US20200086089A1 - Systems, methods and apparatus for guiding and supporting catheters such as stent delivery catheters - Google Patents

Systems, methods and apparatus for guiding and supporting catheters such as stent delivery catheters Download PDF

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Publication number
US20200086089A1
US20200086089A1 US16/572,307 US201916572307A US2020086089A1 US 20200086089 A1 US20200086089 A1 US 20200086089A1 US 201916572307 A US201916572307 A US 201916572307A US 2020086089 A1 US2020086089 A1 US 2020086089A1
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United States
Prior art keywords
saddle
proximal
complementary
distal
tubular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US16/572,307
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English (en)
Inventor
Chad J. Kugler
Ross A. Olson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seigla Medical Inc
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Seigla Medical Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seigla Medical Inc filed Critical Seigla Medical Inc
Priority to US16/572,307 priority Critical patent/US20200086089A1/en
Priority to EP19862811.7A priority patent/EP3852860B1/en
Priority to PCT/US2019/051569 priority patent/WO2020061088A1/en
Priority to EP19863794.4A priority patent/EP3852691A4/en
Priority to PCT/US2019/051554 priority patent/WO2020061076A1/en
Priority to ES19862811T priority patent/ES2969280T3/es
Assigned to Seigla Medical, Inc. reassignment Seigla Medical, Inc. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KUGLER, CHAD J., OLSON, ROSS A.
Publication of US20200086089A1 publication Critical patent/US20200086089A1/en
Priority to US17/508,459 priority patent/US11547835B2/en
Priority to US17/584,627 priority patent/US11660420B2/en
Priority to US18/311,072 priority patent/US20240058571A1/en
Abandoned legal-status Critical Current

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    • AHUMAN NECESSITIES
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    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
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    • A61M25/0009Making of catheters or other medical or surgical tubes
    • A61M25/0012Making of catheters or other medical or surgical tubes with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils
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    • B29C53/46Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of definite length, i.e. discrete articles using external forming surfaces, e.g. sleeves
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    • B29C63/0004Component parts, details or accessories; Auxiliary operations
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    • B29C63/38Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
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    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
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    • A61B8/08Detecting organic movements or changes, e.g. tumours, cysts, swellings
    • A61B8/0891Detecting organic movements or changes, e.g. tumours, cysts, swellings for diagnosis of blood vessels
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    • A61B8/12Diagnosis using ultrasonic, sonic or infrasonic waves in body cavities or body tracts, e.g. by using catheters
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    • A61B8/44Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
    • A61B8/4444Constructional features of the ultrasonic, sonic or infrasonic diagnostic device related to the probe
    • A61B8/445Details of catheter construction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/95Instruments specially adapted for placement or removal of stents or stent-grafts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2240/00Manufacturing or designing of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2240/001Designing or manufacturing processes
    • AHUMAN NECESSITIES
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    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0043Catheters; Hollow probes characterised by structural features
    • A61M2025/0058Catheters; Hollow probes characterised by structural features having an electroactive polymer material, e.g. for steering purposes, for control of flexibility, for locking, for opening or closing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/06Body-piercing guide needles or the like
    • A61M25/0662Guide tubes
    • A61M2025/0681Systems with catheter and outer tubing, e.g. sheath, sleeve or guide tube
    • AHUMAN NECESSITIES
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    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/09Guide wires
    • A61M2025/09125Device for locking a guide wire in a fixed position with respect to the catheter or the human body
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    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/09Guide wires
    • A61M2025/09175Guide wires having specific characteristics at the distal tip
    • A61M2025/09183Guide wires having specific characteristics at the distal tip having tools at the distal tip
    • AHUMAN NECESSITIES
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    • A61M2205/00General characteristics of the apparatus
    • A61M2205/02General characteristics of the apparatus characterised by a particular materials
    • A61M2205/0216Materials providing elastic properties, e.g. for facilitating deformation and avoid breaking
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0073Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor of non-flat surfaces, e.g. curved, profiled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C63/38Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
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    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
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    • B29L2031/753Medical equipment; Accessories therefor
    • B29L2031/7542Catheters
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Definitions

  • This disclosure relates to medical catheters and assemblies comprising a catheter in combination with a guide tube, sheath or sleeve.
  • the blood pumping action of the heart muscle is critical to sustaining the life of a patient.
  • the tissues of the heart muscle must be continuously supplied and re-supplied with oxygen.
  • the heart muscle To receive an adequate supply of oxygen, the heart muscle must be well perfused with blood.
  • blood perfusion is accomplished with a system of arteries and capillaries.
  • a build-up of plaque may occur inside an artery. These plaque deposits limit blood flow to the portions of the heart that are supplied by the artery. When these deposits build up in the arteries of the heart, this condition is sometimes referred to as coronary artery disease (CAD).
  • CAD coronary artery disease
  • CAD may be treated using relatively non-invasive techniques such as percutaneous transluminal angioplasty (PTA) and percutaneous transluminal coronary angioplasty (PTCA).
  • PTA percutaneous transluminal angioplasty
  • PTCA percutaneous transluminal coronary angioplasty
  • These therapeutic techniques typically involve the use of guidewires, balloon catheters, and stents.
  • the balloon catheter is advanced over the guidewire such that the balloon is positioned within a restriction in a diseased vessel.
  • the balloon is then inflated and the restriction in the vessel is opened.
  • a physician may implant a stent.
  • the stent is implanted through the use of a stent delivery system including a stent delivery catheter and a stent.
  • the device comprises a tubular guiding member and an elongated positioning member extending in a proximal direction beyond the tubular guiding member for advancing and retracting the tubular guiding member in distal and proximal directions.
  • the tubular guiding member comprises an inner tubular member having an outer surface, an elongate support member disposed along a helical path around the outer surface and an encapsulation layer overlaying the outer surface and the elongate support member.
  • the encapsulation layer is mechanically interlocked with and adhered to the elongate support member.
  • the encapsulation layer comprises thermoplastic material from a sheet, the thermoplastic material having melted, mixed and solidified during a reflow process.
  • a feature and benefit of embodiments is a tubular guiding member that is configured and dimensioned to make new treatment options available to physicians.
  • a feature and benefit of embodiments is a device having a tubular guiding member with a thin wall and a high inner diameter to wall thickness ratio to enable medical procedures using combinations of catheters such as a guide catheter, an extension catheter and a therapy catheter (e.g., a stent delivery catheter).
  • the tubular guiding member is dimensioned and configured to be received in a six French guide catheter along with a stent delivery catheter.
  • the tubular guiding member can be received in the lumen of a six French guide catheter and the lumen of the tubular guide member can receive a stent delivery catheter configured for use with a six French guide catheter.
  • the term of art “French” may be defined as three times the diameter of a device as measured in millimeters. For example, a nine French catheter has a three millimeter diameter.
  • the tubular guiding member can be received in the lumen of a selected French size guide catheter and the lumen of the tubular guide member can receive a stent delivery catheter configured for use with the same French size guide catheter.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 24:1.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 22:1.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 18:1.
  • devices are provided with thin walled structures and arrangements having no dedicated marker band.
  • the device includes an elongate support member comprising a core portion comprising a core material and a jacket portion disposed about the core portion.
  • the core material comprises a radiopaque material and the core portion of the elongate support member serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • structures and arrangements with no dedicated marker band help to provide a thin walled tubular guiding member that is dimensioned and configured dimensioned to make new treatment options available to physicians.
  • the jacket material of the elongate support member has a first radiopacity
  • the core material of the elongate support member has a second radiopacity
  • the second radiopacity is greater than the first radiopacity.
  • the jacket material has an X-ray attenuation coefficient less than 50 l/cm
  • the core material has an X-ray attenuation coefficient greater than the 50 l/cm.
  • the core material comprises a radiopaque material and the core portion of the elongate support member serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • structures and arrangements with no dedicated marker band help to provide a thin walled tubular guiding member that is dimensioned and configured dimensioned to make new treatment options available to physicians.
  • the jacket material comprises stainless steel or nitinol.
  • the core material comprises tantalum.
  • the elongate support member has a rectangular cross-sectional shape and the rectangular cross-sectional shape has a width dimension and a thickness dimension, the width dimension being greater than the thickness dimension. In some embodiments, a ratio of the width dimension to the thickness dimension is greater than four.
  • a feature and benefit of some embodiments is a device having a high pull strength.
  • the device includes an encapsulation layer that is mechanically interlocked with and adhered to a saddle member.
  • a feature and benefit of some embodiments is a device including a guiding member having an overhanging lip of polymer material located at a proximal lumen entrance. In some embodiments, this arrangement prevents a guidewire from scraping on a metal edge. In some embodiments, this arrangement reduces the likelihood that a polymer coating of the guidewire will be scraped off of a metal wire of the guidewire.
  • a device for guiding and supporting a stent delivery catheter and/or other catheters includes a tubular guiding member comprising and inner tubular member, a support structure, and an encapsulation layer overlaying the inner tubular member and the support structure.
  • the inner tubular member has a proximal end, a distal end and an inner surface, the inner surface defining a lumen extending between the proximal end and the distal end.
  • the support structure is disposed about an outer surface of the inner tubular member.
  • the support structure includes a distal collar portion, a proximal collar portion, and an intermediate portion extending between the distal collar portion and the proximal collar portion.
  • the portions of the support structure are formed by an elongate support member, the elongate support member being disposed along a helical path around the outer surface of the inner tubular member.
  • the elongate support member forms a plurality of turns and the turns are arranged in a single layer.
  • the distal collar portion of the support structure includes a distal closed loop, the distal closed loop comprising a distal weld and a distal portion of the elongate support member, the distal portion extending around the outer surface of the inner tubular member.
  • the proximal collar portion of the support structure including a proximal closed loop, the proximal closed loop may comprise a proximal weld and a proximal portion of the elongate support member, the proximal portion extending around the outer surface of the inner tubular member.
  • the elongate support member comprises a core portion core material and a jacket portion disposed about the core portion.
  • core portion comprises a core material and the jacket portion comprises a jacket material that is different material than the core material.
  • the core material comprises a radiopaque material and the core portion of the elongate support member serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • the distal collar portion of the support structure includes a distal closed loop includes a distal weld and the distal weld comprises a distal weld body, the distal weld body comprising jacket material from a first forward part of the elongate support member and jacket material from a second forward part of the elongate support member, the materials having melted, mixed and solidified during a welding process.
  • the distal weld body has V-shape in cross-section, the V-shape having an included angle less than 45 degrees.
  • the distal weld body has conical shape, the conical shape having a cone angle less than 45 degrees.
  • the distal weld has a distal weld depth that is less than 90% of a thickness of the elongate support member. In some embodiments, depth of the distal weld is less than 75% the thickness of the elongate support member. In embodiments, the distal weld depth is less than 60% the thickness of the elongate support member.
  • the proximal collar portion of the support structure includes a proximal closed loop includes a proximal weld and the proximal weld comprises a proximal weld body, the proximal weld body comprising jacket material from a first forward part of the elongate support member and jacket material from a second forward part of the elongate support member, the materials having melted, mixed and solidified during a welding process.
  • the proximal weld body has V-shape in cross-section, the V-shape having an included angle less than 45 degrees.
  • the proximal weld body has conical shape, the conical shape having a cone angle less than 45 degrees.
  • the proximal weld has a proximal weld depth that is less than 90% of a thickness of the elongate support member. In some embodiments, the depth of the proximal weld is less than 75% the thickness of the elongate support member. In embodiments, the depth of the proximal weld is less than 60% the thickness of the elongate support member.
  • tubular guiding member comprises a saddle member and the elongate positioning member comprises an elongate shaft fixed to the saddle member fixed to a distal end of the elongate shaft.
  • the elongate positioning member comprises an elongate shaft and a saddle member fixed to a distal end of the elongate shaft.
  • the elongate shaft comprises a distal portion, the distal portion being tapered so that a thickness of the distal portion decreases as the distal portion extends distally.
  • the elongate shaft comprises a proximal portion, the proximal portion having a circular shape in lateral cross-section.
  • the elongate shaft has a solid lateral cross-sectional shape throughout its length.
  • the elongate shaft comprises stainless steel.
  • the inner tubular member of the tubular guiding member comprise a polymer material having a first melt temperature
  • the encapsulation layer of the tubular guiding member comprises a polymer material having a second melt temperature different from first melt temperature.
  • the first melt temperature is higher than the second melt temperature.
  • the elongate support member comprises a metallic core material and a metallic jacket material disposed about the metallic core material.
  • the jacket material comprises stainless steel or nitinol.
  • the core material comprises tantalum.
  • FIG. 1 is a perspective view showing a device for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 2A is a perspective view showing a portion of the device shown in FIG. 1 .
  • FIG. 2B is a cross-sectional view of the device shown in FIG. 2A .
  • the device has been sectioned along section line 2 B- 2 B shown in FIG. 2A .
  • FIG. 2C is an end view of the device shown in FIG. 2B .
  • FIG. 3A is an enlarged cross-sectional view showing a portion of the device shown in FIG. 2B .
  • FIG. 3B is an enlarged detail view showing a portion of the device shown in FIG. 3A .
  • FIG. 3C is an exploded view further illustrating a portion of the device shown in FIGS. 3A and 3B .
  • FIG. 4A - FIG. 4K are a series of stylized partial cross-section views illustrating example methods in accordance with the detailed description.
  • FIG. 5A - FIG. 5K are a series of stylized side views illustrating example methods in accordance with the detailed description.
  • FIG. 6A is a plan view showing a device for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 6B is a side view of the device shown in FIG. 6A .
  • FIG. 6C is an enlarged side view further illustrating a portion of the device shown in FIG. 6A .
  • FIG. 7 is a stylized perspective view of further illustrating the device shown in FIG. 6C .
  • FIG. 8 is a cross-sectional view further illustrating the portion of the device shown in FIG. 7 .
  • the device has been sectioned along a section plane defined by section lines 8 - 8 and 8 ′- 8 ′ shown in FIG. 7 .
  • FIG. 9 is a perspective view showing elongate positioning member and a ribbon.
  • the ribbon is extending through an aperture defined by the elongate positioning member.
  • FIG. 10A is a perspective view of an elongate positioning member in accordance with the detailed description.
  • FIG. 10B is an enlarged perspective view further illustrating a portion of the elongate positioning member shown in FIG. 10A .
  • FIG. 11A is a top view of a shaft member in accordance with the detailed description.
  • FIG. 11B is a cross-sectional view of the device shown in FIG. 11A .
  • the device has been sectioned along section line 11 B- 11 B shown in FIG. 11A .
  • FIG. 11C is a cross-sectional view of the device shown in FIG. 11A .
  • the device has been sectioned along section line 11 C- 11 C shown in FIG. 11A .
  • FIG. 12A is a left side view of an elongate guiding member in accordance with the detailed description.
  • FIG. 12B is a front view of the elongate guiding member shown in FIG. 12A .
  • FIG. 12C is a top view of the elongate guiding member shown in FIG. 12A .
  • FIG. 12D is a right side view of the elongate guiding member shown in FIG. 12A .
  • FIG. 12E is a rear view of the elongate guiding member shown in FIG. 12A .
  • FIG. 12F is a bottom view of the elongate guiding member shown in FIG. 12A .
  • FIG. 12G is an enlarged top view further illustrating the elongate guiding member shown in FIG. 12C .
  • FIG. 13A is a perspective view showing a ribbon in accordance with the detailed description.
  • FIG. 13B is a cross-sectional view of the ribbon shown in FIG. 13A .
  • the ribbon has been sectioned along section line 13 B- 13 B shown in FIG. 13A .
  • FIG. 14A is a cross-sectional view of an assembly for forming a ribbon.
  • FIG. 14B is a cross-sectional view of a ribbon formed from the assembly shown in FIG. 14A .
  • FIG. 15A is an end view of a ribbon in accordance with the detailed description.
  • FIG. 15B is a top view of the ribbon shown in FIG. 15A .
  • FIG. 15C is a side view of the ribbon shown in FIG. 15B .
  • FIG. 16A is a side view showing a device for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 16B is an enlarged detail view showing a distal end portion of the device shown in
  • FIG. 16A is a diagrammatic representation of FIG. 16A .
  • FIG. 16C is an enlarged detail view showing an intermediate portion of the device shown in FIG. 16A .
  • FIG. 17A is a left side view of an elongate guiding member in accordance with the detailed description.
  • FIG. 17B is a front view of the elongate guiding member shown in FIG. 17A .
  • FIG. 17C is a top view of the elongate guiding member shown in FIG. 17A .
  • FIG. 17D is a right side view of the elongate guiding member shown in FIG. 17A .
  • FIG. 17E is a rear view of the elongate guiding member shown in FIG. 17A .
  • FIG. 17F is a bottom view of the elongate guiding member shown in FIG. 17A .
  • FIG. 18A is a perspective view showing a device for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 18B is a cross-sectional view of the device shown in FIG. 18A .
  • the device has been sectioned along section line 18 B- 18 B shown in FIG. 18A .
  • FIG. 18C is an enlarged top view showing an intermediate portion of the device shown in FIG. 18A .
  • FIG. 19A is a partial perspective view showing a distal portion of a support structure in accordance with the detailed description.
  • FIG. 19B is an enlarged cross-sectional view further illustrating a portion of the support structure shown in FIG. 19A .
  • FIG. 19C is an enlarged perspective view further illustrating a portion of the support structure shown in FIG. 19A .
  • FIG. 19D is an enlarged perspective view further illustrating weld structure shown in FIG. 19C .
  • FIG. 20A is a partial perspective view showing a proximal portion of a support structure in accordance with the detailed description.
  • FIG. 20B is an enlarged cross-sectional view further illustrating a portion of the support structure shown in FIG. 20A .
  • FIG. 20C is an enlarged perspective view further illustrating a portion of the support structure shown in FIG. 20A .
  • FIG. 20D is an enlarged perspective view further illustrating weld structure shown in FIG. 20C .
  • FIG. 21 is an enlarged cross-sectional view further illustrating an elongate support member.
  • FIG. 22A through FIG. 22F are a series of stylized partial cross-sectional views illustrating example methods in accordance with this detailed description.
  • FIG. 23A is a perspective view showing a sheet and FIG. 23B is a perspective view showing the sheet as it is inserted and/or drawn into a lumen defined by a length of shrink tubing.
  • FIG. 24A is a perspective view showing an example tubular guiding member in accordance with the detailed description.
  • FIG. 24B is an enlarged perspective view showing a portion of the example tubular guiding member shown in FIG. 24A .
  • FIG. 25 is a perspective view showing an example support structure including a first support member and a second support member.
  • FIG. 26A is a side view showing a device for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 26B is an enlarged detail view further illustrating a portion of the device shown in FIG. 26A .
  • FIG. 26C is an enlarged side view further illustrating the apparatus shown in FIG. 26B .
  • FIG. 27 is a stylized exploded view illustrating the saddle interlocking portion of the saddle member and the complementary interlocking portion of the encapsulation layer.
  • FIG. 28 is an additional stylized exploded view further illustrating the saddle interlocking portion of the saddle member and the complementary interlocking portion of the encapsulation layer.
  • FIG. 29 is an enlarged perspective view showing the encapsulation layer shown in the previous figure.
  • FIG. 30 is a stylized exploded view illustrating the saddle interlocking portion of the saddle member and the complementary interlocking portion of the encapsulation layer.
  • FIG. 31 is a stylized exploded view illustrating the saddle interlocking portion of the saddle member and the complementary interlocking portion of the encapsulation layer.
  • FIG. 32 is an additional stylized exploded view further illustrating the serrated edge of the saddle member and the overhanging lip portion of the encapsulation layer.
  • FIG. 33 is an additional stylized exploded view further illustrating the serrated edge of the saddle member and the overhanging lip portion of the encapsulation layer.
  • FIG. 34A through FIG. 34F are elevation and plan views showing six sides of an elongate positioning member.
  • FIG. 35 is an exploded perspective view showing a distal portion of the elongate positioning member shown in FIG. 34 .
  • FIG. 36 is an exploded perspective view showing a proximal portion of the elongate positioning member shown in FIG. 34 .
  • FIG. 37A is a top view of a shaft member for an elongate positioning member in accordance with this detailed description.
  • FIG. 37B and FIG. 37C are cross-sectional views of the shaft member shown in FIG. 37A .
  • FIG. 38A through FIG. 38F are elevation and plan views showing six sides of a saddle member.
  • FIG. 1 is a perspective view showing a device 100 for guiding and supporting catheters such as, for example, stent delivery catheters.
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • a distal portion of the elongate positioning member 102 is coupled to a proximal portion of the tubular guiding member 104 at a joint region.
  • a ribbon comprising a plurality of fibers extends through the joint region.
  • FIG. 2A is a perspective view showing a portion of the device 100 shown in FIG. 1 .
  • FIG. 2B is a cross-sectional view of the device 100 shown in FIG. 2A .
  • the device 100 has been sectioned along section line 2 B- 2 B shown in FIG. 2A .
  • FIG. 2C is an end view of the device shown in FIG. 2B .
  • FIG. 2A - FIG. 2B may be collectively referred to as FIG. 2 .
  • FIG. 2 In the embodiment of FIG.
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • the tubular guiding member 104 comprises an inner tubular member 120 , a coil 122 disposed about the inner tubular member 120 , and an encapsulation layer 124 overlaying the coil 122 and the inner tubular member 120 .
  • the coil 122 is made of a radiopaque material that serves as a radiographic marker.
  • the coil 122 comprises tungsten wire.
  • the inner tubular member 120 defines a lumen 118 extending between a proximal end of the tubular guiding member 104 and a distal end of the tubular guiding member 104 .
  • the coil 122 forms a plurality of turns with each turn encircling the inner tubular member 120 .
  • FIG. 3A is an enlarged cross-sectional view showing a portion of the device shown in FIG. 2B .
  • FIG. 3B is an enlarged detail view showing a portion of the device shown in FIG. 3A .
  • the material of the encapsulation layer 124 can be seen conforming to the turns of the coil 122 .
  • the material of the encapsulation layer 124 can be seen overlaying the outer surface of the inner tubular member 120 .
  • the encapsulation layer 124 encapsulates and is bonded to the coil 122 and the inner tubular member 120 .
  • the encapsulation layer is mechanically interlocked with the coil 122 .
  • FIG. 3C is an exploded view further illustrating a portion of the device shown in FIGS. 3A and 3B .
  • FIG. 4A - FIG. 4K are a series of stylized partial cross-section views illustrating example methods in accordance with this detailed description.
  • an inner tubular member 120 is provided and a mandrel 134 is inserted into a lumen 118 defined by the inner tubular member 120 .
  • the inner tubular member comprises a lubricious polymer such as polyethylene and/or a fluoropolymer such as PTFE (e.g., TeflonTM).
  • PTFE e.g., TeflonTM
  • wire 138 is wound around the outer surface 140 of the inner tubular member 120 to form a coil 122 having a plurality of turns 136 .
  • the wire 138 is held under tension as the coil 122 is formed.
  • the tension on the wire 138 is sufficient to form a groove in the wall of a tubular guiding member of the inner tubular member 120 .
  • the groove may extend inwardly beyond the outer surface 140 of the wall of a tubular guiding member.
  • the creation of the groove facilitates the fabrication of a tubular guiding member having a wall thickness that is thinner than would be possible without the groove.
  • the wire 138 comprises a material with a relatively high modulus of elasticity.
  • the use of a wire material with a higher modulus of elasticity may allow the use of a wire 138 with a diameter that is smaller than would be possible if the wire material had a lower modulus of elasticity.
  • the use of smaller diameter wire may, in turn, allow the wall of a tubular guiding member to have a wall thickness that is thinner than would be possible if larger diameter wire was used.
  • the wire 138 comprises tungsten.
  • the wire 138 comprises a material with a modulus of elasticity greater than 390 GPA and the wire 138 has a diameter smaller than 0.0015 inch.
  • the wire 138 comprises a material with a modulus of elasticity greater than 300 GPA and the wire 138 has a diameter smaller than 0.0020 inch. In some useful embodiments, the wire 138 comprises a material with a modulus of elasticity greater than 250 GPA and the wire 138 has a diameter smaller than 0.0025 inch. In some useful embodiments, the wire 138 comprises a material with a modulus of elasticity greater than 190 GPA and the wire 138 has a diameter smaller than 0.0030 inch.
  • the coil 122 has a pitch that may be defined as the distance between the centers of adjacent turns 136 .
  • the pitch of the coil 122 is constant along the length of the coil 122 .
  • the pitch of the coil varies along the length of the coil 122 .
  • the radiopacity of the coil 122 varies as the pitch of the coil 122 varies.
  • each collar comprises a polyethylene teraphthalate (PET) material.
  • PET polyethylene teraphthalate
  • each collar is formed of an adhesive material applied to portions of the coil.
  • two collars are positioned for fixing the distal and proximal ends of the coil 122 relative to the inner tubular member 120 .
  • a distal collar 126 is positioned to be disposed about a distal portion of the coil 122 and a proximal collar 128 is positioned to be disposed about a proximal portion of the coil 122 .
  • the distal collar 126 and the proximal collar 128 each comprise a material that shrinks when heated.
  • heat is applied to the distal collar 126 and the proximal collar 128 .
  • the application of heat causes the distal collar 126 to conform to the coil 122 and the outer surface 140 of the inner tubular member 120 .
  • the application of heat may also cause the proximal collar 128 to conform to the coil 122 and the outer surface 140 of the inner tubular member 120 .
  • the distal and proximal ends of the coil 122 are fixed to the inner tubular member 120 by the collars in the example embodiment of FIG. 4D .
  • a ribbon 106 is tacked to the coil 122 .
  • a distal end of the ribbon 106 is inserted through an aperture 114 defined by an elongate positioning member 102 .
  • the ribbon 106 has a distal region 108 and a proximal region 110 .
  • the distal region 108 of the ribbon 106 is shown extending distally to overlay the coil 122 and the inner tubular member 120 .
  • the proximal region 110 of the ribbon 106 is shown overlaying an inner face 142 of the elongate positioning member 102 in FIG. 4F .
  • An intermediate portion of the ribbon 106 can be seen extending through the aperture 114 defined by the elongate positioning member 102 in FIG. 4F .
  • the coil 122 and the inner tubular member 120 are inserted into a lumen defined by a tubular body 130 .
  • the tubular body 130 comprises a thermoplastic material.
  • the thermoplastic material may comprise, by way of example and not limitation, a polyamide material such as nylon (e.g., nylon-12) and/or polyether-block-amide (e.g., PebaxTM).
  • the shrink tubing 132 comprises a fluoropolymer such as FEP (e.g., TeflonTM).
  • the assembly shown in FIG. 4H is heated.
  • the shrink tubing 132 shrinks and the material of the tubular body 130 flows to form an encapsulation layer 124 that encapsulates the coil 122 .
  • FIG. 5A - FIG. 5K are a series of stylized partial cross-section views illustrating example methods in accordance with this detailed description.
  • an inner tubular member 120 is provided and a mandrel 134 is inserted into a lumen 118 defined by the inner tubular member 120 .
  • the inner tubular member comprises a lubricious polymer such as polyethylene and/or a fluoropolymer such as PTFE (e.g., TeflonTM).
  • PTFE e.g., TeflonTM
  • wire 138 is wound around the outer surface 140 of the inner tubular member 120 to form a coil 122 having a plurality of turns 136 .
  • the wire 138 is held under tension as the coil 122 is formed.
  • the tension on the wire 138 is sufficient to form a groove in the wall of a tubular guiding member of the inner tubular member 120 .
  • the groove may extend inwardly beyond the outer surface 140 of the wall of a tubular guiding member.
  • the creation of the groove facilitates the fabrication of a tubular guiding member having a wall thickness that is thinner than would be possible without the groove.
  • the coil 122 has a pitch that may be defined as the distance between the centers of adjacent turns 136 .
  • the pitch of the coil 122 varies along the length of the coil 122 .
  • a plurality of turns 136 are positioned immediately adjacent to one another in a proximal region of the coil 122 .
  • a plurality of turns 136 are also positioned immediately adjacent to one another in a distal region of the coil 122 .
  • a plurality of turns 136 are fixed to one another in a proximal region of the coil 122 .
  • a plurality of turns 136 are also fixed to one another in a distal region of the coil 122 .
  • Various joining processes may be used to fix adjacent turns to one another without deviating from the spirit and scope of this detailed description. Examples of joining processes that may be suitable in some applications include welding, brazing, soldering, and adhesive bonding.
  • a laser welding process is used to fix adjacent turns to one another.
  • the assembly of FIG. 5B is placed in a welding station including a laser source LS that produces a laser beam LB.
  • the assembly is rotated about a longitudinal axis LA and the laser beam LB forms a weld W between turns 136 that are positioned immediately adjacent to one another in a proximal region of the coil 122 .
  • the laser beam LB may also be used to form a weld between turns 136 that are positioned immediately adjacent to one another in a distal region of the coil 122 .
  • FIG. 5D shows the assembly of FIG. 5C after the welding process.
  • the laser beam LB has been used to form a weld W between turns 136 of the coil 122 that are positioned immediately adjacent to one another in the proximal region of the coil 122 .
  • the laser beam LB has also been used to form a weld W between turns 136 of the coil 122 that are positioned immediately adjacent to one another in a distal region of the coil 122 (not shown in FIG. 5D ).
  • a ribbon 106 is tacked to the coil 122 .
  • a distal end of the ribbon 106 is inserted through an aperture 114 defined by an elongate positioning member 102 .
  • the ribbon 106 has a distal region 108 and a proximal region 110 .
  • the distal region 108 of the ribbon 106 is shown extending distally to overlay the coil 122 and the inner tubular member 120 .
  • the proximal region 110 of the ribbon 106 is shown overlaying an inner face 142 of the elongate positioning member 102 in FIG. 5F .
  • An intermediate portion of the ribbon 106 can be seen extending through the aperture 114 defined by the elongate positioning member 102 in FIG. 5F .
  • the coil 122 and the inner tubular member 120 are inserted into a lumen defined by a tubular body 130 .
  • the tubular body 130 comprises a thermoplastic material.
  • the thermoplastic material may comprise, by way of example and not limitation, a polyamide material such as nylon (e.g., nylon-12) and/or polyether-block-amide (e.g., PebaxTM).
  • the shrink tubing 132 comprises a fluoropolymer such as FEP (e.g., TeflonTM).
  • the assembly shown in FIG. 5H is heated.
  • the shrink tubing 132 shrinks and the material of the tubular body 130 flows to form an encapsulation layer 124 that encapsulates the coil 122 .
  • some example methods include forming a tubular guiding member comprising an inner tubular member, a support structure disposed about the inner tubular member and an encapsulation layer overlaying the support structure and the inner tubular member, the encapsulation layer being mechanically interlocked with and adhered to the elongate support member and the saddle member.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 18:1.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 22:1.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 24:1.
  • the inner tubular member having a wall thickness less than 0.0015 inch, the encapsulation layer having a layer thickness less than 0.0020 inch, and the tubular guiding member having a total wall thickness less than 0.0030 inch.
  • inner tubular member has a wall thickness less than 0.0010 inch, the encapsulation layer has a layer thickness less than 0.0017 inch, and the tubular guiding member has a total wall thickness less than 0.0027 inch.
  • the inner tubular member has a wall thickness less than 0.0010 inch, the encapsulation layer has a layer thickness less than 0.0014 inch, and the tubular guiding member has a total wall thickness less than 0.0024 inch.
  • FIG. 6A is a plan view showing a device 100 for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 6B is a side view of the device shown in FIG. 6A .
  • FIG. 6C is an enlarged plan view further illustrating a portion of the device shown in FIG. 6A .
  • FIG. 6A through FIG. 6C may be collectively referred to as FIG. 6 .
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • the tubular guiding member 104 defines a lumen 118 extending between a proximal end of the tubular guiding member 104 and a distal end of the tubular guiding member 104 .
  • a distal portion of the elongate positioning member 102 is coupled to a proximal portion of the tubular guiding member 104 at a joint region.
  • a ribbon 106 extends through the joint region.
  • the ribbon 106 comprises a plurality of fibers.
  • the ribbon 106 has a distal region 108 , a proximal region 110 , and an intermediate region 112 disposed between the proximal region 110 and the distal region 108 .
  • the distal region 108 of the ribbon 106 is shown extending distally into a wall of the tubular guiding member 104 .
  • the proximal region 110 of the ribbon 106 is shown overlaying an inner face 142 of the elongate positioning member 102 in FIG. 6 .
  • An intermediate portion of the ribbon 106 can be seen extending through an aperture 114 defined by the elongate positioning member 102 in FIG. 6 .
  • FIG. 7 is a stylized perspective view of further illustrating the device 100 shown in FIG. 6 .
  • the tubular guiding member 104 and the ribbon 106 of the device 100 are shown with dashed lines in the example embodiment of FIG. 7 .
  • the position of the elongate positioning member 102 relative to the tubular guiding member 104 and the ribbon 106 will be appreciated with reference to FIG. 7 .
  • the elongate positioning member 102 comprises a shaft member 150 and a saddle member 152 that is fixed to a distal portion of the shaft member 150 .
  • the saddle member 152 of the elongate positioning member 102 defines an aperture 114 .
  • FIG. 8 is a cross-sectional view further illustrating the portion of the device 100 shown in FIG. 7 .
  • the device 100 has been sectioned along a section plane defined by section lines 8 - 8 and 8 ′- 8 ′ shown in FIG. 7 .
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • the tubular guiding member 104 comprises an inner tubular member 120 , a coil 122 disposed about the inner tubular member 120 , and an encapsulation layer 124 overlaying the coil 122 and the inner tubular member 120 .
  • the inner tubular member 120 defines a lumen 118 extending between a proximal end of the tubular guiding member 104 and a distal end of the tubular guiding member 104 .
  • the coil 122 forms a plurality of turns with each turn encircling the inner tubular member 120 .
  • a distal portion of the elongate positioning member 102 is coupled to a proximal portion of the tubular guiding member 104 at a joint region.
  • a ribbon 106 extends through the joint region.
  • the ribbon 106 comprises a plurality of fibers.
  • the ribbon 106 has a distal region 108 , a proximal region 110 , and an intermediate region 112 disposed between the proximal region 110 and the distal region 108 .
  • the distal region 108 of the ribbon 106 is shown extending distally into the wall of the tubular guiding member 104 .
  • the proximal region 110 of the ribbon 106 is shown overlaying an inner face 142 of the elongate positioning member 102 in FIG. 8 .
  • An intermediate portion of the ribbon 106 can be seen extending through the aperture 114 defined by the elongate positioning member 102 in FIG. 8 .
  • FIG. 9 is a perspective view showing elongate positioning member 102 and a ribbon 106 .
  • the ribbon 106 is shown extending through an aperture 114 defined by a saddle member 152 of the elongate positioning member 102 .
  • the ribbon 106 has a first portion, a second portion, and an intermediate region 112 disposed between the second portion and the first portion in the embodiment of FIG. 9 .
  • the first portion and the second portion both extend in a distal direction after the ribbon 106 passes through the aperture 114 .
  • the ribbon 106 may form a hinge joint.
  • a device for guiding and supporting a stent delivery catheter and/or other catheters may comprise an elongate positioning member 102 , a tubular guiding member, and a hinge joint coupling a proximal portion of the tubular guiding member to a distal portion of the elongate positioning member 102 .
  • the hinge joint comprises a ribbon 106 having a first end portion, a second end portion, each end portion of the ribbon being fixed to a proximal portion of the tubular guiding member.
  • An intermediate portion of the ribbon 106 may extend through an aperture 114 defined by a saddle member 152 of the elongate positioning member 102 .
  • FIG. 10A is a perspective view of an elongate positioning member 102 in accordance with this detailed description.
  • FIG. 10B is an enlarged perspective view further illustrating a portion of the elongate positioning member 102 shown in FIG. 10A .
  • FIG. 10A and FIG. 10B may be collectively referred to as FIG. 10 .
  • the elongate positioning member 102 comprises a shaft member 150 and a saddle member 152 that is fixed to a distal portion of the shaft member 150 .
  • the saddle member 152 of the elongate positioning member 102 defines an aperture 114 .
  • the aperture 114 is adapted and dimensioned to receive a ribbon.
  • the saddle member 152 of the elongate positioning member 102 also defines a plurality of holes 154 in the embodiment of FIG. 10 .
  • a device including the saddle member 152 may also include thermoplastic material extending through the holes 154 in the saddle member 152 .
  • the saddle member 152 is C-shaped when viewed from the distal end.
  • a proximal portion of the shaft member 150 has a cylindrical shape and a distal portion of the shaft member 150 tapers to smaller cross-sectional shapes as the shaft member 150 extends distally.
  • FIG. 11A is a top view of a shaft member 150 for an elongate positioning member in accordance with this detailed description.
  • FIG. 11B and FIG. 11C are cross-sectional views of the shaft member 150 shown in FIG. 11A .
  • FIGS. 11A-11C may be collectively referred to as FIG. 11 .
  • the shaft member 150 includes a proximal portion having a cylindrical shape and a distal portion that tapers to smaller cross-sectional shapes as the shaft member 150 extends distally.
  • the shaft member 150 has been sectioned along section line 11 B- 11 B shown in FIG. 11A .
  • the proximal portion of the shaft member 150 has a lateral cross sectional shape that generally corresponds to a circle shape. Also with reference to FIG. 11B , it will be appreciated that the shaft member 150 has a solid lateral cross sectional shape at section line 11 B- 11 B. In some embodiments, the shaft member 150 has a solid lateral cross-sectional shape throughout its length. In the embodiment of FIG. 11C , the shaft member 150 has been sectioned along section line 11 C- 11 C shown in FIG. 11A . With reference to FIG. 11C , it will be appreciated that the distal portion of the shaft member 150 has a lateral cross sectional shape that includes two planar sides. A Thickness TS of the shaft member 150 is illustrated using dimension lines in FIG. 11C . In some useful embodiments, the Thickness TS of the shaft member 150 becomes smaller as the shaft member 150 extends distally.
  • FIG. 12A through FIG. 12F are elevation and plan views showing six sides of an elongate positioning member 102 .
  • Engineer graphics textbooks generally refer to the process used to create views showing six sides of a three dimensional object as multiview projection or orthographic projection. It is customary to refer to multiview projections using terms such as front view, right side view, top view, rear view, left side view, and bottom view.
  • FIG. 12A may be referred to as a left side view of the elongate positioning member 102
  • FIG. 12B may be referred to as a front side view of the elongate positioning member 102
  • FIG. 12C may be referred to as a top view of the elongate positioning member 102 .
  • FIG. 12F may be referred to collectively as FIG. 12 .
  • Terms such as front view and right side view are used herein as a convenient method for differentiating between the views shown in FIG. 12 . It will be appreciated that the elements shown in FIG. 12 may assume various orientations without deviating from the spirit and scope of this detailed description. Accordingly, the terms front view, right side view, top view, rear view, left side view, bottom view, and the like should not be interpreted to limit the scope of the invention recited in the attached claims.
  • FIG. 12D may be referred to as a right side view of the elongate positioning member 102
  • FIG. 12E may be referred to as a rear view of the elongate positioning member 102
  • FIG. 12F may be referred to as a bottom view of the elongate positioning member 102 .
  • the elongate positioning member 102 comprises a shaft member 150 and a saddle member 152 that is fixed to a distal portion of the shaft member 150 .
  • the shaft member 150 and a saddle member 152 each comprise stainless steel.
  • a proximal portion of the shaft member 150 of the elongate positioning member 102 has a cylindrical shape.
  • the saddle member 152 of the elongate positioning member 102 is C-shaped when viewed from the distal end.
  • the saddle member 152 of the elongate positioning member 102 defines an aperture 114 .
  • the aperture 114 is adapted and dimensioned to receive a ribbon.
  • the saddle member 152 of the elongate positioning member 102 also defines a plurality of holes 154 in the embodiment of FIG. 12 .
  • a device including the saddle member 152 may also include thermoplastic material extending through the holes 154 in the saddle member 152 .
  • FIG. 12G is an enlarged top view further illustrating the elongate positioning member 102 in FIG. 12C .
  • the saddle member 152 of the elongate positioning member 102 is fixed to a distal portion of the shaft member 150 at a weld WZ.
  • weld WZ is created using a laser welding process. It should be noted, however, that various joining processes may be used to fix the saddle member 152 to the shaft member 150 without deviating from the spirit and scope of this detailed description. Examples of joining processes that may be suitable in some applications include welding, brazing, soldering, and adhesive bonding.
  • an upward direction Z and a downward or lower direction ⁇ Z are illustrated using arrows labeled “Z” and “ ⁇ Z,” respectively.
  • a forward direction Y and a rearward direction ⁇ Y are illustrated using arrows labeled “Y” and “ ⁇ Y,” respectively.
  • a starboard direction X and a port direction ⁇ X are illustrated using arrows labeled “X” and “ ⁇ X,” respectively. The directions illustrated using these arrows are applicable to the apparatus shown and discussed throughout this application.
  • the port direction may also be referred to as the portward direction.
  • the upward direction is generally opposite the downward direction.
  • the upward direction and the downward direction are both generally orthogonal to an XY plane defined by the forward direction and the starboard direction.
  • the forward direction is generally opposite the rearward direction.
  • the forward direction and the rearward direction are both generally orthogonal to a ZY plane defined by the upward direction and the starboard direction.
  • the starboard direction is generally opposite the port direction.
  • starboard direction and the port direction are both generally orthogonal to a ZX plane defined by the upward direction and the forward direction.
  • direction indicating terms are related to the instant orientation of the object being described. It will also be appreciated that the objects described herein may assume various orientations without deviating from the spirit and scope of this detailed description. Accordingly, direction-indicating terms such as “upwardly,” “downwardly,” “forwardly,” “backwardly,” “portwardly,” and “starboardly,” should not be interpreted to limit the scope of the invention recited in the attached claims.
  • FIG. 13A is a perspective view showing a ribbon 106 in accordance with this detailed description.
  • FIG. 13B is a cross-sectional view of the ribbon 106 shown in FIG. 13A .
  • the ribbon 106 has been sectioned along section line 13 B- 13 B shown in FIG. 13A .
  • FIG. 13A and FIG. 13B may be collectively referred to as FIG. 13 .
  • the ribbon 106 comprises a plurality of fibers 156 and a polymer material 158 that holds the fibers 156 in the shape shown in FIG. 13 .
  • the polymer material 158 binds the fibers 156 to one another.
  • the polymer material 158 fills interstitial spaces between the fibers 156 .
  • the fibers 156 comprise an aramid material.
  • the polymer material 158 comprises a polyamide material such as nylon (e.g., nylon-12) and/or polyether-block-amide (e.g., PebaxTM).
  • FIG. 14A is a cross-sectional view of an assembly 160 for forming a ribbon 106 .
  • FIG. 14B is a cross-sectional view of a ribbon 106 formed from the assembly 160 shown in FIG. 14A .
  • the assembly 160 of FIG. 14A includes a preformed tube 162 and a yarn 164 that is disposed inside a lumen defined by the preformed tube 162 .
  • the yarn 164 comprises a plurality of fibers 156 .
  • a method of forming the ribbon 106 shown in FIG. 14B may include threading the yarn into the preformed tube 162 to form the assembly 160 shown in FIG. 14A .
  • the preformed tube 162 comprises a polyamide material such as nylon (e.g., nylon-12) and/or polyether-block-amide (e.g., PebaxTM).
  • the fibers 156 of the yarn 164 comprise an aramid material.
  • the assembly 160 is heated and pressed between two plates, forming the ribbon 106 and infusing the fibers with polymer material from the preformed tube 162 .
  • the yarn 164 is encapsulated in polymer material during an extrusion process to form a composite thread. The composite thread may be heated and pressed between two plates to form a ribbon 106 as shown in FIG. 14B .
  • FIG. 15A is an end view of a ribbon 160 in accordance with this detailed description.
  • FIG. 15B is a top view of the ribbon 160 shown in FIG. 15A .
  • FIG. 15C is a side view of the ribbon 160 shown in FIG. 15B .
  • FIGS. 15A-15C may be collectively referred to as FIG. 15 .
  • the ribbon 106 comprises a plurality of fibers 156 and a polymer material 158 that binds the fibers 156 to one another.
  • a width WR and a thickness TR of the ribbon 106 are illustrated using dimension lines in FIG. 15A .
  • the ribbon 106 has a ratio of the width dimension to the thickness dimension greater than 4.
  • the ribbon 106 has a ratio of the width dimension to the thickness dimension greater than 8. In some embodiments, the ribbon 106 has a ratio of the width dimension to the thickness dimension greater than 12.
  • a length LR of the ribbon 106 is illustrated using dimension lines in FIG. 15B . In some embodiments, the ribbon 106 has a ratio of the length dimension to the width dimension greater than 4. In some embodiments, the ribbon 106 has a ratio of the length dimension to the width dimension greater than 8. In some embodiments, the ribbon 106 has a ratio of the length dimension to the width dimension greater than 12.
  • the polymer material 158 fills interstitial spaces between the fibers 156 . In some useful embodiments, the fibers 156 comprise an aramid material. In some useful embodiments, the polymer material 158 comprises a polyamide material such as nylon (e.g., nylon-12) and/or polyether-block-amide (e.g., PebaxTM).
  • a device 100 for guiding and supporting a stent delivery catheter and other catheters comprises a tubular guiding member 104 and an elongate positioning member 102 extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • a distal portion of the elongate positioning member 102 may be coupled to a proximal portion of the tubular guiding member 104 .
  • the device 100 includes a ribbon 106 having a distal region 108 and a proximal region 110 .
  • the distal region 108 of the ribbon 106 extends distally into the tubular guiding member 104 and the proximal region 110 of the ribbon 106 overlays an inner face 142 of the elongate positioning member 102 .
  • FIG. 16A is a side view showing a device 100 for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 16B is an enlarged detail view further illustrating a distal end portion of the device 100 shown in FIG. 16A .
  • FIGS. 16A through 16C may be collectively referred to as FIG. 16 .
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 .
  • the elongate positioning member 102 extends in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • a distal portion of the elongate positioning member 102 is coupled to a proximal portion of the tubular guiding member 104 .
  • FIG. 16C is an enlarged detail view showing a portion of the device 100 where the distal portion of the elongate positioning member 102 meets the proximal portion of the tubular guiding member 104 .
  • the tubular guiding member 104 comprises an inner tubular member 120 having a proximal end, a distal end, an outer surface.
  • the inner tubular member 120 has an inner surface 116 , the inner surface 116 defining a lumen 118 extending between the proximal end and the distal end of the inner tubular member 120 .
  • the tubular guiding member 104 includes a support structure 166 disposed about the outer surface 140 of the inner tubular member 120 . The support structure 166 of FIG.
  • the 16 includes a distal collar portion 168 , a proximal collar portion 170 , and an intermediate portion 172 extending between the distal collar portion 168 and the proximal collar portion 170 .
  • the portions of the support structure 166 are formed by an elongate support member 180 .
  • the elongate support member 180 is disposed along a helical path around the outer surface 140 of the inner tubular member 120 .
  • the tubular guiding member 104 includes an encapsulation layer 124 overlaying the inner tubular member 120 and the support structure 166 .
  • the encapsulation layer 124 is mechanically interlocked with and adhered to the support structure 166 .
  • the encapsulation layer 124 has a layer thickness less than 0.0016 inch.
  • the inner tubular member 120 has a wall thickness less than 0.0010 inch
  • the encapsulation layer 124 has a layer thickness less than 0.0016 inch
  • the tubular guiding member 104 has a total wall thickness less than 0.0026 inch.
  • a feature and benefit of embodiments is a tubular guiding member that is configured and dimensioned to make new treatment options available to physicians.
  • a feature and benefit of embodiments is a device having a tubular guiding member with a thin wall and a high inner diameter to wall thickness ratio to enable medical procedures using combinations of catheters such as a guide catheter, an extension catheter and a therapy catheter (e.g., a stent delivery catheter).
  • the tubular guiding member is dimensioned and configured to be received in a six French guide catheter along with a stent delivery catheter.
  • the tubular guiding member can be received in the lumen of a six French guide catheter and the lumen of the tubular guide member can receive a stent delivery catheter configured for use with a six French guide catheter.
  • the term of art “French” may be defined as three times the diameter of a device as measured in millimeters. For example, a nine French catheter has a three millimeter diameter.
  • the tubular guiding member can be received in the lumen of a selected French size guide catheter and the lumen of the tubular guide member can receive a stent delivery catheter configured for use with the same French size guide catheter.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 24:1.
  • the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 22:1. In some example embodiments the tubular guiding member has an inner diameter to wall thickness ratio equal to or greater than 18:1.
  • the core material comprises a radiopaque material and the core portion of the elongate support member serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • structures and arrangements with no dedicated marker band help to provide a thin walled tubular guiding member that is dimensioned and configured dimensioned to make new treatment options available to physicians.
  • FIG. 16B is an enlarged detail view further illustrating a distal end portion of the device 100 shown in FIG. 16A .
  • the distal collar portion 168 of the support structure 166 includes a distal closed loop 174 in the example embodiment shown.
  • the distal closed loop 174 comprises a distal weld 186 and a distal portion 182 of the elongate support member 180 .
  • the distal portion 182 extends around the outer surface 140 of the inner tubular member 120 in the example embodiment of FIG. 16 .
  • the proximal collar portion 170 of the support structure 166 may include a proximal closed loop 176 .
  • the proximal closed loop 176 may comprise a proximal weld 188 and a proximal portion 184 of the elongate support member 180 that extends around the outer surface 140 of the inner tubular member 120 .
  • the proximal weld 188 comprises a proximal weld body, the proximal weld body comprising jacket material from a first forward part of the elongate support member 180 and jacket material from a second forward part of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • FIG. 17A through FIG. 17F are elevation and plan views showing six sides of an elongate positioning member 102 .
  • Engineer graphics textbooks generally refer to the process used to create views showing six sides of a three dimensional object as multiview projection or orthographic projection. It is customary to refer to multiview projections using terms such as front view, right side view, top view, rear view, left side view, and bottom view.
  • FIG. 17A may be referred to as a left side view of the elongate positioning member 102
  • FIG. 17B may be referred to as a front side view of the elongate positioning member 102
  • FIG. 17C may be referred to as a top view of the elongate positioning member 102 .
  • FIG. 17F may be referred to collectively as FIG. 17 .
  • Terms such as front view and right side view are used herein as a convenient method for differentiating between the views shown in FIG. 17 . It will be appreciated that the elements shown in FIG. 17 may assume various orientations without deviating from the spirit and scope of this detailed description. Accordingly, the terms front view, right side view, top view, rear view, left side view, bottom view, and the like should not be interpreted to limit the scope of the invention recited in the attached claims.
  • FIG. 17D may be referred to as a right side view of the elongate positioning member 102
  • FIG. 17E may be referred to as a rear view of the elongate positioning member 102
  • FIG. 17F may be referred to as a bottom view of the elongate positioning member 102 .
  • the elongate positioning member 102 comprises a shaft member 150 and a saddle member 152 that is fixed to a distal portion of the shaft member 150 .
  • the shaft member 150 and a saddle member 152 each comprise stainless steel.
  • a proximal portion of the shaft member 150 of the elongate positioning member 102 has a cylindrical shape.
  • the saddle member 152 of the elongate positioning member 102 has a circular shape when viewed from the distal end and/or the proximal end.
  • the saddle member 152 of the elongate positioning member 102 includes a weld joint WC.
  • saddle member 152 is positioned over an inner tubular member and clamping force is applied to the saddle member 152 so that the saddle member 152 tightly encircles the inner tubular member.
  • a weld is formed at weld joint WC while the saddle member 152 is tightly encircling the inner tubular member.
  • the saddle member 152 of the elongate positioning member 102 also defines a plurality of holes 154 in the embodiment of FIG. 17 .
  • a device including the saddle member 152 may also include thermoplastic material extending through the holes 154 in the saddle member 152 .
  • FIG. 18A is a perspective view showing a device 100 for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 18B is an enlarged cross-sectional view of the device shown in FIG. 18A . In the embodiment of FIG. 18B , the device has been sectioned along section line 18 B- 18 B shown in FIG. 18A .
  • FIG. 18C is a partial top view showing a portion of the device 100 shown in FIG. 18A .
  • FIGS. 18A through 18C may be collectively referred to as FIG. 18 .
  • FIG. 18 In the embodiment of FIG.
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • the tubular guiding member 104 comprises an inner tubular member 120 and a support structure 166 that is disposed about an outer surface 140 of the inner tubular member 120 .
  • the support structure 166 includes a distal collar portion 168 , a proximal collar portion 170 , and an intermediate portion 172 extending between the distal collar portion 168 and the proximal collar portion 170 .
  • the portions of the support structure 166 may be formed by an elongate support member 180 .
  • the elongate support member 180 can be seen extending along helical path around the outer surface 140 of the inner tubular member 120 .
  • the elongate support member 180 forms a plurality of turns.
  • the distal collar portion 168 of the support structure 166 may include a distal closed loop 174 .
  • the distal closed loop 174 comprises a distal weld 186 and a distal portion 182 of the elongate support member 180 .
  • the distal portion 182 extends around the outer surface 140 of the inner tubular member 120 in the embodiment of FIG. 18 .
  • the proximal collar portion 170 of the support structure 166 may include a proximal closed loop 176 .
  • the proximal closed loop 176 may comprise a proximal weld 188 and a proximal portion 184 of the elongate support member 180 that extends around the outer surface 140 of the inner tubular member 120 .
  • FIG. 18C a portion of the device 100 (shown in FIG. 18A ) where the distal portion of the elongate positioning member 102 meets the proximal portion of the tubular guiding member 104 .
  • the saddle member 152 of the elongate positioning member 102 is fixed to a distal portion of the shaft member 150 at a weld WZ.
  • weld WZ is created using a laser welding process. It should be noted, however, that various joining processes may be used to fix the saddle member 152 to the shaft member 150 without deviating from the spirit and scope of this detailed description.
  • the saddle member 152 of the elongate positioning member 102 includes a weld joint WC.
  • saddle member 152 is positioned over an inner tubular member and clamping force is applied to the saddle member 152 so that the saddle member 152 tightly encircles the inner tubular member.
  • a weld is formed at weld joint WC while the saddle member 152 is tightly encircling the inner tubular member.
  • FIG. 19A is a partial perspective view showing a distal portion 182 of a support structure 166 in accordance with this detailed description.
  • FIG. 19B is an enlarged cross-sectional view further illustrating a portion of the support structure shown in FIG. 19A .
  • FIG. 19C is an enlarged perspective view further illustrating a portion of the support structure shown in FIG. 19A .
  • FIG. 19 D is an enlarged perspective view further illustrating weld structure shown in FIG. 19C .
  • FIG. 19A through 19D may be collectively referred to as FIG. 19 .
  • the distal collar portion 168 of the support structure 166 includes a distal closed loop 174 .
  • FIG. 19A is a partial perspective view showing a distal portion 182 of a support structure 166 in accordance with this detailed description.
  • FIG. 19B is an enlarged cross-sectional view further illustrating a portion of the support structure shown in FIG. 19A .
  • FIG. 19C is an enlarged perspective view further illustrating
  • the distal closed loop 174 comprises a distal weld 186 and a distal portion 182 of the elongate support member 180 .
  • the distal portion 182 may extend around the outer surface of an inner tubular member of a tubular guiding member is some example embodiments.
  • the distal weld 186 comprises a plurality of distal weld bodies, each distal weld body 198 comprising jacket material 196 from a first forward part 202 of the elongate support member 180 and jacket material 196 from a second forward part 204 of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • each distal weld body 198 has a shape that generally corresponds to the shape of a cone is some example embodiments. In the example embodiment illustrated in FIG. 19D , adjacent pairs of weld bodies are separated by spaces.
  • the elongate support member 180 comprises a core portion 190 comprising a core material 192 and a jacket portion 194 disposed about the core portion 190 .
  • the core material 192 comprises a radiopaque material and the core portion 190 of the elongate support member 180 serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • structures and arrangements with no dedicated marker band help to provide a thin walled tubular guiding member that is dimensioned and configured dimensioned to make new treatment options available to physicians.
  • FIG. 20A is a partial perspective view showing a proximal portion of a support structure in accordance with the detailed description.
  • FIG. 20B is an enlarged cross-sectional view further illustrating a portion of the support structure shown in FIG. 20A .
  • FIG. 20C is an enlarged perspective view further illustrating a portion of the support structure shown in FIG. 20A .
  • FIG. 20D is an enlarged perspective view further illustrating weld structure shown in FIG. 20C .
  • FIG. 20A through 20D may be collectively referred to as FIG. 20 .
  • the proximal collar portion 170 of the support structure 166 includes a proximal closed loop 176 .
  • the proximal closed loop 176 comprises a proximal weld 188 and a proximal portion 184 of the elongate support member 180 that extends around the outer surface of and inner tubular member of a tubular guiding member.
  • the proximal weld 188 comprises a proximal weld body 200 , the proximal weld body 200 comprising jacket material 196 from a first rearward part 206 of the elongate support member 180 and jacket material 196 from a second rearward part 208 of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • each proximal weld body 200 has a shape that generally corresponds to the shape of a cone is some example embodiments.
  • adjacent pairs of weld bodies overlap one another.
  • the elongate support member 180 comprises a core portion 190 comprising a core material 192 and a jacket portion 194 disposed about the core portion 190 .
  • the core material 192 comprises a radiopaque material and the core portion 190 of the elongate support member 180 serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • structures and arrangements with no dedicated marker band help to provide a thin walled tubular guiding member that is dimensioned and configured dimensioned to make new treatment options available to physicians.
  • FIG. 21 is an enlarged cross-sectional view further illustrating the elongate support member.
  • the elongate support member has a rectangular cross-sectional shape and the rectangular cross-sectional shape has a width dimension and a thickness dimension, the width dimension being greater than the thickness dimension. In some embodiments, a ratio of the width dimension to the thickness dimension is greater than four. In the example embodiment of FIG. 21 , the elongate support member has a nominal width of 0.0050 inch and a nominal thickness of 0.0015 inch.
  • FIG. 22A through FIG. 22F are a series of stylized partial cross-sectional views illustrating example methods in accordance with this detailed description.
  • an inner tubular member 120 is provided and a mandrel 134 is inserted into a lumen 118 defined by the inner tubular member 120 .
  • Some example methods include stretching the inner tubular member 120 while it is on the mandrel 134 .
  • tension is applied to the two ends of the inner tubular member 120 .
  • tension applied to the two end of the inner tubular member causes the wall of the inner tubular member 120 to become thinner.
  • the wall of the inner tubular member has a thickness of less than 0.0010 inches.
  • the inner tubular member comprises a lubricious polymer such as polyethylene and/or a fluoropolymer such as PTFE (e.g., TeflonTM).
  • an elongate support member 180 is wound around the outer surface 140 of the inner tubular member 120 to form a support structure 166 .
  • the support structure 166 has a distal portion 182 , a proximal portion 184 and an intermediate portion 172 extending between the distal portion 182 and the proximal portion 184 .
  • the elongate support member 180 is held under tension as the support structure 166 is formed.
  • the support structure 166 has a pitch that may be defined as the distance between the centers of adjacent turns. In some example embodiments, the pitch varies along the length of the intermediate portion 172 of the support structure 166 .
  • the radiopacity of the support structure 166 varies as the pitch of the support structure 166 varies.
  • the elongate support member comprises a core portion comprising a core material and a jacket portion disposed about the core portion.
  • the core material comprises a radiopaque material and the core portion of the elongate support member serves as a sole radiographic marker of the device, the device having no radiopaque marker separate from the elongate support member.
  • structures and arrangements with no dedicated marker band help to provide a thin walled tubular guiding member that is dimensioned and configured to make new treatment options available to physicians.
  • a distal collar portion 168 and a proximal collar portion 170 are formed.
  • the distal collar portion 168 of the support structure 166 includes a distal closed loop 174 .
  • the distal closed loop 174 comprises a distal weld 186 and a portion of the elongate support member 180 that extends around the outer surface 140 of the inner tubular member 120 .
  • the distal weld 186 comprises a distal weld body 198 , the distal weld body 198 comprising jacket material from a first forward part 202 of the elongate support member 180 and jacket material from a second forward part 204 of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • the proximal collar portion 170 of the support structure 166 includes a proximal closed loop 176 .
  • the proximal closed loop 176 comprises a proximal weld 188 and a proximal portion of the elongate support member 180 that extends around the outer surface 140 of the inner tubular member 120 .
  • the proximal weld 188 comprises a proximal weld body 200 , the proximal weld body 200 comprising jacket material from a first rearward part 206 of the elongate support member 180 and jacket material from a second rearward part 208 of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • the support structure 166 and the inner tubular member 120 are inserted into a lumen defined by a sheet 210 that is part of a sheet assembly 160 .
  • the sheet assembly 160 comprises the sheet 210 and a piece of shrink tubing 132 (as shown in FIG. 23 ).
  • the shrink tubing 132 comprises a fluoropolymer such as FEP (e.g., TeflonTM).
  • the sheet 210 comprises a thermoplastic material.
  • the thermoplastic material may comprise, by way of example and not limitation, a polyamide material such as nylon (e.g., nylon-12) and/or polyether-block-amide (e.g., PebaxTM).
  • the thermoplastic material of the sheet 210 is melted, mixed and solidified to form an encapsulation layer of a tubular guiding member.
  • the sheet 210 is disposed inside a lumen defined by the shrink tubing 132 with the sheet 210 assuming a tubular shape.
  • the sheet 210 is urged to assume a tubular shape as the sheet is drawn into the lumen defined by the shrink tubing 132 .
  • the assembly shown in FIG. 22D is heated.
  • the shrink tubing 132 shrinks and the material of the sheet 210 melts and/or reflows to form an encapsulation layer 124 .
  • the encapsulation layer 124 comprises thermoplastic material of the sheet 210 , the thermoplastic material having melted, mixed and solidified during a reflow process.
  • the mandrel 134 is removed from the lumen defined by the inner tubular member 120 and the heat shrink tubing 132 is removed from around the encapsulation layer 124 of the tubular guiding member 104 .
  • FIG. 23A is a perspective view showing a sheet 210 and FIG. 23B is a perspective view showing the sheet 210 as it is inserted and/or drawn into a lumen defined by a length of shrink tubing 132 .
  • the sheet 210 is urged to assume a tubular shape as the sheet is drawn into the lumen defined by the shrink tubing 132 .
  • the encapsulation layer of a tubular guiding member comprises thermoplastic material of the sheet 210 that has been melted, mixed and solidified during a reflow process.
  • FIG. 24A is a perspective view showing an example tubular guiding member 104 in accordance with this detailed description.
  • FIG. 24B is an enlarged perspective view showing a portion of the example tubular guiding member 104 shown in FIG. 24A .
  • FIG. 24A and FIG. 24B may be collectively referred to as FIG. 24 .
  • tubular guiding member 104 comprises a support structure 166 including a first support member 268 disposed about an inner tubular member and a second support member 270 disposed about the first support member 268 .
  • the first support member 268 comprises a wire 138 forming a coil 122 in the embodiment of FIG. 24 .
  • the coil may include a plurality of turns with each turn comprising a length of wire extending around the outer surface of the inner tubular member.
  • the second support member 270 comprises a yarn 164 that extends along a spiraling yarn path 272 about the first support member 268 . Adjacent revolutions of the yarn path 272 are separated by a yarn pitch distance in the embodiment of FIG. 24 . With reference to FIG. 24 , it will be appreciated that the yarn pitch distance is greater than the wire pitch distance.
  • FIG. 25 is a perspective view showing an example support structure 166 including a first support member 268 and a second support member 270 .
  • the example support structure 166 shown in FIG. 25 may be included in a tubular guiding member in accordance with this detailed description.
  • the first support member 268 comprises a wire 138 forming a coil 122
  • the second support member 270 comprises a yarn 164 disposed along a yarn path 272 about the coil 122 .
  • the yarn path 272 curves in three dimensions. Three axes (X, Y and Z) of a cartesian coordinate system are shown in FIG. 25 .
  • a first plane XY is defined by the X-axis and the Y-axis.
  • a second plane XZ is defined by the X-axis and a Z-axis.
  • a third plane YZ is defined by the Y-axis and the Z-axis.
  • the yarn 164 passes through these three mutually orthogonal planes as it extends along the yarn path 272 .
  • the yarn 164 does not lie completely on any one of the three planes (i.e., the first plane xy, the second plane xz, and the third plane yz).
  • the yarn 164 has a proximal end, a distal end, and an intermediate portion that extends between the proximal end and the distal end.
  • the yarn 164 spirals in a clockwise direction CW as it extends distally from the proximal end to distal end of the illustrated yarn portion.
  • the yarn 164 may spiral in the counterclockwise direction CCW as it extends distally from proximal end to distal end.
  • each revolution of the yarn may have an angular span of three hundred and sixty degrees. On half of a revolution (i.e., a one hundred and eighty degree span) can be seen in FIG. 25 .
  • the yarn 164 forms a helix as it extends along the yarn path 272 . It will be appreciated, however, that other paths are possible and that some paths curving in three dimensions do not form helices.
  • the first support member 268 of the support structure 166 comprises a wire 138 forming a coil 122 .
  • the coil 122 includes a number of turns 136 that extend loosely about a Z-axis in the example embodiment of FIG. 25 .
  • the wire 138 also does not lie completely on any one of the three planes shown in FIG. 25 (i.e., first plane xy, second plane xz, and third plane yz).
  • each turn 136 comprises a length of wire 138 extending around the outer surface of an inner tubular member.
  • wire pitch WP may be defined as the distance between the centers of adjacent turns 136 of wire 138 .
  • wire pitch WP is constant along the length of wire 138 .
  • turns 136 have a radius that is substantially constant throughout the rotation of wire 138 .
  • wire 138 forms a helix. It will also be appreciated, however, that other coil shapes are possible and that some of the possible coil shapes are not helices. Additionally, it will be appreciated that coil shapes are possible which have a radius that varies along the length of the coil unlike coil 122 shown in FIG.
  • the wire 138 completes about sixteen complete turns 136 with each turn having an angular span of three hundred and sixty degrees.
  • wire 138 spirals in a clockwise direction CW as it extends along the turns 136 of the coil 122 .
  • the wire 138 may spiral in the counterclockwise direction CCW as it extends through the turns 136 of the coil 122 .
  • wire 138 extends through three mutually orthogonal planes: a first plane xy, a second plane xz, and a third plane yz.
  • First plane xy is defined by an X-axis and a Y-axis.
  • Second plane xz is defined by the X-axis and a Z-axis.
  • Third plane yz is defined by the Y-axis and the Z-axis.
  • FIG. 26A is a side view showing a device 100 for guiding and supporting catheters such as, for example, stent delivery catheters.
  • FIG. 26B is an enlarged detail view further illustrating a portion of the device 100 shown in FIG. 26A .
  • FIG. 26C is an enlarged side view further illustrating the apparatus shown in FIG. 26B .
  • FIGS. 26A through 16C may be collectively referred to as FIG. 26 .
  • the device 100 comprises a tubular guiding member 104 and an elongate positioning member 102 . As shown in FIG.
  • the elongate positioning member 102 extends in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member 104 in distal and proximal directions.
  • a distal portion of the elongate positioning member 102 is coupled to a proximal portion of the tubular guiding member 104 .
  • FIG. 26B is an enlarged detail view showing a portion of the device 100 where the distal portion of the elongate positioning member 102 meets the proximal portion of the tubular guiding member 104 .
  • the tubular guiding member 104 comprises an inner tubular member 120 having a proximal end, a distal end, an outer surface.
  • the inner tubular member 120 has an inner surface 116 , the inner surface 116 defining a lumen 118 extending between the proximal end and the distal end of the inner tubular member 120 .
  • the tubular guiding member 104 includes a support structure 166 disposed about the outer surface 140 of the inner tubular member 120 . The support structure 166 of FIG.
  • the tubular guiding member 104 includes an encapsulation layer 124 overlaying the inner tubular member 120 and the support structure 166 .
  • the encapsulation layer 124 is mechanically interlocked with and adhered to the support structure 166 .
  • the proximal collar portion 170 of the support structure 166 may include a proximal closed loop 176 .
  • the proximal closed loop 176 may comprise a proximal weld 188 and a proximal portion 184 of the elongate support member 180 that extends around the outer surface 140 of the inner tubular member 120 .
  • the proximal weld 188 comprises a proximal weld body, the proximal weld body comprising jacket material from a first forward part of the elongate support member 180 and jacket material from a second forward part of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • FIG. 26C is an enlarged side view further illustrating the apparatus shown in FIG. 26B .
  • the saddle member 152 comprises a saddle interlocking portion 212
  • the encapsulation layer 124 comprises a complementary interlocking portion 216
  • the saddle interlocking portion 212 and the complementary interlocking portion 216 engage each other to form a mechanically interlocking connection 220 .
  • the saddle interlocking portion 212 comprises a plurality of lock features 214 and the complementary interlocking portion 216 of the encapsulation layer 124 comprises a plurality of complementary features 218 .
  • the complementary features 218 are mechanically interlocked with the lock features 214 at the mechanically interlocking connection 220 .
  • the encapsulation layer 124 includes an overhanging lip portion 230 .
  • FIG. 27 is a stylized exploded view further illustrating the saddle interlocking portion 212 of the saddle member 152 and the complementary interlocking portion 216 of the encapsulation layer 124 .
  • the saddle interlocking portion 212 and the complementary interlocking portion 216 may engage each other to form a mechanically interlocking connection.
  • the saddle interlocking portion 212 comprises a plurality of lock features 214 and the complementary interlocking portion 216 of the encapsulation layer 124 comprises a plurality of complementary features 218 .
  • the complementary features 218 are mechanically interlocked with the lock features 214 at the mechanically interlocking connection.
  • the saddle member 152 has a serrated edge 258 and the encapsulation layer 124 includes an overhanging lip portion 230 having a complementary edge portion 260 .
  • the serrated edge 258 and the complementary edge portion 260 engage each other to form a mechanically interlocking joint 228 .
  • the serrated edge 258 comprises a plurality of edge features 262
  • the complementary edge portion 260 comprises a plurality of complementary elements 264 .
  • the complementary elements 264 are mechanically interlocked with the edge features 262 of the serrated edge 258 .
  • FIG. 28 is an additional stylized exploded view further illustrating the saddle interlocking portion 212 of the saddle member 152 and the complementary interlocking portion 216 of the encapsulation layer 124 .
  • the saddle member 152 and the encapsulation layer 124 have shapes that are generally planar.
  • various fabrication techniques may be used to fabricate saddle member 152 .
  • saddle member 152 can be fabricated by providing a generally flat sheet of material and laser cutting the sheet of material to form saddle member 152 shown in FIG. 28 .
  • the saddle member 152 may then be formed into a generally tubular shape as shown in FIG. 28 . Any adjoining edges may be, optionally, welded.
  • the saddle member 152 may be fabricated by providing a length of tubing and laser cutting openings in the tubing material to form the shape shown, for example, in FIG. 26 .
  • laser cutting may be used to cut patterns in flat stock material and a resulting flat part maybe rolled and/or shaped to define a cylinder shape.
  • FIG. 29 is an enlarged perspective view showing the encapsulation layer shown in the previous figure.
  • the encapsulation layer 124 includes an overhanging lip portion 230 having a complementary edge portion 260 .
  • the complementary edge portion 260 comprises a plurality of complementary elements 264 .
  • the complementary elements 264 of the complementary edge portion 260 comprise a plurality of indentations 252 and a plurality of tongues 232 .
  • the indentations 252 and the tongues 232 are arranged in a JKJK pattern in which each J corresponds to an indentation 252 and each K corresponds to a tongue 232 .
  • each of the indentations 252 is disposed between two tongues 232 .
  • each tongue 232 is disposed between two indentations 252 .
  • FIG. 30 is a stylized exploded view further illustrating the saddle interlocking portion 212 of the saddle member 152 and the complementary interlocking portion 216 of the encapsulation layer 124 .
  • the saddle member 152 and the encapsulation layer 124 have shapes that are generally planar.
  • the saddle interlocking portion 212 and the complementary interlocking portion 216 may engage each other to form a mechanically interlocking connection.
  • the saddle interlocking portion 212 comprises a plurality of lock features 214 and the complementary interlocking portion 216 of the encapsulation layer 124 comprises a plurality of complementary features 218 .
  • the complementary features 218 are mechanically interlocked with the lock features 214 at the mechanically interlocking connection.
  • FIG. 31 is a stylized exploded view further illustrating the saddle interlocking portion 212 of the saddle member 152 and the complementary interlocking portion 216 of the encapsulation layer 124 .
  • the saddle interlocking portion 212 and the complementary interlocking portion 216 may engage each other to form a mechanically interlocking connection.
  • the saddle interlocking portion 212 comprises a plurality of lock features 214 and the complementary interlocking portion 216 of the encapsulation layer 124 comprises a plurality of complementary features 218 .
  • the complementary features 218 are mechanically interlocked with the lock features 214 at the mechanically interlocking connection.
  • FIG. 32 is an additional stylized exploded view further illustrating the serrated edge 258 of the saddle member 152 and the overhanging lip portion of the encapsulation layer 124 .
  • the saddle member 152 has a serrated edge 258 and the encapsulation layer 124 includes an overhanging lip portion 230 having a complementary edge portion 260 .
  • the serrated edge 258 and the complementary edge portion 260 engage each other to form a mechanically interlocking joint 228 .
  • the serrated edge 258 comprises a plurality of edge features 262
  • the complementary edge portion 260 comprises a plurality of complementary elements 264 .
  • the complementary elements 264 are mechanically interlocked with the edge features 262 of the serrated edge 258 .
  • FIG. 33 is an additional stylized exploded view further illustrating the serrated edge 258 of the saddle member 152 and the overhanging lip portion of the encapsulation layer 124 .
  • the saddle member 152 and the encapsulation layer 124 have shapes that are generally planar.
  • the saddle member 152 has a serrated edge 258 and the encapsulation layer 124 includes an overhanging lip portion 230 having a complementary edge portion 260 .
  • the serrated edge 258 and the complementary edge portion 260 engage each other to form a mechanically interlocking joint 228 .
  • the serrated edge 258 comprises a plurality of edge features 262
  • the complementary edge portion 260 comprises a plurality of complementary elements 264 .
  • the complementary elements 264 are mechanically interlocked with the edge features 262 of the serrated edge 258 .
  • FIG. 34A through FIG. 34F are elevation and plan views showing six sides of an elongate positioning member 102 .
  • Engineer graphics textbooks generally refer to the process used to create views showing six sides of a three dimensional object as multiview projection or orthographic projection. It is customary to refer to multiview projections using terms such as front view, right side view, top view, rear view, left side view, and bottom view.
  • FIG. 34A may be referred to as a left side view of the elongate positioning member 102
  • FIG. 34B may be referred to as a front side view of the elongate positioning member 102
  • FIG. 34C may be referred to as a top view of the elongate positioning member 102 .
  • FIG. 34F may be referred to collectively as FIG. 34 .
  • Terms such as front view and right side view are used herein as a convenient method for differentiating between the views shown in FIG. 34 . It will be appreciated that the elements shown in FIG. 34 may assume various orientations without deviating from the spirit and scope of this detailed description. Accordingly, the terms front view, right side view, top view, rear view, left side view, bottom view, and the like should not be interpreted to limit the scope of the invention recited in the attached claims.
  • FIG. 34D may be referred to as a right side view of the elongate positioning member 102
  • FIG. 34E may be referred to as a rear view of the elongate positioning member 102
  • FIG. 34F may be referred to as a bottom view of the elongate positioning member 102 .
  • FIG. 35 is an exploded perspective view showing a distal portion of the elongate positioning member 102 shown in FIG. 34 .
  • the elongate positioning member 102 comprises a shaft member 150 and a saddle member 152 that is fixed to a distal portion of the shaft member 150 .
  • a distal portion of the shaft member 150 has a generally arcuate shape having a concave inner surface and a convex outer surface.
  • a distal portion of the shaft member 150 has a truncated C-shape.
  • the saddle member 152 may be joined to the shaft member 150 using a welding process.
  • the saddle member 152 and the shaft member 150 both comprise stainless steel and the saddle member 152 is joined to the shaft member 150 using a LASER welding process.
  • FIG. 36 is an exploded perspective view showing a proximal portion of the elongate positioning member 102 shown in FIG. 34 .
  • the elongate positioning member 102 comprises a shaft member 150 and a handle 270 that is fixed to a proximal portion of the shaft member 150 .
  • a proximal portion of the shaft member 150 has a generally parallelepiped shape.
  • a proximal portion of the shaft member 150 has a truncated rectangular shape when viewed in lateral cross-section.
  • the handle 270 may be formed on the shaft member 150 using an overmolding process.
  • the handle 270 may be joined to the shaft member 150 using a bonding process.
  • the handle 270 may be joined to the shaft member 150 using an adhesive.
  • FIG. 37A is a top view of a shaft member 150 for an elongate positioning member in accordance with this detailed description.
  • FIG. 37B and FIG. 37C are cross-sectional views of the shaft member 150 shown in FIG. 37A .
  • FIGS. 37A-37C may be collectively referred to as FIG. 37 .
  • the shaft member 150 includes a proximal portion having a cylindrical shape and a distal portion that tapers to smaller cross-sectional shapes as the shaft member 150 extends distally.
  • the shaft member 150 has been sectioned along section line 37 B- 37 B shown in FIG. 37A .
  • the proximal portion of the shaft member 150 has a lateral cross sectional shape that generally corresponds to a circle shape. Also with reference to FIG. 37B , it will be appreciated that the shaft member 150 has a solid lateral cross sectional shape at section line 11 B- 11 B. In some embodiments, the shaft member 150 has a solid lateral cross-sectional shape throughout its length. In the embodiment of FIG. 37C , the shaft member 150 has been sectioned along section line 37 C- 37 C shown in FIG. 37A . With reference to FIG. 37C , it will be appreciated that the distal portion of the shaft member 150 has a lateral cross sectional shape that includes two planar sides. A Thickness TS of the shaft member 150 is illustrated using dimension lines in FIG. 37C . In some useful embodiments, the Thickness TS of the shaft member 150 becomes smaller as the shaft member 150 extends distally.
  • FIG. 38A through FIG. 38F are elevation and plan views showing six sides of a saddle member 152 .
  • Engineer graphics textbooks generally refer to the process used to create views showing six sides of a three dimensional object as multiview projection or orthographic projection. It is customary to refer to multiview projections using terms such as front view, right side view, top view, rear view, left side view, and bottom view.
  • FIG. 38A may be referred to as a front view of the saddle member 152
  • FIG. 38B may be referred to as a left side view of the saddle member 152
  • FIG. 38C may be referred to as a top view of the saddle member 152 .
  • FIG. 38A through FIG. 38F may be referred to collectively as FIG. 38 .
  • FIG. 38D may be referred to as a right side view of the saddle member 152
  • FIG. 38E may be referred to as a rear view of the saddle member 152
  • FIG. 38F may be referred to as a bottom view of the saddle member 152 .
  • the saddle member 152 defines a plurality of holes 154 .
  • a device including the saddle member 152 may also include thermoplastic material extending through the holes 154 in the saddle member 152 .
  • a plug of an encapsulating layer of thermoplastic material may extend into each hole 154 .
  • the saddle member 152 has a first end portion, a second end portion and an intermediate part extending along an arcuate path between the first end portion and the second end portion.
  • the first end portion of the saddle member defines a first cutout and the second end portion of the saddle member defines a second cutout.
  • the saddle member has a saddle interlocking portion comprises a plurality of lock features.
  • the lock features of the saddle interlocking portion comprise a plurality of embayments defined by the saddle member and a plurality of peninsular members of the saddle member.
  • each peninsular member is disposed between two embayments.
  • each peninsular member of the saddle interlocking portion comprises a neck portion extending distally beyond an edge of the saddle member and a head portion extending distally from the neck portion, the neck portion having a neck width and the head portion having a head width, the head width being greater than the neck width.
  • the saddle member also includes a serrated edge having a plurality of edge features in the embodiment of FIG. 38 .
  • the edge features of the serrated edge comprise a plurality of grooves defined by the saddle member and a plurality of serration members of the saddle member.
  • each serration member is disposed between two grooves.
  • the device 100 comprises a tubular guiding member 104 and an elongated positioning member extending in a proximal direction beyond the tubular guiding member 104 for advancing and retracting the tubular guiding member in distal and proximal directions.
  • the tubular guiding member 104 comprises an inner tubular member 120 having an outer surface 140 , an elongate support member 180 disposed along a helical path around the outer surface 140 , a saddle member 152 at least partially encircling the inner tubular member 120 at a location rearward of the elongate support member 180 , and an encapsulation layer 124 overlaying the support structure 166 and the inner tubular member 120 .
  • the encapsulation layer 124 is mechanically interlocked with and adhered to the elongate support member 180 and the saddle member 152 .
  • the encapsulation layer 124 comprises thermoplastic material from a sheet, the thermoplastic material having melted, mixed and solidified during a reflow process.
  • the inner tubular member 120 has a wall thickness less than 0.0015 inch, the encapsulation layer 124 has a layer thickness less than 0.0020 inch, and the tubular guiding member 104 has a total wall thickness less than 0.0030 inch. In some embodiments, the inner tubular member 120 has a wall thickness less than 0.0010 inch, the encapsulation layer 124 has a layer thickness less than 0.0017 inch, and the tubular guiding member 104 has a total wall thickness less than 0.0027 inch.
  • the inner tubular member 120 has a wall thickness less than 0.0010 inch, the encapsulation layer 124 has a layer thickness less than 0.0014 inch, and the tubular guiding member 104 has a total wall thickness less than 0.0024 inch.
  • the tubular guiding member 120 has an inner diameter to wall thickness ratio equal to or greater than 18:1.
  • the tubular guiding member 120 has an inner diameter to wall thickness ratio equal to or greater than 22:1.
  • the tubular guiding member 120 has an inner diameter to wall thickness ratio equal to or greater than 24:1.
  • the elongate support member 180 has core portion 190 comprising a core material 192 and a jacket portion 194 disposed about the core portion 190 .
  • the jacket portion 194 comprises a jacket material 196 and the core material 192 is more radiopaque than the jacket material 196 .
  • the core portion 190 of the elongate support member 180 serves as a sole radiographic marker of the device 100 , the device 100 having no radiopaque marker separate from the elongate support member 180 .
  • the elongate support member 180 is welded to form a distal closed loop 174 .
  • the distal closed loop 174 comprises a distal weld 186 and a distal portion 182 of the elongate support member 180 .
  • the distal portion 182 extends around the outer surface 140 of the inner tubular member 120 .
  • the distal weld 186 comprises a distal weld body 198 and the distal weld body 198 comprises jacket material 196 from a first forward part 202 of the elongate support member 180 and jacket material 196 from a second forward part 204 of the elongate support member, the materials having melted, mixed and solidified during a welding process.
  • the elongate support member 180 is welded to form a proximal closed loop 176 .
  • the proximal closed loop 176 comprises a proximal weld 188 and a proximal portion 184 of the elongate support member 180 .
  • the proximal portion 184 extends around the outer surface 140 of the inner tubular member 120 .
  • the proximal weld 188 comprises a proximal weld body 200 and the proximal weld body 200 comprises jacket material 196 from a first rearward part 206 of the elongate support member and jacket material 196 from a second rearward part 208 of the elongate support member 180 , the materials having melted, mixed and solidified during a welding process.
  • the saddle member 152 comprises a saddle interlocking portion 212
  • the encapsulation layer 124 comprises a complementary interlocking portion 216
  • the saddle interlocking portion 212 and the complementary interlocking portion 216 engage each other to form a mechanically interlocking connection 220 .
  • the saddle interlocking portion 212 comprises a plurality of lock features 214 and the complementary interlocking portion 216 of the encapsulation layer 124 comprises a plurality of complementary features 218 .
  • the complementary features 218 are mechanically interlocked with the lock features 214 at the mechanically interlocking connection 220 .
  • the lock features 214 of the saddle interlocking portion 212 comprise a plurality of embayments 224 defined by the saddle member 152 and a plurality of peninsular members 222 of the saddle member 152 .
  • the embayments 224 and the peninsular members 222 are disposed along a distal edge of the saddle member 152 in an ABAB pattern in which each A corresponds to a peninsular member 222 and each B corresponds to an embayment 224 .
  • each of the embayments 224 is disposed between two peninsular members 222 and each peninsular member 222 is disposed between two embayments 224 .
  • each peninsular member 222 of the saddle interlocking portion 212 comprises a neck portion 266 extending distally beyond an edge of the saddle member 152 and a head portion 268 extending distally from the neck portion 266 .
  • each neck portion 266 has a neck width
  • each head portion 268 has a head width
  • the head width being greater than the neck width.
  • the complementary features 218 of the complementary interlocking portion 216 comprise a plurality of recesses 248 and a plurality of protrusions 246 .
  • each peninsular member 222 of the saddle interlocking portion 212 extends into one of the recesses 248 of the complementary interlocking portion 216 of the encapsulation layer 124 .
  • each peninsular member 222 of the saddle interlocking portion 212 is disposed between two of the protrusions 246 of the complementary interlocking portion 216 of the encapsulation layer 124 .
  • At least one peninsular member 222 of the saddle interlocking portion 212 is disposed between two of the protrusions 246 of the complementary interlocking portion 216 of the encapsulation layer 124 .
  • each protrusion 246 of the complementary interlocking portion 216 extends into one of the embayments 224 of the saddle interlocking portion 212 .
  • each protrusion 246 of the complementary interlocking portion 216 is disposed between two of the peninsular members 222 of the saddle interlocking portion 212 .
  • the recesses 248 and the protrusions 246 are arranged in an EFEF pattern in which each E corresponds to a recess 248 and each F corresponds to a protrusion 246 .
  • each of the recesses 248 is disposed between two protrusions 246
  • each protrusion 246 is disposed between two recesses 248 .
  • the saddle member 152 has a serrated edge 258 and the encapsulation layer 124 includes an overhanging lip portion 230 having a complementary edge portion 260 .
  • the serrated edge 258 and the complementary edge portion 260 engage each other to form a mechanically interlocking joint 228 .
  • the serrated edge 258 comprises a plurality of edge features 262
  • the complementary edge portion 260 comprises a plurality of complementary elements 264 .
  • the complementary elements 264 are mechanically interlocked with the edge features 262 of the serrated edge 258 .
  • the edge features 262 of the serrated edge 258 comprise a plurality of grooves 148 defined by the saddle member 152 and a plurality of serration members 226 of the saddle member 152 .
  • the grooves 148 and the serration members 226 are disposed along a proximal edge of the saddle member 152 in a GHGH pattern in which each G corresponds to a serration member 226 and each H corresponds to a groove 148 .
  • each of the grooves 148 is disposed between two serration members 226 and each serration member 226 is disposed between two grooves 148 .
  • at least one of the grooves 148 is disposed between two serration members 226 and at least one of the serration members 226 is disposed between two grooves 148 .
  • the complementary elements 264 of the complementary edge portion 260 comprise a plurality of indentations 252 and a plurality of tongues 232 .
  • the indentations 252 and the tongues 232 are arranged in a JKJK pattern in which each J corresponds to an indentation 252 and each K corresponds to a tongue 232 .
  • each of the indentations 252 is disposed between two tongues 232 .
  • each tongue 232 is disposed between two indentations 252 .
  • each tongue 232 of the complementary edge portion 260 extends into one of the grooves 148 of the serrated edge 258 .
  • each serration member 226 of the serrated edge 258 extends into one of the indentations 252 of the complementary edge portion 260 of the encapsulation layer 124 . In some embodiments, each serration member 226 of the serrated edge 258 is disposed between two of the tongues 232 of the complementary edge portion 260 of the encapsulation layer 124 . 124 . In some embodiments, at least one of the serration members 226 of the serrated edge 258 is disposed between two of the tongues 232 of the complementary edge portion 260 of the encapsulation layer 124 . In some embodiments, each tongue 232 of the complementary edge portion 260 is disposed between two of the serration members 226 of the serrated edge 258 . In some embodiments, at least one of the tongues 232 of the complementary edge portion 260 is disposed between two of the serration members 226 of the serrated edge 258 .
  • the saddle member 152 has a first end portion 240 , a second end portion 242 and an intermediate part 250 extending along an arcuate path between the first end portion 240 and the second end portion 242 .
  • the first end portion 240 is coupled to the second end portion 242 by a coupling member 234 of the encapsulation layer 124 so that the coupling member 234 and the saddle member 152 form a ring structure 256 encircling the inner tubular member 120 .
  • the coupling member 234 has a first coupling portion 236 , a second coupling portion 238 , and an intermediate part 250 extending between the first coupling portion 236 and the second coupling portion 238 .
  • the first end portion 240 of the saddle member 152 defines a first cutout 244 and the first coupling portion 236 of the coupling member 234 is received in the first cutout 244 .
  • the second end portion 242 of the saddle member 152 defines a second cutout 254 and the second coupling portion 238 of the coupling member 234 is received in the second cutout 254 .
  • first cutout 244 and the second cutout 254 are both keyhole shaped.
  • the coupling member 234 is dogbone shaped.
  • first end portion 240 has a first end width
  • the second end portion 242 has a second end width
  • the intermediate portion has an intermediate portion width, the intermediate portion width being less than the first end width and the second end width.

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US16/572,307 US20200086089A1 (en) 2018-09-17 2019-09-16 Systems, methods and apparatus for guiding and supporting catheters such as stent delivery catheters
ES19862811T ES2969280T3 (es) 2018-09-17 2019-09-17 Métodos para elaborar dispositivos médicos y porciones de dispositivos médicos
PCT/US2019/051569 WO2020061088A1 (en) 2018-09-17 2019-09-17 Methods for fabricating medical devices and portions of medical devices
EP19863794.4A EP3852691A4 (en) 2018-09-17 2019-09-17 SYSTEMS, METHODS AND APPARATUS FOR GUIDING AND SUPPORTING CATHETERS SUCH AS STENT DELIVERY CATHETERS
PCT/US2019/051554 WO2020061076A1 (en) 2018-09-17 2019-09-17 Systems, methods and apparatus for guiding and supporting catheters such as stent delivery catheters
EP19862811.7A EP3852860B1 (en) 2018-09-17 2019-09-17 Methods for fabricating medical devices and portions of medical devices
US17/508,459 US11547835B2 (en) 2018-09-17 2021-10-22 Systems, methods and apparatus for guiding and supporting catheters and methods of manufacture
US17/584,627 US11660420B2 (en) 2018-09-17 2022-01-26 Catheters and related devices and methods of manufacture
US18/311,072 US20240058571A1 (en) 2018-09-17 2023-05-02 Catheters and related devices and methods of manufacture

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EP3852860B1 (en) 2023-11-01
US20200086081A1 (en) 2020-03-19
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WO2020061076A1 (en) 2020-03-26
WO2020061088A1 (en) 2020-03-26
US11433216B2 (en) 2022-09-06

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