US4427478A - Process for making an encapsulated circuit board and products made thereby - Google Patents
Process for making an encapsulated circuit board and products made thereby Download PDFInfo
- Publication number
- US4427478A US4427478A US06/392,998 US39299882A US4427478A US 4427478 A US4427478 A US 4427478A US 39299882 A US39299882 A US 39299882A US 4427478 A US4427478 A US 4427478A
- Authority
- US
- United States
- Prior art keywords
- adhesive
- wires
- circuit board
- directions
- mobility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000853 adhesive Substances 0.000 claims abstract description 43
- 230000001070 adhesive effect Effects 0.000 claims abstract description 43
- 239000000758 substrate Substances 0.000 claims description 11
- 238000000151 deposition Methods 0.000 claims description 4
- 239000003504 photosensitizing agent Substances 0.000 claims description 2
- 230000035945 sensitivity Effects 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000003475 lamination Methods 0.000 abstract description 3
- 238000001029 thermal curing Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000001723 curing Methods 0.000 description 4
- 238000000016 photochemical curing Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- YTPSFXZMJKMUJE-UHFFFAOYSA-N 2-tert-butylanthracene-9,10-dione Chemical compound C1=CC=C2C(=O)C3=CC(C(C)(C)C)=CC=C3C(=O)C2=C1 YTPSFXZMJKMUJE-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 229920006332 epoxy adhesive Polymers 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/02—Arrangements of circuit components or wiring on supporting structure
- H05K7/06—Arrangements of circuit components or wiring on supporting structure on insulating boards, e.g. wiring harnesses
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/386—Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10287—Metal wires as connectors or conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/103—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by bonding or embedding conductive wires or strips
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
Definitions
- This invention relates to a process for making encapsulated circuit boards and products made by said process.
- a substrate preferably made of an epoxy-glass laminate, has a photochemically curable adhesive deposited on at least one side thereof.
- This adhesive is also preferably one which is thermally curable.
- Materials that exhibit these desirable characteristics of being both photochemically and thermally curable include photosensitive dielectric resin materials, such as of the type disclosed and claimed in U.S. Pat. No. 4,169,732 to J. F. Shipley and assigned to the assignee of the present invention. These resins can be applied either by spray coating from a solvent-based solution or by direct application from a film. The resultant films are of good quality and, even when applied as a film, display excellent adhesion to epoxy-glass substrates.
- the adhesive is cured to only a depth preselected by controlling the intensity and duration of exposure.
- the wires have limited mobility in the Z direction but none in the X and Y directions.
- Single layer circuit boards fabricated in the above-described manner may be laminated together to form a multi-layered circuit board.
- Photochemical curing enables this lamination to be successfully accomplished with only a single layer of adhesive because the extent of curing can be adjusted according to either the thickness of the adhesive or degree of photochemical exposure dosage.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Adhesives Or Adhesive Processes (AREA)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/392,998 US4427478A (en) | 1982-06-28 | 1982-06-28 | Process for making an encapsulated circuit board and products made thereby |
JP58067177A JPS596596A (ja) | 1982-06-28 | 1983-04-18 | 封入された回路板の形成方法 |
DE8383105167T DE3362072D1 (en) | 1982-06-28 | 1983-05-25 | Process for making encapsulated circuit boards and products made thereby |
EP83105167A EP0097817B1 (en) | 1982-06-28 | 1983-05-25 | Process for making encapsulated circuit boards and products made thereby |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/392,998 US4427478A (en) | 1982-06-28 | 1982-06-28 | Process for making an encapsulated circuit board and products made thereby |
Publications (1)
Publication Number | Publication Date |
---|---|
US4427478A true US4427478A (en) | 1984-01-24 |
Family
ID=23552882
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/392,998 Expired - Lifetime US4427478A (en) | 1982-06-28 | 1982-06-28 | Process for making an encapsulated circuit board and products made thereby |
Country Status (4)
Country | Link |
---|---|
US (1) | US4427478A (enrdf_load_stackoverflow) |
EP (1) | EP0097817B1 (enrdf_load_stackoverflow) |
JP (1) | JPS596596A (enrdf_load_stackoverflow) |
DE (1) | DE3362072D1 (enrdf_load_stackoverflow) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3520258A1 (de) * | 1984-06-25 | 1986-01-02 | Kollmorgen Technologies Corp., Dallas, Tex. | Verfahren zum herstellen drahtgeschriebener schaltungen |
DE3624627A1 (de) * | 1985-07-19 | 1987-01-29 | Kollmorgen Tech Corp | Verfahren zum herstellen von drahtgeschriebenen leiterplatten |
EP0186831A3 (en) * | 1985-01-02 | 1987-06-03 | International Business Machines Corporation | Roughening surface of a substrate |
WO1988000135A1 (en) * | 1986-07-07 | 1988-01-14 | Loctite Corporation | Potted electrical/mechanical devices, and dual cure potting method |
WO1989000374A1 (en) * | 1987-06-30 | 1989-01-12 | Svensson Lars Goeran | A method for producing a circuit board and a circuit-board preform for use in carrying out the method |
US4916805A (en) * | 1988-03-02 | 1990-04-17 | Espe Stiftung & Co. Produktions- Und Vertriebs Kg | Method for the attachment of components to a circuit board using photoactuatable adhesive |
US4952342A (en) * | 1987-07-02 | 1990-08-28 | Loctite Corproration | Dual cure method for making a rotted electrical/mechanical device |
US5057348A (en) * | 1985-11-26 | 1991-10-15 | Loctite Corporation | Potted electrical/mechanical devices, and dual cure potting method |
US5340946A (en) * | 1985-12-20 | 1994-08-23 | Advanced Interconnection Technology, Inc. | Heat activatable adhesive for wire scribed circuits |
EP2475233A1 (en) * | 2011-01-05 | 2012-07-11 | The Boeing Company | System for depositing microwire |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3646572A (en) | 1970-02-09 | 1972-02-29 | Photocircuits Corp | Electric wiring assemblies |
US3658620A (en) | 1968-06-17 | 1972-04-25 | Scm Corp | Irradiation lamination process for air-inhibited polymers |
US3674914A (en) | 1968-02-09 | 1972-07-04 | Photocircuits Corp | Wire scribed circuit boards and method of manufacture |
US3674602A (en) | 1969-10-09 | 1972-07-04 | Photocircuits Corp | Apparatus for making wire scribed circuit boards |
US4018333A (en) | 1975-05-22 | 1977-04-19 | Stepan Chemical Company | Metal fastener sticks and process of preparing same by curing polymeric binder for said under conditions of U.V. irradiation |
US4115185A (en) | 1977-08-05 | 1978-09-19 | Diceon Electronics, Inc. | Method of thermally dimensionally stabilizing a printed circuit board |
US4180608A (en) | 1977-01-07 | 1979-12-25 | Del Joseph A | Process for making multi-layer printed circuit boards, and the article resulting therefrom |
US4305854A (en) | 1978-07-31 | 1981-12-15 | Polychrome Corporation | Radiation curable pressure sensitive adhesive |
US4358331A (en) | 1979-03-05 | 1982-11-09 | Licentia Patent-Verwaltungs-G.M.B.H. | Method of embedding semiconductor components in plastics |
-
1982
- 1982-06-28 US US06/392,998 patent/US4427478A/en not_active Expired - Lifetime
-
1983
- 1983-04-18 JP JP58067177A patent/JPS596596A/ja active Granted
- 1983-05-25 DE DE8383105167T patent/DE3362072D1/de not_active Expired
- 1983-05-25 EP EP83105167A patent/EP0097817B1/en not_active Expired
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3674914A (en) | 1968-02-09 | 1972-07-04 | Photocircuits Corp | Wire scribed circuit boards and method of manufacture |
US3658620A (en) | 1968-06-17 | 1972-04-25 | Scm Corp | Irradiation lamination process for air-inhibited polymers |
US3674602A (en) | 1969-10-09 | 1972-07-04 | Photocircuits Corp | Apparatus for making wire scribed circuit boards |
US3646572A (en) | 1970-02-09 | 1972-02-29 | Photocircuits Corp | Electric wiring assemblies |
US4018333A (en) | 1975-05-22 | 1977-04-19 | Stepan Chemical Company | Metal fastener sticks and process of preparing same by curing polymeric binder for said under conditions of U.V. irradiation |
US4180608A (en) | 1977-01-07 | 1979-12-25 | Del Joseph A | Process for making multi-layer printed circuit boards, and the article resulting therefrom |
US4115185A (en) | 1977-08-05 | 1978-09-19 | Diceon Electronics, Inc. | Method of thermally dimensionally stabilizing a printed circuit board |
US4305854A (en) | 1978-07-31 | 1981-12-15 | Polychrome Corporation | Radiation curable pressure sensitive adhesive |
US4358331A (en) | 1979-03-05 | 1982-11-09 | Licentia Patent-Verwaltungs-G.M.B.H. | Method of embedding semiconductor components in plastics |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3520258A1 (de) * | 1984-06-25 | 1986-01-02 | Kollmorgen Technologies Corp., Dallas, Tex. | Verfahren zum herstellen drahtgeschriebener schaltungen |
EP0186831A3 (en) * | 1985-01-02 | 1987-06-03 | International Business Machines Corporation | Roughening surface of a substrate |
DE3624627A1 (de) * | 1985-07-19 | 1987-01-29 | Kollmorgen Tech Corp | Verfahren zum herstellen von drahtgeschriebenen leiterplatten |
US5057348A (en) * | 1985-11-26 | 1991-10-15 | Loctite Corporation | Potted electrical/mechanical devices, and dual cure potting method |
US5340946A (en) * | 1985-12-20 | 1994-08-23 | Advanced Interconnection Technology, Inc. | Heat activatable adhesive for wire scribed circuits |
WO1988000135A1 (en) * | 1986-07-07 | 1988-01-14 | Loctite Corporation | Potted electrical/mechanical devices, and dual cure potting method |
WO1989000374A1 (en) * | 1987-06-30 | 1989-01-12 | Svensson Lars Goeran | A method for producing a circuit board and a circuit-board preform for use in carrying out the method |
US4952342A (en) * | 1987-07-02 | 1990-08-28 | Loctite Corproration | Dual cure method for making a rotted electrical/mechanical device |
US4916805A (en) * | 1988-03-02 | 1990-04-17 | Espe Stiftung & Co. Produktions- Und Vertriebs Kg | Method for the attachment of components to a circuit board using photoactuatable adhesive |
EP2475233A1 (en) * | 2011-01-05 | 2012-07-11 | The Boeing Company | System for depositing microwire |
US8635767B2 (en) | 2011-01-05 | 2014-01-28 | Thoe Boeing Company | System for depositing microwire |
Also Published As
Publication number | Publication date |
---|---|
EP0097817A2 (en) | 1984-01-11 |
EP0097817A3 (en) | 1984-03-28 |
DE3362072D1 (en) | 1986-03-20 |
JPS6325520B2 (enrdf_load_stackoverflow) | 1988-05-25 |
EP0097817B1 (en) | 1986-02-05 |
JPS596596A (ja) | 1984-01-13 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: INTERNATIONAL BUSINESS MACHINES CORPORATION, ARMON Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:GRANT, BARBARA D.;JONES, CAROL R.;REEL/FRAME:004017/0310 Effective date: 19820603 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, PL 96-517 (ORIGINAL EVENT CODE: M170); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 4 |
|
MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 8TH YEAR, PL 96-517 (ORIGINAL EVENT CODE: M171); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 8 |
|
FEPP | Fee payment procedure |
Free format text: SURCHARGE FOR LATE PAYMENT, LARGE ENTITY (ORIGINAL EVENT CODE: M186); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 12TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M185); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 12 |