US20210379932A1 - Elastomer-metal cord composite body, and tire using same - Google Patents
Elastomer-metal cord composite body, and tire using same Download PDFInfo
- Publication number
- US20210379932A1 US20210379932A1 US17/284,982 US201917284982A US2021379932A1 US 20210379932 A1 US20210379932 A1 US 20210379932A1 US 201917284982 A US201917284982 A US 201917284982A US 2021379932 A1 US2021379932 A1 US 2021379932A1
- Authority
- US
- United States
- Prior art keywords
- metal
- elastomer
- cord
- filaments
- metal cord
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 233
- 239000002184 metal Substances 0.000 title claims abstract description 233
- 239000002131 composite material Substances 0.000 title claims abstract description 83
- 229920001971 elastomer Polymers 0.000 claims abstract description 74
- 239000000806 elastomer Substances 0.000 claims abstract description 47
- 239000011248 coating agent Substances 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 19
- 238000000926 separation method Methods 0.000 abstract description 15
- 238000005260 corrosion Methods 0.000 abstract description 11
- 230000007797 corrosion Effects 0.000 abstract description 11
- 239000010410 layer Substances 0.000 description 31
- 229910000831 Steel Inorganic materials 0.000 description 29
- 239000010959 steel Substances 0.000 description 29
- 239000005060 rubber Substances 0.000 description 27
- 238000007747 plating Methods 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000010949 copper Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 239000011324 bead Substances 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 4
- 244000043261 Hevea brasiliensis Species 0.000 description 4
- 229920005549 butyl rubber Polymers 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 229920003052 natural elastomer Polymers 0.000 description 4
- 229920001194 natural rubber Polymers 0.000 description 4
- 229920002379 silicone rubber Polymers 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- DBQFKMXHMSMNRU-UHFFFAOYSA-N [Zn].[Co].[Cu] Chemical compound [Zn].[Co].[Cu] DBQFKMXHMSMNRU-UHFFFAOYSA-N 0.000 description 3
- 125000004429 atom Chemical group 0.000 description 3
- 239000010951 brass Substances 0.000 description 3
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 238000000059 patterning Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000004945 silicone rubber Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 238000004073 vulcanization Methods 0.000 description 3
- 239000013585 weight reducing agent Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229920003049 isoprene rubber Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001084 poly(chloroprene) Polymers 0.000 description 2
- 229920006124 polyolefin elastomer Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000014692 zinc oxide Nutrition 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910017518 Cu Zn Inorganic materials 0.000 description 1
- 229910017755 Cu-Sn Inorganic materials 0.000 description 1
- 229910017752 Cu-Zn Inorganic materials 0.000 description 1
- 229910017927 Cu—Sn Inorganic materials 0.000 description 1
- 229910017943 Cu—Zn Inorganic materials 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 229920006172 Tetrafluoroethylene propylene Polymers 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 229910007610 Zn—Sn Inorganic materials 0.000 description 1
- PDYXSJSAMVACOH-UHFFFAOYSA-N [Cu].[Zn].[Sn] Chemical compound [Cu].[Zn].[Sn] PDYXSJSAMVACOH-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
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- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 229920002681 hypalon Polymers 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
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- -1 methylphenyl vinyl Chemical group 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 1
- 229910002058 ternary alloy Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C9/2003—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel characterised by the materials of the belt cords
- B60C9/2006—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel characterised by the materials of the belt cords consisting of steel cord plies only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0007—Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/162—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C2001/0066—Compositions of the belt layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0007—Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
- B60C2009/0021—Coating rubbers for steel cords
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C2009/0071—Reinforcements or ply arrangement of pneumatic tyres characterised by special physical properties of the reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C2009/2074—Physical properties or dimension of the belt cord
- B60C2009/2077—Diameters of the cords; Linear density thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C9/22—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
- B60C2009/2238—Physical properties or dimensions of the ply coating rubber
- B60C2009/2247—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C9/22—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
- B60C2009/2252—Physical properties or dimension of the zero degree ply cords
- B60C2009/2257—Diameters of the cords; Linear density thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C9/22—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
- B60C2009/2252—Physical properties or dimension of the zero degree ply cords
- B60C2009/2266—Density of the cords in width direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0064—Reinforcements comprising monofilaments
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2046—Tire cords
Definitions
- the present invention relates to an elastomer-metal cord composite, and a tire including the same. More particularly, the present invention relates to: an elastomer-metal cord composite in which a metal cord composed of a bundle of metal filaments that are arranged without being twisted together is coated with an elastomer; and a tire including the same.
- a carcass that includes reinforcing cords embedded along the meridian direction of the ring-shaped tire main is arranged, and a belt layer is arranged on the tire radial-direction outer side of the carcass.
- This belt layer is usually formed from an elastomer-metal cord composite obtained by coating a metal cord such as a steel cord with an elastomer, and imparts the tire with load resistance, traction resistance, and the like.
- Patent Document 1 discloses: a steel cord for tire reinforcement, in which the periphery of a steel cord composed of a single monofilament is coated with a thermoplastic elastomer composition obtained by dispersing an elastomer in a thermoplastic resin; and a tire including the same.
- Patent Document 2 discloses a pneumatic radial tire including a steel cord in a belt layer of the tire, in which steel cord two to six main filaments of the same diameter are arranged parallel without being twisted together in such a manner to constitute a single layer as a main filament bundle, and a single straight steel filament of a smaller diameter than the main filaments is wound around the main filament bundle as a wrapping filament.
- Patent Document 1 aimed at providing a pneumatic tire in which an improvement in the durability is attained by improving the adhesion of the steel cord for tire reinforcement
- Patent Document 2 aimed at providing a pneumatic radial tire that has excellent steering stability, ride comfort, and durability and realizes a weight reduction.
- an object of the present invention is to provide: an elastomer-metal cord composite, in which a metal cord composed of a bundle of plural metal filaments that are arranged without being twisted together is coated with an elastomer and which can improve various performance of a tire, such as steering stability, corrosion propagation resistance, and belt layer separation resistance; and a tire including the same.
- the present inventor intensively studied and discovered that the above-described problems can be solved by adopting the below-described constitution for a bundle of metal filaments and defining the metal filaments contained in a cross-section of a metal cord to have a prescribed cross-sectional area ratio, thereby completing the present invention.
- the elastomer-metal cord composite of the present invention is an elastomer-metal cord composite in which a metal cord consisting of a bundle of plural metal filaments arranged in a single row without being twisted together is coated with an elastomer, the elastomer-metal cord composite being characterized in that:
- the elastomer-metal cord composite satisfies a relationship expressed by the following Formula (1):
- the gap amount G be 0.01 mm to less than 0.24 mm.
- the adjacent metal filaments have an elastomer coating ratio of 10% or higher per unit length on a widthwise side surface of the metal cord.
- the diameter of the metal filaments be 0.15 mm to 0.40 mm.
- an inter-cord distance w which is a distance between adjacent metal cords that is measured in the direction orthogonal to the extending direction of the metal cords, be 0.25 mm to 2.0 mm.
- the term “elastomer coating ratio” refers to an average of values that are obtained by measuring the length of the metal cord widthwise side surface of each steel filament coated with the rubber infiltrated into gaps between the steel filaments constituting the steel cord, and subsequently performing a calculation based on the following equation:
- Elastomer coating ratio (Rubber-coated length/Sample length) ⁇ 100(%).
- the elastomer coating ratio can be calculated in the same manner also when an elastomer other than a rubber is used as the elastomer and when a metal cord other than a steel cord was used as the metal cord.
- the “straight metal filament” refers to a metal filament that is not intentionally patterned and is thus in a substantially unpatterned state.
- a tire of the present invention is characterized by including the elastomer-metal cord composite of the present invention.
- an elastomer-metal cord composite in which a metal cord composed of a bundle of plural metal filaments arranged without being twisted together is coated with an elastomer and which can improve various performance of a tire, such as steering stability, corrosion propagation resistance and belt layer separation resistance, as well as a tire including the same can be provided.
- FIG. 1 is a widthwise partial cross-sectional view illustrating an elastomer-metal cord composite according to one preferred embodiment of the present invention.
- FIG. 2 is a schematic plan view illustrating a metal cord in the elastomer-metal cord composite according to one preferred embodiment of the present invention.
- FIG. 3 is an explanatory drawing that relates to the definition of the cross-sectional area ratio of metal filaments contained in a cross-section of the metal cord of the present invention.
- FIG. 4 is a schematic half cross-sectional view illustrating a tire according to one preferred embodiment of the present invention.
- FIG. 1 is a widthwise partial cross-sectional view illustrating an elastomer-metal cord composite according to one preferred embodiment of the present invention
- FIG. 2 is a schematic plan view illustrating a metal cord in the elastomer-metal cord composite according to one preferred embodiment of the present invention.
- An elastomer-metal cord composite 10 of the present invention is obtained by coating, with an elastomer 3 , a metal cord 2 composed of a bundle of plural metal filaments 1 arranged in a single row without being twisted together.
- the metal cord 2 is constituted by a bundle of preferably 2 or more, more preferably 5 or more, but preferably 20 or less, more preferably 18 or less, still more preferably 15 or less, particularly preferably 12 or less metal filaments 1 .
- five metal filaments 1 are arranged without being twisted together to form the metal cord 2 .
- a gap is provided between adjacent metal filaments 1 .
- the steel cord can undergo out-of-plane deformation when a compressive input is applied thereto, and breakage of the steel cord can thereby be inhibited.
- water flow paths during submergence of a damaged tire are eliminated, the corrosion propagation resistance is largely improved.
- adjacent metal filaments 1 are restrained with each other by the elastomer; therefore, by using the elastomer-metal cord composite 10 of the present invention as a belt cord of a tire, adjacent metal filaments are prevented from being displaced from one another even during rolling of the tire, as a result of which not only the belt in-plane rigidity can be enhanced, but also the steering stability can be improved.
- FIG. 3 shows an explanatory drawing that relates to the definition of the cross-sectional area ratio of the metal filaments contained in a cross-section of the metal cord of the present invention.
- seven metal filaments 1 are arranged without being twisted together to form the metal cord 2 and, specifically, seven unpatterned straight metal filaments 1 are parallelly arranged with gaps at equal intervals and coated with the elastomer 3 .
- gaps at equal intervals means a range that includes an error in the production.
- a gap amount which is a distance between the surfaces of adjacent metal filaments 1 that is measured in a direction orthogonal to the extending direction of the metal cord 2 , is defined as G (mm), and the number of the metal filaments 1 constituting the metal cord 2 is defined as N (filaments)
- a relationship expressed by the following Formula (1) is satisfied:
- the above-described Formula (1) defines the cross-sectional area ratio of the metal filaments 1 per a single metal cord 2 , taking the cross-sectional area of the dotted line part in the drawing as the cross-sectional area of the metal cord 2 . That is, the cross-sectional area of the dotted line part in the drawing (cross-sectional area of metal filaments 1 +cross-sectional area of elastomer 3 ) is represented by the denominator ⁇ D ⁇ [D ⁇ N+G ⁇ (N ⁇ 1)] ⁇ of Formula (1), and the cross-sectional area of the metal filaments 1 contained in the dotted line part of the drawing is represented by the numerator [(D/2) 2 ⁇ N] of Formula (1).
- the metal cord 2 composed of a bundle of the metal filaments 1 that are arranged with the above-described prescribed amount of gaps and defining the metal filaments 1 contained in a cross-section of the metal cord 2 to have a prescribed cross-sectional area ratio, for example, the lightweightness, the steering stability, the corrosion propagation resistance, and the belt layer separation resistance can be improved in a balanced manner when the elastomer-metal cord composite 10 of the present invention is applied to a tire.
- the elastomer coating ratio of adjacent metal filaments 1 on a widthwise side surface of the metal cord 2 is preferably 10% or higher, more preferably 20% or higher, per unit length.
- the adjacent metal filaments 1 are in a state of being coated at a ratio of still more preferably 50% or higher, particularly preferably 80% or higher, most preferably 90% or higher.
- the amount of gaps between adjacent metal filaments 1 namely the gap amount G (mm) which is a distance between the surfaces of the adjacent metal filaments 1 that is measured in a direction perpendicular to the extending direction of the metal cord 2 , is preferably 0.01 mm to less than 0.24 mm.
- the gap amount G (mm) is more preferably 0.03 mm to 0.20 mm, still more preferably 0.03 mm to 0.18 mm.
- the metal filaments 1 have a diameter D of preferably 0.15 mm to 0.40 mm.
- the diameter D of the metal filaments 1 is more preferably not less than 0.18 mm, still more preferably not less than 0.20 mm, but more preferably 0.35 mm or less.
- the inter-cord distance w which is a distance between metal cords 2 that is measured in the direction orthogonal to the extending direction of the metal cords 2 , is preferably 0.25 mm to 2.0 mm.
- the gap w between the metal cords 2 is 0.25 mm or larger, when the elastomer-metal cord composite 10 of the present invention is used in a belt layer of a tire, the occurrence of belt edge separation, in which rubber detachment originating from a cord end at a belt widthwise edge propagates between adjacent metal cords, can be inhibited.
- the gap w between the metal cords to be 2.0 mm or less, the belt rigidity can be maintained.
- the inter-cord distance w is more preferably 0.3 mm to 1.8 mm, still more preferably 0.35 mm to 1.5 mm.
- metal filament 1 generally refers to a wire-like metal that contains steel, namely iron, as a main component (the mass of iron exceeds 50% by mass with respect to a total mass of the metal filament), and each metal filament 1 may consist of only iron, or may contain a metal other than iron, such as zinc, copper, aluminum, or tin.
- the surface state of the metal filaments 1 is not particularly restricted, and the metal filaments 1 may take, for example, the following form. That is, for example, the surface of each metal filament 1 has N atoms in an amount of 2% by atom to 60% by atom and a Cu/Zn ratio of 1 to 4. Further, in each metal filament 1 , for example, the amount of phosphorus contained as an oxide in the filament outermost layer that constitutes a portion from the filament surface to 5 nm inward in the filament radial direction is 7.0% by atom or less in terms of the ratio of the whole amount excluding the carbon (C) amount.
- C carbon
- the surface of the metal filament 1 may be treated by plating.
- the type of the plating is not particularly restricted, and examples thereof include zinc (Zn) plating, copper (Cu) plating, tin (Sn) plating, brass (copper-zinc (Cu—Zn)) plating, bronze (copper-tin (Cu—Sn)) plating, and ternary alloy plating such as copper-zinc-tin (Cu—Zn—Sn) and copper-zinc-cobalt (Cu—Zn—Co) plating.
- brass plating and copper-zinc-cobalt plating are preferred since a brass-plated metal filament exhibits excellent adhesion with a rubber.
- the ratio of copper and zinc (copper:zinc) is usually 60:40 to 70:30 based on mass, and the copper-zinc-cobalt plating usually contains 60 to 75% by mass of copper and 0.5 to 10% by mass of cobalt.
- the thickness of the resulting plated layer is generally 100 nm to 300 nm.
- the tensile strength and the cross-sectional shape of the metal filament 1 are not particularly restricted.
- the metal filament 1 a metal filament having a tensile strength of 2,500 MPa (250 kg/mm 2 ) or higher can be used.
- the widthwise cross-sectional shape of the metal filament 1 is also not particularly restricted and may be, for example, elliptical, rectangular, triangular, or polygonal; however, it is preferably circular.
- a wrapping filament spiral filament
- the elastomer 3 coating the metal cord 2 is not particularly restricted and, for example, any rubber that is conventionally used for coating a metal cord can be employed.
- examples of an elastomer that can be preferably used include: diene-based rubbers and hydrogenation products thereof, such as natural rubbers (NR), isoprene rubbers (IR), epoxidized natural rubbers, styrene-butadiene rubbers (SBR), butadiene rubbers (BR, high-cis BR and low-cis BR), nitrile rubbers (NBR), hydrogenated NBRs, and hydrogenated SBRs; olefin-based rubbers, such as ethylene-propylene rubbers (EPDM and EPM), maleic acid-modified ethylene-propylene rubbers (M-EPM), butyl rubbers (IIR), copolymers of isobutylene and an aromatic vinyl or diene
- NR natural rubbers
- IR isoprene rubbers
- elastomers may be used individually, or two or more thereof may be used in combination. Further, in these elastomers, an age inhibitor, zinc oxide, stearic acid and the like that are usually used in rubber products such as tires and conveyor belts may be incorporated as appropriate, in addition to sulfur, a vulcanization accelerator, and carbon black.
- the elastomer-metal cord composite of the present invention can be produced by any known method.
- the elastomer-metal cord composite of the present invention can be produced by parallelly arranging steel cords, which are metal cords each composed of a bundle of plural metal filaments that are arranged without being twisted together, at prescribed intervals, and rubber-coating the steel cords.
- An evaluation sample can be produced by subsequently vulcanizing the thus obtained composite under an ordinary condition.
- patterning of the metal filaments can be performed in accordance with a conventional method using an ordinary patterning apparatus.
- FIG. 4 is a schematic half cross-sectional view illustrating a tire according to one preferred embodiment of the present invention.
- the illustrated tire 100 of the present invention includes the elastomer-metal cord composite 10 of the present invention, whereby the steering stability, the corrosion propagation resistance, the belt layer separation resistance and the like can be improved.
- the illustrated tire 100 is a pneumatic tire including: a tread portion 101 which forms a ground-contact part; a pair of side wall portions 102 which continuously extend inward in the tire radial direction on the respective sides of the tread portion 101 ; and bead portions 103 which continuously extend on the inner circumferential side of each side wall portion 102 .
- Examples of the tire 100 of the present invention include tires for passenger vehicles and tires for trucks and buses.
- the tread portion 101 , the side wall portions 102 and the bead portions 103 are reinforced with a carcass 104 , which is composed of a single carcass layer toroidally extending from one bead portion 103 to the other bead portion 103 .
- the tread portion 101 is reinforced with a belt 105 , which is composed of at least two layers (a first belt layer 105 a and a second belt layer 105 b in the illustrated example) that are arranged on the tire radial-direction outer side of the carcass 104 in a crown region.
- the carcass 104 may be composed of plural carcass layers, and an organic fiber cord extending in a direction substantially orthogonal to the tire circumferential direction, for example, at an angle of 70° to 90°, can be suitably used.
- the above-described elastomer-metal cord composite 10 of the present invention can be used in the first belt layer 105 a and the second belt layer 105 b .
- the elastomer-metal cord composite 10 of the present invention By using the elastomer-metal cord composite 10 of the present invention, the thickness of the first belt layer 105 a and that of the second belt layer 105 b can be reduced, so that the weight of the tire can be reduced.
- the elastomer-metal cord composite 10 of the present invention as a cord of the belt, the steering stability, the corrosion propagation resistance, the belt layer separation resistance and the like can be improved at the same time.
- the cord angle can be set at 30° or smaller with respect to the tire circumferential direction.
- the tire 100 of the present invention may have any constitution as long as it includes the elastomer-metal cord composite 10 of the present invention, and other aspects of a specific tire structure are not particularly restricted.
- the part to which the elastomer-metal cord composite 10 of the present invention is applied is not restricted to the belt 105 .
- the elastomer-metal cord composite 10 of the present invention may be used as a belt reinforcing layer arranged on the tire radial-direction outer side of the belt 105 , or as other reinforcing member.
- As a gas filled into the tire 100 normal air or an air with an adjusted oxygen partial pressure, as well as an inert gas such as nitrogen, argon or helium, can be used.
- steel cords were covered with a sheet from both above and below, which sheet was made of the below-described rubber composition and had a thickness of about 0.5 mm, whereby elastomer-metal cord composite of Example and Comparative Examples were produced.
- Each steel cord was coated with a rubber and vulcanized under a vulcanization condition of 160° C. for 10 to 15 minutes, and the steel cord was subsequently pulled out of the resulting rubber-steel composite, after which the length of the metal cord widthwise side surface of each steel filament coated with the rubber infiltrated into gaps between the steel filaments constituting the steel cord was measured, and the elastomer coating ratio was determined as an average of the values calculated based on the following equation.
- the equation used for calculating the elastomer coating ratio was as follows:
- the rubber-coated length is the length of a region of the steel filament surface that was completely covered with the rubber when the steel cord was pulled out and observed from a direction orthogonal to the cord longitudinal direction. A larger value indicates a higher adhesive strength and superior performance.
- Example 1 and Comparative Examples 1 and 2 using intersecting belt layer samples that were prepared from each of the above-obtained rubber-steel cord composite, the in-plane rigidity was evaluated as an index of steering stability.
- a jig was set on two spots underneath and one spot on top of each intersecting belt layer sample, and a load applied to the sample when the jig was pressed at one spot on top was defined and evaluated as the in-plane rigidity.
- ⁇ poor steering stability was evaluated as “x”
- equivalent steering stability was evaluated as “ ⁇ ”
- excellent steering stability was evaluated as “ ⁇ ”
- extremely excellent steering stability was evaluated as “ ⁇ ”.
- Example 1 Belt layer Cord structure 1 ⁇ 2 ⁇ 0.25 ⁇ 5 0.25 ⁇ 7 0.3* 10 filaments filaments bundle bundle Patterning condition — 0 straight Gap amount G (mm) — 0 0.1 End count (cords/50 mm) 38 21.8 15.0 Cord thickness D (mm) 0.6 0.25 0.25 Cord width 0.6 1.25 2.35 [D ⁇ N + G ⁇ (N ⁇ 1)] (mm) Cord cross-sectional area 0.36 0.31 0.59 ⁇ D ⁇ [D ⁇ N + G ⁇ (N ⁇ 1)] (mm 2 ) Filament diameter (mm) 0.3 0.25 0.25 Number of filaments N 2 5 7 (filaments) Filament cross-sectional area 0.14 0.25 0.34 [(D/2) 2 ⁇ ⁇ ⁇ N] (mm 2 ) Filament cross-sectional area 39 80 58 ratio [(D/2) 2 ⁇ ⁇ ⁇ N]/ ⁇ D ⁇ [D ⁇ N + G ⁇ (
- the elastomer-metal cord composite of Example 1 exhibited superior separation resistance based on the elastomer-metal cord composite of Comparative Example 1.
- the elastomer-metal cord composite of Comparative Example 2 had inferior separation resistance than the elastomer-metal cord composite of Comparative Example 1.
- an elastomer-metal cord composite which can improve various performance of a tire, such as steering stability, corrosion propagation resistance and belt layer separation resistance, as well as a tire can be obtained.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tires In General (AREA)
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Applications Claiming Priority (3)
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JP2018-196207 | 2018-10-17 | ||
JP2018196207 | 2018-10-17 | ||
PCT/JP2019/040762 WO2020080441A1 (fr) | 2018-10-17 | 2019-10-16 | Corps composite élastomère-câblé métallique et pneu l'employant |
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US20210379932A1 true US20210379932A1 (en) | 2021-12-09 |
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US17/284,982 Pending US20210379932A1 (en) | 2018-10-17 | 2019-10-16 | Elastomer-metal cord composite body, and tire using same |
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US (1) | US20210379932A1 (fr) |
EP (1) | EP3868575B1 (fr) |
JP (1) | JP7420731B2 (fr) |
CN (1) | CN112839827B (fr) |
WO (1) | WO2020080441A1 (fr) |
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DE102022205545A1 (de) * | 2022-05-31 | 2023-11-30 | Continental Reifen Deutschland Gmbh | Fahrzeugluftreifen aufweisend eine Festigkeitsträgerlage mit Stahl-Monofilamenten |
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US4836262A (en) * | 1986-08-08 | 1989-06-06 | Bridgestone Corporation | Metal cords and pneumatic tires using the same |
JPH07304307A (ja) * | 1994-05-09 | 1995-11-21 | Sumitomo Rubber Ind Ltd | タイヤ用補強コード及びそれを用いた空気入りタイヤ |
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JP2955767B2 (ja) * | 1990-06-13 | 1999-10-04 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP2713807B2 (ja) * | 1990-08-10 | 1998-02-16 | 株式会社ブリヂストン | ラジアルタイヤ |
JP3403545B2 (ja) * | 1995-05-01 | 2003-05-06 | 横浜ゴム株式会社 | 空気入りラジアルタイヤ |
JP3838455B2 (ja) * | 1997-04-18 | 2006-10-25 | 株式会社ブリヂストン | 空気入りラジアルタイヤ |
JP3889474B2 (ja) * | 1997-04-18 | 2007-03-07 | 株式会社ブリヂストン | 空気入りラジアルタイヤ |
JP2000177312A (ja) * | 1998-12-14 | 2000-06-27 | Bridgestone Corp | 空気入りラジアルタイヤ |
JP2001322404A (ja) * | 2000-05-12 | 2001-11-20 | Bridgestone Corp | 空気入りラジアルタイヤ |
JP2001334810A (ja) * | 2000-05-29 | 2001-12-04 | Bridgestone Corp | 空気入りラジアルタイヤ |
JP4880810B2 (ja) * | 2000-09-27 | 2012-02-22 | 株式会社ブリヂストン | 空気入りランフラットラジアルタイヤ |
JP4118609B2 (ja) * | 2002-06-11 | 2008-07-16 | 株式会社ブリヂストン | 空気入りタイヤ |
JP2006249635A (ja) | 2005-03-14 | 2006-09-21 | Bridgestone Corp | スチールコード、スチールコードの製造方法及びこの方法に用いる撚線機 |
JP4679305B2 (ja) | 2005-09-01 | 2011-04-27 | 株式会社ブリヂストン | ゴム物品補強用スチールコード |
JP5078055B2 (ja) * | 2006-01-20 | 2012-11-21 | 株式会社ブリヂストン | ゴム−スチールコード複合体 |
JP2010053495A (ja) | 2008-08-29 | 2010-03-11 | Yokohama Rubber Co Ltd:The | タイヤ補強用スチールコード及びこれを使用した空気入りタイヤ |
JP2011162166A (ja) * | 2010-02-15 | 2011-08-25 | Bridgestone Corp | 空気入りタイヤ |
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2019
- 2019-10-16 EP EP19873081.4A patent/EP3868575B1/fr active Active
- 2019-10-16 JP JP2020553263A patent/JP7420731B2/ja active Active
- 2019-10-16 US US17/284,982 patent/US20210379932A1/en active Pending
- 2019-10-16 CN CN201980068223.2A patent/CN112839827B/zh active Active
- 2019-10-16 WO PCT/JP2019/040762 patent/WO2020080441A1/fr unknown
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JPH07304307A (ja) * | 1994-05-09 | 1995-11-21 | Sumitomo Rubber Ind Ltd | タイヤ用補強コード及びそれを用いた空気入りタイヤ |
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JP7420731B2 (ja) | 2024-01-23 |
CN112839827A (zh) | 2021-05-25 |
EP3868575A1 (fr) | 2021-08-25 |
JPWO2020080441A1 (ja) | 2021-10-07 |
WO2020080441A1 (fr) | 2020-04-23 |
CN112839827B (zh) | 2023-03-28 |
EP3868575A4 (fr) | 2022-07-13 |
EP3868575B1 (fr) | 2024-07-24 |
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