US7494659B2 - Live attenuated influenza vaccine - Google Patents
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- US7494659B2 US7494659B2 US10/381,530 US38153003A US7494659B2 US 7494659 B2 US7494659 B2 US 7494659B2 US 38153003 A US38153003 A US 38153003A US 7494659 B2 US7494659 B2 US 7494659B2
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- A61P31/14—Antivirals for RNA viruses
- A61P31/16—Antivirals for RNA viruses for influenza or rhinoviruses
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- C12N2760/16011—Orthomyxoviridae
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- C12N2760/00011—Details
- C12N2760/16011—Orthomyxoviridae
- C12N2760/16111—Influenzavirus A, i.e. influenza A virus
- C12N2760/16161—Methods of inactivation or attenuation
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- C12N2760/00011—Details
- C12N2760/16011—Orthomyxoviridae
- C12N2760/16211—Influenzavirus B, i.e. influenza B virus
- C12N2760/16234—Use of virus or viral component as vaccine, e.g. live-attenuated or inactivated virus, VLP, viral protein
Definitions
- the present invention is in the field of virology and vaccine development and relates to an improved method of manufacture of a viral vaccine, particularly of a whole-virus vaccine, preferably of an attenuated live vaccine and to vaccines obtainable by the method.
- influenza hemagglutinin (HA) antigen is the major target for the protective immune responses of a host to the virus.
- a common practice of recovering new viral isolates involves recovery from a nasal or throat swab or from a similar source, followed by cultivation of the isolates in embryonated chicken eggs.
- the virus adapts to its egg host and large scale production of the virus can be carried out in eggs.
- Such conventional methodology involving embryonated chicken eggs to produce Influenza vaccine is, however, extremely cumbersome, involving the handling of many thousands of eggs per week as well as extensive purification of the virus suspension derived from the allantoic fluid to ensure freedom from egg protein.
- EP 0870508 reports a method to produce a viral antigen vaccine comprising infecting an animal cell line, optionally a Vero cell line, with virus, propagating virus in the cell culture, adding a nuclease enzyme to the cell culture shortly before the end of virus propagation to digest nucleic acid material released from the lysing host cells into the medium, harvesting the virus and obtaining viral antigens thereof by extraction in order to make the viral antigen vaccine.
- the patent is silent with regard to the kind of nutrient medium used for virus propagation and also with regard to the addition of a protease, usually required for the final processing of influenza virus hemagglutinin to get infectious virus.
- the method further requires various purification steps for providing a ready-for-use vaccine preparation.
- the present invention overcomes the drawbacks of the prior art. It relates to a simple and efficient process for isolating viruses from various sources and for producing viral progeny for use as vaccines, particularly live attenuated influenza vaccines, in under conditions where alterations in the surface antigens of the virus due to adaptive selection are minimized or entirely prevented.
- the nucleic acid sequence of the HA gene and optionally of the NA gene of the propagated virus is identical with the one of the initially inoculated strain (e.g. an epidemic strain, primary clinical isolate of an infected patient).
- FIG. 1 is a graphic illustration of the time course of trypsin inactivation in the supernatant of a Vero cell culture.
- FIG. 2 is a graphic illustration of the time course of trypsin inactivation in the supernatant of a MDCK cell culture.
- influenza A viruses at least strains of the H3N2 subtype, when multiplied on Vero cells in serum-free and protein-free medium exhibit a selectivity for agglutination of human erythrocytes but not for chicken erythrocytes. Also, they did not grow on eggs. This was a first indication that these Vero-grown viruses might be more identical with the wildtype virus of the corresponding clinical isolate than the ones grown on MDCK cells or eggs.
- trypsin may be one additional factor that influences the overall yield of infective virions.
- the methods known in the art e.g, Kaverin and Webster, J Virol 69/4:2700-2703, 1995; or U.S. Pat. No. 5,753,489
- trypsin and Webster use either repeated addition of trypsin (Kaverin and Webster) or high trypsin concentrations (U.S. Pat. No. 5,753,489)
- the process according to the present invention applies only half or less of the trypsin concentrations reported in the prior art.
- porcine or human rec trypsin or trypsinogen for initially supplementing the serum-free medium for Vero cell cultures therefore allows to use extremely low trypsin or trypsinogen concentrations and thus prevents the need of labor-intensive and costly purification steps after harvesting of the virus-containing supernatant.
- Another step that contributes to make the present process simple and therefore attractive to vaccine manufacturers is the addition of a single dose of highly active endonuclease to the cell culture medium prior to or at the beginning of incubation of the infected Vero cells for virus propagation.
- This endonuclease preferably BenzonaseTM
- This endonuclease is added once to the medium at a very low initial concentration of 2-30, preferably 5-15, Units per ml of medium and effectively clears the cell culture medium from free DNA and RNA originating mainly from the lysing or lysed host cells.
- the residual Benzonase enzyme concentration in the ready-for-use vaccine preparations obtained from the centrifuged supernatant remains at 5 ng or less per dose.
- BenzonaseTM is a trademark of Nycomed Pharma A/S Denmark and relates to an extracellular unspecific endonuciease obtained from Serratia marcescens .
- Benzonase is a genetically engineered endonuclease which degrades both DNA and RNA strands in many forms to small oligonucleotides. It promotes quick reduction of the viscosity of cell lysates, which facilitates ultracentrifugation. It reduces proteolysis and increases the yield in targeted protein and offers complete elimination of nucleic acids from, e.g. recombinant, proteins. It has an exceptionally high activity of 400,000 U/mg.
- a third and important advantage of the present process is the factor time hence process costs. Due to the use of serum-free medium that does not contain proteins of animal origin and preferably no antibiotics, expensive and time-consuming purification procedures can be reduced to a minimum or even totally avoided. Also, because the addition of exogenous enzymes such as the protease (e.g. trypsin or trypsinogen) and nuclease (e.g. Benzonase) occurs once at the beginning of the virus propagation phase this saves plenty of time that the state-of-the-art methods require for post-incubation treatment of the virus-containing culture supernatant (e.g., HA activation, RNA/DNA digestion, protein purification, etc.).
- exogenous enzymes such as the protease (e.g. trypsin or trypsinogen) and nuclease (e.g. Benzonase) occurs once at the beginning of the virus propagation phase
- protease e.g. trypsin or trypsinogen
- nuclease e.g.Benzonase
- influenza A viruses of the H3N2 subtype are useful for the multiplication of various kinds of viruses, particularly influenza A viruses of the H3N2 subtype, but is also suitable for the isolation and reproduction of any epidemic or laboratory influenza virus strain, regardless of the kind of virus inoculum (e.g., blood serum sample, nasal wash, nasal swab, pharyngeal swab, saliva, etc.).
- virus inoculum e.g., blood serum sample, nasal wash, nasal swab, pharyngeal swab, saliva, etc.
- protein-free or “free of non-serum proteins” as used herein in connection with the method of virus multiplication or propagation according to the present invention shall mean free of any functionally active protein. It shall not exclude, however, non-functional peptides as may originate from protein hydrolysates such as yeast extract or soya extract. Unless stated otherwise, the term “protein-free” 0 shall neither exclude the presence of a protease and a nuclease enzyme at the concentrations disclosed and claimed herein.
- the present invention relates to a simple, reliable and highly economic method for the manufacture of a whole-virus vaccine, preferably of an attenuated live vaccine, comprising the steps of:
- the virus used for propagation has never had any contact to a host substrate other than a Vero cell line. This will ensure best results with regard to immunogenic and antigenic identity of the initial virus (e.g. nasal swab isolate) and the viral progeny obtained after propagation.
- the virus used for propagation is an influenza virus selected from the group consisting of strains A/Sing/1/57ca, A/Sing/1/57ca/ ⁇ NS 87, A/Sing/1/57ca/ ⁇ NSPR8, A/Sing/1/57ca/NS124PR8, B/Vienna/1/99ca, B/Vienna/99/ca37 and any attenuated variants and reassortants derived from any one of these strains.
- the genetic characteristics of the preferred virus strains e.g. master strains, are disclosed in full detail in the subsequent Examples.
- Influenza strains A/Sing/1/57ca, A/Sing/1/57ca/ ⁇ NS87, A/Sing/1/57ca/ ⁇ NSPR8, A/Sing/1/57ca/ ⁇ NS 124PR8, B/Vienna/1/99/22ca, and B/Vienna/1/99/37ca were deposited at the National Bank of Industrial Microorganisms and Cell Cultures located at 1113 Sofia, 125 Tsarigradsko clic blvd., bl. 2, P.O. Box 239, Bulgaria on May 9, 2006. The deposit of A/Sing/1/57ca, with a scientific description, was assigned NBIMCC Number 8460.
- the deposit of B/Vienna/1/99/22ca, with a scientific description was assigned NBIMCC Number 8464.
- the present invention refers to a whole-virus vaccine itself, preferably to an attenuated live vaccine, which in its ready-for-use form comprises essentially unmodified, optionally filtered and/or concentrated, virus-containing supernatant of a serum-free and protein-free Vero cell culture used for production of said virus. It is particularly preferred that the vaccine is produced according to the method of the present invention as disclosed and claimed herein.
- This “one-step” vaccine which does not require further processing, e.g., purification steps other than centrifugation and/or conventional filtration (i.e. not gel filtration), is compliant with the requirements for FDA approval.
- essentially unmodified as used herein with regard to virus-containing supernatant in vaccine preparations according to the present invention shall refer to the composition of the supernatant as is at the time of harvesting the propagated virus, i.e. to the composition of the soluble components and ingredients present in the liquid phase of the supernatant. Minor alterations of the composition of ingredients as may occur due to steps of, for example, filtration, sterile filtration, centrifugation, concentration, drying, or freeze-drying of the virus-containing supernatant, shall be regarded as falling within the scope of “essentially unmodified”. Also, the term shall not exclude the presence of preserving and/or stabilizing agents usually applied in the art to vaccine preparations.
- the whole-virus vaccines of the present invention may be used for the prophylactic or therapeutic treatment of viral infections, particularly of influenza virus infections. They may be administered as known in the art, e.g. intravenously, subcutaneously, intramuscularly or, most preferably, intranasally.
- the virus strains disclosed herein and the vaccines made thereof may, however, also be used as vectors or shuttles to present heterologous antigens to the immune system, e.g. antigens of viral envelope proteins such HIV-1 or hepatitis antigens.
- trypsin/EDTA-solution 8-10 ⁇ l/cm 2 ; 0.1% trypsin/0.02% EDTA-solution
- incubation at room temperature for about 3 min Detaching by gently pushing the Roux bottle against palm of the hand, addition of SF-medium and trypsin inhibitor (Sigma, T6522) at a quantity of about 1 ⁇ 5 of volume of the trypsin/EDTA solution.
- SF-medium and trypsin inhibitor Sigma, T6522
- MDCK cells were grown in DMEM/Ham's F12+2% FCS (heat inactivated); embryonated hen eggs were 11-12 days old and of SPF (specific pathogen free) origin.
- Old medium from roller bottles containing Vero cells was removed and cells were infected with virus by addition of 5 ml virus suspension in SF-medium to each roller bottle, resulting in an MOI (multiplicity of infection) of approximately 0.01.
- MOI multipleplicity of infection
- the virus inoculum was removed with a pipette.
- 90 ml of SF-medium supplemented with 0.5-10, preferably 2-5 and most preferably 2 ⁇ g/ml porcine trypsin (supplier: AvP) or human recombinant trypsin or trypsinogen (own production) and 0.5 g/l sodium bicarbonate were added to each roller bottle and the bottles incubated at 33° C. and 5% CO 2 .
- SF-medium was supplemented with trypsin and, additionally, with BenzonaseTM at a concentration of 2-30, preferably 5-15, and most preferably 10 Units of BenzonaseTM per ml of medium.
- Virus was harvested after 64 hours post infection by centrifugation of the culture supernatant for 5 min at 4000 rpm (3000 g) at 10° C. in 50 ml-tubes. The supernatant was pooled for each virus strain and stored at +4° C. Aliquots thereof were used for vaccine testing.
- virus preparations may be freeze-dried and stabilizer such as, for example, trehalose and lactalbumin enzymatic hydrolysate in HEPES buffer may be added. Reconstitution may be done with sterile water.
- bovine trypsin is rapdily inactivated in Vero cell culture supernatant and less rapidly in MDCK cell culture supernatant.
- Porcine and human rec trypsin (manufactured in our laboratories) remain fully active in MDCK supernatants while they are gradually inactivated in Vero supernatants at approximately half or less of the velocity of bovine trypsin inactivation.
- the difference of the porcine trypsins tested is only in the starting OD-level at 247 nm, while the inactivation characteristics are essentially identical for both lots of porcine trypsin.
- Virus propagation was carried out as described in Example 1 for the different host cell substrates.
- Each of the seven isolates recovered on Vero cells was reactive with human erythrocytes but not with chicken erythrocytes and none of them accumulated in embryonated eggs.
- all isolates recovered on MDCK cells were reactive both with chicken and human erythrocytes and were capable of growing in eggs. Although these differences were not seen in influenza A viruses of the H1N1 substype nor in influenza B isolates (see subsequent Tables 3 and 4), it may nevertheless be assumed that cultivation of influenza viruses on Vero cells will maintain antigenic properties more properly than cultivation on other substrates.
- H3N2 viruses isolated from clinical material on Vero/SF cells HA titer with Isolate Antigenically Isolated chicken human Growth in number related to on erys erys eggs A/47/96 A/Johannesburg/ Vero ⁇ + ⁇ 33/94 MDCK + + + A/7729/98 A/Sydney/5/97 Vero ⁇ + ⁇ MDCK + + + A/1143/99 A/Sydney/5/97 Vero ⁇ + ⁇ MDCK + + + A/1144/99 A/Sydney/5/97 Vero ⁇ + ⁇ MDCK + + + A/1179/99 A/Sydney/5/97 Vero ⁇ + ⁇ MDCK + + + A/1180/99 A/Sydney/5/97 Vero ⁇ + ⁇ MDCK + + + A/1182/99 A/Sydney/5/97 Vero ⁇ + ⁇ MDCK + + + + From the data in Table 3 it appears that H1N1 influenza viruses may be
- the clinical starting material e.g. serum samples, swabs
- the clinical starting material e.g. serum samples, swabs
- results show that with some isolates there was no alteration of the HA sequence of Vero or MDCK propagated viruses over the HA sequence directly obtained from the swab material by PCR amplification. In some other isolates grown on MDCK cells the HA and/or NA sequences were deviating from the corresponding sequences obtained on Vero cells. The Vero-derived viruses did not show, however, any deviations in the HA sequence over the HA sequence of the swab isolates, where determined.
- the results listed in Table 7 indicate that Vero-derived viruses are less, if at all, altered by adaptive selection on their host substrate in comparison to MDCK-derived viruses. This means that relative to the MDCK-derived viruses the Vero-derived viruses maintain more or even all of the immunologically relevant, particularly antigenic, properties of the original virus.
- Example 1 The process described in Example 1 was also used for the production of vaccine samples for animal testing and human clinical studies. It is understood that the process of virus propagation described therein also encompasses variations that could be suggested or applied by a person of ordinary skills in the art without inventive input and as long as the variations do not change the sense of the present invention as described herein and in the claims.
- Vaccine samples containing one or more of the preferred influenza A or B wildtype strains, master strains or reassortant strains were exclusively produced using the continuous Vero cell line as the host cell system (unless for purposes of comparison with samples obtained from other host substrates) in serum-free medium additionally supplemented with the nutritional ingredients and enzymes as described in Example 1.
- Some methods suitable for modifying wildtype viruses including the methods of attenuation (e.g., temperature sensitivity), cold adaptation and reassortment are known in the art and extensively reviewed, for instance, in WO 99/64068.
- Vero/SF cells on Vero/SF cells Method of Serial passages at optimal Serial passages at optimal and attenuation and suboptimal temperature suboptimal temperature on on heterologous system heterologous system
- PA 4 (3 coding) PA 0 NP 1 NP 2 (1 coding) M 2 (2 coding) M 1 NS 1 NS 1
- the genome segments No. 4 and 6 i.e., the HA and NA genes
- these genes will be exchanged for the corresponding genes of actual epidemic influenza viruses (as mentioned hereinbefore).
- the features important for the safety of a vaccine e.g. temperature sensitivity, or features that allow intranasal administration of a vaccine, namely cold adaptation (because the average temperature in a nose is lower than the usual body temperature), are primarily caused by mutations in the remaining 6 genome segments.
- Preferred variants of A/Sing1/57/ca comprise the ones listed in the following Table 11, wherein “ ⁇ ” means “del” or “delta” and stands for a mutant that contains at least one “deletion” in its NS gene segment.
- Sing ca/ ⁇ NS 87 strain A/Singapore/1/57/ca containing deletion of 87 amino acids in NS1 gene at aa position 36-123.
- Sing ca/ ⁇ NSPR8 strain A/Singapore/1/57/ca containing the NS gene segment from A/PR8/34 (herein also abbreviated “PR8”) which contains a deletion of the entire NS1 gene.
- Sing ca/NS124PR8 strain A/Singapore/1/57/ca containing the NS gene segment from A/PR8/34 which contains a stop codon at aa position 124 of the NS1 gene.
- +/ ⁇ means that the phenotype needs further clarification and can not yet be unambiguously defined.
- Tables 12, 13 and 13A refer to preferred influenza B master strain candidates and to variations and reassortants, respectively, thereof.
- the original strain B/Vienna/1/99 was isolated on Vero cell culture grown with serum-free medium in February 1999 in Vienna, Austria from a 12 year old female with acute influenza. It was rated as B/Beijing/184/93-like by the Center for Disease Control (CDC), Atlanta, USA. After an additional passage at 33° C. the wildtype strain—designated as B/Vienna/1/99 wt—was attenuated by 22 serial passages at 25° C. using the same cell culture system. The plaque purification was done at 25° C. for the first and at 33° C. for the following four rounds.
- the derived plaque purified clone was amplified and stored at ⁇ 70° C., designated as B/Vienna/1/99 ca or briefly BV22.
- the identity as a B/Beijing/184/93-like virus was confirmed by HI-assay with standard anti-serum from NIBSC.
- segment 2 ISDACH016 ISDNCHB016 in db listed as segment 1 PA segment 3 ISDACH015 ISDNCHB015 HA
- segment 4 ISDACH018 ISDNCHB018 NP segment 5 ISDACH013 ISDNCHB013 NA
- segment 6 ISDACH012 ISDNCHB012 M segment 7 ISDACH011 ISDNCHB011 NS
- influenza A and B master strains according to the present invention shall not be limited to the features and genetic characteristics explicitly listed in the tables herein but shall also comprise minor variations thereof as long as such variations are in the sense of the present invention and do not subtantially alter any one of the functional features of the virus.
- Such variations may occur, for instance, due to additional steps of virus multiplication or propagation (e.g. for the purpose of obtaining material for sequence analyses).
- the gene sequences listed herein include the primer sequences (located at the beginning and at the end of each genome segment) that were used along with the present invention, which primer sequences may differ from the corresponding true sequences of the viral genome segments of either or both the wildtype and the attenuated virus strains.
- the subsequent data confirm temperature sensitivity and vaccine safety for influenza vaccines manufactured according to the present invention, e.g., as described in Example 1.
- reassortant contains the HA and NA genes from A/Hong Kong/1035/98 wt wildtype and the other 6 genes from A/Singapore/1/57/ca.
- the strain BV22 was passaged five times at high MOI on Vero cells. Then the ts-phenotype was controlled again. The strain remained tmperature senssitive as can be seen in Table 21.
- the data show that moderate reproduction of the ca master strain candidate BV22 was possible in the nasal mucosa while the ts property of the virus prevented reproduction in the lungs.
- a 6/2 reassortant strain containing HA and NA of the wild type influenza strain B/USSR/69 wt and the other 6 genome segments from B/Vienna/1/99 ca (BV22) was established.
- the origin of the hemagglutinin was tested by HI-assay, all other genome segments by RT-PCT and restriction analysis using methods known in the art.
- vaccines in the form of nasal sprays
- Composition per ml after reconstitution of freeze-dried material:
- the vaccines were administrated to 13 volunteers per each vaccination group. 550 ⁇ l of reconstituted vaccine (or placebo, respectively) were given intranasally to each patient on day 0 and for a second time on day 22 ⁇ 1. The results are summarized in Table 25 below.
- the total number of adverse events (AE) during five days after the first and second vaccination was 14 including 9 mild and 4 moderate AE. Only one volunteer showed severe AE, comprising an increase in body temperature up to 38.8° C. within 3 hours after the first vaccination without any local or systemic symptoms. During the next four hours his temperature became normal again. After the first vaccinations 7 AE were observed, One of them was local and six were systemic. After the second vaccination 2 local and 5 systemic AE were observed.
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EP00120896 | 2000-09-25 | ||
EP00120896.6 | 2000-09-25 | ||
PCT/EP2001/011087 WO2002024876A2 (fr) | 2000-09-25 | 2001-09-25 | Vaccin vivant et procede de preparation |
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US20040137013A1 US20040137013A1 (en) | 2004-07-15 |
US7494659B2 true US7494659B2 (en) | 2009-02-24 |
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EP (1) | EP1358319B1 (fr) |
JP (1) | JP5063852B2 (fr) |
KR (2) | KR100927517B1 (fr) |
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AU (2) | AU2002223560B2 (fr) |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
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US20080254060A1 (en) * | 2005-02-15 | 2008-10-16 | Peter Palese | Genetically Engineered Equine Influenza Virus and Uses Thereof |
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US20040109877A1 (en) * | 1998-06-12 | 2004-06-10 | Mount Sinai School | Attenuated negative strand viruses with altered interferon antagonist activity for use as vaccines and pharmaceuticals |
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Also Published As
Publication number | Publication date |
---|---|
AU2356002A (en) | 2002-04-02 |
KR20080043891A (ko) | 2008-05-19 |
CA2423038C (fr) | 2012-03-13 |
CN1582333A (zh) | 2005-02-16 |
AU2002223560B2 (en) | 2006-06-29 |
ATE434035T1 (de) | 2009-07-15 |
DE60139026D1 (de) | 2009-07-30 |
JP5063852B2 (ja) | 2012-10-31 |
KR20030061810A (ko) | 2003-07-22 |
ES2327103T3 (es) | 2009-10-26 |
CA2423038A1 (fr) | 2002-03-28 |
WO2002024876A3 (fr) | 2003-08-28 |
WO2002024876A2 (fr) | 2002-03-28 |
JP2004509903A (ja) | 2004-04-02 |
CN1582333B (zh) | 2010-06-16 |
EP1358319B1 (fr) | 2009-06-17 |
US20040137013A1 (en) | 2004-07-15 |
KR100927517B1 (ko) | 2009-11-17 |
DK1358319T3 (da) | 2009-10-05 |
EP1358319A2 (fr) | 2003-11-05 |
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