US3761387A - Process for producing an electrode pitch which can be easily graphitized - Google Patents
Process for producing an electrode pitch which can be easily graphitized Download PDFInfo
- Publication number
- US3761387A US3761387A US00199774A US3761387DA US3761387A US 3761387 A US3761387 A US 3761387A US 00199774 A US00199774 A US 00199774A US 3761387D A US3761387D A US 3761387DA US 3761387 A US3761387 A US 3761387A
- Authority
- US
- United States
- Prior art keywords
- pitch
- resins
- oil fraction
- suspension
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title description 17
- 239000011347 resin Substances 0.000 abstract description 39
- 229920005989 resin Polymers 0.000 abstract description 39
- 239000000725 suspension Substances 0.000 abstract description 14
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 abstract description 12
- 239000011294 coal tar pitch Substances 0.000 abstract description 12
- 238000004821 distillation Methods 0.000 abstract description 10
- 238000009835 boiling Methods 0.000 abstract description 8
- 239000000706 filtrate Substances 0.000 abstract description 7
- 239000000047 product Substances 0.000 abstract description 7
- 239000002075 main ingredient Substances 0.000 abstract description 5
- 239000007787 solid Substances 0.000 abstract description 3
- 239000011295 pitch Substances 0.000 description 50
- 239000003921 oil Substances 0.000 description 28
- 238000004939 coking Methods 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 7
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 229910002804 graphite Inorganic materials 0.000 description 6
- 239000010439 graphite Substances 0.000 description 6
- 239000000571 coke Substances 0.000 description 5
- QPUYECUOLPXSFR-UHFFFAOYSA-N 1-methylnaphthalene Chemical compound C1=CC=C2C(C)=CC=CC2=C1 QPUYECUOLPXSFR-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000011280 coal tar Substances 0.000 description 4
- 238000007701 flash-distillation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QNLZIZAQLLYXTC-UHFFFAOYSA-N 1,2-dimethylnaphthalene Chemical compound C1=CC=CC2=C(C)C(C)=CC=C21 QNLZIZAQLLYXTC-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 208000001848 dysentery Diseases 0.000 description 2
- 239000002198 insoluble material Substances 0.000 description 2
- 230000008447 perception Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000011269 tar Substances 0.000 description 2
- 208000003251 Pruritus Diseases 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 239000011305 binder pitch Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000011883 electrode binding agent Substances 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000011312 pitch solution Substances 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C1/00—Working-up tar
- C10C1/005—Working-up tar by mixing two or more coaltar fractions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/52—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
- C04B35/528—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
- C04B35/532—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components containing a carbonisable binder
Definitions
- ABSTRACT OF THE DISCLOSURE Dissolving a coal tar pitch in an aromatic rich oil fraction containing naphthalene and its homologs as its main ingredients and having a boiling range of 200 to 300 C., in a weight ratio pitch to oil fraction of 1:1 to 1:4 to produce a suspension; separating the solid content from the suspension; distilling 01f said oil fraction from the filtrate at such a sump temperature and with such time of stay for the pitch forming the sump product of the distillation column that the content of fi-resins is increased without forming of additional a-resins.
- the object of the present invention is to provide a process for producing a pitch for electrodes which can be easily graphitized, as well as yield graphite electrodes having satisfactory mechanical strength.
- pitches having a high amount of a constituent of p-resins (defined as substances which are insoluble in benzene but are soluble in anthracene oil) form a strong framework of carbon during coking and-in addition to this-the B-resins-like the rat-resins, yield a high share to the coking residue of the pitch.
- p-resins defined as substances which are insoluble in benzene but are soluble in anthracene oil
- anthracene-oil has the disadvantage that its boiling range is extremely close to that of the pitch so that the exact separation of the solvent from the pitch solution is difficult; on the one hand, the solvent becomes pitchlike to a certain extent and on the other hand certain parts of it distill already off so that the pitch characteristics have changed after distilling off of the anthracene-oil in a uncontrolled manner.
- oil fractions with a boiling range of 200 to 300 C., preferably 220 to 250 C. containing naphthalene and its homologs as its main ingredients for separating the u-resins.
- these oil fractions may be used in comparatively low amounts, generally in a small excess and preferably in a ratio (pitchzoil fraction) of from 1:1 to 1:4, more preferably about 1:2.
- the suspension can easily be filtered and about of the undesired a-resins are separated off by the filtration.
- Particularly preferred oil fractions are those obtained from the residual oils of benzine pyrolysis to ethylene; such oil fractions have a lower viscosity than corresponding fractions from coal tar.
- the subject matter of this invention is a process for producing an electrode pitch which can be easily graphitized and is characterized by the following steps: A coal tar pitch is dissolved in an aromatic rich oil fraction of a boiling range of 200 to 300 C., preferably 220 to 250 C.
- the weight ratio of pitch to said oil fraction being from 1:1 to 1:4 preferably about 1:2; the resulting suspension is filtered in the heat or separated; theadded oil fraction is distilled off again at such a sump temperature and with such a time of stay for the pitch forming the sump product of the distillation column that the B-resin content in said pitch is increased without forming additional a-resins.
- the coal tar pitch used is a pitch obtained by continuous flash distillation of coking tars from the Ruhr-area the sump temperature at which the formation of [Si-resins occurs is 300 to 400 C. preferably 320 to 360 C., the time of stay is 0.25 to 5 hours preferably 1 to 2 hours.
- the B-resins of the charged pitch the portion of which lies generally between 15 and 20% may be increased by 25-50% or more to produce an easily graphitizable electrode pitch having a fl-resin content of more than 24%, e.g. about 26%.
- the coking residues of the obtained electrode pitches are higher than 50% (according to Conradson). On coking a firm carbon framework is obtained.
- Graphite electrodes manufactured from these pitches have in addition to good electrical and thermal properties a high mechanical strength.
- the present process can be applied also to thermally after-treated coal tar pitches which are used as electrode pitches for non-graphitized carbon electrodes e.g. for aluminiu m smelting.
- these pitches are treated according to the process of invention also up to 90% of the undesired a-resins are removed.
- the additional formation of fl-resins takes place in small amount only since in the case of these thermally treated electrode pitches the condensation process has already partially taken place.
- these pitches have before being subjected to the process of invention, already got a fi-resins content of more than 20% it is easy to obtain at the end electrode pitches containing more than 24% of Q-resins. It is true, of course, that a small decrease of the coking residue occurs.
- Example I 5000 parts by weight coal tar pitch obtained by continuous flash distillation, were dissolved in 10,000 parts by weight of a residual oil fraction, rich in aromatics of the benzine pyrolyse to ethylene and the suspension thus obtained at 80 C. to 100 C. sucked off over a vacuum filter.
- the coal tar pitch had the following characteristics:
- the oil fraction rich in aromatic had the following properties:
- Example II In a manner analogous to Example I, another coaltar pitch also prepared by continuous flash distillation was dissolved in the ratio 1:2 in the described oil fraction rich in aromatic, the resulting suspension was filtered and the oil distilled, so that a sump temperature of 320 C. was more than 2 hours maintained.
- the properties of the charged and of the pitch obtained in a yield of 83% were as follows:
- the amount of the anthracene-insoluble has been reduced by 90% and the amount of fi-resins more than 50% increased.
- Example III Special Pitch electrode charged pitch Softening point (K.-S.), 0.... 83. 0 84. 5 Benzolinsoluble, percent 25. 4 25. 6 Anthraceneoil-insoluble, percent. 9.1 1. 3 fi-Resins, percent 16. 3 24. 3 Coking residue (Conradson), percent 53. 9 53. 2
- This treatment reduced the content of substances insoluble in anthraceneoil by about 85% and increased the fi-resins content by 50%.
- Example IV As described in Example I a normal electrode pitch obtained by thermal aftertreatment of a coal tar pitch was dissolved in a aromatic rich oil-fraction in the weight ratio of 1:2 and the suspension thus obtained was filtered and the oil distilled off in a manner that the sump temperature was maintained at 360 C. for 2 hours.
- the properties of the charged pitch and the yield of 85 produced itch were:
- the pitch to solvent weight ratio being at least 1:1
- the filtration is carried out at 80-110 C.
- distillation is carried out at 0.13 atmospheres and reaches a final sump temperature of 320-360 C.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Working-Up Tar And Pitch (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19702058751 DE2058751A1 (de) | 1970-11-30 | 1970-11-30 | Verfahren zur Herstellung eines leicht graphitierbaren Elektrodenpechs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3761387A true US3761387A (en) | 1973-09-25 |
Family
ID=5789448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00199774A Expired - Lifetime US3761387A (en) | 1970-11-30 | 1971-11-17 | Process for producing an electrode pitch which can be easily graphitized |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3761387A (enExample) |
| DE (1) | DE2058751A1 (enExample) |
| ES (1) | ES395371A1 (enExample) |
| FR (1) | FR2116183A5 (enExample) |
| GB (1) | GB1357159A (enExample) |
| NL (1) | NL171466C (enExample) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3995014A (en) * | 1973-12-11 | 1976-11-30 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
| US4026788A (en) * | 1973-12-11 | 1977-05-31 | Union Carbide Corporation | Process for producing mesophase pitch |
| US4032430A (en) * | 1973-12-11 | 1977-06-28 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
| US4089934A (en) * | 1974-12-28 | 1978-05-16 | Mitsubishi Chemical Industries Ltd. | Process for preparing carbon products |
| US4405439A (en) * | 1979-07-25 | 1983-09-20 | The Lummus Company | Removal of quinoline insolubles from coal derived fractions |
| US4517072A (en) * | 1981-05-18 | 1985-05-14 | Domtar Inc. | Process for modifying coal tar materials |
| US4755278A (en) * | 1986-02-26 | 1988-07-05 | Institut Francais Du Petrole | Process for fractionating solid asphalts |
| US4758326A (en) * | 1984-10-05 | 1988-07-19 | Kawasaki Steel Corporation | Method of producing precursor pitches for carbon fibers |
| US9511663B2 (en) | 2013-05-29 | 2016-12-06 | Mcalister Technologies, Llc | Methods for fuel tank recycling and net hydrogen fuel and carbon goods production along with associated apparatus and systems |
| US9534296B2 (en) | 2013-03-15 | 2017-01-03 | Mcalister Technologies, Llc | Methods of manufacture of engineered materials and devices |
-
1970
- 1970-11-30 DE DE19702058751 patent/DE2058751A1/de active Pending
-
1971
- 1971-09-23 ES ES395371A patent/ES395371A1/es not_active Expired
- 1971-09-27 NL NLAANVRAGE7113231,A patent/NL171466C/xx not_active IP Right Cessation
- 1971-11-08 GB GB5178971A patent/GB1357159A/en not_active Expired
- 1971-11-17 US US00199774A patent/US3761387A/en not_active Expired - Lifetime
- 1971-11-30 FR FR7142943A patent/FR2116183A5/fr not_active Expired
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3995014A (en) * | 1973-12-11 | 1976-11-30 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
| US4026788A (en) * | 1973-12-11 | 1977-05-31 | Union Carbide Corporation | Process for producing mesophase pitch |
| US4032430A (en) * | 1973-12-11 | 1977-06-28 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
| US4089934A (en) * | 1974-12-28 | 1978-05-16 | Mitsubishi Chemical Industries Ltd. | Process for preparing carbon products |
| US4405439A (en) * | 1979-07-25 | 1983-09-20 | The Lummus Company | Removal of quinoline insolubles from coal derived fractions |
| US4517072A (en) * | 1981-05-18 | 1985-05-14 | Domtar Inc. | Process for modifying coal tar materials |
| US4758326A (en) * | 1984-10-05 | 1988-07-19 | Kawasaki Steel Corporation | Method of producing precursor pitches for carbon fibers |
| US4755278A (en) * | 1986-02-26 | 1988-07-05 | Institut Francais Du Petrole | Process for fractionating solid asphalts |
| US9534296B2 (en) | 2013-03-15 | 2017-01-03 | Mcalister Technologies, Llc | Methods of manufacture of engineered materials and devices |
| US9511663B2 (en) | 2013-05-29 | 2016-12-06 | Mcalister Technologies, Llc | Methods for fuel tank recycling and net hydrogen fuel and carbon goods production along with associated apparatus and systems |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2058751A1 (de) | 1972-06-29 |
| NL171466C (nl) | 1983-04-05 |
| ES395371A1 (es) | 1973-12-01 |
| NL171466B (nl) | 1982-11-01 |
| GB1357159A (en) | 1974-06-19 |
| FR2116183A5 (enExample) | 1972-07-07 |
| NL7113231A (enExample) | 1972-06-01 |
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