US8915113B2 - Deep-drawing device - Google Patents

Deep-drawing device Download PDF

Info

Publication number
US8915113B2
US8915113B2 US12/680,750 US68075008A US8915113B2 US 8915113 B2 US8915113 B2 US 8915113B2 US 68075008 A US68075008 A US 68075008A US 8915113 B2 US8915113 B2 US 8915113B2
Authority
US
United States
Prior art keywords
deep
workpiece
tool
plate
recesses
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active, expires
Application number
US12/680,750
Other languages
English (en)
Other versions
US20100218442A1 (en
Inventor
Michael Matheisl
Thomas Novacek
Peter Khu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inventio AG
Original Assignee
Inventio AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inventio AG filed Critical Inventio AG
Assigned to INVENTIO AG reassignment INVENTIO AG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NOVACEK, THOMAS, KHU, PETER, MATHEISL, MICHAEL
Publication of US20100218442A1 publication Critical patent/US20100218442A1/en
Application granted granted Critical
Publication of US8915113B2 publication Critical patent/US8915113B2/en
Active legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/26Deep-drawing for making peculiarly, e.g. irregularly, shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/02Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing

Definitions

  • the present invention relates to a deep-drawing device and to a method with a corresponding deep-drawing device.
  • Deep-drawing in the last-mentioned form finds use in, for example, the production of steps or tread elements and riser elements of escalators or of plates of moving walkways.
  • a tread element forms the tread surface or stand surface for a user of the escalator or of the moving walkway and a riser element forms the visible front face of the step in the inclined part of the escalator.
  • the web profile or groove profile is provided with a plurality—of about 88 to approximately 112—of webs and grooves in an escalator step or moving walkway plate so as to guarantee better standing of the user and to allow liquids, particularly water, to drain away.
  • the preferred narrow web/groove profile is achieved in that a deep-drawing plate with projections, for example in the form of teeth, tines or prongs, is guided and moved relative to and/or comparatively and/or co-operatively and/or compatibly with respect to a tool with recesses, for example in the form of grooves.
  • a deep-drawing plate with projections for example in the form of teeth, tines or prongs
  • a tool with recesses for example in the form of grooves.
  • the tool can have the projections and the deep-drawing plate the recesses and thus be equipped in opposite manner. It is merely fundamental that projections are pressed into corresponding, complementary recesses.
  • a general disadvantage of deep-drawing is that the necessary ‘material deformation flow limit’ can contradict economic, industrial mass production.
  • the tear strength or yield point or breaking strength limit of the material is quickly exceeded. Consequently, for example, a pressure device is disclosed in the specification JP-A-62270224 in which the steel sheet is pressed onto an individual web tool or stamping tool and each web thus individually formed in succession.
  • the fulfillment of the object in accordance with the invention resides in the combination of deep-drawing with a prior adjustability and displaceability of the lamellar gaps of the tool from a receiving position to an end position for shaping the web profile or groove profile.
  • the receiving position is so designed that a metal sheet or deep-draw metal sheet, which is shaped to be wavy or is profiled, is received by its wave valleys or profile valleys in the opened lamellar gaps corresponding with the receiving position.
  • the subsequent adjustment of the tool from the receiving position to the end position means closing of the lamellar gaps, which produces a folding of the metal sheet or deep-draw metal sheet.
  • the tool according to the invention thus stands in the end position, which provides, for the actual deep-drawing process, recesses corresponding with the projections.
  • the simultaneous deep-drawing of each individual groove or each individual web is thereby possible.
  • a multiple and tightly spaced deep-drawing taking place simultaneously is thereby newly possible.
  • This new method is faster and more economic than hitherto and offers increased reserves up to the tear strength limit.
  • the accuracy of the end product or workpiece is increased, since the tolerances of each individual web, as disclosed in the specification JP-A-62270224, do not add together or summate.
  • the new deep-drawing method according to the invention there are no summation tolerances from the individual production of the webs of the tread element or riser element, whereby there is also no need for costly re-finishing work or straightening work or calibrating work or rectification work.
  • a preferred embodiment of a deep-drawing device substantially comprises a base plate, a deep-drawing plate, a counter-plate with respect to the latter and a tool.
  • the three plates are equipped with a common guide.
  • the deep-drawing plate and the counter-plate enclose the tool together with a workpiece lying thereon.
  • a second drive then presses the deep-drawing plate against the counter-plate or conversely in a direction corresponding with a second axis, which corresponds with the common guide of the plates.
  • the deep-drawing device according to the invention beyond that comprises a further, first guide and a further, first drive.
  • This first drive is, by means of the first guide, in a position of pressing the tool together in a direction corresponding with a first axis perpendicular to the second axis.
  • the last-mentioned pressing together has the consequence of closing of recesses arranged at the tool. As a result, folding of the workpiece lying on the tool is in turn possible.
  • the drives can be, for example, hydraulic or electrical or via an eccentric and the tool can consist of, for example, displaceably arranged lamellae.
  • These lamellae can in turn run in a separate guide and preferably have two different thicknesses in their respective cross-sectional profile. The smaller of the two is in that case oriented towards the deep-drawing plate.
  • This preferred form of the lamellae has the effect that the lamellae can be pressed with maximum pressure against one another towards their greatest thickness and the smaller thickness thus automatically forms the recess.
  • This embodiment has the consequence that due to a higher bending strength of the lamellae a higher dimensional accuracy of the recesses is achieved during loading by the deep-drawing.
  • the shape or form of the slender lamella also prevents jumping out or self-release of the workpiece from the processing surface or from the slender lamella.
  • the displacement movement of the lamellae is, moreover, preferably coupled with compression springs between the individual lamellae. This means that preferably at first the mutual impinging of the first and second lamellae triggers the movement of the second lamella, thereupon the third lamella, the fourth lamella and so forth. The initiating movement of the first lamella transfers itself to the next lamella.
  • the thereby-achieved concertina effect or accordion effect or lattice grate effect facilitates folding of the workpiece or the metal sheet with lower force or driving power. A displaced and successive closing of the recesses is thereby achieved.
  • the opening and removal of the workpiece is possible, and able to be accomplished, without problems and with easy motion as well as smoothly and easily.
  • the compression springs are not arranged between adjacent lamellae, but a compression spring, for example, jumps over the adjacent lamella and presses only on the next one or one beyond that.
  • the compression springs might not be arranged between two adjacent lamellae for reasons of space.
  • a deep-drawing device with a tool with adjustable recesses provides that the recesses cannot open out beyond a predetermined open receiving position for the workpiece.
  • a wire or a flexible cable which connects the individual lamellae.
  • This wire or this cable on the one hand allows complete closing of the lamellae to the extent of bearing against one another and on the other hand does not allow opening of the lamellae beyond the length of the wire/cable lengths connecting them.
  • An expert is at liberty to integrate other forms of travel limitation, for example in the form of latches, hooks or gate guides, which achieve substantially the same effect.
  • the deep-drawing device according to the invention or the deep-drawing method according to the invention can in every case be so adapted with respect to the dimensions of the projections in relation to the dimensions of the recesses that in conjunction with the materials indicated by way of example the requirements of the standards can be fulfilled.
  • This adaptability can be given by the fact that, for example, the deep-drawing plate and the individual lamellae are exchangeable.
  • the deep-drawing device according to the invention functions, for example, with metal sheets pre-shaped to be wavy.
  • a further advantage in accordance with the invention is the simplified withdrawal of the workpiece.
  • the workpiece or the tread element or riser element can be manually removed from the deep-drawing device; easier and simpler and quicker is manipulation by means of ejectors or pressurised air blowers, which lift up the workpiece and convey it out of the recess and/or out of the lamellae.
  • the workpiece or the tread element or riser element is thereafter gripped by a gripper or a robot arm or a metal-sheet manipulator and withdrawn from the deep-drawing device.
  • the workpieces or the tread elements or riser elements are subsequently deposited and/or smoothed and/or smoothed out and/or stacked and/or collected and/or heaped up and/or palleted.
  • a planar surface, along which the corrugation elevations can slide during folding, is formed in that the deep-drawing projections are lowerable into the deep-drawing plate. This lowering preferably takes place so that the lower end face of the projections forms, together with the underside of the deep-drawing plate, a planar surface.
  • the invention is usable for parts of escalators and for parts of moving walkways.
  • parts for steps and parts for plates can equally well be produced.
  • FIG. 1 shows a schematic illustration of a deep-drawing device according to the invention in the open receiving position
  • FIG. 2 shows a schematic illustration of the deep-drawing device according to the invention of FIG. 1 in the closed end position
  • FIG. 3 shows a schematic illustration of the deep-drawing device according to the invention of FIGS. 1 and 2 in a setting corresponding with the deep-drawing process
  • FIG. 4 shows a schematic illustration of lamellae, which form a tool and are disposed in the open receiving position
  • FIG. 5 shows a schematic illustration of the lamellae of FIG. 4 in closed end position
  • FIG. 6 shows a schematic illustration of the individual method steps.
  • FIG. 1 shows schematically a deep-drawing device 100 according to the invention.
  • a deep-drawing plate 110 with an underside 113 , at which projections 112 are arranged, a counter-plate 130 and a base plate 140 are guided in common in guides 122 a to 122 d .
  • a drive which is not illustrated in more detail, acts by a drive force F 2 along these guides 122 a to 122 d or along a deep-drawing axis A 2 so that the deep-drawing plate 110 and the counter-plate 130 can be pressed relative to one another.
  • a tool 106 comprises lamellae which in an open receiving position PA, shown here, of the tool 106 form lamellar gaps 102 or recesses 103 .
  • lamellar gaps 102 are adjustable, because a ram 120 driven by a further, second drive (also not illustrated in more detail) so acts by a driving force F 1 along a fold axis A 1 perpendicular to the deep-drawing axis A 2 that the lamellae 101 are movable along a lateral guide 121 .
  • FIG. 2 shows schematically the deep-drawing device 100 according to the invention in a closed end position PE.
  • the lamellae 101 bear against one another. This movement corresponds with a folding process of a metal sheet which was pre-shaped to be wavy and which was previously laid in place between the tool 106 and the deep-drawing plate 110 .
  • FIG. 3 shows schematically the deep-drawing device 100 according to the invention of FIGS. 1 and 2 , wherein the counter-plate 130 is pressed against the deep-drawing plate 110 . This movement corresponds with a deep-drawing process of the metal sheet folded in accordance with FIG. 2 .
  • FIG. 4 A part of the tool 106 in the open receiving position PA is illustrated schematically in FIG. 4 . It can be seen that the lamellae 101 form two different thicknesses and a dog 127 is arranged at the transition from the smaller to the larger thickness. Springs 104 are so arranged that they are mounted in a mount at a lamella 101 and, passing through the adjacent lamella, at the following lamella. In addition, travel limitations in the form of wire or cable elements 105 are illustrated, which in the depicted open receiving position PA of the tool 106 stand under tensile stress and prevent further opening of the lamellar gaps 102 .
  • the illustrated open receiving position PA further clarifies that the lamellar gaps 102 or the recesses 103 form a width 107 , the centre of which is disposed in a defined position P 1 with respect to an abutment 129 of the tool 106 .
  • the deep-drawing plate 110 with the projections or teeth 112 , wherein it is apparent that the teeth 112 do not correspond or correspond purely accidentally with the recesses 103 .
  • a workpiece 10 in the form of a metal sheet pre-shaped to be wavy lies by its wave valleys in the recesses 103 so that subsequent closing of the lamellar gaps 102 in accordance with the driving force F 1 folds the metal sheet 10 .
  • an optional compressed air device 108 is indicated, which presses the metal sheet 10 into the recesses 103 .
  • FIG. 5 shows the part of the tool 106 of FIG. 4 in the closed end position PE.
  • FIG. 5 is illustrated on the same sheet as FIG. 4 so that it can be seen that not only the original width 107 of the recess 103 has reduced to a width 107 ′, but also the position P 1 with respect to the abutment 129 has displaced to a position P 2 .
  • the lamellae 101 bear at the greater thickness thereof against one another and thus the recesses 103 are only still defined by the smaller formed thickness of the lamellae 101 .
  • the position of the recesses 103 now corresponds, by contrast with FIG. 4 , with the teeth 112 for the deep-drawing.
  • the springs 104 are compressed and the wire or cable elements 105 no longer stand under tensile stress.
  • FIG. 6 shows, by way of example, method steps 2 to 8 according to the invention or the working steps 2 to 8 of an exemplifying operating cycle according to the invention, starting from a metal sheet 10 , which has been pre-shaped to be wavy, according to numeral 1 and going to a deep-drawn metal sheet 10 ′′ according to numeral 9 .
  • the metal sheet 10 pre-shaped to be wavy and with a metal sheet thickness S is shown as starting product.
  • Numeral 2 shows, as first working step, the introduction of the metal sheet 10 into the deep-drawing device 100 and, in particular, so that the wave valleys come to lie on the opened recesses 103 .
  • a flattening plate 109 is introduced between the metal sheet 10 and the teeth 112 of the deep-drawing plate 110 .
  • Numeral 3 shows, as the next working step, a reduction of a spacing D to a dimension at which the wave elevations contact the flattening plate 109 and the flattening plate 109 in turn contacts the teeth 112 of the deep-drawing plate 110 .
  • Numeral 4 shows the subsequent opening of the deep-drawing device 100 , whereupon, at numeral 6 , the straightening plate 109 is removed.
  • the position of the significant elements of the deep-drawing device on attainment of the maximum stroke of the teeth 112 in the deep-drawing process is illustrated at numeral 7 .
  • Numeral 8 shows the removal from the mould and numeral 9 a deep-drawn metal sheet 10 ′′, as end product, with a reduced metal sheet thickness S′, a web height 123 , a web width 124 of a web 111 and a groove 114 with a groove width 125 .
  • the web 111 has beads 128 at its upper side in the depicted sectional illustration.
  • the webs 111 have an angle ‘W’ which has an inclination between 0 degrees and 17 degrees, preferably 2 degrees to 11 degrees.
  • the beads 128 along the upper side of the webs 111 are kept at small spacings and thereby considerably improve slip resistance for users of the tread elements and riser elements.
  • Simultaneous production of the webs 111 inclusive of the edging with the beads 128 in one working step improves the production advantage and saves valuable production times and brings additional productivity. Beyond this, productive work is increased, since all webs 111 are produced and fabricated simultaneously and at the same time. The production time and fabrication time of the tread elements and riser elements are thereby hastened and accelerated. An improvement of the production process is obvious and is incessantly, continuously and constantly provided.
  • the deep-drawing device 100 functions, for example, with a metal sheet 10 pre-shaped to be wavy.
  • a metal sheet 10 pre-shaped to be wavy This can be, for example, an approximately 3200 mm wide sheet metal panel, which has been so (pre-) corrugated that it retains only a width of approximately 2000 mm.
  • the thus-shaped wave valleys are received and folded by the edges of the recesses 103 at the tool 106 .
  • a further form of embodiment of a deep-drawing device 100 proposes that use can also be made of a smooth, metal sheet 10 which has not been pre-shaped.
  • a smooth sheet 10 is placed on the tool 106 , the recesses 103 of which are in the open receiving position.
  • the deep-drawing plate 110 again has, apart from the projections 112 for the deep-drawing, lowerable stamping elements (not shown) which are responsible for the corrugating. These stamping elements are so arranged that they correspond with the centre of the receiving position.
  • the deep-drawing device 100 i.e.
  • the deep-drawing plate 110 and the counter-plate 130 are subsequently closed so that the stamping elements effect preliminary deep-drawing of the deep-draw metal sheet 10 into the open recesses 103 , to approximately 2 mm to 5 mm, and thus form it to be wavy.
  • the stamping elements can also be no designed that they merely pass through the deep-drawing plate 110 and are not connected therewith. In every case this form of embodiment provides that the lowerable stamping elements are retracted after the corrugating of the metal sheet 10 , so that only the projections for the consecutively following deep-drawing still protrude out of the deep-drawing plate 110 .
  • a further drive by which the metal sheet 10 is deep-drawn, presses by, for example, a pressure between approximately 200 tonnes and approximately 700 tonnes, preferably by approximately 300 tonnes.
  • the projections for the deep-drawing preferably have a cross-sectional profile which tapers or widens towards the surface of the deep-drawing plate 110 . This prevents in certain circumstances during the deep-drawing process jamming of the metal sheet 10 in the recesses 103 of the tool 106 . This form of mould also helps, during folding of the corrugated metal sheet 10 , to keep this in position.
  • the deep-drawing plate 110 and the tool 106 are preferably of a hardened material, which is formed by laser hardening or plasma hardening or induction hardening or coating hardening, in order to guarantee constantly precise grooves and webs even after numerous operating processes.
  • the edges of the recesses 103 of the tool 106 have to remain hard and sharp-edged as long as possible in order to guarantee a secure footing on the webs of the tool.
  • a variant of embodiment of a deep-drawing device 100 according to the invention provides projections for the deep-drawing, the cross-sectional profile of which widens towards the surface of the deep-drawing plate 110 . This thus yields depressions or webs, which have a trapezium-shaped cross-section, in the workpiece 20 during the deep-drawing.
  • a further improved embodiment of a deep-drawing device 100 has a positive surface profile at the underside of the deep-drawing plate 110 , thus between the deep-drawing projections. This profile presses, on attainment of the maximum stroke of the deep-drawing movement, a number of beads or notches in the surface of the web for an improved slip resistance of the tread element webs.
  • the bases of the recesses 103 in the tool 106 have to have correspondingly positive surface profiles, for example dogs. These dogs are preferably arranged at a spacing of about 1 to 3 mm over the depth of the deep-drawing plate underside or over the depth of the recess bases.
  • a method according to the invention for deep-drawing with preceding folding of the metal sheet 10 , which is pre-shaped to be wavy, by a described deep-drawing device 100 provides an additional method step which facilitates the folding process.
  • the deep-drawing device 100 is closed to such an extent that at least one wave elevation of the metal sheet 10 hits against at least one deep-drawing projection of the deep-drawing plate 110 . It is thereby achieved that the metal sheet 10 pre-shaped to be wavy is not forced out of the recesses 103 by the closing of the recesses 103 during the folding.
  • a further method according to the invention for deep-drawing with preceding folding of the metal sheet 10 , which is pre-shaped to be wavy, by a described deep-drawing device 100 provides an additional fixing of the workpiece or of the metal sheet 10 by means of the mentioned harmonica effect or accordion effect or lattice grate effect.
  • the first three to five lamellae are closed more quickly and/or more pressurably and thus guarantee gripping or grabbing or engaging or fixing of the workpiece.
  • the workpiece is, by this process or method step, prevented or kept or restrained from jumping out or being forced out or sliding out.
  • An optional compressed air device which sucks the metal sheet 10 via holes in the counter-plate or blows the metal sheet 10 via holes in the deep-drawing plate 110 , fulfils the same purpose.
  • a further optimisation in accordance with the invention of the folding process can be optionally fulfilled by a flattening plate which, for example, is introduced simultaneously with the introduction of the metal sheet 10 , which is pre-shaped to be wavy, between the wave elevations of the metal sheet 10 and the deep-drawing projections of the deep-drawing plate 110 .
  • the deep-drawing device 100 is subsequently closed again until hitting of the wave elevations against the underside of the flattening plate or hitting of the upper side of the flattening plate against the deep-drawing projections of the deep-drawing plate 110 .
  • the elevations which form during the subsequently following folding process thus slide along the underside of the flattening plate and catching of the metal sheet 10 in the deep-drawing device 100 is thereby prevented.
  • a further method according to the invention for deep-drawing a planar (not pre-shaped to be wavy) metal sheet 10 is distinguished by the following steps.
  • a deep-draw plate 110 having a first arrangement of projections 110 and stamping elements, which can be lowered into the deep-draw plate 110 .
  • this first arrangement of the projections 112 and the stamping elements are lowered into the deep-drawing plate 110 .
  • the planar metal sheet 10 is then introduced between the tool 106 and the deep-drawing plate 110 .
  • the stamping elements are subsequently so adjusted that the planar metal sheet 10 is shaped to be wavy.
  • the stamping elements are now lowered and the spacing D between the tool 106 and the deep-drawing plate 110 is reduced so that the metal sheet 10 shaped to be wavy bears against an underside 113 of the deep-drawing plate 110 .
  • the metal sheet 10 shaped to be wavy is further folded by the adjustment of the lamellar gaps 102 of the tool 106 from the receiving position PA to an end position PE.
  • the first arrangement of the projections 112 is now adjusted so that the folded metal sheet 10 is deep-drawn by penetration of the projections 112 of the deep-drawing plate 110 into the end position PE of the recesses 103 of the tool 106 .
  • tread elements or riser elements new, very short operating cycles which are made up, for example, from the following individual work cycles: laying in place or clamping in place the workpiece approximately 0.5 seconds, folding approximately 2 seconds, deep-drawing about 1 second and removal from the mould (opening, withdrawing workpiece) about 2 seconds.
  • the deep-drawing device 100 is, as already explained in the introduction, particularly well suited to the production of tread elements and riser elements of escalator steps. These elements are made of relatively thin and light metal sheet, which notwithstanding its property and notwithstanding or as a consequence of the deep-drawing have to fulfill the prescriptions and load tests of European Standard EN 115 and American Standard ASME A17.1-2004. According to these standards the step has to withstand a static and a dynamic test. In the static test the step is centrally loaded by a force of 3000 N acting perpendicularly to the tread element, wherein a deflection of at most 4 mm may arise. After the action of force, the step may not have any persisting deformation.
  • the step is centrally loaded by a pulsating force, wherein the force varies between 500 and 3000 N at a frequency of 5 to 20 Hz and lasts for at least 5 ⁇ 10 6 cycles.
  • the step may have a residual deformation of at most 4 mm.
  • flatly shaped materials come into consideration as the workpiece 10 .
  • the term “flatly shaped” is used to embrace not only pre-corrugated, but also planar metal sheet.
  • This can be metal sheet 10 in general, be it cooling metal sheets or sheets for producing heating bodies or facade elements, solar panels, steel staircases, frame elements or platform elements.
  • a metal sheet which satisfies these demands are, for example, deep-draw metal sheets of the steel categories H380, H400, DX 52, DX 56, DX 60, H900 or H1100. These steel categories are substantially based on the strength-enhancing effect of microalloying additives such as, for example, niobium and/or titanium and/or manganese and/or nickel. In principle, all commercially available deep-draw metal sheets come into consideration, but also microalloyed steel sheets or metal sheets which are made of stainless steel, copper, aluminium and alloys thereof.
  • the ratio of the metal sheet thickness (0.25 mm to 0.75 mm) to the deep-drawn height is preferably in the ratio 18 to 39.
  • the web width lies, for example, between approximately 2.5 mm and approximately 5 mm, preferably at approximately 2.6 mm, and the groove width between approximately 5 mm and approximately 7 mm, preferably at approximately 6.4 mm. It is thus possible to achieve, for example, that, from a sheet metal panel with a width of approximately 3200 mm, exactly a width of approximately 1000 mm or approximately 800 mm or approximately 600 mm or approximately 1200 mm or approximately 1400 mm of a tread element or riser element results after the corrugating and folding as well as deep-drawing.
  • the webs preferably have an angle ‘W’ which has an inclination between 0 degrees and 17 degrees, preferably 2 degrees to 11 degrees.
  • the deep-drawing device 100 thus makes possible a method according to the invention in which the workpiece 10 is laid or clamped in position, then folded by closing of the recesses 103 and only then deep-drawn.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
US12/680,750 2007-10-01 2008-09-15 Deep-drawing device Active 2031-08-30 US8915113B2 (en)

Applications Claiming Priority (10)

Application Number Priority Date Filing Date Title
EP07117647 2007-10-01
EP07117647.3 2007-10-01
EP07117647 2007-10-01
EP07117648.1 2007-10-01
EP07117651.5 2007-10-01
EP07117648 2007-10-01
EP07117651 2007-10-01
EP07117648 2007-10-01
EP07117651 2007-10-01
PCT/EP2008/062249 WO2009047088A2 (de) 2007-10-01 2008-09-15 Tiefziehvorrichtung

Publications (2)

Publication Number Publication Date
US20100218442A1 US20100218442A1 (en) 2010-09-02
US8915113B2 true US8915113B2 (en) 2014-12-23

Family

ID=40549644

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/680,750 Active 2031-08-30 US8915113B2 (en) 2007-10-01 2008-09-15 Deep-drawing device

Country Status (10)

Country Link
US (1) US8915113B2 (zh)
EP (1) EP2205373B1 (zh)
KR (1) KR101545364B1 (zh)
CN (1) CN101970146B (zh)
BR (1) BRPI0818695A2 (zh)
CA (1) CA2699318C (zh)
ES (1) ES2726759T3 (zh)
MX (1) MX2010003345A (zh)
RU (1) RU2476285C2 (zh)
WO (1) WO2009047088A2 (zh)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130277884A1 (en) * 2012-04-18 2013-10-24 Medtronic Vascular, Inc. Method and apparatus for creating formed elements used to make wound stents
US20150107327A1 (en) * 2010-03-17 2015-04-23 Sukup Manufacturing Co. Support for a grain bin floor and method of making the same
US20160211532A1 (en) * 2013-06-04 2016-07-21 Nissan Motor Co., Ltd. Molding method for removing separator distortion and molding device for removing separator distortion
US10370793B2 (en) 2014-01-15 2019-08-06 Peter Khu Stranding machine

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10675451B2 (en) 2010-10-22 2020-06-09 Christoph Miethke Gmbh & Co Kg Hydrocephalus shunt arrangement and components thereof for draining cerebrospinal fluid in a patient having hydrocephalus
EP2629660B1 (de) * 2010-10-22 2020-07-15 C.Miethke GmbH&Co Kg Implantat zur messung des intrakorporalen druckes mit telemetrischer messwertübertragung
MX2015001921A (es) * 2012-08-13 2015-10-14 Tessellated Group Llc Aparato para plegar una lámina de material en una estructura de soporte.
CN102825165A (zh) * 2012-08-16 2012-12-19 南京理工大学 微型平面弹簧的印压式塑性成形制备法及其制备装置
CN103752667B (zh) * 2014-01-09 2016-10-19 沈阳宏奇热力设备制造有限公司 一种用于矩形波纹补偿器波纹成型的自动移动模具
CN104353715B (zh) * 2014-11-14 2016-05-18 新乡市豫新航空工业制品有限公司 一种波纹板成型机
CN106424241A (zh) * 2016-09-23 2017-02-22 卓拓精密工具(苏州)有限公司 一种金属钢带折板机
DE102018127729A1 (de) * 2018-11-07 2020-05-07 Auto-Kabel Management Gmbh Verfahren zur Herstellung eines Anschlussteils für elektrische Anlagen, Anschlussteil sowie Verbindung eines Anschlussteils mit einem Kabel
CN113134537A (zh) * 2021-04-21 2021-07-20 哈尔滨工业大学 一种超薄金属瓦楞板成型装置及成型方法
NL2030298B1 (en) * 2021-12-24 2023-06-30 Bosch Gmbh Robert A method for manufacturing a die for press forming plate material

Citations (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2481049A (en) * 1947-04-16 1949-09-06 Alfred J Stamm Apparatus for corrugating sheet material
US2948325A (en) 1957-05-06 1960-08-09 Smith Corp A O Die construction for forming corrugated sheets
US3009510A (en) * 1958-04-25 1961-11-21 Rca Corp Apparatus and method for corrugating sheet metal strip
CH358773A (de) 1958-05-12 1961-12-15 Aluminium Ind Ag Verfahren und Vorrichtung zur Herstellung von metallenen längsgewellten Bändern
US3722254A (en) * 1970-11-17 1973-03-27 M Katogir Material forming apparatus
US3762206A (en) * 1971-12-02 1973-10-02 Lucas Industries Ltd Apparatus for and method of manufacturing cores for ignition coils
US4275581A (en) * 1978-06-23 1981-06-30 Caterpillar Tractor Co. Method for increasing the fin density of a heat exchanger
US4361020A (en) * 1977-07-05 1982-11-30 Toyo Seikan Kaisha, Limited Drawing apparatus
US4587826A (en) * 1984-05-01 1986-05-13 Redicon Corporation Container end panel forming method and apparatus
US4601190A (en) * 1984-06-29 1986-07-22 L. Schuler Gmbh Drawing installation in a press
US4603572A (en) * 1982-09-09 1986-08-05 Dupral B.V. Device and method for bending corrugated plates
US4635462A (en) * 1985-09-26 1987-01-13 Diversified Manufacturing Corporation Corrugating die shoe assemblies
JPS62270224A (ja) 1986-05-16 1987-11-24 Hitachi Ltd 波山形状板の成形装置
US4720367A (en) * 1985-04-15 1988-01-19 Bernd Schenk Method of an apparatus for deep drawing of thermoplastic foil
US4779442A (en) * 1987-05-12 1988-10-25 Aluminum Company Of America Method and apparatus for measuring forces on a workpiece during drawing or ironing
US4840055A (en) * 1987-01-24 1989-06-20 L. Schuler Gmbh Drawing apparatus in a press
US4909061A (en) * 1988-03-12 1990-03-20 Karl Hehl Drawing tool
US5010714A (en) * 1989-08-03 1991-04-30 501 Multivac Sepp Haggnemuller Kg Packaging machine
US5048317A (en) * 1988-06-04 1991-09-17 Toyo Seikan Kaisha Ltd. Method of manufacturing draw-formed container
EP0960664A1 (de) 1998-05-25 1999-12-01 Neotech Holding AG Vorrichtung und Verfahren zur Herstellung von Lamellen
US6014883A (en) * 1998-06-08 2000-01-18 Can Industry Products, Inc. Apparatus and method for forming cup-shaped members
US6167742B1 (en) * 1997-11-28 2001-01-02 Attrezzeria M.V. Di Marin Visino E C. S.N.C. Drawing and coining die for manufacturing metal containers and the like
US6244091B1 (en) * 1999-11-10 2001-06-12 Can Industry Products, Inc. Apparatus and method for forming cup-shaped members
US6269671B1 (en) * 1998-09-16 2001-08-07 Alusuisse Technology & Management Ltd. Process for manufacturing shaped packaging
US6339949B1 (en) * 1999-07-30 2002-01-22 Tutomu Takamatu Deep drawing method
US20020029598A1 (en) * 2000-08-17 2002-03-14 Nexans Apparatus for producing annularly corrugated metal tubes
US6828523B1 (en) * 1999-10-22 2004-12-07 Elpatronic Ag Method and device for the formation of pipes
US7007535B2 (en) * 2003-10-14 2006-03-07 Stolle Machinery Company, Llc Method and apparatus for aligning components of a press
US7624768B2 (en) * 2006-05-30 2009-12-01 Remy International, Inc. Method and apparatus for forming a wire to include coil segments
US20100236318A1 (en) * 2007-11-21 2010-09-23 Toyota Jidosha Kabushiki Kaisha Press-processing method, and press-processing apparatus
US8082770B2 (en) * 2008-03-21 2011-12-27 Remy Technologies, L.L.C. Apparatus and method for forming wire loops for a dynamoelectric machine

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU789186A1 (ru) * 1977-11-09 1980-12-23 Горьковский Конструкторский Технологический Институт Министерства Автомобильной Промышленности Ссср Устройство дл изготовлени гофрированной ленты
SU899200A1 (ru) * 1980-05-14 1982-01-23 Предприятие П/Я Г-4012 Способ изготовлени гофрированных изделий
US4984673A (en) * 1988-03-07 1991-01-15 Hitachi, Ltd. Step of passenger conveyor method of manufacturing same, and wavy metal plate
RU1808442C (ru) * 1990-06-04 1993-04-15 Нижегородский Конструкторско-Технологический Институт Автомобильной Промышленности Устройство дл гофрировани ленты
RU2080948C1 (ru) * 1995-07-20 1997-06-10 Открытое акционерное общество "ГАЗ" Устройство для изготовления гофрированной ленты

Patent Citations (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2481049A (en) * 1947-04-16 1949-09-06 Alfred J Stamm Apparatus for corrugating sheet material
US2948325A (en) 1957-05-06 1960-08-09 Smith Corp A O Die construction for forming corrugated sheets
US3009510A (en) * 1958-04-25 1961-11-21 Rca Corp Apparatus and method for corrugating sheet metal strip
CH358773A (de) 1958-05-12 1961-12-15 Aluminium Ind Ag Verfahren und Vorrichtung zur Herstellung von metallenen längsgewellten Bändern
US3722254A (en) * 1970-11-17 1973-03-27 M Katogir Material forming apparatus
US3762206A (en) * 1971-12-02 1973-10-02 Lucas Industries Ltd Apparatus for and method of manufacturing cores for ignition coils
US4361020A (en) * 1977-07-05 1982-11-30 Toyo Seikan Kaisha, Limited Drawing apparatus
US4275581A (en) * 1978-06-23 1981-06-30 Caterpillar Tractor Co. Method for increasing the fin density of a heat exchanger
US4603572A (en) * 1982-09-09 1986-08-05 Dupral B.V. Device and method for bending corrugated plates
US4587826A (en) * 1984-05-01 1986-05-13 Redicon Corporation Container end panel forming method and apparatus
US4601190A (en) * 1984-06-29 1986-07-22 L. Schuler Gmbh Drawing installation in a press
US4720367A (en) * 1985-04-15 1988-01-19 Bernd Schenk Method of an apparatus for deep drawing of thermoplastic foil
US4635462A (en) * 1985-09-26 1987-01-13 Diversified Manufacturing Corporation Corrugating die shoe assemblies
JPS62270224A (ja) 1986-05-16 1987-11-24 Hitachi Ltd 波山形状板の成形装置
US4840055A (en) * 1987-01-24 1989-06-20 L. Schuler Gmbh Drawing apparatus in a press
US4779442A (en) * 1987-05-12 1988-10-25 Aluminum Company Of America Method and apparatus for measuring forces on a workpiece during drawing or ironing
US4909061A (en) * 1988-03-12 1990-03-20 Karl Hehl Drawing tool
US5048317A (en) * 1988-06-04 1991-09-17 Toyo Seikan Kaisha Ltd. Method of manufacturing draw-formed container
US5010714A (en) * 1989-08-03 1991-04-30 501 Multivac Sepp Haggnemuller Kg Packaging machine
US6167742B1 (en) * 1997-11-28 2001-01-02 Attrezzeria M.V. Di Marin Visino E C. S.N.C. Drawing and coining die for manufacturing metal containers and the like
EP0960664A1 (de) 1998-05-25 1999-12-01 Neotech Holding AG Vorrichtung und Verfahren zur Herstellung von Lamellen
US6014883A (en) * 1998-06-08 2000-01-18 Can Industry Products, Inc. Apparatus and method for forming cup-shaped members
US6269671B1 (en) * 1998-09-16 2001-08-07 Alusuisse Technology & Management Ltd. Process for manufacturing shaped packaging
US6339949B1 (en) * 1999-07-30 2002-01-22 Tutomu Takamatu Deep drawing method
US6828523B1 (en) * 1999-10-22 2004-12-07 Elpatronic Ag Method and device for the formation of pipes
US6244091B1 (en) * 1999-11-10 2001-06-12 Can Industry Products, Inc. Apparatus and method for forming cup-shaped members
US20020029598A1 (en) * 2000-08-17 2002-03-14 Nexans Apparatus for producing annularly corrugated metal tubes
US7007535B2 (en) * 2003-10-14 2006-03-07 Stolle Machinery Company, Llc Method and apparatus for aligning components of a press
US7624768B2 (en) * 2006-05-30 2009-12-01 Remy International, Inc. Method and apparatus for forming a wire to include coil segments
US20100236318A1 (en) * 2007-11-21 2010-09-23 Toyota Jidosha Kabushiki Kaisha Press-processing method, and press-processing apparatus
US8082770B2 (en) * 2008-03-21 2011-12-27 Remy Technologies, L.L.C. Apparatus and method for forming wire loops for a dynamoelectric machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150107327A1 (en) * 2010-03-17 2015-04-23 Sukup Manufacturing Co. Support for a grain bin floor and method of making the same
US9132461B2 (en) * 2010-03-17 2015-09-15 Sukup Manufacturing Co. Support for a grain bin floor and method of making the same
US20130277884A1 (en) * 2012-04-18 2013-10-24 Medtronic Vascular, Inc. Method and apparatus for creating formed elements used to make wound stents
US9238260B2 (en) * 2012-04-18 2016-01-19 Medtronic Vascular, Inc. Method and apparatus for creating formed elements used to make wound stents
US9901973B2 (en) 2012-04-18 2018-02-27 Medtronic Vascular, Inc. Method and apparatus for creating formed elements used to make wound stents
US20160211532A1 (en) * 2013-06-04 2016-07-21 Nissan Motor Co., Ltd. Molding method for removing separator distortion and molding device for removing separator distortion
US10020519B2 (en) * 2013-06-04 2018-07-10 Nissan Motor Co., Ltd. Molding method for removing separator distortion and molding device for removing separator distortion
US10370793B2 (en) 2014-01-15 2019-08-06 Peter Khu Stranding machine

Also Published As

Publication number Publication date
EP2205373A2 (de) 2010-07-14
US20100218442A1 (en) 2010-09-02
WO2009047088A3 (de) 2009-09-24
KR20100075971A (ko) 2010-07-05
CA2699318C (en) 2016-06-28
CN101970146B (zh) 2013-03-20
BRPI0818695A2 (pt) 2015-09-01
RU2476285C2 (ru) 2013-02-27
EP2205373B1 (de) 2019-04-24
RU2010117207A (ru) 2011-11-10
WO2009047088A2 (de) 2009-04-16
CN101970146A (zh) 2011-02-09
KR101545364B1 (ko) 2015-08-18
ES2726759T3 (es) 2019-10-09
CA2699318A1 (en) 2009-04-16
MX2010003345A (es) 2010-04-09

Similar Documents

Publication Publication Date Title
US8915113B2 (en) Deep-drawing device
EP2305395B1 (en) Press working equipment and press working method
KR20170134645A (ko) 프레스 성형 장치 및 프레스 성형 방법
KR101116150B1 (ko) 프레스 가공물의 코너 성형 가공방법
JP2018164919A5 (zh)
JP2008284576A (ja) 高張力鋼板のプレス成形加工方法及びプレス加工設備
AU2003217498A1 (en) Apparatus for forming groove used in cutting blade
KR900003218B1 (ko) 판금 프레스가공
KR101647211B1 (ko) 가변금형장치 및 이를 이용한 성형방법
JPH09150224A (ja) 板金プレス成形方法及び成形装置
CN112916782B (zh) 一种带有局部突变特征的超长薄腹板高筋复杂构件的局部渐进加载精密成形模具及方法
KR20120113838A (ko) 시트 쿠션프레임의 연속제조공정을 위한 헤밍장치
KR20100088783A (ko) 방화문틀 절곡기의 피절곡물 고정장치
DE10247301A1 (de) Verfahren und Vorrichtung zum Blechformen und Härten
CN211284799U (zh) 一种具有中间通道的毛毡零件成型系统
TWI308092B (zh)
CN110014061A (zh) 一种薄壁圆管端头压扁成形模具及成形方法
JPH0428421A (ja) 波山板の成形装置
CN220295974U (zh) 一种冷轧压延板用切割设备
CN114472661B (zh) 一种钣金零件的多向引伸整体成形模具及其方法
EP1758698B1 (de) Verfahren und vorrichtung zum blechformen und härten
CN111014400B (zh) 一种具有多放置台的电容器壳体冲压装置
CN213887733U (zh) 汽车板件加工用翻边装置
CN213195338U (zh) 一种彩钢板的转角连接结构
CN113695438B (zh) 一种道路交通护栏板成型装置及方法

Legal Events

Date Code Title Description
AS Assignment

Owner name: INVENTIO AG, SWITZERLAND

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MATHEISL, MICHAEL;NOVACEK, THOMAS;KHU, PETER;SIGNING DATES FROM 20090128 TO 20090228;REEL/FRAME:024156/0867

STCF Information on status: patent grant

Free format text: PATENTED CASE

FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1551)

Year of fee payment: 4

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 8TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1552); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 8