US7334348B2 - Dryer apparatus for clothing knitted or woven fabric - Google Patents

Dryer apparatus for clothing knitted or woven fabric Download PDF

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Publication number
US7334348B2
US7334348B2 US10/569,281 US56928106A US7334348B2 US 7334348 B2 US7334348 B2 US 7334348B2 US 56928106 A US56928106 A US 56928106A US 7334348 B2 US7334348 B2 US 7334348B2
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Prior art keywords
drying
rack
woven
knitted fabric
drying device
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Expired - Fee Related, expires
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US10/569,281
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US20070011906A1 (en
Inventor
Toshiaki Morita
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Shima Seiki Mfg Ltd
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Shima Seiki Mfg Ltd
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Assigned to SHIMA SEIKI MFG., LTD. reassignment SHIMA SEIKI MFG., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MORITA, TOSHIAKI
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
    • F26B21/022—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure with provisions for changing the drying gas flow pattern, e.g. by reversing gas flow, by moving the materials or objects through subsequent compartments, at least two of which have a different direction of gas flow
    • F26B21/024—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure with provisions for changing the drying gas flow pattern, e.g. by reversing gas flow, by moving the materials or objects through subsequent compartments, at least two of which have a different direction of gas flow by using movable fan units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/06—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/283—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun in combination with convection

Definitions

  • the present invention relates to a dryer apparatus for use with a woven and knitted fabric, and more specifically to a dryer apparatus used for drying the woven and knitted fabric or the like, in which medical agent is applied when pretreatment is performed before inkjet printing is carried out, or for drying the woven and knitted fabric as a midterm-drying after the inkjet printing is carried out.
  • a pattern or design is drawn in a woven and knitted fabric, such as knit, sweater made of cloth, a clothing fabric, or the like
  • printings are performed by means of various types of printing machines, such as a flat screen, rotary screen, roller or the like.
  • Products made by such kinds of printings are commercialized after passing through processes such as a drying, a color appearance process, a soaping, and a finishing, after the printing.
  • a plate has to be separately made for each of the colors to be printed by means of work such as tracing of an original picture for use in printing, reproduction or the like, thus requiring much trouble, costs, and a term.
  • inkjet printers for mainly printing a design and a pattern of a shape on knit or clothes made of the woven and knitted fabric, or a small product as a printing object for inkjet printing, and the printed materials are naturally dried after a medical agent is applied for the pretreatment, or after the pattern of the shape is printed.
  • a medical agent is applied for the pretreatment
  • the pattern of the shape is printed.
  • each of the surfaces is naturally dried one by one, and therefore it has required an appreciably long time (Refer to Patent Document 1).
  • a dryer apparatus for use in such printed materials or small lot production as printing objects does not exist heretofore.
  • the dryer apparatus includes a conveyer, and warm wind is blown to the long-sheet-shaped woven and knitted fabric. Therefore, the size of the dryer apparatus is too large and the dryer apparatus is not suitable for sample printings or small lot production (Refer to Patent Document 2).
  • Patent Document 1 International Patent Publication No. WO03/031190
  • Patent Document 2 Japanese Unexamined Patent Application Publication No. 9-133464
  • the present invention is proposed in light of the above-described problems, and an object of the present invention is to provide a dryer apparatus for use in a woven and knitted fabric regardless of whether the surface to be printed is one of the side surfaces or both side surfaces, and the dryer apparatus for use in a woven and knitted fabric that is applicable for clothing made of knit, the woven and knitted fabric, or even a small product of small lot production, and that is capable of performing preferable dryings. Further, the object of the present invention is to provide a dryer apparatus that can dry the woven and knitted fabric, specifically, even a thickly formed knitted fabric with good efficiency in a short period of time.
  • a dryer apparatus for use in a woven and knitted fabric with respect to the present invention is most largely characterized in that the dryer apparatus for use in woven and knitted fabric includes a frame including a first drying rack disposed at an upper step; at least one step of a second drying rack disposed at a step lower that the first rack; in which each of the drying rack is formed of a drying surface having permeability, and the frame further includes a first drying device disposed above the first drying rack; a second drying device disposed above the second rack; in which each of the drying devices is formed of a drying irradiation surface for irradiating a heat ray and/or heated air, and in which the drying devices are constructed to be movable for reciprocation along the drying surface of the drying rack by means of a driving device, and in which the drying device disposed above the second drying rack is constructed to be able to switch a direction of the drying irradiation surface from downside to upside and to be able to dry from both of an upper
  • the dryer apparatus for use in the woven and knitted fabric is characterized in that the first and the second drying devices disposed in an up-and-down direction are controlled for sliding by means of the same driving device, or the woven and knitted fabric to be performed for drying treatment is moisturized by means of liquid for treatment performed before printing, or in printing. Furthermore, the dryer apparatus for use in the woven and knitted fabric is characterized in that the drying device includes a device for irradiating a heat ray such as an infrared ray, or the like, and the second drying device further includes a drip-proof cover at a drying irradiation surface portion thereof.
  • dryer apparatus for use in the woven and knitted fabric is characterized in that the drying device serves as a device for irradiating the heat ray and/or hot wind from the drying irradiation surface, and includes a first drying stage to perform drying by the heat ray, and a second drying stage to perform drying by the heat ray and the hot wind, in which the reciprocating movement of the drying device at the first drying stage is performed at low speed, and the reciprocating movement of the drying device at the second drying stage is performed at speed faster than the speed of the reciprocating movement at the first drying stage.
  • a drying surface formed of a ventilated drying surface is provided at least two steps of a first drying rack and a second drying rack, and when only one face of the woven and knitted fabric is printed, only the printed surface or a treated surface is dried by means of drying surface of each of the drying racks and thereby a large number of the woven and knitted fabrics can be dried, and when both side surfaces of the woven and knitted fabric are printed, a drying irradiation surface at a lower side is upwardly turned around. Therefore, there is an advantage such that the woven and knitted fabric can be efficiently dried from above and below the first drying rack without patches.
  • the woven and knitted fabric can be dried from above and below the first drying rack, drying of both surfaces can be performed not only for the woven and knitted fabric of which both surfaces are printed, but also for a thickly formed woven and knitted fabric, a sweater having a front side knitted fabric and a backside knitted fabric, or the like.
  • FIG. 1 is an elevation schematically showing a dryer apparatus for use in the woven and knitted fabric
  • FIG. 2 is an elevation showing part of a drying device and a drying rack
  • FIG. 3 is a looking-up view showing a heater attaching portion
  • FIG. 4 is a cross-section of A-A line of the heater attaching portion
  • FIG. 5 is a side view showing the heater attaching portion
  • FIG. 6 is a side view schematically showing a drying device.
  • FIG. 1 is an elevation schematically showing a dryer apparatus for use in the woven and a knitted fabric, and numeral 1 in the figure entirely denotes the apparatus.
  • the dryer apparatus 1 for the woven and knitted fabric is configured such that a first drying rack 3 a is disposed at an upper part of the frame 2 and a second drying rack 3 b is disposed at a lower part of the frame 2 , respectively, by means of a supporting member 6 in an up-and-down direction.
  • a first drying device 4 a is located above the first drying rack 3 a disposed at the upper part of the frame 2 and a second drying device 4 b is located above the second drying rack 3 b disposed at the lower part of the frame 2 .
  • the first and second drying devices, 4 a and 4 b are configured to be driven for reciprocating movement above the first and second drying racks 3 a and 3 b by means of a driving device 5 , described later and shown in FIG. 5 .
  • a drying surface 8 is formed where a net made of metal is tacked across a frame body 7 which is supported by means of a supporting member 6 . Further, each of the first and second drying racks 3 a and 3 b is configured to be independently pulled out and taken out from the frame 2 by means of sliding at a portion of the supporting member, as shown in FIG. 2 .
  • the aforementioned first and second drying devices 4 a and 4 b are configured such that a moving bracket 9 that moves from one end of the first and second drying racks, 3 a and 3 b to the other end thereof by means of the driving device 5 is disposed at both sides of the supporting member 6 of the first and second drying racks, 3 a and 3 b .
  • a side board 10 of the first drying device 4 a and a side board 11 of the second drying device 4 b are provided, respectively, and across each of the side boards 10 and 11 , beams 12 and 13 , having a closed section, and covers 14 and 15 , having approximately C-shaped section are constructed, and a plurality of fans 16 , for use in air sending are attached at a side face portion of the covers 14 and 15 , at even intervals (Refer to FIG. 1 ).
  • a reflecting plate 18 having a trapezoid-shaped section, one side of which opens to serve as a drying irradiation surface 17 is attached to the beams 12 and 13 via a bracket 19 .
  • a heater 20 is attached to an inside of the reflecting plate 18 (Refer to FIG. 2 ).
  • the heaters 20 to be mounted on the first and second drying devices, 4 a and 4 b are configured such that the drying device irradiates a heat ray, such as an infrared ray, or the like having a wave form of from 780 nm to 1 mm.
  • the first and second drying devices 4 a and 4 b are formed by attaching a plurality of far-infrared ray heaters having a predetermined dimension in a line like manner.
  • a drip-proof cover 21 formed of heat resistance glass is attached to an opening portion of the reflecting plate 18 of the second drying device 4 b , and the second drying device 4 b is configured to be rotatable between the side board 11 and the moving bracket 9 by means of a rotation mechanism 22 at 180 degrees.
  • the rotation mechanism 22 of the aforementioned second drying device 4 b is configured such that a rotation pivot hole 23 is formed in the side board 11 , as shown in FIG. 2 . Further, screw holes, 24 , for fixing are formed at two places, i.e., an upper portion and a lower portion on a concentric circle around the rotation pivot hole 23 .
  • the side board 11 is rotatably supported because a pivot shaft 25 being protruded from the moving bracket 9 is fitted into the rotation pivot hole 23 .
  • the position of the drying device 4 b of the lower side is configured to be fixed by means of fitting a butterfly bolt 26 inserted from the moving bracket 9 into one of the screw holes 24 for fixing.
  • a numeral 27 in the figure denotes an assisting member for positioning having a knob portion 27 a .
  • a tip end portion of the assisting member 27 is kept under tension to be protruding toward the side board 11 side by means of a spring (not shown) built in the tip end side portion (below the neck portion) from the knob portion 27 a in the assisting member 27 .
  • the drying irradiation surface 17 at a lower side is configured to be located in a manner so as to be closer to the drying rack than is the drying irradiation surface 17 at an upper side, namely located to an asymmetry position.
  • the driving device 5 that drives for sliding the aforementioned first and second drying device 4 a , and 4 b for sliding, is composed of an electric motor 30 fixed to the frame 2 , a drive belt 31 provided across an entire length of the first and second drying racks 3 a and 3 b , a transmission apparatus 33 for transmitting rotation of the electric motor 30 to a pulley 32 at an end of the drive belt 31 at decreased speed, and a clamp 35 of a carrier 34 provided at a middle portion of the moving bracket 9 is connected to the drive belt 31 , as shown in a schematic view in FIG. 6 .
  • the carrier 34 spans across supporting beams 36 at a side of the first drying rack 3 a from the front side to the rear side of the frame 2 , and is movably supported by a guide rail 37 attached to an upper surface of the supporting beam 36 via a slider 38 , as shown in FIG. 2 .
  • the electric motor 30 is controlled by means of an automatic control apparatus (not shown) on the basis of signals from various kinds of sensors (though not shown, for example, a temperature sensor, an end position sensor for the clothing fabric, or the like). Accordingly, an output power of the fan 16 for use in air sending, or that of the heater 20 of the first and second drying devices 4 a and 4 b , and a dimension or speed of a reciprocating movement of the first and second drying devices 4 a and 4 b are controlled.
  • FIG. 6 corresponds to a front side of the drying apparatus 1
  • the left of FIG. 6 is an illustration showing a state, in which a second drying device 4 b is upwardly turned around and in which the first drying rack 3 a is dried from above and below
  • the right of FIG. 6 is a schematic illustration showing the second drying device 4 b in the middle of being upwardly turned around.
  • liquid for pretreatment is applied to the clothing fabric (woven and knitted fabric) portion of a sweater or the like to be inkjet printed and the clothing fabric portion is brought to a state to be moisturized.
  • the clothing fabric is mounted on each of the first and second drying racks 3 a and 3 b in a state that the clothing fabric is developed such that the front side portion to which the pretreatment is applied faces upward, namely, faces each of the drying irradiation surfaces 17 of the first and second drying devices 4 a and 4 b.
  • the clothing fabric is treated by the dimension or speed of the reciprocating movement of the first and second drying devices 4 a and 4 b , the output power of the heater 20 and the air volume of the fans 16 for use in the air sending, which is set by means of the automatic control apparatus on the basis of signals from various kinds of sensors, and is brought to predetermined humidity.
  • an automatic control for the dimension, the speed, or the number of the reciprocating movement of the first and second drying devices 4 a and 4 b , or an output control of the output power of the heater 20 , the air volume of the fans 16 for use in sending air, or the like is automatically controlled by means of a program set in advance to the automatic control apparatus by the temperature sensor, a moisture percentage sensor, a thickness sensor for the clothing fabric, or the like, the program can be modified by hand and performed.
  • the output power of the aforementioned heater 20 , and the air volume or the like of the fans 16 for sending air of the first and second drying devices, 4 a and 4 b can be adjusted to be different from each other an and excess or deficiency of drying can be prevented.
  • the drying of the clothing fabric is performed by using only the heater 20 and by causing the reciprocating movement of the first and second drying devices 4 a and 4 b to be slow in order to prevent medical agent from being affected by wind from the fan 16 for sending air.
  • the moving speed of the first and second drying devices 4 a and 4 b is gradually increased and the drying is accelerated.
  • the end position sensor for the clothing fabric detects an end portion of the clothing fabric mounted on the first and second drying racks 3 a and 3 b in a moving direction
  • the movement of the first and second drying devices 4 a and 4 b is reversed so as to prevent needless output of the heater 20 and the fan 16 for sending air, and efficiency of the dimension of the reciprocating movement.
  • the end position sensor for the clothing fabric detects the end portion in a width direction perpendicular to the moving direction of the clothing fabric which is mounted on the first and second drying racks 3 a and 3 b , the output power of the heater 20 at a part positioned outside of the end of the clothing fabric is turned off, resulting in the reduction of power consumption.
  • the portion to be inkjet printed is a front side portion and a backside portion (including an entire periphery) of the sweater, or the like, for example, the clothing fabric is mounted on the first drying rack 3 a in a developed state, and the second drying device 4 b is turned around.
  • the second drying device 4 b is rotated by a small force around the pivot shaft 25 . Further, the second drying device 4 b is turned around to reach a state for the drying irradiation surface 17 to be proximally in contact with a lower face of the first drying rack 3 a , as shown in the figure at the left in FIG. 6 , and in FIGS. 1 and 2 , after passing through a state, shown in the figure at the right in FIG. 6 .
  • the butterfly bolt when only the butterfly bolt is operated for rotation in a direction to be screwed, the butterfly bolt can be screwed into the screw hole 24 for fixing and the drying device 4 b can be firmly fixed in a state that the drying irradiating surface 17 is proximally in contact with a lower face of the first drying rack 3 a at the upper side.
  • the drying irradiation surface 17 is fixed in a state that the same is proximally in contact with the lower face of the drying rack 3 a at the upper side, the dimension and the speed of the reciprocating drive for the first and second drying device 4 a and 4 b , the output power of the heater 20 , the air volume of the fans 16 for sending air, or the like is automatically controlled by means of the program preset to the automatic control apparatus by the temperature sensor, a moisture percentage sensor, a thickness sensor for the clothing fabric, or the like, and the drying is performed.
  • the reason why the drying irradiation surface 17 is configured to be in closer contact with the drying rack 3 a than the drying irradiation surface 17 at the upper side when the drying device 4 a of the lower side is upwardly turned around is to compensate with the heat ray irradiated by the drying irradiation surface 17 of the drying device 4 b at the lower side, or the air volume which are interrupted by the drying surface 8 made of metal and the drip-proof cover 21 .
  • the drip-proof cover 21 spread over the drying irradiation surface 17 of the drying device 4 a at the lower side is to prevent the heater 20 from causing to short circuit by a droplet dripping down from the clothing fabric mounted on the drying rack 3 a , or to prevent the heater 20 from adhering of lint or moisture.
  • the pretreatment liquid applied to the clothing fabric before printing is explained as an example.
  • the dryer apparatus for use in the woven and knitted fabric can be also used for a midterm-drying.
  • the drying rack being constructed to be two steps of the lower side and upper side is illustrated, however, the present invention can be carried out by providing three or more drying racks and by providing the drying device corresponding to the drying rack, without being limited to such a construction.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)
US10/569,281 2003-09-08 2004-08-24 Dryer apparatus for clothing knitted or woven fabric Expired - Fee Related US7334348B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2003-315032 2003-09-08
JP2003315032A JP4291091B2 (ja) 2003-09-08 2003-09-08 編織物の乾燥装置。
PCT/JP2004/012098 WO2005026636A1 (ja) 2003-09-08 2004-08-24 編織物の乾燥装置。

Publications (2)

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US20070011906A1 US20070011906A1 (en) 2007-01-18
US7334348B2 true US7334348B2 (en) 2008-02-26

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US (1) US7334348B2 (ja)
EP (1) EP1672303A1 (ja)
JP (1) JP4291091B2 (ja)
KR (1) KR101025155B1 (ja)
CN (1) CN100434849C (ja)
WO (1) WO2005026636A1 (ja)

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US20060249890A1 (en) * 2005-04-20 2006-11-09 Sms Meer Gmbh Apparatus for cooling wire on a roller conveyor
US20080148943A1 (en) * 2006-12-22 2008-06-26 G.A. Braun Inc. Lint Collection Device, Method and System for Fabric Dryers
US20090133286A1 (en) * 2007-11-26 2009-05-28 David Vallejo Method and machine for pre-drying stamp-prints
US20140150284A1 (en) * 2012-12-04 2014-06-05 Andrew Ciaschi Acoustic drying system with interspersed exhaust channels

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CN1849492A (zh) 2006-10-18
WO2005026636A1 (ja) 2005-03-24
JP4291091B2 (ja) 2009-07-08
CN100434849C (zh) 2008-11-19
US20070011906A1 (en) 2007-01-18
KR101025155B1 (ko) 2011-04-01
KR20060069478A (ko) 2006-06-21
JP2005083630A (ja) 2005-03-31

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