US6352252B1 - Conveyor device for bookbinding machines - Google Patents

Conveyor device for bookbinding machines Download PDF

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Publication number
US6352252B1
US6352252B1 US09/583,498 US58349800A US6352252B1 US 6352252 B1 US6352252 B1 US 6352252B1 US 58349800 A US58349800 A US 58349800A US 6352252 B1 US6352252 B1 US 6352252B1
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United States
Prior art keywords
plate
book
chains
setting
cleated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US09/583,498
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English (en)
Inventor
Christoph Schmücker
Ansgar Rohe-Krebeck
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
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Kolbus GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kolbus GmbH and Co KG filed Critical Kolbus GmbH and Co KG
Assigned to KOLBUS GMBH & CO. KG reassignment KOLBUS GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ROHE-KREBECK, ANSGAR, SCHMUCKER, CHRISTOPH
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Publication of US6352252B1 publication Critical patent/US6352252B1/en
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C19/00Multi-step processes for making books
    • B42C19/08Conveying between operating stations in machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/30Chains
    • B65H2404/31Chains with auxiliary handling means
    • B65H2404/311Blades, lugs, plates, paddles, fingers
    • B65H2404/3111Blades, lugs, plates, paddles, fingers on two opposite chains or set of chains, i.e. having active handling section cooperating with and facing to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/13Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • B65H2511/22Distance

Definitions

  • the present invention relates generally to a conveyer device and, more particularly, to a conveyer device for bookbinding machines having a number of processing stations and having plate or cleated chains or the like which take over book blocks and convey them intermittently to the processing stations.
  • the plate or cleated chains are driven in a circulating manner and have chain beams that act in opposing directions to one another and have longitudinal bearers and longitudinal guides on which the strands of the plate or cleated chains are supported.
  • Bookbinding machines having processing stations for functions such as aligning and preforming, rounding-off and pressing, gluing and gauzing, gluing, book backing and headbanding and the casing of book blocks into book covers, are commonly known.
  • Plate or cleated chains or side-bar chains are used for intermittently conveying the book blocks to the individual processing stations.
  • German Patent Specification 24 28 620 describes a side-bar chain having an endless roller chain which is driven by chain wheels and on the chain pins of which there are located side bars which are mounted in an articulated manner by means of side-bar-holders.
  • the side-bar chains are supported on longitudinal guides by carrying parts which are not illustrated. The distance of the side-bar chains from one another can be adjusted in a manner corresponding to the thickness of the book blocks in order to convey the latter in a straight line in a firmly clamped-in manner.
  • An object of the present invention is to provide a conveyer device for bookbinding machines having plate or cleated chains, or similar conveyer means, wherein the distance between the plate or cleated chains or the like automatically adjusts itself to the thickness of the book blocks while providing optimum gripping force and shortening set-up time.
  • the timed positioning stroke of the plate or cleated chains may also be adjustable.
  • the thickness of a book block may be automatically determined in the setting up operation during the continuous delivery of the book blocks via a measuring arrangement in the intake.
  • the thickness of a book block is communicated directly to the setting drive as a reference value for the setting members for varying the distance between the chain beams via a memory-programmable control system.
  • the processing stations are disposed at a defined timed distance from one another which may reflect a particular time based on a particular speed and distance.
  • the plate or cleated chains can be driven intermittently, in a manner corresponding to the time, by a positioning drive having a positioning stroke, and the positioning stroke can be adjusted in a manner corresponding to an elongation of the plate or cleated chains as a result of wear.
  • FIG. 1 is a diagrammatical representation of a book-production line in accordance with an embodiment of the present invention
  • FIG. 2 is a schematical representation illustrating a measuring arrangement for adjusting a conveyer device in accordance with the embodiment of FIG. 1;
  • FIG. 3 is an enlarged cross-sectional view of a conveyer device of the bookbinding machine in accordance with the embodiment of FIG. 1 .
  • a book-production line in accordance with an embodiment of the present invention is shown generally at 100 in FIG. 1 and comprises a processing station 5 for performing aligning and preforming functions to the book block 1 .
  • Processing stations 6 and 7 perform rounding-off and pressing functions and processing stations 8 a and 8 are provided for back-gluing and gauzing the book block 1 .
  • Processing stations 9 a and 9 provide the book block with back-gluing and book backing along with headbanding.
  • Processing stations 10 , 10 a and 10 b perform the functions of forming the casing of the book blocks into book covers.
  • the book-production line 100 also comprises an intake represented by arrow 102 and an outlet represented by arrow 104 .
  • the processing stations 5 to 10 are located in individual modules “A” to “E” which can be combined, in a modular fashion, by direct coupling so as to form a book-production line.
  • the book-production line may then be separated by module and combined again in various configurations such as, e.g., in a different order than “A” to “E”.
  • Another example of a book production line may be found in U.S. patent application Ser. No. 470,617, entitled “A Book Production Line” and filed on Dec. 22, 1999 which is hereby incorporated herein by reference.
  • the processing stations from aligning and preforming 5 to book backing and headbanding 9 each comprise one or more defined timed distances “x”.
  • the processing stations convey book blocks 1 via a universal conveyer device 20 having endless plate or cleated chains 21 that are driven in a circulating manner.
  • the plate or cleated chains 21 comprise chain beams 21 a and 21 b , longitudinal bearers 22 , and longitudinal guides 23 on which the strands (not numbered) of the plate or cleated chains are supported via spring elements 19 .
  • the foregoing apparatus functions to retain the book blocks 1 in a gripped manner and convey them from the intake to the individual processing stations “A” to “D”, in a position aligned with a center of the height of each of the book blocks. It will be appreciated that the height of a book block may be measured as the distance between a head (non-folded edge) and a foot (another non-folded edge) of the book block.
  • the book blocks 1 are conveyed as far as the casing-in processing station “E”, where they are taken over by a connecting conveyer 15 and cased-in after the feeding-in of a book cover 1 a which is rounded at its back.
  • the books 1 b pass, via an outlet and a further conveyer 16 , into a compression-forming station “F” as a further individual module.
  • the individual modules “A” to “E” have the modular dimension “y” which is a multiple of the timed distance “x” and which corresponds to multiples of the chain pitch of the conveyer device 20 .
  • the plate or cleated chains 21 of the conveyer device 20 are driven intermittently, in a manner corresponding to the timed distance “x”, by a positioning drive consisting of a servo motor 24 with a resolver 25 and a servo regulator 26 .
  • a positioning drive consisting of a servo motor 24 with a resolver 25 and a servo regulator 26 .
  • positional divergences of the book blocks 1 that arise in the individual modules in the event of elongation of the plate or cleated chains 21 may be offset.
  • Positional divergences of the book blocks 1 may be identified by the fact that the positioning stroke of the elongated plate or cleated chains 21 varies with respect to the dimension “x”.
  • the positional divergences may be corrected via the control system 27 by input from the control panel 28 of the book-production line.
  • the chain beams 21 a and 21 b of the conveyer device 20 act on opposed sides of a book block 1 and are divided up in a manner corresponding to the modular dimension “y” of the individual modules.
  • the chain beams 21 a and 21 b are received, at the ends, by carriages 29 having running rollers 30 and are displaceable on guide rails 31 on mutually opposed walls 32 of the stand.
  • the chain beams 21 a and 21 b are moved via shifting spindle 33 having right-hand and left-hand threads acting on bearing blocks 34 mounted to the carriages 29 .
  • the spindle 33 may be rotated by a toothed-belt drive 35 operated by a motor or drive 36 coupled to the control system 27 .
  • the shifting of the chain beams 21 a and 21 b takes place, in a manner corresponding to the thickness of a book block 1 , by automatic location in the setting-up operation of the book-production line via an inductive path-measurement in the feed.
  • a book block 1 that is lying flat comes, via a feed band 37 , into abutment against an intake barrier 38 .
  • measuring the thickness may be accomplished by use of a feeler roll 40 that interacts with a support roll 39 .
  • An inductive pick-up 42 may be positioned in the stop 44 for the feeler roll 40 which measures the distance “a” to the feeler roll and outputs an analog signal which is fed to the control system 27 .
  • the control system 27 may then provide for appropriate shift of the chain beams 21 a and 21 b according to the distance “a” via the setting drive (e.g. toothed-belt drive 35 , drive 36 ) and the setting members (e.g. carriage 29 , spindle 33 ).
  • the feeler roll 40 is lowered with a defined contact pressure via a pneumatic cylinder 43 adjacent the book block 1 and the inductive pick-up 42 is delivered to the feeler roll 40 via the drive 36 until the reference value for the distance “a” is reached.
  • the feeler roll 40 and chain beams 21 a and 21 b are thus adjusted to the thickness of the book block.
  • the measuring arrangement serves as a system for monitoring the thickness of book blocks 1 running in during the production operation of the book-production line.
  • the pneumatic cylinder 43 Controlled by a light barrier 45 , the pneumatic cylinder 43 lowers the feeler roll 40 out of its contact position with the stop 44 and onto the book blocks 1 which have been moved against the intake barrier 38 .
  • the inductive pick-up 42 determines the distance “a” to the feeler roll 40 in each case, and the control system 27 compares the measured value with the reference value determined in the setting-up operation. If a book block 1 is detected to be outside a defined tolerance range, no release by the intake barrier 38 occurs and the book block is not subject to further processing. However, book blocks 1 that are determined to be within the tolerance range are released by the intake barrier 38 in response to a control pulse and transported onwards into the book-production line via the feeler roll 40 , driven in an accelerated manner, and the support roll 39 .

Landscapes

  • Control Of Conveyors (AREA)
  • Basic Packing Technique (AREA)
US09/583,498 1999-06-10 2000-05-31 Conveyor device for bookbinding machines Expired - Fee Related US6352252B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19926407A DE19926407A1 (de) 1999-06-10 1999-06-10 Fördervorrichtung für Buchbindemaschinen
DE19928407 1999-06-22

Publications (1)

Publication Number Publication Date
US6352252B1 true US6352252B1 (en) 2002-03-05

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Application Number Title Priority Date Filing Date
US09/583,498 Expired - Fee Related US6352252B1 (en) 1999-06-10 2000-05-31 Conveyor device for bookbinding machines

Country Status (4)

Country Link
US (1) US6352252B1 (de)
JP (1) JP2001010251A (de)
DE (1) DE19926407A1 (de)
IT (1) IT1317715B1 (de)

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030215309A1 (en) * 2002-05-15 2003-11-20 Kolbus Gmbh & Co. Kg. Bookbinding machine
US6726424B2 (en) * 2000-09-14 2004-04-27 Kolbus Gmbh & Co. Kg Method and device for conducting books out of a book casing-in machine
US20040126219A1 (en) * 2002-10-02 2004-07-01 Harald Mauz Device for transporting and aligning stacks of sheet-shaped print materials
US20050180843A1 (en) * 2002-09-13 2005-08-18 Gp Squared Technologies Inc. Apparatus and method manufacturing hard book cover assemblies
US20050249574A1 (en) * 2004-04-21 2005-11-10 Canon Finetech Inc. Bookbinding apparatus, bookbinding system and image formation processing system
US20070092357A1 (en) * 2005-10-25 2007-04-26 Muller Martini Holding Ag Apparatus for pressing a book casing against the adhesive-coated outside surfaces of a book block to be encased in a casing-in machine
US20070092356A1 (en) * 2005-10-25 2007-04-26 Muller Martini Holding Ag Apparatus for applying adhesive to the outside surfaces of a book block to be encased in a book casing inside a casing-in machine
US20070151207A1 (en) * 2006-01-03 2007-07-05 Ranpak Corporation Case sealer assembly with spring-loaded side drive mechanisms
US20070172279A1 (en) * 2006-01-26 2007-07-26 Konica Minolta Business Technologies, Inc. Image forming system
US20080199276A1 (en) * 2007-02-16 2008-08-21 Graushar William T Cover applier system
US20080240887A1 (en) * 2007-03-28 2008-10-02 Hiroshi Gotoh Image forming apparatus, method of controlling the apparatus, and storage medium storing computer executable program code for executing the method
US20090116935A1 (en) * 2007-11-05 2009-05-07 Gp2 Technologies, Inc. Single axis apparatus for manufacturing hard book cover
US20090297297A1 (en) * 2008-05-28 2009-12-03 Horizon International Inc. Book binding apparatus for perfect book binding
US20100310339A1 (en) * 2009-06-05 2010-12-09 Mueller Martini Holding Ag Book production line for producing books composed of book blocks inserted into a casing
US20110255939A1 (en) * 2010-04-16 2011-10-20 Kai Winkelmann Device for manufacturing perfect-bound products
CN102922878A (zh) * 2012-09-28 2013-02-13 北京东港嘉华安全信息技术有限公司 数字印刷品配页自动检验装置
CN108349287A (zh) * 2016-08-02 2018-07-31 好利用国际株式会社 制书装置
US11052695B2 (en) * 2019-04-11 2021-07-06 Müller Martini Holding AG Book production line and method for producing individual books as well as very short and short runs of books

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10017739A1 (de) * 2000-04-11 2001-10-18 Sundwig Kohler Gmbh Vorrichtung zum hängenden Transport von flächigen Werkstücken
DE50312568D1 (de) * 2003-08-06 2010-05-12 Mueller Martini Holding Ag Ueberführungseinrichtung mit Dickenmessung eines Buchblocks
ITMI20041556A1 (it) * 2004-07-30 2004-10-30 Heidelberger Druckmasch Ag Dispositivo di alloggiamento per l'alloggiamento di unita' di lavorazione per un dispositivo di legatoria ad incollatura
JP4760512B2 (ja) * 2005-08-11 2011-08-31 コニカミノルタビジネステクノロジーズ株式会社 製本装置
EP2133212B1 (de) 2008-06-13 2014-04-23 Müller Martini Holding AG Einrichtung zur Bearbeitung eines in einer umlaufenden Klammer einer Buchbindemaschine aus der Klammer hängend vorstehenden Rückens eines Buchblocks
ITMI20121598A1 (it) * 2012-09-25 2014-03-26 Meccanotecnica Spa Macchina brossuratrice da legatoria con pressa integrata
CN108861536A (zh) * 2018-05-15 2018-11-23 合肥智慧龙图腾知识产权股份有限公司 一种生产线加工管材的快速运输装置
WO2023072960A1 (en) * 2021-10-25 2023-05-04 Hunkeler Ag Sorting device for sorting book blocks

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2428620A1 (de) 1973-07-02 1975-01-23 Polygraph Leipzig Plattenfoerderkette
US4230218A (en) * 1977-06-02 1980-10-28 Bielomatik Leuze & Co. Apparatus for transporting layers of sheets
DE3603218A1 (de) 1985-02-27 1986-08-28 Brehmer Buchbindereimaschinen GmbH, 04318 Leipzig Einrichtung zum einstellen eines buchblocktransportsystems insbesondere fuer klebebindemaschinen
DE3613120A1 (de) 1986-04-18 1987-10-22 Kolbus Gmbh & Co Kg Einrichtung an einer buchbindemaschine zum positionieren von maschinengliedern ueber stellantriebe fuer die umstellung auf unterschiedliche formate von buchblocks
US5716190A (en) * 1995-01-11 1998-02-10 Kolbus Gmbh & Co. Kg Transport process and apparatus for use in bookbinding
US6250868B1 (en) * 1998-12-22 2001-06-26 Kolbus Gmbh & Co. Kg Book production line
US6257567B1 (en) * 1998-07-01 2001-07-10 Kolbus Gmbh & Co. Kg Conveying device for book binding machines

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2428620A1 (de) 1973-07-02 1975-01-23 Polygraph Leipzig Plattenfoerderkette
US4230218A (en) * 1977-06-02 1980-10-28 Bielomatik Leuze & Co. Apparatus for transporting layers of sheets
DE3603218A1 (de) 1985-02-27 1986-08-28 Brehmer Buchbindereimaschinen GmbH, 04318 Leipzig Einrichtung zum einstellen eines buchblocktransportsystems insbesondere fuer klebebindemaschinen
DE3613120A1 (de) 1986-04-18 1987-10-22 Kolbus Gmbh & Co Kg Einrichtung an einer buchbindemaschine zum positionieren von maschinengliedern ueber stellantriebe fuer die umstellung auf unterschiedliche formate von buchblocks
US4767250A (en) * 1986-04-18 1988-08-30 Kolbus Gmbh & Co. Kg System on a bookbinding machine, to permit actuator-effected positioning of machine elements for book block format changing
US5716190A (en) * 1995-01-11 1998-02-10 Kolbus Gmbh & Co. Kg Transport process and apparatus for use in bookbinding
US6257567B1 (en) * 1998-07-01 2001-07-10 Kolbus Gmbh & Co. Kg Conveying device for book binding machines
US6250868B1 (en) * 1998-12-22 2001-06-26 Kolbus Gmbh & Co. Kg Book production line

Cited By (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6726424B2 (en) * 2000-09-14 2004-04-27 Kolbus Gmbh & Co. Kg Method and device for conducting books out of a book casing-in machine
US7210887B2 (en) * 2002-05-15 2007-05-01 Kolbus Gmbh & Co. Kg Bookbinding machine
US20030215309A1 (en) * 2002-05-15 2003-11-20 Kolbus Gmbh & Co. Kg. Bookbinding machine
US7478988B2 (en) * 2002-09-13 2009-01-20 Gp Squared Technologies, Inc. Apparatus and method for manufacturing hard book cover assemblies
US20050180843A1 (en) * 2002-09-13 2005-08-18 Gp Squared Technologies Inc. Apparatus and method manufacturing hard book cover assemblies
US20040126219A1 (en) * 2002-10-02 2004-07-01 Harald Mauz Device for transporting and aligning stacks of sheet-shaped print materials
US20050249574A1 (en) * 2004-04-21 2005-11-10 Canon Finetech Inc. Bookbinding apparatus, bookbinding system and image formation processing system
US7413179B2 (en) * 2004-04-21 2008-08-19 Canon Finetech Inc. Bookbinding apparatus, bookbinding system and image formation processing system
US20070092357A1 (en) * 2005-10-25 2007-04-26 Muller Martini Holding Ag Apparatus for pressing a book casing against the adhesive-coated outside surfaces of a book block to be encased in a casing-in machine
US20070092356A1 (en) * 2005-10-25 2007-04-26 Muller Martini Holding Ag Apparatus for applying adhesive to the outside surfaces of a book block to be encased in a book casing inside a casing-in machine
US7922436B2 (en) * 2005-10-25 2011-04-12 Mueller Martini Holding Ag Apparatus for applying adhesive to the outside surfaces of a book block to be encased in a book casing inside a casing-in machine
US8123450B2 (en) 2005-10-25 2012-02-28 Mueller Martini Holding Ag Apparatus for pressing a book casing against the adhesive-coated outside surfaces of a book block to be encased in a casing-in machine
US20070151207A1 (en) * 2006-01-03 2007-07-05 Ranpak Corporation Case sealer assembly with spring-loaded side drive mechanisms
US7266935B2 (en) * 2006-01-03 2007-09-11 Illinois Tool Works Inc. Case sealer assembly with spring-loaded side drive mechanisms
US20070172279A1 (en) * 2006-01-26 2007-07-26 Konica Minolta Business Technologies, Inc. Image forming system
US7722306B2 (en) * 2006-01-26 2010-05-25 Konica Minolta Business Technologies, Inc. Image forming system
US20080199276A1 (en) * 2007-02-16 2008-08-21 Graushar William T Cover applier system
US8083455B2 (en) 2007-02-16 2011-12-27 Quad/Tech, Inc. Cover applier system
US20080240887A1 (en) * 2007-03-28 2008-10-02 Hiroshi Gotoh Image forming apparatus, method of controlling the apparatus, and storage medium storing computer executable program code for executing the method
US8123449B2 (en) 2007-11-05 2012-02-28 Gp2 Technologies, Inc. Single axis apparatus for manufacturing hard book cover
US20090116935A1 (en) * 2007-11-05 2009-05-07 Gp2 Technologies, Inc. Single axis apparatus for manufacturing hard book cover
US8052135B2 (en) * 2008-05-28 2011-11-08 Horizon International Inc. Book binding apparatus for perfect book binding
JP2009285906A (ja) * 2008-05-28 2009-12-10 Horizon International Inc 無線綴じ製本装置
US20090297297A1 (en) * 2008-05-28 2009-12-03 Horizon International Inc. Book binding apparatus for perfect book binding
US20100310339A1 (en) * 2009-06-05 2010-12-09 Mueller Martini Holding Ag Book production line for producing books composed of book blocks inserted into a casing
US8475104B2 (en) * 2009-06-05 2013-07-02 Mueller Martini Holding Ag Book production line for producing books composed of book blocks inserted into a casing
US8613581B2 (en) * 2010-04-16 2013-12-24 Kolbus Gmbh & Co. Kg Device for manufacturing perfect-bound products
US20110255939A1 (en) * 2010-04-16 2011-10-20 Kai Winkelmann Device for manufacturing perfect-bound products
CN102922878A (zh) * 2012-09-28 2013-02-13 北京东港嘉华安全信息技术有限公司 数字印刷品配页自动检验装置
CN102922878B (zh) * 2012-09-28 2015-05-20 北京东港嘉华安全信息技术有限公司 数字印刷品配页自动检验装置
CN108349287A (zh) * 2016-08-02 2018-07-31 好利用国际株式会社 制书装置
US20190152249A1 (en) * 2016-08-02 2019-05-23 Horizon International Inc. Book binding device
US10479125B2 (en) * 2016-08-02 2019-11-19 Horizon International Inc. Book binding device
US11052695B2 (en) * 2019-04-11 2021-07-06 Müller Martini Holding AG Book production line and method for producing individual books as well as very short and short runs of books

Also Published As

Publication number Publication date
IT1317715B1 (it) 2003-07-15
ITMI20001197A0 (it) 2000-05-30
ITMI20001197A1 (it) 2001-11-30
DE19926407A1 (de) 2000-12-14
JP2001010251A (ja) 2001-01-16

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Effective date: 20060305