US6558980B2 - Plastic molded type semiconductor device and fabrication process thereof - Google Patents
Plastic molded type semiconductor device and fabrication process thereof Download PDFInfo
- Publication number
- US6558980B2 US6558980B2 US09/832,008 US83200801A US6558980B2 US 6558980 B2 US6558980 B2 US 6558980B2 US 83200801 A US83200801 A US 83200801A US 6558980 B2 US6558980 B2 US 6558980B2
- Authority
- US
- United States
- Prior art keywords
- semiconductor chip
- die pad
- leads
- semiconductor device
- mold
- Prior art date
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- Expired - Lifetime
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 215
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000004033 plastic Substances 0.000 title abstract description 91
- 238000000034 method Methods 0.000 title abstract description 29
- 230000008569 process Effects 0.000 title abstract description 16
- 239000011347 resin Substances 0.000 claims abstract description 68
- 229920005989 resin Polymers 0.000 claims abstract description 68
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 238000009751 slip forming Methods 0.000 claims 3
- 241000272168 Laridae Species 0.000 claims 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims 1
- 238000001721 transfer moulding Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000010949 copper Substances 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
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- 238000009834 vaporization Methods 0.000 description 2
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- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- 230000006866 deterioration Effects 0.000 description 1
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- 239000000945 filler Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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Definitions
- the present invention relates to a plastic molded type semiconductor device; and, in particular, the invention relates to a plastic molded type semiconductor device fabricated by the transfer mold method and to a technique effective when applied to a process for the fabrication of the device.
- a plastic molded type semiconductor device is fabricated by mounting a semiconductor chip on a chip mounting surface of a die pad (which is also called a tab) supported on the frame body of a lead frame through a supporting lead; electrically connecting an external terminal, which is disposed on the principal surface of the semiconductor chip, with an inner portion of the lead supported on the frame body of the lead frame through a bonding wire; sealing the semiconductor chip, die pad, supporting lead, inner portion of the lead, bonding wire and the like with a plastic mold; cutting the supporting lead and the outer portion of the lead from the frame body of the lead frame; and then forming the outer portion of the lead into a predetermined shape.
- the plastic mold for the above-described plastic molded type semiconductor device is fabricated in accordance with a transfer mold method suited for mass production. Described specifically, a lead frame subjected to the preceding steps (die bonding step and wire bonding step) is disposed between the top portion and the bottom portion of a mold and, at the same time, within the cavity of the mold, a semiconductor chip, die pad, supporting leads and inner portions of the leads and bonding wires are arranged. Then, a resin is poured under pressure into the cavity from a pot of the mold through its runner and gate, whereby a plastic mold can be prepared.
- the die pad together with the semiconductor chip, is sealed with the plastic mold so that water contained in the plastic mold tends to be collected on the reverse surface of the die pad.
- Water collected on the reverse surface of the die pad vaporizes and expands in response to the heat generated during a temperature cycle test, which is an environmental test effected after the completion of the product, or the heat generated upon packaging, and becomes a cause for the generation of cracks (package cracks) in the plastic mold.
- Japanese Patent Laid-Open No. SHO 63-204753 discloses a technique for making the area of a die pad smaller than that of a semiconductor chip, by which technique, the phenomenon causing water contained in the resin of a plastic mold to be collected on the reverse surface of the die pad can be suppressed. Thus, cracks (package cracks) in the plastic mold caused by vaporization and expansion of the water contained on the reverse surface of the die pad can be prevented.
- FIG. 17 (a schematic cross-sectional view)
- a filling region 11 B on the reverse surface side of the semiconductor chip 2 becomes wider in proportion, which makes the fluidity of a resin flowing in the filling region 11 B on the reverse surface side of the semiconductor chip 2 to be higher than that flowing in the filling region 11 A on the principal surface side of the semiconductor chip 2 .
- the filling of the resin into the filling region 11 B on the reverse surface side of the semiconductor chip 2 is completed earlier than that flowing into the filling region 11 A on the principal surface side of the semiconductor chip 2 .
- a resin 1 A flowing in the filling region 11 B on the reverse surface side of the semiconductor chip 2 lifts the semiconductor chip 2 upwardly and causes an inconvenient shifting of the semiconductor chip 2 , bonding wire and the like from the plastic mold, leading to a marked reduction in the yield of the plastic molded type semiconductor device.
- supporting leads are arranged in the outside region at the corner of a semiconductor chip, while a plurality of leads and a plurality of bonding wires are arranged in the outside region on each side of the semiconductor chip.
- the outside region at the corner of the semiconductor chip is coarser than the outside region on each side of the semiconductor chip so that the fluidity of the resin is higher in the outside region at the corner of the semiconductor chip than it is in the outside region on each side of the semiconductor chip.
- the bonding wire tends to move owing to the resin flowing into the outside region on each side of the semiconductor chip from the outside region at the corner, and a short circuit occurs between two adjacent bonding wires, which brings about a marked deterioration in the yield of the plastic molded type semiconductor device.
- the short circuit between these bonding wires is particularly marked between a bonding wire connected to a first-stage lead most closely adjacent to the outside region at the corner of the semiconductor chip and a bonding wire connected to a second-stage lead adjacent to the first lead.
- An object of the present invention is to provide a technique which can increase the yield of a plastic molded type semiconductor device.
- Another object of the present invention is to provide a technique which can heighten the yield in the fabrication process of a plastic molded type semiconductor device.
- a process for the fabrication of a plastic mold semiconductor device in which a die pad is formed to have a smaller area than a semiconductor chip mounted on a principal surface of the die pad and the semiconductor chip and die pad are sealed with a plastic mold which comprises a step of mounting the semiconductor chip on the principal surface of the die pad supported onto a frame body of a lead frame through supporting leads; a step of arranging said lead frame between the top portion and the bottom portion of a mold and arranging, in a cavity of the mold, the semiconductor chip and die pad so that a clearance from the reverse surface side of the die pad to the inside wall surface of the cavity opposite to the reverse surface side of the die pad becomes narrower, by the thickness of the die pad, than a clearance from the principal surface of the semiconductor chip to the inside wall surface of the cavity opposite to the principal surface of the semiconductor chip; and a step of pouring a resin from a gate of said mold positioned on one side of said semiconductor chip. It further comprises using as the gate of the mold, a center gate extending above and below the lead frame and pour
- a plastic molded type semiconductor device in which a plurality of external terminals are arranged on and along at least one side of the principal surface of a semiconductor chip, a plurality of leads are arranged outside and along one side of said semiconductor chip, each of the plurality of external terminals is electrically connected with one end portion of each of said plurality of leads through a bonding wire, and the semiconductor chip, leads and bonding wires are sealed with a resin.
- this plastic molded type semiconductor device at least the distance between an end portion of a first-stage lead most closely adjacent to a corner of said semiconductor chip and a second-stage lead adjacent to the first-stage lead is formed to be wider than the distance of the other two leads at one end portion.
- the filling region on the principal surface side of the semiconductor chip has substantially the same volume as that of the filling region on the reverse surface side, each region being disposed within the cavity, whereby the fluidity of the resin flowing through the filling region on the principal surface side of the semiconductor chip can be made almost equal to that of the resin flowing through the filling region on the reverse surface side. Furthermore, the adoption of the center gate makes it possible to supply resin to the filling region on the principal surface side of the semiconductor chip and the filling region on its reverse surface side simultaneously.
- the filling of resin into the filling region on the principal surface side of the semiconductor chip and the filling of resin into the filling region on the reverse surface side can be completed almost at the same time, which makes it possible to prevent the semiconductor chip from being lifted upwardly by the resin supplied to the filling region on the reverse surface side of the semiconductor chip.
- an inconvenient shifting of the semiconductor chip, bonding wires and the like in the plastic mold can be prevented and the yield of the plastic molded type semiconductor device can be heightened.
- FIG. 1 is a plan view a plastic molded type semiconductor device according to a first embodiment of the present invention from which the upper portion of a plastic mold has been removed.
- FIG. 2 is a cross-sectional view taken along line A—A of FIG. 1 .
- FIG. 3 is a cross-sectional view taken along line B—B of FIG. 1 .
- FIG. 4 is a plan view of a lead frame used for the fabrication of the above-described plastic molded type semiconductor device.
- FIG. 5 is a fragmentary cross-sectional view for illustrating the process for the fabrication of the above-described plastic molded type semiconductor device.
- FIG. 6 is another fragmentary cross-sectional view for illustrating the process for the fabrication of the above-described plastic molded type semiconductor device.
- FIG. 7 is a schematic cross-sectional view for illustrating the flow of a resin.
- FIG. 8 is another schematic cross-sectional view for illustrating the flow of a resin.
- FIG. 9 is a plan view of another lead frame to be used for the fabrication of the above-described plastic molded type semiconductor device.
- FIG. 10 is a plan view of a further lead frame to be used for the fabrication of the above-described plastic molded type semiconductor device.
- FIG. 11 is a plan view of a plastic molded type semiconductor device according to a second embodiment of the present invention from which the upper portion of a plastic mold has been removed.
- FIG. 12 is a fragmentary enlarged cross-sectional view of FIG. 11 .
- FIG. 13 is a plan view of a lead frame to be used for the fabrication of the above-described plastic molded type semiconductor device.
- FIG. 14 is a fragmentary plan view illustrating a modification of the above-described plastic molded type semiconductor device.
- FIG. 15 is a plan view of a semiconductor chip illustrating a modification of the above-described plastic molded type semiconductor device.
- FIG. 16 is a schematic cross-sectional view for illustrating conventional problems.
- FIG. 17 is another schematic cross-sectional view illustrating conventional problems.
- FIG. 18 is a further schematic cross-sectional view illustrating conventional problems.
- a semiconductor chip 2 is mounted on a chip mounting surface (principal surface) of a die pad 3 A as illustrated in FIGS. 1 and 2.
- the semiconductor chip 2 has a planar shape, for example, a square plane having an outside dimension of 9 [mm] ⁇ 9 [mm]. It is, for example, formed mainly of a semiconductor substrate made of single crystal silicon and an interconnection layer formed on the principal surface of the substrate.
- a logic circuit system for example, a logic circuit system, or a mixed circuit system having a logic circuit system and a memory circuit system in combination, is mounted.
- a plurality of external terminals (bonding pads) 2 A are arranged along each side of the principal surface.
- Each of these external terminals 2 A is formed on the top interconnection layer among the interconnection layers of the semiconductor chip 2 , and is formed of an aluminum (A 1 ) film or aluminum alloy film.
- a plurality of leads 3 C are arranged along each side.
- Each of the respective inner portions 3 C 1 of these plurality of leads 3 C is electrically connected, through a bonding wire 5 , with each of the plurality of external terminals 2 A arranged on the principal surface of the semiconductor chip 2 .
- a gold (Au) wire is used by way of example.
- a wire having a metal wire such as an aluminum (Al) wire or copper (Cu) wire covered with an insulating resin, may be used.
- the connection of the bonding wire 5 is effected by the bonding method using thermo-compression bonding and ultrasonic vibration in combination.
- each of these four supporting leads 3 B serves to support the die pad 3 A onto a frame body of the lead frame under the condition of the lead frame.
- the four supporting leads 3 B support the die pad 3 A at four points thereof so as to form a character X with the die pad 3 A as an intersection.
- the width of the supporting lead 3 B is set, for example, to 0.4 [mm].
- the semiconductor chip 2 , die pad 3 A, supporting leads 3 B, inner portions 3 C 1 of leads 3 C and bonding wires 5 and the like are sealed with a plastic mold 1 formed by the transfer mold method.
- the plastic mold 1 is formed, for example, of a biphenyl resin to which a phenol hardener, silicone rubber, filler and the like is added in order to lower the stress.
- the transfer mold method is a method of forming a plastic mold by using a mold equipped with a pot, a runner, a gate, a cavity and the like and pouring a resin into the cavity from the pot through the runner and gate under pressure.
- the planar shape of the plastic mold 1 is, for example, a square shape having an outside dimension of 14 [mm] ⁇ 14 [mm]. Outside of the plastic mold 1 on each side thereof, outer portions 3 C 2 of a plurality of leads 3 C are arranged. The outer portions 3 C 2 of the plurality of leads 3 C are arranged along each side of the plastic mold 1 , for example, in the form of a gull-wing.
- the plastic mold semiconductor device according to this embodiment is fabricated to have a QFP (Quad Flat Package) structure.
- the planar shape of the die pad 3 A is, for example, in a circular form having an outside dimension of 2 to 4 [mm] ⁇ .
- the die pad 3 A according to this embodiment is formed to have a smaller area than that of the semiconductor chip 2 .
- the phenomenon in which the water, which is contained in the resin of the plastic mold 1 , is collected on the reverse surface side of the die pad 3 A can be suppressed, leading to the prevention of cracks in the plastic mold 1 caused by vaporization and expansion of the water.
- the contact of the die pad 3 A with the bonding wire 5 can be prevented, because the die pad 3 A does not extend outside of the outer periphery of the semiconductor chip 2 .
- the die pad 3 A does not extend outside of the outer periphery of the semiconductor chip 2 . Accordingly, even if the middle portion of the bonding wire 5 hangs down, the die pad 3 A is not brought into contact with the bonding wire 5 so that a semiconductor chip 2 having a different outside dimension can be accommodated.
- the central region of the reverse surface opposite to the principal surface of the semiconductor chip 2 is adhered and fixed to the chip mounting surface of the die pad 3 A through an adhesive 4 .
- the adhesive 4 is composed of, for example, an epoxy-based silver (Ag) paste material.
- the adhesive 4 is applied, in the bonding step of the semiconductor chip 2 , to the chip mounting surface of the die pad 3 A by a multi-point coating method.
- the supporting lead 3 B is, as illustrated in FIG. 3, formed of a lead portion 3 B 1 and a lead portion 3 B 2 .
- the lead portion 3 B 1 is disposed at the same position, in the thickness direction (vertical direction) of the mold, as that of the inner portion 3 C 1 of the lead 3 C illustrated in FIG. 2, while the lead portion 3 B 2 is disposed at the same position, in the thickness direction (vertical direction) of the mold, as that of the die pad 3 A.
- the chip mounting surface of the die pad 3 A is lowered in the thickness direction of the mold from the upper surface (bonding surface) of the inner portion 3 C 1 of the lead 3 C.
- the thickness L 1 of the resin on the principal surface of the semiconductor chip 2 is greater, by an amount corresponding to the thickness of the die pad 3 A, than the thickness L 2 of the resin on the reverse surface of the die pad 3 A.
- the semiconductor chip 2 is disposed nearly at the center of the plastic mold 1 in the thickness direction of the plastic mold 1 .
- the plastic molded type semiconductor device having the above-described constitution is fabricated by a process using a lead frame 3 as illustrated in FIG. 4 .
- the lead frame 3 has a die pad 3 A, four supporting leads 3 B, a plurality of leads 3 C and the like, each arranged within a region defined by the frame body 3 E.
- the die pad 3 A is coupled to the frame body 3 E through the four supporting leads 3 B.
- the plurality of the leads 3 C are connected with the frame body 3 E, and, at the same time, are connected through a tie bar (dam bar) 3 D to each other.
- the lead 3 C is formed of an inner portion 3 C 1 to be sealed with the plastic mold 1 and an outer portion 3 C 2 formed into a predetermined shape.
- the supporting lead 3 B is formed of the lead portion 3 B 1 and the lead portion 3 B 2 .
- the lead portion 3 B 1 is disposed at the same position in the thickness direction (vertical direction) of the mold as that of the inner portion 3 C 1 of the lead 3 C, while the lead portion 3 B 2 is disposed at the same position in the thickness direction (vertical direction) of the mold as that of the die pad 3 A.
- the lead frame 3 is composed of, for example, an iron (Fe)-nickel (Ni) based alloy, copper (Cu) or copper based alloy. This lead frame is formed by etching or pressing a plate material into a predetermined pattern, followed by pressing the supporting lead 3 B.
- a penetration hole 3 F is formed for the injection of the resin.
- This penetration hole 3 F serves to divide the flow of the resin, which has been supplied from the pot of the mold through the runner, into two streams, that is, streams which flow above and below the lead frame 3 during the fabrication of the plastic mold 1 .
- a lead frame 3 as illustrated in FIG. 4 is prepared.
- an adhesive 4 is applied by a multi-point coating method onto a chip mounting surface (principal surface) of a die pad 3 A supported onto a frame body 3 E of the lead frame 3 through supporting leads 3 B.
- a semiconductor chip 2 is mounted through the adhesive 4 .
- the semiconductor chip 2 is adhered and thereby fixed onto the chip mounting surface of the die pad 3 A through the adhesive 4 .
- External terminals 2 A of the semiconductor chip 2 are electrically connected with inner portions 3 C 1 of the lead 3 C supported on the frame body of the lead frame 3 through bonding wires 5 .
- the lead frame 3 is disposed between a top portion 10 A and a bottom portion 10 B of a mold 10 and at the same time, within a cavity 11 of the mold 10 , the semiconductor chip 2 and the die pad 3 A are disposed in such a way that the clearance L 2 from the reverse surface side of the die pad 3 A to the inside wall surface of the cavity 11 opposite to the reverse surface side becomes narrower, by a length corresponding to the thickness of the die pad 3 A, than the clearance L 1 from the principal surface of the semiconductor chip 2 to the inside wall surface of the cavity 11 opposite to the principal surface.
- a filling region 11 A on the principal surface side of the semiconductor chip 2 has almost the same volume as a filling region 11 B on the reverse surface side, whereby the fluidity of the resin flowing in the filling region 11 A on the principal surface side of the semiconductor chip 2 can be made almost equal to that of the resin flowing through the filling region 11 B on the reverse surface side.
- the mold 10 is equipped with, in addition to the cavity 11 , a pot, a runner and a center gate 12 .
- the center gate 12 communicates with the areas above and below the lead frame 3 so that a resin can be supplied simultaneously to the filling region 11 A on the principal surface side of the semiconductor chip 2 disposed within the cavity 11 and the filling region 11 B on the reverse surface side of the semiconductor chip.
- the center gate 12 is disposed in the vicinity of the region where the supporting leads 3 B are connected with the frame body 3 E of the lead frame 3 .
- a plastic mold 1 is formed by pouring a resin, under pressure, into the cavity 11 through the center gate 12 , which communicates with the areas above and below the lead frame 3 .
- the resin is supplied to the center gate 12 from the pot of the mold 10 through the runner.
- FIGS. 7 and 8 illustrate the flow of the resin in this step.
- the resin 1 A injected from the center gate 12 is fed almost simultaneously to the filling region 11 A on the principal surface side of the semiconductor chip 2 and the filling region 11 B on its reverse surface side.
- the filling of the filling region 11 A and the filling of the filling region 11 B with resin 1 A are completed almost at the same time, as illustrated in FIG. 8 .
- the semiconductor chip 2 is not lifted upwardly by the resin 1 A flowing under pressure in the filling region 11 A on the reverse surface side of the semiconductor chip 2 .
- the plastic molded type semiconductor device as illustrated in FIGS. 1, 2 and 3 , is substantially completed by cutting the supporting leads 3 B and outer portions 3 C 2 of the leads 3 C from the frame body 3 E of the lead frame 3 and then forming the outer portions 3 C 2 of the leads 3 C into a gull-wing shape.
- a process is employed for the fabrication of the plastic molded type semiconductor device in which the die pad 3 A is formed to be smaller in area than the semiconductor chip 2 to be mounted on the principal surface thereof, and the semiconductor chip 2 and die pad 3 A are sealed in a plastic mold 1 .
- the resin pouring step comprises a step of pouring the resin into the cavity 11 through the center gate 12 , which communicates with the areas above and below the lead frame 3 , thereby forming the plastic mold 1 .
- the filling region 11 A on the principal surface side of the semiconductor chip 2 disposed in the cavity 11 is made substantially equal in volume to that of the filling region 11 B on the reverse surface side, whereby the fluidity of the resin flowing through the filling region 11 A on the principal surface side of the semiconductor chip 2 can be made almost equal to that of the resin flowing through the filling region 11 B on its reverse surface side.
- the adoption of the center gate 12 makes it possible to supply the resin to the filling region 11 A on the principal surface side and the filling region 11 B on the reverse surface side simultaneously.
- the filling of the region 11 A on the principal surface side of the semiconductor chip 2 and the filling of the region 11 B on the reverse surface side 2 can be completed almost at the same time, which prevents the semiconductor chip 2 from being lifted upwardly by the resin flowing in the filling region on the reverse surface side of the semiconductor chip 2 .
- inconvenient shifting of the semiconductor chip 2 , bonding wires 5 and the like from the plastic mold 1 can be prevented and the yield of the plastic molded type semiconductor device can be heightened.
- the fluidity of the resin flowing in the filling region 11 A on the principal surface side of the semiconductor chip 2 can be made substantially equal to that of the resin flowing in the filling region 11 B on the reverse surface side.
- the plastic molded type semiconductor device may be prepared, as illustrated in FIG. 9, by a fabrication process using a lead frame 3 having a die pad 3 A formed to have a square plane. Similar advantages can be obtained by this process employing such a lead frame 3 .
- the plastic molded type semiconductor device may also be prepared, as illustrated in FIG. 10, by a fabrication process using a lead frame 3 having a die pad 3 A formed to have a X-shaped plane. Similar advantages can be obtained by this process employing such a lead frame 3 .
- a plastic molded type semiconductor device has, as illustrated in FIGS. 11 and 12, a semiconductor chip 2 mounted on a chip mounting surface (principal surface) of a die pad 3 A.
- the semiconductor chip 2 has a planar shape, for example, a square shape having an outside dimension of 9 [mm] ⁇ 9 [mm].
- a plurality of external terminals (bonding pads) 2 A are arranged along each side of the principal surface.
- a plurality of leads 3 C are arranged.
- a plurality of external terminals 2 A disposed on the principal surface of the semiconductor chip 2 are electrically connected through bonding wires.
- four supporting leads 3 B are coupled to the die pad 3 A. These four supporting leads 3 B serve to support the die pad 3 A on the frame body of the lead frame under the condition of the lead frame. These four supporting leads 3 B are disposed in the outside regions at the four corners of the semiconductor chip 2 , respectively.
- the semiconductor chip 2 , die pad 3 A, supporting leads 3 B, inner portions 3 C 1 of the leads 3 C, bonding wires 5 and the like are sealed by a plastic mold 1 formed by the transfer mold method.
- the planar shape of the plastic mold 1 is, for example, a square shape having an outside dimension of 14 [mm] ⁇ 14 [mm].
- outer portions 3 C 2 of a plurality of leads 3 C are arranged outside on each side of the plastic mold 1 .
- the outer portions 3 C 2 of the plurality of leads 3 C are arranged along each side of the plastic mold 1 , for example, in the form of a gull-wing.
- the plastic mold semiconductor device according to this embodiment is thus fabricated to have a QFP (Quad Flat Package) structure.
- the planar shape of the die pad 3 A is, for example, in a circular form having an outside dimension of 2 to 4 [mm] ⁇ . In other words, the die pad 3 A is formed to have a smaller area than that of the semiconductor chip 2 .
- Each of the supporting leads 3 B is, similar to the above first embodiment, formed of a lead portion ( 3 B 1 ) and another lead portion ( 3 B 2 ).
- a distance P from one end portion of a first-stage lead 3 CA adjacent to the outside region at the corner of the semiconductor chip 2 to a second-stage lead 3 CB adjacent to the first-stage lead 3 CA is formed to be wider than the distance between any other two leads 3 C.
- the distance P from one end portion of the first-stage lead 3 CA adjacent to the outside region at the corner of the semiconductor chip 2 to the second-stage lead 3 CB adjacent to the first-stage lead 3 CA wider than the distance between any other two leads 3 C it is possible to widen the clearance between a bonding wire 5 connected to one end portion of the first-stage lead 3 CA most closely adjacent to the outside region at the corner of the semiconductor chip 2 and another bonding wire 5 connected to one end portion of the second-stage lead 3 CB adjacent to the first-stage lead 3 CA.
- the plastic molded type semiconductor device as constructed above can be fabricated by a process using a lead frame 3 as illustrated in FIG. 13 .
- the lead frame 3 has a die pad 3 A, four supporting leads 3 B and a plurality of leads 3 C arranged within a region defined by the frame body 3 E.
- the die pad 3 A is coupled to the frame body 3 E through the four supporting leads 3 B.
- the plurality of leads 3 C are connected with the frame body 3 E and, at the same time, are connected through a tie bar (dam bar) 3 D to each other.
- the frame body 3 E has the shape of a square.
- Each of the plurality of leads 3 C is arranged along a respective side of the frame body 3 E and the four supporting leads 3 B are arranged along the diagonal lines of the frame body 3 E.
- the distance between one end portion of the first-stage lead 3 CA most closely adjacent to the supporting lead 3 B and one end portion of the second-stage lead 3 CB adjacent to the first-stage lead 3 CA is formed to be wider than the distance between any other two leads 3 C at one end portion.
- a lead frame 3 as illustrated in FIG. 13 is prepared.
- a semiconductor chip 2 is mounted through an adhesive onto a chip mounting surface (principal surface) of a die pad 3 A supported to a frame body 3 E of the lead frame 3 through supporting leads 3 B.
- External terminals 2 A of the semiconductor chip 2 are electrically connected with one end (one end of inner portions 3 C 1 ) of the leads 3 C supported on the frame body of the lead frame 3 through bonding wires 5 .
- the lead frame 3 is disposed between a top portion 10 A and a bottom portion 10 B of a mold, and, at the same time, within a cavity of the mold, the semiconductor chip 2 , the die pad 3 A, supporting leads 3 B, inner portions 3 C 1 of leads 3 C, bonding wires and the like are disposed.
- a plastic mold 1 is formed by injecting a resin from a pot of the mold 1 through the runner and the gate.
- a supporting lead 3 B is disposed in the outside region at a corner of the semiconductor chip 2 and a plurality of leads 3 C and a plurality of bonding wires 5 are disposed in the outside region on each side of the semiconductor chip 2 .
- the outside region at one corner of the semiconductor chip 2 is coarser than the outside region on one side of the semiconductor chip 2 so that the fluidity of the resin is higher in the outside region at one corner of the semiconductor chip 2 than it is in the outside region on one side of the semiconductor chip 2 .
- the bonding wire 5 tends to move owing to the resin flowing into the outside region on one side of the semiconductor chip 2 from the outside region at one corner. Since the clearance between the bonding wire 5 connected to one end portion of the first-stage lead 3 CA most closely adjacent to the outside region of the corner of the semiconductor chip 2 and another bonding wire 5 connected to one end portion of the second-stage lead 3 CB adjacent to the first-stage lead 3 CA is formed to be wide, even if the boding wire moves owing to the resin flowing into the outside region on one side of the semiconductor chip 2 from the outside region at its corner, a short circuit between these bonding wires 5 can be suppressed.
- the plastic molded type semiconductor device as illustrated in FIG. 11 is substantially completed by cutting the supporting leads 3 B and outer portions 3 C 2 of the leads 3 C from the frame body 3 E of the lead frame 3 and then forming the outer portions 3 C 2 of the leads 3 C into a gull-wing shape.
- a plastic molded type semiconductor device is produced in which a plurality of external terminals 2 A are arranged on and along at least one side of the principal surface of the semiconductor chip 2 ; a plurality of leads 3 C are arranged outside of and along one side of the semiconductor chip 2 ; one end portion of each of the plurality of the leads 3 C is electrically connected through a bonding wire 5 with each of the plurality of external terminals 2 A; and the semiconductor chip, leads, bonding wires and the like are sealed by a plastic mold 1 .
- the distance P between one end portion of the first-stage lead 3 CA most closely adjacent to the outside region of the corner of the semiconductor chip 2 and one end portion of the second-stage lead 3 CB adjacent to the first-stage lead 3 CA is formed to be wider than the distance between any other two leads 3 C at one end portion.
- the above-described construction makes it possible to widen the distance between a bonding wire 5 connected to one end portion of the first-stage lead 3 CA most closely adjacent to the outside region at the corner of the semiconductor chip 2 and another bonding wire 5 connected to one end portion of the second-stage lead 3 CB adjacent to the first-stage lead 3 CA. Therefore, in the fabrication of the plastic mold, even if movement of a bonding wire occurs owing to the resin flowing from the outside region at the corner of the semiconductor chip 2 to the outside region on one side, occurrence of a short circuit between bonding wires 5 can be prevented. As a result, the yield of the plastic molded type semiconductor device can be heightened.
- the fluidity of the resin flowing from the outside region at the corner of the semiconductor chip 2 into the outside region on one side of the semiconductor chip gradually becomes lower toward the center of the outside region on one side of the semiconductor chip 2 .
- FIG. 15 with regard to a plurality of external terminals 2 A arranged on and along one side of the principal surface of the semiconductor chip 2 , it is possible to widen each of the distances between two adjacent external terminals 2 A stepwise from the center on one side of the semiconductor chip 2 toward the corner thereof.
- the possibility of a short circuit between any two adjacent bonding wires 5 can be suppressed without a marked increase in the outer dimension of the semiconductor chip, because the distance between bonding wires 5 can be widened gradually, according to the fluidity of the resin, from the center of one side of the semiconductor chip 2 toward its corner.
- the present invention makes it possible to increase the yield of a plastic molded type semiconductor device.
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Abstract
Description
Claims (8)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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US09/832,008 US6558980B2 (en) | 1996-12-26 | 2001-04-11 | Plastic molded type semiconductor device and fabrication process thereof |
US10/371,275 US6692989B2 (en) | 1999-10-20 | 2003-02-24 | Plastic molded type semiconductor device and fabrication process thereof |
US10/777,084 US6943456B2 (en) | 1996-12-26 | 2004-02-13 | Plastic molded type semiconductor device and fabrication process thereof |
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US09/331,721 US6291273B1 (en) | 1996-12-26 | 1996-12-26 | Plastic molded type semiconductor device and fabrication process thereof |
PCT/JP1996/003808 WO1998029903A1 (en) | 1996-12-26 | 1996-12-26 | Resin-encapsulated semiconductor device and method for manufacturing the same |
US09/832,008 US6558980B2 (en) | 1996-12-26 | 2001-04-11 | Plastic molded type semiconductor device and fabrication process thereof |
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PCT/JP1996/003808 Division WO1998029903A1 (en) | 1996-12-26 | 1996-12-26 | Resin-encapsulated semiconductor device and method for manufacturing the same |
US09331721 Division | 1996-12-26 |
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US09/832,008 Expired - Lifetime US6558980B2 (en) | 1996-12-26 | 2001-04-11 | Plastic molded type semiconductor device and fabrication process thereof |
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US (2) | US6291273B1 (en) |
KR (3) | KR20040045045A (en) |
MY (3) | MY127386A (en) |
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Also Published As
Publication number | Publication date |
---|---|
KR100703830B1 (en) | 2007-04-05 |
WO1998029903A1 (en) | 1998-07-09 |
KR100462105B1 (en) | 2004-12-17 |
KR20040045044A (en) | 2004-05-31 |
TW348288B (en) | 1998-12-21 |
US20010010949A1 (en) | 2001-08-02 |
KR20000057697A (en) | 2000-09-25 |
US6291273B1 (en) | 2001-09-18 |
MY126370A (en) | 2006-09-29 |
MY127378A (en) | 2006-11-30 |
MY127386A (en) | 2006-11-30 |
KR20040045045A (en) | 2004-05-31 |
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