US7628886B2 - Process for producing cast coated paper for ink jet recording - Google Patents

Process for producing cast coated paper for ink jet recording Download PDF

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Publication number
US7628886B2
US7628886B2 US10/509,374 US50937405A US7628886B2 US 7628886 B2 US7628886 B2 US 7628886B2 US 50937405 A US50937405 A US 50937405A US 7628886 B2 US7628886 B2 US 7628886B2
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Prior art keywords
treatment solution
coating layer
cast
inkjet recording
coating
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Expired - Fee Related, expires
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US10/509,374
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US20050230070A1 (en
Inventor
Shoichi Endo
Yoshio Yoshida
Kazuhiro Iwasaki
Jiro Yoshimura
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Nippon Paper Industries Co Ltd
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Nippon Paper Industries Co Ltd
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Assigned to NIPPON PAPER INDUSTRIES CO., LTD. reassignment NIPPON PAPER INDUSTRIES CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ENDO, SHOICHI, IWASAKI, KAZUHIRO, YOSHIDA, YOSHIO, YOSHIMURA, JIRO
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52—Macromolecular coatings
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00—Coated paper; Coating material
    • D21H19/36—Coatings with pigments
    • D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
    • D21H25/12—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod
    • D21H25/14—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod the body being a casting drum, a heated roll or a calender
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/502—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52—Macromolecular coatings
    • B41M5/5218—Macromolecular coatings characterised by inorganic additives, e.g. pigments, clays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52—Macromolecular coatings
    • B41M5/5254—Macromolecular coatings characterised by the use of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00—Coated paper; Coating material
    • D21H19/80—Paper comprising more than one coating
    • D21H19/82—Paper comprising more than one coating superposed

Definitions

  • This invention relates to a method of manufacturing an inkjet recording paper, and in particular to a method of manufacturing an inkjet recording cast-coated paper which has a gloss comparable to that of a silver halide photograph and which produces very little edge dust when cut.
  • inkjet recording is performed by spraying ink droplets from various devices, and the droplets adhere to a recording paper so as to form dots.
  • the advantages of inkjet recording as compared to dot impact printing are that it is noiseless, it is easy to adapt to full color, and high-speed printing can be performed.
  • ink jet recording has the disadvantage that, as the inks used are normally water-based inks which use direct dyes or acidic dyes, drying properties are poor.
  • the aforesaid object of the invention is attained by a method of manufacturing an inkjet recording cast-coated paper wherein a coating solution containing a pigment and a binder resin is supplied to a base paper, a treatment solution having the function of solidifying the binder resin is supplied to the coating layer while it is still wet in order to solidify the coating layer, the wet, solidified coating layer is brought into pressure contact with the mirror surface of a heated drum and dried to obtain a cast-coated layer, wherein the roll is enclosed by the base paper to bring the wet coating layer into contact, and ponds of treatment solution are formed both before and after the coating layer comes into contact with the roll.
  • the treatment solution is preferably supplied from above the roll which applies the treatment solution so that it falls over the roll.
  • the coating solution preferably contains at least gamma-alumina and polyvinyl alcohol as the pigment and binder resin, respectively.
  • FIG. 1 is a schematic view of a solidification cast coating machine used in this invention.
  • FIG. 2 is an enlarged view of a solidifying part.
  • FIG. 3 is a conceptual view when there are plural treatment solution supply devices.
  • FIG. 4 is a conceptual view when the treatment solution supply device is a guide member.
  • 1 is a roll
  • 2 is a base paper provided with a coating layer
  • 3 is a treatment solution pond
  • 4 is a treatment solution supply device
  • 5 is a guide member.
  • FIG. 2 is a conceptual view of the situation when the treatment solution is supplied to the coating layer.
  • the roll 1 is enclosed by the base paper 2 provided with the wet coating layer, and ponds 3 of treatment solution are formed before and after the part where the roll 1 and the coating layer come into contact to apply the treatment solution to the coating layer.
  • this treatment solution application method shall be referred to as the double pond method.
  • a pond (liquid pool) of treatment solution was formed only on the paper advance side (forward side) (hereafter, this treatment solution application method will be referred to as the single pond method), but in this invention, a pond of treatment solution is formed also on the opposite side to the advance direction of the paper.
  • the strength of the inkjet cast-coated layer can be enhanced without sacrificing good ink absorption properties, which was difficult to achieve in the prior art.
  • the effect of this invention is particularly pronounced in the case of a coating layer containing alumina and polyvinyl alcohol.
  • paper comprising mainly pulp and a filler (coated paper or uncoated paper)
  • the raw material pulp for this paper may be a chemical pulp (bleached or unbleached craft pulp from needle-leaved tree (coniferous trees), bleached or unbleached craft pulp from broad-leaved trees (deciduous trees), mechanical pulp (hardwood pulp, thermomechanical pulp, chemithermomechanical pulp) or deinked pulp, any of which may be used alone, or blended together in a desired ratio.
  • the pH of the paper may be acid, neutral or alkaline.
  • the opacity of the paper is preferably increased by containing a filler in the paper.
  • This filler may be suitably selected from among those known in the art such as hydrated silicic acid, white carbon, talc, kaolin, clay, calcium carbonate, titanium oxide or a powder of synthetic resin.
  • the pigment used in the recording layer of this invention may be a pigment used in prior art of coated papers, i.e., inorganic or organic particulates known in the art.
  • alumina is preferably used.
  • This alumina is the aluminum oxide obtained for example by sintering aluminum hydroxide.
  • Many crystalline forms of alumina are known, e.g., ⁇ -alumina, ⁇ -alumina and ⁇ -alumina.
  • ⁇ -alumina is preferably used.
  • pigments such as ⁇ crystalline alumina, ⁇ crystalline alumina, synthetic silica, kaolin, talc, calcium carbonate, titanium dioxide, clay or zinc oxide may be used in conjunction.
  • the recording layer in the recording layer of this invention may contain a resin (natural resin, synthetic resin) known in the art commonly used in prior art of coated papers.
  • a resin naturally resin, synthetic resin
  • the use of polyvinyl alcohol is particularly preferred.
  • the polyvinyl alcohol may be suitably selected as regarding saponification degree and polymerization degree.
  • starches such as oxidized starch and esterified starch, cellulose derivatives such as carboxymethylcellulose and hydroxyethylcellulose, polyvinyl pyrrolidone, casein, gelatin, soya bean protein, styrene-acrylic resin and its derivatives, styrene-butadiene latex, acrylic emulsion, vinyl acetate emulsion, vinyl chloride emulsion, urethane emulsion, urea emulsion, alkyd emulsion and derivatives thereof may also be blended. Further, the blending amount of the resin component in the recording layer is preferably 5 parts by weight—30 parts by weight relative to 100 parts by weight of pigment, but the aforesaid range is not limiting provided that the required coating layer strength is obtained.
  • the treatment solution used for solidification is not particularly limited provided that it is an aqueous solution containing a compound having the function of solidifying the aforesaid binder resin.
  • the binder resin is polyvinyl alcohol
  • a treatment solution containing boric acid and a borate is preferred.
  • borates which can be used in this invention are borax, orthoborates, diborates, metaborates, pentaborates and octaborates, but the borate is not particularly limited to these examples. From the viewpoint of ease of procuring material and low cost, the use of borax is particularly preferred. Boric acid and a borate may respectively be used alone, but several types may also be used in admixture with each other.
  • the polyvinyl alcohol in the coating layer solidifies too hard, so when the coating layer is pressed in contact with the heated mirrors surface drum via a press roll, and dried, the glossy surface of the drum cannot be properly duplicated, and it is difficult to obtain a satisfactory glossy surface. Even if the borate concentration in the treatment solution is decreased, there is no change as to the degree of solidification of the polyvinyl alcohol, so it is difficult to obtain a satisfactory glossy surface.
  • boric acid By using a mixture of boric acid and a borate, it is easy to obtain a coating layer which is solidified to a suitable degree of hardness, and a cast-coated paper for inkjet recording having a satisfactory gloss can be obtained. Also, by mixing a borate with boric acid, the solubility of the boric acid in water is enhanced compared to the case where boric acid is used alone, so the solidification state of the polyvinyl alcohol can easily be adjusted.
  • concentrations of the compounds having the function of solidifying the binder resin in the treatment solution may be suitably adjusted according to requirements. If the concentration of the compounds having the function of solidifying the binder resin in the treatment solution is increased, the strength of the cast-coated layer increases. However, if the concentration of these compounds is too high, the degree of solidification of the binder resin increases, gloss deteriorates and the stability of the treatment solution becomes poor.
  • a release agent may, if required, be added to the coating solution and treatment solution used to form the cast-coated layer.
  • the melting point of the added release agent is preferably 90-150° C., but more preferably 95-120° C. Within the above range, the melting point of the release agent is almost identical to the metal surface temperature of the mirror finish, so the function of the release agent can be optimized.
  • the release agent is not particularly limited provided that it has the aforesaid properties.
  • a particularly preferred release agent is polyethylene wax emulsion.
  • the coating solution or treatment solution which forms the cast-coated layer in this invention may, if required, contain suitable additives such as a pigment dispersant, water retaining agent, thickener, antifoaming agent, preservative, colorant, water resistant additive, wetting agent, fluorescent dye, ultraviolet absorption agent and cationic polymer electrolyte.
  • suitable additives such as a pigment dispersant, water retaining agent, thickener, antifoaming agent, preservative, colorant, water resistant additive, wetting agent, fluorescent dye, ultraviolet absorption agent and cationic polymer electrolyte.
  • the coating solution may be coated on the base paper by a device suitably selected from among coating devices known in the art such as a blade coater, air knife coater, roll coater, brush coater, kiss roll coater, squeeze coater, curtain coater, die coater, bar coater, gravure coater or comma roll coater.
  • a device suitably selected from among coating devices known in the art such as a blade coater, air knife coater, roll coater, brush coater, kiss roll coater, squeeze coater, curtain coater, die coater, bar coater, gravure coater or comma roll coater.
  • the coating amount of the recording layer may be adjusted as desired provided that it coats the surface of the base paper and provides sufficient ink absorption properties, but from the viewpoint of both recording density and ink absorption properties, it is preferably sufficient to give a dry coverage rate of 5-30 g/m 2 per side. If 30 g/m 2 is exceeded, release properties from the mirror surface drum deteriorate, and the coating layer may stick to the mirror surface drum. If a large coating amount is required, an underlayer is preferably provided between the base paper and the recording layer.
  • the recording layer is dry when the treatment solution is supplied, it is difficult to duplicate the mirror drum surface on the recording layer and minute surface roughness increases, so it is difficult to obtain a gloss comparable to that of a silver halide photograph.
  • the treatment solution can be supplied to the ponds by any technique known in the art. Also in this invention, it is particularly preferred to supply the treatment solution to the ponds from above the treatment solution supply roll so that it falls over the roll.
  • the method of supplying the treatment solution to the roll is not particularly limited, and may be suitably selected from methods known in the art (e.g., spray method, shower method or curtain method) ( FIG. 2 , FIG. 3 ).
  • the ponds can also be formed by supplying the treatment solution to both sides of the roll via a guide member ( FIG. 4 ).
  • “Pond” in this invention means a pool of liquid formed between the treatment solution supply roll and the coated paper. A construction is preferably adopted wherein excess treatment solution can flow out toward both ends of the coated paper.
  • a slurry was prepared by mixing 10 parts by weight of talc, 1.0 parts by weight of aluminum sulfate, 0.1 parts by weight of a synthetic sizing agent and 0.02 parts by weight of a retention aid with 100 parts of bleached broadleaf craft pulp slurry (L-BKP) having a beating degree of 285 ml c.s.f.
  • L-BKP bleached broadleaf craft pulp slurry
  • a support was made using a paper machine, and starch was coated on both sides of the support to a dry coverage rate of 2.5 g/m 2 per side so as to obtain a base paper having a basis weight of 142 g/m 2 .
  • the following coating solution A was then coated using a blade coater on one side of this base paper to an amount of 8 g/m 2 , and dried in a current of air at 140° C.
  • the following coating solution B was coated to an amount of 20 g/m 2 using a roll coater, on the side which had been coated with coating solution A, and the following solidifying solution C was supplied while the coating layer was still wet to solidify the coating layer.
  • the coating layer was pressed in contact with a heated mirror surface via a press roll to duplicate the mirror surface on the coating layer surface, and an inkjet recording cast-coated paper of 180 g/m 2 was thereby obtained.
  • the solidifying solution was prepared by blending borax/boric acid in a ratio of 1/1 to give a concentration of 1% as Na 2 B 4 O 7 and H 3 BO 3 , and 0.2% of a release agent (FL-48C: commercial name, Toho Chemical Industries Co.,Ltd.).
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 1, except that the total concentration of borax and boric acid in the solidifying solution of Example 1 was 2% as Na 2 B 4 O 7 and H 3 BO 3 .
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 1, except that the total concentration of borax and boric acid in the solidifying solution of Example 1 was 4% as Na 2 B 4 O 7 and H 3 BO 3 .
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 2, except that the pigment of coating solution B used in Example 2 was 75 parts of high purity alumina (UA-5605: commercial name, Showa Denko KK) and 25 parts of silica (Silojet 703C: commercial name, Grace Japan Ltd.).
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 1, except that the blending ratio of borax/boric acid used in Solution C of Example 1 was 1 ⁇ 2, and the total concentration of borax and boric acid was 4% as Na 2 B 4 O 7 and H 3 BO 3 .
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 1, except that instead of the double pond method used in Example 1, the single pond method was used.
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 2, except that instead of the double pond method used in Example 2, the single pond method was used.
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 3, except that instead of the double pond method used in Example 3, the single pond method was used.
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 4, except that instead of the double pond method used in Example 4, the single pond method was used.
  • An inkjet recording cast-coated paper was prepared in an identical way to that described in Example 5, except that instead of the double pond method used in Example 5, the single pond method was used.
  • the gloss of the cast-coated paper surface was visually evaluated as follows:
  • an inkjet recording cast-coated paper having satisfactory ink absorption properties and inkjet recording properties which produces very little edge dust when cut can easily be obtained, and this invention is therefore of great industrial use.

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  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Paper (AREA)
US10/509,374 2002-03-29 2003-03-27 Process for producing cast coated paper for ink jet recording Expired - Fee Related US7628886B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2002-97275 2002-03-29
JP2002097275 2002-03-29
PCT/JP2003/003871 WO2003082592A1 (fr) 2002-03-29 2003-03-27 Procede de production de papier couche au glacis pour impression par jet d'encre

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US20050230070A1 US20050230070A1 (en) 2005-10-20
US7628886B2 true US7628886B2 (en) 2009-12-08

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US (1) US7628886B2 (fr)
EP (1) EP1498278B1 (fr)
JP (1) JP4450629B2 (fr)
CN (1) CN100333924C (fr)
AT (1) ATE354474T1 (fr)
AU (1) AU2003220843A1 (fr)
DE (1) DE60311978T2 (fr)
ES (1) ES2279101T3 (fr)
WO (1) WO2003082592A1 (fr)

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ATE354474T1 (de) * 2002-03-29 2007-03-15 Jujo Paper Co Ltd Verfahren zur herstellung von giessbeschichtetem papier zur tintenstrahlaufzeichnung
JP4064362B2 (ja) * 2004-03-18 2008-03-19 日本製紙株式会社 インクジェット記録媒体
EP1743976A1 (fr) * 2005-07-13 2007-01-17 SAPPI Netherlands Services B.V. Papiers enduits pour l'impression offset
US8673398B2 (en) 2006-02-23 2014-03-18 Meadwestvaco Corporation Method for treating a substrate
EP1860235A1 (fr) * 2006-05-23 2007-11-28 M-real Oyj Papier couché avec des propriértés d'étiquetage améliorés
DE102007034803B4 (de) * 2007-03-26 2015-03-12 X-Fab Dresden Gmbh & Co. Kg Halbleiterbauelement mit integriertem Hall-Effekt-Sensor
JP5167178B2 (ja) * 2009-03-18 2013-03-21 株式会社リコー 強光沢バリアブル印刷用メディアおよび記録方法
CN104452443A (zh) * 2014-11-12 2015-03-25 浙江骏马数码科技有限公司 一种铸涂高光相纸的生产工艺
CN105369687B (zh) * 2015-10-22 2017-09-12 江苏建丰装饰纸有限公司 低甲醛家具用浸渍胶膜纸的制作方法
CN106835794B (zh) * 2017-03-22 2018-07-06 山东东宇鸿翔装饰材料有限公司 装饰纸的脱墨方法
EP4035893A4 (fr) * 2019-09-27 2023-10-25 Nitto Denko Corporation Film de revêtement pelable, ensemble de matériaux de revêtement et matériau de revêtement pour former un film de revêtement hydrophile
CN114673028B (zh) * 2021-12-31 2023-05-30 佛山荷韵特种材料有限公司 一种高平滑度印刷底纸及其生产工艺

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JPWO2003082592A1 (ja) 2005-08-04
DE60311978D1 (de) 2007-04-05
ES2279101T3 (es) 2007-08-16
DE60311978T2 (de) 2007-11-08
US20050230070A1 (en) 2005-10-20
CN100333924C (zh) 2007-08-29
EP1498278B1 (fr) 2007-02-21
JP4450629B2 (ja) 2010-04-14
ATE354474T1 (de) 2007-03-15
WO2003082592A1 (fr) 2003-10-09
CN1642751A (zh) 2005-07-20
AU2003220843A1 (en) 2003-10-13
EP1498278A1 (fr) 2005-01-19
EP1498278A4 (fr) 2005-12-21

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