US2452130A - Method of spinning high tenacity viscose rayon - Google Patents
Method of spinning high tenacity viscose rayon Download PDFInfo
- Publication number
- US2452130A US2452130A US658865A US65886546A US2452130A US 2452130 A US2452130 A US 2452130A US 658865 A US658865 A US 658865A US 65886546 A US65886546 A US 65886546A US 2452130 A US2452130 A US 2452130A
- Authority
- US
- United States
- Prior art keywords
- bath
- thread
- rayon
- formaldehyde
- spinbath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000297 Rayon Polymers 0.000 title description 24
- 238000009987 spinning Methods 0.000 title description 9
- 238000000034 method Methods 0.000 title description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 48
- 239000002964 rayon Substances 0.000 description 15
- 239000002253 acid Substances 0.000 description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 9
- 239000001117 sulphuric acid Substances 0.000 description 9
- 235000011149 sulphuric acid Nutrition 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- 230000001376 precipitating effect Effects 0.000 description 4
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 3
- 235000009529 zinc sulphate Nutrition 0.000 description 3
- 239000011686 zinc sulphate Substances 0.000 description 3
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 2
- 235000019341 magnesium sulphate Nutrition 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- -1 aliphatic aldehyde Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/27—Process of spinning viscose where viscose has high degree of polymerization
Definitions
- the present invention relates to the manufacture of viscose rayon and more particularly to a process in which rayon threads formed from visoose are precipitated in an acid spinbath and subsequently highly stretched in a hot dilute acid bath in order to increase the strength of the threads.
- the strength-of viscose yarn can be increased by stretching the same, preferably within a short time after it leaves the spinbath, and the strength increases in direct proportion to the increase in stretch.
- the system generally'used is known as the two-bath spinning process, and includes a normal spinbath containing sulphuric acid and salts such as sodium sulphate, magnesium suiphate and zinc sulphate, and a second bath which is maintained at a high temperature, for example, in the neighborhood of 90 C. At this temperature, a high degree of stretch can be imparted to the thread during its passage therethrough.
- This secpnd hot bath is weakly acid as a result of a small amount of acid being carried over from the spinbath by the thread and inpractice, preferably should not exceed 2 sul-- phuric acid.
- the stretching in the second bath is effected by means of friction guides or between two or more disks or rollers or similar devices driven at different speeds. Although the stretchability of the thread :is increased when using this twobath process, the stretch is limited to a fixed value. It cannot exceed the breaking point of the thread and therefore the point at which the thread-break occurs determines the maximum stretch and maximum increaserin strength.
- Example 2 A viscose of 8% cellulose and 7% alkali content and 33% carbon disulphide was ripened for 20 hours at 10 C. The spinning viscosity was then 55. It was spun into a thread of 100 denier and 40 filaments. The spinbath contained 9% sulphuric acid, 18% sodium sulphate, 5%
- a method of manufacturing high tenacity viscose rayon involving the use of the two-bath system which comprises spinning the rayon in a precipitating bath containing sulphuric acid and salts and to which has been added a small amount of formaldehyde, passing the rayon to a second hot, dilute acid bath and during the passage therethrough effecting a high stretch on the rayon.
- a method of manufacturing high tenacity viscose rayon involving the use of the two-bath system which comprises spinning the rayon in a precipitating bath containing sulphuric acid and salts and to which has been added not more than 2% formaldehyde based on the weight of the bath, passing the rayon to a second hot, dilute acid bath and during the passage therethrough effecting a high stretch on the rayon.
- a method of manufacturing high tenacity viscose rayon which comprises coagulating. the rayon in a spinbath containing sulphuric acidand salts, passing the rayon through-a water bath containing not morethan 2% formaldehyde'based on-the weight of the bath, and finallystretching the rayon while passing the same through a hot bath maintained at a temperature in the neighborhoodof 90 C.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEN1955D DE941009C (de) | 1943-12-17 | 1943-12-17 | Verfahren zur Herstellung von kuenstlichen Faeden aus Viscose |
GB2905345A GB603864A (en) | 1945-11-01 | 1945-11-01 | Improved process for making very strong artificial threads |
Publications (1)
Publication Number | Publication Date |
---|---|
US2452130A true US2452130A (en) | 1948-10-26 |
Family
ID=25988539
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US658865A Expired - Lifetime US2452130A (en) | 1943-12-17 | 1946-04-01 | Method of spinning high tenacity viscose rayon |
Country Status (6)
Country | Link |
---|---|
US (1) | US2452130A (de) |
BE (1) | BE460531A (de) |
CH (1) | CH248771A (de) |
DE (1) | DE941009C (de) |
FR (1) | FR917814A (de) |
NL (1) | NL60647C (de) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2787517A (en) * | 1953-02-10 | 1957-04-02 | American Enka Corp | Manufacture of artificial viscose products |
DE1028285B (de) * | 1956-03-02 | 1958-04-17 | Glanzstoff Ag | Verfahren zur Herstellung von Faeden nach dem Viskose-Spinnverfahren |
US2860480A (en) * | 1956-04-18 | 1958-11-18 | Du Pont | Regenerated cellulose structures and process for producing them |
US2918348A (en) * | 1957-09-23 | 1959-12-22 | Du Pont | Process of extruding viscose wherein a formaldehyde containing acid bath solution is contacted with activated charcoal |
US2937070A (en) * | 1955-08-02 | 1960-05-17 | Du Pont | Viscose process |
US3007764A (en) * | 1957-10-01 | 1961-11-07 | Du Pont | Process of preparing viscose rayon |
US3007766A (en) * | 1958-01-04 | 1961-11-07 | American Enka Corp | Production of viscose rayon |
US3018158A (en) * | 1959-05-05 | 1962-01-23 | Rayonier Inc | Viscose process |
US3038778A (en) * | 1957-06-21 | 1962-06-12 | American Enka Corp | Manufacture of viscose rayon |
US3109698A (en) * | 1962-04-02 | 1963-11-05 | Courtaulds North America Inc | Method for making high tenacity regenerated cellulose staple fiber |
US3351696A (en) * | 1960-04-22 | 1967-11-07 | Cta Cie Ind De Textiles Artifi | Method for producing regenerated cellulose products |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE439359C (de) * | 1925-01-17 | 1927-01-08 | Hermann Jentgen | Verfahren zur Herstellung kuenstlicher Faeden o. dgl. aus Viskose |
GB335605A (en) * | 1928-08-10 | 1930-09-29 | Waldhof Zellstoff Fab | Improvements in or relating to the production of artificial silk or the like from viscose solution |
US2348415A (en) * | 1941-05-09 | 1944-05-09 | American Enka Corp | Manufacture of rayon |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE236297C (de) * | ||||
DE382086C (de) * | 1920-02-03 | 1923-09-28 | Hans Karplus Dr | Verfahren zur Erhoehung der Festigkeit, insbesondere der Nassfestigkeit von Kunstseide, Stapelfaser und von aus ihnen hergestellten Geweben |
CH148067A (de) * | 1929-03-21 | 1931-07-15 | Heberlein & Co Ag | Verfahren zum Erzeugen von Gebilden aus regenerierter Zellulose. |
FR707516A (fr) * | 1930-03-13 | 1931-07-09 | Procédé pour la fabrication de fils, rubans, pailles, pellicules et autres produits artificiels en matière cellulosique | |
AT148120B (de) * | 1933-03-29 | 1936-12-28 | Ernst Dr Freund | Verfahren zur Behandlung von geformten künstlichen Gebilden aus Cellulosexanthogensäure, deren Salzen und Derivaten. |
-
1943
- 1943-12-17 DE DEN1955D patent/DE941009C/de not_active Expired
-
1945
- 1945-09-24 NL NL121254A patent/NL60647C/xx active
- 1945-10-05 BE BE460531D patent/BE460531A/xx unknown
- 1945-11-03 FR FR917814D patent/FR917814A/fr not_active Expired
- 1945-11-07 CH CH248771D patent/CH248771A/de unknown
-
1946
- 1946-04-01 US US658865A patent/US2452130A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE439359C (de) * | 1925-01-17 | 1927-01-08 | Hermann Jentgen | Verfahren zur Herstellung kuenstlicher Faeden o. dgl. aus Viskose |
GB335605A (en) * | 1928-08-10 | 1930-09-29 | Waldhof Zellstoff Fab | Improvements in or relating to the production of artificial silk or the like from viscose solution |
US2348415A (en) * | 1941-05-09 | 1944-05-09 | American Enka Corp | Manufacture of rayon |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2787517A (en) * | 1953-02-10 | 1957-04-02 | American Enka Corp | Manufacture of artificial viscose products |
US2937070A (en) * | 1955-08-02 | 1960-05-17 | Du Pont | Viscose process |
DE1028285B (de) * | 1956-03-02 | 1958-04-17 | Glanzstoff Ag | Verfahren zur Herstellung von Faeden nach dem Viskose-Spinnverfahren |
US2860480A (en) * | 1956-04-18 | 1958-11-18 | Du Pont | Regenerated cellulose structures and process for producing them |
US3038778A (en) * | 1957-06-21 | 1962-06-12 | American Enka Corp | Manufacture of viscose rayon |
US2918348A (en) * | 1957-09-23 | 1959-12-22 | Du Pont | Process of extruding viscose wherein a formaldehyde containing acid bath solution is contacted with activated charcoal |
US3007764A (en) * | 1957-10-01 | 1961-11-07 | Du Pont | Process of preparing viscose rayon |
US3007766A (en) * | 1958-01-04 | 1961-11-07 | American Enka Corp | Production of viscose rayon |
US3018158A (en) * | 1959-05-05 | 1962-01-23 | Rayonier Inc | Viscose process |
US3351696A (en) * | 1960-04-22 | 1967-11-07 | Cta Cie Ind De Textiles Artifi | Method for producing regenerated cellulose products |
US3109698A (en) * | 1962-04-02 | 1963-11-05 | Courtaulds North America Inc | Method for making high tenacity regenerated cellulose staple fiber |
Also Published As
Publication number | Publication date |
---|---|
FR917814A (fr) | 1947-01-22 |
CH248771A (de) | 1947-05-31 |
BE460531A (de) | 1946-04-05 |
DE941009C (de) | 1956-03-29 |
NL60647C (de) | 1948-02-16 |
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