US7191629B1 - Modular rolling mill - Google Patents

Modular rolling mill Download PDF

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Publication number
US7191629B1
US7191629B1 US11/403,671 US40367106A US7191629B1 US 7191629 B1 US7191629 B1 US 7191629B1 US 40367106 A US40367106 A US 40367106A US 7191629 B1 US7191629 B1 US 7191629B1
Authority
US
United States
Prior art keywords
rolling
shafts
line
pass line
line shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US11/403,671
Other languages
English (en)
Inventor
T. Michael Shore
Martyn A. Bowler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Primetals Technologies USA LLC
Original Assignee
Morgan Construction Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Morgan Construction Co filed Critical Morgan Construction Co
Assigned to MORGAN CONSTRUCTION COMPANY reassignment MORGAN CONSTRUCTION COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BOWLER, MARTYN A., SHORE, T. MICHAEL
Priority to US11/403,671 priority Critical patent/US7191629B1/en
Priority to CA002571939A priority patent/CA2571939C/en
Priority to MYPI20070015A priority patent/MY146758A/en
Priority to CN2007100073619A priority patent/CN101229551B/zh
Priority to JP2007018650A priority patent/JP4751346B2/ja
Priority to ZA200700857A priority patent/ZA200700857B/en
Priority to DE602007000387T priority patent/DE602007000387D1/de
Priority to AT07101768T priority patent/ATE418400T1/de
Priority to ES07101768T priority patent/ES2320178T3/es
Priority to EP07101768A priority patent/EP1844867B1/en
Priority to TW096104472A priority patent/TWI316427B/zh
Priority to KR1020070014616A priority patent/KR100850117B1/ko
Priority to ARP070100602A priority patent/AR059477A1/es
Priority to BRPI0700400A priority patent/BRPI0700400A8/pt
Priority to RU2007105463/02A priority patent/RU2331490C1/ru
Priority to AU2007200620A priority patent/AU2007200620B2/en
Priority to UAA200701583A priority patent/UA84952C2/ru
Priority to CZ20070120A priority patent/CZ302778B6/cs
Priority to MX2007001848A priority patent/MX2007001848A/es
Publication of US7191629B1 publication Critical patent/US7191629B1/en
Application granted granted Critical
Assigned to SIEMENS INDUSTRY, INC. reassignment SIEMENS INDUSTRY, INC. MERGER (SEE DOCUMENT FOR DETAILS). Assignors: MORGAN CONSTRUCTION COMPANY
Assigned to Primetals Technologies USA LLC reassignment Primetals Technologies USA LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SIEMENS INDUSTRY, INC.
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/14—Guiding, positioning or aligning work
    • B21B39/16—Guiding, positioning or aligning work immediately before entering or after leaving the pass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
    • B21B35/02—Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/001—Convertible or tiltable stands, e.g. from duo to universal stands, from horizontal to vertical stands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/005—Cantilevered roll stands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B2013/003—Inactive rolling stands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06—Lubricating, cooling or heating rolls
    • B21B27/08—Lubricating, cooling or heating rolls internally
    • B21B2027/083—Lubricating, cooling or heating rolls internally cooling internally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
    • B21B31/10—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by horizontally displacing, i.e. horizontal roll changing

Definitions

  • This invention relates generally to rolling mills producing long products such as rods and bars, and is concerned in particular with the provision of an improved modular rolling mill.
  • Block-type rolling mills are known, as disclosed for example in U.S. Pat. Nos. 4,537,055; 5,152,165; 6,134,930 and 6,546,776. These serve primarily as finishing trains in rod rolling mills, and are in widespread use throughout the world.
  • Block type mills comprise a series of roll stands arranged in sequence to roll an alternating oval/round pass sequence, with the roll shafts of the round roll stands being staggered by 90° with respect to the roll shafts of the oval roll stands in order to roll products in a twist free manner.
  • the roll stands having round and oval roll passes are staggered on opposite sides of the mill pass line and are mechanically coupled to respective parallel line shafts driven at different speeds by a common mill drive connected to the line shafts by a differential gear box.
  • Other known drive arrangements for block type mills employ a single line shaft as disclosed for example in U.S. Pat. Nos. 3,587,277 and 6,161,412, and chain drives, as disclosed in U.S. Pat. No. 4,129,023.
  • block type mills are capable of rolling products at high delivery speeds, e.g., 5.5 mm rod at 120 m/sec., their overall efficiency is compromised by a lack of flexibility when changing from one product size to another.
  • a feed size having a 17 mm diameter will be rolled into a finished product having a diameter of 5.5 mm.
  • roll stands 9 and 10 are rendered inoperative (a procedure commonly referred to as “dummying”).
  • Progressively larger product sizes can be rolled by progressively dummying additional roll stands, e.g., stands 7 and 8 to roll 8.5 mm rounds, stands 5 and 6 to roll 10.5 mm rounds, etc. Because the successive roll stands are integrally joined together, in order to effect dummying, the work rolls must be removed and replaced with guides.
  • the objective of the present invention is to provide an improved modular rolling mill that overcomes or at least substantially mitigates the disadvantages associated with conventional modular and block type mills.
  • a modular rolling mill comprises a plurality of separate rolling units arranged along a mill pass line.
  • Each rolling unit includes at least two pairs of work rolls defining oval and round roll passes and carried on roll shafts that are staggered 90° with respect to each other.
  • the rolling units contain intermediate drive trains configured to connect the roll shafts to parallel input shafts projecting to a first side of the pass line from the respective rolling units.
  • a single driven line shaft is parallel to and on the first side of the pass line.
  • Output shafts are mechanically coupled to the line shaft by bevel gear sets.
  • the output shafts project laterally from the line shaft towards the pass line and are connected by couplings to the input shafts of the rolling units.
  • the couplings are separable to accommodate ready removal of the rolling units to an opposite second side of the pass line.
  • the line shaft is advantageously subdivided into segments coupled to the input shafts by the bevel gear sets, with clutches joining the shaft segments.
  • the clutches are alternatively adjustable to either connect or disconnect the respective joined shaft segments.
  • FIG. 1 is a schematic plan view of a modular rolling mill in accordance with the present invention
  • FIG. 2 is a schematic illustration of the intermediate drive train contained in the rolling units
  • FIG. 3 illustrates the relationship of the gears in a four gear cluster incorporated in the intermediate drive train
  • FIG. 4 is an illustration of an exemplary rolling program.
  • a modular rolling mill in accordance with the present invention comprises a plurality of separate rolling units 10 arranged along a mill pass line “P.” The direction of rolling is indicated by arrow 12 .
  • Each rolling unit has at least two pairs of work rolls 14 , 14 and 16 , 16 configured to define oval and round roll passes. The rolls of each successive pair are staggered by 90° to effect twist-free rolling of long products, e.g., bars, rods, and the like.
  • the work rolls are mounted on roll shafts 18 , and that intermediate drive trains are contained within the rolling units to mechanically couple the roll shafts to input shafts 20 .
  • the input shafts are parallel and project to a first side “A” of the pass line.
  • the intermediate drive trains include gears 22 on the roll shafts meshing with intermeshed gears 24 on shafts 26 , with one of the shafts 26 connected by a bevel gear set 28 to a shaft 30 .
  • the shafts 30 carry gears 32 meshing with a gear 34 on the input shaft 20 .
  • the intermediate drive trains could be configured to drive each pair of work rolls 14 , 14 and 16 , 16 with separate input shafts 20 .
  • a line shaft 36 extends along the first side A in parallel relationship to the pass line P.
  • the line shaft is directly coupled to and driven by a drive motor 38 located at the entry end of the mill.
  • the line shaft 30 may be continuous, but preferably it is subdivided into segments 36 ′ joined by clutches 40 .
  • Each line shaft segment 36 ′ is coupled to an output shaft 42 by a bevel gear set 44 .
  • the output shafts 42 are parallel and project laterally from the line shaft towards the pass line.
  • the clutches 40 are alternatively adjustable to mechanically connect or disconnect the respective line shaft segments.
  • Couplings 46 connect each output shaft 42 to a respective input shaft 20 .
  • the couplings are separable to accommodate removal of the rolling units to the second opposite side “B” of the pass line.
  • a network of tracks 48 on side B is arranged to receive and convey rolling units removed from the pass line.
  • a rolling unit is shown in broken lines at 10′ in its removed position from the rolling line.
  • the rolling units 10 are identical and thus readily interchangeable one for the other.
  • Each rolling unit can be readily removed from the pass line and replaced by a guide.
  • the guide may comprise part of a protective cover, as disclosed for example in U.S. Pat. No. 5,247,820.
  • the modular mill concept of the present invention offers significant advantages over conventional block and modular mills.
  • the ability to rapidly remove rolling units from the pass line is conservatively estimated to reduce mill down time by approximately 67%.
  • this can amount to an annual increase in production of 18,000 tons/yr.
  • the use of a single driven line shaft, and the elimination of costly gear units between the line shaft and the mill drive motor, makes possible significant savings in capital investment as well as in subsequent maintenance costs over the life of the mill.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Transmission Devices (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)
US11/403,671 2006-04-13 2006-04-13 Modular rolling mill Expired - Fee Related US7191629B1 (en)

Priority Applications (19)

Application Number Priority Date Filing Date Title
US11/403,671 US7191629B1 (en) 2006-04-13 2006-04-13 Modular rolling mill
CA002571939A CA2571939C (en) 2006-04-13 2006-12-21 Modular rolling mill
MYPI20070015A MY146758A (en) 2006-04-13 2007-01-05 Modular rolling mill
CN2007100073619A CN101229551B (zh) 2006-04-13 2007-01-22 组合式滚轧机
JP2007018650A JP4751346B2 (ja) 2006-04-13 2007-01-30 モジュール式圧延機
ZA200700857A ZA200700857B (en) 2006-04-13 2007-01-30 Modular rolling mill
DE602007000387T DE602007000387D1 (de) 2006-04-13 2007-02-06 Modulares Walzwerk
AT07101768T ATE418400T1 (de) 2006-04-13 2007-02-06 Modulares walzwerk
ES07101768T ES2320178T3 (es) 2006-04-13 2007-02-06 Laminador modular.
EP07101768A EP1844867B1 (en) 2006-04-13 2007-02-06 Modular rolling mill
TW096104472A TWI316427B (en) 2006-04-13 2007-02-07 Modular rolling mill
KR1020070014616A KR100850117B1 (ko) 2006-04-13 2007-02-13 모듈식 압연기
ARP070100602A AR059477A1 (es) 2006-04-13 2007-02-13 Laminador modular
BRPI0700400A BRPI0700400A8 (pt) 2006-04-13 2007-02-13 Laminador de rolagem modular
RU2007105463/02A RU2331490C1 (ru) 2006-04-13 2007-02-13 Модульный прокатный стан
AU2007200620A AU2007200620B2 (en) 2006-04-13 2007-02-13 Modular rolling mill
CZ20070120A CZ302778B6 (cs) 2006-04-13 2007-02-14 Modulová válcovací stolice
UAA200701583A UA84952C2 (ru) 2006-04-13 2007-02-14 Модульный прокатный стан
MX2007001848A MX2007001848A (es) 2006-04-13 2007-02-14 Planta modular de laminado.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11/403,671 US7191629B1 (en) 2006-04-13 2006-04-13 Modular rolling mill

Publications (1)

Publication Number Publication Date
US7191629B1 true US7191629B1 (en) 2007-03-20

Family

ID=37863713

Family Applications (1)

Application Number Title Priority Date Filing Date
US11/403,671 Expired - Fee Related US7191629B1 (en) 2006-04-13 2006-04-13 Modular rolling mill

Country Status (19)

Country Link
US (1) US7191629B1 (es)
EP (1) EP1844867B1 (es)
JP (1) JP4751346B2 (es)
KR (1) KR100850117B1 (es)
CN (1) CN101229551B (es)
AR (1) AR059477A1 (es)
AT (1) ATE418400T1 (es)
AU (1) AU2007200620B2 (es)
BR (1) BRPI0700400A8 (es)
CA (1) CA2571939C (es)
CZ (1) CZ302778B6 (es)
DE (1) DE602007000387D1 (es)
ES (1) ES2320178T3 (es)
MX (1) MX2007001848A (es)
MY (1) MY146758A (es)
RU (1) RU2331490C1 (es)
TW (1) TWI316427B (es)
UA (1) UA84952C2 (es)
ZA (1) ZA200700857B (es)

Cited By (11)

* Cited by examiner, † Cited by third party
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US20070227220A1 (en) * 2004-07-28 2007-10-04 Compagnoni Bruno M Finishing Monoblock with Optimised Transmission Ratio for a Billet Rolling Plant
US20080011038A1 (en) * 2004-06-24 2008-01-17 Gianfranco Mantovan Finishing Monoblock For A Billet Lamination Plant For Producing High-Quality Wire Rods
KR100850117B1 (ko) 2006-04-13 2008-08-04 모건 컨스트럭션 캄파니 모듈식 압연기
US20080196469A1 (en) * 2007-02-15 2008-08-21 Shore T Michael Modular rolling mill
US20110158767A1 (en) * 2009-12-29 2011-06-30 Ohio Rod Products Reduced material, content fasteners and systems and methods for manufacturing the same
ITMI20101035A1 (it) * 2010-06-09 2011-12-10 Danieli Off Mecc Apparato e processo di laminazione vergella ad alta velocità
US8171767B2 (en) 2010-06-10 2012-05-08 Siemens Industry, Inc. Modular rolling mill
US8499603B2 (en) 2010-06-10 2013-08-06 Siemens Industry, Inc. Modular rolling mill
WO2014052222A1 (en) 2012-09-25 2014-04-03 Siemens Industry, Inc. Modular finishing mill
CN105195521A (zh) * 2015-10-27 2015-12-30 中冶赛迪工程技术股份有限公司 一种共用过载的传动装置
US9808843B2 (en) 2009-10-26 2017-11-07 Sms Meer Gmbh Wire roll stand with individual drive

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Publication number Priority date Publication date Assignee Title
CN101612632B (zh) * 2009-06-23 2011-04-13 武汉钢铁(集团)公司 提高轴承钢盘条尺寸精度及表面质量的方法
US8215146B2 (en) * 2009-08-27 2012-07-10 Siemens Industry, Inc. Method of rolling feed products into different sized finished products
CN102371270A (zh) * 2011-08-31 2012-03-14 杭州星冠机械科技有限公司 一种两辊线材轧制成型箱
CN103350106B (zh) * 2013-07-09 2015-08-26 富通集团有限公司 一种铜杆生产方法
TWI559996B (en) * 2013-12-02 2016-12-01 Univ Nat Kaohsiung Applied Sci Differential roller
CN105215056B (zh) * 2015-10-27 2017-04-12 中冶赛迪工程技术股份有限公司 一种互助过载的传动装置及控制方法

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US1858990A (en) 1928-04-16 1932-05-17 Globe Steel Tubes Co Method of and means for rolling seamless tubing
US2664019A (en) 1946-06-29 1953-12-29 Henderson Leonard Bayliffe Rolling machine
GB805690A (en) 1956-08-06 1958-12-10 Kocks Gmbh Friedrich Improvements relating to stands for rolling mills
GB1043898A (en) 1964-03-25 1966-09-28 Mannesmann Meer Ag Improvements in and relating to transmissions for driving the roll stands of universal or tube reducing mills
USRE28107E (en) 1964-08-24 1974-08-06 Rolling mill
DE1527659A1 (de) 1966-04-16 1970-03-05 Kocks Gmbh Friedrich Geruestwechselvorrichtung fuer kontinuierliche Walzenstrassen
US3505851A (en) 1967-02-13 1970-04-14 William Alvarez Roll forming machine
DE1602082A1 (de) 1967-03-17 1970-02-19 Hoestemberghe & Kluetsch Gmbh Doppelstraengige kontinuierliche Walzenstrasse
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US20080011038A1 (en) * 2004-06-24 2008-01-17 Gianfranco Mantovan Finishing Monoblock For A Billet Lamination Plant For Producing High-Quality Wire Rods
US8037729B2 (en) * 2004-06-24 2011-10-18 Siemens Vai Metals Technologies S.R.L. Finishing monoblock for a billet lamination plant for producing high-quality wire rods
US20070227220A1 (en) * 2004-07-28 2007-10-04 Compagnoni Bruno M Finishing Monoblock with Optimised Transmission Ratio for a Billet Rolling Plant
KR100850117B1 (ko) 2006-04-13 2008-08-04 모건 컨스트럭션 캄파니 모듈식 압연기
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KR100978990B1 (ko) * 2007-02-15 2010-08-30 모건 컨스트럭션 캄파니 모듈식 압연기
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ITMI20101035A1 (it) * 2010-06-09 2011-12-10 Danieli Off Mecc Apparato e processo di laminazione vergella ad alta velocità
CN102947017A (zh) * 2010-06-09 2013-02-27 丹尼尔和科菲森梅克尼齐有限公司 高速线材轧制装置和方法
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CN102947017B (zh) * 2010-06-09 2016-01-20 丹尼尔和科菲森梅克尼齐有限公司 高速线材轧制装置和方法
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CN105195521B (zh) * 2015-10-27 2017-05-10 中冶赛迪工程技术股份有限公司 一种共用过载的传动装置

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JP4751346B2 (ja) 2011-08-17
BRPI0700400A8 (pt) 2017-05-23
CZ302778B6 (cs) 2011-11-02
AU2007200620A1 (en) 2007-11-01
TWI316427B (en) 2009-11-01
CZ2007120A3 (cs) 2007-11-21
ATE418400T1 (de) 2009-01-15
JP2007283400A (ja) 2007-11-01
UA84952C2 (ru) 2008-12-10
CA2571939C (en) 2009-07-21
BRPI0700400A (pt) 2007-12-11
DE602007000387D1 (de) 2009-02-05
TW200812717A (en) 2008-03-16
ES2320178T3 (es) 2009-05-19
MX2007001848A (es) 2008-11-20
KR20070101758A (ko) 2007-10-17
CA2571939A1 (en) 2007-10-13
RU2331490C1 (ru) 2008-08-20
MY146758A (en) 2012-09-14
EP1844867A1 (en) 2007-10-17
KR100850117B1 (ko) 2008-08-04
AU2007200620B2 (en) 2008-11-06
ZA200700857B (en) 2008-11-26
EP1844867B1 (en) 2008-12-24

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