US20130108846A1 - Microcement laminate and method for obtaining same - Google Patents

Microcement laminate and method for obtaining same Download PDF

Info

Publication number
US20130108846A1
US20130108846A1 US13/697,632 US201113697632A US2013108846A1 US 20130108846 A1 US20130108846 A1 US 20130108846A1 US 201113697632 A US201113697632 A US 201113697632A US 2013108846 A1 US2013108846 A1 US 2013108846A1
Authority
US
United States
Prior art keywords
microcement
layer
laminate
laminate according
polymeric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/697,632
Other languages
English (en)
Inventor
Lluis Maria Miro Heredia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Assigned to MIRO HEREDIA, LLUIS MARIA, PLAZA ESTURGO, SUSANA reassignment MIRO HEREDIA, LLUIS MARIA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MIRO HEREDIA, LLUIS MARIA
Publication of US20130108846A1 publication Critical patent/US20130108846A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E04F13/077—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements composed of several layers, e.g. sandwich panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree

Definitions

  • the object of the present invention is a polished cement or microcement sheet or laminate having a thickness between 0.3 mm and 4 mm suitable to be used for coating surfaces such as floors, walls, columns, stairs, furnishings and other surfaces both indoors and outdoors, which adheres to the surfaces by means of an adhesive mortar.
  • the present invention also relates to a process of obtaining said laminar structure and the use thereof for coating surfaces both indoors and outdoors.
  • structures such as architectural structures can be coated in many ways, for example by means of polished cement or microcement, a coating being understood as two components applied directly on several porous or non-porous supports.
  • polished cement or microcement is a type of continuous flooring, i.e., which are not isolated tiles such as marble, granite or porcelain stoneware. It is a material which is directly applied manually on the surface to be coated producing a continuous laminate.
  • Polished cement or microcement consists of a refined cement layer to which substances such as hydraulic binders, synthetic resins, specific additives and/or selected colorants are applied, which is then polished with a special machine and a protective layer is applied thereon.
  • Polished cement or microcement can be used both in large spaces and in small areas both indoors and outdoors. Its application in several layers with interlayer sanding is laborious and is performed manually with a trowel. It has very different finishing in colors, textures and glossiness.
  • polished cement or microcement has the peculiarity that its cost depends directly on the experience of the operator applying it. To that end, it is necessary to obtain a polished cement or microcement laminate having the advantage of easy application in which there is not so much variability depending on the operator applying it.
  • the polished microcement laminate object of the present invention is developed by means of a process on a base and is supplied in rolls or tiles which are fixed to the support by means of a specific adhesive mortar.
  • the microcement laminate object of the present invention has the property of being flexible, allowing malleability and adaptation to the shapes of the support, as well as the property of being able to be cut easily with a simple knife, drastically reducing disturbances and working time, being able to be applied by any person without needing great skills.
  • the microcement is then stiffened by means of applying an adhesive to adhere it to a support, preferably an adhesive cement, obtaining a finished surface with an optimum mechanical strength.
  • microcement laminate solving the drawbacks of the state of the art, favoring an easy to use and highly resistant optimum microcement laminate is obtained with the present invention.
  • the present invention has been developed in order to provide a polished cement or microcement laminate solving the drawbacks mentioned above, further providing additional advantages which will be evident from the following accompanying description and which can be summarized in the following manner:
  • the microcement sheet object of the present invention is supplied with a protective film on the visible face to prevent stains, scratches, etc., and so that the installer can hand over his work in optimum conditions.
  • a protective film on the visible face to prevent stains, scratches, etc., and so that the installer can hand over his work in optimum conditions.
  • the varnish In conventional application (particularly on floors), once the last layer of varnish is applied, it cannot be protected with any type of material since there is a risk of it adhering to the varnish, for such purpose one must wait until the varnish is completely dry (between 48 and 72 hours), leaving the work done exposed to all type of actions which may deteriorate the material and/or the surface.
  • microcement sheet object of the present invention By comparing the microcement sheet object of the present invention with other products existing on the market (PVC sheets or melamines), microcement is a natural product (not derived from petroleum and does not produce static electricity) which favors the use thereof by the user.
  • an object of the invention is to provide a microcement laminate for coating surfaces consisting of a cementitious sheet having a minimum thickness of 0.3 mm supplied in rolls or tiles for quick and easy application by means of an adhesive mortar. Its flexibility allows it to be malleable and to be adapted to the shapes of the support, and it can be cut perfectly with a knife.
  • microcement sheet can be glued together with different types of adhesive according to needs, but without assuring the strength offered by the adhesive mortar thereto, whereby a microcement laminate solving the drawbacks of the state of the art favoring an easy to use and highly resistance optimum microcement laminate is obtained by means of the object of the present invention.
  • the adhesive mortar is especially designed for obtaining the stiffness necessary for the sheet with the qualities of being impermeable and of having high adherence to all type of supports, with a minimum thickness of 1 mm.
  • a priming or anchoring bridge is applied to this structure assuring the grip of the microcement layer or layers applied manually or mechanically. Where appropriate, desired engraving, veiling, screen printing are performed. Finally, it is subjected to surface drying and finishing.
  • the new product is preferably characterized by being able to be manufactured on a structural base ( 1 ) of natural or synthetic origin or both combined, or on a base formed by a thin microcement layer, to which a mass comprising fibers has been applied, which favors transporting and applying the product easily.
  • an object of the invention is to provide a microcement laminate for coating surfaces comprising a body provided with at least 4 overlapping layers: a structural base layer ( 1 ), a polymeric or non-polymeric microcement layer ( 3 ), a sealing or priming layer ( 4 ) and a surface finishing layer ( 5 ), which is characterized in that the laminate is flexible and moldable and in that it has a thickness between 0.3 mm and 4 mm and it is fixed to the surfaces to be coated by means of an adhesive, preferably an adhesive mortar.
  • the layer ( 1 ) can preferably be a fiberglass veil with a minimum of 50 g/m 2 and has in a non-limiting manner preferred measurements of 100 ⁇ 200 cm.
  • the structural base ( 1 ) When the layer ( 1 ) is formed by fiberglass veil, geotextile or hessians, the structural base ( 1 ) must preferably be impregnated with an acrylic-based styrene copolymer, forming the base priming layer ( 2 ), and having the purpose of adhering the next layer of microcement to the structural base.
  • the base priming layer ( 2 ) is preferably formed by an acrylic-based styrene copolymer with a minimum consumption of 50 g/m 2 .
  • the polymeric microcement layer ( 3 ) preferably comprises a minimum consumption of 300 g/m 2 per layer and mixed in a ratio of 1:2 or 1:3 of water-based synthetic resins.
  • the layer ( 3 ) includes weather-resistant inorganic pigments with which various selected tones, textures and colors, polymers and additives providing an optimum interlayer anchoring, impermeability, flexibility and malleability are obtained.
  • the surface finishing layer ( 5 ) can preferably contain a layer of synthetic epoxy resin with an approximate consumption of 70 g/m 2 and a second layer of aliphatic polyurethane of about 70 g/m 2 .
  • the microcement laminate for coating surfaces is characterized in that it is supplied in the form of rolls or tiles for quick and easy application.
  • Another object of the present invention is to provide a process of obtaining a microcement laminate for coating surfaces comprising the following steps:
  • the present invention relates to the use of the microcement laminate for coating surfaces such as floors, walls, columns, stairs, furnishings and other surfaces both indoors and outdoors.
  • FIG. 1 shows the structural base indicated as No. 1 , the base priming layer as No. 2 , the polymeric microcement layer as No. 3 , the sealing or priming layer corresponds to No. 4 , and No. 5 refers to the surface finishing layer, whether a varnish, wax, etc.
  • microcement laminate can be made:

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
US13/697,632 2010-05-13 2011-05-04 Microcement laminate and method for obtaining same Abandoned US20130108846A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ES201030714A ES2351137B1 (es) 2010-05-13 2010-05-13 Laminado de microcemento y procedimiento de obtención del mismo.
ESP201030714 2010-05-13
PCT/ES2011/070322 WO2011141603A1 (fr) 2010-05-13 2011-05-04 Stratifié de microciment et son procédé d'obtention

Publications (1)

Publication Number Publication Date
US20130108846A1 true US20130108846A1 (en) 2013-05-02

Family

ID=43479131

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/697,632 Abandoned US20130108846A1 (en) 2010-05-13 2011-05-04 Microcement laminate and method for obtaining same

Country Status (8)

Country Link
US (1) US20130108846A1 (fr)
EP (1) EP2570256A4 (fr)
CN (1) CN102971142A (fr)
BR (1) BR112012029027A2 (fr)
ES (1) ES2351137B1 (fr)
MX (1) MX2012013207A (fr)
RU (1) RU2012153750A (fr)
WO (1) WO2011141603A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2481817B1 (es) * 2014-03-14 2015-05-06 Rd Composites S.L. Módulo decorativo semirígido para recubrimientos

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5102726A (en) * 1990-04-03 1992-04-07 Gabbay Jeffrey S S Flexible composite laminate comprising a textile substrate, cementitious layer and sealing layer
US20060065342A1 (en) * 2003-01-21 2006-03-30 Porter John F Facing material with controlled porosity for construction boards
US20060105161A1 (en) * 2004-11-02 2006-05-18 Valspar Sourcing, Inc. Cement-based and fiber cement products
US20060217017A1 (en) * 2005-03-22 2006-09-28 Tavy Enterprises, Llc Method of preparing a substrate to receive a covering
US20080286519A1 (en) * 2007-05-18 2008-11-20 E. Khashoggi Industries, Llc Molded cementitious architectural products having a polished stone-like surface finish
US20090148683A1 (en) * 2007-12-11 2009-06-11 Patrick Ilfrey Same-day coatings and processes

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI48005C (fi) * 1968-01-11 1974-05-10 Innovationsteknik Inst Ab Menetelmä levymäisen tai laattamaisen rakennuselementin valmistamiseks i
GR65512B7 (en) * 1980-06-25 1980-09-12 Greek Ind Tech Comm & Mining C Covering with melamine sheet of plane plaques from immaculate cement
JPS57135788A (en) * 1981-02-13 1982-08-21 Matsushita Electric Works Ltd Fiber reinforced cement board
US4882888A (en) * 1988-11-14 1989-11-28 Dryvit System, Inc. Laminated wall construction
ES1041896Y (es) * 1999-01-05 2000-01-01 Pellicer Carlos F Panel complejo de cerramiento para la construccion.
US6995098B2 (en) * 2003-04-15 2006-02-07 National Gypsum Properties, Llc Wallboard containing scrim and matt
US20040219845A1 (en) * 2003-04-29 2004-11-04 Graham Samuel E. Fabric reinforced cement
US20050124239A1 (en) * 2003-12-04 2005-06-09 Griner Waymon B.Jr. System and method for reinforcing wallboard
DE202009015073U1 (de) * 2009-11-06 2010-03-04 Kuse, Kolja Stabilisierte 3 mm Dünn-Platte

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5102726A (en) * 1990-04-03 1992-04-07 Gabbay Jeffrey S S Flexible composite laminate comprising a textile substrate, cementitious layer and sealing layer
US20060065342A1 (en) * 2003-01-21 2006-03-30 Porter John F Facing material with controlled porosity for construction boards
US20060105161A1 (en) * 2004-11-02 2006-05-18 Valspar Sourcing, Inc. Cement-based and fiber cement products
US20060217017A1 (en) * 2005-03-22 2006-09-28 Tavy Enterprises, Llc Method of preparing a substrate to receive a covering
US20080286519A1 (en) * 2007-05-18 2008-11-20 E. Khashoggi Industries, Llc Molded cementitious architectural products having a polished stone-like surface finish
US20090148683A1 (en) * 2007-12-11 2009-06-11 Patrick Ilfrey Same-day coatings and processes

Also Published As

Publication number Publication date
MX2012013207A (es) 2013-04-29
BR112012029027A2 (pt) 2016-08-02
EP2570256A1 (fr) 2013-03-20
ES2351137A1 (es) 2011-02-01
EP2570256A4 (fr) 2014-06-25
WO2011141603A1 (fr) 2011-11-17
ES2351137B1 (es) 2011-11-21
CN102971142A (zh) 2013-03-13
RU2012153750A (ru) 2014-06-20

Similar Documents

Publication Publication Date Title
US11285699B2 (en) Manufactured product for covering surfaces and related processes of realization and laying
US20100005743A1 (en) Flexible Cement Veneer
EP1768527B1 (fr) Procede de pose d'un revetement de sol
US10202773B2 (en) Flexible cladding wrap, system and methods
US9617737B2 (en) Waterproof decorative sheath system for walls of moist environments, and method for making it
US20130209686A1 (en) Coating or cladding and method of preparing same
US20180117955A1 (en) Decorative multi-layer coating for horizontal and vertical surfaces
US11008761B2 (en) Method and apparatus for wall planks
JP5797482B2 (ja) 積層体
US20130108846A1 (en) Microcement laminate and method for obtaining same
JP2016113834A (ja) 化粧シート
JPH01139252A (ja) 簡易貼着式壁装用化粧シート
KR101575730B1 (ko) 내마모성 문양 바닥의 시공방법
JP5875357B2 (ja) 模様面の形成方法
JPWO2015002133A1 (ja) 型抜発泡材を用いた景観工法及びその型抜発泡材
GB2514851A (en) Render and plaster roll
JP4562552B2 (ja) 意匠性塗膜の形成方法
JP2002161625A (ja) 建築物基礎梁部表面の仕上工法
JP2020197081A (ja) シート状表装材の施工方法
JP2945982B2 (ja) 壁面塗装工法
US20020110668A1 (en) Method of forming seamless article covering and articles formed thereby
Sansone Selecting the best wallcovering combination
JPH1052884A (ja) 建築物用装飾パネルの製造方法
ITBO20090010A1 (it) Supporto per affresco con utilizzo universale

Legal Events

Date Code Title Description
AS Assignment

Owner name: MIRO HEREDIA, LLUIS MARIA, SPAIN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MIRO HEREDIA, LLUIS MARIA;REEL/FRAME:029497/0386

Effective date: 20121130

Owner name: PLAZA ESTURGO, SUSANA, ANDORRA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MIRO HEREDIA, LLUIS MARIA;REEL/FRAME:029497/0386

Effective date: 20121130

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION