US20130149463A1 - Method of manufacturing patterned graphene film - Google Patents

Method of manufacturing patterned graphene film Download PDF

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Publication number
US20130149463A1
US20130149463A1 US13/805,407 US201213805407A US2013149463A1 US 20130149463 A1 US20130149463 A1 US 20130149463A1 US 201213805407 A US201213805407 A US 201213805407A US 2013149463 A1 US2013149463 A1 US 2013149463A1
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film
graphene
patterned
photoresist layer
beam resist
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US13/805,407
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English (en)
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Feng Zhang
Tianming DAI
Qi Yao
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BOE Technology Group Co Ltd
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BOE Technology Group Co Ltd
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Assigned to BOE TECHNOLOGY GROUP CO., LTD. reassignment BOE TECHNOLOGY GROUP CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: Dai, Tianming, YAO, QI, ZHANG, FENG
Publication of US20130149463A1 publication Critical patent/US20130149463A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/06Coating on selected surface areas, e.g. using masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/1204Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
    • C23C18/1208Oxides, e.g. ceramics
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/125Process of deposition of the inorganic material
    • C23C18/1279Process of deposition of the inorganic material performed under reactive atmosphere, e.g. oxidising or reducing atmospheres
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/125Process of deposition of the inorganic material
    • C23C18/1295Process of deposition of the inorganic material with after-treatment of the deposited inorganic material
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/40Treatment after imagewise removal, e.g. baking
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/42Stripping or agents therefor
    • G03F7/422Stripping or agents therefor using liquids only

Definitions

  • Embodiments of the invention relate to a method of manufacturing a patterned graphene film.
  • Graphene is a two-dimensional crystal formed by arranging carbon atoms in a honeycomb-like form.
  • graphene and its related devices have became a research focus in the fields of physics, chemistry, biology and material science due to its quantum transport characteristic, high conductivity, high mobility and high transmittance.
  • Graphene has been used to manufacture various devices such as field-effect transistor, solar cell, nano-generator, sensor and the like.
  • Graphene film may be obtained by many different methods, such as a mechanical stripping method, a chemical vapor deposition method, a method of thermal decomposition of SiC substrate, a chemical method and the like.
  • a carbon source such as CH 4 is firstly heated to about 1000V and decomposed in a vacuum chamber, and then the graphene film is obtained on a metal foil of Ni, Cu and the like.
  • Si atoms on the surface of the SiC substrate are removed after the SiC substrate is heated to about 1300° C., and then the remaining C atoms spontaneously recombine with each other to form the graphene film.
  • the graphene film generally needs to be patterned.
  • the following methods are employed to pattern the graphene film.
  • a patterned catalyst film is prepared and used to grow patterned graphene film, then the patterned graphene film is transferred to a substrate for forming the electronic devices. This method can not precisely provide the patterned graphene film onto the substrate.
  • a graphene film with a large size is transferred to the substrate for forming the electronic devices and then patterned by an etching process.
  • This method may employ an oxygen plasma etching process and this process may generate irradiation damages on the graphene film and other portions of the devices.
  • a stamper is employed to stamp the patterned graphene film onto the substrate for forming the electronic devices.
  • it is needed to prepare stampers of different patterns in order to form graphene film of different patterns, thus the manufacture cost is high.
  • a method of manufacturing a patterned graphene film comprises the following steps: Step 1: a photoresist layer/electron-beam resist layer is coated on a substrate and patterned, the photoresist layer/electron-beam resist layer in a region for forming the patterned graphene film is removed; Step 2: a solution of oxidized graphene is coated on the substrate formed with the photoresist layer/electro-beam resist layer patterned in Step 1, so that a film of oxidized graphene is formed; Step 3: the substrate obtained in Step 2 is placed in a hydrazine steam, so that the film of oxidized graphene formed in Step 2 is reduced and a graphene film is obtained; and Step 4: the photoresist layer/electron-beam resist layer and the graphene film on the photoresist layer/electrone-beam resist layer are removed, so that the patterned graphene film is obtained.
  • the patterned photoresist layer/electro-beam resist layer is formed on the substrate so as to manufacture the patterned graphene film.
  • This method has a simpler procedure. a lower cost, and more suitable for large-scale production.
  • this method has no damages on the substrate and thus can be applied to a variety of substrates.
  • FIG. 1 is schematic view showing forming a patterned resist layer on a substrate according to an embodiment of the invention
  • FIG. 2 is schematic view showing coating a solution of oxidized graphene onto the substrate to form a film of oxidized graphene according to the embodiment of the invention
  • FIG. 3 is a schematic view showing forming a patterned graphene film on the substrate according to the embodiment of the invention.
  • FIG. 4 is a flow chart showing a method of manufacturing a patterned graphene film according to an embodiment of the invention.
  • the method of manufacturing the patterned graphene film comprises the following steps.
  • Step 1 a photoresist layer or an electron-beam resist layer 2 is coated on a substrate 1 by a spin-coating method or a blade-coating method, and then patterned by using ultraviolet or electron beam. In this step, the photoresist layer or the electron-beam resist layer in a region for forming the patterned graphene film is removed, as shown in FIG. 1 .
  • the substrate may be formed of glass, metal, quartz, organic film and the like.
  • the organic film may be a PET film, a PS film, a PE film, a PAN film and the like.
  • the photoresist layer or the electron-beam resist layer may have a thickness of 1 ⁇ 10 ⁇ m.
  • the electron-beam resist layer may be formed of PMMA, COP, GeSe, PBS and the like.
  • Step 2 a solution of oxidized graphene is prepared.
  • the solution of oxidized graphene may be prepared as follows: under a condition of ice water bath, mixing graphite, sodium nitrate and concentrated sulfuric acid and stirring; slowly adding potassium permanganate; stirring under 25 ⁇ 40° C. until the resultant solution becomes paste-like; adding de-ionized water and stirring for 10 ⁇ 30 minutes; adding de-ionized water and aqueous hydrogen peroxide solution and stirring for 10 ⁇ 30 minutes; filtering the resultant suspending solution and washing by using dilute hydrochloric acid until SO 4 2 ⁇ is removed; washing by using de-ionized water to remove unwanted hydrochloric acid; performing an ultrasonic treatment and then performing a centrifugal treatment to obtain oxidized graphene; dissolving the resultant oxidized graphene into de-ionized water or an organic solvent in different proportions by an ultrasonic method to obtain the solution of oxidized graphene with different concentrations.
  • the organic solvent may be ethanol, acetone, dimethylfomamide, N-
  • Step 3 the solution of oxidized graphene is coated on the substrate formed with the photoresist layer or electro-beam resist layer patterned in Step 1 by a spin-coating method or a spray-coating method, and then baked under 20 ⁇ 80° C. to form a film of oxidized graphene, as shown in FIG. 2 .
  • Step 4 an aqueous hydrazine solution is heated to 60 ⁇ 90° C. to generate a hydrazine steam, and the substrate obtained in Step 3 is placed into an airtight chamber and steamed by the hydrazine steam for 24 ⁇ 48 hours to reduce the film of oxidized graphene and obtain a graphene film 3 .
  • Step 5 the substrate obtained in Step 4 is immersed into acetone or other stripping solvent for 2 ⁇ 10 minutes to remove the photoresist layer/electron-beam resist layer and the graphene film on the photoresist layer/electrone-beam resist layer to obtain the patterned graphene film, as shown in FIG. 3 .
  • the spin-coating method, the blade-coating method and the spray-coating method described above may be performed by conventional equipments and conditions.
  • the method of manufacturing the patterned graphene film comprises the following steps.
  • Step 1 a PMMA layer 2 with a thickness of 5 ⁇ m is coated on a glass substrate 1 by a spin-coating method, and then patterned by using electron beam. In this step, the PMMA layer in a region for forming the patterned graphene film is removed, as shown in FIG. 1 .
  • Step 2 a solution of oxidized graphene is prepared.
  • the solution of oxidized graphene is prepared as follows: under a condition of ice water bath, mixing 1 g graphite, 0.25 g sodium nitrate and 11.75 ml concentrated sulfuric acid (98%) in a 200 ml beaker and stirring; slowly adding 1.5 g potassium permanganate; stirring under 35° C.
  • Step 3 the solution of oxidized graphene is coated on the substrate formed with the PMMA layer patterned in Step 1 by a spin-coating method, and then baked under 80° C. to form a film of oxidized graphene, as shown in FIG. 2 .
  • Step 4 an aqueous hydrazine solution is heated to 70° C. to generate a hydrazine steam, and the substrate obtained in Step 3 is placed into an airtight chamber and steamed by the hydrazine steam for 48 hours to reduce the film of oxidized graphene and obtain a graphene film 3 .
  • Step 5 the substrate obtained in Step 4 is immersed into acetone for 5 minutes to remove the PMMA layer and the graphene film on the PMMA layer to obtain the patterned graphene film, as shown in FIG. 3 .
  • the method of manufacturing the patterned graphene film comprises the following steps.
  • Step 1 a positive photoresist layer 2 with a thickness of 10 ⁇ m is coated on a substrate 1 formed of PET (polyethylene terephthalate) film by a spin-coating method, and then patterned by using ultraviolet. In this step, the photoresist layer in a region for forming the patterned graphene film is removed, as shown in FIG. 1 .
  • PET polyethylene terephthalate
  • Step 2 a solution of oxidized graphene is prepared.
  • the solution of oxidized graphene is prepared as follows: under a condition of ice water bath, mixing 1.5 g graphite, 0.35 g sodium nitrate and 11.75 ml concentrated sulfuric acid (98%) in a 200 ml beaker and stirring; slowly adding 2.0 g potassium permanganate; stirring under 40° C.
  • Step 3 the solution of oxidized graphene is coated on the substrate formed with the photoresist layer patterned in Step 1 by a spray-coating method, and then baked under 60° C. to form a film of oxidized graphene, as shown in FIG. 2 .
  • an aqueous hydrazine solution is heated to 80° C. to generate a hydrazine steam, and the substrate obtained in Step 3 is placed into an airtight chamber and steamed by the hydrazine steam for 36 hours to reduce the film of oxidized graphene and obtain a graphene film 3 .
  • Step 5 the substrate obtained in Step 4 is immersed into a stripping solvent (SYIC9000 sold by ShangHai XinYang Semiconductor Materials Ltd.) for 10 minutes to remove the photoresist layer and the graphene film on the photoresist layer to obtain the patterned graphene film, as shown in FIG. 3 .
  • a stripping solvent SYIC9000 sold by ShangHai XinYang Semiconductor Materials Ltd.
  • the method of manufacturing the patterned graphene film comprises the following steps.
  • Step 1 a negative photoresist layer 2 with a thickness of 1 ⁇ m is coated on a substrate 1 formed of Al foil by a spin-coating method, and then patterned by using ultraviolet. In this step, the photoresist layer in a region for forming the patterned graphene film is removed, as shown in FIG. 1 .
  • Step 2 a solution of oxidized graphene is prepared.
  • the solution of oxidized graphene is prepared as follows: under a condition of ice water bath, mixing 0.5 g graphite, 0.20 g sodium nitrate and 10.75 ml concentrated sulfuric acid (98%) in a 200 ml beaker and stirring; slowly adding 1.2 g potassium permanganate; stirring under 25° C.
  • Step 3 the solution of oxidized graphene is coated on the substrate formed with the photoresist layer patterned in Step 1 by a spray-coating method, and then baked under 20° C. to form a film of oxidized graphene, as shown in FIG. 2 .
  • Step 4 an aqueous hydrazine solution is heated to 90° C. to generate a hydrazine steam, and the substrate obtained in Step 3 is placed into an airtight chamber and steamed by the hydrazine steam for 24 hours to reduce the film of oxidized graphene and obtain a graphene film 3 .
  • Step 5 the substrate obtained in Step 4 is immersed into acetone for 2 minutes to remove the photoresist layer and the graphene film on the photoresist layer to obtain the patterned graphene film, as shown in FIG. 3 .
  • the materials for forming the substrate, the types of the resist layer, the concentrations of the solution of oxidized graphene are not limited to those listed above, and they can be selected depending on the practical requirements.

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US13/805,407 2011-08-12 2012-08-09 Method of manufacturing patterned graphene film Abandoned US20130149463A1 (en)

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CN201110231196.1 2011-08-12
CN2011102311961A CN102653454A (zh) 2011-08-12 2011-08-12 一种图案化石墨烯薄膜的制备方法
PCT/CN2012/079873 WO2013023547A1 (zh) 2011-08-12 2012-08-09 图案化石墨烯薄膜的制备方法

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US20150357239A1 (en) * 2014-06-10 2015-12-10 Boe Technology Group Co., Ltd. Method for patterning a graphene layer and method for manufacturing a display substrate
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