US20120107578A1 - Method and device for producing construction elements - Google Patents

Method and device for producing construction elements Download PDF

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Publication number
US20120107578A1
US20120107578A1 US13/381,305 US201013381305A US2012107578A1 US 20120107578 A1 US20120107578 A1 US 20120107578A1 US 201013381305 A US201013381305 A US 201013381305A US 2012107578 A1 US2012107578 A1 US 2012107578A1
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United States
Prior art keywords
coating
ink
structural elements
imprinted
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/381,305
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English (en)
Inventor
Michael Brinkmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoermann KG Brockhagen
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Hoermann KG Brockhagen
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Filing date
Publication date
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Application filed by Hoermann KG Brockhagen filed Critical Hoermann KG Brockhagen
Assigned to HORMANN KG BROCKHAGEN reassignment HORMANN KG BROCKHAGEN ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BRINKMANN, MICHAEL
Publication of US20120107578A1 publication Critical patent/US20120107578A1/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/40—Distributing applied liquids or other fluent materials by members moving relatively to surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00—Sheets
    • B05D2252/02—Sheets of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/52—Two layers
    • B05D7/53—Base coat plus clear coat type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0058—Digital printing on surfaces other than ordinary paper on metals and oxidised metal surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0072—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using mechanical wave energy, e.g. ultrasonics; using magnetic or electric fields, e.g. electric discharge, plasma
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
    • E06B9/08—Roll-type closures
    • E06B9/11—Roller shutters
    • E06B9/15—Roller shutters with closing members formed of slats or the like
    • E06B2009/1505—Slat details
    • E06B2009/1511—Coatings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Definitions

  • Embodiments of the invention relate to a method for producing structural elements exposed to the effects of weather, such as metallic structural elements, in particular sectional door panels, roll-up door slats or the like.
  • metallic structural elements are used in the area of building facades. Such structural elements are used during the manufacture of doors, for example, in particular sectional doors, the outer boundary surface of which is subjected to the effects of weather when closed. In order to obtain an attractive appearance on the outside, care must be taken to ensure that these structural elements retain their optical characteristics even when subjected to weather effects.
  • structural elements are currently used which are manufactured from sheet metal which undergoes a varnishing and baking process prior to the necessary forming operations in order to preserve the structural elements. The varnish is therefore baked onto the metallic substrate and in this manner receives the desired weathering resistance.
  • the sheet metal prepared in this manner then undergoes a forming operation, such as a rolling contact forming process, in which the varnished sheet metal is pulled off a coil and then continuously runs through forming rollers.
  • the formed sheet metal is then still filled with foam, if necessary, and is joined with other metal sheets in order to obtain sectional door panels like those described in EP 370 376 A, for example.
  • the varnishing process must be performed such that the varnished surface is not damaged during the forming operation. It may also be necessary that the varnished sheets have to withstand an embossing operation without damage, which precedes the forming operation, and which is performed to provide the sheet metal with “wood grain embossing,” for example.
  • Structural elements must normally be provided in different colors and decors. For this reason, different inventories of correspondingly pretreated metal sheets must be provided. For some of the requested designs it is also required that foils must be applied onto the pretreated sheet metal and that under certain circumstances these foils also be covered with a protective foil to obtain the desired weathering resistance. This is the case for instance, when the metallic structural elements are to be provided with a decorative wood pattern. In this case, a foil with a decorative wood pattern is applied onto the metallic substrate and subsequently laminated with an acrylate film on top of the decorative foil pattern. The acrylate film can have a thickness of approximately 50 ⁇ for this purpose.
  • appropriately prepared coils of sheet metal must be provided. This is associated with substantial warehousing problems.
  • the object of various embodiments of the invention is to provide processes for producing structural elements, in particular sectional door panels, which are exposed to the effects of weather, and which can provide structural elements that have the desired outer appearance without excessive complexity in terms of warehousing, to indicate corresponding structural elements and to provide an apparatus for performing appropriate methods.
  • FIG. 1 is a schematic representation of a coating line in accordance with various embodiments of the present invention.
  • Embodiments of the invention teach that this problem is solved by a development of the known methods, which is essentially characterized in that structural elements which are already formed and possibly provided with a base coating, are imprinted.
  • Embodiments of the invention draw on the knowledge that in order to obtain the desired external appearance it is not necessary to provide the desired decor such as forming, embossing or the like, already prior to processing. It is rather sufficient if the desired decor is applied only after the forming operation has been completed. For this reason, structural elements can be manufactured with any optional external appearance, using one and the same starting material in order to simplify the inventory control overall.
  • desired decor such as forming, embossing or the like
  • the printing process can be performed computer controlled based upon digital image data.
  • the method as taught by various embodiments of the invention can also be used to obtain any optional, customized external appearance of the structural elements. It is also possible to use customer-provided image data, such as JPG files. For this reason, using the method as taught by various embodiments of the invention simplify not only the inventory control but still expands also the variability of the manufacturing operation.
  • the printing at the end of a production line for continuous production of structural elements can be performed after the forming operation and, if necessary, foam filling of the structural elements, but still prior to cutting the structural elements to the desired length.
  • the imprinting of the structural element surface is done using a printing device like an inkjet printer, wherein a relative motion between the surface of the structural element to be imprinted and a print head is generated, during the course of which at least one ink nozzle of the print head for spraying the ink onto the structural element surface passes the surface to be imprinted.
  • a printing device like an inkjet printer
  • at least one ink nozzle of the print head for spraying the ink onto the structural element surface passes the surface to be imprinted.
  • the print heads can be moved reciprocally relative to a stationary frame, while the structural element at the same time is moved in a perpendicular direction to the reciprocal motion relative to the print heads and the frame.
  • the print head and/or the print heads is/are arranged fixed relative to the frame, wherein the relative motion is performed exclusively by moving the structural element relative to the ink nozzles.
  • the ink nozzles are then controlled depending upon the advance motion of the structural elements for imprinting the structural elements with the mixed motifs.
  • computer-controlled printing systems can be used.
  • UV-curable inks can be used as inks for the printing process. These inks are cured immediately after spraying and/or application through irradiation with UV radiation in a radiation curing process. During this chemical curing, the initially liquid or low-viscosity ink will be solidified by cross-linking and/or polymerization in an irreversible procedure. If the UV radiation is sufficiently intensive, this curing process can be completed within fractions of a second.
  • the print head preferably comprises a device for provision of UV radiation, so that the ink can be cured immediately after it has been sprayed on. Because of the rapid curing, the printing speed and therefore the throughput speed of the components can be increased. This furthermore makes additional coating possible which follows immediately after the printing process, because it is not necessary to wait for the ink to dry for extended time periods.
  • UV curable inks cannot be used for exterior applications since they are not very weather resistant. It must be ensured, however, that the external appearance of the structural elements obtained by imprinting is also resistant when subjected to the effects of weather.
  • the imprinted surface of the structural element is preferably provided with a weather resistant coating.
  • the weather resistant coating is applied only after pre-curing of the ink. In this context it was recognized that the application of a weather resistant coating onto the imprinted substrate has no significant influence on the external appearance obtained by the printing process, where potential minor influences can still be compensated for by appropriate modification of the printing process.
  • the weather resistant coating can be in the form of a weather resistant, preferably transparent special ink or in the form of an essentially transparent clear coating, which can be applied as a liquid, for example.
  • the external appearance of the structural element obtained thereby can be preserved if the weather resistant coating is sprayed onto the imprinted surface with a coating nozzle that has a preferable nozzle diameter of 50 ⁇ or less, particularly 35 ⁇ or less.
  • a relative motion between the imprinted surface and the coating nozzle can also be generated.
  • this relative motion is preferably generated by a motion of the structural elements relative to a fixed frame in the printing device, wherein the coating nozzles are arranged fixed relative to the frame.
  • a plurality of coating nozzles extend in the direction perpendicular to the direction of motion of the structural elements, so that the entire surface of the structural elements can be provided with a weather resistant coating by a simple advance motion of the structural elements.
  • a common relative motion of print head and coating nozzle, relative to the structural elements surface is generated particularly through the advance motion of the structural elements, during the course of which the surface areas imprinted by the coating nozzle passes after the ink nozzles.
  • This can happen, for example, in that the print head is additionally equipped with the coating nozzle, wherein the coating nozzle is assigned a storage container for the coating material. Ink nozzles and coating nozzles can then be moved together.
  • the coating nozzle and/or coating nozzles is/are designed as an independent component.
  • a reciprocating motion of the ink nozzles relative to the surface to be coated can also be generated, wherein the surface to be coated is conveyed in a direction that extends perpendicular to the direction of motion of the ink nozzles relative to the ink nozzles.
  • the printing process with subsequent coating can be performed in each direction of motion such that initially the ink is applied and that the imprinted surface is coated with the coating material immediately thereafter. In this way, the manufacturing process can be distinctly accelerated.
  • a production speed of 10 m/min. or more, preferably 15 m/min. or more, particularly 20 m/min. or more, can be obtained if the structural elements run at a corresponding production speed through the coating line which has at least one print head and at least one coating nozzle for imprinting and coating.
  • the coating line can have two, three, or more print heads with corresponding coating nozzles that are arranged adjacent to the direction of printing that is transverse to the direction of throughput, so that only a narrow surface area must be coated by each print head. Then the coating process can be performed with fixed print heads.
  • the method as taught by various embodiments of the invention has also been proven favorable with respect to material savings that can be achieved with it, because it is sufficient if the ink is applied during printing with a thickness of altogether only 15 ⁇ or less, preferably 10 ⁇ or less, particularly 5 ⁇ or less, wherein the desired weathering resistance is obtainable if also the weather resistant coating is applied with a total coating thickness of only 15 ⁇ or less, preferably 10 ⁇ or less, particularly 5 ⁇ or less.
  • the total thickness of ink and coating material can be 30 ⁇ or less.
  • the method as taught by various embodiments of the invention can be integrated into a continuous process for manufacturing of metallic structural elements, in which metal strip that is provided with a base coating, if necessary, can be pulled off a coil in a continuous process, be subjected to processing such as forming, foam filling or the like, be imprinted, coated, and cut to a specified length, if necessary.
  • a structural element that is obtained with the methods as taught by various embodiments of the invention is essentially characterized in that it has an imprinted surface area, which additionally can be provided with a weather resistant coating.
  • the average reflectivity (ratio of reflected intensity to irradiated intensity) of the coated structural element surface for electromagnetic waves is in a wavelength range of 750 nm to 2500 nm at an angle of incidence of 45° is 0.1 or more, preferably 0.2 or more, particularly 0.25 or more.
  • the so-called cool color pigments can be especially advantageously used if the structural element between the imprinted surface and one boundary surface opposite of it is made of a material with lower thermal conductivity, such as polyurethane foam.
  • a sectional door leaf manufactured from structural elements as taught by various embodiments of the invention has a plurality of structural elements that are connected pin-jointed with each other relative to specified articulated axes, where the form of the structural elements in a sectional plane running perpendicular to the pivot axes can correspond to the form of the sectional door panels described in EP 370 376 A.
  • the sectional door leaf in a sectional door as taught by various embodiments of the invention can be moved in a closed position that is essentially aligned in a vertical plane and between an open position that is essentially aligned in a horizontal plane.
  • the sectional door has in addition to the sectional door leaf, guide rails with a straight line section that runs approximately in the direction of gravity for determining the closed position, a second section for determining the opening position that extends in a straight line in an approximate horizontal direction, and a section that runs horizontally with the section that runs vertically and connects the arched section.
  • the sectional door can also still have a frame which surrounds the sectional door leaf in the closed position, wherein a pass door can also still be integrated in the sectional door leaf, if necessary.
  • a coating line as taught by various embodiments of the invention for performing a method as taught by various embodiments of the invention has at least one print head designed for printing on a surface of a metallic structural element that has already been provided with a base coating, if necessary, and preferably in addition with a coating device designed for coating the imprinted surface with a weather resistant coating, particularly a coating nozzle.
  • the coating device can have a storage container containing the coating material and which is assigned to the coating nozzle.
  • the coating material can have a solvent such as methoxy propanol, isopropyl alcohol or the like for adjusting the viscosity of the coating material to a desired value.
  • the solvent is volatile in air so that it has no further effect on the characteristics of the coating once the coating process has been completed.
  • the coating material can be applied with coating nozzles in the form of ink nozzles of traditional inkjet printers, if the viscosity of the coating material is adjusted to a value of 50 mPa s or less, in particular 10 mPa s or less, particularly preferable 5 mPa s.
  • weather resistant, preferably transparent special ink or clear varnish is used as coating material.
  • the clear varnish can in addition to a particularly good weathering resistance also still have high scratch resistance and provide very good UV resistance. It can be applied with a coating thickness of 6 to 7 ⁇ , and following the coating process be cured by the effect of UV light exposure.
  • the structural elements to be coated are arranged with the imprinted surface aligned in the direction of gravity and that the clear varnish or the ink is applied from a nozzle from the upper edge of the respectively aligned structural element.
  • the clear varnish or the ink distributes under the influence of gravity across the imprinted structural element surface and can subsequently be UV hardened, if necessary.
  • FIGURE of the drawing shows a schematic representation of a coating line as taught by various embodiments of the invention.
  • a structural element 10 obtained by a forming operation but which has not been cut to specified lengths which in the drawing is only schematically indicated, is continuously conveyed in the direction indicated by the arrow P below a print head designated overall with 20 , wherein the print head can be reciprocally moved perpendicular to the direction of conveyance P designated by the double-headed arrow DP.
  • the print head 20 includes two coating nozzles 22 and 24 , each of which is designed for the application of a weather resistant coating onto the surface of the structural element 10 , as well as altogether three ink nozzles 25 , 26 and 27 , each of which is designed for imprinting the structural element with one color, respectively.
  • the coating nozzles 22 and 24 are controlled such that only one of them is used for coating the material section imprinted with the print nozzles 25 , 26 and/or 27 , according to which this material section was imprinted.
  • Devices can be arranged between the ink nozzles and the coating nozzles for creating UV radiation.
  • the print nozzles are controlled via a computer according to a color print such that the surface of the structural element 10 is imprinted with the desired, customized image data specifying the motifs, for example. In this manner, optional motifs can be provided on the structural element surfaces.
  • Embodiments of the invention are not limited to the embodiment represented by means of the drawing. It has rather also been considered that two, three or more print heads can be arranged adjacent to the transverse direction of conveyance P, in order to reduce the printing area for each individual print head and thus to increase the overall production speed. Furthermore, methods as taught by various embodiments of the invention can be used not only for imprinting metallic structural elements but also for printing on structural elements made from other materials, such as plastics.

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Coating Apparatus (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Building Environments (AREA)
  • Wing Frames And Configurations (AREA)
  • Ink Jet (AREA)
  • Special Wing (AREA)
US13/381,305 2009-07-03 2010-07-02 Method and device for producing construction elements Abandoned US20120107578A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE102009033075 2009-07-03
DE102009033075 2009-07-03
DE102009041860A DE102009041860A1 (de) 2009-07-03 2009-09-17 Verfahren und Vorrichtung zum Herstellen von Bauelementen II
DE102009041860.1 2009-09-17
PCT/EP2010/004018 WO2011000576A1 (de) 2009-07-03 2010-07-02 Verfahren und vorrichtung zum herstellen von bauelementen

Publications (1)

Publication Number Publication Date
US20120107578A1 true US20120107578A1 (en) 2012-05-03

Family

ID=43299168

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/381,305 Abandoned US20120107578A1 (en) 2009-07-03 2010-07-02 Method and device for producing construction elements

Country Status (14)

Country Link
US (1) US20120107578A1 (pl)
EP (1) EP2448765B1 (pl)
JP (1) JP2012531543A (pl)
CN (1) CN102470684B (pl)
CA (1) CA2767131A1 (pl)
DE (1) DE102009041860A1 (pl)
DK (1) DK2448765T3 (pl)
EA (1) EA201270121A1 (pl)
ES (1) ES2412082T3 (pl)
HR (1) HRP20130525T1 (pl)
PL (1) PL2448765T3 (pl)
PT (1) PT2448765E (pl)
SI (1) SI2448765T1 (pl)
WO (1) WO2011000576A1 (pl)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130284391A1 (en) * 2012-04-27 2013-10-31 Hörmann KG Brockhagen Method and Device for Producing a Coated Structural Element
ES2677730A1 (es) * 2017-02-06 2018-08-06 Maier, S. Coop. Procedimiento de fabricación de un embellecedor con parte decorativa impresa para un vehículo, sistema para la ejecución del procedimiento y embellecedor con parte decorativa impresa

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DE102012001798A1 (de) * 2012-01-30 2013-08-01 Liebherr-Hausgeräte Lienz Gmbh Verfahren zum Bedrucken von Bauteilen
DE102012103761A1 (de) 2012-04-27 2013-10-31 Theodor Hymmen Verwaltungs Gmbh Verfahren und Vorrichtung zur Herstellung eines beschichteten Werkstückes und Werkstück
KR101310574B1 (ko) * 2012-10-04 2013-09-23 송부근 칼라시트 제조장치
DE102013010661A1 (de) 2013-06-26 2014-12-31 Hörmann KG Brockhagen Witterungsbeständiges Bauelement
JP2018510760A (ja) * 2015-02-10 2018-04-19 ザ トラスティズ オブ ザ セレクタコート ペンション スキームＴｈｅ Ｔｒｕｓｔｅｅｓ Ｏｆ Ｔｈｅ Ｓｅｌｅｃｔａｃｏａｔ Ｐｅｎｓｉｏｎ Ｓｃｈｅｍｅ 被覆物品を製造する方法及び装置
DE202018103626U1 (de) * 2018-06-26 2018-07-10 Hörmann KG Brockhagen Bauelement mit witterungsbeständiger Beschichtung und Beschichtungsanlage
CN111729824A (zh) * 2020-07-04 2020-10-02 上海灿达建材科技有限公司 一种水性印花烤瓷铝装饰板的制备工艺

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PT2448765E (pt) 2013-05-16
PL2448765T3 (pl) 2013-09-30
CN102470684A (zh) 2012-05-23
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EA201270121A1 (ru) 2012-05-30
CA2767131A1 (en) 2011-01-06
DK2448765T3 (da) 2013-07-15
JP2012531543A (ja) 2012-12-10
DE102009041860A1 (de) 2011-01-05
CN102470684B (zh) 2015-04-22
SI2448765T1 (sl) 2013-11-29
EP2448765B1 (de) 2013-05-01
HRP20130525T1 (en) 2013-07-31
ES2412082T3 (es) 2013-07-10

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