US4510163A - Process for preparing a rehydratable diced frozen food product - Google Patents
Process for preparing a rehydratable diced frozen food product Download PDFInfo
- Publication number
- US4510163A US4510163A US06/396,836 US39683682A US4510163A US 4510163 A US4510163 A US 4510163A US 39683682 A US39683682 A US 39683682A US 4510163 A US4510163 A US 4510163A
- Authority
- US
- United States
- Prior art keywords
- foodstuff
- diced
- microwave treatment
- food product
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
- A23L3/363—Freezing; Subsequent thawing; Cooling the materials not being transported through or in the apparatus with or without shaping, e.g. in form of powder, granules, or flakes
- A23L3/364—Freezing; Subsequent thawing; Cooling the materials not being transported through or in the apparatus with or without shaping, e.g. in form of powder, granules, or flakes with packages or with shaping in form of blocks or portions
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/40—Feeding-stuffs specially adapted for particular animals for carnivorous animals, e.g. cats or dogs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
- A23L3/01—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment using microwaves or dielectric heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S426/00—Food or edible material: processes, compositions, and products
- Y10S426/805—Pet food for dog, cat, bird, or fish
Definitions
- the present invention relates to the preparation of a food product, more particularly to a process for the preparation of a partially dehydrated frozen food product which can be readily thawed and rehydrated for consumption by the addition of hot water.
- Partially dehydrated frozen food products have been described which can be made ready for consumption simply by thawing and rehydrating by the addition of hot water.
- One described method of making these products comprises cooking and pressing the foodstuff to remove some of the water and then freezing.
- the food product consists of individual dice there are problems with the texture which lead not only to the disintegration of the dice immediately upon thawing but also to incomplete rehydration.
- diced frozen food products with the desired texture and rehydrating properties may be obtained by a process which includes a microwave treatment followed by a freezing.
- freezed food products in this specification we mean food products in the form of chunks or pellets having the shapes of, for example, dice, rings, rods, balls, stars or bananas.
- the present invention provides a process for preparing a diced frozen food product characterized in that a compact solid foodstuff is treated with microwaves to remove some of the water present, the foodstuff being diced before or after the microwave treatment, and finally frozen.
- the foodstuff which is to be treated with microwaves consists of a mixture of nutritive ingredients
- a mixing process is carried out to bind the ingredients together to form the compact solid mass.
- This mixing may be carried out, for example, in a commercially available mixer, such as a "Hobart” mixer or, when dealing with larger quantities, a "Wolfking” twin mixer.
- the duration of the mixing operation is not critical and may be, for example, about 5 minutes for a 50 kg batch.
- the foodstuff Before the microwave treatment, the foodstuff is preferably pressed into long pieces, such as slabs, conveniently by extrusion.
- the foodstuff consists of a mixture of nutritive ingredients
- the pressing into long pieces forces the ingredients into good intimate contact with each other.
- the pieces Preferably have a thickness of from 5 to 20 mm and especially from 7 to 15 mm.
- the width of the pieces is preferably from 50 to 100 mm to allow more efficient dicing.
- a "Handtmann" extruder may conveniently be used in the process of this invention.
- the long pieces may be subjected to the microwave treatment immediately and then diced, or they may be diced first and the resulting dice subjected to the microwave treatment.
- the amount of water removed from the foodstuff is preferably from 15 to 25% and especially from 17 to 21% by weight based on the total weight of the food material.
- the temperature at the centre of the foodstuff rises during the microwave treatment preferably to at least 75° C. and especially from 90° C. to 100° C.
- the duration of the microwave treatment required to obtain the desired loss of water varies inversely with the temperature, and the loss of water can easily be controlled by adjusting the power and the duration of the treatment.
- a treatment of from 5 to 15 minutes duration is usually sufficient but shorter or longer treatments may be used. However, longer treatments are usually uneconomical.
- the power used may vary from 1 kW to 100 kW, preferably from 10 kW to 50 kW while the frequency may be within the range of from 800 MHz to 3000 MHz and preferably from 2400 MHz to 2500 MHz.
- Any commercially available microwave unit may be used, a convenient one for the present invention being the "Scan-Pro" microwave tunnel preferably operating at a power of 10 kW and a frequency of 2450 MHz.
- the microwave treatment heats the foodstuff substantially uniformly and the escaping moisture introduces a porosity therein which aids subsequent rehydration of the frozen product.
- the heat treatment also coagulates proteins, promotes binding and reduces microbial contamination.
- the dicing may be carried out using an ordinary two-dimensional slicer for example an "Urschel" slicer.
- the dice Preferably have a volume of at least 500 mm 3 and especially from 600 to 1'500 mm 3 for a pet food.
- the foodstuff may be diced before the microwave treatment, it may be diced at ambient temperature, but it may, if desired, be precooled to substantially 0° C. or below, preferably from 0° C. to -1° C. in order to allow a more efficient cutting operation and to render the dice easier to handle. After the microwave treatment the diced foodstuff may, if desired, be frozen directly.
- the foodstuff is diced after the microwave treatment, it is preferably subjected to a tempering step below 0° C. to achieve substantial equillibration of the temperature throughout, before being diced.
- the temperature of the foodstuff may be substantially equilibrated by the tempering process to from -1° C. to -8° C., preferably from -3° C.to -7° C. and especially from -5° C. to -6° C.
- the tempering step may be carried out by direct equilibration at the appropriate temperature for example, in a tempering cabinet. However, if the tempering step is in-line, it is preferably carried out by crust freezing at temperatures below the equilibration temperature desired, for example, from -40° C. to -90° C.
- carbon dioxide snow at a temperature from -45° C. to -79° C. may be used for the crust-freezing.
- the duration of the crust-freezing is conveniently from 3 to 10 minutes and preferably from 5 to 7 minutes.
- the diced product may then be packed into containers followed by freeze storage. It has a long shelf life.
- the frozen product may be rehydrated by adding hot water, conveniently boiling water, to produce a foodstuff which is ready to eat.
- the time for rehydration may be five minutes or less on the addition of an amount of water approximately equal in volume to the partially dehydrated food product.
- the rehydrated food product has an acceptable flavour and texture.
- the process of the present invention is particularly suitable for preparing pet foods especially those suitable for cats and dogs, for instance, those based on the recommended nutrient requirements published by the National Academy of Sciences/National Research Council U.S.A.
- Oxtail flavour 0.40%
- the above ingredients were mixed in the following specific sequence.
- the blood protein powder was dissolved and the soy fibres unfolded in most of the water.
- the beef trimmings and flavour solutions were added, followed by solutions of minerals and vitamins.
- Freshly cooked rice was added warm and finally the dry ingredients were added i.e. starch, potato flakes, bran and textured soy protein.
- the composition was mixed for 5 minutes to produce a relatively hard mass. This mass was then forced through a "Handtmann" extruder to force the ingredients into good contact with each other and form the mass into long slabs 10 mm thick and 70 mm wide.
- the slabs were introduced directly into a "Scan-Pro" 10 kW microwave tunnel operating at 2450 MHz. Water escaped from the food fairly evenly during the cooking process which lasted for 10 minutes by which time the loss of water was 20% and the escaping moisture had imparted a porosity to the slabs.
- the temperature at the center of the slabs was 100° C. at the end of the microwave treatment.
- the slabs were crust-frozen with carbon dioxide snow at -50° C. for 5 minutes in a freeze tunnel. Afterwards, the temperature of the slabs was equilibrated to -55° C. in an equilibrating tunnel.
- Example 2 The above ingredients were treated in a similar way to the ingredients of Example 1 except that the Krill powder was used instead of the blood protein and the cod mince and the lard+vegetable oil were used instead of the beef trimmings. During the microwave treatment the escaping moisture imparted a porosity to the slabs.
- the slabs were cut into dice of size 8 ⁇ 8 ⁇ 10 mm which were subsequently frozen.
- the product had thawed and rehydrated within 5 minutes, this rapid rehydration being mainly due to the porosity of the slabs.
- the foodstuff was highly acceptable to cats.
- Example 2 By carrying out a similar process to that described in Example 1 but heating in an air convection oven instead of treating with microwaves, the diced frozen product crumbled up on the addition of boiling water and did not rehydrate as quickly as that prepared by the process described in Example 1.
- Example 2 By carrying out a similar process to that described in Example 2, but heating in an Infrared oven instead of treating with microwaves the diced frozen product crumbled up on the addition of boiling water and did not rehydrate as quickly as that prepared by the process described in Example 2.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Birds (AREA)
- Fodder In General (AREA)
- Feed For Specific Animals (AREA)
- Freezing, Cooling And Drying Of Foods (AREA)
- Constitution Of High-Frequency Heating (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
- Vessels, Lead-In Wires, Accessory Apparatuses For Cathode-Ray Tubes (AREA)
- General Preparation And Processing Of Foods (AREA)
- Confectionery (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP81106716.4 | 1981-08-28 | ||
EP81106716A EP0072878B1 (fr) | 1981-08-28 | 1981-08-28 | Préparation d'un produit alimentaire pour des animeaux familiers |
Publications (1)
Publication Number | Publication Date |
---|---|
US4510163A true US4510163A (en) | 1985-04-09 |
Family
ID=8187876
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/396,836 Expired - Fee Related US4510163A (en) | 1981-08-28 | 1982-07-09 | Process for preparing a rehydratable diced frozen food product |
Country Status (9)
Country | Link |
---|---|
US (1) | US4510163A (fr) |
EP (1) | EP0072878B1 (fr) |
JP (1) | JPS5843772A (fr) |
AT (1) | ATE10424T1 (fr) |
AU (1) | AU548585B2 (fr) |
CA (1) | CA1198009A (fr) |
DE (1) | DE3167477D1 (fr) |
DK (1) | DK158127C (fr) |
FI (1) | FI70511C (fr) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4781937A (en) * | 1986-10-31 | 1988-11-01 | Knowles Wilfred R | Production of rehydratable food products |
US4946693A (en) * | 1982-03-03 | 1990-08-07 | Nestec S.A. | Process for the preparation of intermediate moisture vegetables |
US5415883A (en) * | 1993-09-29 | 1995-05-16 | Minh Food Corporation | Method for preparing pre-cooked meat |
US5498432A (en) * | 1993-09-29 | 1996-03-12 | Minh Food Corporation | Method for preparing pre-cooked meat |
US5595775A (en) * | 1994-10-11 | 1997-01-21 | Analyst Ltd. | Method for preserving fresh fruit and vegetable |
US20040025892A1 (en) * | 2001-01-26 | 2004-02-12 | Heinrich Kreyenberg | Process to control pest in stored products |
EP2683253A1 (fr) * | 2011-03-07 | 2014-01-15 | Olympic Seafood AS | Compositions et procédés destinés à la supplémentation nutritionnelle |
RU2744189C1 (ru) * | 2020-02-10 | 2021-03-03 | Старинская Елена Леонидовна | Способ приготовления порционного пищевого продукта |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2547732A1 (fr) * | 1983-06-21 | 1984-12-28 | Lequeux Sa | Procede et installation pour steriliser thermiquement des produits liquides contenus dans des recipients fermes de facon etanche |
DK0421956T3 (da) * | 1989-10-06 | 1994-01-24 | Franca Leo | Foder til husdyr og fremgangsmåde til fremstilling heraf |
US5200222A (en) * | 1991-07-08 | 1993-04-06 | General Mills, Inc. | Microwave toasting of puffed R-T-E cereals |
US5198255A (en) * | 1991-07-08 | 1993-03-30 | General Mills, Inc. | Stability improvements of oat R-T-E cereals by high intensity microwave heating |
US5338556A (en) * | 1991-07-08 | 1994-08-16 | General Mills, Inc. | High intensity microwave puffing of thick R-T-E cereal flakes |
US5196218A (en) * | 1991-07-08 | 1993-03-23 | General Mills, Inc. | Microwave toasting of unpuffed R-T-E cereals |
US5182127A (en) * | 1991-09-23 | 1993-01-26 | General Mills, Inc. | Microwave tempering of cooked cereal pellets or pieces |
US5342635A (en) * | 1993-05-12 | 1994-08-30 | General Mills, Inc. | Puffed edible foams and high intensity microwave method of preparation |
JP2008005804A (ja) * | 2006-06-30 | 2008-01-17 | Red Heart Kk | ペットフード用肉類の処理方法 |
GB0717711D0 (en) * | 2007-09-11 | 2007-10-17 | Mars Uk Ltd | Method of increasing activity |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3421434A (en) * | 1966-08-12 | 1969-01-14 | Hormel & Co Geo A | Apparatus for forming sausage |
US3479188A (en) * | 1964-12-30 | 1969-11-18 | Pillsbury Co | Cooking process and product |
US3520701A (en) * | 1966-02-14 | 1970-07-14 | Robert B Rendek | Method of making a foamed meat flake |
US4208439A (en) * | 1977-10-25 | 1980-06-17 | Societe D'assistance Technique Pour Produits Nestle S.A. | Preparation of pasta |
US4342788A (en) * | 1979-06-01 | 1982-08-03 | Campbell Soup Company | Method of cooking chicken parts |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1542065A1 (de) * | 1966-04-26 | 1970-07-16 | Cryodry Corp | Verfahren zur Waermebehandlung von Substanzen unter hohem Druck |
SE352230B (fr) * | 1970-09-08 | 1972-12-27 | Alfa Laval Ab | |
SE352229B (fr) * | 1970-09-08 | 1972-12-27 | Alfa Laval Ab | |
AU474498B2 (en) * | 1971-03-16 | 1973-09-20 | Maines Gabrielle | Method of processing foodstuffs and products thereof |
-
1981
- 1981-08-28 DE DE8181106716T patent/DE3167477D1/de not_active Expired
- 1981-08-28 EP EP81106716A patent/EP0072878B1/fr not_active Expired
- 1981-08-28 AT AT81106716T patent/ATE10424T1/de not_active IP Right Cessation
-
1982
- 1982-07-06 AU AU85632/82A patent/AU548585B2/en not_active Ceased
- 1982-07-09 US US06/396,836 patent/US4510163A/en not_active Expired - Fee Related
- 1982-07-21 CA CA000407784A patent/CA1198009A/fr not_active Expired
- 1982-08-10 DK DK358982A patent/DK158127C/da not_active IP Right Cessation
- 1982-08-24 FI FI822928A patent/FI70511C/fi not_active IP Right Cessation
- 1982-08-27 JP JP57149035A patent/JPS5843772A/ja active Granted
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3479188A (en) * | 1964-12-30 | 1969-11-18 | Pillsbury Co | Cooking process and product |
US3520701A (en) * | 1966-02-14 | 1970-07-14 | Robert B Rendek | Method of making a foamed meat flake |
US3421434A (en) * | 1966-08-12 | 1969-01-14 | Hormel & Co Geo A | Apparatus for forming sausage |
US4208439A (en) * | 1977-10-25 | 1980-06-17 | Societe D'assistance Technique Pour Produits Nestle S.A. | Preparation of pasta |
US4342788A (en) * | 1979-06-01 | 1982-08-03 | Campbell Soup Company | Method of cooking chicken parts |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4946693A (en) * | 1982-03-03 | 1990-08-07 | Nestec S.A. | Process for the preparation of intermediate moisture vegetables |
US4781937A (en) * | 1986-10-31 | 1988-11-01 | Knowles Wilfred R | Production of rehydratable food products |
US5415883A (en) * | 1993-09-29 | 1995-05-16 | Minh Food Corporation | Method for preparing pre-cooked meat |
US5498432A (en) * | 1993-09-29 | 1996-03-12 | Minh Food Corporation | Method for preparing pre-cooked meat |
US5595775A (en) * | 1994-10-11 | 1997-01-21 | Analyst Ltd. | Method for preserving fresh fruit and vegetable |
US20040025892A1 (en) * | 2001-01-26 | 2004-02-12 | Heinrich Kreyenberg | Process to control pest in stored products |
EP2683253A1 (fr) * | 2011-03-07 | 2014-01-15 | Olympic Seafood AS | Compositions et procédés destinés à la supplémentation nutritionnelle |
RU2744189C1 (ru) * | 2020-02-10 | 2021-03-03 | Старинская Елена Леонидовна | Способ приготовления порционного пищевого продукта |
Also Published As
Publication number | Publication date |
---|---|
JPS5843772A (ja) | 1983-03-14 |
DK358982A (da) | 1983-03-01 |
FI70511C (fi) | 1986-09-24 |
EP0072878A1 (fr) | 1983-03-02 |
EP0072878B1 (fr) | 1984-11-28 |
FI822928L (fi) | 1983-03-01 |
DE3167477D1 (en) | 1985-01-10 |
DK158127B (da) | 1990-04-02 |
AU8563282A (en) | 1983-03-03 |
JPS6139016B2 (fr) | 1986-09-02 |
DK158127C (da) | 1990-09-03 |
FI822928A0 (fi) | 1982-08-24 |
AU548585B2 (en) | 1985-12-19 |
CA1198009A (fr) | 1985-12-17 |
ATE10424T1 (de) | 1984-12-15 |
FI70511B (fi) | 1986-06-06 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SOCIETE D'ASSISTANCE TECHNIQUE POUR PRODUITS NESTL Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GEJL-HANSEN, FREDERIK;REEL/FRAME:004026/0486 Owner name: SOCIETE D'ASSISTANCE TECHNIQUE POUR PRODUITS NESTL Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GEJL-HANSEN, FREDERIK;REEL/FRAME:004026/0486 Effective date: 19820709 |
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CC | Certificate of correction | ||
FPAY | Fee payment |
Year of fee payment: 4 |
|
FPAY | Fee payment |
Year of fee payment: 8 |
|
FEPP | Fee payment procedure |
Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19970409 |
|
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |