US4969598A - Valve control - Google Patents

Valve control Download PDF

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Publication number
US4969598A
US4969598A US07/397,110 US39711089A US4969598A US 4969598 A US4969598 A US 4969598A US 39711089 A US39711089 A US 39711089A US 4969598 A US4969598 A US 4969598A
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Prior art keywords
valve
temperature
mixing
sub
water
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US07/397,110
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English (en)
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Charles A. Garris
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Memry Corp
Memry Plumbing Products Corp
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Memry Plumbing Products Corp
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Priority claimed from US07/074,885 external-priority patent/US4875623A/en
Application filed by Memry Plumbing Products Corp filed Critical Memry Plumbing Products Corp
Priority to US07/397,110 priority Critical patent/US4969598A/en
Priority to GB8925022A priority patent/GB2235309B/en
Priority to DE19893936927 priority patent/DE3936927A1/de
Priority to FR8914586A priority patent/FR2651296B1/fr
Priority to IT2232189A priority patent/IT1236683B/it
Priority to BE8901181A priority patent/BE1003873A3/fr
Assigned to MEMRY PLUMBING PRODUCTS CORP. reassignment MEMRY PLUMBING PRODUCTS CORP. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: GARRIS, CHARLES A.
Priority to EP19900108066 priority patent/EP0413900A3/en
Publication of US4969598A publication Critical patent/US4969598A/en
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Assigned to WEBSTER BANK reassignment WEBSTER BANK (SECURITY AGREEMENT) RE-RECORD TO CORRECT THE RECORDATION DATE FROM 10/05/1998 TO 07/06/1998, PREVIOULSY RECORDED ON REEL 9570, FRAME 0859. Assignors: MEMRY CORPORATION, A DELAWARE CORPORATION
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Assigned to MEMRY CORPORATION reassignment MEMRY CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WACHOVIA BANK, WACHOVIA BANK AS SUCCESSOR TO AFFILIATED BUSINESS CREDIT CORPORATION
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00—Control of temperature
    • G05D23/01—Control of temperature without auxiliary power
    • G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
    • G05D23/1393—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures characterised by the use of electric means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00—Fluid handling
    • Y10T137/0318—Processes
    • Y10T137/0324—With control of flow by a condition or characteristic of a fluid
    • Y10T137/0329—Mixing of plural fluids of diverse characteristics or conditions

Definitions

  • This invention relates to control of the temperature of water flowing through a flow system by a control valve in the system and more particularly to methods and devices for detecting control valve position and the temperature of water discharging from the control valve by comparing detected input data relative to valve positioning and changes in water temperature and pressure with specified input date.
  • One apparatus and method provides a control wherein the water discharge temperature oscillates in a time cycle around a predetermined mean value with adjustable amplitudes. This is imprecise.
  • Another object of the present invention is the control of the temperature at the outlet of a control valve in liquid flow system with a minimum of variation in the discharge temperature of the liquid discharging from the control valve.
  • Still another object of this invention is provision in a microprocessor controlled flow system of means for determining by the microprocessor the relative positioning of a mixing valve and the relationship between the position of the shaft of the valve and instructions for controlling water temperature and for providing control instructions when the valve is fully open or fully closed. Voltage generated in the operation is converted into a binary number.
  • a further object is apparatus and method for rapidly changing outlet water temperature but arriving at a preselected water temperature gradually by reducing the rate of change.
  • a still further object of this invention is a system in which a valve adjustment is coordinated with observation of a temperature of water in the system to regulate the water temperature to a preselected temperature.
  • Another object of the invention is a simple method and apparatus for water temperature control and avoiding complex mechanisms for driving a control valve.
  • a microprocessor controls hot/cold water mixing by a temperature regulating valve so that in demanding a water discharge temperature by means of an externally entered request the microprocessor provides a precise control of temperature regulation and receives binary signals generated by positioning of the regulating valve which are related to the temperature regulation in the operation of the valve.
  • the valve controls are designed to provide maximum water temperature in the event that hot water supply temperature is in excess of that temperature to provide a warning and a procedure programmed to shut down the discharge automatically in the event of dangerously high temperatures in the water.
  • the control system senses water temperature by means of a thermocouple placed in the discharge outlet of the balanced pressure mixing valve having a rotatable main shaft which is rotatable, which rotation is controlled so that there is a relationship between the shaft position and instructions for controlling water temperature.
  • the water temperature is controlled by variation in the relative proportions of hot and cold water passed thru and mixed in the mixing valve.
  • the variation is effected by means of rotation of the shaft and a microprocessor instructed stepping motor operating the valve stem on the control valve (SBPV). This operation controls temperature and can shut off the flow.
  • SBPV microprocessor instructed stepping motor operating the valve stem on the control valve
  • the control of temperature is performed with a three-speed control system to optimize the speed of convergence to a requested temperature.
  • thermocouple probe In the embodiment of FIGS. 1 and 2 the discharge of the valve is fitted with a thermocouple probe.
  • Two limit switches are actuated by means relating to valve position, such as a cam placed on the control valve stem in such a way that a high TTL voltage is provided whenever the valve is either fully opened or fully closed. This voltage is converted into a binary number.
  • the central processing for the signals is provided by a computer with an interactive structures Model DAI 120 A/D convertor and a Model DDI 160 D/D converter.
  • the DDI 160 can provide both digital input and digital output.
  • the valve limit switches provide digital input, while the digital outputs control the stepping motors via a stepping motor controller providing clockwise/counterclockwise operation, speed control and disable.
  • Two digital outputs control the stepping motor speed via a circuit incorporating two relays. This arrangement enables a choice of three stepping motor speeds. The speed selected depends upon the difference between the requested temperature and the actual temperature. If the temperature difference is large, a high speed is desirable in order to rapidly approach the requested temperature. However, if the temperature difference is small, a slower speed is necessary in order to avoid overshoot and oscillation of the temperature. For very precise temperature control, a very slow speed is useful.
  • control system senses water temperature by means of thermocouples placed in the inlets of the balanced pressure mixing valve. Also the valve position is observed. The variations in the relative proportions of hot and cold water is effected by a microprocessor instructing a motor operating the control valve. The inlet water temperatures and the angular position of the control valve are provided to this microprocessor where the digital outputs send digital commands to determine the operation of the valve.
  • a microprocessor instructing a motor operating the control valve.
  • the inlet water temperatures and the angular position of the control valve are provided to this microprocessor where the digital outputs send digital commands to determine the operation of the valve.
  • a system having measurement of the input temperatures and observing the angular position of the valve for obtaining a calculated output value and also sensing the temperature of the discharge water and comparing the calculated and actual output values in coordination with actuating valve control.
  • the programmed calculations provide instructions in accordance with the following. Referring to the embodiment of FIGS. 1 and 2, if the mixing valve 12 is fully closed and the temperature control instructions call for reduction of water temperature, the instruction is to disable the motor controller 16 and cease operation of the motor 15 leaving the system in a closed shutdown condition. This is represented by the decision diamond 62 of FIG. 3B.
  • the programmed instructions is to disable the motor controller 16 and cease operation of the motor 15 leaving the system in a shutdown condition. This is represented in FIG. 3B by the decision diamond 64.
  • a shutdown command from the remote control 24 with the valve 12 of FIG. 2 in other than a fully closed position carries the program to calculations providing instructions for the closing of valve 12 at medium speed. This is represented in FIG. 3 by the decision diamonds 66 and 68 and the operations block 67. Then when the valve 12 is fully closed the instruction is to disable the motor control of 16 of FIG. 2 and cease operation of the motor 15. This is represented in FIG. 3B by the decision diamond 60 and the block 61.
  • the computer is programmed in BASIC and various logic schemes can be prepared for the performance of the valve control. While the computer is in operation, temperatures may be requested, or the system may be turned on or shut down, by means of an external control box.
  • control system calculates the discharge water temperature by means of thermocouples in inlet lines and a potentiometer reporting the angular position of the control valve.
  • the discharge water temperature is controlled by adjusting the valve angular position.
  • This embodiment involves a unique function of valve angle for each particular valve design in a determination of the calculated discharge water temperature.
  • the inlet water temperatures are fed to the computer on a continuous basis from thermocouple in the hot water and cold water inlet lines.
  • the angular position of the control valve is fed to the computer from a potentiometer on the valve shaft and thus is provided with data on the opening and closing of the valve.
  • FIG. 1 is a block diagram of the valve control system in an embodiment of the present invention
  • FIG. 2 is a schematic diagram of the valve control system according to FIG. 1;
  • FIGS. 3A and 3B are a program flow chart showing steps in the valve control according to the embodiment of FIG. 1;
  • FIG. 4 is a schematic diagram of another embodiment of the valve control system
  • FIG. 5 is a flow sheet of the system for controlling discharge water temperature according to the embodiment in FIG. 4;
  • FIG. 6 is a flow chart showing steps in the valve control.
  • FIG. 7 is a graph of the relationship of the angle of opening of the valve and the factors determining the discharge water temperature.
  • the system shown in FIG. 4 is provided with a mixing valve 110 supplied with water from a hot water inlet line 111 and a cold water inlet line 112 and an outlet line 113.
  • the hot water inlet 111 and cold water inlet 112 are provided with suitable temperature sensors 111 and 112 respectively, such as thermocouples.
  • the valve 110 is controlled thru a drive shaft 114 of a stepping motor 115.
  • the shaft 114 under the actuation of the motor 115 adjusts the setting of the valve 10 by connection of the shaft 114 to the valve stem (not shown).
  • the stepping motor 115 in turn is controlled by a stepping motor controller 116 which provides the stepping motor 15 speed control and clockwise/counterclockwise rotation which is transmitted to the valve 110 and effects positioning of the valve 110.
  • valve 110 In the balanced pressure apparatus of valve 110 the flows of hot and cold water are regulated independently to yield a substantially constant total flow rate. Effects of hot or cold water pressure transients are avoided by means of the pressure balancing module.
  • a pressure sensing means is physically displaced by changes in pressure on either hot or cold side associated with an adjustable valve means with the relationship of that association being such that increases in the sensed pressure on one side result in a valve reaction causing decrease in pressure on the same side, tending to equalize the pressure under all conditions.
  • Control of the stepping motor 115 and the operation of the valve 112 is provided through the controller 116, a high speed relay 117, a low speed relay 118 (Potter and Brumfield R10 ElZZ-S800 Relays) and a voltage divider 119 having resistor sections 119a (500 millohms), 119b (100 kilohms) and 119c (56 kilohms).
  • Digital outputs from a D/D converter 120 (DDI-16, Digital ⁇ 10 Interface) on line 121 to the controller 116 and lines 122 and 123 to the high speed relay 117 and low speed relay 118, respectively send digital commands to the controller 116 and thus determine the operation of the valve 110.
  • the D/D converter 120 is fed signals from a remote control 124 and a computer 125.
  • the remote control 124 is comprised of a set of switches provided with suitable power such as 5 volts.
  • a detector network consists of the sensors 111 and 112 feeding signals through lines 127 and 128 respectively and a potentiometer 129 to an A/D converter 130.
  • the potentiometer attached to the drive 114 records and reports the angular position of the drive 114 and the position of valve 110 to the converter 130 thru line 131. After analog-to-digital conversion in the converter 130 digital signals are transmitted to the computer 125.
  • the computer 125 determines the discharge temperature of the water from valve 110 through outlet 113 by calculations from the temperature recordings and from the data of the valve position and compares that temperature value with the requested temperature value and makes calculations and decisions with this information for commands to the D/D converter 120.
  • temperatures may be requested, or the system may be turned on or shut down by signals from the remote control 124.
  • a digital signal to raise the requested water temperature is provided to the D/D converter 120 via line 132, a digital signal to lower requested water temperature via line 133 and the shutdown from switch 135 on the control 120 via line 134.
  • the computer calculates the water discharge temperature and arrives at a decision in comparison with a requested temperature.
  • the inlet hot and cold water temperatures and the angular position of the valve 110 are used by the computer to calculate the discharge temperature as a function of the equation:
  • f( ⁇ ) a function of the angular position of the valve dependent upon the characteristics of the particular mixing valve used. It does not depend on hot and cold line pressures when a balanced pressure module is used.
  • the factor f(0) is equal to its relationship of the discharge temperature minus the cold water temperature divided by the difference between the hot water temperature and the cold water temperature.
  • T c and T h are measured by sensors 111 and 112 respectively and ⁇ is measured by the potentiometer 129.
  • lines 128 and 129 extend to port B of the converter 130 from the thermocouple 111 and 112 respectively.
  • the lines 132, 133 and 134 from the remote control 124 are connected to converter 120 at port C.
  • the converter 120 at port A has lines 122 and 123 to the respective relays 117 and a line 137b to the pin 140 for control of the drive 115.
  • the converter 120 is connectible with the converter through these lines 122a and 123b and 136 and 137 with binary signals transmitted as ones and zeroes.
  • the system is provided with a data storage into which constants for determining the actual temperature, the requested temperature and the limit temperatures for the flowing water are fed, as shown in FIG. 5.
  • the actual hot and cold water temperatures and the valve angle are fed to the computer.
  • the data is available and is called upon when the water flow through the valve is initiated as by manual adjustment.
  • the computer When the computer is in operation it continually checks the position of the valve and the inlet water temperatures and the data bank having been provided by digital input with the data for the operation of the valve system.
  • the operation of the system is initiated and by the means explained in the present description the data is fed to the computer to determine the discharge temperature.
  • the computer performs a series of calculations from the temperature and valve angle data readings and from the data on temperature limits and the requested temperature, then the computer sends the signals actuating the valve and the discharge temperature is adjusted.
  • the logic flow chart of FIG. 6 is illustrative of program operation of the program stored in the computer 125 for control of the water temperature at the outlet 113.
  • the program is initiated by application of power as represented by oval 141. Then the requested temperature is read in from the remote control 124 as represented by the parallelogram 142. The next step is the reading of the valve position by the angular reading from the potentiometer 129, as represented by the parallelogram 143. Next step is the reading in from the sensors 111a and 112a of the actual temperature of the water at the inlets 111 and 112 represented at parallelogram 144. The angular position of the valve 110 and the inlet water temperatures at inlets 111 and 112 are converted to digital information in the A/D converter 130 and read by the computer 125. The angle of the valve 110 position and the inlet water temperatures, along with the data previously retrieved from data storage in the computer are used by the computer to calculate the outlet water temperature as a function of the equation:
  • f( ⁇ ) a function of the angular position of the valve dependent upon the characteristics of the particular mixing valve used. This is represented by the block 145.
  • the computer determines whether one actual outlet temperature exceeds the normal range, for example 120° F.
  • This decision point is represented by diamond 146. If the actual temperature is greater than 120° F. at decision point 146, the computer sends out an emergency shutdown signal as discussed in greater detail below.
  • One possible procedure according to this invention occurs at the negative branch of diamond 146 which takes the program to the calculation of the absolute value of the difference between the actual temperature and the requested temperature by subtraction of the requested temperature in block 147. After the calculation is done the output is advanced and represented by a decision diamond 148 and a judgment is made whether the difference is greater than 20° F.
  • the affirmative branch of diamond 148 carries the program to providing a a high speed control represented by block 149.
  • a signal is generated for transmission of the high speed instruction to the relays 117 and 118.
  • the digital output from port A of converter 20 is zeroes on both lines 136 and 137.
  • the computer 125 calculations provide that the valve 110 be operated at a high speed in response to the sensing of the actual temperature.
  • the negative branch from decision diamond 148 carries the program to a judgment whether the difference is greater than 5° F. as represented by decision diamond 150.
  • the affirmative branch of diamond 150 carries the program to providing a medium speed control as represented in block 151.
  • a signal is generated for transmission of the medium speed instruction to the relays 117 and 118.
  • the digital output from port A of converter 120 is a zero on line 137 and a one on line 136.
  • the computer 125 calculations provide that the valve 110 be operated at a medium speed in response to the sensing of the actual temperature.
  • the negative branch from decision diamond 150 carries the program to an operation for generating a signal for transmission of the low speed instruction to the relays 117 and 118 of FIG. 4.
  • the digital output from port A is ones on both lines 136 and 137.
  • the computer 125 calculations provide that the valve 110 be operated at a low speed in response to the sensing of the actual temperature.
  • the judgment at the decision points 146, 148 and 150 performed in the computer 125 carry out the logic process of motor speed selection for the embodiment of FIGS. 4 and 5 and the output is connected to terminal X of FIG. 6.
  • the performance of the logic process of temperature control by the program involves first a decision whether the actual temperature is greater than the requested temperature within a predetermined margin of error.
  • This decision is represented by decision diamond 52 in FIG. 3A.
  • terminal X of FIG. 6 is connected at terminal X' of FIG. 3A.
  • the affirmative branch from the decision diamond 152 carries the program to providing an instruction to the controller 116 of FIG. 4 to operate the motor 115 to reduce the outlet water temperature.
  • a signal is generated for transmission of an instruction to the controller 116 of FIG. 4.
  • the digital output from port A of converter 120 is a one on line 136 and a one on line 137.
  • the computer 125 calculations provide enabling the motor 115 and a counterclockwise rotation of drive shaft 114 which reduces the water temperature by reducing the flow of hot water and increasing the flow of cold water through the valve 110.
  • the negative branch from the decision diamond 52 carries the program to a judgment whether the actual temperature is less than the requested temperature within a predetermined margin of error.
  • This decision is represented by decision diamond 54.
  • the affirmative branch from the decision diamond 54 carries the program to providing an instruction 54 to the controller 116 of FIG. 4 to operate the motor 115 to increase the water temperature.
  • a signal is generated for transmission of an instruction to the controller 116 of FIG. 4.
  • the digital output from port A of converter 120 is a one on line 136 and a zero on line 137.
  • the computer 25 calculations provide enabling the motor 115 and a clockwise rotation of valve stem 114 which increases the water temperature by increasing the flow of hot water and decreasing the flow of cold water, through the valve 112.
  • the negative branch from the decision diamond 54 carries the program to disabling the controller 116 of FIG. 2 because no instruction to the motor 115 is called for.
  • a signal is generated for transmitting an instruction to the controller 116 of FIG. 4.
  • the digital output from port A is a zero on line 136.
  • the operation of the limit switch and shutdown logic as effected by binary signals is represented at the right side of the flow chart of FIGS. 3A and 3B.
  • the decision diamond 52 if the valve 112 is in an intermediate position between its relative fully open and fully closed positions and there is no shutdown command from remote control 124 the affirmative branch of diamond 57 carries the program to the instructions for transmitting the output from the D/D converter 120 as determined by the previous calculations.
  • the operations pursuant to the instructions resulting from the previous calculations are represented in FIG. 3B by the trapezoid 58.
  • the negative branch of decision diamond 57 carries the program to the conditions of valve fully open or closed and shutdown command.
  • the program involves a series of determinations as to shutdown commands and valve positions with the resultant decisions either terminating water flow or reducing the hot water flow, as follows.
  • the decision diamond 60 represents the determination whether there is a shutdown command with the valve 112 fully closed.
  • the affirmative branch of the decision diamond 60 carries the program to an instruction to disable the controller 116 represented by block 61 with a cessation of the operation of motor 115 by instructions issued from computer 125 through system illustrated in FIGS. 4 and 5.
  • the negative branch carries the program to the determination whether valve 112 of FIG. 4 is fully closed and the motor 115 under instruction for further closing in a counterclockwise operation as represented in a decision diamond 62 of FIG. 3B.
  • the affirmative branch of decision diamond 62 carries the program to the calculations represented by block 63 which provide a binary zero instruction to controller 116 on line 136 of FIG. 4.
  • the negative branch of decision diamond 62 carries the program to the determination whether the valve 112 is fully open and the motor 115 under instruction for a clockwise operating tending toward further opening as represented in a decision diamond 64.
  • the affirmative branch of decision diamond 64 carries the program to the calculations represented by block 65 which provide a binary zero instruction to controller 116 on line 136 of FIG. 4. This disables the controller with the cessation of motor 115 operation.
  • the negative branch of decision diamond 64 carries the program to a determination whether the system has received a shutdown command with the valve 112 either in intermediate position decision diamond 66, or fully open decision diamond 68.
  • An affirmative from either of these determinations carries the program to calculations represented by block 67 resulting in instructions to close valve 112 at medium speed. It will be readily understood that when this closing operation reaches the condition in the system illustrated in FIGS. 4 and 5 of the shutdown command with the valve 112 fully closed processing unit of computer 125 generates the signals of the logic of the above description of decision diamond 60 and block 61 of FIG. 3B.
  • the output signals generated by the logic represented at decision diamond 57 and blocks 61, 63, 65 and 67 are represented by trapezoids 58 and 59 as applied to the relays 117 and 118 and controller 116 of FIGS. 4 and 5.
  • Block 69 represents the program operation generated when in an affirmative determination at decision diamond 44 reports and actual temperature outside the normal range, i.e., over 120° F.
  • the signals generated for transmission in the instruction form the computer 125 calculations are zeroes on line 21 and ones on line 136 and 137.
  • the controller 116 is enabled to effect counterclockwise or closing motion to the valve 112 at the highest speed.
  • This embodiment of this invention employs a model based on the valve design which permits comparison of the discharge temperature from the detected data from the water inlets and the valve position with a designated discharge temperature, or the detected actual discharge temperature. From the parameters obtained in a step of calibrating the valve, the characteristic of the valve design which relates to the discharge temperature is calculated. This data is stored in the computer 125 and is the function of the valve position in the expression which establishes a discharge temperature from observed data at the inlets and valve position, the temperature being calculated in the computer 125. The combination of the calculated known function of the valve with the inlet temperatures produce by calculation a discharge temperature of the water at the outlet.
  • FIG. 7 is a graph charting the relationship of the positioning of the mixing valve 112, as in degrees, and the temperature of the water at the discharge outlet expressed in a nondimensional variable.
  • the valve positioning is shown on the abscissa and is represented by angular degrees of the valve opening from the closed or off position.
  • the valve illustrated by FIG. 7 is designed to increase the relative volume of the hot water flow upon increase of the angular degrees from the closed position as exemplified by FIG. 7.
  • the relative temperature of the water at the discharge outlet is shown on the ordinate and is represented by the nondimensional variable and increasing upwardly on the ordinate.
  • the values plotted on the FIG. 7 graph relate the valve position to discharge water temperature.
  • the higher in angular degrees that the valve position is the higher is the nondimensional variable representing the discharge water temperature and the higher the temperature of the water the the discharge outlet.
  • the positive slope of the curve set forth in FIG. 7 as the valve angular position increases, so does the discharge temperature, all other operating conditions remaining the same.
  • This curve is calculated for the specific valve design and is directly related to the valve position. As such it is a function of the valve position expressed in the non-dimensional variable set forth on the ordinate.
  • the discharge temperature can be established by sensing the respective temperatures at the hot water inlet and the cold water inlet and determining the difference. This difference is then multiplied by the function of the valve angular position. To this product of this multiplication is then added the cold water temperature as sensed at the cold water inlet. The result provides a calculation of the water at the discharge outlet.
  • FIG. 7 there are shown the values of the function of the valve angular position as related to varying valve positions. The values are determined for the valve design empirically to ascertain the relationship of the valve position of the specific valve design and the effect that position has on the discharge water temperature. In FIG. 7 the values determined by actual tests are illustrated. In FIG. 7 the values determine by actual use are illustrated by open squares. The tests were run under a wide variety of inlet temperatures and pressures. It can be seen from FIG. 7 within the range of experimental uncertainty that the points overlap.
  • Readings are taken by suitable detectors.
  • An important aspect of the system is that the water temperature is controlled in a manner so as to permit analysis and calculation of the discharge temperature using the model of the valve design, such as particularly illustrated in FIG. 7.
  • the determination of the non-dimensional variable of a valve design is performed empirically for a given valve design.
  • the mixing valve such as the balanced pressure mixing valve Speakman Mark II valve of FIG. 7 is incorporated in a test setup so that the water temperatures at the inlets and the outlet are observed.
  • a goniometer is mounted on the valve spindle and observations are made of discharge temperatures at varying angular positions of the valve and inlet temperatures. This data is used in the above noted equation in factoring to arrive at the non-dimensional variables as a product.
  • FIG. 7 illustrates this relationship for the Speakman Mark II valve.
  • the shape of the characteristic curve is not dependent upon inlet water temperature or inlet pressure, or inlet pressure differentials.
  • a balanced pressure mixing valve as referred to herein relates to the pressure balancing valve ASSE Standard No. 1016, 1988.
  • the system shown in FIG. 1 is provided with a sensor 10 in a flow stream 11 running through a standard balanced pressure mixing valve 12 (Speakman Balanced Pressure Valve) which receives a supply of liquid from a plurality of sources through suitable conduits 13a, (hot water) 13b, (cold water).
  • a thermocouple is a suitable sensor.
  • the valve 12 is controlled thru drive 14 of stepping motor 15, (Hurts Model ABS Stepping Motor, ABS-3008-003).
  • the drive 14 operates on the valve stem 14a of the valve 12.
  • the stepping motor 15 is controlled by a stepping motor controller 16 (Hurst Model 220001 Stepping Motor Controller) which provides to the stepping motor 15 speed control, clockwise/counterclockwise rotation and disengagement.
  • a pressure sensing means is physically displaced by changes in pressure on either hot or cold side associated with an adjustable valve means with the relationship of that association being such that increases in the sensed pressure on one side result in a valve reaction causing decrease in pressure on the same side, tending to equalize the pressures under all conditions.
  • Control of the stepping motor 15 and the operation of the valve 12 is provided through the controller 16, a high speed relay 17, a low speed relay 18 (Potter & Brumfield R10 ElZZ-S800 Relays) and a voltage divider 19 having resistor sections 19a (500 kilohms), 19b (100 Kilohms and 19c (56 kilohms).
  • Digital outputs from a D/D converter 20 (DSDI-160, Digital ⁇ 10 Interface) on line 21 to the controller 16 and lines 22 and 23 to the high speed relay 17 and low speed relay 18, respectively send digital commands to the controller 16 and thus determine the operation of the valve 12.
  • the D/D converter 20 is fed signals from a remote control 24 and a computer 25 and a pair of limit switches 26 and 27.
  • the remote control 24 is comprised of a set of switches provided with suitable power such as 5 volts.
  • the limit switches 26 and 27 located at the valve stem 14a and drive 14 are suitably actuated by the position of the valve 12. Switch 26 is closed when the valve is fully opened and switch 27 is closed when the valve is fully closed and binary signals are provided to D/D converter 20 indicative of these conditions.
  • a detector network consists of the sensor 10 feeding signals through a line 28 and a panel meter 29 to an A/D converter 30 and after analog-to-digital conversion in the converter 30 digital signals to the computer 25.
  • the computer compares the detected actual temperature value and the requested temperature value and makes calculations and decisions with this information for commands to the D/D converter 20 for translation to the converter 20 and the relays 17 and 18.
  • temperatures may be requested, or the system may be turned on or shut down by signals from the remote control 24.
  • a digital signal to raise the requested water temperature is provided to the D/D converter 20 via line 33, a digital signal to lower requested water temperature via line 34 and the shutdown from switch 35 on the control 20 via line 36.
  • FIG. 2 is a schematic diagram of the embodiment of the detailed description.
  • FIG. 2 shows the connection of lines 37 and 38 to port B of the converter 20 from the limit switches 26 and 27 respectively.
  • the lines 33, 34 and 36 from remote control 24 are connected to converter 20 at port C, and the converter 20 at port A has lines 22 and 23 to the respective relays 17 and 18 and the connection to controller 16 is shown as line 21a to a disable pin 39 and a line 21b to the pin 40 for control of the drive 14.
  • the converter 20 is connectible with the controller through these lines 21a and 21b and 22 and 23 with binary signals transmitted as ones and zeroes.
  • the logic flow chart of FIG. 3 is illustrative of program operation of the program stored in the computer 25 for control of water outlet temperature.
  • FIGS. 3A and 3B the program is initiated by application of power as represented at oval 41 of FIGS. 3A. Then the requested temperature is read in from the remote control as represented at trapezoid 42. The next step is the reading in from the sensor 10 and converter 30 of the actual temperature TA at READ TA represented at trapezoid 43.
  • the first calculation is whether the actual temperature exceeds the normal range, for example 120° F. This decision point is represented by diamond 44. If the actual temperature is greater than 120° F. at decision point 44, the computer sends out an emergency shutdown signal as discussed in greater detail below.
  • the negative branch of diamond 44 takes the program to the calculation of the absolute value of the difference between the actual temperature and the requested temperature by subtraction of the requested temperature in block 45. After the calculation is done the output is advance and represented by a decision diamond 46 and a judgment is made whether the difference is greater than 20° F.
  • the affirmative branch of diamond 46 carries the program to providing a high speed control represented by block 48.
  • the negative branch from decision diamond 46 carries the program to a judgment whether the difference is greater than 5° F. as represented by decision diamond 49.
  • the affirmative branch of diamond 49 carries the program to providing a medium speed control as represented by block 50.
  • a signal is generated for transmission of a medium speed instruction to the relays 17 and 18.
  • the digital output from port A of converter 20 is a zero on line 23 and a one on line 22.
  • the computer 25 calculations provide that the valve 12 be operated at a medium speed in response to the sensing of the actual temperature.
  • the negative branch from decision diamond 49 carries the program to an operation for generating a signal for transmission of the low speed instruction to the relays 17 and 18 of FIG. 2.
  • the digital output from port A is ones on both lines 22 and 23.
  • the computer 25 calculations provide that the valve 12 be operated at a low speed in response to the sensing of the actual temperature.
  • the judgment at the decision points 44, 46 and 49 performed in the computer 25 carry out the logic process of motor speed selection for the embodiment of FIGS. 1, 2 and 3.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Temperature (AREA)
  • Fluid-Driven Valves (AREA)
US07/397,110 1987-07-17 1989-08-22 Valve control Expired - Lifetime US4969598A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
US07/397,110 US4969598A (en) 1987-07-17 1989-08-22 Valve control
GB8925022A GB2235309B (en) 1989-08-22 1989-11-06 Temperature control of liquid from a mixing valve
DE19893936927 DE3936927A1 (de) 1989-08-22 1989-11-06 Ventilregelung
FR8914586A FR2651296B1 (fr) 1989-08-22 1989-11-07 Commande de vanne.
IT2232189A IT1236683B (it) 1989-08-22 1989-11-08 Valvola regolabile.
BE8901181A BE1003873A3 (fr) 1989-08-22 1989-11-08 Commande par vanne.
EP19900108066 EP0413900A3 (en) 1989-08-22 1990-04-27 Valve control

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/074,885 US4875623A (en) 1987-07-17 1987-07-17 Valve control
US07/397,110 US4969598A (en) 1987-07-17 1989-08-22 Valve control

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US07/074,885 Continuation-In-Part US4875623A (en) 1987-07-17 1987-07-17 Valve control

Publications (1)

Publication Number Publication Date
US4969598A true US4969598A (en) 1990-11-13

Family

ID=23569868

Family Applications (1)

Application Number Title Priority Date Filing Date
US07/397,110 Expired - Lifetime US4969598A (en) 1987-07-17 1989-08-22 Valve control

Country Status (7)

Country Link
US (1) US4969598A (fr)
EP (1) EP0413900A3 (fr)
BE (1) BE1003873A3 (fr)
DE (1) DE3936927A1 (fr)
FR (1) FR2651296B1 (fr)
GB (1) GB2235309B (fr)
IT (1) IT1236683B (fr)

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US5333783A (en) * 1993-02-22 1994-08-02 Catan Robert S Automated air mixing system
US5358177A (en) * 1990-05-15 1994-10-25 The Computer Shower Company Limited Fluid flow and temperature control apparatus
US5560541A (en) * 1995-04-28 1996-10-01 I.W. Industries, Inc. Anti-scald valve for bathroom showers
US6029094A (en) * 1997-10-14 2000-02-22 Diffut; Eduardo Shower temperature and flow rate memory controller
US6629645B2 (en) * 2001-01-30 2003-10-07 Aqualisa Products Limited Water mixing valve apparatus
US20070125796A1 (en) * 2005-12-05 2007-06-07 James Cedrone Error volume system and method for a pump
US20080111090A1 (en) * 2006-11-09 2008-05-15 Masco Corporation Of Indiana Dual function handles for a faucet assembly
US20080164331A1 (en) * 2007-01-05 2008-07-10 Randall Paul Schmitt Fluid delivery control system
US20090078122A1 (en) * 2007-09-26 2009-03-26 Hon Hai Precision Industry Co., Ltd. Air filtering system
US7690395B2 (en) 2004-01-12 2010-04-06 Masco Corporation Of Indiana Multi-mode hands free automatic faucet
US20100276004A1 (en) * 2007-10-19 2010-11-04 Alfa Laval Kolding A/S Method for Operating a Valve
US7946751B2 (en) * 2006-03-01 2011-05-24 Entegris, Inc. Method for controlled mixing of fluids via temperature
US8028355B2 (en) 2005-11-11 2011-10-04 Masco Corporation Of Indiana Integrated bathroom electronic system
US8083498B2 (en) 2005-12-02 2011-12-27 Entegris, Inc. System and method for position control of a mechanical piston in a pump
US8089473B2 (en) 2006-04-20 2012-01-03 Masco Corporation Of Indiana Touch sensor
US8118240B2 (en) 2006-04-20 2012-02-21 Masco Corporation Of Indiana Pull-out wand
US8162236B2 (en) 2006-04-20 2012-04-24 Masco Corporation Of Indiana Electronic user interface for electronic mixing of water for residential faucets
US8292598B2 (en) 2004-11-23 2012-10-23 Entegris, Inc. System and method for a variable home position dispense system
US8365767B2 (en) 2006-04-20 2013-02-05 Masco Corporation Of Indiana User interface for a faucet
US8376313B2 (en) 2007-03-28 2013-02-19 Masco Corporation Of Indiana Capacitive touch sensor
US8438672B2 (en) 2005-11-11 2013-05-14 Masco Corporation Of Indiana Integrated electronic shower system
US8469056B2 (en) 2007-01-31 2013-06-25 Masco Corporation Of Indiana Mixing valve including a molded waterway assembly
US8561626B2 (en) 2010-04-20 2013-10-22 Masco Corporation Of Indiana Capacitive sensing system and method for operating a faucet
US8613419B2 (en) 2007-12-11 2013-12-24 Masco Corporation Of Indiana Capacitive coupling arrangement for a faucet
US8776817B2 (en) 2010-04-20 2014-07-15 Masco Corporation Of Indiana Electronic faucet with a capacitive sensing system and a method therefor
US8944105B2 (en) 2007-01-31 2015-02-03 Masco Corporation Of Indiana Capacitive sensing apparatus and method for faucets
US9000296B2 (en) 2013-06-21 2015-04-07 Baker Hughes Incorporated Electronics frame with shape memory seal elements
US9175458B2 (en) 2012-04-20 2015-11-03 Delta Faucet Company Faucet including a pullout wand with a capacitive sensing
US9243392B2 (en) 2006-12-19 2016-01-26 Delta Faucet Company Resistive coupling for an automatic faucet
US9243756B2 (en) 2006-04-20 2016-01-26 Delta Faucet Company Capacitive user interface for a faucet and method of forming
EP2286710A3 (fr) * 2009-08-17 2017-01-11 BSH Hausgeräte GmbH Appareil ménager transportant de l'eau et procédé de fonctionnement d'un appareil ménager transportant de l'eau
US9696043B2 (en) 2015-03-09 2017-07-04 Haier Us Appliance Solutions, Inc. Hot water heater systems and methods for controlling electronic mixing valves
US20180031251A1 (en) * 2016-07-27 2018-02-01 Computime, Ltd. Automatic Balance Valve Control
US9885497B2 (en) 2015-04-22 2018-02-06 Haier Us Appliance Solutions, Inc. Method for operating a water heater appliance
US10209721B2 (en) * 2016-08-18 2019-02-19 Haier Us Appliance Solutions, Inc. Hot water heater systems and methods for controlling electronic mixing valves
US11168897B2 (en) 2018-08-24 2021-11-09 Prexcel Solutions, Inc. Water preconditioner system

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EP0864954A1 (fr) * 1997-03-10 1998-09-16 Tien-Tsai Huang Dispositif automatique de régulation de la température de l'eau pour une vanne mitigeuse d'eau
FR2857722B1 (fr) * 2003-07-17 2007-04-20 Cotherm Sa Vanne de melange
EP2136278A1 (fr) * 2008-06-16 2009-12-23 Fabrizio Nobili Mélangeur thermostatique
DE102020120839B4 (de) 2020-08-07 2024-05-16 Audi Aktiengesellschaft Temperatursteuervorrichtung mit reduzierter Temperatursensoranzahl

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JPS62282308A (ja) * 1986-05-30 1987-12-08 Matsushita Electric Ind Co Ltd 湯水混合制御装置
US4854498A (en) * 1988-06-08 1989-08-08 Stayton L Dean Shower temperature control system

Cited By (61)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5358177A (en) * 1990-05-15 1994-10-25 The Computer Shower Company Limited Fluid flow and temperature control apparatus
US5333783A (en) * 1993-02-22 1994-08-02 Catan Robert S Automated air mixing system
US5560541A (en) * 1995-04-28 1996-10-01 I.W. Industries, Inc. Anti-scald valve for bathroom showers
US6029094A (en) * 1997-10-14 2000-02-22 Diffut; Eduardo Shower temperature and flow rate memory controller
US6629645B2 (en) * 2001-01-30 2003-10-07 Aqualisa Products Limited Water mixing valve apparatus
EP1229418A3 (fr) * 2001-01-30 2005-04-27 Aqualisa Products Limited Dispositif comprenant un robinet mitigeur
US7690395B2 (en) 2004-01-12 2010-04-06 Masco Corporation Of Indiana Multi-mode hands free automatic faucet
US9243391B2 (en) 2004-01-12 2016-01-26 Delta Faucet Company Multi-mode hands free automatic faucet
US8528579B2 (en) 2004-01-12 2013-09-10 Masco Corporation Of Indiana Multi-mode hands free automatic faucet
US8814536B2 (en) 2004-11-23 2014-08-26 Entegris, Inc. System and method for a variable home position dispense system
US8292598B2 (en) 2004-11-23 2012-10-23 Entegris, Inc. System and method for a variable home position dispense system
US9988797B2 (en) 2005-11-11 2018-06-05 Delta Faucet Company Integrated electronic shower system
US10480165B2 (en) 2005-11-11 2019-11-19 Delta Faucet Company Integrated bathroom electronic system
US9032564B2 (en) 2005-11-11 2015-05-19 Delta Faucet Company Integrated electronic shower system
US8028355B2 (en) 2005-11-11 2011-10-04 Masco Corporation Of Indiana Integrated bathroom electronic system
US11566405B2 (en) 2005-11-11 2023-01-31 Delta Faucet Company Integrated bathroom electronic system
US8438672B2 (en) 2005-11-11 2013-05-14 Masco Corporation Of Indiana Integrated electronic shower system
US8083498B2 (en) 2005-12-02 2011-12-27 Entegris, Inc. System and method for position control of a mechanical piston in a pump
US20070125796A1 (en) * 2005-12-05 2007-06-07 James Cedrone Error volume system and method for a pump
US7897196B2 (en) 2005-12-05 2011-03-01 Entegris, Inc. Error volume system and method for a pump
US7946751B2 (en) * 2006-03-01 2011-05-24 Entegris, Inc. Method for controlled mixing of fluids via temperature
US10698429B2 (en) 2006-04-20 2020-06-30 Delta Faucet Company Electronic user interface for electronic mixing of water for residential faucets
US9243756B2 (en) 2006-04-20 2016-01-26 Delta Faucet Company Capacitive user interface for a faucet and method of forming
US8243040B2 (en) 2006-04-20 2012-08-14 Masco Corporation Of Indiana Touch sensor
US9856634B2 (en) 2006-04-20 2018-01-02 Delta Faucet Company Fluid delivery device with an in-water capacitive sensor
US8365767B2 (en) 2006-04-20 2013-02-05 Masco Corporation Of Indiana User interface for a faucet
US9285807B2 (en) 2006-04-20 2016-03-15 Delta Faucet Company Electronic user interface for electronic mixing of water for residential faucets
US8118240B2 (en) 2006-04-20 2012-02-21 Masco Corporation Of Indiana Pull-out wand
US8162236B2 (en) 2006-04-20 2012-04-24 Masco Corporation Of Indiana Electronic user interface for electronic mixing of water for residential faucets
US9228329B2 (en) 2006-04-20 2016-01-05 Delta Faucet Company Pull-out wand
US11886208B2 (en) 2006-04-20 2024-01-30 Delta Faucet Company Electronic user interface for electronic mixing of water for residential faucets
US9715238B2 (en) 2006-04-20 2017-07-25 Delta Faucet Company Electronic user interface for electronic mixing of water for residential faucets
US8089473B2 (en) 2006-04-20 2012-01-03 Masco Corporation Of Indiana Touch sensor
US20080111090A1 (en) * 2006-11-09 2008-05-15 Masco Corporation Of Indiana Dual function handles for a faucet assembly
US7624757B2 (en) 2006-11-09 2009-12-01 Masco Corporation Of Indiana Dual function handles for a faucet assembly
US8844564B2 (en) 2006-12-19 2014-09-30 Masco Corporation Of Indiana Multi-mode hands free automatic faucet
US9243392B2 (en) 2006-12-19 2016-01-26 Delta Faucet Company Resistive coupling for an automatic faucet
US8127782B2 (en) 2006-12-19 2012-03-06 Jonte Patrick B Multi-mode hands free automatic faucet
US7802733B2 (en) 2007-01-05 2010-09-28 Masco Corporation Of Indiana Fluid delivery control system
US20080164331A1 (en) * 2007-01-05 2008-07-10 Randall Paul Schmitt Fluid delivery control system
US8944105B2 (en) 2007-01-31 2015-02-03 Masco Corporation Of Indiana Capacitive sensing apparatus and method for faucets
US8469056B2 (en) 2007-01-31 2013-06-25 Masco Corporation Of Indiana Mixing valve including a molded waterway assembly
US8376313B2 (en) 2007-03-28 2013-02-19 Masco Corporation Of Indiana Capacitive touch sensor
US7794529B2 (en) * 2007-09-26 2010-09-14 Hon Hai Precision Industry Co., Ltd. Air filtering system
US20090078122A1 (en) * 2007-09-26 2009-03-26 Hon Hai Precision Industry Co., Ltd. Air filtering system
US8910650B2 (en) * 2007-10-19 2014-12-16 Alfa Laval Kolding A/S Method for operating a valve
US20100276004A1 (en) * 2007-10-19 2010-11-04 Alfa Laval Kolding A/S Method for Operating a Valve
US8613419B2 (en) 2007-12-11 2013-12-24 Masco Corporation Of Indiana Capacitive coupling arrangement for a faucet
US9315976B2 (en) 2007-12-11 2016-04-19 Delta Faucet Company Capacitive coupling arrangement for a faucet
EP2286710A3 (fr) * 2009-08-17 2017-01-11 BSH Hausgeräte GmbH Appareil ménager transportant de l'eau et procédé de fonctionnement d'un appareil ménager transportant de l'eau
US9394675B2 (en) 2010-04-20 2016-07-19 Delta Faucet Company Capacitive sensing system and method for operating a faucet
US8561626B2 (en) 2010-04-20 2013-10-22 Masco Corporation Of Indiana Capacitive sensing system and method for operating a faucet
US8776817B2 (en) 2010-04-20 2014-07-15 Masco Corporation Of Indiana Electronic faucet with a capacitive sensing system and a method therefor
US9175458B2 (en) 2012-04-20 2015-11-03 Delta Faucet Company Faucet including a pullout wand with a capacitive sensing
US9000296B2 (en) 2013-06-21 2015-04-07 Baker Hughes Incorporated Electronics frame with shape memory seal elements
US9696043B2 (en) 2015-03-09 2017-07-04 Haier Us Appliance Solutions, Inc. Hot water heater systems and methods for controlling electronic mixing valves
US9885497B2 (en) 2015-04-22 2018-02-06 Haier Us Appliance Solutions, Inc. Method for operating a water heater appliance
US20180031251A1 (en) * 2016-07-27 2018-02-01 Computime, Ltd. Automatic Balance Valve Control
US10697650B2 (en) * 2016-07-27 2020-06-30 Computime Ltd. Automatic balance valve control
US10209721B2 (en) * 2016-08-18 2019-02-19 Haier Us Appliance Solutions, Inc. Hot water heater systems and methods for controlling electronic mixing valves
US11168897B2 (en) 2018-08-24 2021-11-09 Prexcel Solutions, Inc. Water preconditioner system

Also Published As

Publication number Publication date
EP0413900A2 (fr) 1991-02-27
EP0413900A3 (en) 1992-01-08
BE1003873A3 (fr) 1992-07-07
GB2235309A (en) 1991-02-27
GB8925022D0 (en) 1989-12-28
GB2235309B (en) 1994-03-23
DE3936927A1 (de) 1991-02-28
FR2651296A1 (fr) 1991-03-01
IT8922321A0 (it) 1989-11-08
IT1236683B (it) 1993-03-26
IT8922321A1 (it) 1991-05-08
FR2651296B1 (fr) 1993-11-12

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