US20240188691A1 - Method for producing slide fastener stringer having colored metal element, metal element, slide fastener stringer and slide fastener chain - Google Patents

Method for producing slide fastener stringer having colored metal element, metal element, slide fastener stringer and slide fastener chain Download PDF

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Publication number
US20240188691A1
US20240188691A1 US18/285,026 US202218285026A US2024188691A1 US 20240188691 A1 US20240188691 A1 US 20240188691A1 US 202218285026 A US202218285026 A US 202218285026A US 2024188691 A1 US2024188691 A1 US 2024188691A1
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United States
Prior art keywords
layer
elements
slide fastener
metal element
metal
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Pending
Application number
US18/285,026
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English (en)
Inventor
Mauro Castelli
Tsutomu Saito
Shigehiro Kuroda
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YKK Corp
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YKK Corp
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Publication date
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Assigned to YKK CORPORATION reassignment YKK CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CASTELLI, Mauro, KURODA, Shigehiro, SAITO, TSUTOMU
Publication of US20240188691A1 publication Critical patent/US20240188691A1/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/02Slide fasteners with a series of separate interlocking members secured to each stringer tape
    • A44B19/04Stringers arranged edge-to-edge when fastened, e.g. abutting stringers
    • A44B19/06Stringers arranged edge-to-edge when fastened, e.g. abutting stringers with substantially rectangular members having interlocking projections and pieces
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/24Details
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/24Details
    • A44B19/40Connection of separate, or one-piece, interlocking members to stringer tapes; Reinforcing such connections, e.g. by stitching
    • A44B19/403Connection of separate interlocking members
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/42Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
    • A44B19/44Securing metal interlocking members to ready-made stringer tapes
    • A44B19/46Securing separate interlocking members

Definitions

  • the present invention relates to slide fasteners. More specifically, the present invention relates to methods of manufacturing slide fastener stringers with colored metal element.
  • Slide fasteners provided with metal teeth also known as metal zippers, include a plurality of teeth made for instance of brass, zinc, aluminum or nickel. These zippers exhibit higher strength and can withstand tougher washing with respect to zippers having plastic-molded teeth.
  • the elements of a slide fastener or zipper have a particular color, for instance a color matching that of the surrounding fabric.
  • Plastic zipper elements can be easily manufactured in any color of plastic, because plastic used for the elements can be colored to ensure the different coloring required.
  • Metal zipper elements can be colored through a painting process before or after being crimped to the fastener tapes.
  • Patent Literature 1 discloses a method for the manufacture of slide fastener elements including a substrate made of zinc, provided with a chromate conversion coating layer or chromate layer, and a clear coating layer of brown color superposed thereon.
  • Patent Literature 2 and Patent Literature 3 disclose a method for manufacturing a fastener tape with colored metal elements.
  • the method includes forming a plurality of fastener elements made of a metal material, applying a coat made of a synthetic primer material onto the outer surface of the elements, and attaching the elements to a longitudinal edge portion of the tape, such that once the attached elements extend on both sides of the tape.
  • a layer of hot-melting coloring material is thermally transferred from a carrier onto a respective surface portion of the elements which extends on one side of the tape so as to deposit a colored foil thereon.
  • Patent Literature 4 discloses a fastener stringer including a fastener tape and a plurality of elements attached to a side-edge portion of the fastener tape.
  • Each of the elements includes: a metal base member, a single layered or multi layered surface resin layer formed on the metal base member; and one or more intermediate metal layers interposed between the metal base member and the surface resin layer.
  • the one or more intermediate metal layers include an exposure metal layer that will be exposed by at least a partial removal of the surface resin layer.
  • the surface resin layer and the exposure metal layer are made of material having the same color tone.
  • Patent Literature 5 discloses a fastener stringer or fastener chain in which the texture of metal elements is modified to an extent to which streak patterns disappear while minimizing decoloration, soiling, and damage in a fastener tape.
  • the fastener stringer or the fastener chain is surface-treated using a wet blast process, whereby the surface roughness and the linear roughness of the elements are controlled to prescribed ranges.
  • the main problem to be solved with slide fasteners having painted metal elements is that the paint tends to chip little by little and wear away rather quickly under constant use, due to the inevitable friction and abrasion arising from the passing of the slider, with consequent deterioration of the aesthetic appearance of the slide fastener elements.
  • a method of manufacturing a slide fastener stringer with colored metal elements including:
  • the present invention provides a metal element for a slide fastener, the element including:
  • the present invention provides a slide fastener stringer including:
  • the present invention provides a slide fastener chain, including:
  • the present invention provides an elongate metal wire member having a transversal cross-sectional shape corresponding to a cross-sectional shape of an element for a slide fastener and being configured to be separated into individual elements to be attached to a tape, the wire member having at least one roughened outer surface subjected to a preliminary surface roughening process, in which the roughening process includes a step of blasting.
  • FIG. 1 is a schematic elevational view of a slide fastener with stringers manufactured in accordance with the present invention.
  • FIG. 2 is a schematic perspective view of an exemplary element or fastener element included in a stringer according to the present invention.
  • FIG. 3 is a perspective view of an exemplary elongate metal wire member from which individual elements may be cut to be attached to a tape.
  • FIGS. 4 ( a ) to ( f ) of FIG. 4 are schematic diagrams for illustrating the processes applied to a surface of the element.
  • a slide fastener 100 shown in FIG. 1 has a left and right pair of fastener stringers 30 , and a slider 40 for opening and closing the left-right pair of fastener stringers 30 .
  • Frontward movement of the slider 40 opens the left-right fastener stringers 30
  • rearward movement of the slider 40 closes the left-right fastener stringers 30 .
  • a front-rear direction corresponds to a direction of movement of the slider 40 .
  • a left-right direction indicates a direction of side-by side arrangement of fastener stringers 30 .
  • the left-right direction is orthogonal to the front-rear direction.
  • Up-down direction is orthogonal to the front-rear direction and the left-right direction.
  • Each fastener stringer 30 has a fastener tape 10 , and a plurality of elements (or fastener elements) 20 attached to a side-edge portion of the fastener tape 10 .
  • the fastener tape 10 of each one of the left-right fastener stringers 30 has a side-edge portion that is opposed to the fastener tape 10 of the other one of the left-right fastener stringers 30 .
  • the plurality of elements 20 are attached to this side-edge portion.
  • the elements 20 may be manufactured through a step of die-cutting a metal plate.
  • the die-cutting step is performed by using a punch having an outer shape corresponding to the outer shape of an element 20 .
  • the elements 20 may be manufactured through a step of cutting, by a cutter at a length corresponding to a thickness of an element 20 , a metal wire or profile 70 ( FIG. 3 ) that has a transversal cross-sectional shape corresponding to the cross-sectional shape of an element.
  • each element obtained by the die-cutting of metal plate or the cutting of the metal wire 70 may be pressed, if necessary. Then, after passing through at least steps of plating and coating, the elements 20 may be attached to the side-edge portion of the fastener tape 10 by a crimping apparatus. At the time of this attachment, the elements 20 will be plastically deformed.
  • the elements 20 may be attached to the fastener tape 10 in arbitrary way, then the elements 20 are plated and coated.
  • the fastener tape 10 may be woven or knitted together fabric, for example, having a flexibility.
  • the element 20 shown in FIG. 2 is exemplary.
  • the element 20 has a pair of legs 211 , 212 , which sandwich the side-edge portion of the fastener tape 10 or a cord provided there or both of them, as schematically shown in FIG. 2 , and an engagement head portion 213 coupled to the pair of legs 211 , 212 .
  • the above-mentioned crimping apparatus operates so as to reduce a spacing between the pair of legs 211 , 212 , thereby an element 20 may be attached to the side-edge portion of the fastener tape.
  • the engagement head 213 is provided outwardly of fastener tape relative to the pair of legs 211 , 212 .
  • Outwardly of fastener tape indicates a left-right direction directed from a point or position on the side-edge portion of a fastener tape to a point or position external of the fastener tape in a plane where the fastener tape exists.
  • Inwardly of fastener tape indicates a direction opposite to the left-right outward direction.
  • the edge of the tape onto which the elements are attached may incorporate, for instance by weaving, a cord (not shown) which protrudes substantially out of the plane of the tape and also providing a transverse protrusion, which enables the elements to obtain a firm grip when crimped to the side-edge portion of the tape and the cord.
  • the engagement head 213 of the element 20 has at least one engaging projection 214 being projected frontward and/or rearward and at least one correspondingly sized recess 216 adapted to receive an engaging projection 214 of an element mounted to the opposite stringer.
  • an element of one of the left-right fastener stringers is inserted into a space between adjacent elements in front-rear direction of the other one of the left-right fastener stringers.
  • the engaging projection 214 of a certain element is fitted to a recess 216 of a first element on the opposite stringer, and the recess 216 of that certain element receives an engaging projection 214 of a second element, which is on the opposite stringer and is adjacent to the first element on that opposite stringer in a front-rear direction.
  • the element has a body made of metal, preferably a metal or a metal alloy being relatively soft from a view point of workability.
  • the body of the element may be made out of a single metal.
  • the exemplary single metal may be iron (Fe), or zinc (Zn) or aluminum (Al).
  • the body of the element may be made of an alloy that includes a plurality of metal teeth, for example copper-zinc or brass alloys (CuZn), copper-zinc-nickel alloys (CuZnNi), red brass (CuZnSnPb) or copper-zinc-manganese alloys (CuZnMn).
  • CuZn copper-zinc or brass alloys
  • CuZnNi copper-zinc-nickel alloys
  • CuZnSnPb red brass
  • CuZnMnMn copper-zinc-manganese alloys
  • the elements prior to treating the elements with a series of finishings, as describer hereinafter, are subjected to a preliminary surface roughening process which includes a step of blasting, that roughens smooth surfaces of the element in order for it to better retain finishing layers applied to the element in subsequent finishing steps.
  • a preliminary surface roughening process which includes a step of blasting, that roughens smooth surfaces of the element in order for it to better retain finishing layers applied to the element in subsequent finishing steps.
  • the element provides more surface area having very small recesses, created by the blasting step, on which various subsequent treatments can be applied and, as a result, more color bearing material can be applied to the element.
  • FIG. 4 are schematic diagrams for illustrating the processes applied to a surface of the element. As shown in (a) of FIG. 4 , the surface 21 of the element 20 before the roughening treatment is applied thereto has a smooth flat shape.
  • the surface 21 of the element 20 becomes a roughened outer surface 23 .
  • the roughened outer surface 23 has a plurality of recesses 25 formed by the blasting step, and a protrusion 27 formed between the adjacent recesses 25 .
  • the blasting step is or includes a shot peening step, which entails striking the outer surfaces of the element with a stream of metallic, glass, or ceramic particles, balls or pellets, with a force sufficient to create plastic deformation in the outer surfaces of the elements.
  • Round metallic balls for example made of lead (and known as “shot”), may be used.
  • Shot peening which is a cold working process conventionally used to produce a compressive residual stress layer and modify the mechanical properties of metals and composites, is particularly preferred. Experimental tests carried out by the applicant have revealed that shot peening does not encourage surface cracks, while roughening the surfaces.
  • the blasting step may include a sand blasting step, which includes the operation of forcibly propelling a stream of abrasive material against surfaces of the element under high pressure.
  • the blasting step may include shot blasting, or steel ball shot blasting, or wet blasting.
  • Embodiments of the present invention may provide that the elements are made and then subjected to the preliminary roughening process individually.
  • the elements are made by pressing from a metal sheet, die casting or other convenient method and then subjecting them to the preliminary roughening step.
  • the blasting step will roughen the whole of the outer surfaces of each element.
  • the element may then be cleansed from any debris that might remain from the surface roughening process via washing and drying or other appropriate method and the element is then treated with a series of finishings.
  • a first finishing treatment includes the application of at least one anti-corrosion layer at least on the roughened surface of the element.
  • the anti-corrosion layer is a plate layer of a copper, tin and zinc alloy, often know as white bronze, which has the primary purpose of resisting corrosion and strengthening the surface of the element.
  • This anti-corrosion layer also hides the original surface color of the elements which may be more reflective or otherwise visible if paint is scratched off.
  • the anti-corrosion layer is preferably a white bronze, intermediate between the gold and black. Therefore, the anti-corrosion layer is preferably a plating layer including copper, tin, and zinc to be a white bronze in appearance. This configuration can make the gold of the body of the element less noticeable.
  • the anti-corrosion layer 50 As shown in (c) of FIG. 4 , by applying the anti-corrosion layer 50 to the roughened outer surface 23 of the element 20 , the entire roughened outer surface 23 , i.e., the plurality of recesses 25 and the protrusion 27 , is covered by the anti-corrosion layer 50 .
  • the anti-corrosion layer 50 is formed inside the recesses 25 , which are located deep from the outside, wear of the anti-corrosion layer 50 inside the recesses 25 is suppressed even when the slider passes through. Therefore, even if the anti-corrosion layer 50 on the protrusion 27 is peeled off due to wear, the anti-corrosion layer 50 inside the recess 25 will not peel off.
  • a second, optional coloring backing layer of finishing may be applied which may contribute to the desired final color.
  • a black plating layer coloring backing layer
  • the coloring backing layer is black, the appearance of the element can be maintained in black even if the black paint layer described later peels off.
  • Other options are well known to those skilled in the art.
  • the shades of this backing layer may also contribute to darkening or lightening a top color.
  • the backing layer 60 As shown in (d) of FIG. 4 , by applying the backing layer 60 to the element 20 , the entire anti-corrosion layer 50 on the roughened outer surface 23 (on the recess 25 and the protrusion 27 ) is covered by the backing layer 60 .
  • the backing layer 60 since not only the anti-corrosion layer 50 but also the backing layer 60 is formed inside the recess 25 , which is located deep from the outside, wear of the anti-corrosion layer 50 and backing layer 60 inside the recess 25 is suppressed even when the slider passes through. Therefore, even if the anti-corrosion layer 50 and the backing layer 60 on the protrusion 27 are peeled off due to wear, the anti-corrosion layer 50 and the backing layer 60 inside the recess 25 will not peel off.
  • At least one paint layer preferably a plurality of colored coatings, for example five or more coatings is applied to cover the anti-corrosion layer.
  • the paint layer bears the color.
  • Any appropriate paint or combination of paints such as natural or synthetic resin-based paints may be selected and applied according to the desired color and finish.
  • lacquer, fluoropolymer or ceramic based paints may be selected. Needless to say, if it is desirable to create elements with a black appearance, a black paint layer is applied.
  • the paint layer 80 is applied and formed on the element 20 multiple times, so that the entire anti-corrosion layer 50 and the backing layer 60 on the roughened outer surface 23 (on the recess 25 and the protrusion 27 ) are covered by the paint layer 80 .
  • the anti-corrosion layer 50 and the backing layer 60 on the inner side with respect to the paint layer 80 are protected and abrasion is suppressed.
  • wear of the anti-corrosion layer 50 , the backing layer 60 , and the paint layer 80 inside the recess 25 is also suppressed when the slider passes through.
  • a clear coating film 90 is applied and formed on element 20 , so that the entire anti-corrosion layer 50 , backing layer 60 , and paint layer 80 on the roughened outer surface 23 (on the recess 25 and the protrusion 27 ) are covered by the clear coating film 90 .
  • the clear coating film 90 protects the anti-corrosion layer 50 , the backing layer 60 , and the paint layer 80 below the clear coating film 90 and suppresses abrasion.
  • the clear coating film 90 is a transparent coating film, and its composition is not limited and known materials can be used.
  • the clear coating film 90 may be made of epoxy, acrylic, urethane, alkyd, or other known resin materials. Since the clear coating film 90 is transparent, the appearance of the element 20 presents the color of the paint layer 80 (e.g., black).
  • the elements may be attached to a tape in a row to form a slide fastener stringer. If the elements are manufactured by an elongate wire member ( FIG. 3 ), this needs to be cut, separating individual elements to be attached to the tape.
  • the step of forming a clear coating film on the element as shown in (f) of FIG. 4 does not necessarily have to be done before the element is attached to the tape, but may be done after the element is attached to the tape.
  • the processes as shown in (a) to (e) of FIG. 4 for roughening and forming the anti-corrosion layer, the coloring backing layer, and the paint layer are all performed before the element is crimped to the fastener tape.
  • the above treatment (surface) layers are treated uniformly over the entire element, including the inner side of the leg that is in contact with the fastener tape.
  • the elements of the resulting stringer may receive one or more layers of a hot-melting coloring material, as disclosed in the specification of CN105831899A and the specification of IT2015TO00072A, which are incorporated herein by reference.
  • a hot-melting coloring material may be thermally transferred from a carrier onto a respective surface portion of the elements, which extends on one side of the tape, thereby leaving a further layer of color on either the upper surface, the lower surface or the upper and lower surface of the attached elements.
  • a layer of lacquer may be applied to the elements, after attaching the elements to the tape, to protect the color and aid the running of the slider.
  • the layer of lacquer is preferably transparent.
  • the elements may be cut from an elongate metal wire member having a transversal cross-sectional shape corresponding to a cross-sectional shape of an element for a slide fastener and being configured to be separated into individual elements to be later attached to a tape.
  • At least one outer surface of the elongate metal wire member is subjected to the preliminary roughening process and to one or more of the subsequent finishing steps as described herein above, prior to being cut into individual elements which are finally attached to a tape in a row to form a slide fastener stringer.
  • the preliminary roughening process being applied to the wire, when it is subsequently cut, the cut sides do not have roughened surfaces, as the side surfaces will not have existed during the roughening process.
  • the cut sides will form the sides of the elements, that is the parts of the element that face the surface of a neighboring element on the same tape. It will be appreciated that the effects of the roughening treatment will be provided on at least the surfaces of the elements that are more visible once the elements are applied to a tape to form a chain, that including a side that will face the outside of the article to which the elements will be attached.
  • the methods disclosed hereinabove allow the manufacturing of a more durable, long-lasting coloring on the metal elements of a slide fastener.
  • the present invention is however not limited to the above-disclosed innovative method and the fastener tapes obtained thereby, and also includes metal elements and metal wire members to be cut into individual elements, as well as slide fastener stringers and chains with metal elements having the features defined in the attached method claims.

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  • Slide Fasteners (AREA)
US18/285,026 2021-03-31 2022-03-23 Method for producing slide fastener stringer having colored metal element, metal element, slide fastener stringer and slide fastener chain Pending US20240188691A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IT102021000007925 2021-03-31
IT102021000007925A IT202100007925A1 (it) 2021-03-31 2021-03-31 Metodi per la fabbricazione di nastrini di cerniere lampo con denti metallici colorati
PCT/JP2022/013757 WO2022210222A1 (ja) 2021-03-31 2022-03-23 着色された金属製エレメントを有するスライドファスナストリンガの製造方法、金属製エレメント、スライドファスナストリンガ、及びスライドファスナチェーン

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US20240188691A1 true US20240188691A1 (en) 2024-06-13

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US18/285,026 Pending US20240188691A1 (en) 2021-03-31 2022-03-23 Method for producing slide fastener stringer having colored metal element, metal element, slide fastener stringer and slide fastener chain

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US (1) US20240188691A1 (zh)
CN (1) CN117042650A (zh)
IT (1) IT202100007925A1 (zh)
WO (1) WO2022210222A1 (zh)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4357869B2 (ja) * 2003-05-01 2009-11-04 Ykk株式会社 耐時期割れ性に優れたCu−Zn系合金の製造方法。
WO2011125176A1 (ja) * 2010-04-06 2011-10-13 Ykk株式会社 ファスナーストリンガー及びスライドファスナー
GB201308181D0 (en) * 2013-05-07 2013-06-12 Marks & Clerk Llp Coated slide fastener and method of preparation
JP6081526B2 (ja) * 2015-06-12 2017-02-15 Ykk株式会社 スライドファスナー及びスライドファスナーの製造方法
JP2017079884A (ja) * 2015-10-23 2017-05-18 Ykk株式会社 スライドファスナー用スライダー及びその製造方法
JP6599475B2 (ja) * 2015-11-11 2019-10-30 Ykk株式会社 ファスナーストリンガー及びその製造方法、並びにスライドファスナー
CN111850644B (zh) * 2020-06-28 2022-08-26 南通松伟压铸有限公司 一种拉链上色方法

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CN117042650A (zh) 2023-11-10
WO2022210222A1 (ja) 2022-10-06
IT202100007925A1 (it) 2022-10-01

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