US7045708B2 - Protective plate installation structure - Google Patents

Protective plate installation structure Download PDF

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Publication number
US7045708B2
US7045708B2 US11/129,347 US12934705A US7045708B2 US 7045708 B2 US7045708 B2 US 7045708B2 US 12934705 A US12934705 A US 12934705A US 7045708 B2 US7045708 B2 US 7045708B2
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US
United States
Prior art keywords
clip
base
protective plate
installation structure
insertion hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
US11/129,347
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English (en)
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US20050269119A1 (en
Inventor
Hideya Miura
Yasuaki Kawakami
Hidemi Masuda
Yoshiki Shimoda
Keita Moritsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nifco Inc
VTec Corp
Original Assignee
Nifco Inc
VTec Corp
FTS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nifco Inc, VTec Corp, FTS Co Ltd filed Critical Nifco Inc
Assigned to VTEC CO., LTD., NIFCO INC., FTS CO., LTD. reassignment VTEC CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAWAKAMI, YASUAKI, MASUDA, HIDEMI, MORITSU, KEITA, SHIMODA, YOSHIKI, MIURA, HIDEYA
Publication of US20050269119A1 publication Critical patent/US20050269119A1/en
Application granted granted Critical
Publication of US7045708B2 publication Critical patent/US7045708B2/en
Assigned to NIFCO, INC., VTEC CO., LTD. reassignment NIFCO, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FTS CO.,LTD.
Assigned to NIFCO, INC. reassignment NIFCO, INC. CHANGE OF NAME AND ADDRESS Assignors: NIFCO, INC.
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B21/00—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings
    • F16B21/06—Releasable fastening devices with snap-action
    • F16B21/08—Releasable fastening devices with snap-action in which the stud, pin, or spigot has a resilient part
    • F16B21/088—Releasable fastening devices with snap-action in which the stud, pin, or spigot has a resilient part the stud, pin or spigot being integrally formed with the component to be fastened, e.g. forming part of the sheet, plate or strip

Definitions

  • the present invention relates to a protective plate installation structure with a clip for installing a protective plate for protecting a fuel tank with a specific distance from a fuel tank formed of a plastic.
  • a fuel tank made of a plastic is located under a vehicle. Also, an exhaust pipe is located under or side of the fuel tank and heat is radiated therefrom. The fuel tank is located under the vehicle, so that the fuel tank may be damaged by a small rock bouncing off from a road. Accordingly, under or on a side of the fuel tank, a protective plate is installed with a clip to protect the fuel tank from the radiation heat and impact.
  • a disc shape pedestal 102 is provided at an end of a clip holder 100 with a prismatic shape, and is attachable to a fuel tank 104 .
  • a hollow portion 106 with a dented prismatic shape is provided at a center of one side surface 100 A of the clip holder 100 .
  • An engaging opening 108 is provided at a center of the other side surface of the clip holder 100 , and a guide opening 110 is formed in a portion from the side surface 100 A to the lock opening 108 of the clip holder 100 .
  • a clip body 112 is capable of engaging the clip holder 100 .
  • An insertion part 114 is formed in the clip body 112 for inserting into the hollow portion 106 , and the insertion part 114 shifts in parallel to insert into the hollow portion 106 .
  • a lockable main body 116 is provided at a center of the insertion part 114 for locking with the engaging opening 108 .
  • a flat plate shape stopper 118 is formed on the main body 116 in parallel to the insertion part 114 , and both ends thereof are bent toward an opposite side of the insertion part 114 .
  • a pair of claws 120 is formed on a tip of the main body 116 .
  • the claws 120 penetrate through a penetration opening 122 A formed in the protective plate 122 , and engage a peripheral portion of an opening 126 A of the flat plate 126 formed in the protective plate 122 .
  • the protective plate 122 is supported by the flat plate 126 and the stopper 118 , and the protective plate 122 is restricted to move right and left sides by an urging force of the stopper 118 .
  • the insertion part 114 of the clip body 112 is inserted into the hollow portion 106 of the clip holder 100 in a direction perpendicular to a direction that the claws 120 on the tip of the clip body 112 engage the peripheral portion of the opening 126 A of the flat plane 126 . Accordingly, an operation is performed in two directions, thereby making workability poor.
  • Patent Document 1 Japanese Utility Model Publication No. 63-16244
  • an object of the present invention is to provide a protective plate installation structure wherein workability is good and it is easy to remove a protective plate when maintenance of a vehicle is required.
  • a protective plate installation structure includes a base with a cylindrical shape formed of a plastic to be welded to a fuel tank formed of a plastic; a clip formed of a plastic for engaging the base; and a protective plate disposed between the clip and the base for protecting the fuel tank and having an installation opening for inserting the clip.
  • a portion to be engaged is formed on the base, and an engaging portion is formed on one end of the clip for engaging the portion to be engaged when the clip moves along an axis of the base.
  • An umbrella portion is formed on the other end of the clip for holding the protective plate with a receiving surface formed on one end of the base in a state that the engaging portion engages the portion to be engaged.
  • the base with a cylindrical shape is capable of adhering to the fuel tank, and the clip is capable of engaging the base.
  • the installation opening is formed in the protective plate for inserting the clip.
  • the portion to be engaged is formed on the base.
  • the engaging portion is formed on the one end of the clip. In a state that the clip is inserted into the installation opening, when the clip moves along the axis of the base, the engaging portion engages the portion to be engaged.
  • the umbrella portion is formed on the other end of the clip, so that the protective plate is supported between the umbrella portion and the receiving surface on the one end of the base in the state that the engaging portion engages the portion to be engaged.
  • the engaging portion of the clip engages the portion of the base to be engaged of the base, and the protective plate is supported between the umbrella portion of the clip and the receiving surface of the base. That is, when the protective plate is mounted on a side and under the fuel tank, an operation is performed in one direction, thereby making the operation easy. It is possible to mount the protective plate in a narrow space since the clip moves along the axis of the base.
  • an annular groove is provided inside an adhesion part of the base which adheres with the fuel tank, and a groove surface thereof is lowered relative to an adhesion surface of the fuel tank.
  • the annular groove is formed inside the adhesion part of the base, and the groove surface is lowered relative to the adhesion surface. Accordingly, when a weld residue generated from the base and the fuel tank when the base is welded to the fuel tank flows inside the adhesion part of the base, the groove surface blocks the weld residue. Therefore, the weld residue does not enter an inside wall of the base, so that the weld residue does not prevent the clip from inserting when the base engages the clip.
  • the engaging portion includes a pair of plate pieces capable of tilting and provided on a tube of a main body of the clip, and claws formed on tips of the plate pieces.
  • the plate pieces project from an opening formed in the umbrella portion to be capable of approaching with each other, so that the claws are disengaged from the portion to be engaged when the plate pieces approach with each other.
  • a pair of the plate pieces is provided on the tube of the main body of the clip to be capable of tilting, and the claws are formed on the tips of the plate pieces.
  • the opening is provided in the umbrella portion.
  • the base is formed of a material same as that of a surface layer of the fuel tank. Accordingly, the base is surely welded to the surface layer of the fuel tank.
  • the engaging portion of the clip engages the portion to be engaged of the base when the clip slides along the axis of the base, so that the protective plate is supported between the umbrella portion of the clip and the receiving part of the base.
  • an operational direction is one direction. Accordingly, it is easy to operate, and it is possible to install the protective plate in a narrow space.
  • the annular groove is formed inside the adhesion part of the base, and the groove surface is lowered relative to the adhesion surface. Accordingly, when a weld residue generated from the base and the fuel tank when the base is welded to the fuel tank flows inside the adhesion part of the base, the groove surface blocks the weld residue. Therefore, the weld residue does not enter an inside wall of the base, so that the weld residue does not prevent the clip from inserting when the base engages the clip.
  • the clip can be easily detached from the base for the vehicle maintenance, so the protective plate is uninstalled easily.
  • the base is formed of the same material as the surface layer of the fuel tank. Accordingly, the base is surely welded to the surface layer of the fuel tank.
  • FIG. 1 is a perspective view of a protective plate installation structure according to the present invention
  • FIG. 2 is an exploded perspective view of the protective plate installation structure according to the present invention.
  • FIG. 3 is a cross-sectional view of the protective plate installation structure in a state that a base is welded to a fuel tank;
  • FIGS. 4(A) to 4(C) are cross-sectional views of the protective plate installation structure in a state that the protective plate is attached to a base with a clip;
  • FIGS. 5(A) and 5(B) are cross-sectional views of the protective plate installation structure in a state that the clip is removed from the base;
  • FIG. 6 is an exploded perspective view of a conventional protective plate installation structure
  • FIG. 7 is a cross-sectional view of the conventional protective plate installation structure.
  • An exhaust pipe is provided under or side of the plastic fuel tank located under a vehicle, and radiates radiation heat.
  • a small rock may bounce off from a road and hit the fuel tank.
  • a protective plate with heat resistance and impact resistance is provided under or side of the fuel tank to protect the same from the radiation heat and impact.
  • a surface layer of the plastic fuel tank 10 shown in FIGS. 1 to 3 is made of polyethylene, and a cylindrical shaped polyethylene base 12 is capable of adhering on the surface of the fuel tank 10 .
  • a surface of one side of the base 12 is an adhesion part 14 to be adhered to the fuel tank 10 .
  • the surface is melt by frictional heat from spinning, and contacts the surface of the fuel tank 10 to melt each other and solidifies.
  • An annular groove 16 is formed inside the adhesion part 14 , and a groove surface 16 A of the annular groove is formed lower than the adhesion surface 14 A of the adhesion part 14 .
  • the other side surface of the base 12 is a receiving surface 20 capable of contacting the protective plate 18 for protecting the fuel tank 10 .
  • the receiving surface 20 of the base 12 has a small diameter (small diameter portion or hole 22 ), and a step 24 as a portion to be engaged is formed between the small diameter portion 22 and an inner circumference wall 12 A.
  • a surface portion 20 A is formed on an edge of the inner circumference of the receiving surface 20 (corner portion of the receiving surface 20 of the small diameter portion 22 ).
  • Indentation parts 26 are formed in the outer circumference wall 12 B of the base 12 along the perimeter direction with a prescribed interval in between. With the indentation parts 26 , a perimeter wall is prevented from sinking after molding, and stay parts 27 are formed between indentations 26 for strengthening the base 12 .
  • a clip 28 shown in FIGS. 2 and 4(A) to 4 (C) is made of nylon and provided with a cylindrical shape main body 30 capable of inserting the small diameter portion 22 , so that the clip 28 can be inserted into an installation opening 18 A formed in the protective plate 18 .
  • a pair of plate pieces 32 is provided on the main body 30 and capable of tilting relative to the main body 30 . At tips of the plate pieces 32 , claws 34 project from an outer circumference surface of the main body 30 .
  • the claws 34 When the main body 30 is penetrated through the installation opening 18 A of the protective plate 18 , the claws 34 contact the installation opening 18 A and the plate pieces 32 tilt to reduce a diameter, so that the claws 34 can be penetrated through the installation opening 18 A. After the claws 34 penetrate through the installation opening 18 A, the claws 34 and the plate pieces 32 are restored.
  • a distance between the plate pieces 32 is slightly smaller than an inner diameter of the installation opening 18 A. Accordingly, when the claws 34 penetrate through the installation opening 18 A and the plate pieces 32 restore, end portions of the plate pieces 32 are placed in the installation opening 18 A and capable of contacting an inner circumference edge of the installation opening 18 A. Outside faces of the plate pieces 32 become flat faces for preventing the clip 28 from rotating, and also preventing the protective plate 18 from displacing horizontally in a state that the plate pieces 32 contact the inner circumference edge of the installation opening 18 A.
  • the main body 30 When the main body 30 is penetrated through the installation opening 18 A, the main body 30 can be penetrated through the small diameter portion 22 .
  • the claws 34 pass through the small diameter portion 22 , the claws 34 shrink in a diameter, and the plate pieces 32 tilt. After the claws 34 pass through the small diameter portion 22 , the plate pieces 32 and the claws 34 restore.
  • top portions of the claws 34 (not shown) have a curvature radius same as the inside diameter of the inner circumference wall 12 A of the base 12 . Accordingly, the upper surfaces 34 A of the claws 34 can evenly contact the lower surface 24 A of the step 24 over a width direction of the upper surfaces 34 A of the claws 34 .
  • An umbrella portion 36 with a conical shape is provided on the other side of the main body 30 .
  • the umbrella portion 36 has an end thinner than a base, so that the end elastically deforms more.
  • the umbrella portion 36 supports the protective plate 18 with the receiving surface 20 , and the end portion of the umbrella 36 presses the protective plate 18 against the receiving surface 20 , thereby strongly holding the protective plate 18 .
  • An opening 38 is formed at a middle of the umbrella 36 , and the end portions of the plate pieces 32 are exposed through the opening 38 .
  • the opening 38 is formed as an elongated opening longer than the interval of the plate pieces 32 . Accordingly, it is possible to insert a tool such as a forceps 44 outside the plate pieces 32 . The forceps 44 moves the ends of the plate pieces 32 close together through the opening 38 , thereby tilting the plate pieces 32 .
  • the small diameter portion 22 is provided on the receiving surface 20 of the base 12 , and the step 24 (portion to be engaged) is formed between the inner circumference wall 12 A and the small diameter portion 22 , so that the claws 34 of the clip 28 engage the step 24 . Accordingly, the claws 34 can engage any part of the step 24 in any perimeter direction, thereby improving workability.
  • the tips of the claws 34 have a curvature radius same as an inner diameter of the inner circumference wall 12 A of the base 12 , so that the upper surfaces 34 A of the claws 34 evenly contact the lower surface 24 A of the step 24 across a width direction of the upper surfaces 34 A of the claws 34 , thereby obtaining strong engagement between the clip 28 and the base 12 .
  • the annular groove 16 is formed inside the adhesion part 14 of the base 12 , and the groove surface 16 A is lower than the adhesion surface 14 A.
  • a weld residue 42 is formed and flows inside the adhesion part 14 of the base 12 .
  • the groove surface 16 A blocks the weld residue 42 not to enter the inside wall 12 A of the base 12 , and not to interrupt the clip 28 from inserting.
  • the base 12 is made of polyethylene, i.e., a same material as a surface of the fuel tank 10 . Accordingly, when the base 12 adheres with the fuel tank 10 , the surface of the base 12 and the fuel tank 10 melt in a same way, so that the base 12 can be adhered surely.
  • the clip 28 is placed outside the protective plate 18 , i.e., a side of an exhaust pipe (not shown), and is made of nylon with high heat resistance. Nylon has lower impact resistance as compared with polyethylene, i.e., the material of the base 12 . Accordingly, when the protective plate 18 receives an excessive amount of impact, the clip 28 is broken before the base 12 . Accordingly, when the protective plate 18 receives an impact larger than a prescribed amount, the clip 28 absorbs the impact and is broken, thereby preventing the impact from transmitting to the base 12 .
  • the main body 30 of the clip 28 located inside the installation opening 18 A of the protective plate 18 also absorbs the impact, so that a connected portion between the umbrella 36 and the main body 20 is broken.
  • the clip 28 is broken, thereby preventing the impact from transmitting to the fuel tank 10 through the base 12 .
  • the opening 38 is formed at the middle of the umbrella portion 36 , and the end portions of the plate pieces 32 are exposed through the opening 38 , so that the plate pieces 32 get close each other through the opening 38 . Accordingly, it is possible to tilt the plate pieces 32 and remove the claws 34 from the step 24 through the opening 38 , thereby removing the clip 28 from the base 12 . Therefore, the protective plate 18 can be removed easily for the vehicle maintenance.
  • the base 12 and the surface layer of the fuel tank 10 are made of polyethylene.
  • the material is not limited thereto as far as the base 12 is securely adhered to the fuel tank 10 .
  • the base 12 is made of polyethylene and the clip 28 is made of nylon.
  • the base 12 and the clip 28 may be made of a same material as far as the base 12 has mechanical strength stronger than that of the clip 28 .

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Clamps And Clips (AREA)
  • Insertion Pins And Rivets (AREA)
US11/129,347 2004-06-03 2005-05-16 Protective plate installation structure Active US7045708B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2004-165755 2004-06-03
JP2004165755A JP4681257B2 (ja) 2004-06-03 2004-06-03 保護板取付構造

Publications (2)

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US20050269119A1 US20050269119A1 (en) 2005-12-08
US7045708B2 true US7045708B2 (en) 2006-05-16

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JP (1) JP4681257B2 (ja)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7652210B2 (en) 2007-07-02 2010-01-26 Socket-Lockits, Inc. Protective electrical outlet cover having integrated positive locking mechanism
US20100120276A1 (en) * 2007-07-02 2010-05-13 Socket-Lockits, Inc. Self Retained Electrical Device Having Positive Locking Mechanism
US20110127761A1 (en) * 2008-08-08 2011-06-02 Yachiyo Industry Co., Ltd. Protective plate mounting structure for a fuel tank
US20120224914A1 (en) * 2011-03-01 2012-09-06 Yachiyo Industry Co., Ltd. Mounting structure of buffer member for fuel tank
US8616581B2 (en) * 2011-04-04 2013-12-31 Honda Motor Co., Ltd. Mounting arrangement for protector mounted to fuel tank
US20150240907A1 (en) * 2012-12-18 2015-08-27 Yachiyo Industry Co., Ltd. Fuel tank shock-absorbing member
US20190270628A1 (en) * 2018-03-05 2019-09-05 Jungheinrich Aktiengesellschaft Industrial truck having a hydraulic fluid tank
US11221100B1 (en) * 2020-04-07 2022-01-11 Gary Carmen Protective cover for oxygen lines

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5181889B2 (ja) * 2008-07-11 2013-04-10 トヨタ自動車株式会社 樹脂容器構造
US20120213580A1 (en) * 2009-10-29 2012-08-23 Yachiyo Industry Co., Ltd. Component mounting structure and push nut
JP5030004B2 (ja) * 2009-11-25 2012-09-19 Ｎｅｃアクセステクニカ株式会社 座金及び座金付ネジ、これらを用いた固定構造及び固定方法並びに固定解除方法
JP6436282B2 (ja) * 2013-04-23 2018-12-12 ファストマウント リミテッドＦａｓｔｍｏｕｎｔ Ｌｉｍｉｔｅｄ コネクタ組立体およびコネクタ組立体用の部品のキット
CN105848858B (zh) * 2013-12-31 2018-02-23 全耐塑料高级创新研究公司 用于将元件固定在销上的方法
KR102540179B1 (ko) * 2021-02-17 2023-06-07 주식회사 니프코코리아 자동차의 연료탱크용 브라켓

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6316244A (ja) 1986-07-09 1988-01-23 Japan Spectroscopic Co 液クロ用等の漏れセンサ内蔵型検出器
US4895268A (en) * 1988-08-17 1990-01-23 Ford Motor Company Method of making a hollow plastic article
JP2606887B2 (ja) 1988-06-27 1997-05-07 カルソニック株式会社 自動車用空気調和装置
JP2003291669A (ja) 2002-04-08 2003-10-15 Piolax Inc 燃料タンクへの遮熱板取付け構造

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5889604U (ja) * 1981-12-12 1983-06-17 ソニー株式会社 フアスナ−
JPS6329994U (ja) * 1986-08-08 1988-02-27
JPS62174132A (ja) * 1986-10-31 1987-07-30 Ube Ind Ltd 中空成形品の製造法
JPH064082Y2 (ja) * 1988-12-10 1994-02-02 日産自動車株式会社 ハーネスの取付構造
JPH03104514U (ja) * 1990-02-15 1991-10-30
JPH1113720A (ja) * 1997-06-27 1999-01-22 Fuji Heavy Ind Ltd クランプ

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6316244A (ja) 1986-07-09 1988-01-23 Japan Spectroscopic Co 液クロ用等の漏れセンサ内蔵型検出器
JP2606887B2 (ja) 1988-06-27 1997-05-07 カルソニック株式会社 自動車用空気調和装置
US4895268A (en) * 1988-08-17 1990-01-23 Ford Motor Company Method of making a hollow plastic article
JP2003291669A (ja) 2002-04-08 2003-10-15 Piolax Inc 燃料タンクへの遮熱板取付け構造

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8093497B2 (en) 2007-07-02 2012-01-10 Socket-Lockits, Inc. Self retained electrical device having positive locking mechanism
US20100120276A1 (en) * 2007-07-02 2010-05-13 Socket-Lockits, Inc. Self Retained Electrical Device Having Positive Locking Mechanism
US7652210B2 (en) 2007-07-02 2010-01-26 Socket-Lockits, Inc. Protective electrical outlet cover having integrated positive locking mechanism
US8973947B2 (en) 2008-08-08 2015-03-10 Yachiyo Industry Co., Ltd. Protective plate mounting structure for a fuel tank
US20110127761A1 (en) * 2008-08-08 2011-06-02 Yachiyo Industry Co., Ltd. Protective plate mounting structure for a fuel tank
US20120224914A1 (en) * 2011-03-01 2012-09-06 Yachiyo Industry Co., Ltd. Mounting structure of buffer member for fuel tank
US9156347B2 (en) * 2011-03-01 2015-10-13 Yachiyo Industry Co., Ltd. Mounting structure of buffer member for fuel tank
US8616581B2 (en) * 2011-04-04 2013-12-31 Honda Motor Co., Ltd. Mounting arrangement for protector mounted to fuel tank
US20150240907A1 (en) * 2012-12-18 2015-08-27 Yachiyo Industry Co., Ltd. Fuel tank shock-absorbing member
US9494211B2 (en) * 2012-12-18 2016-11-15 Yachiyo Industry Co., Ltd. Fuel tank shock-absorbing member
US20190270628A1 (en) * 2018-03-05 2019-09-05 Jungheinrich Aktiengesellschaft Industrial truck having a hydraulic fluid tank
US11021354B2 (en) * 2018-03-05 2021-06-01 Jungheinrich Aktiengesellschaft Industrial truck having a hydraulic fluid tank
US11221100B1 (en) * 2020-04-07 2022-01-11 Gary Carmen Protective cover for oxygen lines

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US20050269119A1 (en) 2005-12-08
JP4681257B2 (ja) 2011-05-11
JP2005343324A (ja) 2005-12-15

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