654737C2 (ru) 2018-05-22
CN105531213B (zh) 2017-03-22
RU2016115715A3 (fr) 2018-03-26
JP2016530179A (ja) 2016-09-29
PL3049357T3 (pl) 2018-02-28
BR112015032680B1 (pt) 2021-01-26
JP6363715B2 (ja) 2018-07-25
RU2016115715A (ru) 2017-10-30
ES2649528T3 (es) 2018-01-12
BR112015032680A2 (pt) 2018-04-24
US20160200539A1 (en) 2016-07-14

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